CN116618692B - A turning device for mechanical processing - Google Patents
A turning device for mechanical processing Download PDFInfo
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- CN116618692B CN116618692B CN202310844027.8A CN202310844027A CN116618692B CN 116618692 B CN116618692 B CN 116618692B CN 202310844027 A CN202310844027 A CN 202310844027A CN 116618692 B CN116618692 B CN 116618692B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0064—Devices for removing chips by using a magnetic or electric field
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
技术领域Technical field
本发明涉及车削加工技术领域,具体是一种机械加工用车削装置。The invention relates to the technical field of turning processing, specifically a turning device for mechanical processing.
背景技术Background technique
车床加工是机械加工的一部分,车床加工主要用车刀对旋转的工件进行车削加工;在车床上还可使用钻头、扩孔钻、铰刀、丝锥、板牙和滚花工具等进行相应的加工,车床主要用于加工轴、盘、套和其他具有回转表面的工件,如涡轮盘、涡轮壳、涡轮增压器转子轴、螺纹轴、阀门等。Lathe processing is a part of mechanical processing. Lathe processing mainly uses turning tools to turn the rotating workpiece; on the lathe, drills, reamers, reamers, taps, die and knurling tools can also be used for corresponding processing. Lathes are mainly used to process shafts, discs, sleeves and other workpieces with rotating surfaces, such as turbine discs, turbine shells, turbocharger rotor shafts, threaded shafts, valves, etc.
轴承是机械设备中一种重要零部件,它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度。如中国专利201911260243.8公开了一种内圈及外圈车削装置,该装置能够有效提高对活塞环的加工效率,确保活塞环后续精加工的质量。中国专利201811195919.5一种大倍径台阶深孔长轴精车削装置,该装置能够对高强度的大倍径台阶深孔长轴的内孔进行一次成型车削,有效的避免此类零件加工过程中出 现的振纹,加工后长轴内孔的粗糙度在Ra1.6以内,精度在0.02mm以内,不需要对长轴内孔进行二次加工,结构简单,设计合理,成本低廉,经济适用,易于大规模地推广和使用。Bearing is an important component in mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. For example, Chinese patent 201911260243.8 discloses an inner and outer ring turning device, which can effectively improve the processing efficiency of piston rings and ensure the quality of subsequent finishing of piston rings. Chinese patent 201811195919.5 is a large-diameter stepped deep-hole long shaft finishing turning device. This device can perform one-time forming turning on the inner hole of a high-strength large-diameter stepped deep hole long shaft, effectively avoiding the occurrence of problems during the processing of such parts. vibration marks, the roughness of the long shaft inner hole after processing is within Ra1.6, and the accuracy is within 0.02mm. There is no need for secondary processing of the long shaft inner hole. The structure is simple, the design is reasonable, the cost is low, the economy is applicable, and it is easy to Promote and use it on a large scale.
但现有的机械加工用车削装置在对轴承进行车削时,夹持装置一般直接对轴承的外圈进行夹紧限位,一旦夹紧力过大,容易造成轴承内圈的弯曲变形,影响车削质量,同时车削产生的铁屑混合着冷却液落入至废料箱内,一些细小的铁屑粉末容易混入至回收的冷却液中,长时间下冷却液需要频繁更换,增加加工成本。However, when turning bearings with existing machining turning devices, the clamping device generally directly clamps and limits the outer ring of the bearing. Once the clamping force is too large, it is easy to cause bending deformation of the inner ring of the bearing, affecting turning. At the same time, the iron filings produced by turning are mixed with the coolant and fall into the waste box. Some fine iron filings powder is easily mixed into the recycled coolant. The coolant needs to be replaced frequently for a long time, which increases the processing cost.
发明内容Contents of the invention
本发明的目的在于提供一种机械加工用车削装置,以解决上述背景技术中提出夹持装置一般直接对轴承的外圈进行夹紧限位,一旦夹紧力过大,容易造成轴承内圈的弯曲变形,影响车削质量和一些细小的铁屑粉末容易混入至回收的冷却液中,长时间下冷却液需要频繁更换,增加加工成本的问题。The object of the present invention is to provide a turning device for machining to solve the above problem in the background technology. The clamping device generally directly clamps and limits the outer ring of the bearing. Once the clamping force is too large, it is easy to cause the inner ring of the bearing to be damaged. Bending deformation affects the turning quality and some fine iron filings are easily mixed into the recycled coolant. The coolant needs to be replaced frequently for a long time, which increases the processing cost.
为解决上述技术问题,本发明采取的技术方案如下:In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
一种机械加工用车削装置,包括基板、龙门架、废料箱、工件夹持组件、车削组件和固液分离组件,所述龙门架架设在基板的顶部,所述废料箱设置在基板的顶部,并且废料箱位于龙门架的下方,所述工件夹持组件安装在龙门架上,所述车削组件安装在工件夹持组件内,所述固液分离组件设置在废料箱内,所述工件夹持组件包括第一夹持部件、两个滑轨、两个液压推杆、两个滑动块和两个第二夹持部件,两个所述滑轨对称设置在龙门架的顶端,两个所述滑动块分别滑动安装在两个滑轨上,两个所述液压推杆对称设置在龙门架的顶部,并且两个液压推杆的输出端与两个滑动块连接,所述第一夹持部件安装在两个滑动块的底部,两个所述第二夹持部件对称设置在废料箱的顶端外壁上。A turning device for mechanical processing, including a base plate, a gantry, a waste box, a workpiece clamping assembly, a turning assembly and a solid-liquid separation assembly. The gantry is set up on the top of the base plate, and the waste box is set on the top of the base plate. And the waste box is located below the gantry, the workpiece clamping assembly is installed on the gantry, the turning assembly is installed in the workpiece clamping assembly, the solid-liquid separation assembly is arranged in the waste box, the workpiece clamping assembly The assembly includes a first clamping component, two slide rails, two hydraulic push rods, two sliding blocks and two second clamping components. The two slide rails are symmetrically arranged at the top of the gantry. The sliding blocks are respectively slidably installed on the two slide rails. The two hydraulic push rods are symmetrically arranged on the top of the gantry, and the output ends of the two hydraulic push rods are connected to the two sliding blocks. The first clamping component Installed at the bottom of the two sliding blocks, the two second clamping parts are symmetrically arranged on the top outer wall of the waste box.
进一步的,所述第一夹持部件包括翻转架、翻转电机、主动齿轮、从动齿轮、两个竖板、两个翻转轴和两个夹持件,两个所述竖板分别设置在两个滑动块的底部,两个所述翻转轴分别转动安装在两个竖板的底端,所述翻转架设置在两个竖板之间,并且翻转架的两侧分别与两个翻转轴的端部连接,所述翻转电机水平设置在其中一个竖板的外壁上,所述主动齿轮安装在翻转电机的输出轴上,所述从动齿轮安装在其中一个翻转轴上,并且从动齿轮与主动齿轮啮合,两个所述夹持件对称设置在翻转架上。Further, the first clamping component includes a flip frame, a flip motor, a driving gear, a driven gear, two vertical plates, two flip shafts and two clamping parts. The two vertical plates are respectively arranged on both sides. At the bottom of a sliding block, the two flipping shafts are respectively installed at the bottom ends of the two vertical plates. The flipping frame is arranged between the two vertical plates, and both sides of the flipping frame are connected to the two flipping shafts respectively. The end is connected, the flipping motor is horizontally arranged on the outer wall of one of the vertical plates, the driving gear is installed on the output shaft of the flipping motor, the driven gear is installed on one of the flipping shafts, and the driven gear is connected to the output shaft of the flipping motor. The driving gear is meshed, and the two clamping parts are symmetrically arranged on the flip frame.
进一步的,每个所述夹持件均包括支撑板、驱动气缸和弧形夹板,所述支撑板安装在翻转架的底端外壁上,所述驱动气缸水平设置在支撑板的顶部,并且驱动气缸的输出端延伸至翻转架内,所述弧形夹板安装在驱动气缸的输出端上。Further, each of the clamping parts includes a support plate, a driving cylinder and an arc-shaped clamping plate. The supporting plate is installed on the bottom outer wall of the flip frame. The driving cylinder is horizontally arranged on the top of the supporting plate, and drives The output end of the cylinder extends into the flip frame, and the arc-shaped clamping plate is installed on the output end of the driving cylinder.
进一步的,每个所述第二夹持部件均包括固定板、导轨、移动块、移动架、弧形夹块、丝杆滑台和连接板,所述固定板安装在废料箱的顶端外壁上,所述导轨水平设置在固定板的顶部,所述移动块滑动安装在导轨上,所述移动架安装在移动块的顶部,并且移动架的顶端延伸至翻转架内,所述弧形夹块安装在移动架的顶端,所述丝杆滑台水平设置在固定板的顶部,所述连接板安装在丝杆滑台的移动端上,并且连接板与移动块连接。Further, each of the second clamping components includes a fixed plate, a guide rail, a moving block, a moving frame, an arc clamping block, a screw slide and a connecting plate. The fixed plate is installed on the top outer wall of the waste box. , the guide rail is set horizontally on the top of the fixed plate, the moving block is slidably installed on the guide rail, the moving frame is installed on the top of the moving block, and the top of the moving frame extends into the flipping frame, the arc-shaped clamping block Installed on the top of the moving frame, the screw slide is horizontally arranged on the top of the fixed plate, the connecting plate is installed on the moving end of the screw slide, and the connecting plate is connected to the moving block.
进一步的,所述车削组件包括车削架、旋转轴、旋转盘、旋转电机、主动轮、从动轮、皮带、调节块、电动推杆、多级推杆、安装板、车削电机、车刀和冷却架,所述车削架安装两个滑动块的顶部,所述旋转轴转动安装在车削架的顶部中心处,所述旋转盘安装在旋转轴的底部,所述旋转电机竖直设置在车削架的顶部,所述主动轮安装在旋转电机的输出轴上,所述从动轮安装在旋转轴的顶部,所述皮带套装在主动轮和从动轮的外部,所述旋转盘的底部设有调节槽,所述调节块滑动安装在调节槽内,所述电动推杆水平设置在旋转盘的底部,并且电动推杆的输出端与调节块连接,所述多级推杆竖直设置在调节块的底部,所述安装板设置在多级推杆的输出端上,所述车削电机竖直设置在安装板的底部,所述车刀安装在车削电机的输出轴上,所述冷却架安装在安装板的外壁上,所述冷却架的底端设有朝向车刀设置的冷却液喷头。Further, the turning assembly includes a turning frame, a rotating shaft, a rotating disk, a rotating motor, a driving wheel, a driven wheel, a belt, an adjusting block, an electric push rod, a multi-stage push rod, a mounting plate, a turning motor, a turning tool and a cooling unit. The turning frame is mounted on the top of two sliding blocks, the rotating shaft is rotationally installed at the center of the top of the turning frame, the rotating disk is installed at the bottom of the rotating shaft, and the rotating motor is installed vertically on the turning frame. At the top, the driving wheel is installed on the output shaft of the rotating motor, the driven wheel is installed on the top of the rotating shaft, the belt is sleeved on the outside of the driving wheel and the driven wheel, and the bottom of the rotating disk is provided with an adjustment groove. The adjustment block is slidably installed in the adjustment groove, the electric push rod is set horizontally at the bottom of the rotating plate, and the output end of the electric push rod is connected to the adjustment block, and the multi-stage push rod is set vertically at the bottom of the adjustment block , the mounting plate is arranged on the output end of the multi-stage push rod, the turning motor is arranged vertically at the bottom of the mounting plate, the turning tool is installed on the output shaft of the turning motor, and the cooling rack is installed on the mounting plate On the outer wall of the cooling rack, a coolant nozzle is provided at the bottom end of the cooling rack toward the turning tool.
进一步的,所述固液分离组件包括第一斜板、第二斜板、漏斗、竖管、过滤部件、导流台和分离部件,所述第一斜板和第二斜板自上而下依次设置在废料箱的内部顶端,所述第一斜板上设有若干个第一通孔,所述第二斜板上设有若干个第二通孔,所述第二通孔的直径小于第一通孔的直径,所述废料箱上设有第一出料口和第二出料口,所述第一出料口和第二出料口分别与第一斜板和第二斜板对应,所述漏斗安装在废料箱的内部,并且漏斗位于第二斜板的下方,所述竖管设置在漏斗的底部,所述过滤部件安装在废料箱的内部,并且过滤部件位于竖管的下方,所述导流台设置在废料箱的内部底端,所述分离部件安装在废料箱的底端外壁上,并且分离部件与废料箱的内部底端相连通。Further, the solid-liquid separation assembly includes a first inclined plate, a second inclined plate, a funnel, a standpipe, a filter component, a guide table and a separation component. The first inclined plate and the second inclined plate are arranged from top to bottom. They are arranged at the inner top of the waste box in turn. The first inclined plate is provided with a plurality of first through holes. The second inclined plate is provided with a plurality of second through holes. The diameter of the second through holes is less than The diameter of the first through hole, the waste box is provided with a first outlet and a second outlet, the first outlet and the second outlet are respectively connected with the first inclined plate and the second inclined plate Correspondingly, the funnel is installed inside the waste box, and the funnel is located below the second inclined plate, the standpipe is set at the bottom of the funnel, the filter component is installed inside the waste box, and the filter component is located on the standpipe Below, the guide platform is provided at the inner bottom end of the waste box, the separation component is installed on the outer wall of the bottom end of the waste box, and the separation component is connected with the inner bottom end of the waste box.
进一步的,所述过滤部件包括横板、转动轴、转动盘、转动电机、第一齿轮、第二齿轮和四个过滤件,所述横板水平设置在废料箱的内壁上,所述转动轴转动安装在横板的顶部,所述转动盘安装在转动轴的顶部,所述转动盘上设有四个绕其圆心等间距设置的圆槽,所述转动电机竖直设置在横板的顶部,所述第一齿轮安装在转动电机的输出轴上,所述第二齿轮安装在转动轴上,并且第二齿轮与第一齿轮啮合,四个所述过滤件分别插接在四个圆槽内,并且其中一个过滤件位于竖板的下方,每个所述过滤件均包括滤筒、限位环和滤膜,所述滤筒的底端插接在圆槽内,所述限位环设置在滤筒的外壁上,并且限位环的底部与转动盘的顶部贴合,所述滤膜安装在滤筒的内部底端。Further, the filter component includes a horizontal plate, a rotating shaft, a rotating disk, a rotating motor, a first gear, a second gear and four filter elements. The horizontal plate is horizontally arranged on the inner wall of the waste box, and the rotating shaft Rotation is installed on the top of the horizontal plate. The rotating disk is installed on the top of the rotating shaft. The rotating disk is provided with four circular grooves arranged at equal intervals around its center. The rotating motor is installed vertically on the top of the horizontal plate. , the first gear is installed on the output shaft of the rotating motor, the second gear is installed on the rotating shaft, and the second gear meshes with the first gear, and the four filter members are respectively inserted into four circular grooves inside, and one of the filter elements is located below the vertical plate. Each filter element includes a filter cartridge, a limiting ring and a filter membrane. The bottom end of the filter cartridge is inserted into the circular groove, and the limiting ring It is arranged on the outer wall of the filter cartridge, and the bottom of the limiting ring is in contact with the top of the rotating disk. The filter membrane is installed on the inner bottom end of the filter cartridge.
进一步的,所述分离部件包括分离箱、顶板、抬升板、抬升件、两个支撑块、两个竖杆和若干个支撑座,所述分离箱水平设置在废料箱的底端外壁上,并且分离箱的内部与废料箱的内部相连通,所述分离箱的顶部设有矩形槽,所述分离箱的底部设有油槽,两个所述支撑块对称设置在分离箱的外壁上,两个所述竖杆分别设置在两个支撑块的顶部,所述顶板安装在两个竖杆的顶部,所述抬升板滑动安装在两个竖杆上,若干个所述支撑座等间距设置在抬升板的底部,并且若干个支撑座的底端穿过矩形槽延伸至分离箱内,若干个所述支撑座的底端均设有电磁辊,所述抬升件安装在顶板的顶部,并且抬升件的底端与抬升板的顶部连接,所述抬升件包括第一抬升座、第二抬升座、滑轮、抬升辊、钢绳和抬升电机,所述第一抬升座和第二抬升座间隔设置在顶板的顶部,所述滑轮和抬升辊分别转动安装在第一抬升座和第二抬升座内,所述钢绳的头端与抬升辊连接,所述钢绳的尾端穿过滑轮后与抬升板的顶部连接,所述抬升电机水平设置在顶板的顶部,并且抬升电机的输出轴与抬升辊连接。Further, the separation component includes a separation box, a top plate, a lifting plate, a lifting piece, two support blocks, two vertical rods and several support bases. The separation box is horizontally arranged on the bottom outer wall of the waste box, and The inside of the separation box is connected with the inside of the waste box. The top of the separation box is provided with a rectangular groove. The bottom of the separation box is provided with an oil tank. Two of the support blocks are symmetrically arranged on the outer wall of the separation box. The vertical rods are respectively arranged on the tops of the two support blocks, the top plate is installed on the tops of the two vertical rods, the lifting plate is slidably installed on the two vertical rods, and several of the support seats are arranged at equal intervals on the lifting The bottom of the plate, and the bottom ends of several support seats extend through the rectangular slot into the separation box. The bottom ends of several of the support seats are equipped with electromagnetic rollers. The lifting parts are installed on the top of the top plate, and the lifting parts The bottom end of the lifting plate is connected to the top of the lifting plate. The lifting member includes a first lifting base, a second lifting base, a pulley, a lifting roller, a steel rope and a lifting motor. The first lifting base and the second lifting base are spaced apart. On the top of the top plate, the pulley and the lifting roller are rotatably installed in the first lifting base and the second lifting base respectively. The head end of the steel rope is connected to the lifting roller, and the tail end of the steel rope passes through the pulley and is connected to the lifting roller. The top of the plate is connected, the lifting motor is set horizontally on the top of the top plate, and the output shaft of the lifting motor is connected with the lifting roller.
进一步的,所述废料箱的顶端外壁上设有第一回收箱,所述第一回收箱位于第二出料口的下方,所述基板的顶部设有第二回收箱,所述第二回收箱位于油槽的下方。Further, a first recycling box is provided on the top outer wall of the waste box, and the first recycling box is located below the second discharge port. A second recycling box is provided on the top of the base plate. The second recycling box The tank is located below the oil tank.
进一步的,所述废料箱的外壁上铰接有两个检修门。Further, two access doors are hinged on the outer wall of the waste box.
与现有技术相比,本发明具有如下改进及优点:Compared with the prior art, the present invention has the following improvements and advantages:
(1)本发明通过第一夹持部件对轴承的外圈进行夹持,然后两个第二夹持部件对轴承的内圈进行夹持,轴承的外圈和内圈同时夹持,避免夹紧力过大造成轴承内圈的弯曲变形,随后两个液压推杆工作带动两个滑动块在两个滑轨上向下移动,两个滑动块带动车削组件向下移动至合适的位置,接着车削组件工作对轴承的正面进行车削,车削时使用的冷却液和车削产生的铁屑一起落入至废料箱内收集,当车削组件对轴承的正面车削完成后,两个液压推杆工作带动车削组件向上移动复位,然后第一夹持部件带动轴承翻转180°,随后车削组件继续对轴承的反面进行车削,最后固液分离组件对废料箱内收集的冷却液和铁屑进行过滤和分离,分离后的冷却液继续回收使用,回收使用的冷却液中不会含有细小铁屑,避免冷却液需要频繁更换,减小了加工成本。(1) In the present invention, the outer ring of the bearing is clamped by the first clamping part, and then the inner ring of the bearing is clamped by the two second clamping parts. The outer ring and the inner ring of the bearing are clamped at the same time to avoid clamping. Excessive tightening force causes bending deformation of the inner ring of the bearing. Then the two hydraulic push rods work to drive the two sliding blocks to move downward on the two slide rails. The two sliding blocks drive the turning assembly to move downward to the appropriate position. Then The turning assembly works to turn the front side of the bearing. The coolant used during turning and the iron chips generated by turning fall into the waste box for collection. When the turning assembly completes turning the front side of the bearing, two hydraulic push rods work to drive the turning. The component moves upward to reset, and then the first clamping component drives the bearing to flip 180°. Then the turning component continues to turn the opposite side of the bearing. Finally, the solid-liquid separation component filters and separates the coolant and iron filings collected in the waste box. The coolant will continue to be recycled and used. The recycled coolant will not contain fine iron filings, which avoids the need for frequent replacement of the coolant and reduces processing costs.
(2)本发明冷却液和铁屑经过第一通孔和第二通孔筛选,体积较大的铁屑经过第一出料口和第二出料口离开废料箱,随后剩下的冷却液和铁屑经过漏斗和竖管进入至过滤部件中,过滤部件对剩余的铁屑进行过滤,过滤后的冷却液经过导流台进入至分离部件中,分离部件对冷却液中掺杂的细小铁粉进行分离,确保冷却液中不含有任何铁物质。(2) The coolant and iron filings of the present invention are screened through the first through hole and the second through hole, and the larger iron filings leave the waste box through the first discharge port and the second discharge port, and then the remaining coolant and iron filings enter the filtering component through the funnel and the vertical pipe. The filtering component filters the remaining iron filings. The filtered coolant enters the separation component through the guide table. The separation component removes the fine iron doped in the coolant. Separate the powder to ensure that the coolant does not contain any iron substances.
(3)本发明冷却液和铁屑经过漏斗和竖管进入至滤筒内,滤膜将铁屑阻挡在滤筒内,冷却液经过滤膜过滤后进入至废料箱的内部底端,方便分离部件对冷却液进行分离操作,定时转动电机工作带动转动盘转动,转动盘带动四个过滤件转动,新的过滤件转动至竖管的下方,确保过滤件的过滤效率,四个过滤件循环使用,人工对定时对滤筒内堆积的铁屑进行处理。(3) The coolant and iron filings of the present invention enter the filter cartridge through the funnel and the vertical pipe. The filter membrane blocks the iron filings in the filter cartridge. The coolant is filtered by the filter membrane and enters the bottom end of the waste box to facilitate separation. The component separates the coolant, and the motor rotates regularly to drive the rotating plate to rotate. The rotating plate drives the four filter elements to rotate. The new filter element rotates to the bottom of the vertical pipe to ensure the filtration efficiency of the filter element. The four filter elements are recycled. , manually process the iron filings accumulated in the filter cartridge at regular intervals.
(4)本发明过滤后的冷却液经过导流台进入至分离箱内,然后冷却液经过若干个支撑座底端的电磁辊,电磁辊通电产生磁力对冷却液中掺杂的细小铁粉进行吸取分离,最后分离后的冷却液经过油槽排出分离箱,定期抬升电机工作带动抬升辊转动,抬升辊带动钢绳的头端在其表面缠绕,钢绳的尾端利用滑轮带动抬升板在两个竖杆上向上移动,抬升板带动若干个支撑座向上移动出分离箱,方便人工对电磁辊上吸取的细小铁粉进行清理回收。(4) The filtered coolant of the present invention enters the separation box through the guide table, and then the coolant passes through several electromagnetic rollers at the bottom of the support base. The electromagnetic rollers are energized to generate magnetic force to absorb the fine iron powder doped in the coolant. Separation, and finally the separated coolant is discharged from the separation box through the oil tank. The regular lifting motor drives the lifting roller to rotate. The lifting roller drives the head end of the steel rope to wrap around its surface. The tail end of the steel rope uses a pulley to drive the lifting plate on two vertical The rod moves upward, and the lifting plate drives several support seats to move upward out of the separation box, which facilitates manual cleaning and recycling of the fine iron powder absorbed by the electromagnetic roller.
附图说明Description of the drawings
下面结合附图和实施例对本发明作进一步解释:The present invention will be further explained below in conjunction with the accompanying drawings and examples:
图1是本发明的立体结构示意图一;Figure 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2是本发明的立体结构示意图二;Figure 2 is a schematic diagram two of the three-dimensional structure of the present invention;
图3是本发明的立体结构示意图三;Figure 3 is a schematic diagram three of the three-dimensional structure of the present invention;
图4是本发明的局部立体结构示意图一;Figure 4 is a partial three-dimensional structural diagram of the present invention;
图5是本发明的局部立体结构示意图二;Figure 5 is a schematic diagram 2 of the partial three-dimensional structure of the present invention;
图6是本发明的车削组件的立体结构示意图一;Figure 6 is a schematic three-dimensional structural diagram of the turning assembly of the present invention;
图7是本发明的车削组件的立体结构示意图二;Figure 7 is a second schematic three-dimensional structural diagram of the turning assembly of the present invention;
图8是本发明的局部立体结构示意图三;Figure 8 is a partial three-dimensional structural diagram of the present invention;
图9是本发明的局部立体结构示意图四;Figure 9 is a partial three-dimensional structural diagram 4 of the present invention;
图10是本发明的局部剖视图一;Figure 10 is a partial cross-sectional view of the present invention;
图11是本发明的过滤部件的立体结构示意图一;Figure 11 is a schematic diagram of the three-dimensional structure of the filter component of the present invention;
图12是本发明的分离部件的局部剖视图一;Figure 12 is a partial cross-sectional view of the separation component of the present invention;
图13是本发明的分离部件的局部剖视图二;Figure 13 is a partial cross-sectional view of the separation component of the present invention;
图14是本发明的第二夹持部件的局部放大图。Fig. 14 is a partial enlarged view of the second clamping member of the present invention.
附图标记说明:Explanation of reference symbols:
基板1,第二回收箱11,龙门架2,废料箱3,第一出料口31,第二出料口32,第一回收箱33,检修门34,工件夹持组件4,第一夹持部件41,翻转架411,翻转电机412,主动齿轮413,从动齿轮414,竖板415,翻转轴416,夹持件417,支撑板418,驱动气缸419,弧形夹板4191,滑轨42,液压推杆43,滑动块44,第二夹持部件45,固定板451,导轨452,移动块453,移动架454,弧形夹块455,丝杆滑台456,连接板457,车削组件5,车削架51,旋转轴52,旋转盘53,调节槽531,旋转电机54,主动轮541,从动轮542,皮带543,调节块55,电动推杆56,多级推杆57,安装板58,车削电机59,车刀591,冷却架592,冷却液喷头593,固液分离组件6,第一斜板61,第一通孔611,第二斜板62,第二通孔621,漏斗63,竖管64,过滤部件65,横板651,转动轴652,转动盘653,转动电机654,第一齿轮655,第二齿轮656,过滤件657,滤筒658,限位环659,滤膜6591,导流台66,分离部件67,分离箱671,矩形槽6711,油槽6712,顶板672,抬升板673,抬升件674,第一抬升座6741,第二抬升座6742,滑轮6743,抬升辊6744,钢绳6745,抬升电机6746,支撑块675,竖杆676,支撑座677,电磁辊678。Base plate 1, second recovery box 11, gantry 2, waste box 3, first discharge port 31, second discharge port 32, first recovery box 33, access door 34, workpiece clamping assembly 4, first clamp Holding part 41, flip frame 411, flip motor 412, driving gear 413, driven gear 414, vertical plate 415, flip shaft 416, clamping part 417, support plate 418, driving cylinder 419, arc clamping plate 4191, slide rail 42 , hydraulic push rod 43, sliding block 44, second clamping component 45, fixed plate 451, guide rail 452, moving block 453, moving frame 454, arc clamp block 455, screw slide 456, connecting plate 457, turning assembly 5. Turning frame 51, rotating shaft 52, rotating plate 53, adjusting slot 531, rotating motor 54, driving wheel 541, driven wheel 542, belt 543, adjusting block 55, electric push rod 56, multi-stage push rod 57, mounting plate 58. Turning motor 59, turning tool 591, cooling rack 592, coolant nozzle 593, solid-liquid separation assembly 6, first inclined plate 61, first through hole 611, second inclined plate 62, second through hole 621, funnel 63. Standpipe 64, filter component 65, horizontal plate 651, rotating shaft 652, rotating plate 653, rotating motor 654, first gear 655, second gear 656, filter element 657, filter cartridge 658, limit ring 659, filter Membrane 6591, guide table 66, separation component 67, separation box 671, rectangular groove 6711, oil groove 6712, top plate 672, lifting plate 673, lifting component 674, first lifting seat 6741, second lifting seat 6742, pulley 6743, lifting Roller 6744, steel rope 6745, lifting motor 6746, support block 675, vertical rod 676, support base 677, electromagnetic roller 678.
具体实施方式Detailed ways
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
本发明通过改进在此提供一种机械加工用车削装置,如图1-图13所示,包括基板1、龙门架2、废料箱3、工件夹持组件4、车削组件5和固液分离组件6,所述龙门架2架设在基板1的顶部,所述废料箱3设置在基板1的顶部,并且废料箱3位于龙门架2的下方,所述工件夹持组件4安装在龙门架2上,所述车削组件5安装在工件夹持组件4内,所述固液分离组件6设置在废料箱3内,所述工件夹持组件4包括第一夹持部件41、两个滑轨42、两个液压推杆43、两个滑动块44和两个第二夹持部件45,两个所述滑轨42对称设置在龙门架2的顶端,两个所述滑动块44分别滑动安装在两个滑轨42上,两个所述液压推杆43对称设置在龙门架2的顶部,并且两个液压推杆43的输出端与两个滑动块44连接,所述第一夹持部件41安装在两个滑动块44的底部,两个所述第二夹持部件45对称设置在废料箱3的顶端外壁上;通过第一夹持部件41对轴承的外圈进行夹持,然后两个第二夹持部件45对轴承的内圈进行夹持,轴承的外圈和内圈同时夹持,避免夹紧力过大造成轴承内圈的弯曲变形,随后两个液压推杆43工作带动两个滑动块44在两个滑轨42上向下移动,两个滑动块44带动车削组件5向下移动至合适的位置,接着车削组件5工作对轴承的正面进行车削,车削时使用的冷却液和车削产生的铁屑一起落入至废料箱3内收集,当车削组件5对轴承的正面车削完成后,两个液压推杆43工作带动车削组件5向上移动复位,然后第一夹持部件41带动轴承翻转180°,随后车削组件5继续对轴承的反面进行车削,最后固液分离组件6对废料箱3内收集的冷却液和铁屑进行过滤和分离,分离后的冷却液继续回收使用,回收使用的冷却液中不会含有细小铁屑,避免冷却液需要频繁更换,减小了加工成本。The present invention provides a turning device for mechanical processing through improvements, as shown in Figures 1 to 13, including a base plate 1, a gantry 2, a waste box 3, a workpiece clamping component 4, a turning component 5 and a solid-liquid separation component 6. The gantry 2 is set up on the top of the base plate 1, the waste box 3 is set on the top of the base plate 1, and the waste box 3 is located below the gantry 2, and the workpiece clamping assembly 4 is installed on the gantry 2 , the turning assembly 5 is installed in the workpiece clamping assembly 4, the solid-liquid separation assembly 6 is arranged in the waste box 3, the workpiece clamping assembly 4 includes a first clamping component 41, two slide rails 42, Two hydraulic push rods 43, two sliding blocks 44 and two second clamping parts 45. The two slide rails 42 are symmetrically arranged at the top of the gantry 2. The two sliding blocks 44 are respectively slidably installed on both sides. On a slide rail 42, the two hydraulic push rods 43 are symmetrically arranged on the top of the gantry 2, and the output ends of the two hydraulic push rods 43 are connected to the two sliding blocks 44. The first clamping component 41 is installed At the bottom of the two sliding blocks 44, the two second clamping parts 45 are symmetrically arranged on the top outer wall of the waste box 3; the outer ring of the bearing is clamped by the first clamping part 41, and then the two second clamping parts 45 are symmetrically arranged on the top outer wall of the waste box 3. The two clamping parts 45 clamp the inner ring of the bearing, and the outer ring and the inner ring of the bearing are clamped at the same time to avoid bending deformation of the inner ring of the bearing caused by excessive clamping force. Then the two hydraulic push rods 43 work to drive the two The sliding block 44 moves downward on the two slide rails 42. The two sliding blocks 44 drive the turning assembly 5 to move downward to the appropriate position. Then the turning assembly 5 works to turn the front side of the bearing. The coolant used during turning and The iron chips produced by turning fall into the scrap box 3 and are collected. When the turning component 5 completes turning the front side of the bearing, the two hydraulic push rods 43 work to drive the turning component 5 to move upward and reset, and then the first clamping component 41 drives The bearing is turned over 180°, and then the turning assembly 5 continues to turn the opposite side of the bearing. Finally, the solid-liquid separation assembly 6 filters and separates the coolant and iron filings collected in the waste box 3. The separated coolant continues to be recycled and recycled. The coolant used does not contain fine iron filings, which avoids the need for frequent replacement of the coolant and reduces processing costs.
具体的,所述第一夹持部件41包括翻转架411、翻转电机412、主动齿轮413、从动齿轮414、两个竖板415、两个翻转轴416和两个夹持件417,两个所述竖板415分别设置在两个滑动块44的底部,两个所述翻转轴416分别转动安装在两个竖板415的底端,所述翻转架411设置在两个竖板415之间,并且翻转架411的两侧分别与两个翻转轴416的端部连接,所述翻转电机412水平设置在其中一个竖板415的外壁上,所述主动齿轮413安装在翻转电机412的输出轴上,所述从动齿轮414安装在其中一个翻转轴416上,并且从动齿轮414与主动齿轮413啮合,两个所述夹持件417对称设置在翻转架411上;通过两个夹持件417工作对轴承的外圈进行夹紧限位,当轴承的正面车削完成后,翻转电机412工作带动主动齿轮413转动,主动齿轮413利用从动齿轮414带动两个翻转轴416转动,两个翻转轴416带动翻转架411转动,翻转架411转动180°实现对轴承的翻转作业,方便车削组件5对轴承的反面进行车削作业。Specifically, the first clamping component 41 includes a flip frame 411, a flip motor 412, a driving gear 413, a driven gear 414, two vertical plates 415, two flip shafts 416 and two clamping parts 417. Two The vertical plates 415 are respectively disposed at the bottoms of the two sliding blocks 44 , the two flip shafts 416 are respectively rotatably installed at the bottom ends of the two vertical plates 415 , and the flip frame 411 is disposed between the two vertical plates 415 , and both sides of the flip frame 411 are respectively connected to the ends of the two flip shafts 416. The flip motor 412 is horizontally arranged on the outer wall of one of the vertical plates 415, and the driving gear 413 is installed on the output shaft of the flip motor 412. , the driven gear 414 is installed on one of the flip shafts 416, and the driven gear 414 meshes with the driving gear 413, and the two clamping parts 417 are symmetrically arranged on the flip frame 411; through the two clamping parts 417 works to clamp and limit the outer ring of the bearing. When the front side of the bearing is turned, the flip motor 412 works to drive the driving gear 413 to rotate. The driving gear 413 uses the driven gear 414 to drive the two flip shafts 416 to rotate, and the two flips The shaft 416 drives the turning frame 411 to rotate, and the turning frame 411 rotates 180° to realize the turning operation of the bearing, which facilitates the turning operation of the turning assembly 5 on the reverse side of the bearing.
具体的,每个所述夹持件417均包括支撑板418、驱动气缸419和弧形夹板4191,所述支撑板418安装在翻转架411的底端外壁上,所述驱动气缸419水平设置在支撑板418的顶部,并且驱动气缸419的输出端延伸至翻转架411内,所述弧形夹板4191安装在驱动气缸419的输出端上;通过驱动气缸419工作带动弧形夹板4191移动,两个夹持件417中的弧形夹板4191相对移动对轴承的外圈进行夹紧限位。Specifically, each clamping member 417 includes a support plate 418, a driving cylinder 419 and an arc-shaped clamping plate 4191. The support plate 418 is installed on the bottom outer wall of the flip frame 411, and the driving cylinder 419 is arranged horizontally on The top of the support plate 418, and the output end of the driving cylinder 419 extends into the flip frame 411. The arc-shaped clamping plate 4191 is installed on the output end of the driving cylinder 419; the arc-shaped clamping plate 4191 is driven by the driving cylinder 419 to move, and the two arc-shaped clamping plates 4191 are moved. The arc-shaped clamping plates 4191 in the clamping member 417 move relatively to clamp and limit the outer ring of the bearing.
具体的,每个所述第二夹持部件45均包括固定板451、导轨452、移动块453、移动架454、弧形夹块455、丝杆滑台456和连接板457,所述固定板451安装在废料箱3的顶端外壁上,所述导轨452水平设置在固定板451的顶部,所述移动块453滑动安装在导轨452上,所述移动架454安装在移动块453的顶部,并且移动架454的顶端延伸至翻转架411内,所述弧形夹块455安装在移动架454的顶端,所述丝杆滑台456水平设置在固定板451的顶部,所述连接板457安装在丝杆滑台456的移动端上,并且连接板457与移动块453连接;通过丝杆滑台456工作带动连接板457移动,连接板457带动移动块453在导轨452上移动,移动块453带动移动架454和弧形夹块455移动,两个第二夹持部件45中的弧形夹块455相对移动对轴承的内圈进行夹紧限位,轴承的外圈和内圈同时夹持,避免夹紧力过大造成轴承内圈的弯曲变形。Specifically, each second clamping component 45 includes a fixed plate 451, a guide rail 452, a moving block 453, a moving frame 454, an arc clamping block 455, a screw slide 456 and a connecting plate 457. The fixed plate 451 is installed on the top outer wall of the waste box 3, the guide rail 452 is set horizontally on the top of the fixed plate 451, the moving block 453 is slidably installed on the guide rail 452, the moving frame 454 is installed on the top of the moving block 453, and The top of the moving frame 454 extends into the flipping frame 411. The arc-shaped clamp block 455 is installed on the top of the moving frame 454. The screw slide 456 is horizontally arranged on the top of the fixed plate 451. The connecting plate 457 is installed on the top of the fixed plate 451. on the moving end of the screw slide 456, and the connecting plate 457 is connected to the moving block 453; the connecting plate 457 is driven by the screw slide 456 to move, the connecting plate 457 drives the moving block 453 to move on the guide rail 452, and the moving block 453 drives The moving frame 454 and the arc-shaped clamping block 455 move, and the arc-shaped clamping blocks 455 in the two second clamping parts 45 move relatively to clamp and limit the inner ring of the bearing. The outer ring and the inner ring of the bearing are clamped at the same time. Avoid bending and deformation of the bearing inner ring caused by excessive clamping force.
具体的,所述车削组件5包括车削架51、旋转轴52、旋转盘53、旋转电机54、主动轮541、从动轮542、皮带543、调节块55、电动推杆56、多级推杆57、安装板58、车削电机59、车刀591和冷却架592,所述车削架51安装两个滑动块44的顶部,所述旋转轴52转动安装在车削架51的顶部中心处,所述旋转盘53安装在旋转轴52的底部,所述旋转电机54竖直设置在车削架51的顶部,所述主动轮541安装在旋转电机54的输出轴上,所述从动轮542安装在旋转轴52的顶部,所述皮带543套装在主动轮541和从动轮542的外部,所述旋转盘53的底部设有调节槽531,所述调节块55滑动安装在调节槽531内,所述电动推杆56水平设置在旋转盘53的底部,并且电动推杆56的输出端与调节块55连接,所述多级推杆57竖直设置在调节块55的底部,所述安装板58设置在多级推杆57的输出端上,所述车削电机59竖直设置在安装板58的底部,所述车刀591安装在车削电机59的输出轴上,所述冷却架592安装在安装板58的外壁上,所述冷却架592的底端设有朝向车刀591设置的冷却液喷头593;通过多级推杆57工作带动安装板58向下移动至合适的位置,然后车削电机59工作带动车刀591转动,车刀591转动对轴承进行车削,在车削的同时,电动推杆56和旋转电机54配合工作带动车刀591多个方向实现移动,方便车刀591对轴承的所有处进行车削作业,车削的过程中冷却液喷头593向车刀591喷冷却液,实现对车刀591和轴承车削位置的冷却处理,避免车刀591和轴承因为温度较高造成形变。Specifically, the turning assembly 5 includes a turning frame 51, a rotating shaft 52, a rotating disk 53, a rotating motor 54, a driving wheel 541, a driven wheel 542, a belt 543, an adjusting block 55, an electric push rod 56, and a multi-stage push rod 57. , mounting plate 58, turning motor 59, turning tool 591 and cooling frame 592. The turning frame 51 is installed on the top of two sliding blocks 44. The rotating shaft 52 is rotationally installed at the top center of the turning frame 51. The disk 53 is installed at the bottom of the rotating shaft 52, the rotating motor 54 is installed vertically on the top of the turning frame 51, the driving wheel 541 is installed on the output shaft of the rotating motor 54, and the driven wheel 542 is installed on the rotating shaft 52 The belt 543 is set on the outside of the driving wheel 541 and the driven wheel 542. The bottom of the rotating plate 53 is provided with an adjustment slot 531. The adjustment block 55 is slidably installed in the adjustment slot 531. The electric push rod 56 is arranged horizontally at the bottom of the rotating disk 53, and the output end of the electric push rod 56 is connected to the adjusting block 55. The multi-stage push rod 57 is arranged vertically at the bottom of the adjusting block 55, and the mounting plate 58 is arranged on the multi-stage On the output end of the push rod 57, the turning motor 59 is arranged vertically at the bottom of the mounting plate 58, the turning tool 591 is installed on the output shaft of the turning motor 59, and the cooling rack 592 is installed on the outer wall of the mounting plate 58 On the top, the bottom end of the cooling rack 592 is provided with a coolant nozzle 593 set toward the turning tool 591; the multi-stage push rod 57 works to drive the mounting plate 58 to move downward to a suitable position, and then the turning motor 59 works to drive the turning tool. 591 rotates, and the turning tool 591 rotates to turn the bearing. While turning, the electric push rod 56 and the rotating motor 54 work together to drive the turning tool 591 to move in multiple directions, which facilitates the turning tool 591 to perform turning operations on all parts of the bearing. During the turning process, the coolant nozzle 593 sprays coolant to the turning tool 591 to cool the turning position of the turning tool 591 and the bearing to avoid deformation of the turning tool 591 and the bearing due to high temperatures.
具体的,所述固液分离组件6包括第一斜板61、第二斜板62、漏斗63、竖管64、过滤部件65、导流台66和分离部件67,所述第一斜板61和第二斜板62自上而下依次设置在废料箱3的内部顶端,所述第一斜板61上设有若干个第一通孔611,所述第二斜板62上设有若干个第二通孔621,所述第二通孔621的直径小于第一通孔611的直径,所述废料箱3上设有第一出料口31和第二出料口32,所述第一出料口31和第二出料口32分别与第一斜板61和第二斜板62对应,所述漏斗63安装在废料箱3的内部,并且漏斗63位于第二斜板62的下方,所述竖管64设置在漏斗63的底部,所述过滤部件65安装在废料箱3的内部,并且过滤部件65位于竖管64的下方,所述导流台66设置在废料箱3的内部底端,所述分离部件67安装在废料箱3的底端外壁上,并且分离部件67与废料箱3的内部底端相连通;冷却液和铁屑经过第一通孔611和第二通孔621筛选,体积较大的铁屑经过第一出料口31和第二出料口32离开废料箱3,随后剩下的冷却液和铁屑经过漏斗63和竖管64进入至过滤部件65中,过滤部件65对剩余的铁屑进行过滤,过滤后的冷却液经过导流台66进入至分离部件67中,分离部件67对冷却液中掺杂的细小铁粉进行分离,确保冷却液中不含有任何铁物质,避免冷却液需要频繁更换,减小了加工成本。Specifically, the solid-liquid separation assembly 6 includes a first inclined plate 61, a second inclined plate 62, a funnel 63, a standpipe 64, a filter component 65, a guide platform 66 and a separation component 67. The first inclined plate 61 The first inclined plate 61 is provided with a plurality of first through holes 611, and the second inclined plate 62 is provided with a plurality of first through holes 611. The second through hole 621 has a diameter smaller than the diameter of the first through hole 611. The waste box 3 is provided with a first outlet 31 and a second outlet 32. The first outlet 31 is provided with a second outlet 32. The discharge port 31 and the second discharge port 32 respectively correspond to the first inclined plate 61 and the second inclined plate 62. The funnel 63 is installed inside the waste box 3, and the funnel 63 is located below the second inclined plate 62. The standpipe 64 is disposed at the bottom of the funnel 63 , the filter component 65 is installed inside the waste box 3 , and the filter component 65 is located below the standpipe 64 , and the guide platform 66 is disposed at the bottom of the waste box 3 . end, the separation component 67 is installed on the outer wall of the bottom end of the waste box 3, and the separation component 67 is connected with the inner bottom end of the waste box 3; the coolant and iron filings pass through the first through hole 611 and the second through hole 621 After screening, the larger iron filings leave the waste box 3 through the first discharge port 31 and the second discharge port 32, and then the remaining coolant and iron filings enter the filter component 65 through the funnel 63 and the standpipe 64. The filter component 65 filters the remaining iron filings, and the filtered coolant enters the separation component 67 through the guide plate 66. The separation component 67 separates the fine iron powder doped in the coolant to ensure that the coolant does not contain Any iron substance avoids the need for frequent replacement of coolant and reduces processing costs.
具体的,所述过滤部件65包括横板651、转动轴652、转动盘653、转动电机654、第一齿轮655、第二齿轮656和四个过滤件657,所述横板651水平设置在废料箱3的内壁上,所述转动轴652转动安装在横板651的顶部,所述转动盘653安装在转动轴652的顶部,所述转动盘653上设有四个绕其圆心等间距设置的圆槽,所述转动电机654竖直设置在横板651的顶部,所述第一齿轮655安装在转动电机654的输出轴上,所述第二齿轮656安装在转动轴652上,并且第二齿轮656与第一齿轮655啮合,四个所述过滤件657分别插接在四个圆槽内,并且其中一个过滤件657位于竖板415的下方,每个所述过滤件657均包括滤筒658、限位环659和滤膜6591,所述滤筒658的底端插接在圆槽内,所述限位环659设置在滤筒658的外壁上,并且限位环659的底部与转动盘653的顶部贴合,所述滤膜6591安装在滤筒658的内部底端;冷却液和铁屑经过漏斗63和竖管64进入至滤筒658内,滤膜6591将铁屑阻挡在滤筒658内,冷却液经过滤膜6591过滤后进入至废料箱3的内部底端,方便分离部件67对冷却液进行分离操作,定时转动电机654工作带动转动盘653转动,转动盘653带动四个过滤件657转动,新的过滤件657转动至竖管64的下方,确保过滤件657的过滤效率,四个过滤件657循环使用,人工定时对滤筒658内堆积的铁屑进行处理。Specifically, the filter component 65 includes a horizontal plate 651, a rotating shaft 652, a rotating disk 653, a rotating motor 654, a first gear 655, a second gear 656 and four filter members 657. The horizontal plate 651 is arranged horizontally on the waste material. On the inner wall of the box 3, the rotating shaft 652 is rotatably installed on the top of the horizontal plate 651, and the rotating disk 653 is installed on the top of the rotating shaft 652. The rotating disk 653 is provided with four equal intervals around its center. circular groove, the rotating motor 654 is arranged vertically on the top of the horizontal plate 651, the first gear 655 is installed on the output shaft of the rotating motor 654, the second gear 656 is installed on the rotating shaft 652, and the second The gear 656 meshes with the first gear 655. The four filter members 657 are respectively inserted into the four circular grooves, and one of the filter members 657 is located below the vertical plate 415. Each of the filter members 657 includes a filter cartridge. 658. Limiting ring 659 and filter membrane 6591. The bottom end of the filter cartridge 658 is inserted into the circular groove. The limiting ring 659 is provided on the outer wall of the filter cartridge 658, and the bottom of the limiting ring 659 is in contact with the rotation. The top of the disk 653 is fitted, and the filter membrane 6591 is installed at the inner bottom of the filter cartridge 658; the coolant and iron filings enter the filter cartridge 658 through the funnel 63 and the vertical pipe 64, and the filter membrane 6591 blocks the iron filings in the filter cartridge 658. In the cylinder 658, the coolant is filtered by the filter membrane 6591 and then enters the inner bottom of the waste box 3, which facilitates the separation component 67 to separate the coolant. The regularly rotating motor 654 works to drive the rotating disk 653 to rotate, and the rotating disk 653 drives four The filter element 657 rotates, and the new filter element 657 rotates to the bottom of the vertical pipe 64 to ensure the filtration efficiency of the filter element 657. The four filter elements 657 are recycled, and the iron filings accumulated in the filter cartridge 658 are manually processed regularly.
具体的,所述分离部件67包括分离箱671、顶板672、抬升板673、抬升件674、两个支撑块675、两个竖杆676和若干个支撑座677,所述分离箱671水平设置在废料箱3的底端外壁上,并且分离箱671的内部与废料箱3的内部相连通,所述分离箱671的顶部设有矩形槽6711,所述分离箱671的底部设有油槽6712,两个所述支撑块675对称设置在分离箱671的外壁上,两个所述竖杆676分别设置在两个支撑块675的顶部,所述顶板672安装在两个竖杆676的顶部,所述抬升板673滑动安装在两个竖杆676上,若干个所述支撑座677等间距设置在抬升板673的底部,并且若干个支撑座677的底端穿过矩形槽6711延伸至分离箱671内,若干个所述支撑座677的底端均设有电磁辊678,所述抬升件674安装在顶板672的顶部,并且抬升件674的底端与抬升板673的顶部连接,所述抬升件674包括第一抬升座6741、第二抬升座6742、滑轮6743、抬升辊6744、钢绳6745和抬升电机6746,所述第一抬升座6741和第二抬升座6742间隔设置在顶板672的顶部,所述滑轮6743和抬升辊6744分别转动安装在第一抬升座6741和第二抬升座6742内,所述钢绳6745的头端与抬升辊6744连接,所述钢绳6745的尾端穿过滑轮6743后与抬升板673的顶部连接,所述抬升电机6746水平设置在顶板672的顶部,并且抬升电机6746的输出轴与抬升辊6744连接;过滤后的冷却液经过导流台66进入至分离箱671内,然后冷却液经过若干个支撑座677底端的电磁辊678,电磁辊678通电产生磁力对冷却液中掺杂的细小铁粉进行吸取分离,最后分离后的冷却液经过油槽6712排出分离箱671,定期抬升电机6746工作带动抬升辊6744转动,抬升辊6744带动钢绳6745的头端在其表面缠绕,钢绳6745的尾端利用滑轮6743带动抬升板673在两个竖杆676上向上移动,抬升板673带动若干个支撑座677向上移动出分离箱671,方便人工对电磁辊678上吸取的细小铁粉进行清理回收。Specifically, the separation component 67 includes a separation box 671, a top plate 672, a lifting plate 673, a lifting member 674, two support blocks 675, two vertical rods 676 and several support seats 677. The separation box 671 is arranged horizontally on On the bottom outer wall of the waste box 3, and the inside of the separation box 671 is connected with the inside of the waste box 3, the top of the separation box 671 is provided with a rectangular groove 6711, the bottom of the separation box 671 is provided with an oil groove 6712, two Each of the support blocks 675 is symmetrically arranged on the outer wall of the separation box 671. The two vertical rods 676 are respectively arranged on the tops of the two support blocks 675. The top plate 672 is installed on the top of the two vertical rods 676. The lifting plate 673 is slidably mounted on the two vertical poles 676. Several support seats 677 are arranged at equal intervals at the bottom of the lifting plate 673, and the bottom ends of the several support seats 677 extend through the rectangular slots 6711 into the separation box 671. , the bottom ends of several of the support seats 677 are equipped with electromagnetic rollers 678, the lifting part 674 is installed on the top of the top plate 672, and the bottom end of the lifting part 674 is connected to the top of the lifting plate 673, the lifting part 674 It includes a first lifting base 6741, a second lifting base 6742, a pulley 6743, a lifting roller 6744, a steel rope 6745 and a lifting motor 6746. The first lifting base 6741 and the second lifting base 6742 are spaced apart on the top of the top plate 672, so The pulley 6743 and the lifting roller 6744 are rotatably installed in the first lifting base 6741 and the second lifting base 6742 respectively. The head end of the steel rope 6745 is connected to the lifting roller 6744, and the tail end of the steel rope 6745 passes through the pulley 6743. Finally, it is connected to the top of the lifting plate 673. The lifting motor 6746 is set horizontally on the top of the top plate 672, and the output shaft of the lifting motor 6746 is connected to the lifting roller 6744; the filtered coolant enters the separation box 671 through the guide table 66. , and then the coolant passes through several electromagnetic rollers 678 at the bottom of the support base 677. The electromagnetic rollers 678 are energized to generate magnetic force to absorb and separate the fine iron powder doped in the coolant. Finally, the separated coolant is discharged from the separation box 671 through the oil tank 6712. , the regular lifting motor 6746 works to drive the lifting roller 6744 to rotate. The lifting roller 6744 drives the head end of the steel rope 6745 to be wound on its surface. The tail end of the steel rope 6745 uses the pulley 6743 to drive the lifting plate 673 to move upward on the two vertical poles 676. The lifting plate 673 drives several support seats 677 to move upward out of the separation box 671 to facilitate manual cleaning and recycling of the fine iron powder absorbed by the electromagnetic roller 678.
具体的,所述废料箱3的顶端外壁上设有第一回收箱33,所述第一回收箱33位于第二出料口32的下方,所述基板1的顶部设有第二回收箱11,所述第二回收箱11位于油槽6712的下方;体积较大的铁屑经过第一出料口31和第二出料口32落入至第一回收箱33内回收,分离后的冷却液经过油槽6712落入至第二回收箱11内回收。Specifically, a first recycling box 33 is provided on the top outer wall of the waste box 3. The first recycling box 33 is located below the second discharge port 32. A second recycling box 11 is provided on the top of the substrate 1. , the second recovery box 11 is located below the oil tank 6712; the larger iron filings fall into the first recovery box 33 through the first discharge port 31 and the second discharge port 32 for recovery, and the separated coolant It passes through the oil tank 6712 and falls into the second recovery box 11 for recovery.
具体的,所述废料箱3的外壁上铰接有两个检修门34;两个检修门34方便人工定时对滤筒658内堆积的铁屑进行处理。Specifically, two access doors 34 are hinged on the outer wall of the waste box 3; the two access doors 34 facilitate manual processing of iron filings accumulated in the filter cartridge 658 at regular intervals.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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