CN116616042A - A kind of brush roller type safflower harvester and using method thereof - Google Patents
A kind of brush roller type safflower harvester and using method thereof Download PDFInfo
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- CN116616042A CN116616042A CN202310815470.2A CN202310815470A CN116616042A CN 116616042 A CN116616042 A CN 116616042A CN 202310815470 A CN202310815470 A CN 202310815470A CN 116616042 A CN116616042 A CN 116616042A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
Description
技术领域technical field
本发明涉及机械领域,尤其涉及到红花采收技术领域,具体是指一种毛刷辊式红花采收机。The invention relates to the field of machinery, in particular to the technical field of safflower harvesting, in particular to a brush-roller type safflower harvester.
背景技术Background technique
红花作为一种名贵的中药材,在国内外得到广泛种植,且当下仍处于供不应求的状态。红花生产过程的采收环节目前还需要大量人工对单一花朵进行采收,需要将花丝一簇簇拔出来,因而增加了生产成本与人工劳作强度。因此,在红花采收过程中,急需设计一种易于使用并且能够明显提高红化采收效率的农业智能装备。Safflower, as a precious Chinese herbal medicine, has been widely planted at home and abroad, and it is still in short supply. The harvesting link of the safflower production process currently still requires a lot of manual labor to harvest a single flower, and it is necessary to pull out the filaments in clusters, thus increasing the production cost and labor intensity. Therefore, in the process of safflower harvesting, it is urgent to design an agricultural intelligent equipment that is easy to use and can significantly improve the efficiency of red flower harvesting.
申请号为202220356015.1的实用新型公开了一种背负式藏红花采收机,该采收机通过采收辊轴转动的方式将待采收的藏红花及叶片卷入带有负压的采收箱中,完成藏红花的采收工作,但该采收机需要人工背负采收,易造成人工疲惫,影响藏红花的采收效率。The utility model with the application number 202220356015.1 discloses a backpack-type saffron harvester, which rolls the saffron and leaves to be harvested into the harvesting box with negative pressure through the rotation of the harvesting roller. The harvesting of saffron is completed, but the harvesting machine needs to be harvested manually, which is easy to cause manual fatigue and affects the harvesting efficiency of saffron.
申请号为202111147750.8的发明专利公开了一种矮式红花仿形采收机及采收方法,该采收机的多花采摘末端执行器单体根据果球分布规律,拟形布置,分区采摘,同时对不同高度的果球进行采摘操作,但采收机机械结构复杂,制造成本高。The invention patent with the application number of 202111147750.8 discloses a short safflower profiling harvester and harvesting method. The multi-flower harvesting end effector of the harvester is arranged in a simulated shape according to the distribution of the fruit balls, and the harvesting is carried out in different areas. , while picking fruit balls of different heights, but the mechanical structure of the harvester is complex and the manufacturing cost is high.
综上所述,急需一种易于操作,并且具备高采收率特点的红花采收机,以解决现有技术中存在的采收效率低和成本高的问题。In summary, there is an urgent need for a safflower harvester that is easy to operate and has the characteristics of high recovery rate, so as to solve the problems of low recovery efficiency and high cost in the prior art.
发明内容Contents of the invention
本发明针对现有技术的不足,提供一种毛刷辊式红花采收机及其使用方法,本发明采用多辊式采收装置,采收过程毛刷可对单簇红花进行多次辊刷,保证较高的采净率和采收率,操作简单,且成本低。Aiming at the deficiencies of the prior art, the present invention provides a brush-roller type safflower harvester and its use method. The present invention adopts a multi-roller type harvesting device, and the brush during the harvesting process can carry out multiple harvesting operations on a single cluster of safflower. Roller brush ensures high recovery rate and recovery rate, simple operation and low cost.
本发明是通过如下技术方案实现的,一种毛刷辊式红花采收机,包括横向移动的主体,以及设置在主体上且纵向排布的多辊式采收装置和推送装置,所述多辊式采收装置包括沿主体移动方向依次排布且竖向延伸若干刷辊,以及驱动若干刷辊自转的第一驱动装置,所述刷辊的圆周面上设有若干与红花接触的刷丝,所述推送装置包括沿纵向滑动在主体上的仿形凹板,以及驱动仿形凹板滑动的第二驱动装置,所述红花位于刷辊和仿形凹板之间。The present invention is achieved through the following technical scheme, a brush roller type safflower harvester, comprising a main body moving laterally, and a multi-roller type harvesting device and a pushing device arranged on the main body and arranged longitudinally, the The multi-roller harvesting device includes a number of brush rolls arranged in sequence along the moving direction of the main body and extending vertically, and a first drive device for driving the rotation of the brush rolls. The circumferential surface of the brush rolls is provided with a number of brush rolls that are in contact with the safflower. Brush filaments, the pushing device includes a profiling concave plate that slides longitudinally on the main body, and a second driving device that drives the profiling concave plate to slide, and the safflower is located between the brush roller and the profiling concave plate.
本发明通过刷辊和仿形凹板的配合,对单簇红花进行多次辊刷的同时使用仿形凹板向刷辊推动红花,从而保证采净率和采收率,同时若干刷辊的设置,可以实现一次红花采收过程中的多次采集,可以有效防止红花漏采问题,同时推动主体移动,就可以实现红花的采收,从而方便操作;相对现有技术中的采收机,本方案制造成本低。Through the cooperation of the brush roller and the profiling concave plate, the invention uses the profiling concave plate to push the safflower to the brush roller while brushing a single cluster of safflower multiple times, so as to ensure the recovery rate and the recovery rate, and several brushes simultaneously The setting of the rollers can realize multiple collections in one safflower harvesting process, which can effectively prevent the problem of missed harvesting of safflowers, and at the same time push the main body to move, so that the harvesting of safflowers can be realized, thereby facilitating operation; compared with the prior art harvester, this scheme has low manufacturing cost.
作为优选,所述主体上还设有沿纵向依次排布的吹风管和收集箱,所述吹风管和所述仿形凹板位于红花的一侧、所述刷辊和所述收集箱位于红花的另一侧,所述仿形凹板和所述刷辊位于吹风管和收集箱之间,所述吹风管上开设有向收集箱吹气的孔洞,所述仿形凹版上还开设有供红花花丝穿过的若干长孔。。As a preference, the main body is also provided with a blowing pipe and a collection box arranged in sequence along the longitudinal direction, the blowing pipe and the profiling concave plate are located on one side of the safflower, the brush roller and the collection box are located on the On the other side of the safflower, the profiling concave plate and the brush roller are located between the blowing pipe and the collection box, the blowing pipe is provided with holes for blowing air to the collection box, and the profiling gravure is also provided with There are several long holes for safflower filaments to pass through. .
本优选方案通过吹风管的设置,吹风管内的风将刷辊刷下的花丝吹动并穿过仿形凹板进入到收集箱中,即将采集的红花花丝吹到收集箱内,从而实现红花花丝的收集。In this preferred solution, through the setting of the blowing pipe, the wind in the blowing pipe blows the filaments brushed by the brush roller and enters the collection box through the profiling concave plate, and the collected safflower filaments are blown into the collection box, thereby realizing red flowering. Collection of flower filaments.
作为优选,所述刷辊通过转轴轴接主体上,所述第一驱动装置包括固接在转轴上的转轮,位于相邻两个转轮之间且轴接在主体上的张紧轮,以及沿横向依次绕过转轮和张紧轮的多楔带Ⅱ,所述主体上还设有带动多楔带Ⅱ传动的调速电机Ⅱ。Preferably, the brush roller is pivotally connected to the main body through a rotating shaft, the first driving device includes a rotating wheel fixed on the rotating shaft, a tensioning wheel located between two adjacent rotating wheels and pivotally connected to the main body, And the V-ribbed belt II that bypasses the running wheel and the tensioning pulley sequentially in the transverse direction, and the main body is also provided with a speed-regulating motor II that drives the transmission of the V-ribbed belt II.
本优选方案通过调速电机Ⅱ、多楔带Ⅱ的设置,实现带动若干刷辊共用一个动力的同时,实现刷辊的同时转动,同时通过张紧轮的设置,实现对多楔带Ⅱ的张紧。In this optimal plan, through the setting of the speed-regulating motor II and the V-belt II, it is realized to drive several brush rollers to share one power, and at the same time realize the simultaneous rotation of the brush rollers, and at the same time, through the setting of the tensioning wheel, the tension of the V-belt II is realized. tight.
作为优选,所述主体上还连接有横向延伸竖向排布的若干防缠绕绳,所述防缠绕绳依次绕过所述刷辊,且防缠绕绳的两端均固接在主体上。Preferably, several anti-tangle ropes extending horizontally and arranged vertically are connected to the main body, and the anti-tangle ropes go around the brush roller in turn, and both ends of the anti-tangle ropes are fixedly connected to the main body.
本优选方案通过防缠绕绳的设置,有效防止辊刷与红花植株紧密缠绕。This preferred solution effectively prevents the roller brush from being tightly entangled with the safflower plant through the setting of the anti-tangle rope.
作为优选,所述主体上固接有若干沿纵向延伸的伸缩套筒,所述仿形凹板上固接有插入且滑动在所述伸缩套筒内的伸缩轴,所述伸缩轴上套设有复位弹簧,所述复位弹簧的两端分别与伸缩轴和伸缩套筒固接,所述第二驱动装置包括设置在主体上的调速电机Ⅰ,键连接在调速电机Ⅰ电机轴上且顶至仿形凹板远离红花一面的凸轮。As a preference, several telescopic sleeves extending longitudinally are affixed to the main body, a telescopic shaft inserted and slid in the telescopic sleeve is affixed to the profiling concave plate, and a telescopic shaft is sleeved on the telescopic shaft. There is a return spring, the two ends of the return spring are fixedly connected to the telescopic shaft and the telescopic sleeve respectively, the second driving device includes a speed-regulating motor I arranged on the main body, the key is connected to the motor shaft of the speed-regulating motor I and Top to the cam on one side of the profiling concave plate away from the safflower.
本优选方案在使用时,调速电机Ⅰ带动凸轮转动,凸轮顶至仿形凹板上,通过伸缩轴滑接在伸缩套内的设置,仿形凹板在凸轮的带动下实现纵向移动,又因为复位弹簧的设置,复位弹簧通过带动伸缩轴带动仿形凹板复位,从而实现仿形凹板在纵向上滑动。When this preferred solution is in use, the speed-regulating motor I drives the cam to rotate, and the cam pushes to the profiling concave plate, and the telescopic shaft is slidingly connected to the setting in the telescopic sleeve, and the profiling concave plate realizes longitudinal movement under the drive of the cam, and then Because of the setting of the return spring, the return spring drives the telescopic shaft to drive the profiling concave plate to reset, thereby realizing the longitudinal sliding of the profiling concave plate.
作为优选,所述主体上还轴接有与仿形凹板同侧的喂入辊刷Ⅰ,所述调速电机Ⅰ通过多楔带Ⅰ带动喂入辊刷Ⅰ转动,所述主体上还轴接有与喂入辊刷Ⅰ配合且与刷辊同侧的喂入辊刷Ⅱ,所述调速电机Ⅱ通过多楔带Ⅱ带动喂入辊刷Ⅱ转动。As a preference, the main body is also axially connected with the feeding roller brush I on the same side as the profiling concave plate, and the speed-regulating motor I drives the feeding roller brush I to rotate through the V-ribbed belt I. The feeding roller brush II is connected with the feeding roller brush I and on the same side as the brush roller, and the speed regulating motor II drives the feeding roller brush II to rotate through the V-belt II.
本优选方案通过喂入辊刷Ⅱ和喂入辊刷Ⅰ的设置,给予红花导向作用。This preferred scheme gives the safflower a guiding effect through the setting of the feeding roller brush II and the feeding roller brush I.
作为优选,所述仿形凹板包括与刷辊适配的弧段,以及连接相邻两个弧段且与相邻两个刷辊之间间隙适配的直段,若干长孔沿竖向排布且均向上倾斜,所述长孔横跨弧段和直段。Preferably, the profiling concave plate includes an arc section adapted to the brush roller, and a straight section connecting two adjacent arc sections and adapting to the gap between two adjacent brush rollers, and several long holes are vertically Arranged and inclined upwards, the long holes span the arc segment and the straight segment.
本优选方案通过长孔的设置,与刷辊上的刷毛配合,便于红花的采集,同时也便于吹风管上的空气从长孔中穿过,保证红花的收集。This preferred solution cooperates with the bristles on the brush roller through the setting of the long holes to facilitate the collection of safflower, and also facilitates the air on the blowing pipe to pass through the long holes to ensure the collection of safflower.
作为优选,所述吹风管包括横向延伸且竖向排布的若干出风管,以及连接所述出风管的风主管,若干所述孔洞开设在所述出风管上,且若干孔洞沿横向排布,所述风主管上还开设有两个进风口。Preferably, the blowing pipe includes several outlet pipes extending horizontally and arranged vertically, and an air main pipe connecting the outlet pipes, several holes are opened on the outlet pipe, and several holes Arranged, two air inlets are also opened on the air main pipe.
本优选方案通过风主管和两个进风口的设置,保证充足的空气输送至出风管内,并从孔洞中喷出。In this preferred solution, through the arrangement of the air main pipe and two air inlets, sufficient air is ensured to be transported into the air outlet pipe and sprayed out from the holes.
作为优选,所述主体包括机架、安装在机架上且成矩形排布的四个万向轮脚轮,以及安装在机架上且沿纵向排布的扶禾板Ⅰ和扶禾板Ⅱ,所述机架的后方还设有推手柄。Preferably, the main body includes a frame, four universal casters mounted on the frame and arranged in a rectangular shape, and the grain raising board I and the grain raising board II installed on the frame and arranged longitudinally, The rear of the frame is also provided with a push handle.
本优选方案通过机架和万向轮脚轮的设置,便于主体的移动,从而便于操作。This preferred solution facilitates the movement of the main body through the arrangement of the frame and the universal casters, thereby facilitating the operation.
一种毛刷辊式红花采收机的使用方法,包括以下步骤:A method for using a brush roller type safflower harvester, comprising the following steps:
在进行红花花丝采收工作时,驱动.调速电机Ⅱ带动若干刷辊和喂入辊刷Ⅱ转动,然后驱动调速电机Ⅰ,带动凸轮和喂入辊刷Ⅰ转动,凸轮在转动时,推动仿形凹板向刷辊移动,然后推动推手柄带动机架向红花移动,使红花从喂入辊刷Ⅱ和喂入辊刷Ⅰ之间进入仿形凹板和若干刷辊之间,此时将空气输送至吹风管中,空气顺着孔洞向仿形凹板流动,此时刷辊和仿形凹板对红花花丝进行收集,并通过从孔洞中喷出空气将红花花丝吹送至收集箱内,从而完成红花花丝的采收。When harvesting safflower filaments, drive the speed-regulating motor II to drive a number of brush rollers and feeding roller brush II to rotate, and then drive the speed-regulating motor I to drive the cam and feeding roller brush I to rotate. When the cam rotates, Push the profiling concave plate to move to the brush roller, and then push the push handle to drive the frame to move to the safflower, so that the safflower enters between the profiling concave plate and several brush rollers from between the feeding roller brush II and the feeding roller brush I , at this time, the air is sent to the blowing pipe, and the air flows along the hole to the profiling concave plate. At this time, the brush roller and the profiling concave plate collect the safflower filaments, and the safflower filaments are blown out by spraying air from the holes. Blow into the collection box to complete the harvesting of safflower filaments.
本发明的有益效果为:通过刷辊和仿形凹板的配合,对单簇红花进行多次辊刷的同时使用仿形凹板向刷辊推动红花,从而保证采净率和采收率,同时若干刷辊的设置,可以实现一次红花采收过程中的多次采集,可以有效防止红花漏采问题,同时推动主体移动,就可以实现红花的采收,从而方便操作;相对现有技术中的采收机,本方案制造成本低;The beneficial effects of the present invention are: through the cooperation of the brush roller and the profiling concave plate, the single cluster of safflower is brushed multiple times, and at the same time, the profiling concave plate is used to push the safflower to the brush roller, thereby ensuring the recovery rate and harvesting efficiency. At the same time, the setting of several brush rollers can realize multiple collections in one safflower harvesting process, which can effectively prevent the problem of missing safflowers, and at the same time push the main body to move, so that the safflowers can be harvested, which is convenient for operation; Compared with the harvester in the prior art, the manufacturing cost of this scheme is low;
本发明中,刷辊沿竖向延伸,即刷辊沿高度方向延伸,从而实现不同高度红花花丝的高效快捷采收;通过防缠绕绳的设置,有效降低红花植株与采收辊刷之间的紧密缠绕问题,提升花丝的采收率,降低了采收成本。In the present invention, the brush roller extends vertically, that is, the brush roller extends along the height direction, thereby realizing efficient and fast harvesting of safflower filaments of different heights; through the setting of the anti-winding rope, the distance between the safflower plant and the harvesting roller brush is effectively reduced. The problem of tight winding between them improves the recovery rate of filaments and reduces the cost of harvesting.
本发明通过仿形凹板的设置,由凸轮旋转驱动仿形凹板的移动并与采收装置之间进行相互干涉,有效提升采收机采净率。In the present invention, through the setting of the profiling concave plate, the movement of the profiling concave plate is driven by the rotation of the cam and interferes with the harvesting device, thereby effectively improving the harvesting rate of the harvester.
本发明通过机架和万向轮脚轮的设置,可以有效避免人工频繁弯腰带来的高强度劳作问题,保证高效的红花采收作业。The present invention can effectively avoid the high-intensity labor problem caused by manual frequent bending through the arrangement of the frame and the caster wheels, and ensure efficient safflower harvesting operations.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明结构主体左视图;Fig. 2 is the left view of the structure main body of the present invention;
图3为本发明结构右半部分主视图;Fig. 3 is the front view of the right half of the structure of the present invention;
图4为本发明结构右半部分俯视图;Fig. 4 is the top view of the right half of the structure of the present invention;
图5为本发明结构左半部分主视图;Fig. 5 is the front view of the left half of the structure of the present invention;
图6为本发明结构左半部分轴测图;Fig. 6 is an axonometric view of the left half of the structure of the present invention;
图7为调速电机Ⅰ处的俯视图;Fig. 7 is the top view of speed regulating motor I;
图8为伸缩轴处俯视示意图;Fig. 8 is a top view diagram at the telescopic axis;
图9为凸轮推送装置的轴测图;Fig. 9 is an axonometric view of the cam pushing device;
图10为收集箱轴测图。Figure 10 is an isometric view of the collection box.
图中:1.主体;2.多辊式采收装置;3.传动装置;4.推送装置;5.收集装置;1001.扶禾板Ⅰ;1002.扶禾板Ⅱ;1003.万向轮脚轮;1004.推手柄;1005.机架;2001.防缠绕绳;2002.采收辊刷Ⅵ;2003.采收辊刷Ⅲ;2004.采收辊刷Ⅱ;2005.采收辊刷Ⅰ;2006.喂入辊刷Ⅱ;2007.喂入辊刷Ⅰ;3001.大多楔带轮Ⅱ;3002.多楔带Ⅱ;3003.小多楔带轮Ⅰ;3004.张紧轮Ⅲ;3005.小多楔带轮Ⅱ;3006.张紧轮Ⅱ;3007.小多楔带轮Ⅲ;3008.张紧轮Ⅳ;3009.小多楔带轮Ⅳ;3010.带轮轴Ⅱ;3011.带轮轴Ⅲ;3012.张紧轮轴Ⅲ;3013.带轮轴Ⅳ;3014.张紧弹簧Ⅱ;3015.张紧轮支架Ⅱ;3016.张紧轮轴Ⅱ;3017.带轮轴Ⅴ;3018.张紧轮轴Ⅳ;3019.带轮轴Ⅵ;3020.调速电机Ⅱ;3021.电机安装座板Ⅱ;3022.调速电机Ⅰ;3023.电机安装座板Ⅰ;3024.多楔带Ⅰ;3025.带轮轴Ⅰ;3026.大多楔带轮Ⅰ;3027.电机轴;3028.张紧轮Ⅰ;3029.张紧轮支架Ⅰ;3030.张紧弹簧Ⅰ;4001.凸轮;4002.仿形凹板;4003.复位弹簧;4004.伸缩轴;4005.伸缩套筒;5001.进风口Ⅰ;5002.进风口Ⅱ;5003.出风管;5004.吹风管;5005.收集箱。In the figure: 1. Main body; 2. Multi-roller harvesting device; 3. Transmission device; 4. Pushing device; 5. Collecting device; Casters; 1004. Push handle; 1005. Rack; 2001. Anti-winding rope; 2002. Harvesting roller brush Ⅵ; 2003. Harvesting roller brush Ⅲ; 2004. Harvesting roller brush Ⅱ; 2005. Harvesting roller brush Ⅰ; 2006. Feeding roller brush Ⅱ; 2007. Feeding roller brush Ⅰ; 3001. Large V-belt pulley Ⅱ; 3002. Ribbed belt Ⅱ; 3003. Small ribbed pulley Ⅰ; Multi-ribbed pulley II; 3006. Tensioner II; 3007. Small multi-ribbed pulley III; 3008. Tensioner IV; 3009. Small multi-ribbed pulley IV; 3010. Pulley shaft II; 3012. Tensioning wheel shaft III; 3013. Pulley shaft IV; 3014. Tensioning spring II; 3015. Tensioning wheel bracket II; 3016. Tensioning wheel shaft II; 3017. Pulley shaft V; 3018. Tensioning wheel shaft IV; 3019. Pulley shaft Ⅵ; 3020. Speed regulating motor Ⅱ; 3021. Motor mounting seat plate Ⅱ; 3022. Speed regulating motor Ⅰ; 3023. Motor mounting seat plate Ⅰ; 3024. Ribbed belt Ⅰ; Wedge pulley Ⅰ; 3027. Motor shaft; 3028. Tensioning wheel Ⅰ; 3029. Tensioning wheel bracket Ⅰ; 3030. Tensioning spring Ⅰ; 4001. Cam; 4002. Profiled concave plate; 4003. Return spring; 4004. Telescopic shaft; 4005. Telescopic sleeve; 5001. Air inlet I; 5002. Air inlet II; 5003. Air outlet pipe; 5004. Hair pipe; 5005. Collection box.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through specific implementation modes.
参照附图1-3,本发明一种新型毛刷辊式红花采收机及其使用方法,其中毛刷辊式红花采收机,包括主体1,多辊式采收装置2,传动装置3,推送装置4,收集装置5。With reference to accompanying drawing 1-3, a kind of novel hairbrush roller type safflower harvester of the present invention and using method thereof, wherein the hairbrush roller type safflower harvester comprises main body 1, multi-roller type harvester 2, transmission Device 3, pushing device 4, collecting device 5.
主体1包括机架1005、扶禾板Ⅰ1001、扶禾板Ⅱ1002、万向轮脚轮1003、推手柄1004;所述机架1005由厚度为3毫米的铁质方管搭建而成,机架的底端连接有四个成矩形排布的万向轮脚轮1003,机架后端固接有推手柄1004;所述扶禾板Ⅰ1001与扶禾板Ⅱ1002均由厚度为2毫米的铁板构成,扶禾板Ⅰ1001与扶禾板Ⅱ向外倾斜延伸,从而在采收红花时,方便红花的喂入;所述万向轮脚轮1003为带侧轮刹型脚轮,轮胎采用橡胶材料,用螺栓固定在机架1005底部,用于采收机的牵引与制动;所述推手柄1004为厚2毫米的金属弯管,通过焊接的方式连接在机架1005的后端,用于推动采收机前进。The main body 1 includes a frame 1005, a grain-supporting board I 1001, a grain-supporting board II 1002, a caster wheel 1003, and a push handle 1004; There are four swivel casters 1003 arranged in a rectangular shape connected to one end of the frame, and a push handle 1004 is fixedly connected to the rear end of the frame; Grain board Ⅰ 1001 and grain-supporting board Ⅱ extend obliquely outwards, so as to facilitate the feeding of safflower when harvesting safflower; the universal wheel caster 1003 is a caster with side wheel brake, and the tire is made of rubber material. Fixed on the bottom of the frame 1005, used for traction and braking of the harvester; the push handle 1004 is a metal elbow with a thickness of 2 mm, connected to the rear end of the frame 1005 by welding, and used to push the harvester The machine moves forward.
所述多辊式采收装置2包括沿机架移动方向依次排布且沿竖向延伸的四个刷辊,四个刷辊依次为采收辊刷Ⅰ2005、采收辊刷Ⅱ2004、采收辊刷Ⅲ2003、采收辊刷Ⅳ2002,四个刷辊与扶禾板Ⅱ位于红花的同侧,机架上还设有与四个刷辊同侧的喂入辊刷Ⅱ2006,喂入辊刷Ⅱ2006、采收辊刷Ⅰ2005、采收辊刷Ⅱ2004、采收辊刷Ⅲ2003、采收辊刷Ⅳ2002的圆周面上均设有尼龙刷丝,The multi-roller harvesting device 2 includes four brush rollers arranged in sequence along the moving direction of the frame and extending vertically. The four brush rollers are successively harvesting roller brush I 2005, harvesting roller brush II 2004, harvesting roller brush Brush Ⅲ 2003, harvesting roller brush Ⅳ 2002, four brush rollers and Fuhe board II are located on the same side of the safflower, and the rack is also equipped with feeding roller brush Ⅱ 2006 on the same side as the four brush rollers, and feeding roller brush Ⅱ 2006 , Harvesting roller brush Ⅰ2005, harvesting roller brush Ⅱ2004, harvesting roller brush Ⅲ2003, harvesting roller brush Ⅳ2002 are equipped with nylon brush filaments on the circumferential surface,
喂入辊刷Ⅱ2006、采收辊刷Ⅰ2005、采收辊刷Ⅱ2004、采收辊刷Ⅲ2003、采收辊刷Ⅳ2002分别通过带轮轴Ⅱ3010、带轮轴Ⅲ3011、带轮轴Ⅳ3013、带轮轴Ⅴ3017以及带轮轴Ⅵ3019轴接在机架的右侧。Feeding roller brush Ⅱ2006, harvesting roller brush Ⅰ2005, harvesting roller brush Ⅱ2004, harvesting roller brush Ⅲ2003, harvesting roller brush Ⅳ2002 pass through pulley shaft Ⅱ3010, pulley shaft Ⅲ3011, pulley shaft Ⅳ3013, pulley shaft Ⅴ3017 and pulley shaft Ⅵ3019 The shaft is connected to the right side of the frame.
机架上还设有两端固接在机架上且依次绕过四个刷辊的防缠绕绳,防缠绕绳2001采用钢丝绳材质,在所述采收的辊刷采收红花过程中起到防止红花植株与毛刷辊缠绕紧密的作用。The frame is also provided with an anti-winding rope whose two ends are fixedly connected to the frame and passes around four brush rollers in turn. To prevent the safflower plant from being tightly entangled with the brush roller.
多辊式采收装置2还包括位于红花另一侧的喂入辊刷Ⅰ2007,即喂入辊刷Ⅰ2007位于机架的左侧,喂入辊刷Ⅰ2007的外圆周面上也设有尼龙刷丝,喂入辊刷Ⅰ轴接在机架上,机架上方还设有与喂入辊刷Ⅰ同轴设置的带轮轴Ⅰ3025。The multi-roller harvesting device 2 also includes the feeding roller brush I 2007 on the other side of the safflower, that is, the feeding roller brush I 2007 is located on the left side of the frame, and the outer circumference of the feeding roller brush I 2007 is also provided with a nylon brush Silk, the shaft of the feeding roller brush I is connected to the frame, and the pulley shaft I 3025 coaxially arranged with the feeding roller brush I is also arranged above the frame.
所述推送装置4包括凸轮4001、仿形凹板4002、伸缩轴4004、复位弹簧4003、伸缩套筒4005;The pushing device 4 includes a cam 4001, a profiling concave plate 4002, a telescopic shaft 4004, a return spring 4003, and a telescopic sleeve 4005;
仿形凹板4002位于机架的左侧,且由铁质材料构成,仿形凹板靠近四个刷辊的第一侧面与四个刷辊所形成的侧面适配,即仿形凹板包括与刷辊对应的弧段以及连接相邻两个弧段的直段,所述直段相邻两个刷辊之间间隙适配,仿形凹板上还开设有若干沿竖向排布且均向上倾斜的长孔,长孔贯穿仿形凹板,长孔横跨弧段和直段。The profiling concave plate 4002 is located on the left side of the frame and is made of iron material. The first side of the profiling concave plate close to the four brush rollers is adapted to the side formed by the four brush rollers, that is, the profiling concave plate includes The arc section corresponding to the brush roller and the straight section connecting two adjacent arc sections, the gap between the two adjacent brush rollers of the straight section is suitable, and there are also several vertically arranged and upward Inclined long holes, the long holes run through the profiled concave plate, and the long holes span the arc segment and the straight segment.
机架上还设有位于仿形凹板四个拐角处的四个伸缩套筒,四个伸缩套均沿纵向延伸,第一侧面位于伸缩套和红花之间,仿形凹板上固接有插入且滑动在所述伸缩套筒内的伸缩轴,所述伸缩轴上套设有复位弹簧,所述复位弹簧的两端分别与伸缩轴和伸缩套筒固接。The frame is also provided with four telescopic sleeves located at the four corners of the profiling concave plate, the four telescopic sleeves all extend longitudinally, the first side is located between the telescopic sleeve and the red flower, and the profiling concave plate is fixed There is a telescopic shaft inserted and slid in the telescopic sleeve, a return spring is sheathed on the telescopic shaft, and two ends of the return spring are fixedly connected to the telescopic shaft and the telescopic sleeve respectively.
所述传动装置3包括调速电机Ⅰ3022、电机安装座板Ⅰ3023、调速电机Ⅱ3020、电机安装座板Ⅱ3021、多楔带Ⅰ3024、大多楔带轮Ⅰ3026、张紧轮Ⅰ3028、张紧轮支架Ⅰ3029、张紧弹簧Ⅰ3030、多楔带Ⅱ3002、大多楔带轮Ⅱ3001、小多楔带轮Ⅰ3003、小多楔带轮Ⅱ3005、小多楔带轮Ⅲ3007、小多楔带轮Ⅳ3009、张紧轮Ⅱ3006、张紧轮支架Ⅱ3015、张紧弹簧Ⅱ3014、张紧轮Ⅲ3012、张紧轮Ⅳ3008、带轮轴Ⅰ3025、带轮轴Ⅱ3010、带轮轴Ⅲ3011、带轮轴Ⅳ3013、带轮轴Ⅴ3017、带轮轴Ⅵ3019、电机轴3027;The transmission device 3 includes a speed regulating motor I3022, a motor mounting seat plate I3023, a speed regulating motor II3020, a motor mounting seat plate II3021, a V-ribbed belt I3024, a V-ribbed pulley I3026, a tensioning wheel I3028, a tensioning wheel bracket I3029, Tensioning spring Ⅰ3030, V-ribbed belt Ⅱ3002, mostly V-ribbed pulley Ⅱ3001, small V-ribbed pulley Ⅰ3003, small V-ribbed pulley Ⅱ3005, small V-ribbed pulley Ⅲ3007, small V-ribbed pulley Ⅳ3009, tensioner Ⅱ3006, tensioner Tightening wheel bracket Ⅱ3015, tensioning spring Ⅱ3014, tensioning wheel Ⅲ3012, tensioning wheel Ⅳ3008, pulley shaft Ⅰ3025, pulley shaft Ⅱ3010, pulley shaft Ⅲ3011, pulley shaft Ⅳ3013, pulley shaft Ⅴ3017, pulley shaft Ⅵ3019, motor shaft 3027;
调速电机Ⅰ3022的功率为400W,由电机安装座板Ⅰ3023将调速电机Ⅰ3022固定在机架1005左上方,调速电机Ⅰ与多楔带Ⅰ3024、大多楔带轮Ⅰ3026、张紧轮Ⅰ3028、张紧轮支架Ⅰ3029以及张紧弹簧Ⅰ3030构成带传动结构,带轮轴3025上键连接有大多楔带轮Ⅰ3026,调速电机Ⅰ3022的电机轴3027上固接有第一电机轮,多楔带Ⅰ3024绕过第一电机轮和大多楔带轮Ⅰ3026,第一电机轮通过多楔带Ⅰ3024带动大多楔带轮Ⅰ3026转动。The power of the speed-regulating motor I3022 is 400W, and the speed-regulating motor I3022 is fixed on the upper left side of the frame 1005 by the motor installation seat plate I3023. Tensioner bracket I3029 and tension spring I3030 constitute a belt transmission structure, the pulley shaft 3025 is keyed to a multi-ribbed pulley I3026, the motor shaft 3027 of the speed-regulating motor I3022 is fixedly connected to the first motor wheel, and the multi-ribbed belt I3024 bypasses First motor wheel and mostly V-ribbed pulley I 3026, the first motor wheel drives mostly V-ribbed pulley I 3026 to rotate through the V-ribbed belt I 3024.
机架通过第一轴轴接有张紧轮支架Ⅰ3029,张紧轮支架Ⅰ3029的一端轴接有张紧轮Ⅰ3028,另一端与张紧弹簧Ⅰ3030连接,张紧弹簧Ⅰ3030的另一端连接在机架上,张紧轮Ⅰ3028和张紧弹簧Ⅰ3030位于第一轴的两侧,多楔带Ⅰ3024绕过张紧轮Ⅰ3028。The frame is connected with the tensioning wheel bracket I3029 through the first axis, one end of the tensioning wheel bracket I3029 is connected with the tensioning wheel I3028, and the other end is connected with the tension spring I3030, and the other end of the tension spring I3030 is connected to the frame On the top, the tensioning wheel I3028 and the tensioning spring I3030 are located on both sides of the first shaft, and the V-ribbed belt I3024 bypasses the tensioning wheel I3028.
电机轴3027沿竖向向下延伸,且电机轴上还通过平键和轴用弹性挡圈键连接有凸轮4001,凸轮4001顶至仿形凹板上,即借助带轮轴Ⅰ3025与电机轴3027为凸轮4001和喂入辊刷Ⅰ2007提供旋转动力;The motor shaft 3027 extends vertically downward, and the cam 4001 is connected to the motor shaft through a flat key and a circlip key for the shaft. Cam 4001 and feeding roller brush I 2007 provide rotational power;
所述调速电机Ⅱ3020的功率为400W,由所述电机安装座板Ⅱ3021将所述调速电机Ⅱ3020固定在支架1005右上方,与多楔带Ⅱ3002、大多楔带轮Ⅱ3001、小多楔带轮Ⅰ3003、小多楔带轮Ⅱ3005、小多楔带轮Ⅲ3007、小多楔带轮Ⅳ3009、张紧轮Ⅱ3006、张紧轮支架Ⅱ3015、张紧弹簧Ⅱ3014、张紧轮Ⅲ3012以及张紧轮Ⅳ3008构成带传动方式。The power of the speed-regulating motor II 3020 is 400W, and the speed-regulating motor II 3020 is fixed on the upper right side of the bracket 1005 by the motor mounting seat plate II 3021. Ⅰ3003, small ribbed pulley Ⅱ3005, small ribbed pulley Ⅲ3007, small ribbed pulley Ⅳ3009, tensioning wheel Ⅱ3006, tensioning wheel bracket Ⅱ3015, tensioning spring Ⅱ3014, tensioning wheel Ⅲ3012 and tensioning wheel Ⅳ3008 constitute the belt transfer method.
带轮轴Ⅱ3010、带轮轴Ⅲ3011、带轮轴Ⅳ3013、带轮轴Ⅴ3017以及带轮轴Ⅵ3019上分别固接有大多楔带轮Ⅱ3001、小多楔带轮Ⅰ3003、小多楔带轮Ⅱ3005、小多楔带轮Ⅲ3007、小多楔带轮Ⅳ3009,带轮轴Ⅲ3011、带轮轴Ⅳ3013、带轮轴Ⅴ3017以及带轮轴Ⅵ3019组成转轴,小多楔带轮Ⅰ3003、小多楔带轮Ⅱ3005、小多楔带轮Ⅲ3007、小多楔带轮Ⅳ3009组成转轮。Pulley shaft Ⅱ3010, pulley shaft Ⅲ3011, pulley shaft Ⅳ3013, pulley shaft Ⅴ3017 and pulley shaft Ⅵ3019 are respectively fixed with large ribbed pulley Ⅱ3001, small ribbed pulley Ⅰ3003, small ribbed pulley Ⅱ3005, and small ribbed pulley Ⅲ3007 , Small ribbed pulley Ⅳ 3009, pulley shaft Ⅲ 3011, pulley shaft Ⅳ 3013, pulley shaft Ⅴ 3017 and pulley shaft Ⅵ 3019 constitute the rotating shaft, small ribbed pulley Ⅰ 3003, small ribbed pulley Ⅱ 3005, small ribbed pulley Ⅲ 3007, small ribbed Belt wheel Ⅳ 3009 forms runner.
小多楔带轮Ⅰ3003和小多楔带轮Ⅱ3005之间设有张紧轮Ⅲ3004,小多楔带轮Ⅱ3005和小多楔带轮Ⅲ3007之间设有张紧轮Ⅱ3006,小多楔带轮Ⅲ3007和小多楔带轮Ⅳ3009之间设有张紧轮Ⅳ3008,张紧轮Ⅱ3006、张紧轮Ⅲ3004、张紧轮Ⅳ3008分别通过张紧轮轴Ⅱ3016、张紧轮轴Ⅲ3012、张紧轮轴Ⅳ3018轴接在机架上。Tensioner Ⅲ3004 is set between small multi-ribbed pulley Ⅰ3003 and small multi-ribbed pulley Ⅱ3005, tensioner Ⅱ3006 is set between small multi-ribbed pulley Ⅱ3005 and small multi-ribbed pulley Ⅲ3007, and small multi-ribbed pulley Ⅲ3007 Tensioning pulley IV3008 is arranged between the small V-ribbed pulley IV3009, and tensioning pulley II3006, tensioning pulley III3004, and tensioning pulley IV3008 are respectively connected to the machine through tensioning pulley shaft II3016, tensioning pulley shaft III3012, and tensioning pulley shaft IV3018. on the shelf.
机架通过第二轴轴接有张紧轮支架Ⅱ3015,张紧轮支架Ⅱ3015的一端轴接有张紧轮Ⅱ3006,另一端与张紧弹簧Ⅱ3014连接,张紧弹簧Ⅱ3014的另一端连接在机架上,张紧轮Ⅱ3006和张紧弹簧Ⅱ3014位于第一轴的两侧。The frame is connected to the tensioning wheel bracket II3015 through the second shaft, one end of the tensioning wheel bracket II3015 is axially connected to the tensioning wheel II3006, the other end is connected to the tensioning spring II3014, and the other end of the tensioning spring II3014 is connected to the frame On the top, tensioning wheel II 3006 and tensioning spring II 3014 are located on both sides of the first shaft.
调速电机Ⅱ3020的输出轴上固接有电机轮,电机轮上绕设有多楔带Ⅱ3002,多楔带Ⅱ3002绕过电机轴后依次绕过小多楔带轮Ⅳ3009、张紧轮Ⅳ3008、小多楔带轮Ⅲ3007、张紧轮Ⅱ3006、小多楔带轮Ⅱ3005、张紧轮Ⅲ3004、小多楔带轮Ⅰ3003、大多楔带轮Ⅱ3001。The motor wheel is fixedly connected to the output shaft of the speed-regulating motor Ⅱ3020, and the V-ribbed belt Ⅱ3002 is wound around the motor wheel. Ribbed pulley Ⅲ3007, tensioning pulley Ⅱ3006, small ribbed pulley Ⅱ3005, tensioning pulley Ⅲ3004, small ribbed pulley Ⅰ3003, large ribbed pulley Ⅱ3001.
借助带轮轴Ⅱ3010、带轮轴Ⅲ3011、带轮轴Ⅳ3013、带轮轴Ⅴ3017以及带轮轴Ⅵ3019为喂入辊刷Ⅱ2006与采收的刷辊提供旋转动力,完成采收机的红花花丝采收作业。With the help of pulley shaft II3010, pulley shaft III3011, pulley shaft IV3013, pulley shaft V3017 and pulley shaft VI3019, the feeding roller brush II2006 and the harvested brush roller provide rotational power to complete the safflower filament harvesting operation of the harvester.
收集装置5包括吹风管5004和收集箱5005;吹风管、所述仿形凹板、所述刷辊,以及收集箱沿纵向依次排布,所述吹风管采用塑料材质,吹风管包括横向延伸且竖向排布的四根出风管5003,以及连接所述出风管的风主管,若干所述孔洞开设在所述出风管上,且若干孔洞沿横向排布,所述风主管上还开设有进风口Ⅰ5001和进风口Ⅱ5002,收集箱内还是设有向一侧倾斜的斜板,所述斜板上开设有若干贯穿斜板开孔,所述斜板高度低的一端连接固定板,所述固定板与收集箱的底面固接,所述固定板上还开设有收集孔,红花花丝由吹风管5004吹入所述收集箱5005内;所述收集箱5005由铁质材料构成,用于收纳所述吹风管5004吹落的红花花丝。The collection device 5 comprises a blowing pipe 5004 and a collection box 5005; the blowing pipe, the profiled concave plate, the brush roll, and the collection box are arranged in sequence along the longitudinal direction, the blowing pipe is made of plastic material, and the blowing pipe includes a horizontally extending and Four air outlet pipes 5003 arranged vertically, and the air main pipes connected to the air outlet pipes, some of the holes are opened on the air outlet pipes, and some holes are arranged horizontally, and the air main pipes are also There are air inlet I5001 and air inlet II5002. There is still a slant plate inclined to one side inside the collection box. There are a number of openings through the slant plate on the slant plate. The lower end of the slant plate is connected to the fixed plate. The fixed plate is affixed to the bottom surface of the collection box, and the fixed plate is also provided with a collection hole, and the safflower filament is blown into the collection box 5005 by the blower 5004; the collection box 5005 is made of iron material, It is used to accommodate the safflower filaments blown off by the air blowing pipe 5004.
特别的,参照附图1,其中x方向为横向,y方向为纵向,z方向为竖向,文中左右是指的纵向,前后是指的横向,且左右方向是以图2为参考。In particular, referring to accompanying drawing 1, wherein the x direction is the horizontal direction, the y direction is the vertical direction, and the z direction is the vertical direction. In the text, left and right refer to the vertical direction, and front and rear refer to the horizontal direction, and the left and right directions refer to FIG. 2 .
本发明在使用时,在进行红花花丝采收工作时,驱动调速电机Ⅱ带动若干刷辊和喂入辊刷Ⅱ转动,然后驱动调速电机Ⅰ,带动凸轮和喂入辊刷Ⅰ转动,凸轮在转动时,推动仿形凹板向刷辊移动,然后推动推手柄带动机架向红花移动,使红花从喂入辊刷Ⅱ和喂入辊刷Ⅰ之间进入仿形凹板和若干刷辊之间,此时将空气输送至吹风管中,空气顺着孔洞向仿形凹板流动,此时刷辊和仿形凹板对红花花丝进行收集,并通过从孔洞中喷出空气将红花花丝吹送至收集箱内,从而完成红花花丝的采收。When the present invention is in use, when harvesting safflower filaments, the speed-regulating motor II is driven to drive several brush rollers and feeding roller brushes II to rotate, and then the speed-regulating motor I is driven to drive the cam and feeding roller brushes I to rotate, When the cam is rotating, it pushes the profiling concave plate to move towards the brush roller, and then pushes the push handle to drive the frame to move towards the safflower, so that the safflower enters between the feeding roller brush II and the feeding roller brush I and between the profiling concave plate and the brush roller. Between several brush rollers, the air is delivered to the blowing pipe at this time, and the air flows along the hole to the concave plate. At this time, the brush roller and the concave plate collect the safflower filaments and spray them out The air blows the safflower filaments into the collection box, thereby completing the harvesting of the safflower filaments.
当然,上述说明也并不仅限于上述举例,本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本发明的技术方案并非是对本发明的限制,参照优选的实施方式对本发明进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换都不脱离本发明的宗旨,也应属于本发明的权利要求保护范围。Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be realized by or using existing technologies, and will not be repeated here; the above embodiments and drawings are only used to illustrate that the technical solutions of the present invention are not is a limitation of the present invention, and the present invention has been described in detail with reference to preferred embodiments, and those of ordinary skill in the art should understand that changes, modifications, Neither addition nor replacement deviates from the gist of the present invention, and should also belong to the protection scope of the claims of the present invention.
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