CN116616857A - Tool components, actuators and surgical robotic systems - Google Patents
Tool components, actuators and surgical robotic systems Download PDFInfo
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- CN116616857A CN116616857A CN202310695233.7A CN202310695233A CN116616857A CN 116616857 A CN116616857 A CN 116616857A CN 202310695233 A CN202310695233 A CN 202310695233A CN 116616857 A CN116616857 A CN 116616857A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods
- A61B17/16—Instruments for performing osteoclasis; Drills or chisels for bones; Trepans
- A61B17/1659—Surgical rasps, files, planes, or scrapers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods
- A61B17/16—Instruments for performing osteoclasis; Drills or chisels for bones; Trepans
- A61B17/1613—Component parts
- A61B17/162—Chucks or tool parts which are to be held in a chuck
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods
- A61B17/16—Instruments for performing osteoclasis; Drills or chisels for bones; Trepans
- A61B17/1662—Instruments for performing osteoclasis; Drills or chisels for bones; Trepans for particular parts of the body
- A61B17/1664—Instruments for performing osteoclasis; Drills or chisels for bones; Trepans for particular parts of the body for the hip
- A61B17/1666—Instruments for performing osteoclasis; Drills or chisels for bones; Trepans for particular parts of the body for the hip for the acetabulum
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/20—Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/30—Surgical robots
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/70—Manipulators specially adapted for use in surgery
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Abstract
本公开涉及一种工具组件、执行器及手术机器人系统。工具组件用于连接至动力部并被动力部驱动。工具组件包括接杆组件和锁定组件。接杆组件具有位于两端的远端和近端,远端用于连接工作部,近端用于接合动力部的动力输出结构;其中,接杆组件是可伸缩的,接杆组件被保持在伸展状态时可传递轴向力和转矩;锁定组件,设置于接杆组件的近端,锁定组件用于连接至动力部并使近端保持与动力输出结构的接合。本公开提供的工具组件包括接杆组件,接杆组件是可伸缩的,因此可以在不需要移动患者和/或机器人臂的情况下缩短接杆组件,使锁定组件和接杆组件的近端从轴向移动得以与动力部脱离。
The present disclosure relates to a tool assembly, an actuator and a surgical robot system. The tool assembly is intended to be connected to and driven by the power unit. The tool assembly includes a post assembly and a locking assembly. The connecting rod assembly has a distal end and a proximal end located at two ends, the distal end is used to connect the working part, and the proximal end is used to engage the power output structure of the power part; The axial force and torque can be transmitted in the state; the locking assembly is arranged at the proximal end of the connecting rod assembly, and the locking assembly is used to connect to the power part and keep the proximal end in engagement with the power output structure. The tool assembly provided by the present disclosure includes a post assembly that is retractable so that the post assembly can be shortened without moving the patient and/or the robot arm, allowing the locking assembly and the proximal end of the post assembly to move from Axial movement can be separated from the power part.
Description
技术领域technical field
本公开涉及机器人用骨科手术工具的技术领域,尤其涉及一种工具组件、执行器及手术机器人系统。The present disclosure relates to the technical field of orthopedic surgical tools for robots, in particular to a tool assembly, an actuator and a surgical robot system.
背景技术Background technique
髋臼磨削工具包动力部和成型刀具。成型刀具为半球头的锉杯和连接锉杯的接杆组件。接杆组件的远端可拆卸地连接锉杯。接杆组件的近端连接至动力部。传统手术中,医生人工持髋臼磨削工具磨锉髋臼时,需要沿接杆组件的轴向施加压力,以使由动力部驱动转动的锉杯在转动的同时能够在轴向进给。在磨锉过程中或者磨锉完毕时,医生可根据需要在轴向上向后抽离接杆组件和锉杯,以使锉杯与人体髋臼分离。Acetabular Grinding Kit Power Section and Forming Tool. The forming tool is a file cup with a hemispherical head and a rod assembly connecting the file cup. The distal end of the post assembly is detachably connected to the file cup. The proximal end of the post assembly is connected to the power part. In traditional surgery, when the doctor manually holds the acetabular grinding tool to ream the acetabulum, it is necessary to apply pressure along the axial direction of the rod assembly, so that the file cup driven by the power unit can be fed in the axial direction while rotating. During the file grinding process or when the file is finished, the doctor can withdraw the extension rod assembly and the file cup backward in the axial direction according to needs, so that the file cup is separated from the human acetabulum.
在使用导航技术和机器人辅助的髋臼成型手术中,由机器人臂把持髋臼磨削工具,医生沿接杆组件的轴向推动髋臼磨锉工具或者机器人臂以驱动锉杯在髋臼内进给。机器人臂可以被设置为“直线模式”。在“直线模式”下,机器人臂的末节轴可以在设定的直线上沿直线的移动阻尼很低,在垂直于直线的方向上阻尼较大。这样机器人臂的末节轴可以被人工沿直线来回拖动而不会偏离轴线或发生翻转。为了获取锉杯的进给深度,接杆组件一般与机器人臂在轴向上保持固定,以便于系统从机器人臂控制系统中获得相应的信息,或者从与机器人臂固连的示踪器上获得机器人臂末节轴的位移信息。In acetabular plastic surgery using navigation technology and robotic assistance, the acetabular grinding tool is held by the robotic arm, and the doctor pushes the acetabular reaming tool or the robotic arm along the axis of the post assembly to drive the file cup into the acetabulum. Give. The robot arm can be set to "line mode". In "straight line mode", the distal axis of the robot arm can move along the set straight line with low damping, and the damping in the direction perpendicular to the straight line is relatively large. In this way, the stub shaft of the robot arm can be manually dragged back and forth in a straight line without deviating from the axis or turning over. In order to obtain the feeding depth of the file cup, the adapter rod assembly is generally kept fixed in the axial direction with the robot arm, so that the system can obtain corresponding information from the robot arm control system, or from the tracker fixed to the robot arm. Displacement information of the distal axis of the robot arm.
然而,接杆组件在轴向上保持与机器人臂固定的方式,在某些情况下可能会引起手术的不便。如,在磨锉髋臼过程中,机器人臂发生故障,需要由人工代替机器人臂完成磨锉。如果机器人臂的故障导致机器人臂无法移动,因为接杆组件固连在机器人臂上,嵌入髋臼的锉杯也难以从轴向向后撤出髋臼;另外,为了减小接杆组件转动时的径向跳动,接杆组件与动力部的转动输出结构之间一般会有一段轴孔配合结构,这就导致接杆组件的近端也无法直接从径向移动以脱离与机器人臂之间的连接。这导致可能需要移动患者、手术床或者机器人臂整体来使锉杯脱离人体。However, the manner in which the post assembly remains axially fixed to the robotic arm may cause surgical inconvenience in some cases. For example, in the process of reaming the acetabulum, the robot arm fails, and it is necessary to replace the robot arm to complete the rasp. If the failure of the robot arm causes the robot arm to be unable to move, because the post assembly is firmly connected to the robot arm, it is difficult for the file cup embedded in the acetabulum to withdraw from the acetabulum backward from the axial direction; in addition, in order to reduce the rotation time of the post assembly There is generally a section of shaft-hole matching structure between the post assembly and the rotating output structure of the power part, which makes the proximal end of the post assembly unable to move directly from the radial direction to break away from the contact with the robot arm. connect. This results in the possibility of moving the patient, the operating table, or the robotic arm as a whole to free the file cup from the body.
发明内容Contents of the invention
为了解决上述技术问题或者至少部分地解决上述技术问题,本公开提供了一种工具组件、执行器及手术机器人系统。In order to solve the above technical problems or at least partly solve the above technical problems, the present disclosure provides a tool assembly, an actuator and a surgical robot system.
第一方面,提供一种工具组件,用于连接至动力部并被动力部驱动。工具组件包括接杆组件和锁定组件。接杆组件具有位于两端的远端和近端,远端用于连接工作部,近端用于接合动力部的动力输出结构;其中,接杆组件是可伸缩的,接杆组件被保持在伸展状态时可传递轴向力和转矩;锁定组件,设置于接杆组件的近端,锁定组件用于连接至动力部并使近端保持与动力输出结构的接合。In a first aspect, a tool assembly is provided for being connected to and driven by a power part. The tool assembly includes a post assembly and a locking assembly. The connecting rod assembly has a distal end and a proximal end located at two ends, the distal end is used to connect the working part, and the proximal end is used to engage the power output structure of the power part; The axial force and torque can be transmitted in the state; the locking assembly is arranged at the proximal end of the connecting rod assembly, and the locking assembly is used to connect to the power part and keep the proximal end in engagement with the power output structure.
在第一种可能的实现方式中,接杆组件包括同轴设置的主动轴和从动轴,主动轴和从动轴在轴向可相对彼此移动。In a first possible implementation manner, the post assembly includes a driving shaft and a driven shaft arranged coaxially, and the driving shaft and the driven shaft can move relative to each other in the axial direction.
结合上述可能的实现方式,在第二种可能的实现方式中,主动轴用于将动力输出结构的转矩传递至从动轴。With reference to the above possible implementation manners, in a second possible implementation manner, the driving shaft is used to transmit the torque of the power output structure to the driven shaft.
结合上述可能的实现方式,在第三种可能的实现方式中,接杆组件被配置为,从动轴和主动轴同轴套设连接;在工具组件安装至动力部时,从动轴能够被动力输出结构轴向作用,以使所述接杆组件形成和保持为伸展状态。In combination with the above possible implementation manners, in a third possible implementation manner, the connecting rod assembly is configured such that the driven shaft and the driving shaft are coaxially sleeved and connected; when the tool assembly is installed on the power part, the driven shaft can be The power take-off structure acts axially to form and maintain the post assembly in an extended state.
结合上述可能的实现方式,在第四种可能的实现方式中,从动轴与主动轴之间设置有弹性件,弹性件用于在工具组件安装至动力部时使从动轴轴向压紧至动力输出结构。In combination with the above possible implementation manners, in a fourth possible implementation manner, an elastic member is provided between the driven shaft and the driving shaft, and the elastic member is used to axially compress the driven shaft when the tool assembly is installed on the power part to the power take-off structure.
结合上述可能的实现方式,在第五种可能的实现方式中,主动轴为套筒结构并套设于从动轴外,套筒结构筒壁设置有沿轴向延伸的长槽,从动轴设置有径向销,径向销沿长槽伸至套筒结构外并作用于弹性件。In combination with the above possible implementations, in the fifth possible implementation, the driving shaft is a sleeve structure and is sheathed outside the driven shaft, the wall of the sleeve structure is provided with a long groove extending in the axial direction, and the driven shaft A radial pin is provided, and the radial pin extends out of the sleeve structure along the long groove and acts on the elastic member.
结合上述可能的实现方式,在第六种可能的实现方式中,主动轴设置有用于与动力输出结构径向定位的结构。With reference to the above possible implementation manners, in a sixth possible implementation manner, the drive shaft is provided with a structure for radially positioning with the power output structure.
结合上述可能的实现方式,在第七种可能的实现方式中,锁定组件被配置为相对于接杆组件具有预定的轴向移动行程。With reference to the above possible implementation manners, in a seventh possible implementation manner, the locking assembly is configured to have a predetermined axial movement stroke relative to the rod assembly.
结合上述可能的实现方式,在第八种可能的实现方式中,从动轴与主动轴之间设置有轴向压紧机构以将接杆组件保持为伸展状态。With reference to the above possible implementation manners, in an eighth possible implementation manner, an axial pressing mechanism is provided between the driven shaft and the driving shaft to keep the extension rod assembly in an extended state.
第二方面,提供一种末端执行器,包括动力部和工具组件。动力部设置有动力输出结构;工具组件连接至动力部并由动力输出结构驱动;工具组件为第一方面说明的任一的工具组件。In a second aspect, an end effector is provided, including a power part and a tool assembly. The power part is provided with a power output structure; the tool assembly is connected to the power part and driven by the power output structure; the tool assembly is any tool assembly described in the first aspect.
第三方面,提供一种手术机器人系统,包括机器人臂、末端执行器和导航系统。末端执行器连接在机器人臂的末端;导航系统用于获取末端执行器的方位信息及控制机器人臂的移动;其中,末端执行器为第二方面所说明的末端执行器。In a third aspect, a surgical robot system is provided, including a robot arm, an end effector, and a navigation system. The end effector is connected to the end of the robot arm; the navigation system is used to obtain the orientation information of the end effector and control the movement of the robot arm; wherein, the end effector is the end effector described in the second aspect.
本公开实施例提供的技术方案与现有技术相比具有如下优点:工具组件包括接杆组件,接杆组件是可伸缩的,因此可以在不需要移动患者和/或机器人臂的情况下缩短接杆组件,使锁定组件和接杆组件的近端从轴向移动得以与动力部脱离。Compared with the prior art, the technical solution provided by the embodiments of the present disclosure has the following advantages: the tool assembly includes the post assembly, and the post assembly is retractable, so the post assembly can be shortened without moving the patient and/or the robot arm; The rod assembly enables the locking assembly and the proximal end of the connecting rod assembly to disengage from the power part through axial movement.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1示出了包括动力部和工具组件的末端执行器;Figure 1 shows an end effector comprising a power unit and a tool assembly;
图2为工具组件与动力部未连接时的轴测图;Figure 2 is an axonometric view when the tool assembly is not connected to the power unit;
图3为工具组件与动力部连接时的剖视图;Fig. 3 is a sectional view when the tool assembly is connected to the power unit;
图4为工具组件与动力部拆卸时的剖视图;Fig. 4 is a sectional view when the tool assembly and the power unit are disassembled;
图5为主动轴的结构示意图;Fig. 5 is the structural representation of driving shaft;
图6为工具组件与动力部的爆炸视图;Figure 6 is an exploded view of the tool assembly and the power unit;
图7为本公开另一种实施例中转矩传递结构的示意图;7 is a schematic diagram of a torque transmission structure in another embodiment of the present disclosure;
图8为本公开另一种实施例中转矩传递结构的示意图;Fig. 8 is a schematic diagram of a torque transmission structure in another embodiment of the present disclosure;
图9为本公开另一种实施例中转矩传递结构的示意图;9 is a schematic diagram of a torque transmission structure in another embodiment of the present disclosure;
图10为本公开另一种实施例的工具组件的结构示意图;Fig. 10 is a schematic structural diagram of a tool assembly according to another embodiment of the present disclosure;
图11为本公开提供的手术机器人系统的构成示意图。Fig. 11 is a schematic diagram of a surgical robot system provided by the present disclosure.
附图标记:Reference signs:
10-第一段,20-第二段;10-first paragraph, 20-second paragraph;
100-动力部,110-动力输出结构,111-滑槽,112、112a、112b-定位轴,113-传动销;120-机器人臂接口;100-power unit, 110-power output structure, 111-chute, 112, 112a, 112b-positioning shaft, 113-transmission pin; 120-robot arm interface;
200-接杆组件;200-connector rod assembly;
210b、210-主动轴,211-近端,212-转矩接收部,213-定位孔,214-键槽,215-凸缘,216-第一滑槽,217-第二滑槽,218-环槽,219-筒体;210b, 210-driving shaft, 211-near end, 212-torque receiving part, 213-positioning hole, 214-keyway, 215-flange, 216-first chute, 217-second chute, 218-ring Groove, 219-cylinder;
220a、220b、220-从动轴,221-远端;220a, 220b, 220-driven shaft, 221-distal end;
300-锁定组件,310-外壳,311-容纳腔,312-第一限位部,313-第二限位部;300-locking assembly, 310-housing, 311-accommodating cavity, 312-first limiting part, 313-second limiting part;
320-销钉,330-第一弹簧,340-第一弹簧挡圈,350-弹性卡环,360-第二弹簧挡圈;320-pin, 330-the first spring, 340-the first retaining ring, 350-elastic snap ring, 360-the second retaining ring;
400-键;400-key;
510-销,520-第二弹簧,530-套管,540-弹性卡环,550-第三弹簧挡圈;510-pin, 520-the second spring, 530-sleeve, 540-elastic snap ring, 550-the third spring retaining ring;
6000-关节成型执行器,9000-导航系统,9100-机器人臂,9200-控制系统。6000-Joint forming actuator, 9000-Navigation system, 9100-Robot arm, 9200-Control system.
具体实施方式Detailed ways
为了能够更清楚地理解本公开的上述目的、特征和优点,下面将对本公开的方案进行进一步描述。需要说明的是,在不冲突的情况下,本公开的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above objects, features and advantages of the present disclosure, the solutions of the present disclosure will be further described below. It should be noted that, in the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本公开,但本公开还可以采用其他不同于在此描述的方式来实施;显然,说明书中的实施例只是本公开的一部分实施例,而不是全部的实施例。In the following description, many specific details are set forth in order to fully understand the present disclosure, but the present disclosure can also be implemented in other ways than described here; obviously, the embodiments in the description are only some of the embodiments of the present disclosure, and Not all examples.
本公开提供一种执行器和工具组件。执行器可以连接至外科手术系统的机器人臂末端,由机器人臂辅助执行手术。工具组件用于连接至执行器的动力部并被动力部驱动转动。工具组件包括接杆组件和锁定组件。接杆组件具有位于两端的远端和近端。远端用于连接工作部,如髋臼锉杯。近端用于接合动力部的动力输出结构,从而驱动工作部旋转。其中,接杆组件是可伸缩的,接杆组件被保持在伸展状态时可传递轴向力和转矩,使例如髋臼锉杯的工作部可以切削骨骼。锁定组件设置于接杆组件的近端,锁定组件用于连接至动力部并使近端保持与动力输出结构的接合。接杆组件是可以伸缩的,因此可以在不需要移动患者和/或机器人臂的情况下缩短接杆组件,使锁定组件和接杆组件的近端从轴向移动得以与动力部脱离。这样接杆组件能向径向移动,使其轴向不再对准动力部,从而可以将工具组件沿轴向后撤,最终将工作部从患者身体中拉出。The present disclosure provides an actuator and tool assembly. The actuator can be attached to the end of the robotic arm of the surgical system, which assists in performing the procedure. The tool assembly is used to be connected to the power part of the actuator and driven to rotate by the power part. The tool assembly includes a post assembly and a locking assembly. The post assembly has a distal end and a proximal end at two ends. The distal end is used to connect the working part, such as the acetabular file cup. The proximal end is used to engage the power output structure of the power part, thereby driving the working part to rotate. Wherein, the rod assembly is retractable, and the rod assembly can transmit axial force and torque when kept in an extended state, so that the working part such as the acetabular rasp cup can cut the bone. The locking assembly is arranged at the proximal end of the rod assembly, and the locking assembly is used to connect to the power part and keep the proximal end in engagement with the power output structure. The post assembly is telescoping so that the post assembly can be shortened without moving the patient and/or the robot arm, allowing the locking assembly and the proximal end of the post assembly to disengage from the power section from axial movement. In this way, the connecting rod assembly can move radially, so that its axial direction is no longer aligned with the power part, so that the tool assembly can be retracted axially, and finally the working part can be pulled out of the patient's body.
参考图1至图6。图1示出了包括动力部和工具组件的末端执行器。图2为工具组件与动力部未连接时的轴测图。图3为工具组件与动力部连接时的剖视图。Refer to Figures 1 to 6. Figure 1 shows an end effector including a power section and a tool assembly. Fig. 2 is an isometric view when the tool assembly is not connected to the power unit. Fig. 3 is a sectional view when the tool assembly is connected to the power part.
图4为工具组件与动力部拆卸时的剖视图。图5为主动轴的结构示意图。图6为工具组件与动力部的爆炸视图。Fig. 4 is a cross-sectional view when the tool assembly and the power unit are disassembled. Fig. 5 is a structural schematic diagram of the driving shaft. Figure 6 is an exploded view of the tool assembly and power section.
如图1和图2所示,工具组件包括接杆组件200和锁定组件300。接杆组件200具有预定长度,一端连接有锁定组件300,另一端用于连接例如髋臼锉杯的工作部(图未示)。锁定组件300用于将接杆组件200连接在执行器的动力部100,使动力部100的动力输出结构110与接杆组件200之间保持接合以传动转动运动和轴向推力。As shown in FIGS. 1 and 2 , the tool assembly includes a post assembly 200 and a locking assembly 300 . The post assembly 200 has a predetermined length, one end is connected with a locking assembly 300, and the other end is used for connecting with a working part (not shown) such as an acetabular file cup. The locking assembly 300 is used to connect the connecting rod assembly 200 to the power part 100 of the actuator, so as to maintain engagement between the power output structure 110 of the power part 100 and the connecting rod assembly 200 to transmit rotational movement and axial thrust.
进一步参考图3至图6。接杆组件200包括主动轴210、从动轴220和键400。此外,销510、第二弹簧520、套管530、弹性卡环540和第三弹簧挡圈550组成轴向压紧机构。Further reference is made to FIGS. 3 to 6 . The post assembly 200 includes a driving shaft 210 , a driven shaft 220 and a key 400 . In addition, the pin 510, the second spring 520, the sleeve 530, the elastic snap ring 540 and the third spring retaining ring 550 form an axial pressing mechanism.
主动轴210为空心轴。主动轴210包括轴体219、转矩接收部212、定位孔213、键槽214、凸缘215、第一滑槽216、第二滑槽217和环槽218。环槽218用于安装弹性卡环540。轴体219包括第一轴段和第二轴段,第一轴段的直径小于第二轴段的直径。第一轴段和第二轴段交界处设置有径向凸起的凸缘215。第一轴段的末端周面设置有环槽218。第二轴段的末端为转矩接收部212。转矩接收部212为在第二轴段端面环绕轴心间隔排布的凸起阵列。转矩接收部212形成接杆组件200的近端211。主动轴210的中心孔包括锥孔段和圆孔段。锥孔段位于第二轴段。圆孔段位于第一轴段。中心孔的孔壁还设置有沿轴向的键槽214。第一滑槽216和第二滑槽217为长槽,二者沿轴体219轴向延伸,在径向上贯穿筒壁。The drive shaft 210 is a hollow shaft. The driving shaft 210 includes a shaft body 219 , a torque receiving portion 212 , a positioning hole 213 , a keyway 214 , a flange 215 , a first sliding groove 216 , a second sliding groove 217 and a ring groove 218 . The ring groove 218 is used for installing the elastic snap ring 540 . The shaft body 219 includes a first shaft section and a second shaft section, the diameter of the first shaft section is smaller than the diameter of the second shaft section. A radially protruding flange 215 is provided at the junction of the first shaft section and the second shaft section. An annular groove 218 is provided on the peripheral surface of the end of the first shaft segment. The second shaft segment terminates in a torque receiver 212 . The torque receiving portion 212 is an array of protrusions arranged at intervals around the shaft center on the end surface of the second shaft section. The torque receiving portion 212 forms the proximal end 211 of the post assembly 200 . The central hole of the driving shaft 210 includes a tapered hole section and a circular hole section. The tapered hole section is located on the second shaft section. The circular hole segment is located on the first shaft segment. The hole wall of the central hole is also provided with an axial keyway 214 . The first chute 216 and the second chute 217 are long grooves, which extend axially along the shaft body 219 and penetrate through the cylinder wall in the radial direction.
从动轴220的一端用于与主动轴210形成可伸缩连接。主动轴210的另一端用于形成接杆组件200的远端221。从动轴220的一端设置有径向通孔和安装槽。径向通孔用于安装销510。安装槽用于安装键400。One end of the driven shaft 220 is used to form a telescopic connection with the driving shaft 210 . The other end of the drive shaft 210 is used to form the distal end 221 of the post assembly 200 . One end of the driven shaft 220 is provided with a radial through hole and a mounting groove. Radial through holes are used for mounting pins 510 . The installation groove is used for installing the key 400 .
从动轴220插接至主动轴210的中心孔。键400固定在从动轴220的安装槽中,并与主动轴210的键槽214配合,使从动轴220可以相对于主动轴210轴向移动,但不可周向转动,因此二者之间可以传递转矩和轴向伸缩。接杆组件200缩短时,使工具组件整体均可缩短。工具组件缩短时,其与动力部100连接的部分可以脱离与动力部100的轴孔配合,从而允许工具组件整体以锉杯为中心偏移一定角度。工具组件偏移后,其轴向不再对准动力部,便可沿轴向移动以撤出髋臼中的锉杯。The driven shaft 220 is plugged into the central hole of the driving shaft 210 . The key 400 is fixed in the installation groove of the driven shaft 220, and cooperates with the key groove 214 of the driving shaft 210, so that the driven shaft 220 can move axially relative to the driving shaft 210, but cannot rotate circumferentially, so the two can Transmission torque and axial expansion and contraction. When the connecting rod assembly 200 is shortened, the entire tool assembly can be shortened. When the tool assembly is shortened, the part connected to the power part 100 can be disengaged from the shaft hole of the power part 100, so that the whole tool assembly can be shifted at a certain angle with the file cup as the center. After the tool assembly is offset, its axial direction is no longer aligned with the power part, and it can be moved axially to withdraw the file cup in the acetabulum.
轴向压紧机构用于使主动轴210和从动轴220之间形成一个弹性的轴向限位机构。工具组件安装至动力部100时,轴向压紧机构使从动轴220与主动轴210保持为伸展状态。轴向压紧机构与主动轴210和从动轴220之间的装配关系如下。弹性卡环540固定在主动轴210的环槽218上。贯通的套管530套设在主动轴210的外部。套管530的内腔下端设置有沿径向的凸缘并与弹性卡环540形成轴向限位。套管530的内壁与主动轴210的外壁之间形成环腔,环腔内容纳第二弹簧520和第三弹簧挡圈550。第二弹簧520的下端抵靠在套管530的下端的凸缘上,上端为第三弹簧挡圈550。销510的长度大于从动轴220的直径,两端从从动轴220径向凸出并分别位于第一滑槽216和第二滑槽217内,并且位于第三弹簧挡圈550的上方。从动轴220相对于主动轴210沿轴向朝向远端221方向移动时,销510会推动第三弹簧挡圈550和第二弹簧520。The axial pressing mechanism is used to form an elastic axial limiting mechanism between the driving shaft 210 and the driven shaft 220 . When the tool assembly is installed on the power unit 100 , the axial pressing mechanism keeps the driven shaft 220 and the driving shaft 210 in an extended state. The assembly relationship between the axial pressing mechanism and the driving shaft 210 and the driven shaft 220 is as follows. The elastic snap ring 540 is fixed on the ring groove 218 of the drive shaft 210 . The through sleeve 530 is sheathed on the outside of the drive shaft 210 . The lower end of the inner cavity of the sleeve 530 is provided with a radial flange and forms an axial stop with the elastic snap ring 540 . An annular cavity is formed between the inner wall of the sleeve 530 and the outer wall of the driving shaft 210 , and the second spring 520 and the third spring retaining ring 550 are accommodated in the annular cavity. The lower end of the second spring 520 is against the flange of the lower end of the sleeve 530 , and the upper end is the third spring retaining ring 550 . The length of the pin 510 is greater than the diameter of the driven shaft 220 , and both ends protrude radially from the driven shaft 220 and are respectively located in the first sliding groove 216 and the second sliding groove 217 , and are located above the third spring retaining ring 550 . When the driven shaft 220 moves axially toward the distal end 221 relative to the driving shaft 210 , the pin 510 will push the third spring retaining ring 550 and the second spring 520 .
锁定组件300包括壳体310和销钉320。壳体310外形大致呈柱状,中心为容纳腔311。容纳腔311沿轴向贯通。容纳腔311用于容纳接杆组件200的主动轴210。容纳腔311的侧壁靠近上部开口的位置设置有4个径向孔,用于安装销钉320。容纳腔311的侧壁中部间隔设置有第一限位部312和第二限位部313。容纳腔311的侧壁靠近下部开口的位置设置有卡环槽。第一限位部312和第二限位部313均为沿容纳腔311径向朝向中心凸出的环形凸缘。第一限位部312靠近容纳腔311的上部开口,第二限位部313靠近容纳腔311的下部开口。第一限位部312限定出的孔口直径小于第二限位部313限定出的孔口的直径。容纳腔311的下部开口直径大于第二限位部313限定出的孔口的直径。销钉320固定在容纳腔311的径向孔中,一端向内凸出于容纳腔311的壁面。The locking assembly 300 includes a housing 310 and a pin 320 . The housing 310 is roughly columnar in shape, with a receiving cavity 311 in the center. The accommodating chamber 311 penetrates along the axial direction. The accommodating chamber 311 is used for accommodating the driving shaft 210 of the rod assembly 200 . Four radial holes are provided on the side wall of the accommodating chamber 311 close to the upper opening for installing the pin 320 . A first limiting portion 312 and a second limiting portion 313 are disposed at intervals in the middle of the side wall of the receiving cavity 311 . A snap ring groove is provided on the side wall of the receiving cavity 311 near the lower opening. Both the first limiting portion 312 and the second limiting portion 313 are annular flanges protruding toward the center along the radial direction of the accommodating cavity 311 . The first limiting portion 312 is close to the upper opening of the receiving cavity 311 , and the second limiting portion 313 is close to the lower opening of the receiving cavity 311 . The diameter of the hole defined by the first limiting portion 312 is smaller than the diameter of the hole defined by the second limiting portion 313 . The diameter of the lower opening of the accommodation cavity 311 is larger than the diameter of the opening defined by the second limiting portion 313 . The pin 320 is fixed in the radial hole of the accommodating cavity 311 , and one end protrudes inward from the wall of the accommodating cavity 311 .
主动轴210设置在壳体310的容纳腔311中。主动轴210能够在容纳腔311中沿轴向移动,也即,壳体310可以沿主动轴210轴向移动。容纳腔311中设置有两处轴向限位结构以限定主动轴210沿轴向移动的行程,且使主动轴210保持与锁定组件300的连接而不脱离。壳体310和主动轴210之间可以轴向移动,增加了工具组件整体的伸缩能力,可以减小对主动轴210和从动轴220之间的伸缩行程需求。The driving shaft 210 is disposed in the accommodation cavity 311 of the housing 310 . The driving shaft 210 can move axially in the receiving cavity 311 , that is, the casing 310 can move axially along the driving shaft 210 . Two axial limiting structures are provided in the receiving cavity 311 to limit the travel of the driving shaft 210 in the axial direction, and keep the driving shaft 210 connected with the locking assembly 300 without breaking away. The casing 310 and the driving shaft 210 can move axially, which increases the telescoping capability of the tool assembly as a whole, and can reduce the demand for the telescoping stroke between the driving shaft 210 and the driven shaft 220 .
本实施例中,限定主动轴210轴向行程的结构为第一限位部312和弹性限位组件。弹性限位组件设置在第二限位部313和容纳腔311下部开口之间。弹性限位组件包括自下而上设置的弹性卡环350、第一弹簧挡圈340、第一弹簧330和第二弹簧挡圈360。弹性卡环350和第一弹簧挡圈340共同限位第一弹簧330的下端,第二弹簧挡圈360和第二限位部313共同限位第一弹簧330的上端,且使第一弹簧330处于压缩状态。第二弹簧挡圈360的数量为两个,其可以为例如铁氟龙的低摩擦系数材料构成。In this embodiment, the structures that limit the axial stroke of the driving shaft 210 are the first limiting portion 312 and the elastic limiting component. The elastic limiting component is disposed between the second limiting portion 313 and the lower opening of the accommodating cavity 311 . The elastic limit assembly includes an elastic snap ring 350 , a first spring retainer 340 , a first spring 330 and a second spring retainer 360 arranged from bottom to top. The elastic snap ring 350 and the first retaining ring 340 jointly limit the lower end of the first spring 330, the second retaining ring 360 and the second limiting portion 313 jointly limit the upper end of the first spring 330, and make the first spring 330 is compressed. The number of the second retaining ring 360 is two, which can be made of low friction coefficient material such as Teflon.
进一步参考图3。动力部100的动力输出结构110包括定位轴112和传动销113。定位轴112为锥形轴。传动销113沿径向设置在锥形轴的底部,且两端凸出于锥面之外。接杆组件200安装在动力部100时,锁定组件300连接在动力部100,定位轴112插接在主动轴210的定位孔213中。锁定组件300中的第一弹簧330和第二弹簧挡圈360共同向上挤压主动轴210的凸缘215,使主动轴210与定位轴112紧密插接。并且,定位轴112的下端会抵靠从动轴220的上端,而从动轴220上端的销510在第三弹簧挡圈550和第二弹簧520的弹力作用下保持与定位轴112的轴向压紧。传动销113的两端则会插入转矩接收部212的轴向凸起之间,在定位轴112转动时传动销113可以驱动主动轴210转动,主动轴210通过键400驱动从动轴220转动。定位轴112的端面则会向从动轴220的上端的端面传递轴向压力。Further reference is made to FIG. 3 . The power output structure 110 of the power unit 100 includes a positioning shaft 112 and a transmission pin 113 . The positioning shaft 112 is a tapered shaft. The transmission pin 113 is radially arranged at the bottom of the tapered shaft, and both ends protrude out of the tapered surface. When the post assembly 200 is installed on the power part 100 , the locking assembly 300 is connected to the power part 100 , and the positioning shaft 112 is plugged into the positioning hole 213 of the driving shaft 210 . The first spring 330 and the second retaining ring 360 in the locking assembly 300 jointly press the flange 215 of the driving shaft 210 upwards, so that the driving shaft 210 is tightly inserted into the positioning shaft 112 . And, the lower end of the positioning shaft 112 will abut against the upper end of the driven shaft 220, and the pin 510 at the upper end of the driven shaft 220 is kept in the axial direction of the positioning shaft 112 under the elastic force of the third spring retaining ring 550 and the second spring 520. Press tight. The two ends of the transmission pin 113 will be inserted between the axial protrusions of the torque receiving part 212. When the positioning shaft 112 rotates, the transmission pin 113 can drive the driving shaft 210 to rotate, and the driving shaft 210 drives the driven shaft 220 to rotate through the key 400. . The end surface of the positioning shaft 112 transmits axial pressure to the upper end surface of the driven shaft 220 .
动力输出结构110的用于连接锁定组件300的结构为固定在动力部100的柱体和设置在柱体圆周面的一组滑槽111。滑槽111包括螺旋段和轴向段。螺旋段从柱体底部螺旋向上延伸。轴向段与螺旋段上端连通且沿轴向向下延伸。锁定组件300的销钉320的末端可以有螺旋段滑动至轴向段。第一弹簧330的向下的反作用力会迫使壳体310带动销钉320被压紧在轴向槽的下端,避免销钉320从周向脱出滑槽111。可选地,动力输出结构110固定于定位轴112,能随定位轴112一起转动。对应地,接杆组件200的锁定组件300也会随定位轴112一起转动。The structure of the power output structure 110 for connecting the locking assembly 300 is a cylinder fixed on the power part 100 and a set of slide grooves 111 arranged on the circumference of the cylinder. The chute 111 includes a helical section and an axial section. The helical segment extends helically upward from the bottom of the cylinder. The axial segment communicates with the upper end of the helical segment and extends axially downward. The end of the pin 320 of the locking assembly 300 may have a helical section that slides into an axial section. The downward reaction force of the first spring 330 will force the shell 310 to drive the pin 320 to be pressed against the lower end of the axial groove, so as to prevent the pin 320 from slipping out of the sliding groove 111 in the circumferential direction. Optionally, the power output structure 110 is fixed on the positioning shaft 112 and can rotate together with the positioning shaft 112 . Correspondingly, the locking assembly 300 of the rod assembly 200 will also rotate together with the positioning shaft 112 .
这样,当在手术中机器人臂故障不动而需要将髋臼锉杯从人体髋臼窝撤出时。如图4所示。锁定组件300首先脱离与动力部100的连接。即旋转锁定组件300,使销钉320自滑槽111中旋出。由于髋臼锉杯及接杆组件200无法轴向移动,定位轴112仍然与从动轴的一端抵接。此时锁定组件300和主动轴210能够相对于从动轴220向远离动力部的方向滑动,接杆组件200收缩,以及由接杆组件200和锁定组件300组成的工具组件收缩,使定位轴112和从动轴220接触的部位脱离轴孔配合。从而允许工具组件整体以工作部(锉杯)为中心偏移一定角度。工具组件偏移后,其轴向不再对准动力部,定位轴112与从动轴220脱离接触,工具组件便可沿轴向移动,以撤出髋臼中的锉杯。In this way, when the robot arm fails to move during the operation and the acetabular reamer cup needs to be withdrawn from the human acetabular fossa. As shown in Figure 4. The locking assembly 300 is first disconnected from the power unit 100 . That is, the locking assembly 300 is rotated to make the pin 320 unscrew from the slide slot 111 . Since the acetabular file cup and rod assembly 200 cannot move axially, the positioning shaft 112 still abuts against one end of the driven shaft. At this time, the locking assembly 300 and the driving shaft 210 can slide relative to the driven shaft 220 away from the power part, the post assembly 200 shrinks, and the tool assembly composed of the post assembly 200 and the locking assembly 300 shrinks, so that the positioning shaft 112 The part in contact with the driven shaft 220 is out of the shaft hole. Thus, the whole tool assembly is allowed to deviate at a certain angle with the working part (file cup) as the center. After the tool assembly is offset, its axial direction is no longer aligned with the power part, the positioning shaft 112 is out of contact with the driven shaft 220, and the tool assembly can move axially to withdraw the file cup in the acetabulum.
图7为本公开另一种实施例中转矩传递结构的示意图。图8为本公开另一种实施例中转矩传递结构的示意图。如图7和图8所示,在一些实施例中,主动轴和从动轴220a之间可以不设置如前述实施例中所述的键400和键槽214配合的转矩传递结构,而是在定位轴112a和从动轴220a的端面之间设置转矩传递结构。转矩传递结构具体为设置在二者相邻端面上的插接结构,一个端面上的条状、柱状或其他凸起嵌入另一个端面上对应的凹陷中。主动轴起的作用为定位。FIG. 7 is a schematic diagram of a torque transmission structure in another embodiment of the present disclosure. FIG. 8 is a schematic diagram of a torque transmission structure in another embodiment of the present disclosure. As shown in Figures 7 and 8, in some embodiments, the key 400 and the key groove 214 matching torque transmission structure as described in the previous embodiments may not be provided between the driving shaft and the driven shaft 220a, but in A torque transmission structure is provided between the end surfaces of the positioning shaft 112a and the driven shaft 220a. The torque transmission structure is specifically a plug-in structure arranged on the two adjacent end surfaces, and a strip-shaped, column-shaped or other protrusion on one end surface is embedded in a corresponding depression on the other end surface. The function of the driving shaft is positioning.
图9为本公开另一种实施例中转矩传递结构的示意图。如图9所示,在一些实施例中,定位轴112b与主动轴210b之间还可以为圆孔轴孔配合,并且/或者,从动轴220b与主动轴210b之间为锥孔配合。可选地,主动轴210b与从动轴220b之间可以设置键、花键、榫卯或摩擦传动结构以传递转矩。FIG. 9 is a schematic diagram of a torque transmission structure in another embodiment of the present disclosure. As shown in FIG. 9 , in some embodiments, the positioning shaft 112b and the driving shaft 210b may also be fitted with a circular hole, and/or, the driven shaft 220b and the driving shaft 210b may be fitted with a tapered hole. Optionally, a key, spline, mortise and tenon or friction transmission structure may be provided between the driving shaft 210b and the driven shaft 220b to transmit torque.
在一些可选实施例中,锁定组件300与动力部100之间可以是螺纹连接、磁吸连接和挂钩连接等方式。In some optional embodiments, the locking assembly 300 and the power part 100 may be connected by thread, magnetic connection, hook connection and the like.
在一些可选实施例中,第二弹簧挡圈360还可以替换为端面轴承。In some optional embodiments, the second spring retainer 360 can also be replaced by an end bearing.
在一些可选实施例中,套管530可以与壳体310固定连接,这样第二弹簧520的反作用力可以直接传递至壳体310,辅助第一弹簧330使壳体310带动销钉320压紧在滑槽111的轴向段的底部。In some optional embodiments, the sleeve 530 can be fixedly connected with the housing 310, so that the reaction force of the second spring 520 can be directly transmitted to the housing 310, and the auxiliary first spring 330 can drive the housing 310 to drive the pin 320 to press against the housing 310. The bottom of the axial section of the chute 111.
参考图10,图10为本公开另一种实施例的工具组件的结构示意图。在一些可选实施例中,工具组件还可以设置为分段结构,包括可拆卸连接的第一段10和第二段20。第一段10和第二段20至少一个为可伸缩结构,第一段10连接动力部100,第二段20连接工作部。拆卸时,第一段10和/或第二段20先缩短以使第一段10脱离与动力部100的连接,再将第一段10与第二端20分离。此时第二段20可以直接沿轴向撤出人体,无需偏移至一侧让位动力部100再撤出。该可选实施例中,第一段10和第二段20之间的连接方式为锁定组件300与动力部100之间的连接方式。Referring to FIG. 10 , FIG. 10 is a schematic structural diagram of a tool assembly according to another embodiment of the present disclosure. In some optional embodiments, the tool assembly can also be configured as a segmented structure, including a first segment 10 and a second segment 20 that are detachably connected. At least one of the first section 10 and the second section 20 is a retractable structure, the first section 10 is connected to the power part 100, and the second section 20 is connected to the working part. When disassembling, the first section 10 and/or the second section 20 are first shortened so that the first section 10 is disconnected from the power part 100 , and then the first section 10 is separated from the second end 20 . At this time, the second section 20 can be withdrawn directly from the human body in the axial direction, without shifting to one side to give way to the power unit 100 before withdrawing. In this alternative embodiment, the connection between the first section 10 and the second section 20 is the connection between the locking assembly 300 and the power part 100 .
如图1所示,本公开还提供了一种末端执行器,包括机器人臂接口120、动力部100和工具组件。动力部设置有动力输出结构110;工具组件接至动力部并由动力输出结构110驱动;工具组件为前述实施例中说明的任一的工具组件。工具组件远端可以连接髋臼锉以磨削髋臼。末端执行器可以通过机器人臂接口120连接在外科手术用的机器人臂的末端。As shown in FIG. 1 , the present disclosure also provides an end effector, including a robot arm interface 120 , a power unit 100 and a tool assembly. The power part is provided with a power output structure 110; the tool assembly is connected to the power part and driven by the power output structure 110; the tool assembly is any tool assembly described in the foregoing embodiments. The distal end of the tool assembly can be attached to an acetabular reamer for grinding the acetabulum. An end effector may be attached to the end of a surgical robotic arm via a robotic arm interface 120 .
如图11所示,本公开提供一种手术机器人系统,其包括机器人臂9100、导航系统9000、关节成型执行器6000和控制系统9200。关节成型执行器6000即末端执行器,其连接在机器人臂的末端。本实施例中关节成型执行器6000包括动力部100和前述实施例中的工具组件。机器人臂9100相当于外科医生的手臂,可以把持手术工具并以较高的精度定位手术工具。导航系统9000相当于外科医生的眼睛,配合连接在手术工具和患者组织上的示踪器,其可以实时测量手术工具和患者组织的位置。导航系统9000可以是基于光学或电磁信号的。控制系统9200相当于外科医生的大脑,内部储存手术规划。控制系统9200根据术中通过导航系统9000获取的信息计算机器人臂的路线和/或应达的位置,可以主动控制机器人臂9100运动,或者通过力反馈模式设置机器人臂9100的虚拟边界后由人工推动机器人臂9100沿虚拟边界限定的路线、面或体移动。As shown in FIG. 11 , the present disclosure provides a surgical robot system, which includes a robot arm 9100 , a navigation system 9000 , an arthroplasty actuator 6000 and a control system 9200 . The arthroplasty actuator 6000 is the end effector, which is attached to the end of the robot arm. The arthroplasty actuator 6000 in this embodiment includes the power part 100 and the tool assembly in the previous embodiments. The robot arm 9100 is equivalent to a surgeon's arm, and can hold and position surgical tools with high precision. The navigation system 9000 is equivalent to the eyes of the surgeon, with the tracker connected to the surgical tool and patient tissue, it can measure the position of the surgical tool and patient tissue in real time. Navigation system 9000 may be based on optical or electromagnetic signals. The control system 9200 is equivalent to the surgeon's brain, which stores surgical plans inside. The control system 9200 calculates the route and/or the position to be reached of the robot arm according to the information acquired through the navigation system 9000 during the operation, and can actively control the movement of the robot arm 9100, or set the virtual boundary of the robot arm 9100 through force feedback mode and then push it manually The robotic arm 9100 moves along a route, surface or volume defined by virtual boundaries.
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
以上仅是本公开的具体实施方式,使本领域技术人员能够理解或实现本公开。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本公开的精神或范围的情况下,在其它实施例中实现。因此,本公开将不会被限制于本文的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above are only specific implementation manners of the present disclosure, so that those skilled in the art can understand or implement the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present disclosure. Therefore, the present disclosure will not be limited to these embodiments herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
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