CN116653899A - Pressure relief structure of a brake valve - Google Patents
Pressure relief structure of a brake valve Download PDFInfo
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- CN116653899A CN116653899A CN202310620723.0A CN202310620723A CN116653899A CN 116653899 A CN116653899 A CN 116653899A CN 202310620723 A CN202310620723 A CN 202310620723A CN 116653899 A CN116653899 A CN 116653899A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T15/00—Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
- B60T15/02—Application and release valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T15/00—Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
- B60T15/02—Application and release valves
- B60T15/36—Other control devices or valves characterised by definite functions
- B60T15/38—Other control devices or valves characterised by definite functions for quick take-up and heavy braking, e.g. with auxiliary reservoir for taking-up slack
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/10—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with two or more closure members not moving as a unit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/18—Check valves with actuating mechanism; Combined check valves and actuated valves
- F16K15/182—Check valves with actuating mechanism; Combined check valves and actuated valves with actuating mechanism
- F16K15/1823—Check valves with actuating mechanism; Combined check valves and actuated valves with actuating mechanism for ball check valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Transportation (AREA)
- Safety Valves (AREA)
Abstract
本发明提供了一种制动阀的卸压结构,属于制动阀技术领域。它解决了现有助力制动阀卸压不稳定的技术问题。本制动阀的卸压结构,卸压结构包括位于平衡活塞靠近主活塞的端面上的汇流段、位于平衡活塞外周面的泄油孔以及位于平衡活塞和主活塞之间且阻断所述汇流段与进油孔连通状态的单向组件,所述泄油孔有若干个且均与所述汇流段连通,所述平衡活塞内滑动连接有贯穿该平衡活塞的活动杆,所述活动杆的一端始终位于所述汇流段内且可沿轴向朝所述单向组件运动并将该单向组件顶启,所述泄油孔有若干个且泄油孔与汇流段连通的端口绕所述活动杆的周向间隔布置。本制动阀利于保证卸压状态稳定。
The invention provides a pressure relief structure of a brake valve, which belongs to the technical field of brake valves. It solves the technical problem of unstable pressure relief of the existing booster brake valve. The pressure relief structure of the brake valve, the pressure relief structure includes a confluence section located on the end surface of the balance piston close to the main piston, an oil drain hole located on the outer peripheral surface of the balance piston, and an oil discharge hole located between the balance piston and the main piston and blocking the confluence. A one-way assembly in the state of communicating with the oil inlet hole. There are several oil drain holes and they are all connected to the converging section. The balance piston is slidably connected with a movable rod that runs through the balance piston. One end is always located in the confluence section and can move axially towards the one-way assembly and push up the one-way assembly. There are several oil drain holes, and the port communicating with the oil drain hole and the confluence section surrounds the The movable rods are arranged at intervals in the circumferential direction. The brake valve is beneficial to ensure a stable pressure relief state.
Description
技术领域technical field
本发明属于制动阀技术领域,涉及一种制动阀的卸压结构。The invention belongs to the technical field of brake valves, and relates to a pressure relief structure of a brake valve.
背景技术Background technique
汽车制动阀分为气制动阀和液压制动阀。制动阀的正常工作,对于行车制动有着重要意义,它对于汽车能够平稳制动提供了技术支持。这一技术的发展,对于汽车制造、道路交通安全都有着极其重要的意义。Automobile brake valves are divided into air brake valves and hydraulic brake valves. The normal operation of the brake valve is of great significance to the driving brake, and it provides technical support for the smooth braking of the car. The development of this technology is of great significance to automobile manufacturing and road traffic safety.
如申请号为CN200920306571.2的中国专利公开了一种全液压制动阀,其包括具有内腔的阀体,阀体具有与油箱连通的进油孔和与制动器连通的工作油孔,阀体内穿设有控制油液流向的活塞总成和与制动踏板相连的联动活塞,当驾驶员踩下制动踏板后,联动活塞能带动活塞总成移动,以实现制动。而为使制动更轻便并保证足够的制动力,设计有带助力的制动阀,其通常设置有加压机构,在制动时对工作区加压,制动结束卸压复位。For example, the Chinese patent with the application number CN200920306571.2 discloses a full hydraulic brake valve, which includes a valve body with an inner cavity, and the valve body has an oil inlet hole communicated with the oil tank and a working oil hole communicated with the brake. It is equipped with a piston assembly that controls the flow of oil and a linkage piston connected to the brake pedal. When the driver steps on the brake pedal, the linkage piston can drive the piston assembly to move to achieve braking. In order to make the braking easier and ensure sufficient braking force, a brake valve with booster is designed, which is usually provided with a pressurizing mechanism, which pressurizes the working area during braking, and resets after braking.
而现有制动阀在触发卸压时泄压阀往往易受到干涉影响,导致泄压阀工作状态难以保持位置稳定,卸压稳定性差。为此本领域的一般技术人员容易考虑如:1、将泄压结构布置在相对活塞固定的位置上;2、设计卸压结构周边的部件相对卸压结构位置稳定,避免部件位置变化影响卸压结构本身而导致卸压不稳定。However, the pressure relief valve of the existing brake valve is often easily affected by interference when the pressure relief is triggered, which makes it difficult to maintain a stable position in the working state of the pressure relief valve and poor pressure relief stability. For this reason, those of ordinary skill in the art can easily consider such as: 1. Arrange the pressure relief structure at a fixed position relative to the piston; 2. Design the parts around the pressure relief structure to be relatively stable in position relative to the pressure relief structure, so as to avoid the influence of changes in the position of the components on the pressure relief. The structure itself causes the pressure relief to be unstable.
发明内容Contents of the invention
本发明针对现有的技术存在的上述问题,提供一种制动阀的卸压结构,本发明所要解决的技术问题是:现有助力制动阀卸压不稳定。The present invention aims at the above-mentioned problems existing in the prior art, and provides a pressure relief structure of a brake valve. The technical problem to be solved by the present invention is: the pressure relief of the existing booster brake valve is unstable.
本发明的目的可通过下列技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种制动阀的卸压结构,制动阀包括开设有进油孔的阀体,所述阀体内滑动连接有相抵靠的主活塞和平衡活塞,其特征在于,卸压结构包括位于平衡活塞靠近主活塞的端面上的汇流段、位于平衡活塞外周面的泄油孔以及位于平衡活塞和主活塞之间且阻断所述汇流段与进油孔连通状态的单向组件,所述泄油孔有若干个且均与所述汇流段连通,所述平衡活塞内滑动连接有贯穿该平衡活塞的活动杆,所述活动杆的一端始终位于所述汇流段内且可沿轴向朝所述单向组件运动并将该单向组件顶启,所述泄油孔有若干个且泄油孔与汇流段连通的端口绕所述活动杆的周向间隔布置。A pressure relief structure for a brake valve. The brake valve includes a valve body provided with an oil inlet hole, and a main piston and a balance piston are slidably connected to each other in the valve body. It is characterized in that the pressure relief structure includes a The confluence section on the end surface close to the main piston, the oil drain hole located on the outer peripheral surface of the balance piston, and the one-way assembly located between the balance piston and the main piston and blocking the communication between the confluence section and the oil inlet hole, the oil drain There are several holes and all of them communicate with the confluence section. A movable rod passing through the balance piston is slidably connected in the balance piston. One end of the movable rod is always located in the confluence section and can move axially toward the The one-way assembly moves and pushes up the one-way assembly. There are several oil drain holes, and the ports communicating between the oil drain holes and the confluence section are arranged at intervals around the circumference of the movable rod.
进油孔可与油杯相连为制动阀工作供油,阀体内设置的主活塞可受油液压力作用而带动平衡活塞同步滑动,此时平衡活塞的端部可与阀体内壁之间形成工作腔,主活塞端面可与平衡活塞外周以及阀体内壁之间形成与工作腔分隔的供油腔,供油腔可在制动过程中与工作腔连通以作为工作腔的压力补充来源,利于保证足够的制动力,平衡活塞内设置的泄油孔与汇流段用以在补压结束后连通供油腔和进油孔对供油腔泄压,使平衡活塞能继续滑动参与制动,而在制动补压结束前则通过单向组件将汇流段封闭,避免补压失效,制动补压结束后工作腔内建压完成且随着平衡活塞继续运动压力会逐渐高于供油腔内的压力,活动杆受限位部件作用而一端始终位于汇流段内受到供油腔的压力作用,活动杆贯穿平衡活塞其可与现有驱动机构连接或其外周可与平衡活塞之间形成密封配合,从而使得活动杆能够受驱动机构带动顶启单向组件或受两端所在位置的压差的作用运动并克服单向组件的预设阻力触发单向组件开启,汇流段与进油孔形成连通,使供油腔内的油液泄出以使平衡活塞能继续滑动;这样通过设置多个泄油孔与汇流段连通的端口周向间隔布置,在供油腔进行泄压时流体可通过多个绕活动杆周向布置的泄油孔流动,使不同泄油孔内的带压流体自四周对与单向组件顶靠的活动杆冲击力分散开,降低活动杆受冲击晃动甚至偏移的现象,进而使单向组件的开启状态和位置也更加稳定,保证卸压稳定。The oil inlet hole can be connected with the oil cup to supply oil for the brake valve. The main piston installed in the valve body can drive the balance piston to slide synchronously under the action of oil pressure. At this time, the end of the balance piston can form a gap with the inner wall of the valve. In the working chamber, the end face of the main piston can form an oil supply chamber separated from the working chamber with the outer periphery of the balance piston and the inner wall of the valve. The oil supply chamber can be connected with the working chamber during braking as a source of pressure supplement for the working chamber, which is beneficial To ensure sufficient braking force, the oil drain hole and the converging section set in the balance piston are used to connect the oil supply chamber and the oil inlet hole to relieve the pressure of the oil supply chamber after the pressure supplement is completed, so that the balance piston can continue to slide and participate in braking. Before the end of the brake pressure supplement, the confluence section is closed by the one-way component to avoid the failure of the pressure supplement. After the brake pressure supplement is completed, the pressure in the working chamber is completed and as the balance piston continues to move, the pressure will gradually be higher than that in the oil supply chamber. The pressure of the movable rod is affected by the limiting part, and one end is always located in the confluence section and is subjected to the pressure of the oil supply chamber. The movable rod runs through the balance piston, which can be connected with the existing driving mechanism or its outer periphery can form a sealed fit with the balance piston. , so that the movable rod can be driven by the driving mechanism to lift the one-way assembly or be moved by the pressure difference between the two ends and overcome the preset resistance of the one-way assembly to trigger the opening of the one-way assembly, and the confluence section communicates with the oil inlet hole , so that the oil in the oil supply chamber can leak out so that the balance piston can continue to slide; in this way, by setting a plurality of oil discharge holes and ports connected to the confluence section at intervals in the circumferential direction, the fluid can pass through multiple outlets when the oil supply chamber is depressurized. The oil drain holes arranged around the movable rod flow, so that the pressurized fluid in different oil drain holes can disperse the impact force of the movable rod against the one-way assembly from the surroundings, reducing the risk of the movable rod being shaken or even shifted by impact. phenomenon, which in turn makes the opening state and position of the one-way component more stable, ensuring stable pressure relief.
在上述制动阀的卸压结构中,所述泄油孔沿所述平衡活塞的径向自外而内朝所述单向组件所在一侧倾斜设置。这样通过泄油孔的流体具有顺应活动杆设置方向的流速,利于降低通过泄油孔的流体对活动杆的直接冲击,进而降低活动杆晃动影响单向组件开启状态的概率。In the above-mentioned pressure relief structure of the brake valve, the oil drain hole is inclined from outside to inside along the radial direction of the balance piston toward the side where the one-way assembly is located. In this way, the fluid passing through the oil drain hole has a flow velocity conforming to the setting direction of the movable rod, which is beneficial to reduce the direct impact of the fluid passing through the oil drain hole on the movable rod, thereby reducing the probability that the shaking of the movable rod will affect the opening state of the one-way assembly.
在上述制动阀的卸压结构中,若干所述泄油孔与所述汇流段连通的端口绕所述活动杆的周向均匀间隔布置。这样利于使活动杆受到通过泄油孔流体冲击的作用分布更加均匀,进一步保证活动杆和单向组件开启状态的稳定性。In the above-mentioned pressure relief structure of the brake valve, the ports where the oil drain holes communicate with the confluence section are evenly spaced around the circumference of the movable rod. This is beneficial to make the movable rod more evenly distributed by the impact of the fluid passing through the oil drain hole, and further ensure the stability of the movable rod and the one-way assembly in the open state.
在上述制动阀的卸压结构中,所述活动杆中段的外周或活动杆另一端的外周与所述平衡活塞密封配合。这样可保障活动杆两端面受到的压差作用稳定持续,提高活动杆滑动触发的可靠性。In the above-mentioned pressure relief structure of the brake valve, the outer circumference of the middle section of the movable rod or the outer circumference of the other end of the movable rod is in sealing fit with the balance piston. In this way, the pressure difference effect on the two ends of the movable rod can be guaranteed to be stable and continuous, and the reliability of sliding triggering of the movable rod can be improved.
在上述制动阀的卸压结构中,所述平衡活塞的端面具有凸台状的连接部,所述汇流段位于所述连接部的端面上,所述主活塞的端面具有底部与所述进油孔连通的定位槽,所述连接部定位嵌设于所述定位槽内且与该定位槽的周向内壁密封配合。这样具体通过连接部与定位槽配合可使平衡活塞端部的位置得到定位槽内壁的充分约束,同时利于避免供油腔的流体侵入单向组件的另一侧,保证单向组件的阻断密封效果,利于保证卸压稳定性。In the above pressure relief structure of the brake valve, the end surface of the balance piston has a boss-shaped connecting portion, the confluence section is located on the end surface of the connecting portion, the end surface of the main piston has a bottom and the inlet A positioning groove communicating with the oil hole, the connecting portion is positioned and embedded in the positioning groove and is sealingly engaged with the circumferential inner wall of the positioning groove. In this way, the position of the end of the balance piston can be fully restrained by the inner wall of the positioning groove through the cooperation of the connecting part and the positioning groove, and at the same time, it is beneficial to prevent the fluid in the oil supply chamber from invading the other side of the one-way assembly and ensure the blocking and sealing of the one-way assembly. The effect is conducive to ensuring the stability of pressure relief.
在上述制动阀的卸压结构中,所述阀体的内腔侧壁固连有环形的支撑件,所述主活塞与平衡活塞抵靠的一端定位插设于所述支撑件内。通过在阀体内壁固连环形的支撑件,使主活塞与平衡活塞抵靠的端部滑动配合在支撑件内,同时考虑平衡活塞的端部插设在主活塞内,并将单向组件设置在主活塞与平衡活塞的接合处,这样平衡活塞的端部定位于主活塞内,而主活塞的该端又得到固定支撑件的限位约束,使得单向组件所在的位置更加稳定而不会受到平衡活塞晃动的影响,保证单向组件的工作状态不受干扰,进而实现稳定的卸压。In the above-mentioned pressure relief structure of the brake valve, an annular support is fixedly connected to the side wall of the inner chamber of the valve body, and one end of the main piston abutting against the balance piston is positioned and inserted in the support. By fixing the ring-shaped support on the inner wall of the valve, the ends of the main piston and the balance piston are slidably fitted in the support. At the same time, considering that the end of the balance piston is inserted into the main piston, and the one-way assembly is set At the junction of the main piston and the balance piston, the end of the balance piston is positioned in the main piston, and the end of the main piston is limited by the fixed support, so that the position of the one-way assembly is more stable and will not Affected by the sway of the balance piston, the working state of the one-way component is guaranteed to be undisturbed, thereby achieving stable pressure relief.
在上述制动阀的卸压结构中,所述单向组件的位置沿所述主活塞径向与所述支撑件相对或近似相对。这样进一步保证单向组件布置在充分得到支撑件约束的区域,从而强化单向组件工作状态的稳定性。In the above pressure relief structure of the brake valve, the position of the one-way assembly is opposite or approximately opposite to the support member along the radial direction of the main piston. This further ensures that the one-way component is arranged in an area fully constrained by the support, thereby enhancing the stability of the one-way component in its working state.
在上述制动阀的卸压结构中,所述单向组件包括压簧和球形的阀块,所述压簧沿所述活动杆的轴向布置且位于所述主活塞内,该压簧的两端分别作用于主活塞和所述阀块上,该阀块位于所述主活塞和平衡活塞的接合面处且与该平衡活塞抵靠并将所述汇流段封堵。这样在保证封闭效果的同时,在泄压时活动杆可效顶起阀块,而在完成泄压后活动杆复位的同时阀块也可在压簧作用下实现稳定复位。In the above pressure relief structure of the brake valve, the one-way assembly includes a compression spring and a spherical valve block, the compression spring is arranged along the axial direction of the movable rod and is located in the main piston, the compression spring The two ends respectively act on the main piston and the valve block, and the valve block is located at the joint surface of the main piston and the balance piston, abuts against the balance piston and blocks the confluence section. In this way, while ensuring the sealing effect, the movable rod can effectively lift up the valve block when the pressure is relieved, and when the movable rod is reset after the pressure relief is completed, the valve block can also be stably reset under the action of the compression spring.
在上述制动阀的卸压结构中,所述平衡活塞内还具有平衡流道,所述平衡流道的两端口分别位于所述平衡活塞的外周面以及平衡活塞远离主活塞的一侧,该平衡活塞远离主活塞的一侧连接有仅容许平衡流道内的流体流出的单向封堵件,所述活动杆的另一端插设于该单向封堵件内。这样供油腔压缩后成的高压流体可通过平衡流道进入工作腔产生补压效果,进而提升制动工作压力,设置单向封堵件可避免工作腔直接泄压,同时活动杆也可得到单向封堵件的约束,保证活动杆的位置稳定。In the above-mentioned pressure relief structure of the brake valve, the balance piston also has a balance flow channel, and the two ports of the balance flow channel are respectively located on the outer peripheral surface of the balance piston and the side of the balance piston away from the main piston. The side of the balance piston away from the main piston is connected with a one-way blocking member that only allows the fluid in the balance channel to flow out, and the other end of the movable rod is inserted into the one-way blocking member. In this way, the high-pressure fluid formed by the compression of the oil supply chamber can enter the working chamber through the balance flow channel to produce a pressure supplement effect, thereby increasing the working pressure of the brake. The one-way blocking member can prevent the working chamber from directly releasing pressure, and at the same time, the movable rod can also be obtained. The constraint of the one-way blocking piece ensures the stable position of the movable rod.
在上述制动阀的卸压结构中,所述单向封堵件包括环形阀件、弹簧件和相对所述平衡活塞位置固定的支撑盘,所述环形阀件套设于所述活动杆外周且与该活动杆密封配合,所述弹簧件的两端分别作用于所述环形阀件和支撑盘上并使环形阀件始终具有封堵平衡流道的趋势,该活动杆的端部与支撑盘相抵靠。这样环形阀件可避免流体自单向封堵件内部泄露,而活动杆可为环形阀件提供位置定位,使单向封堵件开闭状态稳定,同时支撑盘可限定活动杆的行程和位置,利于提升活动杆位置状态的稳定性。In the above-mentioned pressure relief structure of the brake valve, the one-way blocking member includes an annular valve member, a spring member and a support plate fixed relative to the balance piston, and the annular valve member is sleeved on the outer periphery of the movable rod And with the movable rod seal fit, the two ends of the spring member respectively act on the annular valve member and the support plate and make the annular valve member always have a tendency to block the balance channel, the end of the movable rod and the support The plates are against each other. In this way, the annular valve part can prevent the fluid from leaking from the inside of the one-way blocking part, and the movable rod can provide position positioning for the annular valve part, so that the opening and closing state of the one-way blocking part can be stabilized, and the support plate can limit the stroke and position of the movable rod , which is conducive to improving the stability of the position state of the movable rod.
在上述制动阀的卸压结构中,所述活动杆包括相连接的顶杆段和连接段,所述顶杆段的直径尺寸小于所述连接段的直径尺寸,所述顶杆段能与所述阀块相顶靠,所述环形阀件始终套设于该连接段的外周。这样由直径更小的顶杆段与阀块顶靠,利于保证汇流段足够的流通截面,同时减少活动杆所受到泄油孔内流体的冲击力,减少活动杆晃动的概率,提高卸压稳定性。In the pressure relief structure of the above-mentioned brake valve, the movable rod includes a connected push rod section and a connecting section, the diameter of the push rod section is smaller than the diameter of the connecting section, and the push rod section can be connected with the connecting section. The valve blocks are against each other, and the annular valve element is always sheathed on the outer periphery of the connecting section. In this way, the ejector rod section with a smaller diameter is pushed against the valve block, which is beneficial to ensure a sufficient flow cross section of the confluence section, and at the same time reduces the impact force of the fluid in the drain hole on the movable rod, reduces the probability of the movable rod shaking, and improves the stability of pressure relief. sex.
与现有技术相比,本发明的优点如下:Compared with prior art, advantage of the present invention is as follows:
本上述制动阀的卸压结构通过在设置多个泄油孔与汇流段连通的端口周向间隔布置,在供油腔进行泄压时流体可通过多个绕活动杆周向布置的泄油孔流动,使不同泄油孔内的带压流体自四周对与单向组件顶靠的活动杆冲击力分散开,降低活动杆受冲击晃动甚至偏移的现象,进而使单向组件的开启状态和位置也更加稳定,保证卸压稳定。The pressure relief structure of the above-mentioned brake valve is arranged at intervals in the circumferential direction of the port communicating with the confluence section by setting a plurality of oil drain holes, and the fluid can pass through a plurality of oil drain holes arranged circumferentially around the movable rod when the oil supply chamber is relieved. Hole flow, so that the pressurized fluid in different oil drain holes can disperse the impact force of the movable rod against the one-way component from the surroundings, reduce the phenomenon that the movable rod is shaken or even shifted by the impact, and then make the one-way component in the open state And the position is also more stable, ensuring stable pressure relief.
附图说明Description of drawings
图1是本实施例汇流段封闭状态的剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of the closed state of the confluence section in this embodiment.
图2是图1中的A部放大图。Fig. 2 is an enlarged view of part A in Fig. 1 .
图3是本实施例汇流段开启状态的剖面结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of the open state of the confluence section in this embodiment.
图4是图3中的B部放大图。Fig. 4 is an enlarged view of part B in Fig. 3 .
图5是图4中的C部放大图。Fig. 5 is an enlarged view of part C in Fig. 4 .
图6是本实施例的立体结构示意图。Fig. 6 is a schematic perspective view of the three-dimensional structure of this embodiment.
图中,1、阀体;11、进油孔;12、工作油孔;In the figure, 1, the valve body; 11, the oil inlet hole; 12, the working oil hole;
2、平衡活塞;21、汇流段;22、连接部;23、平衡流道;24、泄油孔;2. Balance piston; 21. Confluence section; 22. Connecting part; 23. Balance flow channel; 24. Oil drain hole;
3、主活塞;31、定位槽;3. Main piston; 31. Positioning groove;
4、工作腔;5、供油腔;6、支撑件;4. Working cavity; 5. Oil supply cavity; 6. Support piece;
7、单向组件;71、压簧;72、阀块;7. One-way assembly; 71. Pressure spring; 72. Valve block;
8、活动杆;81、顶杆段;82、连接段;8. Movable rod; 81. Push rod section; 82. Connecting section;
9、单向封堵件;91、环形阀件;911、阀板;912、密封环;9121、密封唇边;9122、环形凸台;913、弹簧垫环;92、弹簧件;93、支撑盘;9. One-way blocking piece; 91. Annular valve piece; 911. Valve plate; 912. Sealing ring; 9121. Sealing lip; 9122. Annular boss; 913. Spring washer; 92. Spring piece; 93. Support plate;
10、弹簧座;20、踏板连杆总成;30、控制油孔;40、回油孔;50、复位弹簧;60、弹簧底座;70、导杆。10. Spring seat; 20. Pedal connecting rod assembly; 30. Control oil hole; 40. Oil return hole; 50. Return spring; 60. Spring base; 70. Guide rod.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1所示,本制动阀的卸压结构中,制动阀包括开设有进油孔11和工作油孔12的阀体1,阀体1内滑动连接有相抵靠的主活塞3和平衡活塞2,主活塞3的外径尺寸大于平衡活塞2的外径尺寸,即主活塞3滑动区域的阀体1内腔径向尺寸大于平衡活塞2滑动区域的阀体1内腔径向尺寸,制动时平衡活塞2的远离主活塞3的端面与阀体1的内壁之间形成与工作油孔12连通的工作腔4,平衡活塞2的外周可通过密封结构与阀体1的内壁之间形成能为工作腔4补压的供油腔5,供油腔5合工作腔4的容积均可随平衡活塞2滑动而变化;进油孔11可与油杯相连为制动阀工作供油,工作油孔12与制动器连通可输出油压控制制动,阀体1内设置的主活塞3和平衡活塞2可受驾驶员踩踏踏板连杆总成20触发油液自控制油孔30进油并作用于主活塞3的端面,借助油液压力驱动主活塞3带动平衡活塞2滑动,回油孔40用于在制动结束后将对作用于主活塞2端面流体泄出,工作腔4内油压增加可直接通过工作油孔12输出;供油腔5可在制动过程中可为工作腔4补压保证制动力足够,在制动补压后连通供油腔5和进油孔11对供油腔5泄压,使平衡活塞2可在补压结束后继续滑动制动,而在制动补压完成前则通过单向组件7将供油腔5和进油孔11阻断,避免补压失效。阀体1的内腔侧壁固连有环形的支撑件6,主活塞3朝向平衡活塞2的一端定位插设于支撑件6内,平衡活塞2的端部定位插设于主活塞3内且在两者的接合处设置有将供油腔5和进油孔11阻断的单向组件7,平衡活塞2内滑动连接有可沿轴向往复运动的活动杆8,活动杆8贯穿平衡活塞2,通过在阀体1内壁固连环形的支撑件6,使主活塞3与平衡活塞2抵靠的端部滑动配合在支撑件6内,同时使平衡活塞2的端部插设在主活塞3内,并将单向组件7设置在主活塞3与平衡活塞2的接合处,这样平衡活塞2的端部定位于主活塞3内,而主活塞3的该端又得到固定支撑件6的限位约束,使得单向组件7所在的位置更加稳定而不会受到平衡活塞2晃动的影响,保证单向组件7的工作状态不受干扰,进而实现稳定的卸压。平衡活塞2内还具有能连通供油腔5和工作腔4的平衡流道23,该平衡活塞2上连接有仅容许平衡流道23内的流体自供油腔5进入工作腔4的单向封堵件9,单向封堵件9位于工作腔4内,活动杆8的另一端插设于该单向封堵件9内。这样供油腔5压缩后成的高压流体可通过平衡流道23进入工作腔4产生补压效果,进而提升制动工作压力,设置单向封堵件9可避免工作腔4直接泄压,同时活动杆8也可得到单向封堵件9的约束,保证活动杆8的位置稳定。工作腔4内设有始终与平衡活塞2端面抵靠的弹簧座10,工作腔4内还设有复位弹簧50、弹簧底座60和导杆70,复位弹簧50的两端分别作用于弹簧座10和弹簧底座60上,弹簧底座60抵靠于工作腔的底面上,导杆70沿轴向与弹簧底座60相连接且与弹簧座10滑动连接为平衡活塞2的运动提供导向。As shown in Figure 1, in the pressure relief structure of the brake valve, the brake valve includes a valve body 1 with an oil inlet hole 11 and a working oil hole 12, and the valve body 1 is slidably connected with the main piston 3 and the Balance piston 2, the outer diameter of the main piston 3 is larger than the outer diameter of the balance piston 2, that is, the radial dimension of the inner cavity of the valve body 1 in the sliding area of the main piston 3 is greater than the radial dimension of the inner cavity of the valve body 1 in the sliding area of the balance piston 2 When braking, the working cavity 4 communicating with the working oil hole 12 is formed between the end surface of the balance piston 2 far away from the main piston 3 and the inner wall of the valve body 1, and the outer periphery of the balance piston 2 can pass through the sealing structure and the inner wall of the valve body 1. An oil supply chamber 5 that can replenish pressure for the working chamber 4 is formed between them. The volumes of the oil supply chamber 5 and the working chamber 4 can change with the sliding of the balance piston 2; the oil inlet hole 11 can be connected with the oil cup to supply the brake valve. oil, the working oil hole 12 communicates with the brake and can output oil pressure to control the brake. The main piston 3 and the balance piston 2 arranged in the valve body 1 can be triggered by the driver stepping on the pedal connecting rod assembly 20 to trigger the oil to enter from the control oil hole 30. The oil acts on the end surface of the main piston 3, and the main piston 3 is driven by the oil pressure to drive the balance piston 2 to slide. The oil return hole 40 is used to discharge the fluid acting on the end surface of the main piston 2 after the brake is completed. The working chamber 4 The increase of internal oil pressure can be output directly through the working oil hole 12; the oil supply chamber 5 can supplement the pressure of the working chamber 4 during the braking process to ensure sufficient braking force, and connect the oil supply chamber 5 and the oil inlet hole after the brake pressure supplement 11 Release the pressure on the oil supply chamber 5, so that the balance piston 2 can continue to slide and brake after the pressure supplement is completed, and before the brake supplement pressure is completed, the oil supply chamber 5 and the oil inlet hole 11 are blocked by the one-way assembly 7 , to avoid supplementary pressure failure. The side wall of the inner cavity of the valve body 1 is fixedly connected with an annular support member 6, one end of the main piston 3 facing the balance piston 2 is positioned and inserted in the support member 6, and the end of the balance piston 2 is positioned and inserted in the main piston 3 and At the junction of the two, there is a one-way assembly 7 that blocks the oil supply chamber 5 and the oil inlet hole 11. A movable rod 8 that can reciprocate in the axial direction is slidably connected to the balance piston 2, and the movable rod 8 runs through the balance piston. 2. By fixing the ring-shaped support member 6 on the inner wall of the valve body 1, the end of the main piston 3 and the balance piston 2 are slidably fitted in the support member 6, and at the same time, the end of the balance piston 2 is inserted into the main piston. 3, and the one-way assembly 7 is arranged at the junction of the main piston 3 and the balance piston 2, so that the end of the balance piston 2 is positioned in the main piston 3, and the end of the main piston 3 is supported by the fixed support 6 The limit constraint makes the position of the one-way component 7 more stable without being affected by the shaking of the balance piston 2, and ensures that the working state of the one-way component 7 is not disturbed, thereby achieving stable pressure relief. The balance piston 2 also has a balance channel 23 that can communicate with the oil supply chamber 5 and the working chamber 4. The balance piston 2 is connected with a one-way valve that only allows the fluid in the balance flow channel 23 to enter the working chamber 4 from the oil supply chamber 5. The blocking piece 9 and the one-way blocking piece 9 are located in the working chamber 4 , and the other end of the movable rod 8 is inserted into the one-way blocking piece 9 . In this way, the high-pressure fluid formed after the oil supply chamber 5 is compressed can enter the working chamber 4 through the balance flow channel 23 to generate a supplementary pressure effect, thereby increasing the brake working pressure. Setting the one-way blocking member 9 can avoid the direct pressure release of the working chamber 4, and at the same time The movable rod 8 can also be constrained by the one-way blocking member 9 to ensure the stable position of the movable rod 8 . The working chamber 4 is provided with a spring seat 10 which always abuts against the end face of the balance piston 2. The working chamber 4 is also provided with a return spring 50, a spring base 60 and a guide rod 70. The two ends of the return spring 50 act on the spring seat 10 respectively. On the spring base 60 , the spring base 60 abuts against the bottom surface of the working chamber, and the guide rod 70 is axially connected with the spring base 60 and is slidably connected with the spring base 10 to provide guidance for the movement of the balance piston 2 .
如图2所示,卸压结构包括位于平衡活塞2内且能连通供油腔5和进油孔11的汇流段21和泄油孔24,活动杆8的两端分别位于工作腔4内和汇流段21内,该活动杆8能沿轴向朝单向组件7运动并将该单向组件7顶启,泄油孔24有多个且均与汇流段21连通,泄油孔24与汇流段21连通的端口绕活动杆8外周均间隔布置。具体来讲,平衡活塞2的端面具有凸台状的连接部22,汇流段21位于连接部22的端面上,主活塞3的端面具有与进油孔11连通的定位槽31,连接部22定位嵌设于定位槽31内且与该定位槽31的周向内壁密封配合。这样具体通过连接部22与定位槽31配合可使平衡活塞2端部的位置得到定位槽31内壁的充分约束,同时避免供油腔5的流体侵入单向组件7的另一侧,保证单向组件7对汇流段21的阻断密封效果,利于保证卸压稳定性。这样在进行泄压时流体可通过多个绕活动杆8周向布置的泄油孔24流动,泄油孔24的数量可为两个或两个以上,使不同泄油孔24内的带压流体对与单向组件7顶靠的活动杆8冲击力分散开,降低活动杆8受冲击晃动甚至偏移的现象,进而使单向组件7的开启状态和位置也更加稳定,保证卸压稳定。作为优选,泄油孔24沿连接部22的径向自外而内朝单向组件7所在一侧倾斜设置。这样利于降低通过泄油孔24的流体对活动杆8的直接冲击,进而降低活动杆8晃动影响单向组件7开启状态的概率。单向组件7包括压簧71和球形的阀块72,压簧71沿活动杆8的轴向布置,该压簧71的两端分别作用于主活塞3和阀块72上,该阀块72与平衡活塞2抵靠并将汇流段21封堵。这样在保证封闭效果的同时,在泄压时活动杆8可效顶起阀块72,而在完成泄压后活动杆8复位的同时阀块72也可在压簧71作用下实现稳定复位。具体来讲,单向封堵件9包括环形阀件91、弹簧件92和相对平衡活塞2位置固定的支撑盘93,支撑盘93与弹簧座10相抵靠,环形阀件91套设于活动杆8外周且与该活动杆8密封配合,弹簧件92的两端分别作用于环形阀件91和支撑盘93上并使环形阀件91始终具有封堵平衡流道23的趋势,该活动杆8的端部与支撑盘93相抵靠。这样环形阀件91可避免流体自单向封堵件9内部泄露,而活动杆8可为环形阀件91提供位置定位,使单向封堵件9开闭状态稳定,同时支撑盘93可限定活动杆8的行程和位置,利于提升活动杆8位置状态的稳定性。活动杆8包括相连接的顶杆段81和连接段82,顶杆段81的直径尺寸小于连接段82的直径尺寸,顶杆段81能与阀块72相顶靠,环形阀件91始终套设于该连接段82的外周。这样由直径更小的顶杆段81与阀块72顶靠,利于保证汇流段21足够的流通截面,同时减少活动杆8所受到泄油孔24内流体的冲击力,减少活动杆8晃动的概率,提高卸压稳定性。As shown in Figure 2, the pressure relief structure includes a confluence section 21 and an oil drain hole 24 located in the balance piston 2 and capable of communicating with the oil supply chamber 5 and the oil inlet hole 11, and the two ends of the movable rod 8 are respectively located in the working chamber 4 and the oil inlet hole 11. In the confluence section 21, the movable rod 8 can move axially towards the one-way assembly 7 and lift the one-way assembly 7. There are multiple oil drain holes 24 and they are all connected to the confluence section 21. The oil drain holes 24 are connected to the confluence section 21. The communicating ports of the section 21 are evenly spaced around the outer circumference of the movable rod 8 . Specifically, the end surface of the balance piston 2 has a boss-shaped connecting portion 22, the confluence section 21 is located on the end surface of the connecting portion 22, the end surface of the main piston 3 has a positioning groove 31 communicating with the oil inlet hole 11, and the connecting portion 22 is positioned Embedded in the positioning groove 31 and sealingly matched with the circumferential inner wall of the positioning groove 31 . In this way, the position of the end of the balance piston 2 can be fully restrained by the inner wall of the positioning groove 31 through the cooperation of the connecting portion 22 and the positioning groove 31, and at the same time, the fluid in the oil supply chamber 5 can be prevented from invading the other side of the one-way assembly 7 to ensure one-way The blocking and sealing effect of the component 7 on the confluence section 21 is beneficial to ensure the stability of pressure relief. In this way, fluid can flow through a plurality of drain holes 24 arranged circumferentially around the movable rod 8 when performing pressure relief. The number of drain holes 24 can be two or more, so that the pressure in different drain holes 24 The impact force of the fluid on the movable rod 8 against the one-way component 7 is dispersed, reducing the phenomenon that the movable rod 8 is impacted and shaken or even shifted, thereby making the opening state and position of the one-way component 7 more stable, ensuring stable pressure relief . Preferably, the oil drain hole 24 is arranged obliquely toward the side where the one-way assembly 7 is located from outside to inside along the radial direction of the connecting portion 22 . This helps to reduce the direct impact of the fluid passing through the oil drain hole 24 on the movable rod 8 , thereby reducing the probability that the movable rod 8 shakes and affects the opening state of the one-way assembly 7 . The one-way assembly 7 includes a compression spring 71 and a spherical valve block 72. The compression spring 71 is arranged axially along the movable rod 8. The two ends of the compression spring 71 act on the main piston 3 and the valve block 72 respectively. The valve block 72 It abuts against the balance piston 2 and blocks the confluence section 21 . In this way, while ensuring the sealing effect, the movable rod 8 can effectively lift the valve block 72 during pressure relief, and the valve block 72 can also be stably reset under the action of the stage clip 71 when the movable rod 8 resets after the pressure relief is completed. Specifically, the one-way blocking member 9 includes an annular valve member 91, a spring member 92, and a support plate 93 fixed in position relative to the balance piston 2. The support plate 93 abuts against the spring seat 10, and the annular valve member 91 is sleeved on the movable rod. 8 outer periphery and seal fit with the movable rod 8, the two ends of the spring member 92 respectively act on the annular valve member 91 and the support disc 93 and make the annular valve member 91 always have a tendency to block the balance channel 23, the movable rod 8 The end of the support plate 93 abuts against. In this way, the annular valve member 91 can prevent fluid from leaking from the inside of the one-way sealing member 9, and the movable rod 8 can provide position positioning for the annular valve member 91, so that the opening and closing state of the one-way sealing member 9 is stable, and the support plate 93 can limit The stroke and position of the movable rod 8 are conducive to improving the stability of the position and state of the movable rod 8 . The movable rod 8 includes a connected push rod section 81 and a connection section 82, the diameter of the push rod section 81 is smaller than the diameter of the connection section 82, the push rod section 81 can abut against the valve block 72, and the annular valve member 91 is always sleeved. It is provided on the outer periphery of the connection section 82 . In this way, the push rod section 81 with a smaller diameter and the valve block 72 are leaned against, which is beneficial to ensure a sufficient flow cross section of the confluence section 21, reduces the impact force of the fluid in the drain hole 24 on the movable rod 8, and reduces the shaking of the movable rod 8. Probability, improve pressure relief stability.
如图3所示,为补压结束后下制动阀的结构状态,此时工作腔4内的压力逐渐高于供油腔5内的压力使得活动杆8在两端压差的作用下向单向组件7运动并触发单向组件7而开启汇流段21,使得进油孔11与供油腔5连通卸压。As shown in Figure 3, it is the structural state of the lower brake valve after the pressure replenishment is completed. The one-way assembly 7 moves and triggers the one-way assembly 7 to open the confluence section 21 , so that the oil inlet hole 11 communicates with the oil supply chamber 5 to relieve pressure.
如图4所示,此时顶杆段81与阀块72顶靠,液压油可通过泄油孔24和汇流段21流动,实现卸压回流。As shown in FIG. 4 , at this time, the ejector rod section 81 is against the valve block 72 , and the hydraulic oil can flow through the oil drain hole 24 and the confluence section 21 to realize pressure relief and backflow.
如图5所示,环形阀体1包括依次抵靠的阀板911、密封环912和弹簧垫环913,阀板911与工作活塞相抵靠且套设于活动杆8的外周面,弹簧件92的一端作用于弹簧垫环913上,密封环912的内缘具有绕周向布置的密封唇边9121,密封唇边9121与连接段82外周过盈配合,密封唇边9121呈大端朝阀板911所在一侧布置的喇叭状,该密封唇边9121与活动杆8的外周面沿周向密封配合。密封环912内缘设置密封唇边9121与活动杆8的外周面形成周向线性密封,且密封唇边9121呈喇叭状设置,这样利于密封唇边9121抵抗工作腔4的压强以保持与活动杆8的接触,在保障密封效果的同时降低活动杆8相对密封环912滑动时的损耗,利于延长工作寿命。密封环912上具有朝支撑盘93所在一侧凸出的环形凸台9122,环形凸台9122的内壁与活动杆8的外周面相间隔,密封唇边9121位于环形凸台9122的内壁上。密封唇边9121布置在凸出的环形凸台9122内壁上,且使环形凸台9122的内壁与活动杆8的外周面相间隔,这样密封唇边9121所在的区域更容易受到外周的径向压强作用而均匀朝活动杆8贴靠,使得密封唇边9121即使产生磨损仍保持与活动杆8紧靠,同时环形凸台9122越靠近密封环912本体的区域越不易受外界流体的压力影响而形变,使环形凸台9122内始终可保持一部分空腔,利于保证外界流体对环形凸台9122的持续压力,延长维护周期。As shown in FIG. 5 , the annular valve body 1 includes a valve plate 911 , a sealing ring 912 and a spring washer 913 which abut against in sequence. The valve plate 911 abuts against the working piston and is sheathed on the outer peripheral surface of the movable rod 8 . One end acts on the spring washer 913. The inner edge of the sealing ring 912 has a sealing lip 9121 arranged around the circumference. The sealing lip 9121 is in interference fit with the outer circumference of the connecting section 82, and the sealing lip 9121 has a large end facing the valve plate. The trumpet shape arranged on the side where 911 is located, the sealing lip 9121 is in sealing fit with the outer peripheral surface of the movable rod 8 along the circumferential direction. The inner edge of the sealing ring 912 is provided with a sealing lip 9121 and the outer peripheral surface of the movable rod 8 to form a circumferential linear seal, and the sealing lip 9121 is arranged in a trumpet shape, which is beneficial for the sealing lip 9121 to resist the pressure of the working chamber 4 to maintain contact with the movable rod. The contact of 8 reduces the loss when the movable rod 8 slides relative to the sealing ring 912 while ensuring the sealing effect, which is beneficial to prolong the working life. The sealing ring 912 has an annular boss 9122 protruding toward the side where the support plate 93 is located. The inner wall of the annular boss 9122 is spaced from the outer peripheral surface of the movable rod 8 . The sealing lip 9121 is arranged on the inner wall of the protruding annular boss 9122, and the inner wall of the annular boss 9122 is spaced from the outer peripheral surface of the movable rod 8, so that the area where the sealing lip 9121 is located is more susceptible to the radial pressure of the outer periphery And evenly abut against the movable rod 8, so that even if the sealing lip 9121 wears, it still remains close to the movable rod 8. At the same time, the closer the ring boss 9122 is to the seal ring 912 body, the less likely it is to be deformed by the pressure of the external fluid. A part of the cavity can always be maintained in the annular boss 9122, which is beneficial to ensure the continuous pressure of the external fluid on the annular boss 9122 and prolong the maintenance period.
如图6所示,踏板连杆总成20可为带踏板的现有总成部件,连接设置在阀体1底部。As shown in FIG. 6 , the pedal link assembly 20 can be an existing assembly part with a pedal, and is connected to the bottom of the valve body 1 .
本文中所描述的具体实施例仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only to illustrate the spirit of the present invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
Claims (10)
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| CN202310620723.0A CN116653899B (en) | 2023-05-29 | 2023-05-29 | A pressure relief structure for a brake valve |
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| CN119527262A (en) * | 2025-01-23 | 2025-02-28 | 浙江海宏液压科技股份有限公司 | A booster structure for a brake valve |
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| Publication number | Publication date |
|---|---|
| CN116653899B (en) | 2025-10-21 |
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