[go: up one dir, main page]

CN116571171A - A system for producing light olefins from methanol and its preparation method - Google Patents

A system for producing light olefins from methanol and its preparation method Download PDF

Info

Publication number
CN116571171A
CN116571171A CN202310563327.9A CN202310563327A CN116571171A CN 116571171 A CN116571171 A CN 116571171A CN 202310563327 A CN202310563327 A CN 202310563327A CN 116571171 A CN116571171 A CN 116571171A
Authority
CN
China
Prior art keywords
reaction
riser reactor
catalyst
regenerator
methanol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202310563327.9A
Other languages
Chinese (zh)
Other versions
CN116571171B (en
Inventor
王刚
卓润生
杨果
张信
马晓忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Runhe Kehua Catalyst Shanghai Co ltd
Original Assignee
Runhe Kehua Catalyst Shanghai Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Runhe Kehua Catalyst Shanghai Co ltd filed Critical Runhe Kehua Catalyst Shanghai Co ltd
Priority to CN202310563327.9A priority Critical patent/CN116571171B/en
Publication of CN116571171A publication Critical patent/CN116571171A/en
Priority to PCT/CN2024/074659 priority patent/WO2024234738A1/en
Application granted granted Critical
Publication of CN116571171B publication Critical patent/CN116571171B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/02Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
    • B01J8/06Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds in tube reactors; the solid particles being arranged in tubes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008Controlling the process
    • B01J2208/00017Controlling the temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2208/00Processes carried out in the presence of solid particles; Reactors therefor
    • B01J2208/00008Controlling the process
    • B01J2208/00539Pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/20Technologies relating to oil refining and petrochemical industry using bio-feedstock
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/40Ethylene production

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

本发明提供了一种甲醇生产低碳烯烃的系统及其制备方法,属于石油化工技术领域,解决了现有流化密相床层甲醇制低碳烯烃装置处理量小、操作弹性小、能耗高等问题。其包括提升管反应器,提升管反应器连接有反应沉降器,反应沉降器连通有再生器,再生器的底部连接有与提升管反应器连通的再生斜管,反应沉降器连通有第一外取热器,第一外取热器与提升管反应器连通。反应产生的混合气体进入到反应沉降器中进行产物和催化剂的分离,再生器再对催化剂进行烧焦处理,最后将催化剂再通入提升管反应器中继续参加反应;设置第一外取热器将部分降温后的催化剂导入提升管反应器中降低温度,可根据甲醇处理量的变化灵活调节反应时间与反应深度的要求。

The invention provides a system for producing low-carbon olefins from methanol and a preparation method thereof, which belong to the technical field of petrochemical industry, and solve the problems of the existing fluidized dense-phase bed methanol-to-low-carbon olefins device with small processing capacity, low operating flexibility, and energy consumption. advanced questions. It includes a riser reactor, the riser reactor is connected with a reaction settler, the reaction settler is connected with a regenerator, the bottom of the regenerator is connected with a regeneration inclined pipe connected with the riser reactor, and the reaction settler is connected with a first external The heat extractor, the first external heat extractor communicates with the riser reactor. The mixed gas generated by the reaction enters the reaction settler to separate the product from the catalyst, the regenerator burns the catalyst, and finally passes the catalyst into the riser reactor to continue to participate in the reaction; the first external heat collector is installed Part of the cooled catalyst is introduced into the riser reactor to reduce the temperature, and the requirements of reaction time and reaction depth can be flexibly adjusted according to the change of methanol processing capacity.

Description

一种甲醇生产低碳烯烃的系统及其制备方法A system for producing light olefins from methanol and its preparation method

技术领域technical field

本发明属于石油化工技术领域,具体属于一种甲醇生产低碳烯烃的系统及其制备方法。The invention belongs to the technical field of petrochemical industry, in particular to a system for producing light olefins from methanol and a preparation method thereof.

背景技术Background technique

乙烯、丙烯、丁烯属于石油化工领域重要的基础化学品,广泛应用于塑料、纤维、医药、纺织等领域。生产乙烯、丙烯、丁烯主要有催化裂化法,石脑油蒸汽裂解法,乙烷、丙烷、丁烷脱氢法,甲醇制乙烯、丙烯、丁烯法。其中甲醇制乙烯、丙烯、丁烯等低碳烯烃法由于原料广泛、投资少,且能实现煤化工与石油化工紧密结合起来,越来越受到重视。甲醇制低碳烷烃反应属于强放热、短反应时间的反应。在甲醇制低碳烯烃反应中一旦“碳池”形成后,甲醇转化低碳烯烃的反应在小于0.2S内就能完成,且放出大量热量。甲醇转化产物乙烯、丙烯、丁烯等均是非常活泼的,在分子筛的酸催化作用下,可以进一步经环化、脱氢、氢转移、缩合、烷基化等反应生成分子量不同的饱和烃、C6+烯烃及焦炭。控制好反应时间与及时撤热是甲醇生产低碳烯烃的关键。在已经工业化的生产装置中,主要是密相流化床层反应器和基于小孔SAPO分子筛的专用催化剂。Ethylene, propylene, and butene are important basic chemicals in the field of petrochemicals, and are widely used in plastics, fibers, medicine, textiles and other fields. Production of ethylene, propylene, and butene mainly includes catalytic cracking, naphtha steam cracking, ethane, propane, and butane dehydrogenation, and methanol to ethylene, propylene, and butene. Among them, methanol-to-ethylene, propylene, butene and other low-carbon olefins have been paid more and more attention due to the wide range of raw materials, low investment, and the close combination of coal chemical industry and petrochemical industry. The methanol-to-low-carbon alkanes reaction is a reaction with strong exotherm and short reaction time. Once the "carbon pool" is formed in the reaction of methanol to light olefins, the reaction of methanol to light olefins can be completed in less than 0.2S, and a large amount of heat is released. The methanol conversion products ethylene, propylene, butene, etc. are very active. Under the acid catalysis of molecular sieves, they can be further reacted by cyclization, dehydrogenation, hydrogen transfer, condensation, and alkylation to generate saturated hydrocarbons with different molecular weights, C6+ olefins and coke. Controlling the reaction time and removing heat in time are the key to producing light olefins from methanol. In the industrialized production equipment, there are mainly dense-phase fluidized bed reactors and special catalysts based on small-pore SAPO molecular sieves.

现有工业化甲醇制低碳烯烃都是借鉴流化催化装置反应形式,根据甲醇制低碳烯烃具体特点,采用基于小孔SAPO分子筛的专用催化剂和密相流化床层反应器。此种密相流化床层反应器由于需维持好催化剂密相床层高度,和确定的反应时间,缺乏较好的操作弹性,装置处理量较低。Existing industrial methanol-to-light olefins are based on the reaction form of fluidized catalytic devices. According to the specific characteristics of methanol to light olefins, special catalysts based on small-pore SAPO molecular sieves and dense-phase fluidized bed reactors are used. This kind of dense-phase fluidized bed reactor needs to maintain a good height of the catalyst dense-phase bed and a certain reaction time, lacks good operating flexibility, and has a low throughput of the device.

现有基于小孔SAPO分子筛的专用催化剂活性高,使得密相流化床层反应器与再生器之间催化剂的循环量小,不能通过大量的催化剂循环量发挥反应器与再生器各自特性。Existing special catalysts based on small-pore SAPO molecular sieves have high activity, so that the catalyst circulation between the dense-phase fluidized bed reactor and the regenerator is small, and the respective characteristics of the reactor and the regenerator cannot be exerted through a large amount of catalyst circulation.

专利号为CN114133309A公开了采用两段式流化床反应器,上段为MTO反应段,下段为C4C5反应段。两个反应器都是流化床层反应器,此密相床层反应器限制了处理规模的变化,且在密相床层设置取热设备,操作复杂,装置灵活性受限。Patent No. CN114133309A discloses the use of a two-stage fluidized bed reactor, the upper section is the MTO reaction section, and the lower section is the C4C5 reaction section. Both reactors are fluidized bed reactors, and the dense-phase bed reactor limits the change of processing scale, and the heat extraction equipment is set in the dense-phase bed layer, which makes the operation complicated and the flexibility of the device is limited.

专利号为CN114377729A公开了一种流化床再生器、制备低碳烯烃的装置及其应用。该流化床再生器由下至上包括第二活化区、第一活化区和气固分离区;该发明也是一种密相流化床层反应器,且该发明所涉及的设备复杂,工程化难度大,明显的缺点是装置处理规模受限,操作难度大,能耗高。Patent No. CN114377729A discloses a fluidized bed regenerator, a device for preparing low-carbon olefins and its application. The fluidized bed regenerator includes a second activation zone, a first activation zone, and a gas-solid separation zone from bottom to top; the invention is also a dense-phase fluidized bed reactor, and the equipment involved in the invention is complex and difficult to engineer Large, the obvious disadvantage is that the processing scale of the device is limited, the operation is difficult, and the energy consumption is high.

专利号为CN112546974A公开了一种用于甲醇制烯烃的流化床反应器。其包括快床反应器、二密床和交叉型进料分布器,所述交叉型进料分布器包括一个或多个水平进料分布支管、一个或多个斜进料分布支管和进料主管,其中所述水平进料分布支管和斜进料分布支管与进料主管相连,进料主管与快床反应器的连接口设置在快床反应器的下部。采用本发明的流化床反应器用于甲醇制烯烃时,具有氧化物回炼时氧化物转化率高的优点。其发明主要是解决氧化物回炼时提高其转化率难点,较以前流化床床层内反应有较大改进,但对于甲醇原料来说仍然是操作弹性小、不能及时调整反应热的变化等。Patent No. CN112546974A discloses a fluidized bed reactor for methanol to olefins. It includes a fast-bed reactor, a double-dense bed, and a cross-type feed distributor, which includes one or more horizontal feed distribution branches, one or more inclined feed distribution branches and a feed main pipe , wherein the horizontal feed distribution branch pipe and the inclined feed distribution branch pipe are connected to the feed main pipe, and the connection port between the feed main pipe and the fast bed reactor is arranged at the lower part of the fast bed reactor. When the fluidized bed reactor of the present invention is used for producing olefins from methanol, it has the advantage of high conversion rate of oxides when the oxides are smelted back. Its invention is mainly to solve the difficulty of increasing the conversion rate of oxides during re-refining. Compared with the previous fluidized bed, the reaction in the bed has been greatly improved, but for the raw material of methanol, the operation flexibility is still small, and the change of reaction heat cannot be adjusted in time. .

发明内容Contents of the invention

针对现有流化密相床层甲醇制低碳烯烃装置处理量小、操作弹性小、能耗高等问题,本发明的目的在于提供一种甲醇生产低碳烯烃的系统及其制备方法,甲醇在提升管反应器中与催化剂反应,产生的混合气体进入到反应沉降器中进行产物和催化剂的分离,再生器再对分离的催化剂进行烧焦处理,恢复催化剂的活性,最后将再生催化剂再通入提升管反应器中继续参加反应,而设置第一外取热器对反应沉降器中的热量进行回收,并将一部分降温后的催化剂导入提升管反应器中降低提升管反应器中的温度,可根据甲醇处理量的变化灵活调节反应时间与反应深度的要求。Aiming at the problems of the existing fluidized dense-bed methanol-to-low-carbon olefins device, such as small processing capacity, low operating flexibility, and high energy consumption, the purpose of the present invention is to provide a system for producing low-carbon olefins from methanol and its preparation method. The riser reactor reacts with the catalyst, and the mixed gas produced enters the reaction settler to separate the product from the catalyst. The regenerator then burns the separated catalyst to restore the activity of the catalyst, and finally passes the regenerated catalyst into the The riser reactor continues to participate in the reaction, and the first external heat collector is set to recover the heat in the reaction settler, and a part of the cooled catalyst is introduced into the riser reactor to reduce the temperature in the riser reactor. According to the change of methanol processing capacity, the requirements of reaction time and reaction depth can be flexibly adjusted.

本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:

一种甲醇生产低碳烯烃的系统,包括提升管反应器,所述提升管反应器的出气端连接有反应沉降器,所述反应沉降器连通有再生器,所述再生器的底部连接有再生斜管,所述再生器通过再生斜管与提升管反应器连通,所述反应沉降器连通有第一外取热器,所述第一外取热器连接有下料管,所述下料管与提升管反应器连通。A system for producing low-carbon olefins from methanol, comprising a riser reactor, the gas outlet of the riser reactor is connected to a reaction settler, the reaction settler is connected to a regenerator, and the bottom of the regenerator is connected to a regeneration inclined tube, the regenerator is communicated with the riser reactor through the regeneration inclined tube, the reaction settler is communicated with a first external heat extractor, and the first external heat extractor is connected with a feeding pipe, and the discharging The tube communicates with the riser reactor.

优选的,所述下料管与提升管反应器的连接处位于再生斜管与提升管反应器的连接处的上方。Preferably, the junction of the feed pipe and the riser reactor is located above the junction of the regeneration inclined pipe and the riser reactor.

优选的,所述第一外取热器连接有返回管,所述返回管与反应沉降器连通。Preferably, the first external heat extractor is connected with a return pipe, and the return pipe communicates with the reaction settler.

优选的,所述提升管反应器包括立管以及连接在立管上端的水平管,所述立管的底部设置有第一提升介质入口,所述立管设置有位于第一提升介质入口上方的进料口。Preferably, the riser reactor includes a standpipe and a horizontal pipe connected to the upper end of the standpipe, the bottom of the standpipe is provided with a first lifting medium inlet, and the riser is provided with a Inlet.

优选的,所述反应沉降器包括反应沉降器外壳,所述反应沉降器外壳内设置有粗级旋风分离器和单级旋风分离器,所述粗级旋风分离器的进气端与提升管反应器的出气端连接,所述反应沉降器外壳的内部下端设置有第一汽提段。Preferably, the reaction settler includes a reaction settler shell, and the reaction settler shell is provided with a coarse cyclone separator and a single stage cyclone separator, and the inlet end of the coarse cyclone separator reacts with the riser The gas outlet of the reactor is connected, and the inner lower end of the shell of the reaction settler is provided with a first stripping section.

优选的,所述再生器包括再生器外壳以及贯穿再生器外壳底部的导入管,所述导入管的底部设置有第二提升介质入口,所述导入管连通有待生斜管,所述待生斜管与第一汽提段连通,所述再生器外壳的内部下端设置有第二汽提段。Preferably, the regenerator includes a regenerator shell and an introduction pipe running through the bottom of the regenerator shell, the bottom of the introduction pipe is provided with a second lifting medium inlet, the introduction pipe is connected to the inclined pipe to be produced, and the inclined pipe to be produced The pipe communicates with the first stripping section, and the inner lower end of the regenerator housing is provided with a second stripping section.

优选的,所述导入管的上端连接有待生催化剂分布器,所述再生器外壳连接有位于待生催化剂分布器下方的主风分布器。Preferably, the upper end of the introduction pipe is connected with a spent catalyst distributor, and the regenerator casing is connected with a main air distributor located below the spent catalyst distributor.

优选的,所述再生器外壳内设置有旋风分离器组。Preferably, a cyclone separator set is arranged inside the shell of the regenerator.

一种甲醇生产低碳烯烃的制备方法,包括以下步骤:A method for producing light olefins from methanol, comprising the following steps:

S1、向提升管反应器中输入甲醇以及催化剂,由提升介质将反应产生的反应气体输送到反应沉降器中;S1. Input methanol and catalyst into the riser reactor, and the reaction gas generated by the reaction is transported to the reaction settler by the lifting medium;

S2、反应气体依次进入粗级旋风分离器和单级旋风分离器,分离得到待生催化剂,其中一部分待生催化剂经过汽提后进入到再生器中,另一部分待生催化剂进入到第一外取热器中进行冷却,并通过下料管进入提升管反应器中;S2. The reaction gas enters the coarse-stage cyclone separator and the single-stage cyclone separator in turn, and the ungenerated catalyst is separated to obtain the ungenerated catalyst. Part of the ungenerated catalyst enters the regenerator after stripping, and the other part enters the first external extraction. Cooled in the heater, and enter the riser reactor through the feed pipe;

S3、位于再生器中的待生催化剂进行烧焦得到再生催化剂,再生催化剂经过汽提后从再生斜管流入提升管反应器中。S3. The spent catalyst located in the regenerator is burnt to obtain a regenerated catalyst, and the regenerated catalyst flows into the riser reactor from the regenerated inclined pipe after being stripped.

所述提升管反应器中的温度为350~550℃、压力为0.1~0.5MPa、反应时间为0.5~5s;再生器中的温度为550~700℃。The temperature in the riser reactor is 350-550°C, the pressure is 0.1-0.5MPa, and the reaction time is 0.5-5s; the temperature in the regenerator is 550-700°C.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, owing to adopting above-mentioned technical scheme, the beneficial effect of the present invention is:

甲醇在提升管反应器中与催化剂反应,产生的混合气体进入到反应沉降器中进行产物和催化剂的分离,再生器再对分离的催化剂进行烧焦处理,恢复催化剂的活性,最后将再生催化剂再通入提升管反应器中继续参加反应,而设置第一外取热器对反应沉降器中的热量进行回收,并将一部分降温后的催化剂导入提升管反应器中降低提升管反应器中的温度,可根据甲醇处理量的变化灵活调节反应时间与反应深度的要求,加大了操作的弹性,还可以加大甲醇的处理量。Methanol reacts with the catalyst in the riser reactor, and the resulting mixed gas enters the reaction settler to separate the product from the catalyst, and the regenerator burns the separated catalyst to restore the activity of the catalyst, and finally regenerates the regenerated catalyst Pass into the riser reactor to continue to participate in the reaction, and set the first external heat collector to recover the heat in the reaction settler, and introduce a part of the cooled catalyst into the riser reactor to reduce the temperature in the riser reactor , can flexibly adjust the requirements of reaction time and reaction depth according to the change of methanol processing capacity, increase the flexibility of operation, and increase the processing capacity of methanol.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1为本发明第一种实施例提供的流程示意图;Fig. 1 is a schematic flow diagram provided by the first embodiment of the present invention;

图2为本发明第二种实施例提供的流程示意图;Fig. 2 is a schematic flow diagram provided by the second embodiment of the present invention;

图3为本发明第三种实施例提供的流程示意图;Fig. 3 is a schematic flow chart provided by the third embodiment of the present invention;

图4为本发明第四种实施例提供的流程示意图。Fig. 4 is a schematic flowchart provided by a fourth embodiment of the present invention.

附图说明:1-提升管反应器;2-再生烟气出口;3-水平管;4-粗级旋风分离器;5-反应沉降器;6-旋风分离器组;7-反应油气集气室;8-第一进料管;9-返回管;10-第一外取热器;11-第一流化风入口;12-下料管;13-第一汽提段;14-待生斜管;15-进料口;16-第一提升介质入口;17-再生斜管;18-第三滑阀;19-第二提升介质入口;20-第二滑阀;21-主风分布器;22-第二汽提段;23-第二流化风入口;24-第二进料管;25-第二外取热器;26-待生催化剂分布器;27-再生器;28-第一滑阀;29-导入管;30-单级旋风分离器;31-收集隔板。Description of the drawings: 1-riser reactor; 2-regenerated flue gas outlet; 3-horizontal pipe; 4-coarse cyclone separator; 5-reaction settler; 6-cyclone separator group; 7-reaction oil and gas collection Chamber; 8-the first feeding pipe; 9-return pipe; 10-the first external heat extractor; 11-the first fluidizing air inlet; 12-feeding pipe; 13-the first stripping section; 14-wait for raw Inclined pipe; 15-feed inlet; 16-first lifting medium inlet; 17-regeneration inclined pipe; 18-third slide valve; 19-second lifting medium inlet; 20-second slide valve; 21-main air distribution 22-the second stripping section; 23-the second fluidization air inlet; 24-the second feed pipe; 25-the second external heat extractor; - first slide valve; 29 - inlet pipe; 30 - single-stage cyclone separator; 31 - collecting partition.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.

因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,若出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" " and other indications are based on the orientation or positional relationship shown in the attached drawings, or the orientation or positional relationship that is usually placed when the application product is in use, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.

下面结合图1-图4对本发明作详细说明。The present invention will be described in detail below with reference to FIGS. 1-4 .

实施例Example

实施例1:Example 1:

一种甲醇生产低碳烯烃的系统,包括提升管反应器1,所述提升管反应器1的出气端连接有反应沉降器5,所述反应沉降器5连通有再生器27,所述再生器27的底部连接有再生斜管17,所述再生器27通过再生斜管17与提升管反应器1连通,所述反应沉降器5连通有第一外取热器10,所述第一外取热器10连接有下料管12,所述下料管12与提升管反应器1连通。A system for producing low-carbon olefins from methanol, comprising a riser reactor 1, the gas outlet end of the riser reactor 1 is connected with a reaction settler 5, and the reaction settler 5 is connected with a regenerator 27, and the regenerator The bottom of 27 is connected with a regeneration inclined pipe 17, and the regenerator 27 is communicated with the riser reactor 1 through the regeneration inclined pipe 17, and the reaction settler 5 is communicated with a first external heat extractor 10, and the first external heat extractor The heater 10 is connected with a feed pipe 12 , and the feed pipe 12 communicates with the riser reactor 1 .

如图1所示,通过下料管12和再生斜管17向提升管反应器1中通入待生催化剂(待生催化剂上含碳量在1~7%),保证了提升管反应器1内催化剂的浓度,同时提供甲醇制低碳烯烃所需温度,又能保持大的催化剂循环量,以维持催化剂在提升管反应器1反应热容,使提升管反应器1的温度可控、可调,且能根据甲醇处理量的变化进行灵活调节。As shown in Figure 1, pass into the riser reactor 1 through the feed pipe 12 and the regeneration inclined pipe 17 (the carbon content on the riser reactor 1 is 1 to 7%), ensuring that the riser reactor 1 At the same time, it can provide the temperature required for methanol to light olefins, and can maintain a large amount of catalyst circulation, so as to maintain the reaction heat capacity of the catalyst in the riser reactor 1, so that the temperature of the riser reactor 1 can be controlled and controlled. It can be adjusted flexibly according to the change of methanol processing volume.

下料管12的出口可以设置在再生斜管17的出口上方或者下方,而为了甲醇更好的反应,减少能量的损耗,将下料管12与提升管反应器1的连接处设置在再生斜管17与提升管反应器1的连接处的上方,使高温的催化剂先与甲醇接触,从而对甲醇进行加热,温度到350℃左右,到达甲醇的起始反应温度,再接触低温的催化剂,低温的催化剂中含有碳池,可以使甲醇迅速反应。The outlet of the lower feed pipe 12 can be set above or below the outlet of the regeneration inclined pipe 17, and in order to better react methanol and reduce energy loss, the connection between the lower feed pipe 12 and the riser reactor 1 is arranged on the regeneration inclined pipe 17. Above the connection between pipe 17 and riser reactor 1, the high-temperature catalyst is first contacted with methanol, thereby heating the methanol. The temperature reaches about 350°C, reaching the initial reaction temperature of methanol, and then contacts the low-temperature catalyst. The catalyst contains carbon pools that allow methanol to react rapidly.

第一外取热器10连接有第一进料管8,第一进料管8与反应沉降器5连通,第一进料管8向第一外取热器10倾斜设置,方便催化剂流向第一外取热器10中;第一外取热器10还连接有取热管,取热管吸收热量后使管中的水蒸发,从而取热;第一外取热器10的底部还设置有第一流化风入口11,第一流化风入口11通入气体使第一外取热器10和反应沉降器5中的催化剂保持流动状态,确保管道不会被堵塞;而设置与反应沉降器5连通的返回管9,可以将多余的流化风再次通入到第一外取热器10中再次使用,增加流化风的利用率。The first external heat extractor 10 is connected with a first feed pipe 8, the first feed pipe 8 communicates with the reaction settler 5, and the first feed pipe 8 is inclined to the first external heat extractor 10 to facilitate catalyst flow to the first external heat extractor 10. In an external heat extractor 10; the first external heat extractor 10 is also connected with a heat extraction pipe, and after the heat extraction tube absorbs heat, the water in the tube is evaporated to obtain heat; the bottom of the first external heat extraction apparatus 10 is also provided with a second A fluidizing air inlet 11, the first fluidizing air inlet 11 is passed into gas to keep the catalyst in the first external heat collector 10 and the reaction settler 5 in a flowing state, ensuring that the pipeline will not be blocked; and the setting is communicated with the reaction settler 5 The return pipe 9 can pass the excess fluidizing air into the first external heat extractor 10 for reuse, increasing the utilization rate of the fluidizing air.

提升管反应器1包括立管以及连接在立管上端的水平管3,立管的底部设置有第一提升介质入口16,立管设置有位于第一提升介质入口16上方的进料口15。甲醇通过进料口15导入立管中,并由第一提升介质入口16输入提升气体将甲醇和催化剂混合反应,反应气体经过水平管3进入到反应沉降器5中。The riser reactor 1 includes a riser and a horizontal pipe 3 connected to the upper end of the riser. The bottom of the riser is provided with a first lift medium inlet 16 , and the riser is provided with a feed inlet 15 above the first lift medium inlet 16 . Methanol is introduced into the standpipe through the feed inlet 15, and the lifting gas is input through the first lifting medium inlet 16 to mix and react the methanol and the catalyst, and the reaction gas enters the reaction settler 5 through the horizontal pipe 3.

反应沉降器5包括反应沉降器外壳,反应沉降器外壳内设置有粗级旋风分离器4和单级旋风分离器30,粗级旋风分离器4的进气端与提升管反应器1的出气端连接,反应沉降器外壳的内部下端设置有第一汽提段13。粗级旋风分离器4对提升管反应器1产生的反应气体进行固气分离,将催化剂分离出反应气体;在粗级旋风分离器4中,反应气与催化剂在极短时间内进行分离,极大地减少了副反应(富含烯烃反应气的裂解、缩合、结焦等反应),保证了甲醇制低碳烯烃的选择性。分离出的催化剂落入第一汽提段13中,第一汽提段13中通入蒸汽把催化剂内夹带的反应气置换干净,防止甲醇的反应气夹带进入再生器27或提升管反应器1中,造成原料的浪费以及增加反应产物中烯烃的裂解。粗级旋风分离器4和单级旋风分离器30不相连,方便反应沉降器5中的其他气体进入到单级旋风分离器30中;气体先进入到粗级旋风分离器4进行大颗粒催化剂的分离,粗级旋风分离器4排出的气体从单级旋风分离器30的进气口进入再次进行分离;单级旋风分离器30的出气口连接有反应油气集气室7,反应油气集气室7对反应气体进行收集。粗级旋风分离器4和单级旋风分离器30的效率均达到90%以上,粗级旋风分离器4和单级旋风分离器30设置6组或8组,总分离效率在99.99%以上。The reaction settler 5 comprises a reaction settler shell, and the reaction settler shell is provided with a coarse cyclone separator 4 and a single stage cyclone separator 30, the inlet end of the coarse cyclone separator 4 and the gas outlet end of the riser reactor 1 Connected, the inner lower end of the shell of the reaction settler is provided with a first stripping section 13 . The coarse-level cyclone separator 4 performs solid-gas separation on the reaction gas generated by the riser reactor 1, and separates the catalyst into the reaction gas; in the coarse-level cyclone separator 4, the reaction gas and the catalyst are separated in a very short time. The side reactions (cracking, condensation, coking and other reactions of olefin-rich reaction gas) are greatly reduced, and the selectivity of methanol to light olefins is guaranteed. The separated catalyst falls into the first stripping section 13, and steam is passed into the first stripping section 13 to replace the reaction gas entrained in the catalyst, so as to prevent the reaction gas of methanol from entraining into the regenerator 27 or the riser reactor 1 In the process, it causes waste of raw materials and increases the cracking of olefins in the reaction product. The coarse-stage cyclone separator 4 is not connected to the single-stage cyclone separator 30, so that other gases in the reaction settler 5 are conveniently entered into the single-stage cyclone separator 30; Separation, the gas discharged from the coarse-stage cyclone separator 4 enters the air inlet of the single-stage cyclone separator 30 for separation again; 7. Collect the reaction gas. The efficiency of the coarse-stage cyclone separator 4 and the single-stage cyclone separator 30 both reaches more than 90%, and the coarse-stage cyclone separator 4 and the single-stage cyclone separator 30 are arranged in 6 or 8 groups, and the total separation efficiency is above 99.99%.

再生器27包括再生器外壳以及贯穿再生器外壳底部的导入管29,导入管29的底部设置有第二提升介质入口19,导入管29连通有待生斜管14,待生斜管14与第一汽提段13连通,再生器外壳的内部下端设置有第二汽提段22。待生催化剂通过待生斜管14流入导入管29的下端,由第二提升介质入口19输入提升气体将待生催化剂输送到再生器27内进行烧焦操作得到再生催化剂(再生催化剂上含碳量为0.1~1%);由于使用提升气体输送待生催化剂,使待生催化剂可以分散的进入到再生器27内,保证烧焦的效果;第二汽提段22对烧焦后催化剂中的空气进行置换,防止空气被夹带进入再生斜管17中。第一汽提段13和第二汽提段22设置环形和盘形格栅,格栅可以破碎气泡,增大汽固接触几率,提高汽提的效果。The regenerator 27 comprises a regenerator shell and an introduction pipe 29 that runs through the bottom of the regenerator shell. The bottom of the introduction pipe 29 is provided with a second lifting medium inlet 19. The introduction pipe 29 is connected to the inclined pipe 14 to be produced, and the inclined pipe 14 to be produced is connected to the first The stripping section 13 is connected, and a second stripping section 22 is provided at the inner lower end of the shell of the regenerator. The raw catalyst flows into the lower end of the introduction pipe 29 through the raw inclined pipe 14, and the lifting gas is input from the second lifting medium inlet 19 to transport the raw catalyst to the regenerator 27 for burning operation to obtain the regenerated catalyst (the carbon content on the regenerated catalyst 0.1% to 1%); due to the use of lifting gas to transport the standby catalyst, the standby catalyst can be dispersed into the regenerator 27 to ensure the effect of burning; Replacement is performed to prevent air from being entrained into the regeneration inclined pipe 17 . The first stripping section 13 and the second stripping section 22 are equipped with annular and disk-shaped grilles, which can break up air bubbles, increase the probability of vapor-solid contact, and improve the effect of stripping.

下料管12中设置有第一滑阀28,防止提升管反应器1中的气体进入到第一外取热器10中;再生斜管17中设置有第二滑阀20,防止提升管反应器1中的气体进入到再生器27中;待生斜管14中设置有第三滑阀18,防止再生器27中的气体进入到反应沉降器5中。A first slide valve 28 is arranged in the feeding pipe 12 to prevent the gas in the riser reactor 1 from entering the first external heat collector 10; a second slide valve 20 is arranged in the regeneration inclined pipe 17 to prevent the riser from reacting The gas in the regenerator 1 enters the regenerator 27; the third slide valve 18 is arranged in the inclined pipe 14 to prevent the gas in the regenerator 27 from entering the reaction settler 5.

为进一步增加催化剂的烧焦效果,需要增加催化剂与空气的接触面积,因此在导入管29的上端连接有待生催化剂分布器26,再生器外壳连接有位于待生催化剂分布器26下方的主风分布器21,通过分布器对催化剂和空气进行均匀分散,使两者相互均匀的混合,从而提高烧焦的效率。待生催化剂分布器26与主风分布器21的出气口相对设置,使催化剂和空气逆流混合烧焦,保证烧焦时间和烧焦效果。In order to further increase the scorch effect of the catalyst, it is necessary to increase the contact area between the catalyst and the air. Therefore, the upper end of the inlet pipe 29 is connected with a standby catalyst distributor 26, and the regenerator shell is connected with the main air distribution device located below the standby catalyst distributor 26. The device 21 uniformly disperses the catalyst and the air through the distributor, so that the two can be evenly mixed with each other, thereby improving the efficiency of coking. The standby catalyst distributor 26 is arranged opposite to the air outlet of the main air distributor 21, so that the catalyst and air are mixed and burnt in countercurrent to ensure the burning time and burning effect.

在再生器外壳内设置有旋风分离器组6,旋风分离器组6再分离出气体中的催化剂,减少催化剂的损耗。旋风分离器组6的出气口连接有再生烟气出口2,从再生烟气出口2排出多余的气体,再经再生烟气出口2排至余热回收单元。A cyclone separator group 6 is arranged inside the shell of the regenerator, and the cyclone separator group 6 further separates the catalyst in the gas to reduce the loss of the catalyst. The gas outlet of the cyclone separator group 6 is connected with the regenerated flue gas outlet 2, and excess gas is discharged from the regenerated flue gas outlet 2, and then discharged to the waste heat recovery unit through the regenerated flue gas outlet 2.

将旋风分离器组6设置为两级旋风分离器,可保证催化剂的分离效果;气体从第一级旋风分离器的进气口进入,经过初步分离后再经过管道进入到第二级旋风分离器中再次分离。Setting the cyclone separator group 6 as a two-stage cyclone separator can ensure the separation effect of the catalyst; the gas enters from the air inlet of the first-stage cyclone separator, and after preliminary separation, it enters the second-stage cyclone separator through a pipeline separated again.

再生器27连接第二外取热器25,第二外取热器25对再生器27中的热量进行回收再利用。第二外取热器25连接有第二进料管24,第二进料管24与再生器27连通;第二外取热器25还连接有取热管,取热管吸收热量后使管中的水蒸发,从而取热;第二外取热器25的底部还设置有第二流化风入口23,第二流化风入口23通入气体使第二外取热器25和再生器27中的催化剂保持流动状态,确保管道不会被堵塞。The regenerator 27 is connected to the second external heat receiver 25, and the second external heat receiver 25 recovers and reuses the heat in the regenerator 27. The second external heat extractor 25 is connected with a second feed pipe 24, and the second feed pipe 24 communicates with the regenerator 27; The water evaporates, thereby taking heat; The bottom of the second external heat extractor 25 is also provided with a second fluidizing air inlet 23, and the second fluidizing air inlet 23 is passed into the gas to make the second external heat extractor 25 and the regenerator 27 The catalyst keeps flowing, ensuring that the pipes will not be blocked.

实施例2:Example 2:

本申请的第二种关于提升管反应器1、反应沉降器5、再生器27的布置结构如图2所示。图2中展示的是提升管反应器1与反应沉降器5同轴式的布置结构,即提升管反应器1从反应沉降器5的底部贯穿并伸入反应沉降器5中,提升管反应器1与粗级旋风分离器4连通。此时提升管反应器1为外折叠式提升管。The second arrangement of the riser reactor 1 , the reaction settler 5 and the regenerator 27 of the present application is shown in FIG. 2 . Shown in Fig. 2 is the coaxial arrangement structure of riser reactor 1 and reaction settler 5, namely riser reactor 1 penetrates from the bottom of reaction settler 5 and stretches in the reaction settler 5, riser reactor 1 communicates with the coarse cyclone separator 4. At this time, the riser reactor 1 is an outer folded riser.

反应气体经过粗级旋风分离器4、单级旋风分离器30分离后得到待生催化剂,待生催化剂经过第一汽提段13的汽提后从待生斜管14进入到再生器27中,由于待生斜管14的出口设置在主风分布器21上方,因此待生催化剂可直接流向主风分布器21而与空气混合进行烧焦。The reaction gas is separated by the coarse cyclone separator 4 and the single-stage cyclone separator 30 to obtain the raw catalyst, and the raw catalyst enters the regenerator 27 from the inclined pipe 14 after being stripped by the first stripping section 13. Since the outlet of the standby inclined pipe 14 is arranged above the main air distributor 21 , the spent catalyst can directly flow to the main air distributor 21 to be mixed with air for charring.

使用该布置结构具有操作简单、抗事故能力强、占地面积小等优点。The use of this layout structure has the advantages of simple operation, strong anti-accident ability, and small footprint.

实施例3:Example 3:

本申请的第三种关于提升管反应器1、反应沉降器5、再生器27的布置结构如图3所示。相较于第二种布置结构,第三种的布置结构的区别在于再生器27的稀相段和密相段的增长,使再生器27与反应沉降器5位于同一高度,可根据压力平衡采取第二种或者第三种布置结构。The third arrangement structure of the riser reactor 1 , the reaction settler 5 and the regenerator 27 of the present application is shown in FIG. 3 . Compared with the second arrangement structure, the difference of the third arrangement structure lies in the growth of the dilute phase section and the dense phase section of the regenerator 27, so that the regenerator 27 and the reaction settler 5 are located at the same height, which can be adopted according to the pressure balance. The second or third arrangement structure.

实施例4:Example 4:

本申请的第四种关于提升管反应器1、反应沉降器5、再生器27的布置结构如图4所示。第四种布置结构与第一种布置结构均是采用提升管反应器1外置的方式,而第四种布置结构是将反应沉降器5和再生器27进行结合,也可以减小设备的占地面积。The fourth arrangement of the riser reactor 1 , the reaction settler 5 and the regenerator 27 of the present application is shown in FIG. 4 . The fourth arrangement structure and the first arrangement structure both adopt the method that the riser reactor 1 is externally installed, while the fourth arrangement structure combines the reaction settler 5 and the regenerator 27, which can also reduce the occupation of the equipment. land area.

该布置结构中,再生器27位于反应沉降器5的下方,待生斜管14替换成竖直管直接连通第一汽提段13和导入管29,待生催化剂经过第一汽提段13汽提后落入导入管29中,第二提升介质入口19输入提升介质将待生催化剂输送到待生催化剂分布器26中,并从待生催化剂分布器26中均匀喷洒出,使待生催化剂充分燃烧反应;待生催化剂烧焦后得到再生催化剂,再生催化剂经过第二汽提段22汽提后从再生斜管17流入提升管反应器1中。In this arrangement, the regenerator 27 is located below the reaction settler 5, and the inclined pipe 14 to be produced is replaced with a vertical pipe to directly communicate with the first stripping section 13 and the introduction pipe 29, and the catalyst to be produced is steamed through the first stripping section 13. After lifting, it falls into the introduction pipe 29, and the second lifting medium inlet 19 inputs the lifting medium to transport the standby catalyst to the standby catalyst distributor 26, and evenly sprays it out from the standby catalyst distributor 26, so that the standby catalyst is fully Combustion reaction: the regenerated catalyst is obtained after the raw catalyst is burnt, and the regenerated catalyst flows into the riser reactor 1 from the regenerated inclined pipe 17 after being stripped by the second stripping section 22 .

其中反应沉降器5中设置有一个收集隔板31,收集隔板31与反应沉降器外壳形成一个收集槽结构,方便粗级旋风分离器4分离出的催化剂进入到第一进料管8中。Wherein the reaction settler 5 is provided with a collection partition 31, the collection partition 31 and the shell of the reaction settler form a collection tank structure, which facilitates the catalyst separated by the coarse cyclone separator 4 to enter the first feed pipe 8.

一种甲醇生产低碳烯烃的制备方法,包括以下步骤:A method for producing light olefins from methanol, comprising the following steps:

S1、向提升管反应器1中输入甲醇以及催化剂,由提升介质将反应产生的反应气体输送到反应沉降器5中;S1, input methanol and catalyst into the riser reactor 1, and the reaction gas generated by the reaction is transported to the reaction settler 5 by the lifting medium;

S2、反应气体依次进入粗级旋风分离器4和单级旋风分离器30,分离得到待生催化剂,其中一部分待生催化剂经过汽提后进入到再生器27中,另一部分待生催化剂进入到第一外取热器10中进行冷却,待生催化剂温度降低50~150℃,并通过下料管12进入提升管反应器1中,此部分待生催化剂占提升管反应器1中催化剂量的30-80w%;S2. The reaction gas enters the coarse-stage cyclone separator 4 and the single-stage cyclone separator 30 in turn, and separates the ungenerated catalyst, wherein a part of the ungenerated catalyst enters the regenerator 27 after being stripped, and another part of the ungenerated catalyst enters the first Cooling in an external heat extractor 10, the temperature of the ungenerated catalyst is reduced by 50-150°C, and enters the riser reactor 1 through the feeding pipe 12. This part of the ungenerated catalyst accounts for 30% of the catalyst amount in the riser reactor 1. -80w%;

S3、位于再生器27中的待生催化剂进行烧焦得到再生催化剂,再生催化剂经过汽提后从再生斜管17流入提升管反应器1中。S3. The spent catalyst located in the regenerator 27 is burnt to obtain a regenerated catalyst, and the regenerated catalyst flows into the riser reactor 1 from the regenerated inclined pipe 17 after being stripped.

提升管反应器1中的温度为350~550℃、压力为0.1~0.5MPa、反应时间为0.5~5s;提升管反应器1中优选的温度为450~500℃、压力为0.1~0.25MPa、反应时间为1~2s。再生器27中的温度为550~700℃,可保证后部再生烟气余热回收不需要CO焚烧炉等设备,减少了投资,增加了装置操作的稳定性;在实现完全燃烧后,催化剂性能得以良好发挥,可增加催化剂效率。剂醇比在0.1~8的条件下进行甲醇制低碳烯烃反应,可实现该反应迅速完成,优选剂醇比为0.2~6。The temperature in the riser reactor 1 is 350-550°C, the pressure is 0.1-0.5MPa, and the reaction time is 0.5-5s; the preferred temperature in the riser reactor 1 is 450-500°C, the pressure is 0.1-0.25MPa, The reaction time is 1-2s. The temperature in the regenerator 27 is 550-700°C, which can ensure that the waste heat recovery of the rear regeneration flue gas does not require CO incinerators and other equipment, which reduces investment and increases the stability of device operation; after complete combustion, the catalyst performance can be improved. Good performance can increase catalyst efficiency. The methanol-to-low-carbon olefin reaction can be carried out under the condition of an agent-to-alcohol ratio of 0.1-8, and the reaction can be completed rapidly, and the preferred agent-to-alcohol ratio is 0.2-6.

本申请使用的催化剂是一种基于小孔SAPO分子筛的甲醇制低碳烯烃酸性催化剂,该催化剂用于提升管流化床中,反应压力为0.01~1MPa、温度为350~550℃、质量空速为0.3~8h;该甲醇制低碳烯烃催化剂包括按甲醇制低碳烯烃催化剂干基总质量为基准计的以下质量分数的组分:氧化铝0.1~30%,第一助剂0.1~10%,第二助剂0.1~60%,余量为流化床载体;第一助剂为SAPO分子筛具有良好的孔径分布,使得催化剂具有更高的目标产物选择性;第二助剂为惰性剂,显著的增强了催化剂的强度和稳定性,催化剂具有更长的使用寿命,并使催化剂循环量加大,催化剂循环量由原来的小于100t/h提高至1000t/h左右,实现类似于催化裂化装置大的剂油比操作;由于催化剂循环量的增加,提高了催化剂在提升管反应器1的热容,能真正实现了类似于催化裂化装置大剂油比,能及时调整提升管反应器1反应温度控制,极大增加了单装置加工规模,还增加了催化剂优异的选择性和稳定性。The catalyst used in this application is a methanol-to-light olefin acidic catalyst based on small-pore SAPO molecular sieves. The catalyst is used in a riser fluidized bed with a reaction pressure of 0.01-1 MPa, a temperature of 350-550°C, and a mass space velocity of 0.3-8h; the methanol-to-low-carbon olefins catalyst includes the following components in mass fractions based on the total mass of the methanol-to-low-carbon olefins catalyst on a dry basis: 0.1-30% of aluminum oxide, and 0.1-10% of the first auxiliary agent , the second auxiliary agent is 0.1-60%, and the balance is a fluidized bed carrier; the first auxiliary agent is SAPO molecular sieve with good pore size distribution, so that the catalyst has higher target product selectivity; the second auxiliary agent is an inert agent, The strength and stability of the catalyst are significantly enhanced, the catalyst has a longer service life, and the catalyst circulation is increased. The catalyst circulation is increased from less than 100t/h to about 1000t/h, which is similar to that of a catalytic cracking unit. Large catalyst-to-oil ratio operation; due to the increase in catalyst circulation, the heat capacity of the catalyst in riser reactor 1 is increased, which can truly realize a large catalyst-to-oil ratio similar to that of a catalytic cracking unit, and can timely adjust the reaction of riser reactor 1 Temperature control greatly increases the processing scale of a single device, and also increases the excellent selectivity and stability of the catalyst.

本提升管流化床反应器能使现在单装置甲醇处理规模由200万吨/年可迅速提高至500万吨/年,此种反应形式将大量减少投资,降低能耗,保证甲醇制烯烃的选择性。This riser fluidized bed reactor can quickly increase the methanol processing scale of a single device from 2 million tons per year to 5 million tons per year. This reaction form will greatly reduce investment, reduce energy consumption, and ensure the production of methanol to olefins. selective.

以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种甲醇生产低碳烯烃的系统,包括提升管反应器(1),所述提升管反应器(1)的出气端连接有反应沉降器(5),所述反应沉降器(5)连通有再生器(27),所述再生器(27)的底部连接有再生斜管(17),所述再生器(27)通过再生斜管(17)与提升管反应器(1)连通,其特征在于,所述反应沉降器(5)连通有第一外取热器(10),所述第一外取热器(10)连接有下料管(12),所述下料管(12)与提升管反应器(1)连通。1. A system for methanol production of light olefins, comprising a riser reactor (1), the outlet end of the riser reactor (1) is connected with a reaction settler (5), and the reaction settler (5) Connected with a regenerator (27), the bottom of the regenerator (27) is connected with a regeneration inclined pipe (17), and the regenerator (27) communicates with the riser reactor (1) through the regeneration inclined pipe (17), It is characterized in that, the reaction settler (5) is communicated with a first external heat extractor (10), and the first external heat extractor (10) is connected with a feeding pipe (12), and the feeding pipe ( 12) Communicate with the riser reactor (1). 2.根据权利要求1所述的一种甲醇生产低碳烯烃的系统,其特征在于,所述下料管(12)与提升管反应器(1)的连接处位于再生斜管(17)与提升管反应器(1)的连接处的上方。2. a kind of methanol production system of light olefins according to claim 1, is characterized in that, the joint of described feeding pipe (12) and riser reactor (1) is positioned at regeneration inclined pipe (17) and Above the junction of the riser reactor (1). 3.根据权利要求1所述的一种甲醇生产低碳烯烃的系统,其特征在于,所述第一外取热器(10)连接有返回管(9),所述返回管(9)与反应沉降器(5)连通。3. a kind of methanol production system of light olefins according to claim 1, is characterized in that, described first external heat extractor (10) is connected with return pipe (9), and described return pipe (9) and The reaction settler (5) is communicated. 4.根据权利要求1所述的一种甲醇生产低碳烯烃的系统,其特征在于,所述提升管反应器(1)包括立管以及连接在立管上端的水平管(3),所述立管的底部设置有第一提升介质入口(16),所述立管设置有位于第一提升介质入口(16)上方的进料口(15)。4. a kind of methanol production system of light olefins according to claim 1, is characterized in that, described riser reactor (1) comprises standpipe and the horizontal pipe (3) that is connected at standpipe upper end, and described The bottom of the standpipe is provided with a first lifting medium inlet (16), and the standpipe is provided with a feed opening (15) above the first lifting medium inlet (16). 5.根据权利要求1所述的一种甲醇生产低碳烯烃的系统,其特征在于,所述反应沉降器(5)包括反应沉降器外壳,所述反应沉降器外壳内设置有粗级旋风分离器(4)和单级旋风分离器(30),所述粗级旋风分离器(4)的进气端与提升管反应器(1)的出气端连接,所述反应沉降器外壳的内部下端设置有第一汽提段(13)。5. a kind of methanol production system of light olefins according to claim 1, is characterized in that, described reaction settler (5) comprises reaction settler shell, and described reaction settler shell is provided with rough stage cyclone separation device (4) and a single-stage cyclone separator (30), the inlet end of the coarse-stage cyclone separator (4) is connected with the gas outlet end of the riser reactor (1), and the inner lower end of the shell of the reaction settler A first stripping section (13) is provided. 6.根据权利要求5所述的一种甲醇生产低碳烯烃的系统,其特征在于,所述再生器(27)包括再生器外壳以及贯穿再生器外壳底部的导入管(29),所述导入管(29)的底部设置有第二提升介质入口(19),所述导入管(29)连通有待生斜管(14),所述待生斜管(14)与第一汽提段(13)连通,所述再生器外壳的内部下端设置有第二汽提段(22)。6. A system for producing low-carbon olefins from methanol according to claim 5, characterized in that, the regenerator (27) comprises a regenerator shell and an introduction pipe (29) that runs through the bottom of the regenerator shell, and the introduction The bottom of the pipe (29) is provided with a second lifting medium inlet (19), and the introduction pipe (29) is communicated with the inclined pipe (14) to be produced, and the inclined pipe (14) to be produced is connected to the first stripping section (13). ) is communicated, and the inner lower end of the regenerator housing is provided with a second stripping section (22). 7.根据权利要求6所述的一种甲醇生产低碳烯烃的系统,其特征在于,所述导入管(29)的上端连接有待生催化剂分布器(26),所述再生器外壳连接有位于待生催化剂分布器(26)下方的主风分布器(21)。7. The system for producing light olefins from methanol according to claim 6, characterized in that, the upper end of the introduction pipe (29) is connected with a live catalyst distributor (26), and the regenerator shell is connected with a The main air distributor (21) below the spent catalyst distributor (26). 8.根据权利要求6所述的一种甲醇生产低碳烯烃的系统,其特征在于,所述再生器外壳内设置有旋风分离器组(6)。8 . The system for producing light olefins from methanol according to claim 6 , characterized in that, a cyclone separator group ( 6 ) is arranged inside the shell of the regenerator. 9.一种甲醇生产低碳烯烃的制备方法,其特征在于,包括以下步骤:9. A method for preparing low-carbon olefins from methanol, characterized in that, comprising the following steps: S1、向提升管反应器(1)中输入甲醇以及催化剂,由提升介质将反应产生的反应气体输送到反应沉降器(5)中;S1. Input methanol and catalyst into the riser reactor (1), and the reaction gas generated by the reaction is transported to the reaction settler (5) by the lifting medium; S2、反应气体依次进入粗级旋风分离器(4)和单级旋风分离器(30),分离得到待生催化剂,其中一部分待生催化剂经过汽提后进入到再生器(27)中,另一部分待生催化剂进入到第一外取热器(10)中进行冷却,并通过下料管(12)进入提升管反应器(1)中;S2, the reaction gas enters the coarse cyclone separator (4) and the single-stage cyclone separator (30) successively, and separates to obtain the raw catalyst, wherein a part of the raw catalyst enters the regenerator (27) after stripping, and the other part The raw catalyst enters into the first external heat extractor (10) for cooling, and enters the riser reactor (1) through the feed pipe (12); S3、位于再生器(27)中的待生催化剂进行烧焦得到再生催化剂,再生催化剂经过汽提后从再生斜管(17)流入提升管反应器(1)中。S3. The spent catalyst located in the regenerator (27) is burnt to obtain a regenerated catalyst, and the regenerated catalyst flows into the riser reactor (1) from the regenerated inclined pipe (17) after being stripped. 10.根据权利要求9所述的一种甲醇生产低碳烯烃的制备方法,其特征在于,所述提升管反应器(1)中的温度为350~550℃、压力为0.1~0.5MPa、反应时间为0.5~5s;再生器(27)中的温度为550~700℃。10. A method for producing light olefins from methanol according to claim 9, characterized in that, the temperature in the riser reactor (1) is 350-550° C., the pressure is 0.1-0.5 MPa, and the reaction The time is 0.5-5s; the temperature in the regenerator (27) is 550-700°C.
CN202310563327.9A 2023-05-18 2023-05-18 System for producing low-carbon olefin by methanol and preparation method thereof Active CN116571171B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202310563327.9A CN116571171B (en) 2023-05-18 2023-05-18 System for producing low-carbon olefin by methanol and preparation method thereof
PCT/CN2024/074659 WO2024234738A1 (en) 2023-05-18 2024-01-30 System for producing light olefin from methanol and preparation method using same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310563327.9A CN116571171B (en) 2023-05-18 2023-05-18 System for producing low-carbon olefin by methanol and preparation method thereof

Publications (2)

Publication Number Publication Date
CN116571171A true CN116571171A (en) 2023-08-11
CN116571171B CN116571171B (en) 2025-11-28

Family

ID=87540932

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310563327.9A Active CN116571171B (en) 2023-05-18 2023-05-18 System for producing low-carbon olefin by methanol and preparation method thereof

Country Status (2)

Country Link
CN (1) CN116571171B (en)
WO (1) WO2024234738A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024234738A1 (en) * 2023-05-18 2024-11-21 上海润和科华工程设计有限公司 System for producing light olefin from methanol and preparation method using same

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101921611A (en) * 2009-06-12 2010-12-22 中国石油天然气股份有限公司 Catalytic cracking method and system for reducing sulfur content of gasoline
CN103739420A (en) * 2012-10-17 2014-04-23 中国石油化工股份有限公司 Method of increasing the yield of low-carbon olefins
CN105820830A (en) * 2015-01-06 2016-08-03 李群柱 A cold regenerated catalyst circulation method and device thereof
CN107400532A (en) * 2017-06-13 2017-11-28 神华集团有限责任公司 Preparing light olefins from methanol device
WO2018196364A1 (en) * 2017-04-27 2018-11-01 中国科学院大连化学物理研究所 Apparatus and method for preparing para-xylene co-producing low-carbon olefin from methanol and/or dimethyl ether and benzene
CN110818522A (en) * 2018-08-07 2020-02-21 中石化广州工程有限公司 Device and method for preparing aromatic hydrocarbon and low-carbon olefin from oxygen-containing compound
CN113926416A (en) * 2020-06-29 2022-01-14 中国石油化工股份有限公司 Reaction device and method for increasing yield of ethylene and propylene through methanol catalytic conversion
WO2022077458A1 (en) * 2020-10-16 2022-04-21 中国科学院大连化学物理研究所 Coke-control reactor, device for preparing low-carbon olefins from oxygen-containing compound and use thereof
CN220026958U (en) * 2023-05-18 2023-11-17 润和科华催化剂(上海)有限公司 Fluidized bed reactor for producing low-carbon olefin from methanol

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103372404A (en) * 2012-04-20 2013-10-30 上海兖矿能源科技研发有限公司 Novel circulating fluidization device for preparing low-carbon olefin from methanol
CN103772105B (en) * 2012-10-25 2015-09-09 中国石油化工股份有限公司 Improve the reaction unit of yield of light olefins
CN106582459B (en) * 2015-10-15 2019-07-09 中国石油化工股份有限公司 It fluidized-bed reactor and prepares the device of low-carbon alkene and prepares the method for low-carbon alkene
CN105505441B (en) * 2016-01-06 2018-08-21 石宝珍 A kind of catalytic cracking reaction regeneration method and device
CN113493365B (en) * 2020-03-19 2022-11-04 中国石油化工股份有限公司 Method for reducing catalyst loss in methanol to olefin conversion processes
CN113493367B (en) * 2020-03-19 2024-05-28 中国石油化工股份有限公司 Method for preparing ethylene and propylene and fluidized bed reaction-regeneration device
CN116571171B (en) * 2023-05-18 2025-11-28 上海润和科华工程设计有限公司 System for producing low-carbon olefin by methanol and preparation method thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101921611A (en) * 2009-06-12 2010-12-22 中国石油天然气股份有限公司 Catalytic cracking method and system for reducing sulfur content of gasoline
CN103739420A (en) * 2012-10-17 2014-04-23 中国石油化工股份有限公司 Method of increasing the yield of low-carbon olefins
CN105820830A (en) * 2015-01-06 2016-08-03 李群柱 A cold regenerated catalyst circulation method and device thereof
EP3243567A1 (en) * 2015-01-06 2017-11-15 Qunzhu Li Cold regenerated catalyst circulation method and device therefor
WO2018196364A1 (en) * 2017-04-27 2018-11-01 中国科学院大连化学物理研究所 Apparatus and method for preparing para-xylene co-producing low-carbon olefin from methanol and/or dimethyl ether and benzene
CN107400532A (en) * 2017-06-13 2017-11-28 神华集团有限责任公司 Preparing light olefins from methanol device
CN110818522A (en) * 2018-08-07 2020-02-21 中石化广州工程有限公司 Device and method for preparing aromatic hydrocarbon and low-carbon olefin from oxygen-containing compound
CN113926416A (en) * 2020-06-29 2022-01-14 中国石油化工股份有限公司 Reaction device and method for increasing yield of ethylene and propylene through methanol catalytic conversion
WO2022077458A1 (en) * 2020-10-16 2022-04-21 中国科学院大连化学物理研究所 Coke-control reactor, device for preparing low-carbon olefins from oxygen-containing compound and use thereof
CN220026958U (en) * 2023-05-18 2023-11-17 润和科华催化剂(上海)有限公司 Fluidized bed reactor for producing low-carbon olefin from methanol

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
赵如松;高俊斌;张娟娟: "小型提升管反应器上甲醇与流化催化裂化汽油混炼改质的研究", 石油化工, no. 003, 31 December 2009 (2009-12-31) *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024234738A1 (en) * 2023-05-18 2024-11-21 上海润和科华工程设计有限公司 System for producing light olefin from methanol and preparation method using same

Also Published As

Publication number Publication date
WO2024234738A1 (en) 2024-11-21
CN116571171B (en) 2025-11-28

Similar Documents

Publication Publication Date Title
CN104437274B (en) Fluidized bed reactor used for light olefin cracking and Methanol To Olefin (MTO)
CN103394312B (en) The multiple stage fluidized-bed device and method of a kind of alcohol/ether catalytic cracking aromatic hydrocarbons
EA000819B1 (en) Method and apparatus based on a fluidized-bed reactor for converting hydrocarbons
CN103908931B (en) A kind of liquefied gas through aromatization prepares fluidized bed reaction and the using method of aromatic hydrocarbons
CN110117214A (en) A kind of device and method of methanol Efficient Conversion producing light olefins
CN220026958U (en) Fluidized bed reactor for producing low-carbon olefin from methanol
CN111484387B (en) A method for converting a naphtha-containing feedstock into light olefins and/or aromatics
CN105985209A (en) Method of producing aromatic hydrocarbon through catalytic conversion of organic oxides
CN101293804B (en) Fluidizer and method for preparing ethylene with ethanol dehydration
CN101982225A (en) Improved two-stage regeneration method and equipment for catalytic cracking catalyst
CN116571171A (en) A system for producing light olefins from methanol and its preparation method
CN103341341A (en) Fluidized bed reactor for preparing butadiene
CN101544545A (en) A kind of method of producing dimethyl ether from methanol
CN111875464B (en) Method for producing low-carbon olefin by high-efficiency oxygen-containing compound
CN111875465B (en) Method for producing low-carbon olefin by oxygen-containing compound
CN106348996B (en) A kind of propane or dehydrogenation producing propylene technique and its device rich in propane lower carbon number hydrocarbons
CN219879874U (en) Fluidized bed reactor of low-carbon alkane dehydrogenation riser
CN111233608A (en) A kind of raw material conversion method containing naphtha
CN105130727B (en) Multistage series fluidized bed reactor for methanol-to-olefin and method
CN116217322B (en) Method, reactor and process system for preparing olefin from methanol in fluidized bed
CN111892943A (en) A riser recycling device for mixing aromatic hydrocarbons to prepare propylene
CN116786037A (en) System for preparing olefin from methanol
WO2022057805A1 (en) Catalyst mixing device
CN220610307U (en) Aromatic hydrocarbon and olefin preparation device
CN107262161B (en) A kind of regeneration method and system of coking catalyst

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CB02 Change of applicant information

Country or region after: China

Address after: 201314, 4th Floor, Building 36, No. 1-42, Lane 83, Hongxiang North Road, Lingang New Area, China (Shanghai) Pilot Free Trade Zone, Pudong New Area, Shanghai

Applicant after: Shanghai Runhe Kehua Engineering Design Co.,Ltd.

Address before: 201306 Floor 4, Building 36, No. 1-42, Lane 83, Hongxiang North Road, Lingang New Area, China (Shanghai) Free Trade Pilot Zone, Huangpu District, Shanghai

Applicant before: Runhe Kehua catalyst (Shanghai) Co.,Ltd.

Country or region before: China

CB02 Change of applicant information
GR01 Patent grant
GR01 Patent grant