CN116604007A - A protection device for molten iron tilting cylinder - Google Patents
A protection device for molten iron tilting cylinder Download PDFInfo
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- CN116604007A CN116604007A CN202310611093.0A CN202310611093A CN116604007A CN 116604007 A CN116604007 A CN 116604007A CN 202310611093 A CN202310611093 A CN 202310611093A CN 116604007 A CN116604007 A CN 116604007A
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- fixedly connected
- molten iron
- cylinder
- rotating plate
- rotating
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 230
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 115
- 230000001681 protective effect Effects 0.000 claims description 16
- 230000001012 protector Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 claims 1
- 239000010425 asbestos Substances 0.000 description 6
- 229910052895 riebeckite Inorganic materials 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/06—Equipment for tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
技术领域technical field
本发明涉及冶金设备技术领域,尤其是指一种铁水车倾动缸防护装置。The invention relates to the technical field of metallurgical equipment, in particular to a protective device for a tilting cylinder of a molten iron car.
背景技术Background technique
目前,在冶金行业中,铁水罐是炼铁厂的一种铁水盛放运输设备,罐体内有厚实的耐火材料,盛放铁水或者钢水。铁水罐用于熔铁炉的铁水转运至转炉冶炼,钢水罐用于将转炉冶炼的钢水转运至连铸大包转台,然后向中间罐内浇筑钢水,经过冷却装置等设备将钢水形成特定尺寸规格的钢坯。At present, in the metallurgical industry, the molten iron tank is a kind of molten iron storage and transportation equipment in the ironworks. There are thick refractory materials in the tank to hold molten iron or molten steel. The molten iron tank is used to transfer the molten iron from the iron melting furnace to the converter for smelting, and the molten steel tank is used to transfer the molten steel smelted by the converter to the continuous casting ladle turntable, and then pour molten steel into the tundish, and form the molten steel into a specific size specification through cooling devices and other equipment billet.
大多数炼铁厂,通过使用龙门架以及电动副钩牵引装满铁水的铁水罐底部的翻转机构,实现铁水罐的翻转,通过龙门架与电动副钩的配合,使得钢水罐平稳翻转,实现铁水的倾倒。但是,这种使用龙门架吊运铁水罐有很多弊端,在吊运时绳索会发生抖动,铁水罐里的铁水会发生晃动溅洒出来,非常危险;而且吊运时绳索会发生松动甚至断裂的情况,导致铁水罐倾倒,铁水流出,铁水的高温会对周围的事物造成严重的伤害,甚至造成工作人员的损伤;而且龙门架吊运铁水罐对工厂场地空间等要求较高,占地面积也比较大,操作繁琐建造成本高,实际效果也不好。In most ironworks, the turning mechanism at the bottom of the hot metal tank filled with molten iron is pulled by the gantry and the electric auxiliary hook to realize the turning over of the hot metal tank. dumping. However, there are many disadvantages in using the gantry to lift the molten iron tank. The rope will shake during lifting, and the molten iron in the molten iron tank will shake and splash out, which is very dangerous; and the rope will loosen or even break during lifting. The situation will lead to the dumping of the molten iron tank, the outflow of molten iron, and the high temperature of the molten iron will cause serious damage to the surrounding objects, and even cause damage to the staff; and the hoisting of the molten iron tank by the gantry has high requirements on the factory site space, and the occupied area is also small. Relatively large, the operation is loaded down with trivial details and the construction cost is high, and the actual effect is not good.
中国专利公开号CN112605378A公开了一种钢水包或铁水包前后倾翻装置合生产方法,包括底座、电机、车轮、倾翻装置、倾翻支架、倒拉油缸,通过铁水车将铁水包吊至底托并固定,然后电机工作,带动车轮转动,移动倾翻装置至扒渣工位,倒拉油缸活塞杆收缩,使得底托沿着底托与倾翻装置的交接点转轴转动,水包倾翻至设定角度后,扒渣机工作。Chinese Patent Publication No. CN112605378A discloses a production method of ladle or molten iron ladle front and rear tipping device, including base, motor, wheel, tipping device, tipping bracket, and pulling oil cylinder, and the molten iron ladle is hoisted to the bottom by the molten iron truck Support and fix, then the motor works, drives the wheel to rotate, moves the tilting device to the slag removal station, pulls the piston rod of the oil cylinder back and shrinks, so that the bottom bracket rotates along the rotation axis at the junction point of the bottom bracket and the tilting device, and the water bag is tipped After reaching the set angle, the slag removal machine will work.
但是,由于铁水包盛放的铁水温度很多高,因此液压缸长时间在这种工作环境下液压缸杆没有防护装置,并且伴随铁水飞溅,液压缸的密封易烫坏损伤,正常运转一段时间后就出现液压缸活塞处渗油,密封圈烫坏,活塞杆拉伤的问题。However, because the temperature of the molten iron in the ladle is very high, the hydraulic cylinder has no protective device for the hydraulic cylinder rod in this working environment for a long time, and with the splashing of molten iron, the seal of the hydraulic cylinder is easily scalded and damaged. After a period of normal operation There will be oil leakage at the piston of the hydraulic cylinder, the sealing ring will be scalded, and the piston rod will be strained.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于克服现有技术中铁水车倾动缸活塞杆易烫坏损伤的问题。For this reason, the technical problem to be solved by the present invention is to overcome the problem that the piston rod of the tilting cylinder of the molten iron car is easily scalded and damaged in the prior art.
为解决上述技术问题,本发明提供了一种铁水车倾动缸防护装置,In order to solve the above technical problems, the present invention provides a protective device for the tilting cylinder of the molten iron car,
在本发明的一个实施例中,一种铁水车倾动缸防护装置,其特征在于:包括支撑柱,所述支撑柱上顶端固定连接有固定架,所述固定架的一端固定连接有连接座,所述固定架的上方设置有转动板,所述连接座用于连接固定架与转动板;所述转动板的上表面固定连接有固定组件;所述固定组件与铁水缸插接;所述铁水缸的底部远离固定组件的一端抵接有锁紧组件;所述锁紧组件与转动板固定连接,所述固定架的底部固定连接有动力组件;所述动力组件用于推动转动板转动;所述固定架两侧的横梁内开设有滑槽一。In one embodiment of the present invention, a protective device for a tilting cylinder of a molten iron car is characterized in that it includes a support column, the top end of the support column is fixedly connected with a fixing frame, and one end of the fixing frame is fixedly connected with a connecting seat, A rotating plate is arranged above the fixed frame, and the connecting seat is used to connect the fixed frame and the rotating plate; the upper surface of the rotating plate is fixedly connected with a fixed assembly; the fixed assembly is plugged into the molten iron tank; the molten iron The end of the bottom of the cylinder away from the fixed assembly abuts against a locking assembly; the locking assembly is fixedly connected to the rotating plate, and the bottom of the fixed frame is fixedly connected to a power assembly; the power assembly is used to push the rotating plate to rotate; A chute is provided in the beam on both sides of the fixed frame.
在本发明的一个实施例中,所述转动板上开设有方槽;所述方槽的内部转动连接有若干个便于铁水缸移动的滚轴;所述转动板上开设有用于锁紧组件上下移动的滑槽二。In one embodiment of the present invention, a square groove is opened on the rotating plate; several rollers are connected to the inner rotation of the square groove to facilitate the movement of the molten iron cylinder; Moving chute two.
在本发明的一个实施例中,所述固定组件包括下底座;所述下底座为劣圆弧形,下底座的下表面与转动板固定连接;所述下底座的上表面固定连接有上底座;所述上底座为半圆弧形;上底座的厚度大于下底座的厚度,上底座与下底座之间形成弧形凹槽,所述上底座的上表面固定连接有半圆弧形的固定框。In one embodiment of the present invention, the fixed assembly includes a lower base; the lower base is in the shape of an inferior arc, and the lower surface of the lower base is fixedly connected with the rotating plate; the upper surface of the lower base is fixedly connected with an upper base The upper base is semi-arc-shaped; the thickness of the upper base is greater than that of the lower base, an arc-shaped groove is formed between the upper base and the lower base, and a semi-arc-shaped fixed frame is fixedly connected to the upper surface of the upper base.
在本发明的一个实施例中,所述铁水缸的内部为中空,所述铁水缸得底部设置有环形的凸台;所述环形的凸台与上底座和下底座之间形成弧形凹槽插接,所述凸台上对称设置有限位柱。In one embodiment of the present invention, the inside of the molten iron tank is hollow, and the bottom of the molten iron tank is provided with an annular boss; an arc-shaped groove is formed between the annular boss and the upper base and the lower base For plugging in, limit posts are arranged symmetrically on the boss.
在本发明的一个实施例中,所述锁紧组件包括安装槽;所述安装槽的内部为中空设置,安装槽与转动板固定连接的一端为敞口设置,并且与滑槽二连通;所述安装槽的内部固定连接两组弹簧二,两组弹簧二对称设置;所述弹簧二的上端固定连接有滑块;滑块与滑槽二接触滑动连接。In one embodiment of the present invention, the locking assembly includes a mounting groove; the inside of the mounting groove is hollow, and one end of the mounting groove fixedly connected to the rotating plate is open and communicated with the second sliding groove; Two groups of springs are fixedly connected to the inside of the installation groove, and the two groups of springs are arranged symmetrically; the upper end of the spring two is fixedly connected with a slider;
在本发明的一个实施例中,所述动力组件包括转动座;所述转动座包括两块竖板和一块横板并设置成凹形,两块竖板的外侧分别固定连接有转轴;所述转轴与固定座转动连接;所述固定座固定连接在固定架的底部两侧;所述横板上固定安装有液压缸;所述液压缸的液压杆与转动板的底部固定连接。In one embodiment of the present invention, the power assembly includes a rotating seat; the rotating seat includes two vertical plates and a horizontal plate and is set in a concave shape, and the outer sides of the two vertical plates are respectively fixedly connected with rotating shafts; the The rotating shaft is rotatably connected to the fixed seat; the fixed seat is fixedly connected to both sides of the bottom of the fixed frame; a hydraulic cylinder is fixedly installed on the horizontal plate; the hydraulic rod of the hydraulic cylinder is fixedly connected to the bottom of the rotating plate.
在本发明的一个实施例中,所述防护组件包括固定片和转动片;所述固定片与转动片均包括圆弧板与直板;所述所述固定片与转动片远离直板的一端固定连接有若干个交替排布的合页。In one embodiment of the present invention, the protective assembly includes a fixed piece and a rotating piece; both the fixed piece and the rotating piece include an arc plate and a straight plate; the fixed piece is fixedly connected to the end of the rotating piece away from the straight plate There are several hinges arranged alternately.
在本发明的一个实施例中,所述转动片的直板上固定安装有L形锁定杆;所述L形锁定杆远离转动板的一端内部开设有芯槽;所述芯槽与锁芯接触滑动连接;所述芯槽上设置有滑杆和挡板;所述滑板在芯槽内滑动并用于锁芯的导向;所述锁芯与芯槽之间固定连接有弹簧一。In one embodiment of the present invention, an L-shaped locking rod is fixedly installed on the straight plate of the rotating piece; a core groove is opened inside the end of the L-shaped locking rod away from the rotating plate; the core groove contacts and slides with the lock core connection; the core slot is provided with a slide bar and a baffle; the slide plate slides in the core slot and is used for guiding the lock core; a spring one is fixedly connected between the lock core and the core slot.
在本发明的一个实施例中,滑槽一内部接触滑动连接有L形伸缩柱;所述L形伸缩柱的横杆内部为空心设置;所述L形伸缩柱位于滑槽一内部的一端固定连接有驱动板。In one embodiment of the present invention, the inside of the chute is connected with an L-shaped telescopic column in contact with sliding; the inside of the crossbar of the L-shaped telescopic column is hollow; the end of the L-shaped telescopic column located inside the chute is fixed The driver board is connected.
在本发明的一个实施例中,所述固定架两侧远离连接座的一端固定安装有电机;所述电机的输出轴上固定连接有丝杆;所述丝杆与驱动板螺纹连接;所述丝杆用于L形伸缩柱的伸缩。In one embodiment of the present invention, a motor is fixedly installed on both sides of the fixing frame away from the connecting seat; a screw rod is fixedly connected to the output shaft of the motor; the screw rod is screwed to the drive plate; the The screw mandrel is used for the expansion and contraction of the L-shaped telescopic column.
本发明的上述技术方案相比现有技术具有以下优点:The above technical solution of the present invention has the following advantages compared with the prior art:
本发明所述的一种铁水车倾动缸防护装置,通过固定组件和锁紧组件的设置,将铁水缸固定在转动板上,限位柱的设置使得铁水缸在工作时不会发生转动,解决铁水缸在工作时翻转掉落的问题。A protective device for a tilting cylinder of a molten iron vehicle according to the present invention fixes the molten iron cylinder on the rotating plate through the setting of the fixing component and the locking component, and the setting of the limit column prevents the molten metal cylinder from rotating during work, which solves the problem of The problem that the iron water tank flipped and fell during work.
通过防护组件的设置,在防护组件中加入石棉,保护液压缸的液压杆不被铁水飞溅时产生的铁花附着拉伤,同时石棉降低长时间与高温铁水缸接触的液压杆的温度,避免液压缸的密封杯烫伤,降低液压缸的更换频次。Through the setting of the protective component, asbestos is added to the protective component to protect the hydraulic rod of the hydraulic cylinder from being scratched by the iron flower generated when the molten iron splashes. The seal cup of the hydraulic cylinder is scalded, reducing the replacement frequency of the hydraulic cylinder.
附图说明Description of drawings
为了使本发明的内容更容易被清楚的理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明。In order to make the content of the present invention more clearly understood, the present invention will be further described in detail below according to the specific embodiments of the present invention and in conjunction with the accompanying drawings.
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明固定架的剖视图;Fig. 2 is a sectional view of the fixing frame of the present invention;
图3是本发明铁水缸和固定组件的剖视图;Fig. 3 is the cross-sectional view of molten iron tank and fixing assembly of the present invention;
图4是本发明L形伸缩柱的剖视图;Fig. 4 is the sectional view of L-shaped telescopic post of the present invention;
图5是本发明固定组件的立体图;Fig. 5 is a perspective view of the fixing assembly of the present invention;
图6是本发明锁紧组件的立体图;Fig. 6 is a perspective view of the locking assembly of the present invention;
图7是本发明防护组件的立体图;Fig. 7 is a perspective view of the protective assembly of the present invention;
图8是图1中A处的放大图;Fig. 8 is an enlarged view of place A in Fig. 1;
图9是本发明锁芯的立体图;Fig. 9 is a perspective view of the lock cylinder of the present invention;
说明书附图标记说明:1、支撑柱;2、固定架;21、滑槽一;3、连接座;4、转动板;41、方槽;42、滚轴;43、滑槽二;5、铁水缸;51、缸体;52、凸台;53、限位柱;6、动力组件;61、转动座;62、转轴;63、固定座;64、防护组件;641、固定片;642、转动片;643、合页;644、L形锁定杆;645、锁芯;646、芯槽;647、弹簧一;648、滑杆;649、挡板;65、液压缸;7、固定组件;71、下底座;72、固定框;73、上底座;8、锁紧组件;81、滑块;82、弹簧二;83、安装槽;91、电机;92、丝杆;93、限位块;94、驱动板;95、L形伸缩柱。Explanation of reference signs in the manual: 1. Support column; 2. Fixed frame; 21. Chute one; 3. Connecting seat; Iron water cylinder; 51, cylinder body; 52, boss; 53, limit column; 6, power component; 61, rotating seat; 62, rotating shaft; 63, fixed seat; 64, protective component; 643, hinge; 644, L-shaped locking lever; 645, lock core; 646, core groove; 647, spring one; 648, slide bar; 649, baffle plate; 65, hydraulic cylinder; 7, fixed assembly; 71. Lower base; 72. Fixed frame; 73. Upper base; 8. Locking assembly; 81. Slider; 82. Spring two; 83. Mounting groove; 91. Motor; 92. Screw rod; ; 94, drive plate; 95, L-shaped telescopic column.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present invention and implement it, but the examples given are not intended to limit the present invention.
参照图1-9所示,本发明的一种铁水车倾动缸防护装置包括支撑柱1,所述支撑柱1的底部可安装万向轮,便于铁水车在工作时的移动,所述支撑柱1上顶端固定连接有固定架2,所述固定架2一端固定连接有连接座3,所述固定架2的上方设置有转动板4,所述转动板4与连接座3转动连接,所述连接座3用于连接固定架2与转动板4;所述转动板4的上表面固定连接有固定组件7;所述固定组件7与铁水缸5插接;所述铁水缸5的底部远离固定组件7的一端抵接有锁紧组件8;所述锁紧组件8与转动板4固定连接,所述固定架2的底部固定连接有动力组件6;所述动力组件6用于推动转动板4转动;所述固定架2两侧的横梁内开设有滑槽一21。Referring to Figures 1-9, a protective device for a tilting cylinder of a molten iron car of the present invention includes a support column 1, and universal wheels can be installed on the bottom of the support column 1 to facilitate the movement of the molten iron vehicle during work. The upper top of 1 is fixedly connected with a fixed frame 2, one end of the fixed frame 2 is fixedly connected with a connecting seat 3, a rotating plate 4 is arranged above the fixed frame 2, and the rotating plate 4 is rotatably connected with the connecting seat 3, the The connecting seat 3 is used to connect the fixed frame 2 and the rotating plate 4; the upper surface of the rotating plate 4 is fixedly connected with a fixed assembly 7; the fixed assembly 7 is plugged with the molten iron cylinder 5; the bottom of the molten iron cylinder 5 is away from the fixed One end of the component 7 is abutted with a locking component 8; the locking component 8 is fixedly connected with the rotating plate 4, and the bottom of the fixed frame 2 is fixedly connected with a power component 6; the power component 6 is used to push the rotating plate 4 Rotate; there is a chute-21 in the beam on both sides of the fixed frame 2.
工作时,转动板4通过动力组件6驱动,放置呈水平位置,铁水缸5被推送至固定组件7处,当铁水缸5与固定组件7完成插接后,锁紧组件8将铁水缸5缩紧,将铁水缸5固定,通过固定组件7与锁紧组件8的配合,避免了铁水车在运输铁水缸5时铁水缸5发生移动造成的危险,也使得铁水缸5在倾倒时,不会发生铁水缸5翻倒,铁水流出的现象,使得铁水缸5在运输与倾倒时的安全性得到保证,也提高了工作人员工作时的安全性;When working, the rotating plate 4 is driven by the power assembly 6 and is placed in a horizontal position. The molten iron cylinder 5 is pushed to the fixed assembly 7. When the molten iron cylinder 5 and the fixed assembly 7 are inserted, the locking assembly 8 shrinks the molten iron cylinder 5. Tightly fix the molten iron cylinder 5, and through the cooperation of the fixing assembly 7 and the locking assembly 8, the danger caused by the movement of the molten iron cylinder 5 when the molten iron truck transports the molten iron cylinder 5 is avoided, and the molten iron cylinder 5 will not fall when it is dumped. The phenomenon that the molten iron tank 5 is overturned and the molten iron flows out ensures the safety of the molten iron tank 5 during transportation and dumping, and also improves the safety of the staff when they are working;
所述转动板4上开设有方槽41;所述方槽41的内部转动连接有若干个便于铁水缸5移动的滚轴42;所述转动板4上开设有用于锁紧组件8上下移动的滑槽二43;滚轴42的设置使得铁水缸5在转动板4上向固定组件7移动时平稳安全,更加省力;The rotating plate 4 is provided with a square groove 41; the inside of the square groove 41 is rotatably connected with several rollers 42 that facilitate the movement of the molten iron cylinder 5; The second chute 43; the setting of the roller 42 makes the molten iron cylinder 5 move smoothly and safely on the rotating plate 4 to the fixed assembly 7, and saves more labor;
所述固定组件7包括下底座71;所述下底座71为劣圆弧形,下底座71的下表面与转动板4固定连接;所述下底座71的上表面固定连接有上底座73;所述上底座73为半圆弧形;上底座73的厚度大于下底座71的厚度,因此上底座73与下底座71之间形成弧形凹槽,由于下底座71为劣圆弧,上底座73为半圆弧,因此上底座73与下底座71在端部形成缺口;所述上底座73的上表面固定连接有半圆弧形的固定框72,固定框72的高度根据实际情况设置,固定框72用于稳定铁水缸5,保证铁水缸5的稳定性;The fixed assembly 7 includes a lower base 71; the lower base 71 is in an arc shape, and the lower surface of the lower base 71 is fixedly connected with the rotating plate 4; the upper surface of the lower base 71 is fixedly connected with an upper base 73; Above-mentioned upper base 73 is semicircular arc shape; The thickness of upper base 73 is greater than the thickness of lower base 71, so arc groove is formed between upper base 73 and lower base 71, because lower base 71 is inferior arc, upper base 73 is semicircular arc, so the upper base 73 and the lower base 71 form a gap at the end; the upper surface of the upper base 73 is fixedly connected with a semicircular fixed frame 72, and the height of the fixed frame 72 is set according to the actual situation, and the fixed frame 72 Used to stabilize the molten iron cylinder 5 and ensure the stability of the molten iron cylinder 5;
所述铁水缸5的内部为中空形成缸体51,所述铁水缸5得底部设置有环形的凸台52;所述环形的凸台52与上底座73和下底座71之间形成弧形凹槽插接,所述凸台52上对称设置有限位柱53,限位柱53限制铁水缸5的转动,保证倾倒时铁水缸5不发生转动,避免出料口(未展示)的偏移;The inside of the molten iron cylinder 5 is hollow to form a cylinder body 51, and the bottom of the molten iron cylinder 5 is provided with an annular boss 52; an arc-shaped concave is formed between the annular boss 52 and the upper base 73 and the lower base 71. The slot is plugged in, and the boss 52 is symmetrically provided with a limit post 53, which limits the rotation of the molten iron cylinder 5 to ensure that the molten iron cylinder 5 does not rotate when it is dumped, and avoids the offset of the discharge port (not shown);
所述锁紧组件8包括安装槽83;所述安装槽83的内部为中空设置,安装槽83与转动板4的固定连接的一端为敞口设置,并且与滑槽二43连通;所述安装槽83的内部固定连接两组弹簧二82,两组弹簧二82对称设置;所述弹簧二82的上端固定连接有滑块81;工作时,滑块81与凸台52抵接,滑块81与凸台52接触的一端为弧形,滑块81的另一端设置成斜面,斜面便于铁水缸5进入固定组件7;所述滑块81与滑槽二43接触滑动连接,并且滑块81可以在滑槽二43内上下滑动;The locking assembly 8 includes a mounting groove 83; the inside of the mounting groove 83 is hollow, and the fixed connection end of the mounting groove 83 and the rotating plate 4 is open and communicated with the second chute 43; the mounting The interior of the groove 83 is fixedly connected with two groups of springs 82, and the two groups of springs 82 are arranged symmetrically; the upper end of the springs 82 is fixedly connected with a slider 81; during work, the slider 81 abuts against the boss 52, and the slider 81 One end that is in contact with the boss 52 is arc-shaped, and the other end of the slide block 81 is arranged as a slope, and the slope is convenient for the molten iron cylinder 5 to enter the fixed assembly 7; Slide up and down in the chute two 43;
工作时,盛满铁水的铁水缸5被运输放置在转动板4上的滚轴42上,推动铁水缸5,铁水缸5在滚轴42上移动,当铁水缸5向固定组件7移动时,铁水缸5底部的凸台52先与滑块81的斜面的一端接触,持续推动铁水缸5,凸台52对滑块81产生下压力,进滑块81沿着滑槽二43压入安装槽83,继续推动铁水缸5,至凸台52与上底座73和下底座71之间形成弧形凹槽完全插接,并使限位柱53卡在上底座73与下底座71在端部形成缺口里,当凸台52与限位柱53完全对接后,固定框72与缸体51完全接触,滑块81不被铁水缸5下压限制,在弹簧二82的作用下,将滑块81顶出安装槽83并与凸台52抵接,将铁水缸5固定在固定组件7内,使得铁水缸5稳定进行后续的操作;During work, the molten iron cylinder 5 filled with molten iron is transported and placed on the roller 42 on the rotating plate 4 to push the molten iron cylinder 5, and the molten iron cylinder 5 moves on the roller 42. When the molten iron cylinder 5 moves to the fixed assembly 7, The boss 52 at the bottom of the molten iron tank 5 first contacts with one end of the inclined surface of the slider 81, and continues to push the molten iron tank 5, the boss 52 generates downward pressure on the slider 81, and the slider 81 is pressed into the installation groove along the chute 243 83. Continue to push the molten iron cylinder 5 until the arc-shaped groove is formed between the boss 52 and the upper base 73 and the lower base 71 for complete insertion, and the limit post 53 is stuck on the upper base 73 and the lower base 71 to form at the end In the gap, when the boss 52 is fully docked with the limit post 53, the fixed frame 72 is in full contact with the cylinder body 51, and the slide block 81 is not restricted by the pressure of the molten iron cylinder 5. Under the action of the spring 2 82, the slide block 81 Push out the installation groove 83 and abut against the boss 52, and fix the molten iron cylinder 5 in the fixing assembly 7, so that the molten iron cylinder 5 can be stably performed for subsequent operations;
所述动力组件6包括转动座61;所述转动座61包括两块竖板和一块横板并设置成凹形,两块竖板的外侧分别固定连接有转轴62;所述转轴62与固定座63转动连接;所述固定座63固定连接在固定架2的底部两侧;所述横板上固定安装有液压缸65;所述液压缸65的液压杆与转动板4的底部固定连接;The power assembly 6 includes a rotating seat 61; the rotating seat 61 includes two vertical plates and a horizontal plate and is arranged in a concave shape, and the outer sides of the two vertical plates are respectively fixedly connected with a rotating shaft 62; the rotating shaft 62 is connected to the fixed seat 63 is rotationally connected; the fixed seat 63 is fixedly connected to both sides of the bottom of the fixed frame 2; a hydraulic cylinder 65 is fixedly installed on the horizontal plate; the hydraulic rod of the hydraulic cylinder 65 is fixedly connected to the bottom of the rotating plate 4;
所述液压缸65的液压杆上套设有防护组件64;所述防护组件64包括固定片641和转动片642;固定片641固定在转动座61上;所述固定片641与转动片642均包括圆弧板与直板,所述固定片641和转动片642闭合时形成圆筒,可以套设在液压缸65的液压杆上,并且形成的圆筒的直径比液压缸65的液压杆直径大,两者之间形成的空隙中可以添加石棉,固定片641和转动片642的顶端可以用橡胶圈密封,保护液压缸65的液压杆不被铁水飞溅时产生的铁花损伤,同时石棉可以降低液压杆的温度,保护液压缸65的密封不被烫坏造成密封失效,造成液压缸65渗油损坏;所述固定片641与转动片642远离直板的一端固定连接有若干个交替排布的合页643;The hydraulic rod of the hydraulic cylinder 65 is sleeved with a protective assembly 64; the protective assembly 64 includes a fixed piece 641 and a rotating piece 642; the fixed piece 641 is fixed on the rotating seat 61; the fixed piece 641 and the rotating piece 642 are both Including arc plate and straight plate, the fixed piece 641 and the rotating piece 642 form a cylinder when closed, which can be sleeved on the hydraulic rod of the hydraulic cylinder 65, and the diameter of the formed cylinder is larger than the hydraulic rod diameter of the hydraulic cylinder 65 , Asbestos can be added to the gap formed between the two, and the tops of the fixed piece 641 and the rotating piece 642 can be sealed with rubber rings to protect the hydraulic rod of the hydraulic cylinder 65 from being damaged by iron flakes produced when molten iron splashes, and at the same time, asbestos can be reduced. The temperature of the hydraulic rod protects the seal of the hydraulic cylinder 65 from being scalded to cause seal failure, causing oil leakage damage to the hydraulic cylinder 65; the fixed piece 641 and the end of the rotating piece 642 away from the straight plate are fixedly connected with several alternately arranged joints. page 643;
工作时,需要倾倒铁水缸5将铁树倒出时,液压缸65的液压杆伸长,推动转动板4绕着连接座3转动,由于转动座61与转轴62的设置,液压缸65可以跟随转动板4一起转动,铁水缸5在转动板4上逐渐倾倒,将铁水倒出,铁水完全倒出后,液压缸65的液压杆收缩,将转动板4收回,直至将转动板4放置水平,移出空的铁水缸5,将下一个盛满铁水的铁水缸5重新固定在转动板4上,继续上述操作,实现铁水的自动倒出;During work, when it is necessary to dump the molten iron cylinder 5 to pour out the iron tree, the hydraulic rod of the hydraulic cylinder 65 is extended to push the rotating plate 4 to rotate around the connecting seat 3. Due to the setting of the rotating seat 61 and the rotating shaft 62, the hydraulic cylinder 65 can follow the rotation The plates 4 rotate together, and the molten iron cylinder 5 is gradually dumped on the rotating plate 4, and the molten iron is poured out. After the molten iron is completely poured out, the hydraulic rod of the hydraulic cylinder 65 shrinks, and the rotating plate 4 is retracted until the rotating plate 4 is placed horizontally and moved out. For the empty molten iron tank 5, fix the next molten iron tank 5 full of molten iron on the rotating plate 4 again, continue the above operation, and realize automatic pouring of molten iron;
所述转动片642的直板上固定安装有L形锁定杆644;所述L形锁定杆644远离转动片642的一端内部开设有芯槽646;所述芯槽646与锁芯645接触滑动连接;所述锁芯645上设置有滑杆648和挡板649;所述滑杆648在芯槽646内滑动并用于锁芯645的导向;所述锁芯645与芯槽646之间固定连接有弹簧一647;当防护组件64工作时,需要将固定片641与转动片642闭合,按压挡板649,将锁芯645压入芯槽646,此时固定片641与转动片642闭合,松开挡板649,锁芯645在弹簧一647的作用下,顶出芯槽646,实现固定片641与转动片642的闭合,使得固定片641、转动片642与液压缸65的液压杆之间添加的石棉紧紧包裹住液压杆;An L-shaped locking rod 644 is fixedly installed on the straight plate of the rotating piece 642; a core groove 646 is opened inside the end of the L-shaped locking rod 644 away from the rotating piece 642; The lock core 645 is provided with a slide bar 648 and a baffle 649; the slide bar 648 slides in the core groove 646 and is used for guiding the lock core 645; a spring is fixedly connected between the lock core 645 and the core groove 646 - 647; when the protection assembly 64 is working, it is necessary to close the fixed piece 641 and the rotating piece 642, press the baffle plate 649, and press the lock core 645 into the core groove 646, at this time, the fixed piece 641 and the rotating piece 642 are closed, and the locking piece is released. Plate 649, lock core 645 is ejected core groove 646 under the effect of spring 1 647, realizes the closing of fixed piece 641 and rotating piece 642, makes the hydraulic rod that adds between fixed piece 641, rotating piece 642 and hydraulic cylinder 65 Asbestos tightly wraps the hydraulic rod;
滑槽一21内部接触滑动连接有L形伸缩柱95;所述L形伸缩柱95的横杆内部为空心设置;所述L形伸缩柱95位于滑槽一21内部的一端固定连接有驱动板94;The inside of the chute-21 is contact-slidably connected with an L-shaped telescopic column 95; the inside of the horizontal bar of the L-shaped telescopic column 95 is hollow; one end of the L-shaped telescopic column 95 located inside the chute-21 is fixedly connected with a drive plate 94;
所述固定架2两侧远离连接座3的一端分别固定安装有电机91;所述电机91的输出轴上固定连接有丝杆92;所述丝杆92与驱动板94螺纹连接,所述丝杆92远离电机91输出轴的一端固定连接有限位块93,限位块93用于限制L形伸缩柱95的移动,避免L形伸缩柱95在移动时与丝杆92脱离并使L形伸缩柱95始终在有一段在滑槽一21内;所述丝杆92用于L形伸缩柱95的伸缩;在倾倒铁水时,电机91启动,电机91的输出轴带动丝杆92转动正转,丝杆92正转带动与丝杆92螺纹连接的驱动板94直线运动,驱动板94带动L形伸缩柱95伸长,增大了支撑柱1的支撑面积,使得铁水缸5倾倒铁水时整个装置不会发生翻转,提高生产的安全性;A motor 91 is fixedly installed on one end of the two sides of the fixed frame 2 away from the connecting seat 3; a screw 92 is fixedly connected to the output shaft of the motor 91; the screw 92 is screwed to the drive plate 94, and the screw 92 One end of the rod 92 away from the output shaft of the motor 91 is fixedly connected with a limit block 93, and the limit block 93 is used to limit the movement of the L-shaped telescopic column 95, so as to prevent the L-shaped telescopic column 95 from breaking away from the screw rod 92 and make the L-shaped telescopic column 95 move. Column 95 has a section in chute one 21 all the time; Described screw mandrel 92 is used for the expansion and contraction of L-shaped telescopic column 95; The forward rotation of the screw mandrel 92 drives the drive plate 94 that is threadedly connected with the screw mandrel 92 to move linearly, and the drive plate 94 drives the L-shaped telescopic column 95 to elongate, which increases the support area of the support column 1, so that the entire device when the molten iron tank 5 is dumped There will be no overturning, which improves the safety of production;
工作原理:盛满铁水的铁水缸5被运输放置在转动板4上的滚轴42上,推动铁水缸5,铁水缸5在滚轴42上移动,当铁水缸5向固定组件7移动时,铁水缸5底部的凸台52先与滑块81的斜面的一端接触,持续推动铁水缸5,凸台52对滑块81产生下压力,进滑块81沿着滑槽二43压入安装槽83,继续推动铁水缸5,至凸台52与上底座73和下底座71之间形成弧形凹槽完全插接,并使限位柱53卡在上底座73与下底座71在端部形成缺口里,当凸台52与限位柱53完全对接后,固定框72与铁水缸5完全接触,滑块81不被铁水缸5下压限制,在弹簧二82的作用下,将滑块81顶出安装槽83并与凸台52抵接,将铁水缸5固定在固定组件7内,需要倾倒铁水缸5将铁树倒出时,电机91启动,电机91的输出轴带动丝杆92转动正转,丝杆92正转带动与丝杆92螺纹连接的驱动板94直线运动,驱动板94带动L形伸缩柱95伸长,增大了支撑柱1的支撑面积,使得铁水缸5倾倒铁水时整个装置不会发生翻转,提高生产的安全性;液压缸65的液压杆伸长,推动转动板4绕着连接座3转动,由于转动座61与转轴62的设置,液压缸65可以跟随转动板4一起转动,铁水缸5在转动板4上逐渐倾倒,将铁水倒出,铁水完全倒出后,液压缸65的液压杆收缩,将转动板4收回,直至将转动板4放置水平,移出空的铁水缸5,由于液压缸65长时间与高温的铁水缸5接触,导致液压缸65的液压杆温度过高,烫坏液压缸65的密封,造成液压缸65密封处渗油,使得液压缸65不能正常工作,需要频繁更换液压缸65,因此设置防护组件64,当防护组件64工作时,需要将固定片641与转动片642闭合,按压挡板649,将锁芯645压入芯槽646,此时固定片641与转动片642闭合,松开挡板649,锁芯645在弹簧一647的作用下,顶出芯槽646,实现固定片641与转动片642的闭合,使得固定片641、转动片642与液压缸65的液压杆之间添加的石棉紧紧包裹住液压杆,保护液压缸65的液压杆不被铁水飞溅时产生的铁花损伤,同时石棉可以降低液压杆的温度,保护液压缸65的密封不被烫坏造成密封失效,增加液压缸65的使用时间,减少液压缸65的更换频次。Working principle: The molten iron cylinder 5 filled with molten iron is transported and placed on the roller 42 on the rotating plate 4 to push the molten iron cylinder 5, and the molten iron cylinder 5 moves on the roller 42. When the molten iron cylinder 5 moves to the fixed assembly 7, The boss 52 at the bottom of the molten iron tank 5 first contacts with one end of the inclined surface of the slider 81, and continues to push the molten iron tank 5, the boss 52 generates downward pressure on the slider 81, and the slider 81 is pressed into the installation groove along the chute 243 83. Continue to push the molten iron cylinder 5 until the arc-shaped groove is formed between the boss 52 and the upper base 73 and the lower base 71 for complete insertion, and the limit post 53 is stuck on the upper base 73 and the lower base 71 to form at the end In the gap, when the boss 52 is fully docked with the limit post 53, the fixed frame 72 is in full contact with the molten iron cylinder 5, and the slider 81 is not restricted by the pressure of the molten iron cylinder 5. Under the action of the spring 2 82, the slider 81 Eject the installation groove 83 and abut against the boss 52, and the molten iron cylinder 5 is fixed in the fixed assembly 7. When the molten iron cylinder 5 needs to be dumped and the iron tree is poured out, the motor 91 is started, and the output shaft of the motor 91 drives the screw mandrel 92 to rotate positively. Rotate, screw mandrel 92 normal rotations drive drive plate 94 that is threadedly connected with screw mandrel 92 to move linearly, and drive plate 94 drives L-shaped telescopic column 95 to elongate, has increased the supporting area of support column 1, makes when molten iron cylinder 5 dumps molten iron The whole device will not overturn, which improves the safety of production; the hydraulic rod of the hydraulic cylinder 65 is extended to push the rotating plate 4 to rotate around the connecting seat 3. Due to the setting of the rotating seat 61 and the rotating shaft 62, the hydraulic cylinder 65 can follow the rotating plate 4 rotate together, the molten iron cylinder 5 is gradually dumped on the rotating plate 4, and the molten iron is poured out. After the molten iron is completely poured out, the hydraulic rod of the hydraulic cylinder 65 shrinks, and the rotating plate 4 is retracted until the rotating plate 4 is placed horizontally and moved out of the empty space. Because the hydraulic cylinder 65 is in contact with the high-temperature molten iron cylinder 5 for a long time, the temperature of the hydraulic rod of the hydraulic cylinder 65 is too high, and the seal of the hydraulic cylinder 65 is scalded, causing oil leakage at the seal of the hydraulic cylinder 65, making the hydraulic cylinder 65 cannot work normally, and the hydraulic cylinder 65 needs to be frequently replaced. Therefore, a protective assembly 64 is provided. When the protective assembly 64 is working, the fixed piece 641 and the rotating piece 642 need to be closed, and the baffle plate 649 is pressed to press the lock cylinder 645 into the core groove 646 At this time, the fixed piece 641 and the rotating piece 642 are closed, the baffle plate 649 is released, and the lock core 645 is pushed out of the core groove 646 under the action of the spring 1 647 to realize the closing of the fixed piece 641 and the rotating piece 642, so that the fixed piece 641 1. The asbestos added between the rotating piece 642 and the hydraulic rod of the hydraulic cylinder 65 tightly wraps the hydraulic rod to protect the hydraulic rod of the hydraulic cylinder 65 from being damaged by the iron flakes produced when the molten iron splashes. At the same time, asbestos can reduce the temperature of the hydraulic rod. Protect the seal of the hydraulic cylinder 65 from being scalded to cause seal failure, increase the service time of the hydraulic cylinder 65, and reduce the frequency of replacement of the hydraulic cylinder 65.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in various forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310611093.0A CN116604007A (en) | 2023-05-29 | 2023-05-29 | A protection device for molten iron tilting cylinder |
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| CN202310611093.0A CN116604007A (en) | 2023-05-29 | 2023-05-29 | A protection device for molten iron tilting cylinder |
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| CN116604007A true CN116604007A (en) | 2023-08-18 |
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| CN202310611093.0A Pending CN116604007A (en) | 2023-05-29 | 2023-05-29 | A protection device for molten iron tilting cylinder |
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