CN116618169A - A kind of ball mill slag water recycling method - Google Patents
A kind of ball mill slag water recycling method Download PDFInfo
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Abstract
本发明公开了一种球磨渣浆水循环利用方法,该方法包括:先是设置水洗球磨机对钢渣进行磨洗工序,得到球磨钢渣水;接着,使用滚筒筛对球磨钢渣水进行筛分,得到豆钢、渣浆水;接着,设置磁选机、螺旋分级机对渣浆水进行分选,得到铁精粉、尾砂,其余液体流入到沉淀池进行沉淀;最后,使用渣浆泵将沉淀池底部的渣浆输送到板框压力机进行挤压,得到尾泥和挤压水,挤压水以及从而沉淀池顶部溢流出来的溢流水输送到沉降池,再通过液体泵将沉降池中的水输送到水洗球磨机中进行水洗球磨工序。本发明的球磨渣浆水循环利用方法,属于钢渣处理技术领域,解决了水洗球磨生产过程中,水资源浪费严重以及水污染的问题,解决了沉降池池底泥浆处理困难的问题,有效地提高了球磨渣浆水循环利用率,减少浪费。
The invention discloses a method for recycling ball mill slag slurry water. The method comprises: firstly setting a washing ball mill to grind and wash steel slag to obtain ball mill steel slag water; then, using a drum sieve to screen the ball mill steel slag water to obtain soybean steel, Slag water; then, set up a magnetic separator and a spiral classifier to separate the slurry water to obtain iron concentrate powder and tailings, and the rest of the liquid flows into the sedimentation tank for sedimentation; finally, use a slurry pump to remove the sludge at the bottom of the sedimentation tank The slurry is transported to the plate and frame press for extrusion to obtain tailings and extrusion water. The extrusion water and the overflow water overflowing from the top of the sedimentation tank are transported to the sedimentation tank, and then the water in the sedimentation tank is transported by a liquid pump Go to the water-washing ball mill to carry out the water-washing ball milling process. The ball mill slag slurry water recycling method of the present invention belongs to the technical field of steel slag treatment, solves the problems of serious waste of water resources and water pollution in the production process of water washing ball mills, solves the problem of difficult treatment of mud at the bottom of sedimentation tanks, and effectively improves Ball mill slurry water recycling rate, reduce waste.
Description
技术领域technical field
本发明涉及钢渣处理技术,更具体地说,它涉及一种球磨渣浆水循环利用方法。The invention relates to steel slag treatment technology, more specifically, it relates to a ball mill slag slurry water recycling method.
背景技术Background technique
目前,钢铁废渣球磨水洗选矿工艺的渣浆液处理通常采用沉淀池分级自然沉淀方法。如专利号为CN2666529Y公开的一种用于钢铁废渣球磨水洗选矿工艺的渣浆液处理装置可以对尾渣液进行处理,但是在对钢渣球磨料进行分选处理时,需要用到大量的水,水在钢渣球磨料的分选处理中起到了冲洗、稀释以及带流的作用,为钢渣球磨料在球磨机、滚筒筛、磁选机、螺旋分级机、斜板沉淀池、板框压力机以及渣浆泵等各设备中顺畅运输提供了保证。现有的设备在加工时,产生的渣浆水含泥较重,无法直接进行循环利用,采用多级沉淀池分级自然沉淀的方法,占用较大场地,沉于池底的泥浆处理起来十分困难,污染厂区环境。另一方面,如果渣浆水无法得到有效处理,一是造成大量水资源的浪费,不符合节能环保的初衷;二是直接排放会造成水污染。At present, the slag slurry treatment of the iron and steel waste slag ball mill water washing mineral processing process usually adopts the classification and natural sedimentation method of the sedimentation tank. For example, the patent No. CN2666529Y discloses a slag slurry treatment device for iron and steel waste slag ball mill water washing ore dressing process, which can process tailing slag liquid, but when the steel slag ball abrasive is sorted, it needs to use a large amount of water. In the sorting treatment of steel slag ball abrasive, it plays the role of washing, dilution and flow. Provides a guarantee for smooth transportation among various equipment such as pumps. During the processing of the existing equipment, the slurry water produced is heavy in mud and cannot be recycled directly. The method of natural sedimentation in multi-stage sedimentation tanks is adopted, which takes up a large area, and it is very difficult to treat the mud that sinks to the bottom of the tank. , pollute the factory environment. On the other hand, if the slurry water cannot be effectively treated, first, it will cause a large amount of waste of water resources, which is not in line with the original intention of energy conservation and environmental protection; second, direct discharge will cause water pollution.
发明内容Contents of the invention
本发明要解决的技术问题是针对现有技术的上述不足,本发明的目的是提供一种球磨渣浆水循环利用方法。The technical problem to be solved by the present invention is aimed at the above-mentioned deficiencies of the prior art, and the purpose of the present invention is to provide a method for recycling ball mill slag water.
为实现上述目的,本发明提供了一种球磨渣浆水循环利用方法,该方法包括:先是设置水洗球磨机对钢渣进行磨洗工序,得到球磨钢渣水;接着,使用滚筒筛对球磨钢渣水进行筛分,得到豆钢、渣浆水;接着,设置磁选机、螺旋分级机对渣浆水进行分选,得到铁精粉、尾砂,其余液体流入到沉淀池进行沉淀;最后,使用渣浆泵将沉淀池底部的渣浆输送到板框压力机进行挤压,得到尾泥和挤压水,挤压水以及从而沉淀池顶部溢流出来的溢流水输送到沉降池,再通过液体泵将沉降池中的水输送到水洗球磨机中进行水洗球磨工序。In order to achieve the above object, the present invention provides a method for recycling ball mill slag slurry water, the method comprising: first setting a water-washing ball mill to perform a grinding and washing process on steel slag to obtain ball mill steel slag water; then, using a drum screen to screen the ball mill steel slag water , to obtain soybean steel and slag water; then, set up a magnetic separator and a spiral classifier to sort the slag water to obtain iron concentrate powder and tailings, and the rest of the liquid flows into the sedimentation tank for precipitation; finally, use the slurry pump The slurry at the bottom of the sedimentation tank is sent to the plate and frame press for extrusion to obtain tailings and extrusion water. The extrusion water and the overflow water overflowing from the top of the sedimentation tank are sent to the sedimentation tank, and then the sedimentation is carried out by a liquid pump. The water in the pool is transported to the water-washing ball mill for the water-washing ball milling process.
进一步的,在进行磨洗工序时,在水洗球磨机中加水冲洗、稀释球磨料,水洗球磨机球磨钢渣水,从水洗球磨机出来的液体首先经过滚筒筛,分选出球磨料中的豆钢、渣浆水。Further, when performing the grinding and washing process, add water to the washing ball mill to rinse and dilute the ball abrasive, and the water washing ball mill balls the steel slag water, and the liquid from the washing ball mill first passes through the drum sieve, and the soybean steel and slag in the ball mill are sorted out. water.
更进一步的,所述螺旋分级机包括1#螺旋分级机和2#螺旋分级机,磁选机对渣浆水进行磁分得到上磁混合物、不上磁混合物,上磁混合物经过1#螺旋分级机分选出球磨料中铁精粉,不上磁混合物经过2#螺旋分级机分选出球磨料中尾沙。Further, the spiral classifier includes a 1# spiral classifier and a 2# spiral classifier, and the magnetic separator performs magnetic separation on the slurry water to obtain an upper magnetic mixture and a non-magnetic mixture, and the upper magnetic mixture is classified by a 1# spiral The machine sorts out the fine iron powder in the ball abrasive, and the non-magnetic mixture passes through the 2# spiral classifier to sort out the tail sand in the ball abrasive.
更进一步的,所述沉淀池为斜板沉淀池,1#螺旋分级机及2#螺旋分级机输出的液体输送到斜板沉淀池进行沉淀,斜板沉淀池过滤后的溢流水直接进入沉降池,底部渣浆通过渣浆泵输送至板框压力机。Furthermore, the settling tank is a sloping plate settling tank, and the liquid output by the 1# spiral classifier and the 2# spiral classifier is transported to the sloping plate settling tank for precipitation, and the overflow water filtered by the sloping plate settling tank directly enters the settling tank , the bottom slurry is transported to the plate and frame press through the slurry pump.
更进一步的,所述板框压力机分选出渣浆中的尾泥,剩下的挤压水与斜板沉淀池的溢流水一同进入沉降池,进行自然沉淀;Furthermore, the plate and frame press sorts out the tailings in the slurry, and the remaining squeezed water enters the sedimentation tank together with the overflow water of the inclined plate sedimentation tank for natural sedimentation;
更进一步的,在所述沉降池内设置过滤隔层,所述液体泵安装在过滤隔层处,将过滤后的水直接提供给水洗球磨机,实现对球磨渣浆水的循环利用。Furthermore, a filter interlayer is set in the settling tank, and the liquid pump is installed at the filter interlayer, and the filtered water is directly supplied to the water-washing ball mill, so as to realize recycling of ball mill slurry water.
有益效果Beneficial effect
与现有技术相比,本发明的球磨渣浆水循环利用方法的有益效果如下:Compared with the prior art, the beneficial effects of the method for recycling ball mill slag water of the present invention are as follows:
本发明的球磨渣浆水循环利用方法,解决了水洗球磨生产过程中,水资源浪费严重以及水污染的问题;解决了沉降池池底泥浆处理困难、污染厂区环境的问题;而且有效地提高了球磨渣浆水循环利用率,减少浪费;降低了沉淀池泥浆清理劳动强度,改善了生产环境;避免了水污染的情况发生。The ball mill slag slurry water recycling method of the present invention solves the problems of serious waste of water resources and water pollution in the production process of water-washed ball mills; solves the problems of difficult treatment of mud at the bottom of the sedimentation tank and pollutes the environment of the factory area; and effectively improves the efficiency of the ball mill. The recycling rate of slurry water reduces waste; the labor intensity of mud cleaning in sedimentation tanks is reduced, and the production environment is improved; water pollution is avoided.
附图说明Description of drawings
图1是本发明的球磨渣浆水循环利用方法的结构框图。Fig. 1 is a structural block diagram of the water recycling method for ball mill slag slurry of the present invention.
图中:1、水洗球磨机;2、滚筒筛;3、磁选机;4、沉淀池;5、渣浆泵;6、板框压力机;7、沉降池;8、1#螺旋分级机;9、2#螺旋分级机;10、液体泵。In the figure: 1. Washing ball mill; 2. Trommel screen; 3. Magnetic separator; 4. Sedimentation tank; 5. Slurry pump; 6. Plate and frame press; 7. Sedimentation tank; 8. 1# Spiral classifier; 9. 2# spiral classifier; 10. Liquid pump.
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
本发明的具体实施方式是这样的:如图1所示,一种球磨渣浆水循环利用方法,该方法包括:先是设置水洗球磨机1对钢渣进行磨洗工序,得到球磨钢渣水;接着,使用滚筒筛2对球磨钢渣水进行筛分,得到豆钢、渣浆水;接着,设置磁选机3、螺旋分级机对渣浆水进行分选,得到铁精粉、尾砂,其余液体流入到沉淀池4进行沉淀;最后,使用渣浆泵5将沉淀池4底部的渣浆输送到板框压力机6进行挤压,得到尾泥和挤压水,挤压水以及从而沉淀池4顶部溢流出来的溢流水输送到沉降池7,再通过液体泵10将沉降池7中的水输送到水洗球磨机1中进行水洗球磨工序。The specific embodiment of the present invention is as follows: as shown in Figure 1, a method for recycling ball mill slag water, the method includes: firstly, a water-washing ball mill 1 is set to perform a grinding and washing process on steel slag to obtain ball mill steel slag water; then, use a drum Sieve 2 screens the ball mill steel slag water to obtain soybean steel and slag water; then, set up magnetic separator 3 and spiral classifier to separate the slag water to obtain iron concentrate powder and tailings, and the rest of the liquid flows into the sedimentation The tank 4 is sedimented; finally, the slurry pump 5 is used to transport the slurry at the bottom of the sedimentation tank 4 to the plate and frame press 6 for extrusion to obtain tailings and extrusion water, and the extrusion water and thus the overflow of the top of the sedimentation tank 4 The overflow water coming out is transported to the settling tank 7, and then the water in the settling tank 7 is transported to the water-washing ball mill 1 by the liquid pump 10 to carry out the water-washing ball milling process.
本球磨渣浆水循环利用方法中,通过设置水洗球磨机1、滚筒筛2、磁选机3、螺旋分级机对钢渣进行磨洗、筛分,经再通过沉淀池4沉淀、板框压力机6对泥浆挤压,回收水洗球磨机1水洗时所用的水,再重复的输送到水洗球磨机1进行水洗,解决了现有的渣浆水因含泥较重,无法直接进行水回收循环利用,导致水资源浪费严重以及泥浆处理十分困难,污染厂区环境的问题;本发明中的技术方案,还解决了水洗球磨生产过程中,水资源浪费严重以及水污染的问题;解决了沉降池池底泥浆处理困难、污染厂区环境的问题;而且有效地提高了球磨渣浆水循环利用率,减少浪费;降低了沉淀池泥浆清理劳动强度,改善了生产环境;避免了水污染的情况发生。In this ball mill slag slurry water recycling method, the steel slag is ground, washed and screened by setting a water-washing ball mill 1, a drum screen 2, a magnetic separator 3, and a spiral classifier. Slurry extrusion, recovering the water used for washing in the washing ball mill 1, and then repeatedly conveying to the washing ball mill 1 for washing, which solves the problem that the existing slag water cannot be directly recycled and recycled due to the heavy mud content, which leads to the loss of water resources. Severe waste and very difficult mud treatment, polluting the plant environment; the technical solution in the present invention also solves the problems of serious waste of water resources and water pollution in the production process of the water-washing ball mill; solves the difficulty of mud treatment at the bottom of the sedimentation tank, The problem of polluting the environment of the plant area; and effectively improving the water recycling rate of the ball mill slag slurry, reducing waste; reducing the labor intensity of mud cleaning in the sedimentation tank, improving the production environment; avoiding water pollution.
在本实施例中,在进行磨洗工序时,在水洗球磨机1中加水冲洗、稀释球磨料,水洗球磨机1球磨钢渣水,从水洗球磨机1出来的液体首先经过滚筒筛2,滚筒筛2为常见的滚筒筛分机,分选出球磨料中的豆钢、渣浆水。In this embodiment, during the grinding and washing process, water is added to the water-washing ball mill 1 to rinse and dilute the ball abrasive, and the water-washing ball mill 1 grinds steel slag water, and the liquid from the water-washing ball mill 1 first passes through the trommel 2, and the trommel 2 is a common The drum screening machine is used to separate the soybean steel and slag water in the ball abrasive.
在本实施例中,螺旋分级机包括1#螺旋分级机8和2#螺旋分级机9,磁选机3对渣浆水进行磁分得到上磁混合物、不上磁混合物,上磁混合物经过1#螺旋分级机8分选出球磨料中铁精粉,不上磁混合物经过2#螺旋分级机分选出球磨料中尾沙。In this embodiment, the spiral classifier includes 1# spiral classifier 8 and 2# spiral classifier 9, and the magnetic separator 3 magnetically separates the slurry water to obtain the upper magnetic mixture and the non-magnetic mixture, and the upper magnetic mixture passes through 1 #Spiral classifier 8 sorts out the fine iron powder in the ball abrasive, and the non-magnetic mixture passes through the 2# spiral classifier to sort out the tail sand in the ball abrasive.
在本实施例中,沉淀池4为斜板沉淀池,1#螺旋分级机8及2#螺旋分级机输出的液体输送到斜板沉淀池进行沉淀,斜板沉淀池过滤后的溢流水直接进入沉降池7,底部渣浆通过渣浆泵5输送至板框压力机6。In this embodiment, the settling tank 4 is a sloping plate settling tank, and the liquid output from the 1# spiral classifier 8 and 2# spiral classifier is transported to the sloping plate settling tank for precipitation, and the overflow water filtered by the sloping plate settling tank directly enters the Settling tank 7, the bottom slurry is transported to the plate and frame press 6 through the slurry pump 5.
在本实施例中,板框压力机6分选出渣浆中的尾泥,剩下的挤压水与斜板沉淀池的溢流水一同进入沉降池7,进行自然沉淀;In this embodiment, the plate and frame press 6 sorts out the tailings in the slurry, and the remaining squeezed water enters the sedimentation tank 7 together with the overflow water of the inclined plate sedimentation tank for natural sedimentation;
在本实施例中,在沉降池7内设置过滤隔层,液体泵10安装在过滤隔层处,将过滤后的水直接提供给水洗球磨机1,实现对球磨渣浆水的循环利用;由于渣浆水通过螺旋分级机以及斜板沉淀池和板框压力机6的多层过滤,到达沉降池池7的渣浆水基本不含泥沙,因此沉降池7无需频繁清理,降低了对沉降池7的泥浆进行清理的劳动强度,改善了生产环境。In this embodiment, a filter interlayer is set in the settling tank 7, and the liquid pump 10 is installed at the filter interlayer, and the filtered water is directly provided to the water washing ball mill 1 to realize recycling of ball mill slurry water; The slurry water passes through the multi-layer filtration of the spiral classifier, the inclined plate sedimentation tank and the plate and frame press 6, and the slurry water reaching the sedimentation tank 7 basically does not contain sediment, so the sedimentation tank 7 does not need to be cleaned frequently, which reduces the impact on the sedimentation tank. 7. The labor intensity of mud cleaning is improved, which improves the production environment.
以上仅是本发明的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些都不会影响本发明实施的效果和专利的实用性。The above are only preferred embodiments of the present invention, and it should be pointed out that for those skilled in the art, some deformations and improvements can be made without departing from the structure of the present invention, and these will not affect the effect and implementation of the present invention. Utility of patents.
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| CN1628910A (en) * | 2003-12-15 | 2005-06-22 | 湘潭钢铁集团有限公司 | Process for ball milling and water washing of waste iron and steel slag, slag slurry treatment process, and apparatus therefor |
| CN101264464A (en) * | 2007-03-15 | 2008-09-17 | 鞍山钢铁集团公司 | Steel slag magnetic separation product purification process |
| JP2010046569A (en) * | 2008-08-19 | 2010-03-04 | Shikyo Tei | Post-treatment apparatus of slag and method therefor |
| CN106244748A (en) * | 2016-09-14 | 2016-12-21 | 中冶华天南京工程技术有限公司 | A kind of stainless steel slag wet processing process method and device |
| CN110216009A (en) * | 2019-06-18 | 2019-09-10 | 周涛 | A kind of dressing method of steel slag |
| CN112642580A (en) * | 2020-12-01 | 2021-04-13 | 湖北理工学院 | Disposal method for gradient utilization of steel slag |
| CN115747389A (en) * | 2022-11-21 | 2023-03-07 | 阳春新钢铁有限责任公司 | Novel environment-friendly metallurgical slag treatment method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117138958A (en) * | 2023-10-09 | 2023-12-01 | 阳春新钢铁有限责任公司 | A steel slag and iron powder extraction process and system |
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