CN116605898A - Method for preparing anhydrous aluminum fluoride from aluminum electrolysis carbon residue waste - Google Patents
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Abstract
本申请涉及一种铝电解炭渣类废料制备无水氟化铝的方法,包括如下步骤:提供粒径不高于预定尺寸的铝电解炭渣类废料;以酸液浸泡所述铝电解炭渣类废料后固液分离,收集所述固液分离得到的分离液;向所述分离液中加入反应促进剂后,调整所述分离液中的氟铝元素摩尔比为3‑5:1,得到预制溶液;将所述预制溶液在第一温度处理,得到无水羟基氟化铝;以所述无水羟基氟化铝为原料制备无水氟化铝,其中,所述反应促进剂包括苯丙氨酸、缬氨酸、亮氨酸、煤油、乙酸乙酯、氟化氢铵,氟化钠中的至少一种。本申请通过反应促进剂的加入,使更接近AlF3结构的羟基氟化铝更易生成,且能在羟基氟化铝表面形成疏水保护层,从而不携带结晶水。
The present application relates to a method for preparing anhydrous aluminum fluoride from aluminum electrolytic carbon slag waste, comprising the following steps: providing aluminum electrolytic carbon slag waste with a particle size not higher than a predetermined size; soaking the aluminum electrolytic carbon slag in an acid solution After the solid-liquid separation of waste, the separation liquid obtained by the solid-liquid separation is collected; after adding a reaction accelerator to the separation liquid, the molar ratio of fluorine and aluminum elements in the separation liquid is adjusted to be 3-5:1 to obtain Prefabricated solution; treating the prefabricated solution at a first temperature to obtain anhydrous aluminum hydroxyfluoride; using the anhydrous aluminum hydroxyfluoride as a raw material to prepare anhydrous aluminum fluoride, wherein the reaction accelerator includes styrene-acryl At least one of amino acid, valine, leucine, kerosene, ethyl acetate, ammonium bifluoride, and sodium fluoride. In this application, through the addition of a reaction accelerator, aluminum fluoride hydroxy, which is closer to the structure of AlF 3 , is easier to generate, and a hydrophobic protective layer can be formed on the surface of aluminum fluoride hydroxy, so as not to carry crystal water.
Description
技术领域technical field
本申请涉及铝电解领域,尤其涉及铝电解炭渣。This application relates to the field of aluminum electrolysis, in particular to aluminum electrolysis carbon slag.
背景技术Background technique
电解铝生产过程中,由于阳极碳素体未完全参与反应,长期受电解质的侵蚀和冲刷及自身质量不合格等各种原因,导致阳极部分碳颗粒脱落进入电解槽内形成炭渣。炭渣对电解生产影响很大,一旦炭渣存在于电解槽中,将会严重危害电解生产,譬如造成槽电压升高、导致热槽产生等,为减轻这种危害,需要及时打捞电解槽中的炭渣。炭渣由于含氟等有毒物质会对环境产生危害,2016年被列入《国家危险废物名录》(代码:321-025-48,危险特性T)。In the production process of electrolytic aluminum, due to various reasons such as the anode carbon body not fully participating in the reaction, long-term corrosion and erosion by the electrolyte, and unqualified quality, some carbon particles in the anode fall off and enter the electrolytic cell to form carbon slag. Carbon slag has a great impact on electrolytic production. Once carbon slag exists in the electrolytic cell, it will seriously endanger the electrolytic production, such as causing the voltage of the cell to increase, resulting in the generation of heat in the cell, etc. In order to reduce this hazard, it is necessary to salvage the electrolytic cell in time. of charcoal. Carbon slag was included in the "National List of Hazardous Wastes" (code: 321-025-48, hazardous characteristic T) in 2016 because it contains fluorine and other toxic substances that will harm the environment.
由于炭渣中含有铝、氟等元素,在本领域中会对炭渣进行处理,通常是在溶液中将铝、氟以离子形态溶出后,再将其沉淀为羟基氟化铝。羟基氟化铝是一类由铝离子、氢氧根离子和氟离子组成的离子化合物,随着氢氧根离子和氟离子比例的不同而具有一系列的化学式,例如AlF1.5(OH)1.5(H2O)0.375、Al2F3.24(OH)2.76·H2O,上述两种羟基氟化铝也是现有的炭渣处理工艺常得到的产品。现有的炭渣处理方案得到的羟基氟化铝,包括上述结构的羟基氟化铝在内,其氟、铝的摩尔比较小,且往往含有结晶水,这导致脱水和脱羟基过程副反应强烈,生成的氟化铝大量分解成氧化铝,纯度较低。Since the carbon slag contains elements such as aluminum and fluorine, the carbon slag is treated in this field, usually after the aluminum and fluorine are dissolved in the form of ions in the solution, and then precipitated into aluminum hydroxyfluoride. Aluminum hydroxyfluoride is a class of ionic compounds composed of aluminum ions, hydroxide ions and fluoride ions. It has a series of chemical formulas with different ratios of hydroxide ions and fluoride ions, such as AlF 1.5 (OH) 1.5 ( H 2 O) 0.375 , Al 2 F 3.24 (OH) 2.76 ·H 2 O, the above two aluminum hydroxyfluorides are also commonly obtained products in the existing carbon slag treatment process. The aluminum hydroxyfluoride obtained by the existing carbon slag treatment scheme, including the aluminum hydroxyfluoride of the above structure, has a small molar ratio of fluorine and aluminum, and often contains crystal water, which leads to strong side reactions in the dehydration and dehydroxylation process , the generated aluminum fluoride is decomposed into alumina in a large amount, and the purity is low.
发明内容Contents of the invention
本申请实施例提供了一种铝电解炭渣类废料制备无水氟化铝的方法,以解决现有炭渣处理得到的羟基氟化铝氟铝比低、含有结晶水的技术问题。The embodiment of the present application provides a method for preparing anhydrous aluminum fluoride from carbon slag wastes of aluminum electrolysis, in order to solve the technical problem that the aluminum hydroxyfluoride obtained by the treatment of the existing carbon slag has a low fluorine-to-aluminum ratio and contains crystal water.
本申请实施例提供一种铝电解炭渣类废料制备无水氟化铝的方法,所述铝电解炭渣类废料制备无水氟化铝的方法包括如下步骤:The embodiment of the present application provides a method for preparing anhydrous aluminum fluoride from aluminum electrolytic carbon slag waste. The method for preparing anhydrous aluminum fluoride from aluminum electrolytic carbon slag includes the following steps:
提供粒径不高于预定尺寸的铝电解炭渣类废料;Provide aluminum electrolytic carbon slag waste with a particle size not higher than the predetermined size;
以酸液浸泡所述铝电解炭渣类废料后固液分离,收集所述固液分离得到的分离液;Soaking the aluminum electrolytic carbon slag waste in an acid solution, separating the solid from the liquid, and collecting the separation liquid obtained from the solid-liquid separation;
向所述分离液中加入反应促进剂后,调整所述分离液中的氟铝元素摩尔比为3-5:1,得到预制溶液;After adding a reaction accelerator to the separation liquid, adjust the molar ratio of fluorine and aluminum elements in the separation liquid to 3-5:1 to obtain a prefabricated solution;
将所述预制溶液在第一温度处理,得到无水羟基氟化铝;Treating the prefabricated solution at a first temperature to obtain anhydrous aluminum hydroxyfluoride;
以所述无水羟基氟化铝为原料制备无水氟化铝,Using the anhydrous aluminum hydroxyfluoride as raw material to prepare anhydrous aluminum fluoride,
其中,所述反应促进剂包括苯丙氨酸、缬氨酸、亮氨酸、煤油、乙酸乙酯、氟化氢铵,氟化钠中的至少一种。Wherein, the reaction accelerator includes at least one of phenylalanine, valine, leucine, kerosene, ethyl acetate, ammonium bifluoride, and sodium fluoride.
在本申请的一些实施例中,所述预定尺寸为75μm。In some embodiments of the present application, the predetermined size is 75 μm.
在本申请的一些实施例中,所述调整所述分离液中的氟铝元素摩尔比,调整的方式为加入含氟试剂,所述含氟试剂包括可溶性氟盐和氟化氢中的至少一种。In some embodiments of the present application, the method of adjusting the molar ratio of fluorine and aluminum elements in the separation liquid is to add a fluorine-containing reagent, and the fluorine-containing reagent includes at least one of soluble fluorine salt and hydrogen fluoride.
在本申请的一些实施例中,所述第一温度为75-85℃。In some embodiments of the present application, the first temperature is 75-85°C.
在本申请的一些实施例中,所述以所述无水羟基氟化铝为原料制备无水氟化铝,包括如下步骤:In some embodiments of the present application, the preparation of anhydrous aluminum fluoride using the anhydrous aluminum hydroxyfluoride as a raw material includes the following steps:
向所述无水羟基氟化铝中添加脱羟基助剂后,在第二温度下处理所述无水羟基氟化铝,得到所述无水氟化铝。After adding a dehydroxylation aid to the anhydrous aluminum hydroxyfluoride, treating the anhydrous aluminum hydroxyfluoride at a second temperature to obtain the anhydrous aluminum fluoride.
在本申请的一些实施例中,所述脱羟基助剂为五氧化二钒、二氧化锰、二氧化钛、三氧化二铁中的至少一种。In some embodiments of the present application, the dehydroxylation aid is at least one of vanadium pentoxide, manganese dioxide, titanium dioxide, and ferric oxide.
在本申请的一些实施例中,所述脱羟基助剂的添加量为无水羟基氟化铝总质量的0.01‰-2.00‰。In some embodiments of the present application, the added amount of the dehydroxylation aid is 0.01‰-2.00‰ of the total mass of anhydrous aluminum hydroxyfluoride.
在本申请的一些实施例中,所述第二温度为350-400℃。In some embodiments of the present application, the second temperature is 350-400°C.
在本申请的一些实施例中,所述在第二温度下处理所述无水羟基氟化铝,处理的时间为80-160min。In some embodiments of the present application, the anhydrous aluminum hydroxyfluoride is treated at the second temperature for 80-160 minutes.
在本申请的一些实施例中,所述铝电解炭渣类废料包括以下物料中的至少一种:In some embodiments of the present application, the aluminum electrolytic carbon slag waste includes at least one of the following materials:
由铝电解槽收集得到的铝电解炭渣;Aluminum electrolytic carbon slag collected from aluminum electrolytic cells;
所述铝电解炭渣经湿法处理后的含氟物料;The fluorine-containing material after the aluminum electrolytic carbon slag has been wet-processed;
所述铝电解炭渣经干法处理后的含氟物料。The fluorine-containing material after the aluminum electrolytic carbon slag is dry-processed.
本申请实施例提供的上述技术方案与现有技术相比具有如下优点:Compared with the prior art, the above-mentioned technical solutions provided by the embodiments of the present application have the following advantages:
本申请实施例提供的一种铝电解炭渣类废料制备无水氟化铝的方法,通过反应促进剂的加入,使更接近AlF3结构的羟基氟化铝更易生成,且能在羟基氟化铝表面形成疏水保护层,从而不携带结晶水。A method for preparing anhydrous aluminum fluoride from aluminum electrolytic carbon slag waste provided in the embodiment of the present application, through the addition of a reaction accelerator, makes it easier to generate aluminum hydroxyfluoride that is closer to the structure of AlF 3 , and can A hydrophobic protective layer is formed on the aluminum surface so that no water of crystallization is carried.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1为本申请实施例提供的一种铝电解炭渣类废料制备无水氟化铝的方法的流程示意图。FIG. 1 is a schematic flow chart of a method for preparing anhydrous aluminum fluoride from aluminum electrolysis carbon slag waste provided in an embodiment of the present application.
图2为本申请实施例1得到的羟基氟化铝的XRD图。Figure 2 is the XRD pattern of the aluminum hydroxyfluoride obtained in Example 1 of the present application.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present application.
除非另有特别说明,本文使用的术语应理解为如本领域中通常所使用的含义。因此,除非另有定义,本文使用的所有技术和科学术语具有与本申请所属领域技术人员的一般理解相同的含义。若存在矛盾,本说明书优先。Unless otherwise specified, terms used herein should be understood as commonly used in the art. Therefore, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. In case of conflict, this specification shall take precedence.
除非另有特别说明,本申请中用到的各种原材料、试剂、仪器和设备等,均可通过市场购买得到或者可通过现有方法制备得到。Unless otherwise specified, various raw materials, reagents, instruments and equipment used in this application can be purchased from the market or prepared by existing methods.
现有炭渣处理得到的羟基氟化铝存在氟铝比低、含有结晶水的技术问题。The aluminum hydroxyfluoride obtained by the existing carbon residue treatment has the technical problems of low fluorine-aluminum ratio and containing crystal water.
本申请实施例提供的技术方案为解决上述技术问题,总体思路如下:The technical solutions provided by the embodiments of the present application are to solve the above technical problems, and the general idea is as follows:
本申请实施例提供一种铝电解炭渣类废料制备无水氟化铝的方法,所述铝电解炭渣类废料制备无水氟化铝的方法包括如下步骤:The embodiment of the present application provides a method for preparing anhydrous aluminum fluoride from aluminum electrolytic carbon slag waste. The method for preparing anhydrous aluminum fluoride from aluminum electrolytic carbon slag includes the following steps:
S1:提供粒径不高于预定尺寸的铝电解炭渣类废料;S1: Provide aluminum electrolytic carbon slag waste with a particle size not higher than the predetermined size;
S2:以酸液浸泡所述铝电解炭渣类废料后固液分离,收集所述固液分离得到的分离液;S2: soaking the aluminum electrolytic carbon slag waste in an acid solution, and then separating the solid and liquid, and collecting the separation liquid obtained by the solid-liquid separation;
S3:向所述分离液中加入反应促进剂后,调整所述分离液中的氟铝元素摩尔比为3-5:1,得到预制溶液;S3: After adding a reaction accelerator to the separation liquid, adjust the molar ratio of fluorine and aluminum elements in the separation liquid to 3-5:1 to obtain a prefabricated solution;
S4:将所述预制溶液在第一温度处理,得到无水羟基氟化铝;S4: Treating the prefabricated solution at a first temperature to obtain anhydrous aluminum hydroxyfluoride;
S5:以所述无水羟基氟化铝为原料制备无水氟化铝,S5: using the anhydrous aluminum hydroxyfluoride as a raw material to prepare anhydrous aluminum fluoride,
其中,所述反应促进剂包括苯丙氨酸、缬氨酸、亮氨酸、煤油、乙酸乙酯、氟化氢铵,氟化钠中的至少一种。Wherein, the reaction accelerator includes at least one of phenylalanine, valine, leucine, kerosene, ethyl acetate, ammonium bifluoride, and sodium fluoride.
本领域技术人员可以通过常规的技术手段获取粒径不高于预定尺寸的铝电解炭渣类废料,例如可以通过研磨、筛分等技术手段。Those skilled in the art can obtain aluminum electrolytic carbon slag wastes with a particle size not higher than a predetermined size through conventional technical means, for example, through technical means such as grinding and sieving.
本领域技术人员可以理解,以酸液浸泡所述铝电解炭渣类废料是将铝电解炭渣类废料中的铝、氟等元素溶出的常规技术手段。作为示例,所述酸液可以是硫酸、盐酸中的至少一种。Those skilled in the art can understand that immersing the aluminum electrolytic carbon slag waste in an acid solution is a conventional technical means to dissolve elements such as aluminum and fluorine in the aluminum electrolytic carbon slag waste. As an example, the acid solution may be at least one of sulfuric acid and hydrochloric acid.
本领域技术人员可以理解,对于步骤S4,将含有特定摩尔比的氟离子、铝离子的溶液以Those skilled in the art will understand that for step S4, the solution containing fluoride ions and aluminum ions in a specific molar ratio is
将氟铝元素摩尔比为3-5:1,可以减少产物羟基氟化铝中铝含量,进而促进氟铝比更高的羟基氟化铝的生成。The molar ratio of fluorine to aluminum is 3-5:1, which can reduce the aluminum content in the product aluminum hydroxyfluoride, thereby promoting the formation of aluminum hydroxyfluoride with a higher ratio of fluorine to aluminum.
一定的温度处理得到无水羟基氟化铝是本领域的常规技术手段。It is a conventional technical means in this field to obtain anhydrous aluminum hydroxyfluoride by certain temperature treatment.
本领域技术人员可以理解,对于步骤S5,通过无水羟基氟化铝制备无水氟化铝是本领域的常规技术手段。现有技术方案一般包括湿法处理和干法处理,湿法处理一般是将羟基氟化铝与含氟反应剂,例如氢氟酸、氢氟酸和乙醇的混合液、氟化铵溶液、氟化氢铵等混合加热处理,干法处理通常是将羟基氟化铝与HF气体共热。Those skilled in the art can understand that for step S5, the preparation of anhydrous aluminum fluoride by anhydrous aluminum hydroxyfluoride is a conventional technical means in this field. The existing technical solutions generally include wet treatment and dry treatment. Wet treatment generally involves the use of aluminum hydroxyfluoride and fluorine-containing reactants, such as hydrofluoric acid, a mixture of hydrofluoric acid and ethanol, ammonium fluoride solution, hydrogen fluoride Ammonium and other mixed heat treatment, dry treatment is usually the co-heating of aluminum hydroxyfluoride and HF gas.
所述反应促进剂包括苯丙氨酸、缬氨酸、亮氨酸、煤油、乙酸乙酯、氟化氢铵,氟化钠中的至少一种,上述反应促进剂的作用原理是利用苯丙氨酸、缬氨酸、亮氨酸、煤油、乙酸乙酯等物质的疏水性,减少氟、铝离子与水的结合,从而避免含有结晶水的羟基氟化铝的生成;氟化氢铵、氟化钠等含氟试剂可以保证有足够的氟与铝优先结合,确保所生成的羟基氟化铝中氟铝比为3:1。The reaction accelerator includes at least one of phenylalanine, valine, leucine, kerosene, ethyl acetate, ammonium bifluoride, and sodium fluoride. The action principle of the above-mentioned reaction accelerator is to utilize phenylalanine , valine, leucine, kerosene, ethyl acetate and other substances, reduce the combination of fluorine and aluminum ions with water, thereby avoiding the formation of hydroxyaluminum fluoride containing crystal water; ammonium bifluoride, sodium fluoride, etc. The fluorine-containing reagent can ensure that sufficient fluorine is preferentially combined with aluminum to ensure that the ratio of fluorine to aluminum in the generated aluminum hydroxyfluoride is 3:1.
所述反应促进剂优选的组合可以是质量比为1:1:1的苯丙氨酸、煤油和氟化钠混合物;质量比为1:0.5的缬氨酸与氟化氢铵的混合物;质量比为1:0.25的缬氨酸、乙酸乙酯混合物;质量比为1:0.5的苯丙氨酸、乙酸乙酯混合物;质量比为1:0.45的缬氨酸、亮氨酸的混合物。The preferred combination of the reaction accelerator can be a mixture of phenylalanine, kerosene and sodium fluoride with a mass ratio of 1:1:1; a mixture of valine and ammonium bifluoride with a mass ratio of 1:0.5; the mass ratio is 1:0.25 mixture of valine and ethyl acetate; mass ratio of 1:0.5 mixture of phenylalanine and ethyl acetate; mass ratio of 1:0.45 mixture of valine and leucine.
本申请通过反应促进剂的加入,使更接近AlF3结构的羟基氟化铝更易生成,且能在羟基氟化铝表面形成疏水保护层,从而不携带结晶水。In this application, through the addition of a reaction accelerator, aluminum fluoride hydroxy, which is closer to the structure of AlF 3 , is easier to generate, and a hydrophobic protective layer can be formed on the surface of aluminum fluoride hydroxy, so as not to carry crystal water.
在本申请的一些实施例中,所述预定尺寸为75μm。In some embodiments of the present application, the predetermined size is 75 μm.
本领域技术人员可以理解,将铝电解炭渣类废料限制在不高于75μm,有利于酸液浸泡时铝、氟元素的溶出。Those skilled in the art can understand that limiting aluminum electrolysis carbon slag waste to no more than 75 μm is conducive to the dissolution of aluminum and fluorine elements during acid solution immersion.
75μm对应的筛网目数为200目,在实际生产中可以通过200目筛筛选粒径在75μm以下的铝电解炭渣类废料。The mesh size corresponding to 75 μm is 200 mesh, and aluminum electrolysis carbon slag wastes with a particle size below 75 μm can be screened through a 200-mesh sieve in actual production.
在本申请的一些实施例中,所述调整所述分离液中的氟铝元素摩尔比,调整的方式为加入含氟试剂,所述含氟试剂包括可溶性氟盐和氟化氢中的至少一种。In some embodiments of the present application, the method of adjusting the molar ratio of fluorine and aluminum elements in the separation liquid is to add a fluorine-containing reagent, and the fluorine-containing reagent includes at least one of soluble fluorine salt and hydrogen fluoride.
在本申请的一些实施例中,所述第一温度为75-85℃。In some embodiments of the present application, the first temperature is 75-85°C.
在本申请的一些实施例中,所述以所述无水羟基氟化铝为原料制备无水氟化铝,包括如下步骤:In some embodiments of the present application, the preparation of anhydrous aluminum fluoride using the anhydrous aluminum hydroxyfluoride as a raw material includes the following steps:
向所述无水羟基氟化铝中添加脱羟基助剂后,在第二温度下处理所述无水羟基氟化铝,得到所述无水氟化铝。After adding a dehydroxylation aid to the anhydrous aluminum hydroxyfluoride, treating the anhydrous aluminum hydroxyfluoride at a second temperature to obtain the anhydrous aluminum fluoride.
在本申请的一些实施例中,所述脱羟基助剂为五氧化二钒、二氧化锰、二氧化钛、三氧化二铁中的至少一种。In some embodiments of the present application, the dehydroxylation aid is at least one of vanadium pentoxide, manganese dioxide, titanium dioxide, and ferric oxide.
五氧化二钒、二氧化锰、二氧化钛、三氧化二铁的作用原理是脱羟基助剂金属氧化物在温度场的作用下可显著增加金属氧化物/无水羟基氟化铝中的氧空位,有利于羟基与氟、铝之间的有效电荷的分离和转移,从而促进羟基与氟、铝之间的结合键断裂及氟、铝之间的有效结合。The principle of action of vanadium pentoxide, manganese dioxide, titanium dioxide, and ferric oxide is that the dehydroxylation additive metal oxide can significantly increase the oxygen vacancies in the metal oxide/anhydrous aluminum fluoride fluoride under the action of the temperature field, It is beneficial to the separation and transfer of effective charges between hydroxyl, fluorine, and aluminum, thereby promoting the breaking of the bond between hydroxyl, fluorine, and aluminum and the effective combination between fluorine and aluminum.
优选的脱羟基助剂可以是0.01‰五氧化二钒,0.08‰的二氧化锰、0.15‰的二氧化钛、0.10‰的三氧化二铁和二氧化锰混合物和0.20‰的三氧化二铁。The preferred dehydroxylation aids can be 0.01‰ vanadium pentoxide, 0.08‰ manganese dioxide, 0.15‰ titanium dioxide, 0.10‰ mixture of ferric oxide and manganese dioxide and 0.20‰ ferric oxide.
已获得的羟基氟化铝的处理工艺,现有技术方案一般包括湿法处理和干法处理,湿法处理往往是将羟基氟化铝与含氟反应剂,例如氢氟酸、氢氟酸和乙醇的混合液、氟化铵溶液、氟化氢铵等混合加热处理,尽管能够得到纯度较高的氟化铝,但由于反应物含有大量的氟,对于反应设备的耐蚀性和工业尾气处理要求很高,且这些含氟反应物对人体有很大危害,安全成本较高,这导致湿法处理的处理成本很高;而干法处理通常是将羟基氟化铝与HF气体共热,羟基氟化铝直接与HF气体反应,同样存在装备要求高、操作复杂的问题。The treatment process of aluminum hydroxyfluoride that has been obtained generally includes wet treatment and dry treatment, and wet treatment is often the combination of aluminum hydroxyfluoride and fluorine-containing reactants, such as hydrofluoric acid, hydrofluoric acid and Mixed solution of ethanol, ammonium fluoride solution, ammonium bifluoride and other mixed heat treatment, although aluminum fluoride with high purity can be obtained, but because the reactant contains a large amount of fluorine, there are very high requirements for the corrosion resistance of the reaction equipment and the treatment of industrial tail gas. High, and these fluorine-containing reactants are very harmful to the human body, and the safety cost is high, which leads to high processing costs for wet treatment; while dry treatment usually heats aluminum hydroxyfluoride and HF gas together, and the hydroxyfluoride Aluminum reacts directly with HF gas, which also has the problems of high equipment requirements and complicated operation.
本申请通过将无水羟基氟化铝与脱羟基助剂共热,由于步骤S3已经对分离液的氟铝比进行了调整,因此在将无水羟基氟化铝转化为无水氟化铝的过程中,不需要HF气氛,对设备的要求降低,操作简化。In this application, by co-heating anhydrous aluminum hydroxyfluoride and dehydroxylation auxiliary agent, since step S3 has adjusted the fluorine-aluminum ratio of the separation liquid, the process of converting anhydrous aluminum hydroxyfluoride into anhydrous aluminum fluoride During the process, no HF atmosphere is required, the requirements for equipment are reduced, and the operation is simplified.
需要说明的是,羟基中的氧元素本身无法彻底脱去,除非在体系中引入氢离子或铵根离子等可与羟基生成水并脱去的离子。因此本申请获得的无水氟化铝是有可能存在一定量的杂质的。本申请获得的无水氟化铝的纯度在调整所述分离液中的氟铝元素摩尔比时,可通过加入的含氟试剂的种类调整。如通过HF、氟化铵、氟化氢铵等含氟试剂调整,则不会引入新的杂质离子,且引入了可与羟基一同形成水分子脱去的氢离子这种情况下比较容易将羟基彻底脱除,这种情况一般适用于原本分离液的氟铝比较低、需要引入大量含氟试剂的情况;如原本分离液的氟铝比较高,加入少量的含氟试剂即可,引入的杂质离子少,这种情况含氟试剂也可以选用氟化钠等氟盐。It should be noted that the oxygen element in the hydroxyl group itself cannot be completely removed, unless hydrogen ions or ammonium ions and other ions that can form water with the hydroxyl group and be removed are introduced into the system. Therefore, the anhydrous aluminum fluoride obtained in the present application may have a certain amount of impurities. The purity of the anhydrous aluminum fluoride obtained in the present application can be adjusted by the type of fluorine-containing reagent added when adjusting the molar ratio of fluorine-aluminum elements in the separation liquid. If it is adjusted by fluorine-containing reagents such as HF, ammonium fluoride, and ammonium bifluoride, no new impurity ions will be introduced, and hydrogen ions that can form water molecules together with the hydroxyl group will be introduced. In this case, it is easier to completely remove the hydroxyl group. Except, this situation is generally applicable to the situation where the fluorine-aluminum ratio of the original separation liquid is relatively low and a large amount of fluorine-containing reagent needs to be introduced; if the original separation liquid has a relatively high fluorine-aluminum ratio, just add a small amount of fluorine-containing reagent, and the introduction of impurity ions is less In this case, the fluorine-containing reagent can also use fluorine salts such as sodium fluoride.
在本申请的一些实施例中,所述脱羟基助剂的添加量为无水羟基氟化铝总质量的0.01‰-2.00‰。In some embodiments of the present application, the added amount of the dehydroxylation aid is 0.01‰-2.00‰ of the total mass of anhydrous aluminum hydroxyfluoride.
脱羟基助剂的添加量过少,会导致脱羟基反应速度太慢。脱羟基助剂的添加量过多,会导致产物杂质含量升高,影响产物品质。If the addition amount of the dehydroxylation aid is too small, the dehydroxylation reaction speed will be too slow. Too much addition of the dehydroxylation aid will lead to an increase in the impurity content of the product and affect the quality of the product.
在本申请的一些实施例中,所述第二温度为350-400℃。In some embodiments of the present application, the second temperature is 350-400°C.
由于现有的炭渣处理工艺得到的羟基氟化铝往往含有结晶水,较低温度下(350℃-450℃)存在脱水不彻底,氟化铝中残留有三水氟化铝相;较高温度下(450-650℃)生成的氟化铝又会与羟基或水反应,生成氧化铝和氟化氢,导致产品中含有大量的氧化铝,纯度不高。Because the aluminum hydroxyfluoride obtained by the existing carbon slag treatment process often contains crystal water, there is incomplete dehydration at lower temperatures (350°C-450°C), and aluminum fluoride trihydrate phase remains in the aluminum fluoride; The aluminum fluoride generated at low temperature (450-650°C) will react with hydroxyl or water to generate aluminum oxide and hydrogen fluoride, resulting in a large amount of aluminum oxide in the product, and the purity is not high.
本申请中的羟基氟化铝为无水羟基氟化铝,通过添加脱羟基助剂,即可在较低的温度下脱去羟基,得到无水氟化铝。需要说明,含有结晶水的羟基氟化铝并不适用此方案,结晶水会影响脱羟基助剂的效果。The aluminum hydroxyfluoride in this application is anhydrous aluminum hydroxyfluoride, and by adding a dehydroxylation aid, the hydroxyl group can be removed at a relatively low temperature to obtain anhydrous aluminum fluoride. It should be noted that aluminum hydroxyfluoride containing crystal water is not suitable for this solution, and crystal water will affect the effect of the dehydroxylation aid.
在本申请的一些实施例中,所述在第二温度下处理所述无水羟基氟化铝,处理的时间为80-160min。In some embodiments of the present application, the anhydrous aluminum hydroxyfluoride is treated at the second temperature for 80-160 minutes.
在本申请的一些实施例中,所述铝电解炭渣类废料包括以下物料中的至少一种:In some embodiments of the present application, the aluminum electrolytic carbon slag waste includes at least one of the following materials:
由铝电解槽收集得到的铝电解炭渣;Aluminum electrolytic carbon slag collected from aluminum electrolytic cells;
所述铝电解炭渣经湿法处理后的含氟物料;The fluorine-containing material after the aluminum electrolytic carbon slag has been wet-processed;
所述铝电解炭渣经干法处理后的含氟物料。The fluorine-containing material after the aluminum electrolytic carbon slag is dry-processed.
本领域技术人员可以理解,实际生产中,铝电解炭渣经湿法处理后的含氟物料、铝电解炭渣经干法处理后的含氟物料还可以进行二次提取。Those skilled in the art can understand that in actual production, the fluorine-containing material after the aluminum electrolytic carbon slag is wet-processed, and the fluorine-containing material after the aluminum electrolytic carbon slag is dry-processed can also be subjected to secondary extraction.
下面结合具体实施例,进一步阐述本申请。应理解,这些实施例仅用于说明本申请而不用于限制本申请的范围。下列实施例中未注明具体条件的实验方法,通常按照国家标准测定。若没有相应的国家标准,则按照通用的国际标准、常规条件、或按照制造厂商所建议的条件进行。The present application will be further elaborated below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present application and are not intended to limit the scope of the present application. The experimental methods not indicating specific conditions in the following examples are usually measured according to national standards. If there is no corresponding national standard, proceed according to general international standards, conventional conditions, or the conditions suggested by the manufacturer.
实施例1Example 1
将铝电解炭渣磨细,过200目筛,取筛粉料,将粉料用硫酸按液固比5:1浸出后,固液分离,滤液中添加溶液总质量1‰的质量比为1:1:1的苯丙氨酸、煤油和氟化钠混合物为反应促进剂,通过添加氢氟酸调整滤液氟铝比至3.0,调节pH至5.0-6.0,75℃反应3h,过滤,105℃烘干,得到羟基氟化铝;向羟基氟化铝添加0.01‰五氧化二钒作为脱羟基助剂,在360℃反应160min,冷却后得到氟铝成分指标满足AF-2的无水氟化铝。Grind aluminum electrolytic carbon slag, pass through a 200-mesh sieve, take the sieved powder, leaching the powder with sulfuric acid at a liquid-solid ratio of 5:1, separate the solid and liquid, add the total mass of the solution to the filtrate, and the mass ratio is 1 : 1:1 mixture of phenylalanine, kerosene and sodium fluoride as a reaction accelerator, adjust the fluorine-aluminum ratio of the filtrate to 3.0 by adding hydrofluoric acid, adjust the pH to 5.0-6.0, react at 75°C for 3h, filter, 105°C Dry to obtain aluminum hydroxyfluoride; add 0.01‰ vanadium pentoxide to aluminum hydroxyfluoride as a dehydroxylation aid, react at 360°C for 160 minutes, and obtain anhydrous aluminum fluoride whose fluorine and aluminum composition index meets AF-2 after cooling .
本实施例还对得到的羟基氟化铝进行了XRD表征,表征结果请参考图2。图2中所有的峰均为Al(OH·F)3的特征峰,从图2可知,各个特征峰的峰型明显且尖锐,且不存在其它的杂峰,这说明得到的羟基氟化铝结构式为Al(OH·F)3,不含结晶水,且不含其它杂质。In this example, XRD characterization was also performed on the obtained aluminum hydroxyfluoride, please refer to FIG. 2 for the characterization results. All peaks in Fig. 2 are Al(OH·F) 3 characteristic peaks, as can be seen from Fig. 2, the peak type of each characteristic peak is obvious and sharp, and there are no other miscellaneous peaks, this shows that the obtained aluminum hydroxyfluoride The structural formula is Al(OH·F) 3 , and it does not contain crystal water and other impurities.
实施例2Example 2
将铝电解炭渣磨细,过200目筛,取筛粉料,将粉料用盐酸按液固比6:1浸出后,固液分离,滤液中添加溶液总质量2‰的质量比为1:0.5的缬氨酸与氟化氢铵的混合物为反应促进剂,通过添加氢氟酸调整滤液氟铝比至3.5,调节pH至5.0-6.0,80℃反应3h,过滤,105℃烘干,得到羟基氟化铝;向羟基氟化铝添加0.08‰的二氧化锰作为脱羟基助剂,在370℃反应130min,冷却后得到氟铝成分指标满足AF-2的无水氟化铝。Grind aluminum electrolytic carbon slag, pass through a 200-mesh sieve, take the sieved powder, leaching the powder with hydrochloric acid at a liquid-solid ratio of 6:1, separate the solid and liquid, add the total mass of the solution to the filtrate, and the mass ratio is 1 : The mixture of valine and ammonium bifluoride of 0.5 is the reaction accelerator, the fluorine-aluminum ratio of the filtrate is adjusted to 3.5 by adding hydrofluoric acid, the pH is adjusted to 5.0-6.0, the reaction is at 80°C for 3h, filtered, and dried at 105°C to obtain hydroxyl Aluminum fluoride: add 0.08‰ manganese dioxide to aluminum hydroxyfluoride as a dehydroxylation aid, react at 370°C for 130 minutes, and obtain anhydrous aluminum fluoride whose fluorine and aluminum composition index meets AF-2 after cooling.
实施例3Example 3
将铝电解炭渣磨细,过200目筛,取筛粉料,将粉料用硫酸按液固比4:1浸出后,固液分离,滤液中添加溶液总质量1.5‰的质量比为1:0.25的缬氨酸和乙酸乙酯的混合物为反应促进剂,通过添加氢氟酸调整滤液氟铝比至4.5,调节pH至5.0-6.0,85℃反应1.5h,过滤,105℃烘干,得到羟基氟化铝;向羟基氟化铝添加0.15‰的二氧化钛作为脱羟基助剂,在380℃反应100min,冷却后得到氟铝成分指标满足AF-2的无水氟化铝。Grind aluminum electrolytic carbon slag, pass through a 200-mesh sieve, take the sieved powder, leaching the powder with sulfuric acid at a liquid-solid ratio of 4:1, separate the solid from the liquid, and add the total mass of the solution to the filtrate at a mass ratio of 1.5‰ to 1 : The mixture of valine and ethyl acetate at 0.25 is the reaction accelerator. By adding hydrofluoric acid, adjust the fluorine-aluminum ratio of the filtrate to 4.5, adjust the pH to 5.0-6.0, react at 85°C for 1.5h, filter, and dry at 105°C. Obtain aluminum hydroxyfluoride; add 0.15‰ titanium dioxide to the aluminum hydroxyfluoride as a dehydroxylation aid, react at 380°C for 100 minutes, and obtain anhydrous aluminum fluoride whose fluoroaluminum composition index meets AF-2 after cooling.
实施例4Example 4
将铝电解炭渣磨细,过200目筛,取筛粉料,将粉料用盐酸按液固比4:1浸出后,固液分离,滤液中添加溶液总质量1.3‰的质量比为1:0.5的苯丙氨酸和乙酸乙酯的混合物为反应促进剂,通过添加氢氟酸调整滤液氟铝比至4.0,调节pH至5.0-6.0,83℃反应2h,过滤,105℃烘干,得到羟基氟化铝;向羟基氟化铝添加0.10‰的三氧化二铁和二氧化锰混合物作为脱羟基助剂,在400℃反应80min,冷却后得到氟铝成分指标满足AF-2的无水氟化铝。Grind aluminum electrolytic carbon slag finely, pass through a 200-mesh sieve, take the sieved powder, leaching the powder with hydrochloric acid at a liquid-solid ratio of 4:1, separate the solid and liquid, add the total mass of the solution to the filtrate with a mass ratio of 1.3‰ to 1 : 0.5 mixture of phenylalanine and ethyl acetate as a reaction accelerator, adjust the filtrate fluoroaluminum ratio to 4.0 by adding hydrofluoric acid, adjust the pH to 5.0-6.0, react at 83°C for 2h, filter, and dry at 105°C. Obtain aluminum hydroxyfluoride; add 0.10‰ of a mixture of ferric oxide and manganese dioxide to aluminum hydroxyfluoride as a dehydroxylation aid, react at 400°C for 80 minutes, and obtain anhydrous aluminum fluoride whose composition index meets AF-2 after cooling aluminum fluoride.
实施例5Example 5
将铝电解炭渣磨细,过200目筛,取筛粉料,将粉料盐酸按液固比6:1浸出后,固液分离,滤液中添加溶液总质量1.6‰的质量比为1:0.45的缬氨酸和亮氨酸的混合物为反应促进剂,通过添加氢氟酸调整滤液氟铝比至5.1,调节pH至5.0-6.0,81℃反应2h,过滤,105℃烘干,得到羟基氟化铝;向羟基氟化铝添加0.20‰的三氧化二铁作为脱羟基助剂,在390℃反应110min,冷却后得到氟铝成分指标满足AF-2的无水氟化铝。Grind the aluminum electrolytic carbon slag finely, pass through a 200-mesh sieve, take the sieved powder, leaching the powder with hydrochloric acid at a liquid-solid ratio of 6:1, and separate the solid and liquid. Add the total mass of the solution to the filtrate at a mass ratio of 1.6‰: The mixture of valine and leucine at 0.45 is used as a reaction accelerator. By adding hydrofluoric acid, adjust the fluorine-aluminum ratio of the filtrate to 5.1, adjust the pH to 5.0-6.0, react at 81°C for 2h, filter, and dry at 105°C to obtain hydroxyl Aluminum fluoride: add 0.20‰ ferric oxide to aluminum hydroxyfluoride as a dehydroxylation aid, react at 390°C for 110 minutes, and obtain anhydrous aluminum fluoride whose fluorine and aluminum composition index meets AF-2 after cooling.
本申请的各种实施例可以以一个范围的形式存在;应当理解,以一范围形式的描述仅仅是因为方便及简洁,不应理解为对本申请范围的硬性限制;因此,应当认为所述的范围描述已经具体公开所有可能的子范围以及该范围内的单一数值。例如,应当认为从1到6的范围描述已经具体公开子范围,例如从1到3,从1到4,从1到5,从2到4,从2到6,从3到6等,以及所述范围内的单一数字,例如1、2、3、4、5及6,此不管范围为何皆适用。另外,每当在本文中指出数值范围,是指包括所指范围内的任何引用的数字(分数或整数)。Various embodiments of the present application may exist in the form of a range; it should be understood that the description in the form of a range is only for convenience and brevity, and should not be construed as a rigid limitation on the scope of the application; therefore, the described range should be regarded as The description has specifically disclosed all possible subranges as well as individual values within that range. For example, a description of a range from 1 to 6 should be considered to have specifically disclosed subranges, such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., and Single numbers within the stated ranges, eg 1, 2, 3, 4, 5 and 6, apply regardless of the range. Additionally, whenever a numerical range is indicated herein, it is meant to include any cited numeral (fractional or integral) within the indicated range.
在本申请中,在未作相反说明的情况下,使用的方位词如“上”和“下”具体为附图中的图面方向。另外,在本申请说明书的描述中,术语“包括”“包含”等是指“包括但不限于”。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。在本文中,“和/或”,描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B的情况。对于用“和/或”描述的三项以上的关联对象的关联关系,表示这三个关联对象可以单独存在任意一项,或者其中任意至少两项同时存在,例如,对于A,和/或B,和/或C,可以表示单独存在A、B、C中的任意一项,或者同时存在其中的任意两项,或者同时存在其中三项。在本文中,“至少一个”是指一个或者多个,“多个”是指两个或两个以上。“至少一种”、“以下至少一项(个)”或其类似表达,是指的这些项中的任意组合,包括单项(个)或复数项(个)的任意组合。例如,“a,b,或c中的至少一项(个)”,或,“a,b,和c中的至少一项(个)”,均可以表示:a,b,c,a-b(即a和b),a-c,b-c,或a-b-c,其中a,b,c分别可以是单个,也可以是多个。In the present application, unless otherwise stated, the used orientation words such as "upper" and "lower" specifically refer to the direction of the drawings in the drawings. In addition, in the description of the specification of the present application, the terms "including" and "comprising" mean "including but not limited to". Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the statement "comprising..." does not exclude the presence of additional same elements in the process, method, article or device comprising said element. In this document, relational terms such as "first" and "second", etc., are only used to distinguish one entity or operation from another, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or sequence. In this article, "and/or" describes the association relationship of associated objects, indicating that there may be three kinds of relationships, for example, A and/or B, which can mean: A exists alone, A and B exist simultaneously, and B exists alone . For the association relationship of more than three associated objects described with "and/or", it means that any of the three associated objects can exist independently, or any at least two of them can exist at the same time, for example, for A, and/or B , and/or C, may mean that any one of A, B, and C exists alone, or any two of them exist simultaneously, or three of them exist simultaneously. Herein, "at least one" means one or more, and "plurality" means two or more. "At least one", "at least one of the following" or similar expressions refer to any combination of these items, including any combination of a single item or a plurality of items. For example, "at least one item (unit) of a, b, or c", or "at least one item (unit) of a, b, and c" can mean: a, b, c, a-b( That is, a and b), a-c, b-c, or a-b-c, where a, b, and c can be single or multiple.
以上所述仅是本申请的具体实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific implementation manners of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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| BE820597A (en) * | 1973-10-01 | 1975-04-01 | FABRIC SOFTENING COMPOSITION WITH IMPROVED ANTISTATIC PROPERTIES | |
| CN113501536A (en) * | 2021-07-28 | 2021-10-15 | 中南大学 | Method for preparing aluminum fluoride product by multi-waste combined treatment and aluminum fluoride product |
| CN114988449A (en) * | 2022-06-18 | 2022-09-02 | 灵宝市民生高新材料有限公司 | Preparation method of low-oxygen-content anhydrous aluminum fluoride |
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| BE820597A (en) * | 1973-10-01 | 1975-04-01 | FABRIC SOFTENING COMPOSITION WITH IMPROVED ANTISTATIC PROPERTIES | |
| CN113501536A (en) * | 2021-07-28 | 2021-10-15 | 中南大学 | Method for preparing aluminum fluoride product by multi-waste combined treatment and aluminum fluoride product |
| CN114988449A (en) * | 2022-06-18 | 2022-09-02 | 灵宝市民生高新材料有限公司 | Preparation method of low-oxygen-content anhydrous aluminum fluoride |
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