CN116587600A - Multi-material 3D printer and printing method thereof - Google Patents
Multi-material 3D printer and printing method thereof Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 104
- 238000007639 printing Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 352
- 238000009826 distribution Methods 0.000 claims abstract description 49
- 238000003892 spreading Methods 0.000 claims abstract description 41
- 238000013519 translation Methods 0.000 claims abstract description 20
- 238000007790 scraping Methods 0.000 claims abstract 4
- 230000001360 synchronised effect Effects 0.000 claims description 14
- 238000011084 recovery Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 10
- 238000010146 3D printing Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 description 36
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- 230000000996 additive effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
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- 229910052742 iron Inorganic materials 0.000 description 3
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- 238000011109 contamination Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000000110 selective laser sintering Methods 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000012254 powdered material Substances 0.000 description 1
- 239000012255 powdered metal Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/141—Processes of additive manufacturing using only solid materials
- B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/205—Means for applying layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/205—Means for applying layers
- B29C64/214—Doctor blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/35—Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/357—Recycling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y40/00—Auxiliary operations or equipment, e.g. for material handling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域technical field
本发明涉及3D打印的技术领域,特别是涉及一种多材料3D打印机及其打印方法。The invention relates to the technical field of 3D printing, in particular to a multi-material 3D printer and a printing method thereof.
背景技术Background technique
3D打印亦称增材制造,它以数字模型文件为基础,以粉末状金属或丝状塑料等可材料为成型材料,通过逐层打印的方式来构造物体。其零件结构设计不受传统加工工艺限制,可以相对快速地加工出各种形状复杂的表面特征。3D printing, also known as additive manufacturing, is based on digital model files, using powdered metal or filamentary plastics as molding materials, and constructing objects by layer-by-layer printing. The structural design of its parts is not limited by traditional processing techniques, and various complex-shaped surface features can be processed relatively quickly.
当前,基于粉末床熔融原理的激光3D打印技术主要包括激光选区熔化技术(Selective Laser Melting,SLM)、选区激光烧结技术(Selective Laser Sintering,SLS)等。这类技术一般采用刮板或辊轮将粉末逐层铺设在成型区域,然后用激光束有选择地对成型区域内粉末进行熔化或烧结,使其固化,之后在铺设下一层粉末,再固化,如此循环层层累积成三维实体。在成型过程中,粉末除了用于成型零件以外,其余堆积在成型平台上的粉末,还起到填充到成型平台上,为下一层粉末的铺设提供粉末支撑甚至零件支撑的作用。At present, the laser 3D printing technology based on the principle of powder bed fusion mainly includes selective laser melting technology (Selective Laser Melting, SLM), selective laser sintering technology (Selective Laser Sintering, SLS) and so on. This type of technology generally uses a scraper or roller to lay the powder layer by layer in the molding area, and then uses a laser beam to selectively melt or sinter the powder in the molding area to make it solidify, and then lay the next layer of powder and then solidify. , so that the cycle layer by layer accumulates into a three-dimensional entity. In the molding process, in addition to being used to form parts, the rest of the powder accumulated on the forming platform can also be used to fill the forming platform to provide powder support and even part support for the laying of the next layer of powder.
目前多材料激光选区熔化3D打印工艺在打印某个材料区域时,在粉末铺设工作上基本都需要经过铺设一整层粉末进行打印和清理多余粉末来重新铺设异种粉末;而在清理余粉过程中往往需要将包括起粉末支撑作用的粉末在内的几乎所有未经过激光选区熔化的当前层内粉末清理掉,这会导致打印过程中要使用的粉末量虚高,多数粉末被回收到粉末收集腔而不是用于零件的制造上,粉末利用率较低;并且回收粉末过程并不能完全清理某些角落位置的多余粉末,导致这些余粉混入下一次异质粉末的激光选区熔化当中,影响零件成型精度,使成型质量下降。At present, when the multi-material laser selective melting 3D printing process prints a certain material area, the powder laying work basically needs to lay a whole layer of powder for printing and clean up the excess powder to re-lay the different powder; and in the process of cleaning the remaining powder It is often necessary to clean up almost all the powder in the current layer that has not undergone laser selective melting, including the powder that acts as a powder support, which will lead to an inflated amount of powder to be used during the printing process, and most of the powder is recycled to the powder collection chamber Instead of being used in the manufacture of parts, the powder utilization rate is low; and the powder recycling process cannot completely clean up the excess powder in some corners, causing these remaining powders to be mixed into the next laser selective melting of heterogeneous powders, affecting the molding of parts Accuracy reduces the molding quality.
发明内容Contents of the invention
基于此,本发明的目的在于提供一种按照指定的区域进行精准铺粉,实现不同层的异质材料增材制造和相同层的异质材料增材制造的多材料3D打印机及其打印方法。Based on this, the object of the present invention is to provide a multi-material 3D printer and its printing method that can accurately spread powder according to a designated area, and realize additive manufacturing of heterogeneous materials in different layers and additive manufacturing of heterogeneous materials in the same layer.
本发明是通过如下方案实现的:The present invention is realized by following scheme:
一种多材料3D打印机,包括:A multi-material 3D printer comprising:
成型装置、铺吸粉装置和控制装置;Forming device, powder spreading and suction device and control device;
所述成型装置包括成型室、激光扫描头、供粉组件以及位于成型室内的成型缸体和成型平台,所述供粉组件与成型室顶部的供粉口连通,所述激光扫描头位于所述成型平台的正上方,所述成型平台可升降地设置在所述成型缸体内部;The molding device includes a molding chamber, a laser scanning head, a powder supply assembly, a molding cylinder and a molding platform located in the molding chamber, the powder supply assembly communicates with the powder supply port on the top of the molding chamber, and the laser scanning head is located in the Right above the forming platform, the forming platform is liftably arranged inside the forming cylinder;
所述铺吸粉装置包括铺粉盒体、刮板、布粉组件、吸粉组件和平移组件;所述铺粉盒体位于成型缸体顶部平面之上,并可沿成型缸体顶部平面的X轴方向位置可控地往复移动;所述平移组件设置于所述铺粉盒体上,所述平移组件包括直线导轨和第一驱动源,所述直线导轨沿成型缸体顶部平面的Y轴方向布置,所述直线导轨设置有可滑动的安装块,所述第一驱动源用于驱动所述安装块;所述布粉组件和所述吸粉组件设置于所述安装块上;所述布粉组件用于接收供粉组件的粉末以及排放粉末;所述吸粉组件用于吸取粉末;所述刮板对应所述布粉组件固定于所述铺粉盒体的底部;The powder spreading and suction device includes a powder spreading box, a scraper, a powder distribution assembly, a powder suction assembly and a translation assembly; the powder spreading box is located on the top plane of the molding cylinder, and can Controllable reciprocating movement in the X-axis direction; the translation assembly is arranged on the powder spreading box, the translation assembly includes a linear guide rail and a first drive source, and the linear guide rail is along the Y axis of the top plane of the molding cylinder direction arrangement, the linear guide rail is provided with a slidable mounting block, the first driving source is used to drive the mounting block; the powder distribution assembly and the powder suction assembly are arranged on the mounting block; the The powder distribution component is used to receive the powder of the powder supply component and discharge the powder; the powder suction component is used to absorb the powder; the scraper is fixed on the bottom of the powder spreading box corresponding to the powder distribution component;
所述控制装置控制所述铺吸粉装置和所述成型装置的工作。The control device controls the work of the powder spreading and suction device and the molding device.
进一步的,所述第一驱动源为同步带传送驱动组件,所述安装块固定在所述同步带传送驱动组件的同步带上。Further, the first driving source is a synchronous belt transmission drive assembly, and the installation block is fixed on the synchronous belt of the synchronous belt transmission drive assembly.
进一步的,所述布粉组件包括布粉嘴,第二驱动源和挡粉板,所述布粉嘴安装于所述安装块上,所述布粉嘴的顶部设置有接粉口,所述布粉嘴的底部设置有布粉口,所述布粉嘴的底部位于成型缸体顶部平面之上,所述第二驱动源设置于所述布粉嘴外侧,所述挡粉板设置于所述布粉嘴的内腔并与所述第二驱动源输出端连接。Further, the powder distributing assembly includes a powder distributing nozzle, a second driving source and a powder baffle, the powder distributing nozzle is installed on the mounting block, the top of the powder distributing nozzle is provided with a powder inlet, the The bottom of the powder distributing nozzle is provided with a powder distributing port, the bottom of the powder distributing nozzle is located above the top plane of the molding cylinder, the second driving source is arranged outside the powder distributing nozzle, and the powder baffle is arranged on the The inner cavity of the powder distribution nozzle is connected with the output end of the second driving source.
进一步的,所述布粉嘴的顶部外侧设置有振动电机。Further, a vibrating motor is provided on the outside of the top of the powder distribution nozzle.
进一步的,所述布粉嘴的顶部呈漏斗形状。Further, the top of the powder distribution nozzle is funnel-shaped.
进一步的,所述吸粉组件包括吸粉嘴,所述吸粉嘴安装于所述安装块上,所述布粉嘴和所述吸粉嘴设置于所述安装块的相对两侧,所述吸粉嘴沿X轴方向位于所述铺粉盒体的前方,所述吸粉嘴的顶部通过管道连接到成型室外,与外界的回收装置相接,所述吸粉嘴的底部位于成型缸体顶部平面之上。Further, the powder suction assembly includes a powder suction nozzle, the powder suction nozzle is installed on the installation block, the powder distribution nozzle and the powder suction nozzle are arranged on opposite sides of the installation block, the The powder suction nozzle is located in front of the powder spreading box along the X-axis direction, the top of the powder suction nozzle is connected to the molding room through a pipeline, and connected to the external recycling device, and the bottom of the powder suction nozzle is located in the molding cylinder above the top plane.
进一步的,所述供粉组件包括多个供粉漏斗、多个送粉支管和送粉总管,多个所述供粉漏斗对应的与多个所述送粉支管的一端连接,多个所述送粉支管的另一端与所述送粉总管的一端连接,所述送粉总管的另一端与所述成型室顶部的供粉口连通。Further, the powder supply assembly includes a plurality of powder supply funnels, a plurality of powder supply branch pipes and a powder supply main pipe, the plurality of powder supply funnels are connected to one end of the plurality of powder supply branch pipes, and the plurality of powder supply branch pipes are connected to each other. The other end of the powder feeding branch pipe is connected to one end of the powder feeding main pipe, and the other end of the powder feeding main pipe is connected to the powder supply port on the top of the molding chamber.
进一步的,所述送粉总管外侧设置有振动电机。Further, a vibrating motor is arranged outside the powder feeding main pipe.
进一步的,所述成型室的壁板上设置有清洁刷,所述清洁刷位于所述刮板移动路径的终点位置上。Further, a cleaning brush is provided on the wall plate of the molding chamber, and the cleaning brush is located at the terminal position of the moving path of the scraper.
本发明还包括一种多材料3D打印机的打印方法,包含如下步骤:The present invention also includes a printing method of a multi-material 3D printer, comprising the following steps:
S10:设多材料零件每个层片包含至少一个材料区域,如存在多个材料区域,则各材料区域的材料成分各不相同;设多材料零件的3D打印过程都由控制装置控制运行;将多种粉末材料分别放置在不同的供粉漏斗内;S10: It is assumed that each ply of the multi-material part contains at least one material area. If there are multiple material areas, the material composition of each material area is different; the 3D printing process of the multi-material part is controlled by the control device; A variety of powder materials are placed in different powder supply funnels;
S20:成型平台下降一个层厚的距离;S20: The forming platform is lowered by a distance of one layer thickness;
S30:控制装置根据当前打印材料区域所需的材料类型,使铺吸粉装置的布粉组件移动至供粉口的正下方,并控制相应供粉漏斗内的粉末材料定量落入布粉组件中;S30: The control device moves the powder distributing component of the powder spreading and suction device directly below the powder supply port according to the type of material required in the current printing material area, and controls the powder material in the corresponding powder supply funnel to quantitatively fall into the powder distributing component ;
S40:布粉组件移动到成型平台上方,在前进到预设的当前材料区域同时控制平移组件运动,使得粉末下泄到成型平台的当前材料区域上,刮板再将粉末铺平到成型平台上,布粉组件继续平移到回收箱上方,多余的粉末将倾倒到回收箱内;控制装置通过激光扫描头指挥激光束按当前打印材料区域扫描数据对粉末材料进行选择性熔化或烧结;S40: The powder distributing component moves above the forming platform, and controls the movement of the translation component while advancing to the preset current material area, so that the powder is discharged to the current material area of the forming platform, and then the scraper spreads the powder onto the forming platform, The powder distributing component continues to move over the recycling box, and the excess powder will be dumped into the recycling box; the control device directs the laser beam through the laser scanning head to selectively melt or sinter the powder material according to the scanning data of the current printing material area;
S50:控制装置执行余粉清除程序;吸粉组件在回收箱上方开始返回,当吸粉组件返回至当次成型区域时,吸粉组件启动,同时控制平移组件运动,使吸粉组件在下一打印材料区域内运动,吸除该区域内的余粉;S50: The control device executes the remaining powder removal procedure; the powder suction component starts to return above the recovery box, when the powder suction component returns to the current forming area, the powder suction component starts, and at the same time controls the movement of the translation component, so that the powder suction component will be printed in the next printing Movement in the material area, absorbing the remaining powder in the area;
S60:判断当前层是否打印完成,若没有,重复步骤S30~S60;若完成且当前层不是最后一层,则重复步骤S20~S60;若完成且当前层是最后一层,则完成多材料零件的打印。S60: Determine whether the printing of the current layer is completed, if not, repeat steps S30-S60; if completed and the current layer is not the last layer, repeat steps S20-S60; if completed and the current layer is the last layer, complete the multi-material part of print.
与现有技术相比,本发明的一种多材料3D打印机的有益效果如下:Compared with the prior art, the beneficial effects of a multi-material 3D printer of the present invention are as follows:
1、本发明的一种多材料3D打印机,通过铺粉盒体和平移组件分别在X轴和Y轴方向配合移动,实现按照指定的区域进行精准铺粉,大大减少了打印过程中的粉末无效供给,实现不同层的异质材料增材制造和相同层的异质材料增材制造。1. In the multi-material 3D printer of the present invention, the powder spreading box and the translation component move in the X-axis and Y-axis directions respectively to realize precise powder spreading according to the designated area, which greatly reduces the powder invalidation in the printing process Supply, realize the additive manufacturing of heterogeneous materials in different layers and the additive manufacturing of heterogeneous materials in the same layer.
2、本发明的一种多材料3D打印机,通过布粉嘴和吸粉嘴设置于安装块的相对两侧,能够对指定区域进行精准吸除粉末,实现区域化铺粉、吸粉,大大提高了打印机的工作效率,同时成型室内只需要一个铺吸粉装置,减少打印机的整体体积,结构更为紧凑。2. A multi-material 3D printer of the present invention, by setting the powder distributing nozzle and the powder suction nozzle on the opposite sides of the installation block, can accurately absorb powder in a designated area, realize regional powder spreading and powder suction, and greatly improve The work efficiency of the printer is improved, and at the same time, only one powder suction device is needed in the forming room, which reduces the overall volume of the printer and makes the structure more compact.
3、本发明的一种多材料3D打印机,每个材料区域成型后,该材料区域外的多余的粉末能够清理干净,避免了下一次打印异质材料时混入本次打印的材料。3. In the multi-material 3D printer of the present invention, after each material area is formed, the excess powder outside the material area can be cleaned up, avoiding the mixing of the printed materials in the next printing of heterogeneous materials.
附图说明Description of drawings
图1为本发明提供的一种多材料3D打印机的结构示意图;Fig. 1 is a schematic structural diagram of a multi-material 3D printer provided by the present invention;
图2为图1的铺吸粉装置的结构示意图;Fig. 2 is the structural representation of the powder-spreading and suctioning device of Fig. 1;
图3为图2的正向示意图;Fig. 3 is the forward schematic diagram of Fig. 2;
图4为图1的供粉组件的结构示意图;Fig. 4 is a schematic structural view of the powder supply assembly of Fig. 1;
图5为铺吸粉装置的接收粉末状态示意图;Fig. 5 is a schematic diagram of the receiving powder state of the powder suction device;
图6为铺吸粉装置的铺设粉末状态示意图;Fig. 6 is a schematic diagram of the state of laying powder of the powder suction device;
图7为铺吸粉装置的清洁刮板状态示意图;Fig. 7 is a schematic diagram of the state of the cleaning scraper of the powder suction device;
图8为铺吸粉装置的吸取粉末状态示意图;Fig. 8 is a schematic diagram of the suction powder state of the powder suction device;
图9为本发明实施例加工零件的一个成型层片材料分布示意图;Fig. 9 is a schematic diagram of the material distribution of a molded layer of the processed parts according to the embodiment of the present invention;
图中:10、成型室;11、激光扫描头;12、供粉组件;121、供粉漏斗;122、送粉支管;123、送粉总管;13、铺吸粉装置;131、铺粉盒体;132、刮板;133、直线导轨;134、第一驱动源;1341、同步带;135、布粉嘴;136、第二驱动源;137、吸粉嘴;138、挡粉板;139、安装块;14、成型缸体;15、成型平台;16、回收箱;161、清洁刷;21、振动电机;22、第一行程开关;23、第二行程开关。In the figure: 10. Forming chamber; 11. Laser scanning head; 12. Powder supply assembly; 121. Powder supply funnel; 122. Powder supply branch pipe; 123. Powder supply main pipe; Body; 132, scraper; 133, linear guide rail; 134, first drive source; 1341, synchronous belt; 135, powder distribution nozzle; 136, second drive source; 137, powder suction nozzle; 138, powder baffle plate; 139 14. Forming cylinder; 15. Forming platform; 16. Recovery box; 161. Cleaning brush; 21. Vibration motor; 22. First travel switch; 23. Second travel switch.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner" and "outer" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention.
需要说明的是,当元件被称为“固定于”另一个元件,它可以是直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed” to another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
针对背景技术中粉末二次铺设过程中需要去除大量的第一材料粉末,再铺设第二材料粉末,导致粉末利用率低,铺粉效率低的技术问题,本发明实施例提供一种多材料3D打印机,如图1和2所示,在一个实施例中,多材料3D打印机包括成型装置、铺吸粉装置13和控制装置(图未示),控制装置控制铺吸粉装置13和成型装置的工作。Aiming at the technical problems of low powder utilization rate and low powder laying efficiency due to the need to remove a large amount of first material powder and then lay second material powder in the secondary powder laying process in the background technology, the embodiment of the present invention provides a multi-material 3D The printer, as shown in Figures 1 and 2, in one embodiment, the multi-material 3D printer includes a molding device, a powder suction device 13 and a control device (not shown), and the control device controls the powder suction device 13 and the molding device. Work.
如图1所示,成型装置包括成型室10、激光扫描头11、供粉组件12以及位于成型室10内的成型缸体14和成型平台15,供粉组件12与成型室10顶部的供粉口连通,成型平台15可升降地设置在成型缸体14内部,激光扫描头11位于成型平台15的正上方,接受控制装置的指令,将成型平台15上的粉末按照图形扫描数据熔化或烧结成型。As shown in Figure 1, the molding device includes a molding chamber 10, a laser scanning head 11, a powder supply assembly 12, and a molding cylinder 14 and a molding platform 15 located in the molding chamber 10. The forming platform 15 is set up and down inside the forming cylinder 14, and the laser scanning head 11 is located directly above the forming platform 15, accepting the instructions of the control device, melting or sintering the powder on the forming platform 15 according to the graphic scanning data. .
如图2所示,铺吸粉装置13包括铺粉盒体131、刮板132、布粉组件、吸粉组件和平移组件。铺粉盒体131位于成型缸体14上方,并可沿一水平面的X轴方向位置可控地往复移动;平移组件设置于铺粉盒体131上,平移组件包括直线导轨133和第一驱动源134,直线导轨133沿水平面的Y轴方向布置,直线导轨133设置有可滑动的安装块139,第一驱动源134用于驱动安装块139移动;布粉组件和吸粉组件设置于安装块139上,布粉组件用于接收供粉组件12的粉末以及排放粉末,吸粉组件用于吸取粉末;刮板132对应布粉组件固定于铺粉盒体131的底部,用以刮平成型平台15上的粉末,并将多余粉末送至回收箱16。As shown in FIG. 2 , the powder spreading and suction device 13 includes a powder spreading box 131 , a scraper 132 , a powder distribution assembly, a powder suction assembly and a translation assembly. The powder spreading box 131 is located above the forming cylinder 14, and can controllably move back and forth along the X-axis direction of a horizontal plane; the translation component is arranged on the powder spreading box 131, and the translation component includes a linear guide rail 133 and a first driving source 134, the linear guide rail 133 is arranged along the Y-axis direction of the horizontal plane, the linear guide rail 133 is provided with a slidable mounting block 139, the first driving source 134 is used to drive the mounting block 139 to move; the powder distributing component and the powder suction component are arranged on the mounting block 139 Above, the powder distribution component is used to receive and discharge powder from the powder supply component 12, and the powder suction component is used to absorb powder; the scraper 132 is fixed on the bottom of the powder spreading box 131 corresponding to the powder distribution component, and is used to scrape the forming platform 15 and the excess powder is sent to recovery box 16.
直线导轨一侧末端还设置有第一行程开关22,第一行程开关22与控制装置电连接,第一行程开关22能感应到安装块139的到位信号,在3D打印过程中,控制装置采用第一行程开关22作为位置零点,结合第一驱动源134,实现安装块139在直线导轨133上的位置精确控制。The end of one side of the linear guide rail is also provided with a first travel switch 22. The first travel switch 22 is electrically connected to the control device. The first travel switch 22 can sense the in-position signal of the installation block 139. During the 3D printing process, the control device adopts the first A travel switch 22 serves as a position zero point, combined with the first driving source 134 , to realize precise control of the position of the mounting block 139 on the linear guide rail 133 .
在工作过程中,铺吸粉装置13通过铺粉盒体131和平移组件分别在X轴和Y轴方向配合移动,实现按照指定的区域进行精准铺粉,大大减少了打印过程中的粉末无效供给,无需提供大量的粉末才能完成打印。同时,区域化铺粉、吸粉大大提高了打印机的工作效率,同时成型室10内只需要设置一个铺吸粉装置13使得打印机的整体体积不会太大,结构更为紧凑。During the working process, the powder spreading and absorbing device 13 cooperates with the powder spreading box body 131 and the translation assembly to move in the X-axis and Y-axis directions respectively, so as to realize precise powder spreading according to the designated area, which greatly reduces the invalid supply of powder in the printing process , without providing a large amount of powder to complete the printing. At the same time, regionalized powder spreading and powder suction greatly improve the working efficiency of the printer, and at the same time, only one powder spreading and suction device 13 needs to be installed in the molding chamber 10 so that the overall volume of the printer will not be too large and the structure will be more compact.
优选的,第一驱动源134为同步带传送驱动组件,同步带传送驱动组件由受控制装置控制的步进电机经同步带轮牵引同步带1341实现传动功能。安装块139固定在同步带传送驱动组件的同步带1341上,同步带1341移动时带动安装块139上的布粉组件和吸粉组件沿水平面的Y轴方向移动。Preferably, the first driving source 134 is a synchronous belt transmission drive assembly, and the synchronous belt transmission drive assembly is driven by a stepper motor controlled by a control device via a synchronous pulley to pull the synchronous belt 1341 to realize the transmission function. The mounting block 139 is fixed on the synchronous belt 1341 of the synchronous belt transmission drive assembly. When the synchronous belt 1341 moves, it drives the powder distributing assembly and the powder suction assembly on the mounting block 139 to move along the Y-axis direction of the horizontal plane.
在其中一个实施例中,如图1、2和5所示,布粉组件包括布粉嘴135,第二驱动源136和挡粉板138,布粉嘴135安装于安装块139上,布粉嘴135的顶部设置有接粉口,布粉嘴135的底部设置有布粉口,布粉嘴135的底部位于成型缸体14顶部平面之上0.3mm至1mm,第二驱动源136设置于布粉嘴135外侧,挡粉板138设置于布粉嘴135的内腔并与第二驱动源136输出端连接。挡粉板138的转动位置由控制装置控制,当挡粉板138处于全关闭状态时,挡粉板138阻挡布粉嘴135的内腔通道,挡粉板138的上方用于暂时盛放该次打印所需的粉末,控制装置控制挡粉板138转动以控制粉末何时掉落至成型平台15上。在本实施例中,布粉嘴135的顶部呈漏斗形状,漏斗形状更有利于在成型室10顶部的供粉口的下方接收粉末,促进粉末的掉落。In one of the embodiments, as shown in Figures 1, 2 and 5, the powder distribution assembly includes a powder distribution nozzle 135, a second driving source 136 and a powder baffle 138, and the powder distribution nozzle 135 is installed on a mounting block 139, and the powder distribution nozzle The top of the mouth 135 is provided with a powder receiving port, the bottom of the powder distribution nozzle 135 is provided with a powder distribution port, the bottom of the powder distribution nozzle 135 is located 0.3 mm to 1 mm above the top plane of the molding cylinder 14, and the second driving source 136 is arranged on the cloth Outside the powder nozzle 135 , a powder baffle plate 138 is disposed in the inner cavity of the powder distribution nozzle 135 and connected to the output end of the second driving source 136 . The rotational position of the powder baffle 138 is controlled by the control device. When the powder baffle 138 is in a fully closed state, the powder baffle 138 blocks the inner cavity channel of the powder dispensing nozzle 135, and the top of the powder baffle 138 is used to hold the powder temporarily. To print the required powder, the control device controls the rotation of the powder baffle 138 to control when the powder falls onto the forming platform 15 . In this embodiment, the top of the powder distributing nozzle 135 is in the shape of a funnel, and the funnel shape is more conducive to receiving powder under the powder supply port on the top of the molding chamber 10 to facilitate the falling of the powder.
优选的,第二驱动源136采用受控制装置控制的步进电机,结合第二行程开关23、感应铁(图未示)实现挡粉板138的转动位置控制。所述第二行程开关23安装到该步进电机轴同轴心的外侧,步进电机轴上装有感应铁,第二行程开关23能感应到感应铁的旋转到位信号,进而实现挡粉板138的转动位置控制。Preferably, the second driving source 136 adopts a stepping motor controlled by a control device, combined with the second travel switch 23 and an induction iron (not shown in the figure) to realize the rotational position control of the powder baffle plate 138 . The second travel switch 23 is installed outside the coaxial center of the stepping motor shaft, and an induction iron is installed on the stepping motor shaft, and the second travel switch 23 can sense the rotation in place signal of the induction iron, thereby realizing the powder baffle plate 138 Rotary position control.
优选的,如图2、3所示,在本实施例中,为方便拆装挡粉板138,布粉嘴135设计为上、下两部分,通过螺钉连接成一体。Preferably, as shown in Figures 2 and 3, in this embodiment, in order to facilitate the disassembly and assembly of the powder baffle plate 138, the powder distribution nozzle 135 is designed as an upper part and a lower part, which are connected into one body by screws.
优选的,布粉嘴135的顶部外侧还设置有振动电机21。振动电机21分布于布粉嘴135的顶部的两侧,在供给粉末过程中,两个振动电机21保持振动状态,将残留在布粉嘴135的顶部的粉末抖动滑落,避免下次铺设异质材料时造成不同材料的混合。Preferably, a vibrating motor 21 is also provided on the outside of the top of the powder distribution nozzle 135 . The vibrating motors 21 are distributed on both sides of the top of the powder distributing nozzle 135. During the powder supply process, the two vibrating motors 21 maintain a vibrating state to vibrate and slide the powder remaining on the top of the powder distributing nozzle 135 to avoid laying heterogeneous materials next time. Materials cause a mixture of different materials.
在其中一个实施例中,如图2和3所示,吸粉组件包括吸粉嘴137,吸粉嘴137安装于安装块139上,吸粉嘴137的底部位于成型缸体14顶部平面之上0.3mm至1mm,布粉嘴135和吸粉嘴137设置于安装块139的相对两侧,吸粉嘴137沿X轴方向位于铺粉盒体131的前方,吸粉嘴137的顶部通过管道连接到成型室10外,与外界的回收装置相接。In one of the embodiments, as shown in Figures 2 and 3, the powder suction assembly includes a powder suction nozzle 137, the powder suction nozzle 137 is installed on the mounting block 139, and the bottom of the powder suction nozzle 137 is located above the top plane of the molding cylinder 14 0.3mm to 1mm, the powder distribution nozzle 135 and the powder suction nozzle 137 are arranged on opposite sides of the installation block 139, the powder suction nozzle 137 is located in front of the powder spreading box body 131 along the X-axis direction, and the top of the powder suction nozzle 137 is connected by a pipe Out of the molding chamber 10, it is connected with an external recovery device.
吸粉嘴137设置于铺粉盒体131的前方,保证吸粉嘴137的工作效率更高。The powder suction nozzle 137 is arranged in front of the powder spreading box body 131 to ensure higher working efficiency of the powder suction nozzle 137 .
在其中一个实施例中,如图1和4所示,供粉组件12包括多个供粉漏斗121、多个送粉支管122和送粉总管123,多个供粉漏斗121对应的与多个送粉支管122的一端连接,多个送粉支管122的另一端与送粉总管123的一端连接,所述送粉总管123的另一端与成型室10顶部的供粉口连通。当需要哪种粉末,则开启相应的供粉漏斗121,将粉末经送粉支管122、送粉总管123送入到成型室10内。In one of the embodiments, as shown in Figures 1 and 4, the powder supply assembly 12 includes a plurality of powder supply funnels 121, a plurality of powder supply branch pipes 122 and a powder delivery main pipe 123, and a plurality of powder supply funnels 121 correspond to a plurality of One end of the powder feeding branch pipe 122 is connected, and the other end of a plurality of powder feeding branch pipes 122 is connected with one end of the powder feeding main pipe 123 , and the other end of the powder feeding main pipe 123 communicates with the powder supply port on the top of the molding chamber 10 . When any powder is needed, the corresponding powder supply funnel 121 is opened, and the powder is sent into the molding chamber 10 through the powder feeding branch pipe 122 and the powder feeding main pipe 123 .
优选的,送粉总管123外侧上也装有振动电机21。在粉末自送粉总管123送出过程中,振动电机21保持振动,防止粉末残留在送粉总管123及送粉支管122上,避免下次铺设异质材料时造成不同材料的混合导致粉末污染。Preferably, a vibrating motor 21 is also installed on the outside of the powder feeding main pipe 123 . When the powder is sent out from the powder feeding main pipe 123, the vibrating motor 21 keeps vibrating to prevent the powder from remaining on the powder feeding main pipe 123 and the powder feeding branch pipe 122, so as to avoid powder contamination caused by mixing of different materials when laying heterogeneous materials next time.
在其中一个实施例中,如图7所示,在成型平台15右侧的成型室10壁板上还安装有清洁刷161,清洁刷161位于刮板132移动路径的终点位置上。在刮板132将多余粉末送至回收箱16时,清洁刷161与刮板132底部相互摩擦,清洁刷161将刮板132底部残留的粉末颗粒清除干净,防止刮板132上存在多种粉末颗粒导致的粉末污染。In one embodiment, as shown in FIG. 7 , a cleaning brush 161 is installed on the wall plate of the molding chamber 10 on the right side of the molding platform 15 , and the cleaning brush 161 is located at the terminal position of the moving path of the scraper 132 . When the scraper 132 sends excess powder to the recovery box 16, the cleaning brush 161 and the bottom of the scraper 132 rub against each other, and the cleaning brush 161 cleans up the remaining powder particles at the bottom of the scraper 132 to prevent the existence of various powder particles on the scraper 132 resulting in powder contamination.
本发明还提供一种多材料3D打印机的打印方法,包括如下步骤:The present invention also provides a printing method of a multi-material 3D printer, comprising the following steps:
S10:设多材料零件每个层片包含至少一个材料区域,如图9所示,如存在多个材料区域,则各材料区域的材料成分各不相同;设多材料零件的3D打印过程都由控制装置控制运行;将多种粉末材料分别放置在不同的供粉漏斗121内;S10: It is assumed that each layer of the multi-material part contains at least one material region, as shown in Figure 9, if there are multiple material regions, the material composition of each material region is different; the 3D printing process of the multi-material part is all controlled by The control device controls the operation; various powder materials are respectively placed in different powder supply funnels 121;
S20:成型平台15下降一个层厚的距离;S20: the forming platform 15 is lowered by a layer thickness;
S30:控制装置根据当前打印材料区域所需的材料类型,如图9所示的A材料区域,使铺吸粉装置13的布粉组件移动至供粉口的正下方,并控制相应供粉漏斗内的粉末材料定量落入布粉组件中;S30: The control device moves the powder distributing component of the powder suction device 13 to the right below the powder supply port according to the material type required by the current printing material area, such as the material area A shown in Figure 9, and controls the corresponding powder supply funnel The powder material inside falls into the powder distribution component quantitatively;
S40:如图6和7所示,布粉组件移动到成型平台15上方,在前进到预设的当前材料区域同时控制平移组件运动,使得粉末下泄到成型平台15的当前材料区域上,刮板132再将粉末铺平到成型平台15,布粉组件继续平移到回收箱16上方,多余的粉末将被倾倒到回收箱16内;控制装置通过激光扫描头11指挥激光束按当前打印材料区域扫描数据对粉末材料进行选择性熔化或烧结;S40: As shown in Figures 6 and 7, the powder distributing component moves above the forming platform 15, and controls the movement of the translation component while advancing to the preset current material area, so that the powder is discharged to the current material area of the forming platform 15, and the scraper 132 spread the powder onto the forming platform 15, and the powder distributing assembly continues to translate to the top of the recovery box 16, and the excess powder will be dumped into the recovery box 16; the control device directs the laser beam to scan according to the current printing material area through the laser scanning head 11 Data for selective melting or sintering of powdered materials;
S50:如图8所示,控制装置执行余粉清除程序;吸粉组件在回收箱16上方开始返回,当吸粉组件返回至当次成型区域时,吸粉组件启动,同时控制平移组件运动,使吸粉组件在下一打印材料区域内运动,并吸除该区域内的余粉;S50: As shown in Figure 8, the control device executes the remaining powder removal procedure; the powder suction component starts to return above the recovery box 16, and when the powder suction component returns to the current molding area, the powder suction component starts, and at the same time controls the movement of the translation component, Make the powder suction component move in the next printing material area, and absorb the remaining powder in this area;
S60:判断当前层是否打印完成,若没有,重复步骤S30~S60;若完成且当前层不是最后一层,则重复步骤S20~S60,完成后续B材料区域或C材料区域的加工;若完成且当前层是最后一层,则完成多材料零件的打印。S60: Determine whether the printing of the current layer is completed. If not, repeat steps S30-S60; if it is completed and the current layer is not the last layer, repeat steps S20-S60 to complete the processing of the subsequent B material area or C material area; if completed and If the current layer is the last layer, the multi-material part is printed.
与现有技术相比,本发明实施例的一种多材料3D打印机的有益效果如下:Compared with the prior art, the beneficial effects of a multi-material 3D printer according to the embodiment of the present invention are as follows:
1、本发明实施例的一种多材料3D打印机,通过铺粉盒体和平移组件分别在X轴和Y轴方向配合移动,实现按照指定的区域进行精准铺粉,大大减少了打印过程中的粉末无效供给,实现不同层的异质材料增材制造和相同层的异质材料增材制造。1. A multi-material 3D printer according to the embodiment of the present invention, through the cooperating movement of the powder spreading box and the translation component in the X-axis and Y-axis directions respectively, realizes precise powder spreading according to the designated area, greatly reducing the time spent in the printing process. Ineffective supply of powder enables additive manufacturing of heterogeneous materials in different layers and additive manufacturing of heterogeneous materials in the same layer.
2、本发明实施例的一种多材料3D打印机,通过布粉嘴和吸粉嘴设置于安装块的相对两侧,能够对指定区域进行精准吸除粉末,实现区域化铺粉、吸粉,大大提高了打印机的工作效率,同时成型室内只需要一个铺吸粉装置,减少打印机的整体体积,结构更为紧凑。2. A multi-material 3D printer according to the embodiment of the present invention, by setting the powder distributing nozzle and the powder suction nozzle on opposite sides of the installation block, it can accurately absorb powder in a designated area, and realize regional powder spreading and powder suction. The working efficiency of the printer is greatly improved, and at the same time, only one powder suction device is needed in the forming room, which reduces the overall volume of the printer and makes the structure more compact.
3、本发明实施例的一种多材料3D打印机,每个材料区域成型后,该材料区域外的多余的粉末能够清理干净,避免了下一次打印异质材料时混入本次打印的材料。3. In the multi-material 3D printer of the embodiment of the present invention, after each material area is formed, the excess powder outside the material area can be cleaned up, so as to avoid mixing the printed material in the next printing of heterogeneous materials.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
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