Disclosure of Invention
The invention aims to provide a sound-insulation heat-preservation decorative integrated plate and production equipment thereof, which are used for solving the problem that the whole performance of a plate is easily affected by a large number of holes drilled in the plate when a sound-insulation heat-preservation layer, a fixed net layer and a decorative layer are fixed by using a screw fixing method and a blind rivet fixing method.
In order to achieve the above purpose, the present invention provides the following technical solutions: a production facility of integrative board is decorated in sound insulation heat preservation includes: the welding machine assembly comprises an ultrasonic welding machine main body; the pushing assembly comprises an L-shaped rod, a push plate is fixedly arranged at the bottom of the L-shaped rod near one end of the L-shaped rod, and a plurality of tooth blocks are fixedly arranged at the top of the L-shaped rod; the stirring assembly comprises a connecting rod, a movable groove is formed in one side of the connecting rod, a rotating rod is fixedly connected between the inner walls of the movable groove, a gravity stirring block is sleeved on the outer surface of the rotating rod in a rotating mode, a limiting block is fixedly arranged on the outer surface of the gravity stirring block, and a baffle is fixedly arranged on the inner bottom surface of the movable groove; the rotating assembly comprises a supporting rod, one end of the supporting rod is fixedly connected with an I-shaped rotating block, a rotating gear is sleeved on the outer surface of the I-shaped rotating block in a rotating mode, and an elastic deflector rod is fixedly connected to the outer surface of the supporting rod.
Preferably, the bottom of ultrasonic welder main part is provided with the base, one side of ultrasonic welder main part is provided with the soldered connection, the surface fixed mounting of base has locating component, locating component is including ventilation storehouse, the back fixed surface intercommunication in ventilation storehouse has the bellows, the back surface of base is provided with the negative pressure pump through the accessory plate, the front surface fixed intercommunication in ventilation storehouse has two ventilation pipes.
Preferably, the outer surfaces of the two ventilation pipes are fixedly sleeved with fixing rings, opposite sides of the two fixing rings are fixedly connected with two sides of the base respectively, the inner walls of the two ventilation pipes are slidably connected with pistons, and push rods are fixed on the outer surfaces of the two pistons.
Preferably, two fixedly connected with connecting plate between the one end of push rod, the top of connecting plate and the top of base are all fixed mounting have a plurality of pivots, and a plurality of the surface of pivot is all rotated the cover and is equipped with the rotary drum, and a plurality of the pivot is averagely divided into two sets of, every group all fixedly connected with limiting plate between the top of pivot.
Preferably, the bottom of L type pole has seted up the spacing groove, the top fixed mounting of base has spacing slide bar, the surface and the inner wall sliding connection of spacing groove of spacing slide bar.
Preferably, a fixing rod is fixedly connected to the other side of the connecting rod, which is close to the top end, and one end of the fixing rod is fixedly connected with one side of the ultrasonic welder main body.
Preferably, the other end of the supporting rod is fixedly connected with the top of the base, and the outer surface of the rotating gear is meshed with the outer surface of the tooth block.
A sound-insulating, thermal-insulating and decorative integrated board, comprising: the decorative board and the heat preservation subassembly that gives sound insulation, be fixed with the glass fiber network between the top of decorative board and the bottom of heat preservation subassembly gives sound insulation, the decorative board is including the balancing layer, the outside of balancing layer is provided with the sandwich layer, the outside of sandwich layer is provided with the adhesive linkage, the outside of adhesive linkage adheres to there is the outward appearance layer.
Preferably, the sound insulation and heat preservation subassembly is including the insulation board, hollow layer has been seted up to the inside of insulation board, fixedly connected with a plurality of honeycomb reinforcing blocks between the inner wall of hollow layer, a plurality of the inside of honeycomb reinforcing block all is provided with glass cotton and inhales the sound cotton.
Preferably, the sound insulation and heat preservation board comprises a surface layer, an adhesive layer is arranged at the bottom of the surface layer, a heat preservation layer is adhered at the bottom of the adhesive layer, a sound insulation layer is arranged at the bottom of the heat preservation layer, a moisture-proof layer is arranged at the bottom of the sound insulation layer, and a reinforcing layer is arranged at the bottom of the moisture-proof layer.
Compared with the prior art, the invention has the beneficial effects that:
1. when the ultrasonic welder is started to operate, the stirring component drives the rotating component and the pushing component to operate in sequence, so that each time the ultrasonic welder body moves upwards, the gravity shifting block can be driven to stir the rotating gear once, each time the rotating gear is stirred to rotate, one tooth block can be meshed to move forwards by the same distance, each time the pushing plate is driven to contact with the pushing plate through the L-shaped rod, the plates can move by the same position along with each time the welding of the ultrasonic welder body, and the welding of the plates can be completed without drilling.
2. When using, can improve sound insulation performance through hollow layer, glass fiber net is used for fixed decorative board and sound insulation heat preservation subassembly to have excellent effect, in addition, through the hexagonal structure of honeycomb boss, can effectively support hollow layer top and bottom's space, prevent the surface indent of sound insulation heat preservation board, the heat preservation effect of cooperation glass cotton simultaneously and the sound insulation effect of inhaling the sound cotton can effectively strengthen the holistic sound insulation heat preservation performance of sound insulation heat preservation subassembly.
3. When using, can prevent through the superficial layer that the heat preservation from receiving external damage, the adhesion layer can effectively bond heat preservation and superficial layer, the heat preservation can be effectively to insulating against sound insulation and decorate the inner space that the integrated board was surrounded in the use, the puigging has good effect of keeping apart sound, it inhales the sound cotton to cooperate, play splendid sound insulation effect, the dampproof course can effectively prevent that the heat preservation from receiving groundwater or steam's erosion, the effect of enhancement layer is the stability and the intensity of increase sound insulation heated board, in addition, outward appearance layer in the decorative board is direct with outside contact, both good waterproof performance has, have glossiness again, make the decorative board more pleasing to the eye, the adhesion layer also can effectively improve waterproof, fire behavior of panel when the adhesion, intensity and the stability of decorative board can be effectively improved through the sandwich layer, and the equilibrium layer can effectively keep the equilibrium and the stability of decorative board.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one: referring to fig. 1-10, the present invention provides a technical solution: a production facility of integrative board is decorated in sound insulation heat preservation includes: a welder assembly 4, wherein the welder assembly 4 comprises an ultrasonic welder body 401; the pushing assembly 6 comprises an L-shaped rod 601, a push plate 602 is fixedly arranged at the position, close to one end, of the bottom of the L-shaped rod 601, and a plurality of tooth blocks 603 are fixedly arranged at the top of the L-shaped rod 601; the stirring assembly 7 comprises a connecting rod 702, a movable groove 704 is formed in one side of the connecting rod 702, a rotating rod 705 is fixedly connected between the inner walls of the movable groove 704, a gravity stirring block 703 is rotatably sleeved on the outer surface of the rotating rod 705, a limiting block 707 is fixedly arranged on the outer surface of the gravity stirring block 703, and a baffle 706 is fixedly arranged on the inner bottom surface of the movable groove 704; the rotating assembly 8, the rotating assembly 8 includes a supporting rod 801, one end of the supporting rod 801 is fixedly connected with an I-shaped rotating block 803, a rotating gear 802 is rotatably sleeved on the outer surface of the I-shaped rotating block 803, and an elastic deflector 804 is fixedly connected on the outer surface of the supporting rod 801.
The bottom of the ultrasonic welder main body 401 is provided with a base 403, one side of the ultrasonic welder main body 401 is provided with a welding head 402, the outer surface of the base 403 is fixedly provided with a positioning component 5, the positioning component 5 comprises a ventilation bin 503, the rear surface of the ventilation bin 503 is fixedly communicated with a corrugated pipe 502, the rear surface of the base 403 is provided with a negative pressure pump 501 through an auxiliary plate, the front surface of the ventilation bin 503 is fixedly communicated with two ventilation pipes 504, the outer surfaces of the two ventilation pipes 504 are fixedly sleeved with fixing rings 505, the opposite sides of the two fixing rings 505 are respectively fixedly connected with the two sides of the base 403, the inner walls of the two ventilation pipes 504 are respectively and slidably connected with pistons 506, the outer surfaces of the two pistons 506 are respectively and fixedly connected with push rods 507, a connecting plate 508 is fixedly connected between one ends of the two push rods 507, the top of connecting plate 508 and the top of base 403 are all fixed mounting have a plurality of pivots 509, the surface of a plurality of pivots 509 all rotates the cover and is equipped with rotary drum 510, a plurality of pivots 509 divide equally into two sets of, all fixedly connected with limiting plate 511 between the top of every group pivot 509, spacing groove 604 has been seted up to the bottom of L type pole 601, the top fixed mounting of base 403 has spacing slide bar 605, the surface and the inner wall sliding connection of spacing groove 604 of spacing slide bar 605, the opposite side of connecting rod 702 is close to top department fixedly connected with dead lever 701, one end and one side fixed connection of ultrasonic welder main part 401 of dead lever 701, the other end and the top fixed connection of base 403 of bracing piece 801, the surface and the surface meshing of tooth piece 603 of rotation gear 802 are connected.
The working principle of the embodiment is as follows: when in use, firstly, the production equipment required by the production line of the sound-insulation heat-insulation decorative integrated board during production generally comprises four kinds of production equipment, firstly, heat-insulation material production equipment mainly comprises a melting furnace, a spinning machine, a cutting machine and the like, the quality and the stability of heat-insulation materials can be ensured by adopting advanced production technology and equipment, secondly, paint production equipment mainly comprises a mixer, a reaction kettle and the like, and environment-friendly materials are adopted for production, the quality and the environment-friendly performance of paint can be ensured, thirdly, board production equipment mainly comprises a coating machine, a dryer, a pressing machine and the like, the quality and the stability of boards can be ensured by adopting advanced production technology and equipment, fourthly, board processing equipment mainly comprises a cutting machine, a bending machine, a punching machine and the like, the processing and the customization of boards can be performed according to different requirements, and the structure of the boards generally adopts a double-layer mechanism, the inside is sound insulation and heat preservation material, the outer layer is decorative layer, the middle is usually fixed by glass fiber net 2, then when the glass fiber net 2 of the plate is fixed, in order to avoid the traditional drilling fixing mode, the ultrasonic welder main body 401 is selected to finish the fixing operation, wherein, the ultrasonic welder main body 401 is the existing equipment, the working principle is that the high-frequency signal oscillated by the oscillating circuit is converted into mechanical energy (namely, the high-frequency mechanical vibration with the frequency exceeding the hearing of human ears) by the transducer, the energy is transmitted to the plastic workpiece through the welding head, the joint surface of the plastic workpiece is melted after being severely rubbed by adding pressure for hundreds of thousands times per second, the two weldments are solidified into a whole in a molecular link mode by the transient pressure maintained on the workpiece after the vibration is stopped, the plate to be fixed is flatly placed on the top of the base 403 during operation, by starting the negative pressure pump 501, the negative pressure pump 501 pumps the air in the ventilation bin 503 through the corrugated pipes 502, so that the air in the two ventilation pipes 504 is pumped out, when the air is pumped out, negative pressure is generated, and the piston 506 is driven to move towards the inside of the ventilation pipes 504, at this time, under the connection action of the push rod 507, the connecting plate 508 can be driven to move until the two groups of drums 510 limit the positions of the plates, so that the plates can be prevented from shifting during welding, in addition, the drums 510 rotate outside the rotating shaft 509, so that the two sides of the plates can be smoother during welding and conveying, when the ultrasonic welder main body 401 starts to operate, the ultrasonic welder main body 401 is downwards pressed, simultaneously, the toggle assembly 7 is driven to downwards press, at this time, the gravity toggle block 703 rotates to shrink towards the inside of the movable groove 704, and teeth of the rotating gear 802 are under the limiting action of the elastic toggle rod 804, when the welding head 402 is lifted upwards by the ultrasonic welder body 401 after one-time welding, the connecting rod 702 can be driven to move upwards simultaneously by the connection of the fixing rod 701, then at the moment, the gravity shifting block 703 is in an unfolding state under the action of gravity, the gravity shifting block 703 can shift the teeth corresponding to the gravity shifting block 703 in the rotating gear 802 upwards, the elastic shifting rod 804 can be shifted by the teeth contacted with the elastic shifting rod 804 in the rotating gear 802 to be in a state of bending first and then straightening back, the gravity shifting block 703 can be prevented from completely falling down by the blocking effect of the baffle 706 on the limiting block 707, therefore, each time the ultrasonic welder body 401 moves upwards, the gravity shifting block 703 is driven to shift the rotating gear 802 once, and each time the rotating gear 802 is shifted to rotate, one tooth block 603 can be meshed to move forwards for the same distance, the limiting slide rod 605 slides in the limiting groove 604, the L-shaped rod 601 drives the push plate 602 to contact and push the plate, and the plate can move the same position along with each welding of the ultrasonic welder main body 401, so that the plate can be welded without drilling, and the welding point is uniform.
Embodiment two: according to the illustrations of fig. 1-10, a sound and heat insulating decorative integrated panel comprises: the decorative board 1 and the sound insulation and heat preservation subassembly 3, be fixed with glass fiber net 2 between the top of decorative board 1 and the bottom of sound insulation and heat preservation subassembly 3, decorative board 1 is including balancing layer 101, the outside of balancing layer 101 is provided with sandwich layer 102, the outside of sandwich layer 102 is provided with adhesive layer 103, the outside of adhesive layer 103 is adhered with outward appearance layer 104, sound insulation and heat preservation subassembly 3 is including the sound insulation and heat preservation board 301, hollow layer 302 has been seted up to the inside of sound insulation and heat preservation board 301, fixedly connected with a plurality of honeycomb reinforcing blocks 303 between the inner wall of hollow layer 302, the inside of a plurality of honeycomb reinforcing blocks 303 all is provided with glass wool 304 and inhale the sound cotton 305, sound insulation and heat preservation board 301 is including surface layer 306, the bottom of surface layer 306 is provided with adhesive layer 307, the bottom of adhesive layer 307 is pasted and is had heat preservation 308, the bottom of heat preservation 308 is provided with the puigging 309, the bottom of puigging 309 is provided with dampproof course 310, the bottom of dampproof course 310 is provided with reinforcing layer 311.
The working principle of the embodiment is as follows: when in use, because the sound transmission effect is poorer when the air is used as a medium than when the air is fixed as a medium, the sound insulation performance can be improved through the hollow layer 302, the glass fiber net 2 takes glass fiber woven fabric as a base material, and is coated by high polymer anti-emulsion soaking, so that the glass fiber net has good alkali resistance, flexibility and high warp-weft-wise tensile resistance, and is used for fixing the decorative plate 1 and the sound insulation and heat preservation component 3, in addition, the hexagonal structure of the honeycomb reinforcing block 303 can effectively support the space at the top and the bottom of the hollow layer 302, prevent the outer surface of the sound insulation and heat preservation plate 301 from being concave, and simultaneously effectively strengthen the integral sound insulation and heat preservation performance of the sound insulation and heat preservation component 3 by matching the heat preservation effect of the glass wool 304 and the sound absorption effect of the sound absorption cotton 305, wherein the surface layer 306 is generally made of polyester fiber cloth, glass fiber cloth and other materials, the insulation layer 308 can be prevented from being damaged by the outside through the surface layer 306, the bonding layer 307 is usually made of materials such as environment-friendly water-based polyester glue or water-based polyurethane glue, the insulation layer 308 and the surface layer 306 can be effectively bonded through the bonding layer 307, the insulation layer 308 is usually made of insulation materials such as polystyrene, polyurethane and glass wool 304, the insulation layer 308 can effectively insulate the internal space surrounded by the insulation and heat preservation integrated plate in the use process, the insulation layer 309 is usually made of rock wool, the sound insulation effect is good, the sound insulation effect is achieved by matching with the sound absorbing cotton 305, the excellent sound insulation effect is achieved, the moisture-proof layer 310 is usually made of materials such as polyester fiber cloth and glass fiber cloth, the insulation layer 308 can be effectively prevented from being corroded by groundwater or water vapor, the reinforcing layer 311 is made of artificial boards, the stability and strength of the insulation and heat insulation plate 301 are improved, in addition, the appearance layer 104 in the decorative board 1 is directly contacted with the outside, and is usually made of materials such as PVC (polyvinyl chloride), PVC films, acrylic, baking paint and the like, so that the decorative board 1 is good in waterproof performance and glossiness, the adhesive layer 103 is water-based paint, and compared with the traditional paint, the water-based paint has the advantages of being good in environmental protection performance, strong in coating toughness and the like, the waterproof and fireproof performances of the board can be effectively improved, the core layer 102 is made of a high-density board, the strength and stability of the decorative board 1 can be effectively improved, the balance layer 101 is made of a light material, and the balance and stability of the decorative board 1 can be effectively maintained.
In the invention, when in use, a plate to be fixed is flatly placed on the top of the base 403, the negative pressure pump 501 is started to pump out the gas in the ventilation bin 503 through the corrugated pipe 502, so that the gas in the two ventilation pipes 504 is pumped out, negative pressure is generated when the gas is pumped out, the piston 506 is driven to move towards the inside of the ventilation pipes 504, at the moment, under the connection of the push rod 507, the connecting plate 508 can be driven to move until the two groups of drums 510 limit the position of the plate, the plate can be prevented from shifting during welding, in addition, the rotation of the drums 510 outside the rotating shaft 509 can enable the two sides of the plate to be smoother during welding conveying, when the ultrasonic welder main body 401 is started to operate, the ultrasonic welder main body 401 is downwards pressed, and the poking assembly 7 is simultaneously driven to downwards pressed, the gravity shifting block 703 rotates to shrink towards the inside of the movable groove 704, teeth of the rotating gear 802 are not rotated under the limit action of the elastic shifting rod 804, when the ultrasonic welder main body 401 finishes one-time welding to lift the welding head 402 upwards, the connecting rod 702 can be driven to move upwards simultaneously through the connection of the fixing rod 701, then at the moment, the gravity shifting block 703 is in a unfolding state under the action of gravity, the gravity shifting block 703 can shift the teeth corresponding to the gravity shifting block 703 in the rotating gear 802 upwards, the elastic shifting rod 804 can be shifted by the teeth contacted with the gravity shifting block 804 in the rotating gear 802 to be in a state of bending and then straightening, the gravity shifting block 703 can be prevented from completely falling through the blocking action of the baffle 706 on the limiting block 707, therefore, when the ultrasonic welder main body 401 moves upwards, the gravity shifting block 703 is driven to shift the rotating gear 802 once, and each time the rotating gear 802 is shifted to rotate, one tooth block 603 can be meshed to move forwards by the same distance, the limiting slide rod 605 slides in the limiting groove 604, the L-shaped rod 601 drives the push plate 602 to contact and push the plate, the plate can move by the same position along with each welding of the ultrasonic welder main body 401, so that the plate can be welded without drilling, when in use, the sound transmission effect is poorer when air is used as a medium than when the air is fixed as a medium, the sound insulation performance can be improved through the hollow layer 302, the glass fiber net 2 takes glass fiber woven fabric as a base material and is soaked by polymer emulsion resistance coating, thereby having good alkali resistance, flexibility and warp-weft high tensile resistance, being used for fixing the decorative plate 1 and the sound insulation and heat preservation component 3, in addition, the hexagonal structure of the honeycomb reinforcing block 303 can effectively support the space at the top and bottom of the hollow layer 302, prevent the inner concave of the outer surface of the sound insulation and heat preservation board 301, and simultaneously cooperate with the heat preservation effect of the glass wool 304 and the sound insulation effect of the sound absorption cotton 305 to effectively strengthen the whole sound insulation and heat preservation performance of the sound insulation and heat preservation component 3, wherein the surface layer 306 is usually made of polyester fiber cloth, glass fiber cloth and other materials, the adhesive layer 307 is usually made of environment-friendly aqueous polyester glue or aqueous polyurethane glue and other materials, the heat preservation layer 308 is usually made of polystyrene, polyurethane, glass wool 304 and other heat preservation materials, the sound insulation layer 309 is usually made of rock wool, the moisture proof layer 310 is usually made of polyester fiber cloth, glass fiber cloth and other materials, the reinforcing layer 311 is made of artificial board, and in addition, the appearance layer 104 in the decorative board 1 is in direct contact with the outside, usually PVC, PVC film, acrylic, baking paint, etc., the adhesive layer 103 is made of water paint, the core layer 102 is made of high-density board, and the balance layer 101 is made of light material.
The wiring diagram of the negative pressure pump 501 in the present invention belongs to common knowledge in the art, and the working principle thereof is a known technology, and the model thereof is selected to be a proper model according to actual use, so that the control manner and wiring arrangement of the negative pressure pump 501 will not be explained in detail.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.