CN116618792A - Arc additive manufacturing method of Mg-Y-Nd-Zr rare earth magnesium alloy structural member - Google Patents
Arc additive manufacturing method of Mg-Y-Nd-Zr rare earth magnesium alloy structural member Download PDFInfo
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- CN116618792A CN116618792A CN202310634630.3A CN202310634630A CN116618792A CN 116618792 A CN116618792 A CN 116618792A CN 202310634630 A CN202310634630 A CN 202310634630A CN 116618792 A CN116618792 A CN 116618792A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/28—Selection of soldering or welding materials proper with the principal constituent melting at less than 950 degrees C
- B23K35/284—Mg as the principal constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
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Abstract
Description
技术领域technical field
本发明涉及电弧增材制造技术领域,具体而言涉及一种Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法。The invention relates to the technical field of arc additive manufacturing, in particular to an arc additive manufacturing method for Mg-Y-Nd-Zr rare earth magnesium alloy structural parts.
背景技术Background technique
Mg-Y-Nd-Zr(WE系)稀土镁合金具有耐高温和高强度等特点。在加入稀土元素后,合金高温力学性能及合金高温性能显著提升,广泛应用于航空航天领域,例如新型航空发动机齿轮箱和直升机变速系统,并逐步替代部分结构的中强铝合金。此外稀土镁合金着火点较高,在煤炭矿井、天然气及容易燃烧物质接触的部件中可获得大量应用。Mg-Y-Nd-Zr (WE series) rare earth magnesium alloy has the characteristics of high temperature resistance and high strength. After the addition of rare earth elements, the high-temperature mechanical properties and high-temperature performance of the alloy are significantly improved, and are widely used in aerospace fields, such as new aero-engine gearboxes and helicopter transmission systems, and gradually replace some structural medium-strength aluminum alloys. In addition, the rare earth magnesium alloy has a high ignition point, and can be widely used in coal mines, natural gas and components that are in contact with easily combustible substances.
当前稀土镁合金结构件的主要制造方法为铸造,但对于复杂结构件铸造难度增加,镁合金凝固时收缩量大,在铸件内部会有缩松、缩孔和氧化等缺陷。At present, the main manufacturing method of rare earth magnesium alloy structural parts is casting, but it is more difficult to cast complex structural parts, the shrinkage of magnesium alloy is large when solidified, and there will be defects such as shrinkage porosity, shrinkage cavity and oxidation inside the casting.
电弧增材制造具有成形工艺灵活、材料利用率高、成本低、堆积体力学性能优良等优点,尤其实用于制造复杂结构件。但由于镁合金导热系数大,散热速度快,在首层电弧增材时,电弧产生的热量会快速通过基板进行传导,并进一步散失在空气中,电弧作用范围内的基板因热量不足而使得形成的液态金属熔池范围小、深度浅,形状不稳定,导致增材首层金属与基板之间的结合不稳定,会导致气孔缺陷,同时后续增材体的应力作用会逐步累积到该结合部位,从而发生开裂,严重时沉积体与基板无法结合。目前最常用的解决方法是对基板进行预热处理,当前电弧增材对基板的预热方法主要是接触式加热、感应式加热、原位加热。Arc additive manufacturing has the advantages of flexible forming process, high material utilization rate, low cost, and excellent mechanical properties of stacked bodies. It is especially suitable for manufacturing complex structural parts. However, due to the high thermal conductivity and fast heat dissipation of magnesium alloys, when the first layer of arc is added, the heat generated by the arc will quickly conduct through the substrate and be further lost in the air. The liquid metal molten pool has a small range, shallow depth, and unstable shape, which leads to unstable bonding between the metal of the first layer of additives and the substrate, resulting in pore defects, and at the same time, the stress of the subsequent additive body will gradually accumulate to the bonding site , so that cracking occurs, and in severe cases, the deposit and the substrate cannot be combined. At present, the most commonly used solution is to preheat the substrate. The current methods of preheating the substrate by arc additives are mainly contact heating, induction heating, and in-situ heating.
接触式加热需要使用石棉电热毯与基板、沉积体接触,两者之间产生热传导而进行加热,但此方法的热传导效率低,消耗时间长,耗能大,此外对于沉积体的结构复杂,面积较大,在进行层间加热时,使用接触式加热会需要更多的石棉电热毯,以保证待加热面上能够全部覆盖,意味着石棉电热毯不与沉积体接触面的面积迅速增加,使得更多的热量散失在空气中,造成能量浪费。Contact heating requires the use of asbestos electric blankets in contact with the substrate and the deposition body, and heat conduction occurs between the two for heating. However, this method has low heat transfer efficiency, takes a long time, and consumes a lot of energy. In addition, the structure of the deposition body is complex and the area When heating between layers, using contact heating will require more asbestos electric blankets to ensure that the surface to be heated can be fully covered, which means that the area of the asbestos electric blanket that does not contact the deposition body increases rapidly, making More heat is lost to the air, wasting energy.
感应式加热方式中,由于镁合金没有铁磁性,相比铁磁性材料,镁合金感应加热效率较低,通常为45%-60%之间,所以感应式加热耗能大,所需时间长。In the induction heating method, since the magnesium alloy is not ferromagnetic, compared with the ferromagnetic material, the induction heating efficiency of the magnesium alloy is lower, usually between 45% and 60%, so the induction heating consumes a lot of energy and takes a long time.
原位加热是采用增材电弧,在基板上进行1~2层增材,以此来提高基板温度,其优点是直接使用增材电弧进行加热,无需外加热源,但其缺点明显,原位加热其本质是基板上进行增材,会改变基板表面形状,影响沉积体与基板之间的过渡层,在过渡层会有缺陷产生,同时用于原位加热的1~2层金属会造成浪费,此外原位加热只适用于对基板的加热,不能用来加热沉积体。In-situ heating uses an additive arc to add 1-2 layers of material on the substrate to increase the temperature of the substrate. The essence is that the addition of materials on the substrate will change the surface shape of the substrate and affect the transition layer between the deposit and the substrate. Defects will occur in the transition layer. At the same time, the 1-2 layers of metal used for in-situ heating will cause waste. In addition, in-situ heating is only suitable for heating the substrate and cannot be used to heat the deposited body.
发明内容Contents of the invention
本发明目的在于针对现有技术的不足,提供一种Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法,以Mg-Y-Nd-Zr稀土镁合金丝材为填充材料,采用双电弧,以TIG电弧在前预热,同时CMT增材电弧在后进行增材的方式进行加工,提高成形构件的力学性能和表面质量,提高增材效率。The purpose of the present invention is to address the deficiencies in the prior art, to provide an arc additive manufacturing method for Mg-Y-Nd-Zr rare earth magnesium alloy structural parts, using Mg-Y-Nd-Zr rare earth magnesium alloy wire as the filling material, Double arcs are used, TIG arc is preheated in front, and CMT additive arc is used to add material after processing, so as to improve the mechanical properties and surface quality of formed components and improve the efficiency of material addition.
本发明涉及一种Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法,包括以下步骤:The invention relates to an arc additive manufacturing method for a Mg-Y-Nd-Zr rare earth magnesium alloy structural part, comprising the following steps:
以Mg-Y-Nd-Zr为主要合金元素的丝材为原料,采用CMT电弧增材工艺,在按照预设程序在基板上从第一层开始以向上生长的方式逐层打印,直至打印到最后一层,获得打印件;Using Mg-Y-Nd-Zr wire as the main alloying element as the raw material, the CMT arc additive process is used to print layer by layer from the first layer on the substrate in the way of upward growth according to the preset program until it reaches the The last layer, to get the print;
其中,在进行每一层的打印时,采用双电弧,以TIG电弧在前对基板或前一层沉积体进行预热,CMT增材电弧在后在预热后的基板或前一层沉积体上进行增材的方式进行加工,从而实现预热、增材同时进行,提高成形构件的力学性能和表面质量;Among them, when printing each layer, double arcs are used, and the TIG arc is used to preheat the substrate or the previous layer of deposition. The CMT additive arc is used to preheat the substrate or the previous layer of deposition. The process is carried out by adding materials on the surface, so as to realize preheating and material addition at the same time, and improve the mechanical properties and surface quality of the formed components;
采用保温箱将打印件保温转移至热处理炉中,保温一段时间后,进行热处理,得到所需Mg-Y-Nd-Zr稀土镁合金结构件。An incubator is used to keep the printed parts warm and transfer them to a heat treatment furnace. After a period of time, heat treatment is carried out to obtain the required Mg-Y-Nd-Zr rare earth magnesium alloy structural parts.
作为可选的实施方式,丝材的成分,按照质量百分比包括:4.8~5.5% Y、Nd 4.0~4.5%、Zr 0.4~0.5%、Gd≤0.01%、Zn≤0.015%、Fe≤0.015%、Mn≤0.015%,其余为Mg。As an optional embodiment, the components of the wire include: 4.8-5.5% Y, 4.0-4.5% Nd, 0.4-0.5% Zr, Gd≤0.01%, Zn≤0.015%, Fe≤0.015%, Mn≤0.015%, the rest is Mg.
作为可选的实施方式,采用交流TIG焊接电弧进行基板或前一层沉积层的预热,钨极直径为2mm,焊接电流40~80A,焊接速度为500~2000mm/min,基板的预热温度为135~150℃,前一层沉积体的预热温度为120~130℃。As an optional embodiment, the AC TIG welding arc is used to preheat the substrate or the previous deposited layer, the diameter of the tungsten electrode is 2mm, the welding current is 40-80A, the welding speed is 500-2000mm/min, the preheating temperature of the substrate The temperature is 135-150°C, and the preheating temperature of the deposition body of the previous layer is 120-130°C.
作为可选的实施方式,所述CMT电弧增材工艺中,干伸长13~16mm,并被设置成根据稀土镁合金工件参数确定电弧增材速度、送丝速度和焊接电流。As an optional implementation, in the CMT arc additive process, the dry elongation is 13-16mm, and it is set to determine the arc additive speed, wire feeding speed and welding current according to the parameters of the rare earth magnesium alloy workpiece.
作为可选的实施方式,电弧增材速度为0.02~0.03m/s,丝材送丝速度为5.5~6.0m/min,焊接电流为140~150A。As an optional embodiment, the arc additive speed is 0.02-0.03 m/s, the wire feeding speed is 5.5-6.0 m/min, and the welding current is 140-150A.
作为可选的实施方式,电弧增材过程中,采用氩气和氦气的混气体作为保护气,其中,气体的体积占比为:氩气60~70%,氦气30~40%。As an optional embodiment, in the arc additive process, a mixed gas of argon and helium is used as the protective gas, wherein the volume ratio of the gas is: argon 60-70%, helium 30-40%.
作为可选的实施方式,保温箱内的温度为90~110℃。As an optional embodiment, the temperature in the incubator is 90-110°C.
作为可选的实施方式,打印件进入热处理炉后,在120~150℃的温度下保温10~12h。As an optional implementation manner, after the printed part enters the heat treatment furnace, it is kept at a temperature of 120-150° C. for 10-12 hours.
作为可选的实施方式,对保温完成后的打印件进行热处理,包括固溶处理和时效处理。As an optional implementation, heat treatment is performed on the printed part after heat preservation, including solution treatment and aging treatment.
作为可选的实施方式,固溶处理为:在520℃~525℃温度下保温6~8h;时效处理为:在240℃~250℃温度下保温16h~20h。As an optional embodiment, the solution treatment is: heat preservation at a temperature of 520° C. to 525° C. for 6 to 8 hours; the aging treatment is: heat preservation at a temperature of 240° C. to 250° C. for 16 hours to 20 hours.
与现有技术相比,本发明的显著有益效果在于:Compared with prior art, remarkable beneficial effect of the present invention is:
本发明的Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法,以Mg-Y-Nd-Zr稀土镁合金丝材为填充材料,采用双电弧,以TIG电弧在前预热,同时CMT增材电弧在后进行增材的方式进行加工,TIG电弧进行加热时,在基板表面不形成熔池,不会改变基板表面平整度,从而不会影响沉积体与基板之间的过渡层,避免过渡层产生缺陷,且由于TIG电弧选用交流焊接模式,具有阴极清理作用,能够将镁合金表面的氧化膜清理,在增材过程中减少镁合金氧化物的侵入,减少沉积体中缺陷的发生,提高成形构件的力学性能和表面质量。The arc additive manufacturing method of Mg-Y-Nd-Zr rare earth magnesium alloy structural parts of the present invention uses Mg-Y-Nd-Zr rare earth magnesium alloy wire as the filling material, adopts double electric arcs, and preheats with TIG electric arcs , at the same time, the CMT additive arc is processed by adding materials later. When the TIG arc is heated, no molten pool is formed on the surface of the substrate, and the flatness of the substrate surface will not be changed, so that it will not affect the transition between the deposit and the substrate. layer, to avoid defects in the transition layer, and because the TIG arc adopts the AC welding mode, it has a cathodic cleaning effect, which can clean the oxide film on the surface of the magnesium alloy, reduce the intrusion of the magnesium alloy oxide during the material addition process, and reduce the defects in the deposit Occurrence, improve the mechanical properties and surface quality of formed components.
本发明的Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法,采用TIG电弧作为热源进行预热,由TIG电弧做往复运动,利用电弧热逐步加热,电弧加热的传热效率高,提高增材效率,且TIG电弧能够全部作用在沉积体上,不会有热源加热输出热量但沉积体无法吸收的情况发生。The arc additive manufacturing method of Mg-Y-Nd-Zr rare earth magnesium alloy structural parts of the present invention adopts TIG electric arc as heat source to carry out preheating, makes reciprocating motion by TIG electric arc, utilizes electric arc heat to gradually heat, and the heat transfer efficiency of electric arc heating High, improve the efficiency of material addition, and the TIG arc can fully act on the deposition body, and there will be no situation where the heat source is heated to output heat but the deposition body cannot absorb it.
附图说明Description of drawings
图1是本发明的Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法的工艺流程图。Fig. 1 is a process flow chart of the arc additive manufacturing method of the Mg-Y-Nd-Zr rare earth magnesium alloy structural part of the present invention.
图2本发明示例性的实施例中预热和沉积双路径的示意图。Fig. 2 is a schematic diagram of the dual path of preheating and deposition in an exemplary embodiment of the present invention.
图3是本发明示例性的打印件转移保温箱的结构示意图。Fig. 3 is a structural schematic diagram of an exemplary printed matter transfer incubator of the present invention.
图4是本发明实施例1得到的稀土镁合金结构件的实物图。Fig. 4 is a physical diagram of the rare earth magnesium alloy structural part obtained in Example 1 of the present invention.
图5是本发明实施例1得到的稀土镁合金结构件的截面图;其中,a部分是沉积态的样件,b部分是热处理后的样件。5 is a cross-sectional view of the rare earth magnesium alloy structural part obtained in Example 1 of the present invention; wherein, part a is the sample in the deposited state, and part b is the sample after heat treatment.
图6是本发明实施例1得到的稀土镁合金结构件的微观组织图;其中,a部分是沉积态的样件,b部分是热处理后的样件。Fig. 6 is a microstructure diagram of the rare earth magnesium alloy structural part obtained in Example 1 of the present invention; wherein, part a is the sample in the deposited state, and part b is the sample after heat treatment.
图7是本发明对比例1得到的样品的实物图。Fig. 7 is the actual picture of the sample obtained in Comparative Example 1 of the present invention.
图8是本发明对比例2得到的样品的实物图。Fig. 8 is an actual picture of the sample obtained in Comparative Example 2 of the present invention.
具体实施方式Detailed ways
为了更了解本发明的技术内容,特举具体实施例并配合所附图式说明如下。In order to better understand the technical content of the present invention, specific embodiments are given together with the attached drawings for description as follows.
在本公开中参照附图来描述本发明的各方面,附图中示出了许多说明的实施例。本公开的实施例不必定意在包括本发明的所有方面。应当理解,上面介绍的多种构思和实施例,以及下面更加详细地描述的那些构思和实施方式可以以很多方式中任意一种来实施。Aspects of the invention are described in this disclosure with reference to the accompanying drawings, which show a number of illustrated embodiments. Embodiments of the present disclosure are not necessarily intended to include all aspects of the invention. It should be appreciated that the various concepts and embodiments introduced above, as well as those concepts and implementations described in more detail below, can be implemented in any of numerous ways.
结合图1所示的流程图,本发明示例性的Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法,包括以下步骤:In conjunction with the flow chart shown in Figure 1, the exemplary arc additive manufacturing method of Mg-Y-Nd-Zr rare earth magnesium alloy structural parts of the present invention includes the following steps:
以Mg-Y-Nd-Zr为主要合金元素的丝材为原料,采用CMT电弧增材工艺,在按照预设程序在基板上从第一层开始以向上生长的方式逐层打印,直至打印到最后一层,获得打印件;Using Mg-Y-Nd-Zr wire as the main alloying element as the raw material, the CMT arc additive process is used to print layer by layer from the first layer on the substrate in the way of upward growth according to the preset program until it reaches the The last layer, to get the print;
其中,在进行每一层的打印时,采用双电弧,以TIG电弧在前对基板或前一层沉积体进行预热,CMT增材电弧在后在预热后的基板或前一层沉积体上进行增材的方式进行加工,从而实现预热、增材同时进行,提高成形构件的力学性能和表面质量;Among them, when printing each layer, double arcs are used, and the TIG arc is used to preheat the substrate or the previous layer of deposition. The CMT additive arc is used to preheat the substrate or the previous layer of deposition. The process is carried out by adding materials on the surface, so as to realize preheating and material addition at the same time, and improve the mechanical properties and surface quality of the formed components;
采用保温箱将打印件保温转移至热处理炉中,保温一段时间后,进行热处理,得到所需Mg-Y-Nd-Zr稀土镁合金结构件。An incubator is used to keep the printed parts warm and transfer them to a heat treatment furnace. After a period of time, heat treatment is carried out to obtain the required Mg-Y-Nd-Zr rare earth magnesium alloy structural parts.
作为可选的实施方式,丝材的成分,按照质量百分比包括:4.8~5.5% Y、Nd 4.0~4.5%、Zr 0.4~0.5%、Gd≤0.01%、Zn≤0.015%、Fe≤0.015%、Mn≤0.015%,其余为Mg。As an optional embodiment, the components of the wire include: 4.8-5.5% Y, 4.0-4.5% Nd, 0.4-0.5% Zr, Gd≤0.01%, Zn≤0.015%, Fe≤0.015%, Mn≤0.015%, the rest is Mg.
目前关于稀土镁合金电弧增材制造主要是采用Mg-Gd-Y系镁合金,其主要合金元素为Gd、Y,一定程度上可以改善稀土镁合金性能,但添加Gd元素的成本较高,选用Mg-Y-Nd-Zr(WE系)镁合金,成本更低,应用范围更广。At present, the arc additive manufacturing of rare earth magnesium alloys mainly uses Mg-Gd-Y series magnesium alloys. The main alloying elements are Gd and Y, which can improve the performance of rare earth magnesium alloys to a certain extent, but the cost of adding Gd elements is high. Mg-Y-Nd-Zr (WE series) magnesium alloy has lower cost and wider application range.
作为可选的实施方式,采用交流TIG焊接电弧进行基板或前一层沉积层的预热,钨极直径为2mm,焊接电流40~80A,焊接速度为500~2000mm/min,基板的预热温度为135~150℃,前一层沉积体的预热温度为120~130℃。As an optional embodiment, the AC TIG welding arc is used to preheat the substrate or the previous deposited layer, the diameter of the tungsten electrode is 2mm, the welding current is 40-80A, the welding speed is 500-2000mm/min, the preheating temperature of the substrate The temperature is 135-150°C, and the preheating temperature of the deposition body of the previous layer is 120-130°C.
作为可选的实施方式,所述CMT电弧增材工艺中,干伸长13~16mm,并被设置成根据稀土镁合金工件参数确定电弧增材速度、送丝速度和焊接电流。As an optional implementation, in the CMT arc additive process, the dry elongation is 13-16mm, and it is set to determine the arc additive speed, wire feeding speed and welding current according to the parameters of the rare earth magnesium alloy workpiece.
作为可选的实施方式,电弧增材速度为0.02~0.03m/s,丝材送丝速度为5.5~6.0m/min,焊接电流为140~150A。As an optional embodiment, the arc additive speed is 0.02-0.03 m/s, the wire feeding speed is 5.5-6.0 m/min, and the welding current is 140-150A.
作为可选的实施方式,电弧增材过程中,采用氩气和氦气的混气体作为保护气,其中,气体的体积占比为:氩气60~70%,氦气30~40%。As an optional embodiment, in the arc additive process, a mixed gas of argon and helium is used as the protective gas, wherein the volume ratio of the gas is: argon 60-70%, helium 30-40%.
作为可选的实施方式,保温箱内的温度为90~110℃。As an optional embodiment, the temperature in the incubator is 90-110°C.
作为可选的实施方式,打印件进入热处理炉后,在120~150℃的温度下保温10~12h。As an optional implementation manner, after the printed part enters the heat treatment furnace, it is kept at a temperature of 120-150° C. for 10-12 hours.
作为可选的实施方式,对保温完成后的打印件进行热处理,包括固溶处理和时效处理。As an optional implementation, heat treatment is performed on the printed part after heat preservation, including solution treatment and aging treatment.
作为可选的实施方式,固溶处理为:在520℃~525℃温度下保温6~8h;时效处理为:在240℃~250℃温度下保温16h~20h。As an optional embodiment, the solution treatment is: heat preservation at a temperature of 520° C. to 525° C. for 6 to 8 hours; the aging treatment is: heat preservation at a temperature of 240° C. to 250° C. for 16 hours to 20 hours.
在其中一个典型的实施例中,提高一种Mg-Y-Nd-Zr稀土镁合金结构件的电弧增材制造方法,包括以下具体步骤:In one of the typical embodiments, an arc additive manufacturing method for a Mg-Y-Nd-Zr rare earth magnesium alloy structure is provided, including the following specific steps:
S1.根据结构件材料成分要求,选择对应丝材,其中主要稀土元素成分含量应符合要求,丝材直径1.2mm~1.6mm,要求包装良好,表面无明显氧化物与杂质;S1. According to the material composition requirements of the structural parts, select the corresponding wire material, in which the main rare earth element content should meet the requirements, the diameter of the wire material is 1.2mm ~ 1.6mm, and the packaging is required to be good, and there are no obvious oxides and impurities on the surface;
主要材料成分(质量分数):Y 4.8~5.5%,Nd 4.0~4.5%,Zr0.4~0.5%、Gd≤0.01%、Zn≤0.015%、Fe≤0.015%、Mn≤0.015%,其余为Mg。Main material composition (mass fraction): Y 4.8~5.5%, Nd 4.0~4.5%, Zr0.4~0.5%, Gd≤0.01%, Zn≤0.015%, Fe≤0.015%, Mn≤0.015%, the rest is Mg .
对沉积基板优选为WE54。The substrate for deposition is preferably WE54.
S2.将目标结构件三维模型进行预处理,生成增材模型,使用增材处理软件进行分层切片,其分层高度为2~3mm;S2. Preprocess the 3D model of the target structural part to generate an additive model, and use the additive processing software to perform layered slicing, and the layered height is 2-3mm;
对每层切片进行沉积路径规划,其路径优选为蛇形往复,往复间距为1.5~3mm,同时相邻层切片的路径需错位,错位距离1~1.5mm;Plan the deposition path for each layer of slices. The path is preferably serpentine reciprocating, with a reciprocating distance of 1.5-3mm. At the same time, the paths of adjacent slices need to be misaligned, and the misalignment distance is 1-1.5mm;
每层切片的路径规划中,电弧的起弧点、熄弧点应与前一层不重合,间隔需要大于20mm,否则会形成局部塌陷,将规划好的路径程序导入机器人控制系统;In the path planning of each layer slice, the arc starting point and arc extinguishing point of the arc should not coincide with the previous layer, and the distance should be greater than 20mm, otherwise local collapse will occur, and the planned path program should be imported into the robot control system;
对TIG电弧加热路径进行规划,加热路径与增材路径一至方向一致,波形不同。Plan the TIG arc heating path, the heating path is in the same direction as the additive path, and the waveform is different.
优选的,层间加热路径(即对沉积体进行加热)采用正弦波形,不同于增材沉积路径的矩形波形,同时加热路径的波形宽度和间距值与沉积路径相同,其中增材样件宽度为波形宽度,间距值为沉积路径中的蛇形往复间距,如图2所示;Preferably, the interlayer heating path (that is, heating the deposition body) adopts a sinusoidal waveform, which is different from the rectangular waveform of the additive deposition path, and the waveform width and spacing value of the heating path are the same as the deposition path, wherein the width of the additive sample is Waveform width, the spacing value is the serpentine reciprocating spacing in the deposition path, as shown in Figure 2;
并实现TIG电弧在前,增材电弧在后,由TIG电弧对基板或前一层沉积体进行加热,当加热温度达到要求后,CMT增材电弧开始工作,两电弧同时运动工作,能够实现同一层切片中由两种路径,实现两种电弧前后工作。And realize that the TIG arc is in the front, and the additive arc is in the back. The substrate or the previous layer of deposition is heated by the TIG arc. When the heating temperature reaches the requirement, the CMT additive arc starts to work, and the two arcs move and work at the same time, which can realize the same There are two paths in the layer slice to realize two kinds of arc front and back work.
S3.将基板固定在工作台上,采用超声波进行清洗,再使用丙酮进行擦拭风干。S3. Fix the substrate on the workbench, clean it with ultrasonic waves, and then wipe it with acetone and air-dry it.
S4.清洗结束后进行预热,预热方法为利用TIG电弧进行基板加热,由机器人A控制TIG电弧根据规划好的加热路径进行基板加热,控制预热温度135~150℃,并需控制TIG电弧的焊接电流和运动速度,保证基板表面不发生熔化。S4. Preheat after cleaning. The preheating method is to use TIG arc to heat the substrate. Robot A controls the TIG arc to heat the substrate according to the planned heating path. The preheating temperature is controlled at 135-150°C, and the TIG arc needs to be controlled. The welding current and speed of movement ensure that the surface of the substrate does not melt.
优选交流TIG焊接电弧,钨极直径为2mm,焊接电流40~80A,焊接速度为500~2000mm/min。The AC TIG welding arc is preferred, the diameter of the tungsten electrode is 2mm, the welding current is 40-80A, and the welding speed is 500-2000mm/min.
S5.当温度达标后,机器人B控制增材电弧按照沉积路径运行,实现每层金属沉积,S5. When the temperature reaches the standard, robot B controls the additive arc to run according to the deposition path to realize the deposition of each layer of metal.
其中,使用保护气优选为混合气,体积占比为:氩气60-70%,氦气30-40%,气流量20~24L/min;Among them, the protective gas used is preferably mixed gas, the volume ratio is: argon 60-70%, helium 30-40%, gas flow 20-24L/min;
采用CMT焊接模式,干伸长13~16mm,电弧增材速度为0.02~0.03m/s,丝材的送丝速度为5.5~6.0m/min,焊接电流为140~150A。CMT welding mode is adopted, the dry elongation is 13-16mm, the arc additive speed is 0.02-0.03m/s, the wire feeding speed is 5.5-6.0m/min, and the welding current is 140-150A.
S6.每层增材结束后,需要控制层间温度,TIG电弧根据层间加热路径开始工作,由机器人A携带TIG电弧按沉积路径进行运动,温度达标后,机器人B开始电弧增材;S6. After the addition of each layer, the interlayer temperature needs to be controlled. The TIG arc starts to work according to the interlayer heating path, and the robot A carries the TIG arc to move along the deposition path. After the temperature reaches the standard, the robot B starts the arc addition;
每层增材前,利用温度传感器进行测温,需保证层间温度为120~130℃,并需控制TIG电弧的焊接电流和运动速度,保证基板表面不发生熔化。Before each layer is added, the temperature sensor is used to measure the temperature. It is necessary to ensure that the interlayer temperature is 120-130 ° C, and the welding current and moving speed of the TIG arc need to be controlled to ensure that the surface of the substrate does not melt.
优选交流TIG焊接电弧,钨极直径为2mm,焊接电流40~80A,焊接速度为500~2000mm/min。The AC TIG welding arc is preferred, the diameter of the tungsten electrode is 2mm, the welding current is 40-80A, and the welding speed is 500-2000mm/min.
由TIG电弧对前一层沉积体进行加热,当加热温度达到要求后,增材电弧开始工作,两电弧同时运动工作,能够实现同一层切片中由两种路径,实现两种电弧前后工作;The previous layer of deposition is heated by the TIG arc. When the heating temperature reaches the requirement, the additive arc starts to work, and the two arcs move and work at the same time. It can realize two paths in the same layer of slices, and realize two arcs working before and after;
TIG电弧加热,增材电弧沉积,逐层进行,最后完成稀土镁合金结构件制造。TIG arc heating, additive arc deposition, proceed layer by layer, and finally complete the manufacture of rare earth magnesium alloy structural parts.
S7.结构件增材结束后,及时使用样件转移保温箱,将沉积体转运到热处理炉进行保温,要求箱内温度为100℃;S7. After the addition of structural parts, use the sample transfer incubator in time to transfer the deposited body to the heat treatment furnace for heat preservation, and the temperature in the box is required to be 100°C;
在一个优选的实施例中,如图3所示,样件转移保温箱结构为:箱体1以及与箱体相连接箱门2,箱体1的四周设有金属外壳,箱体1的内腔设有石棉层11,箱体的内壁上设有电阻加热丝12和温度传感器13。In a preferred embodiment, as shown in Figure 3, the structure of the sample transfer incubator is: a box body 1 and a box door 2 connected with the box body, a metal shell is provided around the box body 1, and the inside of the box body 1 The cavity is provided with an asbestos layer 11, and a resistance heating wire 12 and a temperature sensor 13 are provided on the inner wall of the box.
箱体通过内置的锂电电源3供电,箱体上还设有温度控制器4和箱内温度示数5。The box body is powered by a built-in lithium battery power supply 3, and the box body is also provided with a temperature controller 4 and a temperature indicator 5 inside the box.
工作原理为:利用锂电电源供电,电阻加热丝发热,箱内温度升高,石棉层能够阻碍热量向外散失,提升箱体的保温性能,当温度达到要求温度时,停止加热,因箱体会向外散热,箱内温度低于要求温度,电源开启,电阻加热丝继续工作,使箱内温度能够达到要求。The working principle is: using lithium battery power supply, the resistance heating wire generates heat, the temperature inside the box rises, the asbestos layer can prevent the heat from being dissipated, and improve the insulation performance of the box. When the temperature reaches the required temperature, stop heating, because the box will Heat radiation outward, the temperature inside the box is lower than the required temperature, the power is turned on, and the resistance heating wire continues to work, so that the temperature inside the box can meet the requirement.
在常规电弧增材中,不使用转移保温箱,直接将样件运到热处理炉,这个过程耗时长,会使沉积样件冷却,在基板与沉积体的结合部位会有裂纹产生。本发明在增材结束后,及时将样件转移到保温箱,控制样件所在环境温度,同时该保温箱自身携带锂电电源,可以随运输工具一起移动,无需外接电源线,方便快捷。In the conventional arc additive, the sample is directly transported to the heat treatment furnace without using a transfer incubator. This process takes a long time, which will cool the deposited sample, and cracks will occur at the joint between the substrate and the deposited body. The invention transfers the sample to the incubator in time after the material addition is completed, and controls the ambient temperature of the sample. At the same time, the incubator itself carries a lithium battery power supply, which can be moved together with the transportation tool without external power cords, which is convenient and fast.
S8.样件进入热处理炉中后先保温,保温设定:温度120~150℃,保温时间10~12h;S8. After the sample enters the heat treatment furnace, heat preservation first, heat preservation setting: temperature 120 ~ 150 ℃, heat preservation time 10 ~ 12h;
保温结束后2h内开始热处理,热处理方案包括固溶处理和时效处理,固溶处理520℃~525℃保温6~8h,时效处理240℃~250℃保温16h~20h,炉温要求控制在±4℃之内。Start heat treatment within 2 hours after the end of heat preservation. The heat treatment plan includes solution treatment and aging treatment. Solution treatment is 520℃~525℃ and heat preservation is 6~8h, aging treatment is 240℃~250℃ and heat preservation is 16h~20h. within ℃.
为了便于更好的理解,下面结合具体实例对本发明进行进一步说明,但加工工艺不限于此,且本发明内容不限于此。In order to facilitate a better understanding, the present invention will be further described below in conjunction with specific examples, but the processing technology is not limited thereto, and the content of the present invention is not limited thereto.
实施例1Example 1
1.根据结构件材料成分要求,选择对应丝材,丝材成分为:4.3%Nd、5.0% Y、0.41% Zr、0.006% Gd、0.012% Zn、0.015% Fe、0.015% Mn,其余为Mg。1. According to the material composition requirements of structural parts, select the corresponding wire material. The wire material composition is: 4.3% Nd, 5.0% Y, 0.41% Zr, 0.006% Gd, 0.012% Zn, 0.015% Fe, 0.015% Mn, and the rest is Mg .
丝材直径1.2mm,要求包装良好,表面无明显氧化物与杂质,沉积基板选用WE54。The diameter of the wire is 1.2mm, and it is required to be well packaged without obvious oxides and impurities on the surface. The deposition substrate is WE54.
2.将目标结构件三维模型进行预处理,采用Solidworks软件,生成增材模型。2. Preprocess the 3D model of the target structure, and use Solidworks software to generate an additive model.
使用R-CAM增材处理软件进行分层切片,分层高度为2mm,每层切片沉积路径为蛇形往复,往复间距为1.5mm,同时相邻层切片的路径需错位,错位距离1mm,每层切片的路径规划中,电弧的起弧点、熄弧点应与前一层不重合,间隔需要大于20mm;Use R-CAM additive processing software to perform layered slices. The layered height is 2mm. The deposition path of each slice is serpentine reciprocating, and the reciprocating distance is 1.5mm. At the same time, the paths of adjacent slices need to be misaligned. In the path planning of layer slices, the arc starting point and arc extinguishing point of the arc should not coincide with the previous layer, and the distance should be greater than 20mm;
规划TIG电弧加热路径,加热路径采用正弦波形,其波形间距为1.5mm,并使TIG电弧在前,增材电弧在后;Plan the TIG arc heating path, the heating path adopts a sinusoidal waveform, and the waveform spacing is 1.5mm, and the TIG arc is in front, and the additive arc is behind;
将规划好的路径导入机器人控制系统。Import the planned path into the robot control system.
3.将基板固定在工作台上,采用超声波进行清洗,再使用丙酮进行擦拭风干。3. Fix the substrate on the workbench, clean it with ultrasonic waves, and then wipe it with acetone and air-dry it.
4.清洗结束后进行预热,预热方法为利用TIG电弧进行基板加热,由机器人A控制TIG焊枪在基板上运动,不断加热板材,控制预热温度为135~150℃,选用交流TIG焊接电弧,钨极直径为2mm,焊接电流50A,焊接速度为1200mm/min。4. Preheat after cleaning. The preheating method is to use TIG arc to heat the substrate. The robot A controls the movement of the TIG welding torch on the substrate to continuously heat the plate. The preheating temperature is controlled to be 135-150°C. , the diameter of the tungsten pole is 2mm, the welding current is 50A, and the welding speed is 1200mm/min.
5.预热温度达到要求后,机器人B控制增材电弧按照沉积路径运行,实现每层金属沉积;5. After the preheating temperature reaches the requirement, robot B controls the additive arc to run according to the deposition path to realize the metal deposition of each layer;
工艺参数包括:使用保护气为为混合气,氩气70%,氦气30%,气流量24L/min;Process parameters include: the use of protective gas as a mixed gas, argon 70%, helium 30%, gas flow 24L/min;
焊接模式选用CMT,干伸长13mm,电弧增材速度为0.02m/s,丝材送丝速度为5.6m/min,焊接电流为140A。The welding mode is CMT, the dry elongation is 13mm, the arc additive speed is 0.02m/s, the wire feeding speed is 5.6m/min, and the welding current is 140A.
6.每层增材结束后,需要控制层间温度,TIG电弧根据层间加热路径开始工作,层间加热路径采用正弦波形,波形间距以1.5mm为准,根据每层的实际形状进行调控,由机器人A携带TIG电弧按加热路径进行运动,温度达标后,机器人B开始电弧增材,每层增材前,利用温度传感器进行测温,需保证层间温度为120~130℃;6. After the addition of each layer, the interlayer temperature needs to be controlled. The TIG arc starts to work according to the interlayer heating path. The interlayer heating path adopts a sinusoidal waveform, and the waveform spacing is based on 1.5mm. It is adjusted according to the actual shape of each layer. Robot A carries the TIG arc to move along the heating path. After the temperature reaches the standard, robot B starts to add materials by arc. Before adding materials on each layer, use a temperature sensor to measure the temperature. It is necessary to ensure that the temperature between layers is 120-130°C;
由TIG电弧对前一层沉积体进行加热,当加热温度达到要求后,增材电弧开始工作,两电弧同时运动工作,能够实现同一层切片中有两种路径,实现两种电弧前后工作;TIG电弧加热,增材电弧沉积,逐层进行,最后完成稀土镁合金结构件制造;The TIG arc heats the previous layer of deposited body. When the heating temperature reaches the requirement, the additive arc starts to work, and the two arcs move and work at the same time. It can realize two paths in the same layer slice, and realize two kinds of arcs working before and after; TIG Arc heating, additive arc deposition, layer by layer, and finally complete the manufacture of rare earth magnesium alloy structural parts;
7.结构件增材结束后,及时使用样件转移保温箱,将沉积体转运到热处理炉进行保温,要求箱内温度为100℃。7. After the addition of structural parts, use the sample transfer incubator in time to transfer the deposited body to the heat treatment furnace for heat preservation. The temperature in the box is required to be 100 °C.
8.在热处理炉中,保温设定:温度130℃,保温时间12h;保温结束后2h内开始热处理,热处理方案包括固溶处理和时效处理,固溶处理525℃保温8h,时效处理240℃保温18h,炉温要求控制在±4℃之内。8. In the heat treatment furnace, heat preservation setting: temperature 130°C, heat preservation time 12h; start heat treatment within 2h after heat preservation, heat treatment plan includes solution treatment and aging treatment, solution treatment 525°C heat preservation 8h, aging treatment 240°C heat preservation 18h, the furnace temperature is required to be controlled within ±4°C.
对比例1Comparative example 1
与实施例1的区别在于未进行基板和前一层沉积体的预热,直接进行增材。The difference from Example 1 is that the substrate and the previous layer of deposited body are not preheated, and the material addition is directly performed.
对比例2Comparative example 2
采用实施例1中的步骤1至步骤6,得到稀土镁合金打印件,并冷却至室温。Using steps 1 to 6 in Example 1, a rare earth magnesium alloy printed part was obtained and cooled to room temperature.
形貌appearance
通过本实施例得到的Mg-Y-Nd-Zr稀土镁合金沉积样件(如图4所示),将沉积样件从基板上取下,将样件底部(与样件结合处)、顶部的10mm部分去除,在剩余部分上通过线切割方式取样,进行切割、镶嵌、粗磨、细磨、抛光腐蚀后,观察沉积体截面成型和微观组织,结果如图5和图6所示。By the Mg-Y-Nd-Zr rare earth magnesium alloy deposition sample obtained in this embodiment (as shown in Figure 4), the deposition sample is taken off from the substrate, and the bottom of the sample (joint with the sample), the top The 10mm part of the deposit was removed, and the remaining part was sampled by wire cutting. After cutting, inlaying, rough grinding, fine grinding, polishing and corrosion, the cross-sectional shape and microstructure of the deposited body were observed. The results are shown in Figure 5 and Figure 6.
在图5a中可以发现沉积金属内部存在气孔,主要发生在蛇形往复的道与道结合线附近,少量发生在单道内部区域,使用高倍光学显微镜观察,得到图6a结果,可知气孔主要发生在金属晶粒边界。In Figure 5a, it can be found that there are pores inside the deposited metal, which mainly occur near the junction line of the serpentine reciprocating track and track, and a small amount occur in the inner area of the single track. Using a high-power optical microscope, the results in Figure 6a are obtained. It can be seen that the pores mainly occur in Metal grain boundaries.
由图6b可知,当进行热处理后,晶界处共晶组织溶解,由连续条状分布转变为短棒状和点状分布且Cu元素偏析现象得到改善,同时气孔消失,经过适宜的热处理温度和时间后,可见沉积体截面上的气孔全部消失,如图5b。同时据图5a可知,在层与层之间的结合线附近没有气孔存在。由此可知,本发明采用的TIG电弧加热层间金属效果良好。It can be seen from Figure 6b that after heat treatment, the eutectic structure at the grain boundary is dissolved, and the distribution of continuous strips is transformed into short rods and dots, and the segregation of Cu elements is improved, and the pores disappear at the same time. After appropriate heat treatment temperature and time After that, it can be seen that all the pores on the cross section of the deposit disappear, as shown in Figure 5b. At the same time, according to Fig. 5a, it can be seen that there is no air hole near the bonding line between the layers. It can be seen that the TIG arc used in the present invention has a good effect on heating the interlayer metal.
图7为对比例1的样品,基板未进行预热,可知当基板不进行预热时,首层电弧增材中基板不发生熔化,是由于电弧热量被基板传导出去,剩余热量不足以熔化基板,基板上没有液态熔池产生,其结果为沉积体与基板无法结合,在受到沉积体应力后沉积体图基板之间彻底分离。Figure 7 shows the sample of Comparative Example 1. The substrate was not preheated. It can be seen that when the substrate is not preheated, the substrate does not melt in the first layer of arc addition, because the arc heat is conducted by the substrate, and the remaining heat is not enough to melt the substrate. , there is no liquid molten pool on the substrate, as a result, the deposits and the substrate cannot be combined, and the deposits are completely separated from the substrate after being subjected to the stress of the deposits.
如果电弧增材结束后,样件未能及时进行保温处理,而是等待样件冷却后才进行热处理,会发现样件冷却后还未进行热处理时就发生开裂,如图8所示的对比例2的样品。这是由于样件急速冷却时,由于不断沉积而产生的内部应力会快速释放,在结构上应力集中处表现出来,即发生开裂。沉积样件与基板结合部位附近存在应力集中,所以在样件第1、2、3层沉积金属之间发生横向裂纹,横穿沉积体截面。If the sample fails to be heat-preserved in time after the arc addition is completed, but waits for the sample to cool before performing heat treatment, it will be found that the sample cracks after cooling before heat treatment, as shown in the comparative example in Figure 8 2 samples. This is because when the sample is rapidly cooled, the internal stress generated by continuous deposition will be released quickly, and it will appear at the stress concentration point on the structure, that is, cracking will occur. There is stress concentration near the joint between the deposition sample and the substrate, so transverse cracks occur between the first, second, and third layers of the deposited metal of the sample, crossing the cross-section of the deposition body.
从上述测试可知,本发明的方法得到的稀土镁合金结构件表面成型良好,采用TIG电弧预热后,沉积体层间结合良好,特别是沉积体与基板结合处结合良好,没有发现裂纹缺陷,基板上的熔池深度较大,与首层沉积金属形成良好的结合。同时电弧增材结束后采用及时保温措施,使得沉积体内部应力不会突然释放而产生开裂,其应力会在热处理阶段逐步释放而不影响沉积体。此外在沉积体中会有微小气孔存在,若不进行处理会影响力学性能,采用合理的热处理工艺能够将内部气孔消除,提升样件性能。From the above tests, it can be seen that the surface of the rare earth magnesium alloy structural part obtained by the method of the present invention is well formed, and after preheating by TIG electric arc, the interlayer bonding of the deposit body is good, especially the bond between the deposit body and the substrate is good, and no crack defect is found. The molten pool on the substrate is deep enough to form a good bond with the first layer of deposited metal. At the same time, timely heat preservation measures are adopted after the arc addition is completed, so that the internal stress of the deposit will not be released suddenly and cause cracks, and the stress will be gradually released during the heat treatment stage without affecting the deposit. In addition, there will be tiny pores in the deposited body, if not treated, the mechanical properties will be affected. Using a reasonable heat treatment process can eliminate the internal pores and improve the performance of the sample.
力学性能测试Mechanical property test
依据《GB/T 228.1-2010金属材料拉伸试验第1部分:室温试验方法》,在沉积样件上取拉伸试样,进行室温拉伸。将拉伸试验结果与ISO3116:2007(E)中相似成分材料的力学性能要求进行对比。According to "GB/T 228.1-2010 Metal Materials Tensile Test Part 1: Room Temperature Test Method", take a tensile sample on the deposited sample and perform room temperature stretching. Compare the tensile test results with the mechanical property requirements of similar composition materials in ISO3116:2007(E).
从测试结果中可以看出,Mg-Y-Nd-Zr稀土镁合金沉积样件热处理后的抗拉强度和屈服强度高于ISO3116的要求,其中抗拉强度提高约12%,屈服强度提高约30%,强度提高主要原因为过饱和固溶体溶解,强化相析出,固溶强化和析出强化为强度提高主要强化方式,该力学性能结构满足Mg-Y-Nd-Zr稀土镁合金铸件设计要求,因此可以替代稀土镁合金铸件使用。It can be seen from the test results that the tensile strength and yield strength of the Mg-Y-Nd-Zr rare earth magnesium alloy deposition sample after heat treatment are higher than the requirements of ISO3116, in which the tensile strength is increased by about 12%, and the yield strength is increased by about 30%. %, the main reason for the increase in strength is the dissolution of supersaturated solid solution, the precipitation of strengthening phases, solid solution strengthening and precipitation strengthening are the main strengthening methods for increasing strength. This mechanical property structure meets the design requirements of Mg-Y-Nd-Zr rare earth magnesium alloy castings, so it can be It can be used instead of rare earth magnesium alloy castings.
虽然本发明已以较佳实施例揭露如上,然其并非用以限定本发明。本发明所属技术领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰。因此,本发明的保护范围当视权利要求书所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art of the present invention may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the claims.
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