CN116603426A - Environment-friendly asphalt mixture linkage mixing device and mixing method - Google Patents
Environment-friendly asphalt mixture linkage mixing device and mixing method Download PDFInfo
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- CN116603426A CN116603426A CN202310888000.9A CN202310888000A CN116603426A CN 116603426 A CN116603426 A CN 116603426A CN 202310888000 A CN202310888000 A CN 202310888000A CN 116603426 A CN116603426 A CN 116603426A
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- 239000010426 asphalt Substances 0.000 title claims abstract description 89
- 239000000203 mixture Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000003756 stirring Methods 0.000 claims abstract description 62
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims description 35
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000005192 partition Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 8
- 238000010030 laminating Methods 0.000 claims 2
- 238000000151 deposition Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- QGJOPFRUJISHPQ-UHFFFAOYSA-N Carbon disulfide Chemical compound S=C=S QGJOPFRUJISHPQ-UHFFFAOYSA-N 0.000 description 3
- 238000005204 segregation Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/45—Closures or doors specially adapted for mixing receptacles; Operating mechanisms therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/38—Mixing of asphalt, bitumen, tar or pitch or their ingredients
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/30—Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Road Paving Machines (AREA)
Abstract
Description
技术领域technical field
本发明涉及混合装置技术领域,特别涉及一种环保型沥青混合料联动混合装置及混合方法。The invention relates to the technical field of mixing devices, in particular to an environment-friendly asphalt mixture linkage mixing device and a mixing method.
背景技术Background technique
沥青是由不同分子量的碳氢化合物及其非金属衍生物组成的黑褐色复杂混合物,常温下为固态或半固态,表面呈黑色或暗褐色,可溶于二硫化碳;沥青是一种防水防潮和防腐的有机胶凝材料;沥青主要可以分为焦油沥青、石油沥青和天然沥青三种、沥青混合料是用不同粒径的矿料与沥青拌和而成的混合料。Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. It is solid or semi-solid at room temperature, and its surface is black or dark brown. It is soluble in carbon disulfide; asphalt is a waterproof, moisture-proof and anti-corrosion Organic gelling materials; asphalt can be mainly divided into three types: tar asphalt, petroleum asphalt and natural asphalt. Asphalt mixture is a mixture made of mineral materials with different particle sizes and asphalt.
在沥青混合料生产的过程中经常会使用到搅拌机,而立式搅拌机是最常见的一种,立式搅拌机有多种形式,常用的立式搅拌机主要由:电机轮、电机、桶体、螺杆、出料口、清料口、皮带轮、视窗、人梯、入口、电器箱、循环落料口、投料口等构成,传动连接部分采用摆线针轮减速机带动主轴旋转工作,其主机工作部分均采用尼龙柱销是传动连接器相齿和传递驱动,方便组装与维修,搅拌工作部分由传动轮通过柱销联轴器传至主轴,将物料在搅拌室内均匀的翻转,但是在对沥青混合料进行搅拌的时候沥青混合料都沉淀在搅拌桶的底部,短时间内难以对沥青混合料进行搅拌均匀,从而容易影响工程质量,因此,本申请提供了一种环保型沥青混合料联动混合装置及混合方法来满足需求。Mixers are often used in the production of asphalt mixtures, and vertical mixers are the most common one. There are many types of vertical mixers. The commonly used vertical mixers are mainly composed of: motor wheel, motor, barrel, screw , discharge port, cleaning port, belt pulley, window, people ladder, entrance, electrical box, cycle blanking port, feeding port, etc. The transmission connection part uses a cycloidal pinwheel reducer to drive the main shaft to rotate, and the main machine working part Nylon pins are used to drive the phase teeth and transmission of the transmission connector, which is convenient for assembly and maintenance. The mixing work part is transmitted from the transmission wheel to the main shaft through the pin coupling, and the materials are evenly turned over in the mixing chamber, but the asphalt is mixed. When the asphalt mixture is mixed, the asphalt mixture is deposited at the bottom of the mixing tank, and it is difficult to mix the asphalt mixture evenly in a short time, which easily affects the quality of the project. Therefore, this application provides an environmentally friendly asphalt mixture linkage mixing device and hybrid approaches to meet needs.
发明内容Contents of the invention
本申请的目的在于提供一种环保型沥青混合料联动混合装置及混合方法,实现将沥青混合料原材料加入到搅拌桶的内部,通过第一电机的运作使搅拌轴上的搅拌叶对搅拌桶内部的沥青混合料进行搅拌,在搅拌的同时通过第二电机的运作使第一凸轮进行转动,从而便于搅拌桶在搅拌的同时进行来回摆动,增加搅拌桶内部沥青混合料混合的效果。The purpose of this application is to provide an environment-friendly asphalt mixture linkage mixing device and mixing method, which can realize the addition of asphalt mixture raw materials into the inside of the mixing tank, and make the mixing blades on the stirring shaft meet the inside of the mixing tank through the operation of the first motor. The asphalt mixture is stirred, and the first cam is rotated by the operation of the second motor while stirring, so that the mixing bucket can swing back and forth while stirring, and the mixing effect of the asphalt mixture inside the mixing bucket is increased.
为实现上述目的,本申请提供如下技术方案:一种环保型沥青混合料联动混合装置及混合方法,包括底板,所述底板的表面贴合有一对支撑架,一对所述支撑架的底端固定连接有固定块,所述固定块通过螺栓固定安装在所述底板上,一对所述支撑架的顶端固定连接有轴承座,所述轴承座上卡设有卡箍,所述轴承座与卡箍之间转动连接有主轴,所述主轴固定连接在搅拌桶的表面,所述搅拌桶的顶端设置有顶盖,所述顶盖的顶端表面固定连接有固定架,所述固定架上固定安装有第一电机,所述第一电机的输出端固定连接有固定杆,所述固定杆的底端通过顶盖延伸至所述搅拌桶的内部,所述顶盖上固定安装有搅拌轴,所述搅拌轴上固定连接有搅拌叶;还包括安装组件、驱动组件和搅拌组件,所述安装组件用于配合所述顶盖进行使用,所述驱动组件用于配合所述搅拌桶整体进行使用,所述搅拌组件用于配合所述底板整体进行使用。In order to achieve the above purpose, the application provides the following technical solutions: an environment-friendly asphalt mixture linkage mixing device and mixing method, including a bottom plate, a pair of support frames attached to the surface of the bottom plate, and a pair of bottom ends of the support frames A fixed block is fixedly connected, and the fixed block is fixedly installed on the bottom plate by bolts. The top ends of the pair of support frames are fixedly connected with a bearing seat, and a clamp is clamped on the bearing seat. The bearing seat and the A main shaft is rotatably connected between the hoops, and the main shaft is fixedly connected to the surface of the mixing bucket. The top of the mixing bucket is provided with a top cover, and the top surface of the top cover is fixedly connected with a fixed frame, and the fixed frame is fixed A first motor is installed, the output end of the first motor is fixedly connected with a fixed rod, and the bottom end of the fixed rod extends to the inside of the mixing bucket through a top cover, and a stirring shaft is fixedly installed on the top cover, A stirring blade is fixedly connected to the stirring shaft; it also includes a mounting assembly, a driving assembly and a stirring assembly, the mounting assembly is used to cooperate with the top cover, and the driving assembly is used to cooperate with the mixing bucket as a whole , the stirring assembly is used in conjunction with the bottom plate as a whole.
优选的,所述安装组件包括固定连接在所述搅拌桶两侧的铰接座,所述铰接座上转动连接有轴销,所述轴销固定连接在螺纹杆上,所述螺纹杆上螺纹连接有螺母,所述螺母的底端贴合在卡块上,所述卡块固定连接在所述顶盖上。Preferably, the mounting assembly includes hinged seats fixedly connected to both sides of the mixing bucket, pivot pins are rotatably connected to the hinged seats, the pivot pins are fixedly connected to threaded rods, and the threaded rods are threaded There is a nut, and the bottom end of the nut fits on the block, and the block is fixedly connected to the top cover.
优选的,所述顶盖上固定连接有一对把手。Preferably, a pair of handles are fixedly connected to the top cover.
优选的,所述驱动组件包括固定安装在所述支撑架一侧的侧板,所述侧板上转动连接有固定柱,所述固定柱上转动连接有第一皮带轮,所述固定柱上固定连接有第一凸轮,所述第一凸轮贴合在弧形条上,所述弧形条固定连接在所述主轴的一侧。Preferably, the drive assembly includes a side plate fixedly installed on one side of the support frame, a fixed post is rotatably connected to the side plate, a first pulley is rotatably connected to the fixed post, and the fixed post is fixed A first cam is connected, and the first cam fits on the arc bar, and the arc bar is fixedly connected to one side of the main shaft.
优选的,所述第一皮带轮上套设有第一传动带,所述第一传动带的另一端套设在第二皮带轮上,所述第二皮带轮固定连接在转轴上,所述转轴上套设有套块,所述转轴的一端与第二电机的输出端固定连接,所述第二电机的底端固定安装有安装座,所述安装座的底端固定连接有安装板,所述安装板的底端固定连接在所述底板上,所述套块的底端固定连接在安装板上。Preferably, the first transmission belt is sleeved on the first pulley, the other end of the first transmission belt is sleeved on the second pulley, the second pulley is fixedly connected to the rotating shaft, and the rotating shaft is sleeved with A set of blocks, one end of the rotating shaft is fixedly connected to the output end of the second motor, the bottom end of the second motor is fixedly installed with a mounting seat, the bottom end of the mounting seat is fixedly connected with a mounting plate, the mounting plate The bottom end is fixedly connected to the base plate, and the bottom end of the sleeve block is fixedly connected to the mounting plate.
优选的,所述主轴设置有两组,其中一个所述主轴上固定连接有限位板,所述限位板上开设有腰型孔,所述腰型孔的内部设置有滑杆,所述滑杆上套设有第一弹簧,所述第一弹簧贴合在所述限位板的一侧,所述滑杆的两端固定连接有支撑座,所述支撑座的底端固定连接在所述底板上。Preferably, the main shaft is provided with two groups, one of the main shafts is fixedly connected with a limiting plate, and a waist-shaped hole is opened on the limiting plate, and a sliding bar is arranged inside the waist-shaped hole, and the sliding bar A first spring is sleeved on the rod, and the first spring is attached to one side of the limiting plate. Both ends of the sliding rod are fixedly connected with a support base, and the bottom end of the support base is fixedly connected to the on the bottom plate.
优选的,所述搅拌组件包括固定安装在所述底板上的存放箱,所述存放箱的内部活动插设有一对推杆,一对推杆上固定连接有若干组隔板,所述隔板上开设有通料孔,所述推杆的另一端延伸至所述存放箱外。Preferably, the stirring assembly includes a storage box fixedly installed on the bottom plate, a pair of push rods are movably inserted inside the storage box, and several groups of partitions are fixedly connected to the pair of push rods, and the partitions A material through hole is opened on the top, and the other end of the push rod extends to the outside of the storage box.
优选的,所述推杆的另一端固定连接有移动板,所述移动板的一侧开设有弧形槽,所述推杆上套设有第二弹簧,所述第二弹簧的两端分别与所述存放箱的一侧和所述移动板的一侧固定连接,所述存放箱的一侧设置有导轨,所述导轨的内部插设有挡板。Preferably, the other end of the push rod is fixedly connected with a moving plate, one side of the moving plate is provided with an arc-shaped groove, the push rod is sleeved with a second spring, and the two ends of the second spring are respectively It is fixedly connected with one side of the storage box and one side of the moving plate, a guide rail is provided on one side of the storage box, and a baffle is inserted inside the guide rail.
优选的,所述底板上固定连接有一对限位座,一对所述限位座固定连接有转杆,所述推杆上固定连接有第二凸轮,所述第二凸轮贴合在所述弧形槽内部,所述转杆的一端固定连接有第三皮带轮,所述第三皮带轮上套设有第二传动带,所述第二传动带的另一端套设在所述第二皮带轮上。Preferably, a pair of limit seats are fixedly connected to the bottom plate, a pair of limit seats are fixedly connected to a rotating rod, and a second cam is fixedly connected to the push rod, and the second cam is attached to the Inside the arc-shaped groove, a third pulley is fixedly connected to one end of the rotating rod, a second transmission belt is sleeved on the third pulley, and the other end of the second transmission belt is sleeved on the second pulley.
本发明还提供了一种环保型沥青混合料联动混合装置的方法,包括如下步骤:The present invention also provides a method for an environment-friendly asphalt mixture linkage mixing device, comprising the following steps:
S1、首先将搅拌桶顶端的顶盖进行打开,然后将沥青混合料的原材料按照一定的比例加入到搅拌桶的内部,然后再将顶盖进行盖上;S1. First open the top cover on the top of the mixing tank, then add the raw materials of the asphalt mixture to the inside of the mixing tank according to a certain proportion, and then cover the top cover;
S2、在顶盖上装设有第一电机,通过第一电机的运作使固定杆进行转动,通过固定杆的转动使搅拌轴上的搅拌叶对搅拌桶内部的沥青混合料原材料进行搅拌工作,通过第二电机的转动使第一凸轮进行转动,从而便于搅拌桶进行来回晃动,便于搅拌桶内部的沥青混合料混合更加的均匀;S2. A first motor is installed on the top cover. The fixed rod is rotated through the operation of the first motor, and the stirring blade on the stirring shaft is used to stir the asphalt mixture raw material inside the mixing tank through the rotation of the fixed rod. The rotation of the second motor makes the first cam rotate, so that the mixing bucket can be shaken back and forth, and the asphalt mixture inside the mixing bucket can be mixed more evenly;
S3、最后将搅拌桶内部的混合好的沥青混合料倒入到存放箱的内部,通过限位座的运作使转杆上的第二凸轮进行转动,从而便于推杆上的隔板对存放箱内部的沥青混合料进行来回晃动,防止存放箱内部的沥青混合料发生离析现象。S3. Finally, pour the mixed asphalt mixture inside the mixing tank into the inside of the storage box, and rotate the second cam on the rotating rod through the operation of the limit seat, so that the partition on the push rod is convenient for the storage box The internal asphalt mixture is shaken back and forth to prevent segregation of the asphalt mixture inside the storage box.
综上,本发明的技术效果和优点:In sum, technical effect and advantage of the present invention:
本发明结构合理,当需要搅拌桶对沥青混合料原材料进行搅拌的时候,对螺母进行转动,使得螺母脱离螺纹杆,然后对螺纹杆进行转动,使得螺纹杆脱离卡块,然后在顶盖上的固定连接有把手,人工对把手进行握住对顶盖进行取走,然后将沥青混合料原材料加入到搅拌桶的内部,然后将顶盖重新安装在搅拌桶的顶部,通过转动螺母对顶盖进行固定,然后再通过顶盖上的第一电机运作使固定杆进行转动,通过固定杆的转动使搅拌轴上的搅拌叶对搅拌桶内部的沥青混合料原材料进行均匀搅拌;The invention has a reasonable structure. When the mixing tank is required to stir the asphalt mixture raw material, the nut is rotated so that the nut is separated from the threaded rod, and then the threaded rod is rotated so that the threaded rod is separated from the block, and then the screw on the top cover There is a fixed connection with a handle. Manually hold the handle to remove the top cover, then add the asphalt mixture raw materials to the inside of the mixing bucket, then reinstall the top cover on the top of the mixing bucket, and turn the nut to tighten the top cover. fixed, and then the fixed rod is rotated through the operation of the first motor on the top cover, and the stirring blade on the stirring shaft can evenly stir the asphalt mixture raw material inside the mixing tank through the rotation of the fixed rod;
本发明中,当搅拌桶内部进行搅拌工作的时候,第二电机开始进行运作,通过第二电机的运作使转轴进行转动,在转轴上固定连接有第二皮带轮,通过转轴的转动使第二皮带轮进行转动,在第二皮带轮上套设有第一传动带,且第一传动带的另一端套设在第一皮带轮上,第二皮带轮的转动通过第一传动带带动第一皮带轮进行转动,从而便于固定柱进行转动,在固定柱上固定连接有第一凸轮,且第一凸轮通过第一弹簧的弹力紧紧贴合在弧形条上,通过第一凸轮的转动使主轴上的搅拌桶进行来回摆动,便于搅拌桶内部的沥青混合料混合更加的均匀;In the present invention, when the stirring work is performed inside the mixing tank, the second motor starts to operate, and the rotating shaft is rotated through the operation of the second motor, and the second pulley is fixedly connected to the rotating shaft, and the second pulley is driven by the rotation of the rotating shaft. Rotate, the first transmission belt is set on the second pulley, and the other end of the first transmission belt is sleeved on the first pulley, the rotation of the second pulley drives the first pulley to rotate through the first transmission belt, so as to facilitate the fixing column To rotate, the first cam is fixedly connected to the fixed column, and the first cam is tightly attached to the arc bar through the elastic force of the first spring, and the mixing bucket on the main shaft is swung back and forth through the rotation of the first cam. It is convenient to mix the asphalt mixture inside the mixing tank more uniformly;
3、本发明中,搅拌桶对沥青混合料进行搅拌好之后,然后对搅拌桶进行转动,使得搅拌桶内部搅拌好的沥青混合料倒入到存放箱的内部,便于搅拌桶再次对沥青混合料进行搅拌工作,增加沥青混合料搅拌的效率,当搅拌好的沥青混合料进入到存放箱内部的时候,第二电机的运作使第二皮带轮进行转动,第二皮带轮的转动通过第二传动带带动第三皮带轮进行转动,第三皮带轮固定连接在转杆上,通过转杆的转动使第二凸轮进行转动,移动板上开设有弧形槽,且移动板通过第二弹簧的弹力贴合在第二凸轮上,通过第二凸轮反复转动,使得推杆上的隔板对存放箱的沥青混合料进行来回晃动,防止沥青混合料在存放箱存放的时候发生离析现象。3. In the present invention, after the mixing tank has mixed the asphalt mixture, the mixing tank is then rotated so that the mixed asphalt mixture inside the mixing tank is poured into the storage box, which is convenient for the mixing tank to mix the asphalt mixture again. Perform mixing work to increase the efficiency of asphalt mixture mixing. When the stirred asphalt mixture enters the storage box, the operation of the second motor makes the second pulley rotate, and the rotation of the second pulley drives the second pulley through the second transmission belt. The three pulleys rotate, the third pulley is fixedly connected to the rotating rod, and the second cam rotates through the rotation of the rotating rod, and the moving plate is provided with an arc-shaped groove, and the moving plate is attached to the second cam by the elastic force of the second spring. On the cam, through the repeated rotation of the second cam, the partition on the push rod shakes the asphalt mixture in the storage box back and forth, preventing the asphalt mixture from segregating when the storage box is stored.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those skilled in the art, other drawings can also be obtained according to these drawings without creative work.
图1为底板立体结构示意图;Figure 1 is a schematic diagram of the three-dimensional structure of the bottom plate;
图2为底板侧视立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the bottom plate side view;
图3为底板后视立体结构示意图;FIG. 3 is a schematic diagram of a three-dimensional rear view of the bottom plate;
图4为底板仰视立体结构示意图;Fig. 4 is a schematic view of the three-dimensional structure of the bottom plate;
图5为存放箱俯视立体结构示意图;Fig. 5 is a schematic diagram of a three-dimensional structure in a top view of the storage box;
图6为搅拌桶剖面结构立体示意图;Fig. 6 is a three-dimensional schematic diagram of a cross-sectional structure of a mixing tank;
图7为搅拌桶侧视立体结构示意图;Fig. 7 is a schematic diagram of a three-dimensional structure in a side view of the mixing tank;
图8为图2中A处放大结构示意图。FIG. 8 is a schematic diagram of the enlarged structure at A in FIG. 2 .
图中:1、底板;101、支撑架;102、固定块;103、轴承座;104、卡箍;105、主轴;106、搅拌桶;107、顶盖;108、固定架;109、第一电机;110、固定杆;112、搅拌轴;113、搅拌叶;2、铰接座;201、轴销;202、螺纹杆;203、螺母;204、卡块;205、把手;3、侧板;301、固定柱;302、第一皮带轮;303、第一凸轮;304、弧形条;305、第一传动带;306、第二皮带轮;307、转轴;308、套块;309、第二电机;310、安装座;311、安装板;4、限位板;401、腰型孔;402、滑杆;403、第一弹簧;404、支撑座;5、存放箱;501、推杆;502、隔板;503、通料孔;504、移动板;505、弧形槽;506、第二弹簧;507、导轨;508、挡板;509、限位座;510、转杆;511、第二凸轮;512、第三皮带轮;513、第二传动带。Among the figure: 1, bottom plate; 101, support frame; 102, fixed block; 103, bearing seat; 104, clamp; 105, main shaft; 106, mixing bucket; 107, top cover; Motor; 110, fixed rod; 112, stirring shaft; 113, stirring blade; 2, hinged seat; 201, shaft pin; 202, threaded rod; 203, nut; 204, block; 205, handle; 3, side plate; 301, fixed column; 302, first pulley; 303, first cam; 304, arc bar; 305, first transmission belt; 306, second pulley; 307, rotating shaft; 308, cover block; 309, second motor; 310, mounting seat; 311, mounting plate; 4, limit plate; 401, waist-shaped hole; 402, slide bar; 403, first spring; 404, support seat; 5, storage box; 501, push rod; 502, Partition plate; 503, feed hole; 504, moving plate; 505, arc groove; 506, second spring; 507, guide rail; 508, baffle plate; 509, limit seat; 510, rotating rod; Cam; 512, the third pulley; 513, the second transmission belt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:参考图1-3所示的一种环保型沥青混合料联动混合装置及混合方法,包括底板1,底板1的表面贴合有一对支撑架101,一对支撑架101的底端固定连接有固定块102,固定块102通过螺栓固定安装在底板1上,一对支撑架101的顶端固定连接有轴承座103,轴承座103上卡设有卡箍104,轴承座103与卡箍104之间转动连接有主轴105,主轴105固定连接在搅拌桶106的表面,搅拌桶106的顶端设置有顶盖107,顶盖107的顶端表面固定连接有固定架108,固定架108上固定安装有第一电机109,第一电机109的输出端固定连接有固定杆110,固定杆110的底端通过顶盖107延伸至搅拌桶106的内部,顶盖107上固定安装有搅拌轴112,搅拌轴112上固定连接有搅拌叶113;还包括安装组件、驱动组件和搅拌组件,安装组件用于配合顶盖107进行使用,驱动组件用于配合搅拌桶106整体进行使用,搅拌组件用于配合底板1整体进行使用。Embodiment: Refer to an environment-friendly asphalt mixture linkage mixing device and mixing method shown in Figures 1-3, including a base plate 1, a pair of support frames 101 attached to the surface of the base plate 1, and the bottom ends of the pair of support frames 101 are fixed A fixed block 102 is connected, and the fixed block 102 is fixedly installed on the bottom plate 1 by bolts. The top ends of a pair of support frames 101 are fixedly connected with a bearing seat 103, and a clamp 104 is clamped on the bearing seat 103. The bearing seat 103 and the clamp 104 A main shaft 105 is rotatably connected between them, and the main shaft 105 is fixedly connected to the surface of the mixing bucket 106. The top of the mixing bucket 106 is provided with a top cover 107, and the top surface of the top cover 107 is fixedly connected with a fixed frame 108, and the fixed frame 108 is fixedly installed with The first motor 109, the output end of the first motor 109 is fixedly connected with the fixed rod 110, the bottom end of the fixed rod 110 extends to the inside of the mixing bucket 106 through the top cover 107, the top cover 107 is fixedly equipped with the stirring shaft 112, the stirring shaft 112 is fixedly connected with a stirring blade 113; it also includes a mounting assembly, a driving assembly and a stirring assembly. Use as a whole.
具体的,在此需要说明的是,第一电机109和第二电机309都是通过导线与外界控制单元进行电性连接,其之间具体的工作原理都是通过现有技术进行引用,在此不做过多的赘述,通过第一电机109的运作使搅拌轴112上的搅拌叶113对搅拌桶106内部的沥青混合料进行混合搅拌,然后通过第二电机309的转动使搅拌桶106在搅拌的同时进行来回摆动,增加搅拌桶106整体的搅拌效果。Specifically, what needs to be explained here is that both the first motor 109 and the second motor 309 are electrically connected to the external control unit through wires, and the specific working principles between them are all quoted from the prior art, here Without going into too much detail, the operation of the first motor 109 causes the stirring blade 113 on the stirring shaft 112 to mix and stir the asphalt mixture inside the mixing bucket 106, and then the rotation of the second motor 309 makes the mixing bucket 106 stir. While swinging back and forth, the overall mixing effect of the mixing tank 106 is increased.
作为本实施例中的一种实施方式,根据附图4和5所示,安装组件包括固定连接在搅拌桶106两侧的铰接座2,铰接座2上转动连接有轴销201,轴销201固定连接在螺纹杆202上,螺纹杆202上螺纹连接有螺母203,螺母203的底端贴合在卡块204上,卡块204固定连接在顶盖107上,顶盖107上固定连接有一对把手205。As an implementation in this embodiment, as shown in accompanying drawings 4 and 5, the mounting assembly includes hinged seats 2 fixedly connected to both sides of the mixing bucket 106, and hinged seats 2 are rotatably connected with shaft pins 201, and the shaft pins 201 Fixedly connected on the threaded rod 202, the threaded rod 202 is threaded with a nut 203, the bottom end of the nut 203 fits on the block 204, the block 204 is fixedly connected on the top cover 107, and a pair of handle 205 .
具体的,当需要搅拌桶106对沥青混合料进行搅拌的时候,对螺母203进行转动,使得螺母203脱离螺纹杆202,然后对螺纹杆202进行转动,使得螺纹杆202脱离卡块204,然后在顶盖107上的固定连接有把手205,人工对把手205进行握住对顶盖107进行取走,然后将沥青混合料加入到搅拌桶106的内部,然后将顶盖107重新安装在搅拌桶106的顶部,通过转动螺母203对顶盖107进行固定,然后再通过顶盖107上的第一电机109运作使固定杆110进行转动,通过固定杆110的转动使搅拌轴112上的搅拌叶113对搅拌桶106内部的沥青混合料进行均匀搅拌。Specifically, when the mixing tank 106 is required to stir the asphalt mixture, the nut 203 is rotated so that the nut 203 is separated from the threaded rod 202, and then the threaded rod 202 is rotated so that the threaded rod 202 is separated from the block 204, and then The top cover 107 is fixedly connected with a handle 205, and the handle 205 is manually held to remove the top cover 107, and then the asphalt mixture is added to the inside of the mixing bucket 106, and then the top cover 107 is reinstalled on the mixing bucket 106 The top cover 107 is fixed by turning the nut 203, and then the first motor 109 on the top cover 107 is operated to rotate the fixed rod 110, and the stirring blade 113 on the stirring shaft 112 is turned by the rotation of the fixed rod 110. The asphalt mixture inside the mixing tank 106 is evenly stirred.
作为本实施例中的一种实施方式,根据附图6和7所示,驱动组件包括固定安装在支撑架101一侧的侧板3,侧板3上转动连接有固定柱301,固定柱301上转动连接有第一皮带轮302,固定柱301上固定连接有第一凸轮303,第一凸轮303贴合在弧形条304上,弧形条304固定连接在主轴105的一侧,第一皮带轮302上套设有第一传动带305,第一传动带305的另一端套设在第二皮带轮306上,第二皮带轮306固定连接在转轴307上,转轴307上套设有套块308,转轴307的一端与第二电机309的输出端固定连接,第二电机309的底端固定安装有安装座310,安装座310的底端固定连接有安装板311,安装板311的底端固定连接在底板1上,套块308的底端固定连接在安装板311上,主轴105设置有两组,其中一个主轴105上固定连接有限位板4,限位板4上开设有腰型孔401,腰型孔401的内部设置有滑杆402,滑杆402上套设有第一弹簧403,第一弹簧403贴合在限位板4的一侧,滑杆402的两端固定连接有支撑座404,支撑座404的底端固定连接在底板1上。As an implementation in this embodiment, as shown in accompanying drawings 6 and 7, the drive assembly includes a side plate 3 fixedly installed on one side of the support frame 101, and a fixed column 301 is rotatably connected to the side plate 3, and the fixed column 301 The first pulley 302 is connected to the upper rotation, and the first cam 303 is fixedly connected to the fixed column 301. The first cam 303 is attached to the arc bar 304, and the arc bar 304 is fixedly connected to one side of the main shaft 105. The first pulley 302 is sleeved with a first transmission belt 305, the other end of the first transmission belt 305 is sleeved on the second pulley 306, the second pulley 306 is fixedly connected on the rotating shaft 307, and the rotating shaft 307 is sleeved with a sleeve block 308, and the rotating shaft 307 One end is fixedly connected to the output end of the second motor 309, the bottom end of the second motor 309 is fixedly installed with a mounting base 310, the bottom end of the mounting base 310 is fixedly connected with a mounting plate 311, and the bottom end of the mounting plate 311 is fixedly connected to the bottom plate 1 Above, the bottom end of the sleeve block 308 is fixedly connected to the mounting plate 311, the main shaft 105 is provided with two groups, one of the main shafts 105 is fixedly connected to the limiting plate 4, and the limiting plate 4 is provided with a waist-shaped hole 401, the waist-shaped hole The inside of 401 is provided with a slide bar 402, the slide bar 402 is covered with a first spring 403, the first spring 403 is attached to one side of the limit plate 4, and the two ends of the slide bar 402 are fixedly connected with a support seat 404, supporting The bottom end of the seat 404 is fixedly connected to the base plate 1 .
具体的,当搅拌桶106内部进行搅拌工作的时候,第二电机309开始进行运作,通过第二电机309的运作使转轴307进行转动,在转轴307上固定连接有第二皮带轮306,通过转轴307的转动使第二皮带轮306进行转动,在第二皮带轮306上套设有第一传动带305,且第一传动带305的另一端套设在第一皮带轮302上,第二皮带轮306的转动通过第一传动带305带动第一皮带轮302进行转动,从而便于固定柱301进行转动,在固定柱301上固定连接有第一凸轮303,且第一凸轮303通过第一弹簧403的弹力紧紧贴合在弧形条304上,通过第一凸轮303的转动使主轴105上的搅拌桶106进行来回摆动,便于搅拌桶106内部的沥青混合料混合更加的均匀。Specifically, when the inside of the mixing bucket 106 is stirring, the second motor 309 starts to operate, and the operation of the second motor 309 causes the rotating shaft 307 to rotate. The rotation of the second pulley 306 rotates, the first transmission belt 305 is sleeved on the second pulley 306, and the other end of the first transmission belt 305 is sleeved on the first pulley 302, the rotation of the second pulley 306 passes through the first The transmission belt 305 drives the first pulley 302 to rotate, thereby facilitating the rotation of the fixed post 301. The first cam 303 is fixedly connected to the fixed post 301, and the first cam 303 is tightly attached to the arc by the elastic force of the first spring 403. On the bar 304, the mixing bucket 106 on the main shaft 105 is swung back and forth by the rotation of the first cam 303, so that the asphalt mixture inside the mixing bucket 106 is mixed more evenly.
作为本实施例中的一种实施方式,根据附图8所示,搅拌组件包括固定安装在底板1上的存放箱5,存放箱5的内部活动插设有一对推杆501,一对推杆501上固定连接有若干组隔板502,隔板502上开设有通料孔503,推杆501的另一端延伸至存放箱5外,推杆501的另一端固定连接有移动板504,移动板504的一侧开设有弧形槽505,推杆501上套设有第二弹簧506,第二弹簧506的两端分别与存放箱5的一侧和移动板504的一侧固定连接,存放箱5的一侧设置有导轨507,导轨507的内部插设有挡板508,底板1上固定连接有一对限位座509,一对限位座509固定连接有转杆510,推杆501上固定连接有第二凸轮511,第二凸轮511贴合在弧形槽505内部,转杆510的一端固定连接有第三皮带轮512,第三皮带轮512上套设有第二传动带513,第二传动带513的另一端套设在第二皮带轮306上。As an implementation in this embodiment, according to the accompanying drawing 8, the stirring assembly includes a storage box 5 fixedly installed on the bottom plate 1, a pair of push rods 501 are inserted into the inside of the storage box 5, and a pair of push rods 501 is fixedly connected with several sets of partitions 502, the partitions 502 are provided with feed holes 503, the other end of the push rod 501 extends to the outside of the storage box 5, the other end of the push rod 501 is fixedly connected with a moving plate 504, the moving plate One side of the 504 is provided with an arc groove 505, and the push rod 501 is sleeved with a second spring 506, and the two ends of the second spring 506 are respectively fixedly connected with one side of the storage box 5 and one side of the moving plate 504, and the storage box One side of the guide rail 507 is provided with a guide rail 507, and a baffle plate 508 is inserted inside the guide rail 507. A pair of limit seats 509 are fixedly connected to the bottom plate 1, and a pair of limit seats 509 are fixedly connected to a rotating rod 510. The push rod 501 is fixed on the A second cam 511 is connected, and the second cam 511 fits inside the arc groove 505. One end of the rotating rod 510 is fixedly connected with a third pulley 512, and the third pulley 512 is covered with a second transmission belt 513. The second transmission belt 513 The other end is sleeved on the second pulley 306 .
具体的,搅拌桶106对沥青混合料进行搅拌好之后,然后对搅拌桶106进行转动,使得搅拌桶106内部搅拌好的沥青混合料倒入到存放箱5的内部,便于搅拌桶106再次对沥青混合料进行搅拌工作,增加沥青混合料搅拌的效率,当搅拌好的沥青混合料进入到存放箱5内部的时候,第二电机309的运作使第二皮带轮306进行转动,第二皮带轮306的转动通过第二传动带513带动第三皮带轮512进行转动,第三皮带轮512固定连接在转杆510上,通过转杆510的转动使第二凸轮511进行转动,移动板504上开设有弧形槽505,且移动板504通过第二弹簧506的弹力贴合在第二凸轮511上,通过第二凸轮511反复转动,使得推杆501上的隔板502对存放箱5的沥青混合料进行来回晃动,防止沥青混合料在存放箱5存放的时候发生离析现象。Concretely, after the mixing bucket 106 has stirred the asphalt mixture, then the mixing bucket 106 is rotated, so that the mixing bucket 106 has stirred the asphalt mixture into the inside of the storage box 5, so that the mixing bucket 106 can mix the asphalt again. The mixture is stirred to increase the efficiency of asphalt mixture mixing. When the stirred asphalt mixture enters the inside of the storage box 5, the operation of the second motor 309 makes the second pulley 306 rotate, and the rotation of the second pulley 306 The third pulley 512 is driven to rotate by the second transmission belt 513, the third pulley 512 is fixedly connected on the rotating rod 510, the second cam 511 is rotated by the rotation of the rotating rod 510, and the moving plate 504 is provided with an arc-shaped groove 505, And the moving plate 504 is attached to the second cam 511 by the elastic force of the second spring 506, and the second cam 511 rotates repeatedly, so that the partition plate 502 on the push rod 501 shakes the asphalt mixture of the storage box 5 back and forth, preventing Segregation occurs when the asphalt mixture is stored in the storage box 5 .
本发明工作原理:当需要搅拌桶106对沥青混合料原材料进行搅拌的时候,对螺母203进行转动,使得螺母203脱离螺纹杆202,然后对螺纹杆202进行转动,使得螺纹杆202脱离卡块204,然后在顶盖107上的固定连接有把手205,人工对把手205进行握住对顶盖107进行取走,然后将沥青混合料加入到搅拌桶106的内部,然后将顶盖107重新安装在搅拌桶106的顶部,通过转动螺母203对顶盖107进行固定,然后再通过顶盖107上的第一电机109运作使固定杆110进行转动,通过固定杆110的转动使搅拌轴112上的搅拌叶113对搅拌桶106内部的沥青混合料进行均匀搅拌;The working principle of the present invention: when the mixing tank 106 is required to stir the asphalt mixture raw material, the nut 203 is rotated so that the nut 203 is separated from the threaded rod 202, and then the threaded rod 202 is rotated so that the threaded rod 202 is separated from the block 204 , then the handle 205 is fixedly connected on the top cover 107, the handle 205 is manually held and the top cover 107 is taken away, then the asphalt mixture is added to the inside of the mixing tank 106, and then the top cover 107 is reinstalled on the At the top of the mixing bucket 106, the top cover 107 is fixed by turning the nut 203, and then the first motor 109 on the top cover 107 is operated to make the fixed rod 110 rotate, and the stirring on the stirring shaft 112 is made by the rotation of the fixed rod 110. The leaves 113 evenly stir the asphalt mixture inside the mixing tank 106;
当搅拌桶106内部进行搅拌工作的时候,第二电机309开始进行运作,通过第二电机309的运作使转轴307进行转动,在转轴307上固定连接有第二皮带轮306,通过转轴307的转动使第二皮带轮306进行转动,在第二皮带轮306上套设有第一传动带305,且第一传动带305的另一端套设在第一皮带轮302上,第二皮带轮306的转动通过第一传动带305带动第一皮带轮302进行转动,从而便于固定柱301进行转动,在固定柱301上固定连接有第一凸轮303,且第一凸轮303通过第一弹簧403的弹力紧紧贴合在弧形条304上,通过第一凸轮303的转动使主轴105上的搅拌桶106进行来回摆动,便于搅拌桶106内部的沥青混合料混合更加的均匀;When the inside of the mixing bucket 106 is stirring, the second motor 309 starts to operate. The operation of the second motor 309 makes the rotating shaft 307 rotate. The second belt pulley 306 rotates, the first transmission belt 305 is sleeved on the second belt pulley 306, and the other end of the first transmission belt 305 is sleeved on the first belt pulley 302, the rotation of the second belt pulley 306 is driven by the first transmission belt 305 The first pulley 302 rotates to facilitate the rotation of the fixed post 301. The first cam 303 is fixedly connected to the fixed post 301, and the first cam 303 is tightly attached to the arc bar 304 by the elastic force of the first spring 403. , through the rotation of the first cam 303, the mixing bucket 106 on the main shaft 105 swings back and forth, so that the asphalt mixture inside the mixing bucket 106 can be mixed more evenly;
搅拌桶106对沥青混合料进行搅拌好之后,然后对搅拌桶106进行转动,使得搅拌桶106内部搅拌好的沥青混合料原料倒入到存放箱5的内部,便于搅拌桶106再次对沥青混合料进行搅拌工作,增加沥青混合料搅拌的效率,当搅拌好的沥青混合料进入到存放箱5内部的时候,第二电机309的运作使第二皮带轮306进行转动,第二皮带轮306的转动通过第二传动带513带动第三皮带轮512进行转动,第三皮带轮512固定连接在转杆510上,通过转杆510的转动使第二凸轮511进行转动,移动板504上开设有弧形槽505,且移动板504通过第二弹簧506的弹力贴合在第二凸轮511上,通过第二凸轮511反复转动,使得推杆501上的隔板502对存放箱5的沥青混合料进行来回晃动,防止沥青混合料在存放箱5存放的时候发生离析现象。After the mixing bucket 106 has stirred the asphalt mixture, then the mixing bucket 106 is rotated, so that the mixed asphalt mixture raw material inside the mixing bucket 106 is poured into the inside of the storage box 5, so that the mixing bucket 106 can mix the asphalt mixture again. Perform stirring work to increase the efficiency of asphalt mixture mixing. When the stirred asphalt mixture enters the inside of the storage box 5, the operation of the second motor 309 makes the second pulley 306 rotate, and the rotation of the second pulley 306 passes through the first The second transmission belt 513 drives the third pulley 512 to rotate, the third pulley 512 is fixedly connected on the rotating rod 510, the second cam 511 is rotated by the rotation of the rotating rod 510, the moving plate 504 is provided with an arc groove 505, and the moving plate 504 The plate 504 is attached to the second cam 511 by the elastic force of the second spring 506, and the second cam 511 rotates repeatedly, so that the partition plate 502 on the push rod 501 shakes the asphalt mixture in the storage box 5 back and forth to prevent the asphalt from mixing. Material segregation phenomenon takes place when deposit box 5 deposits.
本发明还提供了一种环保型沥青混合料联动混合装置的方法,包括如下步骤:The present invention also provides a method for an environment-friendly asphalt mixture linkage mixing device, comprising the following steps:
S1、首先将搅拌桶106顶端的顶盖107进行打开,然后将沥青与集料按照一定的比例加入到搅拌桶106的内部,然后再将顶盖107进行盖上;S1, first open the top cover 107 at the top of the mixing tank 106, then add asphalt and aggregates to the inside of the mixing tank 106 according to a certain ratio, and then cover the top cover 107;
S2、在顶盖107上装设有第一电机109,通过第一电机109的运作使固定杆110进行转动,通过固定杆110的转动使搅拌轴112上的搅拌叶113对搅拌桶106内部的沥青混合料进行搅拌工作,通过第二电机309的转动使第一凸轮303进行转动,从而便于搅拌桶106进行来回晃动,便于搅拌桶106内部的沥青混合料混合更加的均匀;S2. A first motor 109 is installed on the top cover 107. The fixed rod 110 is rotated by the operation of the first motor 109. The rotation of the fixed rod 110 makes the stirring blade 113 on the stirring shaft 112 match the asphalt inside the mixing bucket 106. The mixture is stirred, and the first cam 303 is rotated by the rotation of the second motor 309, so that the mixing bucket 106 can be shaken back and forth, and the asphalt mixture inside the mixing bucket 106 can be mixed more evenly;
S3、最后将搅拌桶106内部的混合好的沥青混合料倒入到存放箱5的内部,通过限位座509的运作使转杆510上的第二凸轮511进行转动,从而便于推杆501上的隔板502对存放箱5内部的沥青混合料进行来回晃动,防止存放箱5内部的沥青混合料发生离析现象。S3. Finally, pour the mixed asphalt mixture inside the mixing tank 106 into the inside of the storage box 5, and the second cam 511 on the rotating rod 510 is rotated by the operation of the limit seat 509, so as to facilitate the push rod 501 The partition plate 502 shakes the asphalt mixture inside the storage box 5 back and forth to prevent the asphalt mixture in the storage box 5 from segregating.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some of the technical features may be replaced equivalently, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
Claims (10)
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