CN116638162A - Wire cutting control method - Google Patents
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- CN116638162A CN116638162A CN202211731223.6A CN202211731223A CN116638162A CN 116638162 A CN116638162 A CN 116638162A CN 202211731223 A CN202211731223 A CN 202211731223A CN 116638162 A CN116638162 A CN 116638162A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
- B23H7/02—Wire-cutting
- B23H7/08—Wire electrodes
- B23H7/10—Supporting, winding or electrical connection of wire-electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
本申请实施例公开了一种线切割控制方法。该线切割控制方法应用于线切割装置,所述线切割装置设置有可多轴联动的切割机构和载料平台,所述控制方法包括:根据待加工物料的曲面加工目标,确定各轴联动的运行轨迹;根据所述运行轨迹控制各轴运动,实现待加工物料的复杂曲面加工;其中,所述多轴联动至少包括X轴方向的平移、Y轴方向的平移、Z轴方向的平移,以及围绕B轴的转动及围绕C轴的转动;X轴、Y轴和Z轴的轴向方向两两垂直,B轴与Y轴的轴向方向平行,C轴和B轴的轴向方向垂直。采用本申请实施例的方案后,有效拓展了金刚线切割的适用场景,能够实现多轴联动高效加工空间曲面,提高了加工效率和加工质量。
The embodiment of the application discloses a wire cutting control method. The wire cutting control method is applied to a wire cutting device. The wire cutting device is provided with a multi-axis linkage cutting mechanism and a loading platform. Running track; controlling the movement of each axis according to the running track to realize complex curved surface processing of the material to be processed; wherein the multi-axis linkage at least includes translation in the X-axis direction, translation in the Y-axis direction, and translation in the Z-axis direction, and The rotation around the B-axis and the rotation around the C-axis; the axial directions of the X-axis, Y-axis and Z-axis are perpendicular to each other, the B-axis is parallel to the axial direction of the Y-axis, and the axial directions of the C-axis and the B-axis are perpendicular. After adopting the solution of the embodiment of the present application, the application scenarios of diamond wire cutting are effectively expanded, and multi-axis linkage and efficient processing of spatial curved surfaces can be realized, and the processing efficiency and processing quality are improved.
Description
技术领域technical field
本申请涉及金刚线切割技术领域,具体地,涉及一种线切割控制方法。The present application relates to the technical field of diamond wire cutting, and in particular, relates to a wire cutting control method.
背景技术Background technique
目前,在空间曲面和数控加工领域,对于空间曲面的零件加工,铣削加工是机加工中最常用的加工方法之一,但采用数控机床铣削加工空间曲面时,刀具按照加工路线对待加工物料由最外层到内部需要进行逐层去除来获得曲面轮廓,此过程的加工效率低。At present, in the field of spatial curved surface and CNC machining, milling is one of the most commonly used processing methods for the processing of spatial curved surface parts. The outer layer needs to be removed layer by layer to obtain the surface profile, and the processing efficiency of this process is low.
而在光伏晶硅和半导体切割领域,常采用具有单线、多线金刚线的切割机头对硅料等进行截断、开方、切片,加工效率较高,然而这种方案中的切割机头,一般仅具有单个进给方向,能够满足硅料的加工需要,但若将其应用到空间曲面的零件加工上,则难以满足要求。In the field of photovoltaic crystal silicon and semiconductor cutting, cutting heads with single-wire and multi-wire diamond wires are often used to cut, square, and slice silicon materials, and the processing efficiency is high. However, the cutting head in this solution, Generally, there is only a single feed direction, which can meet the processing needs of silicon materials, but if it is applied to the processing of parts with spatial curved surfaces, it is difficult to meet the requirements.
如何在技术层面融合不同方案的优点,实现空间曲面的快速高效加工,亟待本领域技术人员解决。How to integrate the advantages of different schemes at the technical level to realize the rapid and efficient processing of spatial curved surfaces is urgently needed by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本申请实施例中提供一种线切割控制方法,以方便采用金刚线切割去除材料,实现多轴联动高效加工空间曲面。In view of this, an embodiment of the present application provides a wire cutting control method to facilitate the use of diamond wire cutting to remove material and realize multi-axis linkage and efficient machining of spatial curved surfaces.
本申请实施例的线切割控制方法,应用于线切割装置,线切割装置具有可多轴联动的切割机构和载料平台,所述控制方法包括:根据待加工物料的曲面加工目标,确定各轴联动的运行轨迹;根据所述运行轨迹控制各轴运动,实现待加工物料的曲面加工;其中,所述多轴联动至少包括围绕X轴方向的平移、Y轴方向的平移、Z轴方向的平移、围绕B轴的转动及围绕C轴的转动;X轴和Y轴的轴向方向垂直,Z轴分别垂直于X轴和Y轴的轴向方向,B轴与Y轴的轴向方向平行,C轴和B轴的轴向方向垂直。利用X轴和Y轴联动实现曲面运动,B轴用于实现空间曲面形状,C轴用于实现曲面加工以及保持切点跟踪。The wire cutting control method of the embodiment of the present application is applied to a wire cutting device. The wire cutting device has a multi-axis linkage cutting mechanism and a loading platform. The control method includes: according to the curved surface processing target of the material to be processed, determine each axis Linked running trajectory; control the movement of each axis according to the running trajectory to realize the curved surface processing of the material to be processed; wherein, the multi-axis linkage at least includes translation around the X-axis direction, translation in the Y-axis direction, and translation in the Z-axis direction , Rotation around the B-axis and rotation around the C-axis; the axial directions of the X-axis and the Y-axis are perpendicular, the Z-axis is perpendicular to the axial directions of the X-axis and the Y-axis respectively, and the B-axis is parallel to the axial direction of the Y-axis. The axial directions of the C-axis and the B-axis are perpendicular. The X-axis and Y-axis linkage is used to realize the surface movement, the B-axis is used to realize the shape of the space surface, and the C-axis is used to realize the surface processing and keep track of the tangent point.
进一步地,所述载料平台具有X轴、Y轴、B轴和C轴联动功能。Further, the loading platform has the linkage function of X-axis, Y-axis, B-axis and C-axis.
进一步地,在所述线切割装置中,所述载料平台包括设置于底座上的X轴平台、设置于X轴平台上的Y轴平台、设置于Y轴平台上的B轴转台以及设置于B轴转台上的C轴转台,所述C轴转台用于承载夹持待加工物料。Further, in the wire cutting device, the loading platform includes an X-axis platform set on the base, a Y-axis platform set on the X-axis platform, a B-axis turntable set on the Y-axis platform, and a A C-axis turntable on the B-axis turntable, the C-axis turntable is used to carry and clamp materials to be processed.
进一步地,所述切割机构具有Z轴联动功能,Z轴联动用于调节工件切点位于有效切割线段的中点位置。Further, the cutting mechanism has a Z-axis linkage function, and the Z-axis linkage is used to adjust the tangent point of the workpiece to be located at the midpoint of the effective cutting line segment.
进一步地,在所述线切割装置中,立柱设置于底座上,所述立柱上开设有Z轴滑槽,所述切割机构通过滑板与所述Z轴滑槽滑动配合。Further, in the wire cutting device, the upright column is arranged on the base, and a Z-axis chute is opened on the upright column, and the cutting mechanism is slidably matched with the Z-axis chute through a slide plate.
进一步地,所述线切割装置还包括设置于所述立柱与所述滑板之间的升降调整机构;在所述控制方法中,控制Z轴的运动通过控制所述升降调整机构的状态实现。Further, the wire cutting device also includes a lift adjustment mechanism arranged between the column and the slide plate; in the control method, controlling the movement of the Z axis is achieved by controlling the state of the lift adjustment mechanism.
进一步地,所述载料平台还包括工作平台,所述工作平台设置于所述Y轴平台上,所述B轴转台包括相连接的固定部和转动部,所述固定部设置于所述工作平台上,所述C轴转台设置于所述转动部上。Further, the loading platform also includes a working platform, the working platform is set on the Y-axis platform, the B-axis turntable includes a fixed part and a rotating part connected, and the fixed part is set on the working platform. On the platform, the C-axis turntable is arranged on the rotating part.
进一步地,所述X轴平台的顶部设置有第一滑道,所述Y轴平台的底部设置有第一滑块部,所述第一滑块部与所述第一滑道滑动配合。Further, the top of the X-axis platform is provided with a first slideway, the bottom of the Y-axis platform is provided with a first slider part, and the first slider part is slidably matched with the first slideway.
进一步地,所述Y轴平台的顶部设置有第二滑道,所述工作平台的底部设置有第二滑块部,所述第二滑块部与所述第二滑道滑动配合。Further, the top of the Y-axis platform is provided with a second slideway, and the bottom of the working platform is provided with a second slider part, and the second slider part is slidably matched with the second slideway.
进一步地,所述载料平台还包括设置于所述X轴平台与所述Y轴平台之间的X轴向驱动机构、设置于所述Y轴平台与所述工作平台之间的Y轴向驱动机构、设置于所述工作平台与所述B轴转台之间的B轴向回转机构以及设置于所述B轴转台与所述C轴转台之间的C轴向回转机构;在所述控制方法中,控制X轴、Y轴、B轴和C轴的运动分别通过控制X轴向驱动机构、Y轴向驱动机构、B轴向回转机构和C轴向回转机构的状态实现。Further, the loading platform also includes an X-axis drive mechanism arranged between the X-axis platform and the Y-axis platform, a Y-axis drive mechanism arranged between the Y-axis platform and the working platform The driving mechanism, the B-axis turning mechanism arranged between the working platform and the B-axis turntable, and the C-axis turn mechanism arranged between the B-axis turntable and the C-axis turntable; In the method, controlling the movement of the X-axis, Y-axis, B-axis and C-axis is realized by controlling the states of the X-axis driving mechanism, the Y-axis driving mechanism, the B-axis turning mechanism and the C-axis turning mechanism respectively.
采用本申请实施例的方案后,有效拓展了原有金刚线切割的适用场景,即能够实现多轴联动(至少包含X轴Y轴Z轴B轴C轴)加工空间曲面,并且这种方案利用金刚线直接切入待加工物料,无需逐层去除,最终利用特定走刀路径获得期望加工型面,明显提高了加工效率和加工质量,当X轴、Y轴和Z轴联动到设定位置并切入工件后,通过B轴和C轴回转运动即可以实现圆柱曲面的加工,使加工型面闭合并且可以获得加更好的加工精度。After adopting the scheme of the embodiment of the present application, the applicable scenarios of the original diamond wire cutting are effectively expanded, that is, it is possible to realize multi-axis linkage (including at least X-axis, Y-axis, Z-axis, B-axis, and C-axis) to process spatial curved surfaces, and this scheme utilizes The diamond wire directly cuts into the material to be processed without removing it layer by layer. Finally, the desired processing profile is obtained by using a specific tool path, which significantly improves the processing efficiency and processing quality. When the X-axis, Y-axis and Z-axis are linked to the set position and cut into After the workpiece is finished, the machining of the cylindrical surface can be realized through the rotary motion of the B-axis and the C-axis, so that the machining surface is closed and better machining accuracy can be obtained.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The schematic embodiments and descriptions of the application are used to explain the application and do not constitute an improper limitation to the application. In the attached picture:
图1为本申请实施例提供的一种线切割装置核心部分的结构示意图;FIG. 1 is a schematic structural view of the core part of a wire cutting device provided in an embodiment of the present application;
图2为图1另一视角的结构示意图;Fig. 2 is a structural schematic diagram of another viewing angle of Fig. 1;
图3为图1又一视角的结构示意图;Fig. 3 is a structural schematic diagram of another perspective in Fig. 1;
图4为本申请实施例提供的线切割控制方法的加工原理示意图;4 is a schematic diagram of the processing principle of the wire cutting control method provided by the embodiment of the present application;
图5为线切割装置的总体结构示意图;5 is a schematic diagram of the overall structure of the wire cutting device;
图6为切割机构及其升降调整机构的结构示意图;Fig. 6 is a structural schematic diagram of the cutting mechanism and its lifting adjustment mechanism;
图7为载料平台的总体结构示意图。Fig. 7 is a schematic diagram of the overall structure of the loading platform.
附图标记:Reference signs:
100载料平台100 loading platform
200待加工物料200 materials to be processed
300切割机构300 cutting mechanism
400立柱400 columns
500底座500 base
101工作平台101 work platform
102Y轴平台102 Y axis platform
103X轴平台103X axis platform
104工装104 tooling
105C轴转台105C axis turntable
106固定部106 fixed part
107转动部107 rotating part
301安装框架301 installation frame
302滑板302 skateboard
303第一切割轮303 first cutting wheel
304第二切割轮304 second cutting wheel
305张力轮305 tension wheel
306驱动轮306 drive wheel
401Z轴滑槽401Z axis chute
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清晰,下面将结合附图清楚和完整地描述本申请实施例中的技术方案,显然,所描述的实施例是本申请一部分实施例,而非全部。基于本申请中的实施例,本领域普通技术人员在未付出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, and Not all. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other.
下面结合图1、图2、图3、图4、图5、图6和图7对本申请实施例的线切割控制方法和线切割装置进行详细说明。为便于说明和描述,下面首先介绍线切割装置的总体组成,如图所示,该线切割装置可以包括载料平台100、切割机构300、立柱400、底座500。其中,立柱400设置于底座500上的第一位置,切割机构300设置于立柱400上,载料平台100设置于底座500上的第二位置。The wire cutting control method and the wire cutting device according to the embodiments of the present application will be described in detail below with reference to FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , FIG. 5 , FIG. 6 and FIG. 7 . For the convenience of illustration and description, the overall composition of the wire cutting device is first introduced below. As shown in the figure, the wire cutting device may include a loading platform 100 , a cutting mechanism 300 , a column 400 , and a base 500 . Wherein, the upright column 400 is set on the first position on the base 500 , the cutting mechanism 300 is set on the upright column 400 , and the loading platform 100 is set on the second position on the base 500 .
载料平台100可以包括工作平台101、Y轴平台102、X轴平台103、C轴转台105、B轴转台,其中,X轴平台103的底部设置于底座500的第二位置,Y轴平台102可移动地设置于X轴平台103上,工作平台101可移动地设置于Y轴平台102上,B轴转台包括固定部106和转动部107,转动部107可转动地设置于固定部106上,固定部106设置于工作平台101上,C轴转台105设置于转动部107上,C轴转台105用于承载和夹持待加工物料200。另外切割机构300具有Z轴联动功能,即其可在立柱400上升降,以与其他各轴实现联动。其中,X轴和Y轴的轴向方向垂直,Z轴分别垂直于X轴和Y轴的轴向方向,B轴与Y轴的轴向方向平行,C轴和Z轴的轴向方向垂直。具体实施过程中,C轴转台105上可以设置工装104,以方便对待加工物料200的承载和夹持。The loading platform 100 can include a working platform 101, a Y-axis platform 102, an X-axis platform 103, a C-axis turntable 105, and a B-axis turntable, wherein the bottom of the X-axis platform 103 is arranged at the second position of the base 500, and the Y-axis platform 102 It is movably arranged on the X-axis platform 103, and the working platform 101 is movably arranged on the Y-axis platform 102. The B-axis turntable includes a fixed part 106 and a rotating part 107, and the rotating part 107 is rotatably arranged on the fixed part 106. The fixed part 106 is arranged on the working platform 101 , and the C-axis turntable 105 is arranged on the rotating part 107 , and the C-axis turntable 105 is used for carrying and clamping the material 200 to be processed. In addition, the cutting mechanism 300 has a Z-axis linkage function, that is, it can move up and down on the column 400 to realize linkage with other axes. The axial directions of the X-axis and the Y-axis are perpendicular, the Z-axis is perpendicular to the axial directions of the X-axis and the Y-axis respectively, the B-axis is parallel to the axial direction of the Y-axis, and the axial directions of the C-axis and the Z-axis are perpendicular. During the specific implementation process, a tooling 104 may be provided on the C-axis turntable 105 to facilitate the loading and clamping of the material 200 to be processed.
值得说明的是,为了方便实施例的清晰阐述,在实施例附图中给出了X轴、Y轴、Z轴、B轴和C轴的具体方向,但根据本申请的设计精神,实质并不限定各轴方向与实施例中保持一致,只要X轴、Y轴和Z轴作为平移轴,各自轴向两两垂直,B轴和C轴作为旋转轴,B轴与C轴轴向垂直即可。It is worth noting that, in order to facilitate the clear description of the embodiment, the specific directions of the X-axis, Y-axis, Z-axis, B-axis and C-axis are given in the drawings of the embodiment, but according to the design spirit of the present application, the essence is not The direction of each axis is not limited to be consistent with the embodiment, as long as the X-axis, Y-axis and Z-axis are used as translation axes, and the respective axes are perpendicular to each other, the B-axis and the C-axis are used as the rotation axes, and the B-axis and the C-axis are perpendicular to each other. Can.
在工作过程中,可通过调整工作平台101在Y轴平台101以及在X轴平台103的位置,以及调整B轴转台和C轴转台105的转动状态,进而使C轴转台105上的待加工物料200以预定的进给路线和角度靠近切割机构300的金刚线切割部位,从而实现待加工物料200的异性曲面加工。具体实施时,工件(对应于待切割物料200)在X轴Y轴两轴联动驱动下可以相对切割机构的的金刚线相对运动,配合切割机构的Z轴移动,X轴、Y轴、Z轴、B轴、C轴可以同时联动,分别实现多轴联动,这种多轴联动至少包括X轴方向的平移、Y轴方向的平移及围绕C轴的转动,或者至少包括围绕X轴方向的平移、Y轴方向的平移、Z轴的平移、围绕B轴的转动及围绕C轴的转动,以此达到实现规划切割路径的运动,异形曲面的加工可通过金刚线有效切割段的路径规划来实现,在整个切割过程中,金刚线在切割机构轮系平面上运动从而得到相对于工件(对应于待切割物料200)的走线运动,当工件相对金刚线有效切割段运动时,金刚线去除工件材料从而以规划路径实现异型面的切割。During the working process, the position of the working platform 101 on the Y-axis platform 101 and the X-axis platform 103 can be adjusted, and the rotation state of the B-axis turntable and the C-axis turntable 105 can be adjusted, so that the materials to be processed on the C-axis turntable 105 200 is close to the diamond wire cutting part of the cutting mechanism 300 with a predetermined feeding route and angle, so as to realize the processing of the heterogeneous curved surface of the material 200 to be processed. During specific implementation, the workpiece (corresponding to the material 200 to be cut) can move relative to the diamond wire of the cutting mechanism under the linkage drive of the X-axis and Y-axis, and cooperate with the Z-axis movement of the cutting mechanism, and the X-axis, Y-axis, Z-axis , B-axis, and C-axis can be linked at the same time to achieve multi-axis linkage respectively. This multi-axis linkage includes at least translation in the X-axis direction, translation in the Y-axis direction and rotation around the C-axis, or at least translation around the X-axis direction , Y-axis translation, Z-axis translation, rotation around the B-axis and rotation around the C-axis, so as to achieve the movement of the planned cutting path. The processing of special-shaped curved surfaces can be realized through the path planning of the effective cutting section of the diamond wire , during the entire cutting process, the diamond wire moves on the gear train plane of the cutting mechanism to obtain a line movement relative to the workpiece (corresponding to the material to be cut 200). When the workpiece moves relative to the effective cutting section of the diamond wire, the diamond wire removes the workpiece The material thus realizes the cutting of the profiled surface with the planned path.
本申请实施例的线切割控制方法用于上述具有切割机构300和载料平台100的线切割装置,切割机构300和载料平台100具有多轴联动功能,控制方法包括如下步骤:根据待加工物料200的曲面加工目标,确定各轴联动的运行轨迹;根据所述运行轨迹控制各轴运动,实现待加工物料的复杂曲面加工;其中,X轴和Y轴联动实现曲面运动,B轴用于实现空间曲面形状,C轴在B轴的基础上进行,用于实现曲面加工以及保持切点跟踪。在切割过程中,根据欲获得成品的曲面变化,通过载料平台100的直线轴和旋转轴与金刚线切割机构300的直线轴的配合运动,调整被切割物料与金刚线切割机构300的接触位置、接触角度、进给位置、进给角度、进给行程等参数,使被切割物料与金刚线的每个接触切割点的行走方向始终与该位置曲面切线方向保持一致,从而实现在金刚线线弓的方向和大小可控的情况下,精确完成立体曲面的切割。The wire cutting control method of the embodiment of the present application is used for the above wire cutting device with the cutting mechanism 300 and the loading platform 100. The cutting mechanism 300 and the loading platform 100 have a multi-axis linkage function. The control method includes the following steps: according to the material to be processed 200 surface processing target, determine the running trajectory of each axis; control the movement of each axis according to the running trajectory, and realize the complex surface processing of the material to be processed; among them, the X-axis and Y-axis are linked to realize the curved surface movement, and the B-axis is used to realize The shape of the space surface, the C axis is based on the B axis, which is used to realize the surface processing and keep the tangent point tracking. During the cutting process, according to the change of the curved surface of the finished product, the contact position between the material to be cut and the diamond wire cutting mechanism 300 is adjusted through the coordinated movement of the linear axis and the rotating axis of the loading platform 100 and the linear axis of the diamond wire cutting mechanism 300 , contact angle, feed position, feed angle, feed stroke and other parameters, so that the walking direction of each contact cutting point between the material to be cut and the diamond wire is always consistent with the tangent direction of the surface at this position, so as to realize the diamond wire When the direction and size of the bow are controllable, the cutting of the three-dimensional surface can be accurately completed.
结合前述以及现有技术的情况可知,现有的异形曲面加工采用数控机床加工方式,对于将较大面加工成很小的面时,需要对工件进行逐层去除,加工效率低,相比于传统数控机床加工,本申请实施例的方案采用具有金刚线的切割机构作为切割工具,能够通过两轴联动进行插补运动,利用金刚线切开曲面工件去除多余材料,无需逐层去除,最终利用特定走刀路径获得期望加工型面,采用金刚线切割时,对于较复杂形面,切割机构多次走刀,进行轮廓加工,修出曲面,对于简单曲面,可一次切割成形,明显提高了加工效率和加工质量;与未采用C轴功能的柔性加工方法相比,本申请实施例的方案在运动上更加灵活,尤其适合加工回转体类二维曲面,具体而言,尽管X/Y联动能够加工得到刀头两侧各半圆周的型面,但由于刀头无法穿越工件下方支撑工装,圆柱型面无法实现闭合,然而增设C轴后,当X轴和Y轴联动到设定位置并切入工件后,直接通过C轴回转运动即可以实现圆柱曲面的加工,加工型面闭合并且可以获得加好的加工精度。另外,C轴回转是在B轴回转轴上运动实现的,其中B轴可以正负两个方向摆动0-90°范围,C轴可以绕自身轴线回转0-360°,并且可以实现正反两个方向的连续旋转;为了规避加工中金刚线与回转工作台的干涉,可以在回转工作台上方设置工装104,工件置于工装上方,工件连同工装置于回转工作台的C轴上,并且工件和工装、工作台C轴同轴设置,这样可以保证C轴回转时工件同轴转动,从而实现回转轴与直线轴的联动。此外,本申请实施例的方案有效拓展了金刚线切割的适用场景。Combining the foregoing and the situation of the existing technology, it can be known that the existing special-shaped surface processing adopts the CNC machine tool processing method. When processing a large surface into a small surface, the workpiece needs to be removed layer by layer, and the processing efficiency is low. Compared with For traditional CNC machine tool processing, the solution of the embodiment of this application uses a cutting mechanism with a diamond wire as a cutting tool, which can perform interpolation motion through two-axis linkage, and use the diamond wire to cut the curved surface workpiece to remove excess material without removing it layer by layer. Specific tool path to obtain the desired processing surface. When diamond wire cutting is used, for more complex surfaces, the cutting mechanism makes multiple passes to process the contour and repair the curved surface. For simple curved surfaces, it can be cut and formed at one time, which significantly improves the processing Efficiency and processing quality; Compared with the flexible processing method that does not use the C-axis function, the solution of the embodiment of the application is more flexible in motion, and is especially suitable for processing two-dimensional curved surfaces of rotary bodies. Specifically, although X/Y linkage can The profile of the semicircle on both sides of the cutter head is processed, but because the cutter head cannot pass through the supporting tooling under the workpiece, the cylindrical profile cannot be closed. However, after adding the C-axis, when the X-axis and Y-axis are linked to the set position and cut into the After the workpiece is finished, the machining of the cylindrical surface can be realized directly through the C-axis rotary motion, the machining surface is closed and the machining accuracy can be improved. In addition, the rotation of the C-axis is realized by moving on the rotation axis of the B-axis. The B-axis can swing 0-90° in both positive and negative directions, and the C-axis can rotate 0-360° around its own axis, and can realize positive and negative rotation. Continuous rotation in two directions; in order to avoid the interference between the diamond wire and the rotary table during processing, a tooling 104 can be set above the rotary table, the workpiece is placed above the tooling, and the workpiece and the tooling device are placed on the C axis of the rotary table. It is set coaxially with the C-axis of the tooling and worktable, so as to ensure that the workpiece rotates coaxially when the C-axis rotates, thereby realizing the linkage between the rotary axis and the linear axis. In addition, the solutions of the embodiments of the present application effectively expand the applicable scenarios of diamond wire cutting.
需要说明的是,前述实施例中,切割机构300和载料平台100具有多轴联动功能是指切割机构300和载料平台100这二者在总体上具备多轴联动功能,即在加工过程中具备多轴轴向运动自由度,并且能够根据加工的需要实施不同轴向运动自由度,从而在整体上完成预定的加工轨迹。从前述实施例可知,在多轴联动功能中,例如具备XYZBC五轴联动功能时,切割机构300具备Z轴功能,而载料平台具备XYBC轴功能;但在其他实施例中并不受限于此,也可以是切割机构300具备多种轴功能,而载料平台具备其中一种或者剩余种类的轴功能。It should be noted that, in the foregoing embodiments, the cutting mechanism 300 and the loading platform 100 have a multi-axis linkage function means that both the cutting mechanism 300 and the loading platform 100 have a multi-axis linkage function as a whole, that is, during the processing It has multi-axis axial movement freedom, and can implement different axial movement freedom according to the needs of processing, so as to complete the predetermined processing trajectory as a whole. It can be seen from the foregoing embodiments that in the multi-axis linkage function, for example, when the XYZBC five-axis linkage function is provided, the cutting mechanism 300 has the Z-axis function, and the loading platform has the XYBC-axis function; but in other embodiments, it is not limited Here, it is also possible that the cutting mechanism 300 has multiple axis functions, and the loading platform has one or the remaining types of axis functions.
采用本申请实施例的方案后,在切割时,根据形面的曲线变化,切割刀具或者被切割物料会自动转位调整行走的角度,使金刚线行走的每个切割点方向都与该位置形面切线方向保持一致,从而维持固定的切割线弓,实现线弓的方向和大小可控。按照传统切割方法进行加工时,金刚线切割刀具不动,被切割物料通过数控程序的控制,沿X轴、Y轴运动,由两联动形成运动曲线,实现形面切割。传统切割方法在进行两轴联动切割时,金刚线受到被切割物料的阻力,会沿着切割点的曲线切线方向产生线弓。由于切割刀具不动,切割轮槽中线就会与线弓弯曲方向产生偏差夹角。随着曲线形状的变化,金刚线受到的阻力大小和方向都会发生变化,线弓的弯曲方向和大小也会随着发生变化,使得偏差夹角的大小和方向不固定,从而造成切割轨迹不准确。而本申请实施例的方案针对上述问题,在X轴、Y轴以外加入了旋转轴,通过被切割物料的转动实现金刚线的高精度形面切割。在切割时,被切割物料会根据形面的曲线变化自动转位调整行走的角度,使金刚线行走的每个切割点方向都与该位置形面切线方向保持一致,从而维持固定的切割线弓,实现线弓的方向和大小可控,避免因为金刚线线弓导致理论切割图形与实际切割图形不吻合的问题,实现金刚线的高精度形面切割。After adopting the scheme of the embodiment of the present application, when cutting, according to the curve change of the shape surface, the cutting tool or the material to be cut will be automatically shifted to adjust the walking angle, so that the direction of each cutting point where the diamond wire travels is consistent with the shape of the position. The surface tangent direction is kept consistent, so as to maintain a fixed cutting wire bow and realize the controllable direction and size of the wire bow. When processing according to the traditional cutting method, the diamond wire cutting tool does not move, and the material to be cut moves along the X-axis and Y-axis through the control of the numerical control program, and the movement curve is formed by the two linkages to realize the surface cutting. When the traditional cutting method performs two-axis linkage cutting, the diamond wire is resisted by the material to be cut, and a wire bow will be generated along the tangent direction of the curve of the cutting point. Because the cutting tool does not move, the center line of the cutting wheel groove will produce a deviation angle with the bending direction of the wire bow. As the shape of the curve changes, the resistance and direction of the diamond wire will change, and the bending direction and size of the wire bow will also change accordingly, making the size and direction of the deviation angle not fixed, resulting in inaccurate cutting trajectory . However, the solution of the embodiment of the present application addresses the above-mentioned problems by adding a rotation axis in addition to the X-axis and Y-axis, and realizes high-precision surface cutting of the diamond wire through the rotation of the material to be cut. When cutting, the material to be cut will automatically adjust the walking angle according to the curve change of the shape surface, so that the direction of each cutting point where the diamond wire travels is consistent with the tangent direction of the shape surface at this position, so as to maintain a fixed cutting wire bow , realize the controllable direction and size of the wire bow, avoid the problem that the theoretical cutting graph does not match the actual cutting graph due to the diamond wire wire bow, and realize high-precision surface cutting of the diamond wire.
具体实施过程中,为更好实现X轴平台103和Y轴平台102的运动性能,可在X轴平台103的顶部设置第一滑道,相应地在Y轴平台102的底部设置第一滑块部,该第一滑块部与该第一滑道滑动配合;另外可在Y轴平台102的顶部设置第二滑道,在工作平台101的底部设置第二滑块部,第二滑块部与第二滑道滑动配合。为了实现X轴向、Y轴向运动的调整控制以及C轴平台的回转控制,载料平台还可以包括设置于X轴平台103与Y轴平台102之间的X轴向驱动机构、设置于Y轴平台103与工作平台101之间的Y轴向驱动机构、设置于所述工作平台与所述B轴转台之间的B轴向回转机构以及设置于工作平台101与C轴转台105之间的C轴向回转机构,轴向驱动机构可以采用丝母丝杠的方式实现,B轴向回转机构和C轴回转机构可以采用电机驱动的方式实现。在切割控制方法中,控制X轴、Y轴、B轴和C轴的运动分别通过控制X轴向驱动机构、Y轴向驱动机构、B轴向回转机构和C轴向回转机构的状态实现。In the specific implementation process, in order to better realize the motion performance of the X-axis platform 103 and the Y-axis platform 102, a first slideway can be set on the top of the X-axis platform 103, and a first slide block can be set at the bottom of the Y-axis platform 102 accordingly part, the first slider part is slidingly matched with the first slideway; in addition, a second slideway can be set on the top of the Y-axis platform 102, and a second slider part can be set on the bottom of the working platform 101, and the second slider part Sliding fit with the second slideway. In order to realize the adjustment and control of the X-axis and Y-axis movements and the rotation control of the C-axis platform, the loading platform can also include an X-axis drive mechanism arranged between the X-axis platform 103 and the Y-axis platform 102, and an X-axis drive mechanism arranged between the Y-axis platform 103 and the Y-axis platform 102. The Y-axis driving mechanism between the axis platform 103 and the working platform 101, the B-axis turning mechanism arranged between the working platform and the B-axis turntable, and the B-axis turning mechanism arranged between the working platform 101 and the C-axis turntable 105 The C-axis rotary mechanism and the axial drive mechanism can be realized by means of screw nuts, and the B-axis rotary mechanism and the C-axis rotary mechanism can be realized by motor drive. In the cutting control method, controlling the movement of the X-axis, Y-axis, B-axis and C-axis is realized by controlling the states of the X-axis driving mechanism, the Y-axis driving mechanism, the B-axis turning mechanism and the C-axis turning mechanism respectively.
在此基础上,为了进一步提升线切割装置的加工性能和灵活度,可以优选切割机构300具有Z轴联动功能,具体而言,可在立柱400上开设Z轴滑槽401,切割机构300(的安装框架301)通过滑板302与Z轴滑槽401滑动配合(其他实施例中也可以是滑块和导轨的配合形式),在立柱400与滑板302之间还设置有升降调整机构(图中未示出),以实现切割机构300在立柱400上实现Z轴轴向升降。升降调整机构可以通过伺服电机驱动高精密滚珠丝杠,配合高精密直线导轨,使切割机构在Z轴方向做精确运动。采用这种方案后,通过Z轴运动可实现切割机构300沿Z方向的调整,而无需配套多种工装,加工高度可以灵活调整,最大限度地匹配加工位置,将线弓对加工精度的影响降到最低。On this basis, in order to further improve the processing performance and flexibility of the wire cutting device, it is preferable that the cutting mechanism 300 has a Z-axis linkage function. Specifically, a Z-axis chute 401 can be provided on the column 400, and the cutting mechanism 300 ( The mounting frame 301) is slidably matched with the Z-axis chute 401 through the slide plate 302 (in other embodiments, it can also be a combination of a slide block and a guide rail), and a lifting adjustment mechanism is also provided between the column 400 and the slide plate 302 (not shown in the figure). shown) to realize the Z-axis axial lifting of the cutting mechanism 300 on the column 400 . The lifting adjustment mechanism can drive the high-precision ball screw through the servo motor, and cooperate with the high-precision linear guide rail to make the cutting mechanism move precisely in the Z-axis direction. After adopting this scheme, the adjustment of the cutting mechanism 300 along the Z direction can be realized through the movement of the Z axis, without the need for supporting various tools, and the processing height can be adjusted flexibly to match the processing position to the maximum extent, and reduce the influence of the wire bow on the processing accuracy. to the minimum.
切割机构具有Z轴功能后,在线切割控制方法中,Z轴可以用于调节工件切点位于有效切割线段的中点位置,控制Z轴的运动可通过控制所述升降调整机构的状态实现。即本申请实施例的控制方法能够实现五轴空间多轴联动加工,五轴为X轴、Y轴、Z轴、B轴、C轴,B轴:绕Y轴方向旋转,C轴:绕Z轴方向旋转。以环线为例,利用数控系统实现基于NC的环形金刚线切割轨迹规划,以及基于CAM的加工路径程序编制。水平X轴、Y轴正交滑台,两轴联动可实现曲面运动,在此基础上,增加两个方向转动,即B、C 2个轴,C轴是建立在A轴的基础上,A轴开口摆动,用于实现空间曲面形状,C轴转动并且可360°往复或叠加转动,用于实现曲面加工并保证切点跟踪,再配以刀头进给Z轴,用于调节工件切点位于有效切割线段中点位置,则五轴基于NC的环形金刚线切割轨迹规划,以及CAM的加工路径程序编制配合联动实现复杂形面加工。After the cutting mechanism has the Z-axis function, in the online cutting control method, the Z-axis can be used to adjust the tangent point of the workpiece to be located at the midpoint of the effective cutting line segment, and the movement of the Z-axis can be controlled by controlling the state of the lifting adjustment mechanism. That is to say, the control method of the embodiment of the present application can realize multi-axis linkage machining in five-axis space. The five axes are X axis, Y axis, Z axis, B axis, and C axis. Axis rotation. Taking the circular wire as an example, the CNC system is used to realize the NC-based circular diamond wire cutting trajectory planning and the CAM-based processing path programming. Horizontal X-axis, Y-axis orthogonal sliding table, two-axis linkage can realize curved surface movement, on this basis, add two directions of rotation, namely B, C 2 axes, C axis is based on A axis, A The shaft opening swings to realize the space curved surface shape, and the C-axis rotates and can be rotated 360° reciprocatingly or superimposedly, which is used to realize curved surface processing and ensure tangent point tracking, and is equipped with the Z-axis for cutter head feed to adjust the tangent point of the workpiece Located at the midpoint of the effective cutting line segment, the five-axis NC-based circular diamond wire cutting trajectory planning, and the CAM processing path programming cooperate with linkage to realize complex surface processing.
另外,传统切割方法在进行两轴联动切割时,金刚线受到被切割物料的阻力,会沿着切割点的曲线切线方向产生线弓,在加工曲面时,当通过Y轴侧向配合X轴进给运动时,金刚线受侧向力易从轮槽中蹦出来即产生跳线现象,即使不跳线,当金刚线受力方向反向变化时,线会打卷,使切割表面产生异常的痕迹,影响切割表面质量。在切削过程中,金刚线与工件一直处于很不稳定的位置关系,使得切削过程存在跳线、加工表面质量差问题,因此更好的方法是让刀头始终是沿着进给方向进行摆动,使金刚线一直压着走刀方向进行切割,即切点跟踪方法。本申请实施例的方案能够使金刚线一直压着走刀方向进行切割,此种状态下轮槽对线的把持力最好,使加工精度及质量均提高,而且采用五轴空间多轴联动可做三维异形复杂曲面加工,如二维曲线、曲面加工,三维圆柱、圆锥等其他形状加工。In addition, when the traditional cutting method performs two-axis linkage cutting, the diamond wire is subjected to the resistance of the material to be cut, and a wire bow will be generated along the tangent direction of the curve of the cutting point. When the diamond wire is subjected to lateral force, it is easy to jump out of the wheel groove during the movement, and the wire jumping phenomenon occurs. Even if the wire is not skipped, when the force direction of the diamond wire changes in the opposite direction, the wire will curl up, causing abnormal cracks on the cutting surface. marks, affecting the quality of the cut surface. During the cutting process, the diamond wire and the workpiece are always in a very unstable positional relationship, which causes problems such as wire jumping and poor surface quality during the cutting process. Therefore, a better method is to let the cutter head always swing along the feed direction. Make the diamond wire always press the cutting direction to cut, that is, the tangent point tracking method. The solution of the embodiment of the present application can make the diamond wire always press the cutting direction to cut. In this state, the holding force of the wheel groove on the wire is the best, which improves the processing accuracy and quality, and the five-axis space multi-axis linkage can Do three-dimensional special-shaped complex surface processing, such as two-dimensional curve, surface processing, three-dimensional cylinder, cone and other shape processing.
此外,具体实施过程中,切割机构300可以采用不同的刀头方案,作为一种示例,如图所示,切割机构300可以包括安装框架301、第一切割轮303、第二切割轮304、张力轮305、驱动轮306、金刚线(图未示出)。其中,第一切割轮303、第二切割轮304、张力轮305、驱动轮306依次间隔设置于安装框架301上,金刚线依次绕过各轮轮沿后分别形成环形丝,安装框架301通过滑板302设置于立柱400上。在使用过程中,驱动轮306用于给切割线网提供动力,带动金刚线运动从而为实现切割提供切削力,第一切割轮303和第二切割轮304分别用于支撑金刚线沿进给方向切割工件,两个切割轮之间的金刚线的线段为有效切割线长度,张力轮305用于为线网张紧而保持稳定切割张力提供保障。In addition, in the specific implementation process, the cutting mechanism 300 can adopt different cutter head schemes. As an example, as shown in the figure, the cutting mechanism 300 can include an installation frame 301, a first cutting wheel 303, a second cutting wheel 304, a tension Wheel 305, driving wheel 306, diamond wire (not shown). Wherein, the first cutting wheel 303, the second cutting wheel 304, the tension wheel 305, and the driving wheel 306 are sequentially arranged on the installation frame 301 at intervals, and the diamond wires successively go around the edges of each wheel to form ring wires respectively, and the installation frame 301 passes through the slide plate. 302 is set on the column 400 . During use, the driving wheel 306 is used to provide power to the cutting wire net, and drives the diamond wire to move so as to provide cutting force for cutting. The first cutting wheel 303 and the second cutting wheel 304 are respectively used to support the diamond wire along the feeding direction When cutting the workpiece, the segment of the diamond wire between the two cutting wheels is the effective length of the cutting wire, and the tension wheel 305 is used to provide protection for the tension of the wire mesh and maintain a stable cutting tension.
另外,具体实施时,可在计算机数控(CNC)系统的控制下同时协调运动进行加工,多轴联动显示整个切削轨迹过程的刀具轴矢量可根据需要改变,由X、Y、Z轨迹控制轴控制B轴、C轴实现,进而逐层去除材料,最终实现空间曲面加工。对于水平X轴、Y轴正交滑台和B轴、C轴转台,四轴联动可实现曲面运动,对于带Z轴的方案,再配以刀头进给Z轴,用于调节工件切点位于有效切割线段中点位置,则可实现更优线切割位置的五轴联动加工。In addition, during specific implementation, under the control of the computer numerical control (CNC) system, the coordinate movement can be processed at the same time. The tool axis vector of the entire cutting trajectory process displayed by multi-axis linkage can be changed according to the needs, controlled by the X, Y, and Z trajectory control axes. The B axis and C axis are realized, and then the material is removed layer by layer, and finally the space surface processing is realized. For horizontal X-axis, Y-axis orthogonal sliding table and B-axis, C-axis turntable, four-axis linkage can realize curved surface movement. For the solution with Z axis, it is equipped with cutter head feeding Z axis to adjust the tangent point of the workpiece If it is located at the midpoint of the effective cutting line segment, it can realize five-axis linkage processing with a better wire cutting position.
尽管已描述了本申请的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本申请范围的所有变更和修改。While preferred embodiments of the present application have been described, additional changes and modifications to these embodiments can be made by those skilled in the art once the basic inventive concept is appreciated. Therefore, the appended claims are intended to be construed to cover the preferred embodiment and all changes and modifications which fall within the scope of the application.
显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的精神和范围。这样,倘若本申请的这些修改和变型属于本申请权利要求及其等同技术的范围之内,则本申请也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the application without departing from the spirit and scope of the application. In this way, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application is also intended to include these modifications and variations.
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| PCT/CN2023/103801 WO2024002233A1 (en) | 2022-06-30 | 2023-06-29 | Diamond wire cutting apparatus, wire cutting control method and apparatus |
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