CN116570999A - Roller type multi-layer filtering device for casting coating liquid - Google Patents
Roller type multi-layer filtering device for casting coating liquid Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及过滤装置技术领域,具体是一种用于铸造涂液的滚筒式多层过滤装置。The invention relates to the technical field of filtering devices, in particular to a drum-type multi-layer filtering device for casting coating liquid.
背景技术Background technique
过滤装置是利用多孔性过滤机实现固液分离的设备,过滤装置应用于化工、石油、制药、轻工、食品、选矿、煤炭和水处理等部门,过滤装置是一种新型的过滤系统,结构新颖、体积小、操作简便灵活、高效、密闭工作、是适用性强的多用途过滤设备。The filter device is a device that uses a porous filter to achieve solid-liquid separation. The filter device is used in chemical, petroleum, pharmaceutical, light industry, food, mineral processing, coal and water treatment and other departments. The filter device is a new type of filter system. Novelty, small size, easy and flexible operation, high efficiency, airtight work, is a multi-purpose filter equipment with strong applicability.
根据专利号为CN217247291U的专利公开了一种滚筒式面浆过滤机,包括机架,机架上固定设置有驱动电机,驱动电机轴端固定设置有转轴,转轴上固定设置有两个驱动链轮,机架内还设置有过滤筒,过滤筒的两端均固定设置有从动链轮,对应的驱动链轮与从动链轮之间传动设置有链条,过滤筒通过两个链条悬挂在机架上。According to the patent No. CN217247291U, a drum-type noodle filter is disclosed, including a frame, a drive motor is fixedly arranged on the frame, a rotating shaft is fixedly arranged at the shaft end of the driving motor, and two drive sprockets are fixedly arranged on the rotating shaft , There is also a filter cartridge in the frame, the two ends of the filter cartridge are fixed with driven sprockets, the corresponding driving sprocket and the driven sprocket are connected by a chain, and the filter cartridge is suspended on the machine through two chains. on the shelf.
但是上述方案在实施的过程中,在铸造、中药、建筑等行业需要将混合的物料通过过滤的方式把大小颗粒进行分离,一般是将物料放置在过滤筛分筒中,再通过旋转筛分筒将其中物料进行不停的翻滚,从而实现过滤效果,在完成筛分过滤工作后,筛分过滤筒中会存留被筛分出的大颗粒物料,目前是通过推动刮板使筛分过滤筒中大颗粒物料移动至外部对其进行收集,但是在刮板推动的过程中,物料受到挤压极有可能导致物料堵塞过滤孔,长久以往将导致过滤筛分筒的过滤效果降低;为此,我们提供了一种用于铸造涂液的滚筒式多层过滤装置解决以上问题。However, during the implementation of the above scheme, in industries such as foundry, traditional Chinese medicine, and construction, it is necessary to separate the mixed materials from large and small particles through filtration. Generally, the materials are placed in the filter and sieving cylinder, and then separated by the rotating sieving cylinder. Among them, the material is continuously tumbling to achieve the filtering effect. After the sieving and filtering work is completed, the sieved large particle material will remain in the sieving filter cartridge. At present, the large particle material in the sieving filter cartridge is made Move it to the outside to collect it, but in the process of pushing the scraper, the material is squeezed, which may cause the material to block the filter hole, which will lead to the reduction of the filtering effect of the filter and screening cylinder in the long run; for this reason, we provide a A kind of drum type multi-layer filtering device for casting coating solution solves the above problems.
发明内容Contents of the invention
本发明的目的就是为了弥补现有技术的不足,提供了一种用于铸造涂液的滚筒式多层过滤装置。The object of the present invention is to provide a drum-type multi-layer filter device for casting coating liquid in order to make up for the deficiencies of the prior art.
为实现上述目的,本发明提供如下技术方案:一种用于铸造涂液的滚筒式多层过滤装置,包括筛分箱,所述筛分箱的内部设置有过滤机构,所述过滤机构包括转动过滤筒、皮带轮二、抽拉板一和抽拉板二,所述筛分箱的外部设置有移动机构,所述移动机构包括连接板、螺纹管和联动板,所述联动板的外表面转动连接有螺纹杆,所述螺纹杆与螺纹管螺纹连接,所述联动板的外表面固定连接有移动滑轨,所述抽拉板一的外表面固定连接有滑块,所述移动滑轨滑动连接在滑块的外表面,所述联动板的外表面固定连接有挡板,所述挡板与抽拉板二固定连接,所述筛分箱的外部设置有投料机构,所述投料机构包括输料筒。In order to achieve the above object, the present invention provides the following technical solutions: a drum-type multi-layer filter device for casting coating liquid, including a screening box, a filtering mechanism is provided inside the screening box, and the filtering mechanism includes a rotating filter cartridge, pulley 2, puller plate 1 and puller plate 2, the outside of the screening box is provided with a moving mechanism, the moving mechanism includes a connecting plate, a threaded pipe, and a linkage plate, and the outer surface of the linkage plate rotates A threaded rod is connected, and the threaded rod is threadedly connected with the threaded pipe. The outer surface of the linkage plate is fixedly connected with a moving slide rail, and the outer surface of the drawing plate one is fixedly connected with a slider, and the moving slide rail slides Connected to the outer surface of the slider, the outer surface of the linkage plate is fixedly connected with a baffle plate, and the baffle plate is fixedly connected with the pull plate two, and the outside of the screening box is provided with a feeding mechanism, and the feeding mechanism includes Conveying barrel.
进一步的,所述搅拌板为波浪形或所述搅拌板端部设置有钩板。本发明中的滚筒式多层过滤装置在工作时,通过旋转转动过滤筒使转动过滤筒中的物料进行翻滚从而实现首次过滤,首次过滤后的物料滑落至固定过滤筒和转动过滤筒之间,转动过滤筒旋转将带动四个搅拌板旋转对固定过滤筒和转动过滤筒之间的物料进行翻滚,将所述搅拌板设置为波浪形或在所述搅拌板端部设置有钩板,能够将物料扬起并甩出,进一步增强搅拌板对物料的翻动,加快固定过滤筒对物料的过滤速率,防止物料堵塞堆积。所述搅拌板为中空设置,所述搅拌板内部设置有气道,所述气道连接外部气源,所述搅拌板外表面设置有多个气孔,所述气孔均与所述气道连通。为了进一步提高所述搅拌板对物料的翻动作用,通过外部气源对所述搅拌板内部的气道提供高压气体,高压气体通过多个气孔吹出并使得物料进行翻滚,从而进一步增强搅拌板对物料的翻动,加快固定过滤筒对物料的过滤速率,防止物料堵塞堆积。在所述移动滑轨上设置有定位块,所述定位块与所述滑块配合并用于对所述滑块进行定位。当需要对固定过滤筒和转动过滤筒中的物料进行收集时,旋转转动过滤筒使滑块移动至与定位块接触时,所述转动过滤筒停止转动,所述滑块刚好处于与移动滑轨相对应的位置,旋转螺纹管带动螺纹杆进行移动,螺纹杆移动带动联动板移动,联动板移动分别通过移动滑轨和挡板带动抽拉板一与抽拉板二远离筛分箱。Further, the stirring plate is corrugated or the end of the stirring plate is provided with a hook plate. When the drum-type multi-layer filter device in the present invention is working, the material in the rotating filter drum is tumbling by rotating the rotating filter drum so as to realize the first filtration, and the material after the first filtering slides down between the fixed filter drum and the rotating filter drum, and rotates The rotation of the filter cylinder will drive the four stirring plates to rotate to roll the material between the fixed filter cylinder and the rotating filter cylinder. The stirring plate is set in a wave shape or a hook plate is provided at the end of the stirring plate, which can make the material Raise and throw out, further enhance the turning of the material by the stirring plate, speed up the filtration rate of the material by the fixed filter cartridge, and prevent the material from clogging and accumulating. The stirring plate is hollow, and an air passage is provided inside the stirring plate, and the air passage is connected to an external air source. A plurality of air holes are provided on the outer surface of the stirring plate, and the air holes are all connected to the air passage. In order to further improve the turning effect of the stirring plate on the material, an external air source is used to provide high-pressure gas to the air channel inside the stirring plate, and the high-pressure gas is blown out through multiple air holes to make the material roll, thereby further enhancing the mixing effect of the stirring plate on the material. The flipping of the fixed filter cartridge speeds up the filtration rate of the material and prevents the material from clogging and accumulating. A positioning block is arranged on the moving slide rail, and the positioning block cooperates with the sliding block and is used for positioning the sliding block. When it is necessary to collect the materials in the fixed filter cartridge and the rotating filter cartridge, when the rotating filter cartridge moves the slider to contact with the positioning block, the rotating filter cartridge stops rotating, and the slider is just in the same position as the moving slide rail. At the corresponding position, the rotating threaded pipe drives the threaded rod to move, the movement of the threaded rod drives the movement of the linkage plate, and the movement of the linkage plate drives the first drawing plate and the second drawing plate away from the screening box through the moving slide rail and the baffle.
进一步的,所述搅拌板的材质为先后经过气体渗碳处理和离子氮化处理的低碳钢,其中所述气体渗碳处理和离子氮化处理的具体步骤包括:S1:将低碳钢原料固定在高温炉罐中;S2:对高温炉罐内的电阻丝进行通电,对炉罐体进行高温加热,炉内温度达到900-950℃;S3:向高温炉罐内同时通入甲醇和乙酸乙酯,其中甲醇的热裂解气体可作为运载气体,乙酸乙酯的热裂解气体作为富化气体,用以提供活性碳原子;S4:用露点仪或红外线分析仪对碳势进行监测和控制;S5:对渗碳后的低碳钢进行预冷、淬火和低温回火,其表层硬度达到HRC58-62,心部硬度达到HRC35-45;S6:将渗碳后的工件进行调质处理,随后放入氮化容器中,对容器内部抽真空并通入氨气至压强为1-10mmHg;S7:通入500-600V的直流电压,使电离后的氮离子向工件做定向运动并渗入工件表面形成氮化层,氮化后的工件表面硬度达到HRC65-70。由于所述搅拌板在随着所述转动过滤筒转动对物料进行翻动的过程中,其表面与物料进行不断的撞击和摩擦,长期工作之后所述搅拌板容易发生磨损甚至断裂,因此对所述搅拌板的强度和表面耐磨性要求很高;对加工成搅拌板的低碳钢工件先后进行气体渗碳处理和离子氮化处理,从而在工件的表面依次形成渗碳层和氮化层,从而提高了工件的硬度和表面耐磨性,使搅拌板在长期与物料的撞击和摩擦的过程中不易发生磨损和断裂,延长了使用寿命,增强了物料的筛分效果。Further, the material of the stirring plate is low-carbon steel that has undergone gas carburizing treatment and ion nitriding treatment successively, wherein the specific steps of the gas carburizing treatment and ion nitriding treatment include: S1: the low carbon steel raw material Fixed in the high-temperature furnace; S2: electrify the resistance wire in the high-temperature furnace, and heat the furnace body at a high temperature, and the temperature in the furnace reaches 900-950°C; S3: Simultaneously feed methanol and acetic acid into the high-temperature furnace Ethyl ester, where the pyrolysis gas of methanol can be used as a carrier gas, and the pyrolysis gas of ethyl acetate is used as an enrichment gas to provide active carbon atoms; S4: monitor and control the carbon potential with a dew point meter or an infrared analyzer; S5: Carry out precooling, quenching and low-temperature tempering on the carburized low-carbon steel, the surface hardness reaches HRC58-62, and the core hardness reaches HRC35-45; Put it into a nitriding container, vacuum the inside of the container and feed ammonia gas to a pressure of 1-10mmHg; S7: feed a DC voltage of 500-600V to make the ionized nitrogen ions move toward the workpiece and penetrate into the surface of the workpiece A nitrided layer is formed, and the surface hardness of the workpiece after nitriding reaches HRC65-70. Since the stirring plate is in the process of turning the material with the rotation of the rotating filter cartridge, its surface and the material are constantly impacted and rubbed, and the stirring plate is prone to wear or even break after long-term work, so the The strength and surface wear resistance of the stirring plate are very high; the low-carbon steel workpiece processed into the stirring plate is successively subjected to gas carburizing treatment and ion nitriding treatment, so that a carburized layer and a nitrided layer are formed on the surface of the workpiece in turn. Therefore, the hardness and surface wear resistance of the workpiece are improved, the stirring plate is not easy to wear and break during the long-term impact and friction with the material, the service life is prolonged, and the screening effect of the material is enhanced.
进一步的,所述筛分箱转动连接在转动过滤筒的外表面,所述转动过滤筒的外表面固定连接有皮带轮一,所述皮带轮一通过皮带与皮带轮二传动连接,皮带轮二旋转将通过皮带带动皮带轮一旋转,皮带轮一旋转将带动转动过滤筒旋转,转动过滤筒旋转将使转动过滤筒中的物料进行翻滚从而实现首次过滤。Further, the screening box is rotatably connected to the outer surface of the rotating filter cartridge, and the outer surface of the rotating filter cartridge is fixedly connected with a pulley one, and the first pulley is connected to the second pulley through a belt, and the second pulley rotates through the belt When the pulley is driven to rotate, the rotation of the pulley will drive the rotating filter cartridge to rotate, and the rotating filter cartridge will cause the material in the rotating filter cartridge to roll to achieve the first filtration.
进一步的,所述转动过滤筒的外表面固定连接有固定板,所述固定板的外表面滑动连接有弧形滑轨,所述弧形滑轨通过两个固定块固定连接在筛分箱的外表面,通过弧形滑轨的设置,当转动过滤筒旋转时,固定板和滑块均在弧形滑轨的内壁滑动,弧形滑轨的设置将持续保持抽拉板一与转动过滤筒相闭合。Further, the outer surface of the rotating filter cartridge is fixedly connected with a fixed plate, and the outer surface of the fixed plate is slidably connected with an arc-shaped slide rail, and the arc-shaped slide rail is fixedly connected to the screen box through two fixed blocks. On the outer surface, through the setting of the arc-shaped slide rail, when the rotating filter cartridge rotates, both the fixed plate and the slider slide on the inner wall of the arc-shaped slide rail. Closed.
进一步的,所述抽拉板一的外表面固定连接有两个滑条一,所述转动过滤筒的内壁开设有两个与滑条一相适配的滑槽,两个所述滑条一分别通过两个转动过滤筒的滑槽与转动过滤筒滑动连接,通过两个滑条一的设置,增加抽拉板一与转动过滤筒滑动的稳定性,当抽拉板一移动与转动过滤筒闭合后,抽拉板一与转动过滤筒形成完整的过滤筛分筒。Further, the outer surface of the drawing plate 1 is fixedly connected with two slide bars 1, and the inner wall of the rotating filter cartridge is provided with two slide grooves matching with the slide bars 1, and the two slide bars 1 The chute of the two rotating filter cartridges is respectively connected to the rotating filter cartridge by sliding. Through the setting of the two sliding bars one, the sliding stability of the drawing plate one and the rotating filter cartridge is increased. When the drawing plate one moves and the rotating filter cartridge After closing, the drawing plate one and the rotating filter cylinder form a complete filtering and screening cylinder.
进一步的,所述筛分箱的内壁固定连接有固定过滤筒,所述转动过滤筒的外表面固定连接有四个搅拌板,所述抽拉板二贯穿筛分箱的外表面并与筛分箱滑动连接,所述抽拉板二的外表面固定连接有两个滑条二,所述固定过滤筒的内壁开设有两个与抽拉板二相适配的滑槽,两个所述滑条二分别通过两个固定过滤筒的滑槽与固定过滤筒滑动连接,转动过滤筒旋转将带动四个搅拌板旋转对固定过滤筒和转动过滤筒之间的物料进行翻滚,加快固定过滤筒对物料的过滤速率。Further, the inner wall of the screening box is fixedly connected with a fixed filter cartridge, and the outer surface of the rotating filter cartridge is fixedly connected with four stirring plates, and the two drawing plates penetrate the outer surface of the screening box and are connected with the screening The box is slidingly connected, the outer surface of the drawing plate 2 is fixedly connected with two sliding bars 2, and the inner wall of the fixed filter cartridge is provided with two chute matching with the drawing plate 2, and the two sliding bars Bar 2 is slidingly connected with the fixed filter cartridge through the chute of the two fixed filter cartridges respectively, and the rotation of the rotating filter cartridge will drive the rotation of the four stirring plates to roll the materials between the fixed filter cartridge and the rotating filter cartridge, speeding up the process of fixing the filter cartridge Material filtration rate.
进一步的,所述连接板固定连接在筛分箱的外表面,所述连接板转动连接在螺纹管的外表面,所述螺纹管的外表面固定连接有齿轮一,所述齿轮一的外圆周面齿牙啮合连接有齿轮二,所述连接板与筛分箱之间固定连接有限位杆,所述联动板滑动连接在限位杆的外表面,通过两个滑条二的设置,增加抽拉板二与固定过滤筒滑动的稳定性,当抽拉板二移动与固定过滤筒闭合后,抽拉板二与固定过滤筒形成完整的过滤筛分筒。Further, the connecting plate is fixedly connected to the outer surface of the screening box, the connecting plate is rotatably connected to the outer surface of the threaded pipe, the outer surface of the threaded pipe is fixedly connected to a gear one, and the outer circumference of the gear one There is a gear 2 connected with teeth on the surface, the connecting plate and the screening box are fixedly connected with a limit rod, and the linkage plate is slidably connected to the outer surface of the limit rod. Through the setting of two slide bars 2, the pumping The sliding stability of the second drawing plate and the fixed filter cartridge, when the second drawing plate moves and closes the fixed filter cartridge, the second drawing plate and the fixed filter cartridge form a complete filter and screening cartridge.
进一步的,所述转动过滤筒转动连接在输料筒的外表面,所述输料筒的外表面固定连通有投料口,所述输料筒的内壁转动连接有螺旋输送叶片,工作人员可以将物料投入至投料口中并通过螺旋输送叶片输送至转动过滤筒中。Further, the rotating filter cartridge is rotatably connected to the outer surface of the feeding tube, the outer surface of the feeding tube is fixedly connected with a feeding port, and the inner wall of the feeding tube is rotatably connected to a screw conveying blade, and the staff can put the The material is put into the feeding port and transported to the rotating filter cylinder through the screw conveying blade.
进一步的,所述转动过滤筒和所述固定过滤筒的过滤孔的内侧壁设置有环形的粉碎刀片或若干粉碎齿,所述粉碎刀片为可拆卸设置。由于本发明中的滚筒式多层过滤装置在工作一段时间后,物料容易堵塞在所述转动过滤筒和所述固定过滤筒的过滤孔中,在所述转动过滤筒和所述固定过滤筒的过滤孔的内侧壁设置环形刀片或若干粉碎齿,可用于对经过所述过滤孔的物料进行粉碎切割,使其能够顺利通过所述过滤孔,防止物料在所述过滤孔中造成堵塞。Further, the inner side walls of the filter holes of the rotating filter cartridge and the fixed filter cartridge are provided with annular crushing blades or several crushing teeth, and the crushing blades are detachable. Because the drum-type multi-layer filter device in the present invention works for a period of time, the material is easily blocked in the filter holes of the rotating filter cartridge and the fixed filter cartridge, and in the filter holes of the rotating filter cartridge and the fixed filter cartridge The inner wall of the filter hole is provided with an annular blade or a plurality of crushing teeth, which can be used to crush and cut the material passing through the filter hole so that it can pass through the filter hole smoothly and prevent the material from being blocked in the filter hole.
进一步的,所述转动过滤筒和所述固定过滤筒的过滤孔直径从内至外逐渐增大,即所述过滤孔的截面为内小外大的梯形孔。由于本发明中的滚筒式多层过滤装置在工作一段时间后,物料容易堵塞在所述转动过滤筒和所述固定过滤筒的过滤孔中,将所述过滤孔的截面设计为内小外大的梯形孔,使得经过所述过滤孔的物料能够顺畅的排出所述过滤孔,同时结合所述过滤孔的内侧壁设置的环形粉碎刀片或若干粉碎齿,可用于对经过所述过滤孔的物料进行粉碎切割,使其能够顺利通过所述过滤孔,防止所述过滤孔堆积堵塞。Further, the diameters of the filter holes of the rotating filter cartridge and the fixed filter cartridge gradually increase from the inside to the outside, that is, the cross-section of the filter holes is a trapezoidal hole with a small inside and a big outside. Since the drum-type multi-layer filter device in the present invention works for a period of time, the material is easily blocked in the filter holes of the rotating filter cartridge and the fixed filter cartridge, the cross-section of the filter hole is designed to be small inside and large outside. Trapezoidal hole, so that the material passing through the filter hole can be smoothly discharged from the filter hole, and combined with the ring-shaped crushing blade or several crushing teeth set on the inner wall of the filter hole, it can be used to crush the material passing through the filter hole. Carry out pulverization and cutting, make it pass through described filter hole smoothly, prevent described filter hole from accumulating and clogging.
进一步的,还包括气吹装置,所述气吹装置设置于所述连接板上,所述气吹装置包括气泵、主气管、支气管和L形板,所述气泵设置在所述连接板上,所述气泵通过主气管连接所述支气管,所述主气管为可伸缩软管,所述支气管安装在所述L形板上,所述L形板与所述联动板固定连接,从而使所述支气管伸入所述转动过滤筒内部,所述支气管包括多根向上吹气的第一支气管和多根向下吹气的第二支气管。本发明中的滚筒式多层过滤装置在工作一段时间后,物料容易堵塞在所述转动过滤筒和所述固定过滤筒的过滤孔中,所述气吹装置的第一支气管和第二支气管可对准所述转动过滤筒的过滤孔进行吹气,高压气流也可穿过转动过滤筒对所述固定过滤筒的过滤孔进行吹气,从而通过高压气体将所述过滤孔中堵塞的物料进行清除,在物料过滤完成之后,打开气泵,高压气体通过所述支气管喷出,同时使所述转动过滤筒继续空转,可通过第一支气管和第二支气管对所述转动过滤筒和所述固定过滤筒在周向方向上的过滤孔进行吹气除杂,同时由于所述支气管通过L形板安装在所述联动板上,因此所述第一支气管和第二支气管可在所述螺纹管的驱动下随着所述联动板沿水平方向来回移动,从而对所述转动过滤筒和所述固定过滤筒在轴向方向上的过滤孔进行吹气除杂。Further, it also includes an air blowing device, the air blowing device is arranged on the connecting plate, the air blowing device includes an air pump, a main air pipe, a bronchus and an L-shaped plate, and the air pump is arranged on the connecting plate, The air pump is connected to the bronchus through the main air pipe, the main air pipe is a flexible hose, the bronchus is installed on the L-shaped plate, and the L-shaped plate is fixedly connected with the linkage plate, so that the The bronchi extend into the rotating filter cartridge, and the bronchi include a plurality of first bronchi blowing upwards and a plurality of second bronchials blowing downwards. After the drum-type multi-layer filter device in the present invention works for a period of time, the material is easy to block in the filter holes of the rotating filter cartridge and the fixed filter cartridge, and the first bronchus and the second bronchus of the air blowing device can be Align the filter hole of the rotating filter cartridge to blow air, and the high-pressure airflow can also pass through the rotating filter cartridge to blow air to the filter hole of the fixed filter cartridge, so that the blocked material in the filter hole can be removed by high-pressure gas. Clearing, after the material filtration is completed, turn on the air pump, high-pressure gas is ejected through the bronchus, and at the same time, the rotating filter cartridge continues to run idly, and the rotating filter cartridge and the fixed filter cartridge can be filtered through the first bronchus and the second bronchus. The filter holes in the cylinder in the circumferential direction are blown to remove impurities, and at the same time, because the bronchus is installed on the linkage plate through the L-shaped plate, the first bronchus and the second bronchus can be driven by the threaded tube As the linkage plate moves back and forth in the horizontal direction, air is blown to remove impurities from the filter holes in the axial direction of the rotating filter cartridge and the fixed filter cartridge.
与现有技术相比,该滚筒式多层过滤装置具备如下有益效果:Compared with the prior art, the drum type multi-layer filter device has the following beneficial effects:
1、本发明通过抽拉板一、抽拉板二和移动机构的设置,当完成物料过滤后通过旋转螺纹管带动螺纹杆进行移动,螺纹杆移动带动联动板移动,联动板移动分别通过移动滑轨和挡板带动抽拉板一与抽拉板二远离筛分箱,从而使固定过滤筒和转动过滤筒底部打开,从而将固定过滤筒和转动过滤筒中的物料滑落至筛分箱的底部,完成对固定过滤筒和转动过滤筒中物料的收集,通过这种联动机构,有效避免物料受到挤压导致物料堵塞过滤孔,进而导致过滤筛分筒的过滤效果降低。1. The present invention sets the drawing plate 1, the drawing plate 2 and the moving mechanism. After the material is filtered, the threaded rod is driven by the rotating threaded pipe to move. The threaded rod moves to drive the linkage plate to move, and the linkage plate moves through the moving slide The rail and the baffle drive the drawing plate 1 and the drawing plate 2 away from the screening box, so that the bottom of the fixed filter cartridge and the rotating filter cartridge are opened, so that the materials in the fixed filter cartridge and the rotating filter cartridge slide down to the bottom of the screening box, Complete the collection of the materials in the fixed filter cylinder and the rotating filter cylinder. Through this linkage mechanism, it can effectively prevent the material from being squeezed and cause the material to block the filter holes, thereby reducing the filtering effect of the filter and screening cylinder.
2、本发明通过过滤机构和投料机构的设置,物料投入至投料口中并通过螺旋输送叶片输送至转动过滤筒中,通过旋转转动过滤筒使转动过滤筒中的物料进行翻滚从而实现首次过滤,首次过滤后的物料滑落至固定过滤筒和转动过滤筒之间,转动过滤筒旋转将带动四个搅拌板旋转对固定过滤筒和转动过滤筒之间的物料进行翻滚,加快固定过滤筒对物料的过滤速率,由于转动过滤筒的过滤孔比固定过滤筒的过滤孔大,物料通过转动过滤筒进行简单过滤再通过固定过滤筒进行二次细致过滤,通过多层过滤的方式加快对物料的过滤速率。2. In the present invention, through the setting of the filter mechanism and the feeding mechanism, the material is put into the feeding port and transported to the rotating filter cylinder through the spiral conveying blade, and the material in the rotating filter cylinder is rolled by rotating the rotating filter cylinder to achieve the first filtration. After the first filtration The material slides between the fixed filter cartridge and the rotating filter cartridge, and the rotation of the rotating filter cartridge will drive the rotation of the four stirring plates to roll the material between the fixed filter cartridge and the rotating filter cartridge to speed up the filtration rate of the fixed filter cartridge. Since the filter hole of the rotating filter cartridge is larger than that of the fixed filter cartridge, the material is simply filtered through the rotating filter cartridge and then secondarily finely filtered through the fixed filter cartridge, and the filtration rate of the material is accelerated through multi-layer filtration.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明筛分箱内部的立体结构示意图;Fig. 2 is the schematic diagram of the three-dimensional structure inside the screening box of the present invention;
图3为本发明的分体结构示意图;Fig. 3 is the schematic diagram of split structure of the present invention;
图4为本发明过滤机构的部分分体结构示意图;Fig. 4 is a schematic diagram of a partial split structure of the filter mechanism of the present invention;
图5为本发明移动机构的立体结构示意图;Fig. 5 is a three-dimensional structural schematic diagram of the moving mechanism of the present invention;
图6为本发明投料机构的立体结构示意图。Fig. 6 is a schematic perspective view of the three-dimensional structure of the feeding mechanism of the present invention.
图中:1、筛分箱;2、过滤机构;201、固定过滤筒;202、转动过滤筒;203、皮带轮一;204、皮带轮二;205、搅拌板;206、固定板;207、抽拉板一;208、滑条一;209、弧形滑轨;210、抽拉板二;211、滑条二;212、滑块;3、移动机构;31、连接板;32、螺纹管;33、齿轮一;34、齿轮二;35、螺纹杆;36、联动板;37、限位杆;38、移动滑轨;39、挡板;4、投料机构;41、输料筒;42、螺旋输送叶片;43、投料口。Among the figure: 1, screening box; 2, filter mechanism; 201, fixed filter cartridge; 202, rotating filter cartridge; 203, pulley one; 204, pulley two; 205, stirring plate; 206, fixed plate; 207, pull Plate one; 208, slide bar one; 209, arc-shaped slide rail; 210, drawing plate two; 211, slide bar two; 212, slide block; 3, moving mechanism; 31, connecting plate; 32, threaded pipe; 33 , gear one; 34, gear two; 35, threaded rod; 36, linkage plate; 37, limit rod; 38, moving slide rail; 39, baffle plate; 4, feeding mechanism; 41, feeding cylinder; Conveying blade; 43, feeding port.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the present invention, and are not intended to limit the scope of the present invention.
本实施例提供了一种用于铸造涂液的滚筒式多层过滤装置,该装置有效避免物料受到挤压导致物料堵塞过滤孔,进而导致过滤筛分筒的过滤效果降低。This embodiment provides a drum-type multi-layer filter device for casting coating liquid, which effectively prevents the material from being squeezed to cause the material to block the filter hole, thereby reducing the filtering effect of the filter and screening cylinder.
参见图1、图2、图3和图4,一种用于铸造涂液的滚筒式多层过滤装置,包括筛分箱1,筛分箱1的内部设置有过滤机构2,过滤机构2包括转动过滤筒202、皮带轮二204、抽拉板一207和抽拉板二210,转动过滤筒202的过滤孔比固定过滤筒201的过滤孔大,物料通过转动过滤筒202进行简单过滤,将超大颗粒进行筛分,再通过转动过滤筒202进行二次细致过滤,使不达标的大颗粒进行分离,通过多层过滤的方式加快对物料的过滤速率。Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a drum-type multi-layer filter device for casting coating liquid includes a screening box 1, and a filtering mechanism 2 is arranged inside the screening box 1, and the filtering mechanism 2 includes Rotate filter cartridge 202, pulley two 204, pull plate one 207 and pull plate two 210, the filter hole of rotating filter cartridge 202 is larger than the filter hole of fixed filter cartridge 201, and the material is simply filtered by rotating filter cartridge 202, and super large Particles are sieved, and then secondary fine filtration is performed by rotating the filter cartridge 202, so that the large particles that do not meet the standard are separated, and the filtration rate of materials is accelerated through multi-layer filtration.
所述搅拌板205为波浪形或所述搅拌板205端部设置有钩板;所述搅拌板205为中空设置,所述搅拌板205内部设置有气道,所述气道连接外部气源,所述搅拌板205外表面设置有多个气孔,所述气孔均与所述气道连通;在所述移动滑轨38上设置有定位块,所述定位块与所述滑块212配合并用于对所述滑块212进行定位。本发明中的滚筒式多层过滤装置在工作时,通过旋转转动过滤筒使转动过滤筒中的物料进行翻滚从而实现首次过滤,首次过滤后的物料滑落至固定过滤筒和转动过滤筒之间,转动过滤筒旋转将带动四个搅拌板旋转对固定过滤筒和转动过滤筒之间的物料进行翻滚,将所述搅拌板设置为波浪形或在所述搅拌板端部设置有钩板,能够将物料扬起并甩出,进一步增强搅拌板对物料的翻动,加快固定过滤筒对物料的过滤速率,防止物料堵塞堆积。为了进一步提高所述搅拌板对物料的翻动作用,通过外部气源对所述搅拌板内部的气道提供高压气体,高压气体通过多个气孔吹出并使得物料进行翻滚,从而进一步增强搅拌板对物料的翻动,加快固定过滤筒对物料的过滤速率,防止物料堵塞堆积。当需要对固定过滤筒和转动过滤筒中的物料进行收集时,旋转转动过滤筒使滑块移动至与定位块接触时,所述转动过滤筒停止转动,所述滑块刚好处于与移动滑轨相对应的位置,旋转螺纹管带动螺纹杆进行移动,螺纹杆移动带动联动板移动,联动板移动分别通过移动滑轨和挡板带动抽拉板一与抽拉板二远离筛分箱。The stirring plate 205 is wave-shaped or the end of the stirring plate 205 is provided with a hook plate; the stirring plate 205 is hollow, and the inside of the stirring plate 205 is provided with an air channel, and the air channel is connected to an external air source. The outer surface of the stirring plate 205 is provided with a plurality of air holes, and the air holes are all communicated with the air passage; a positioning block is arranged on the moving slide rail 38, and the positioning block cooperates with the slider 212 and is used for The slider 212 is positioned. When the drum-type multi-layer filter device in the present invention is working, the material in the rotating filter drum is tumbling by rotating the rotating filter drum so as to realize the first filtration, and the material after the first filtering slides down between the fixed filter drum and the rotating filter drum, and rotates The rotation of the filter cylinder will drive the four stirring plates to rotate to roll the material between the fixed filter cylinder and the rotating filter cylinder. The stirring plate is set in a wave shape or a hook plate is provided at the end of the stirring plate, which can make the material Raise and throw out, further enhance the turning of the material by the stirring plate, speed up the filtration rate of the material by the fixed filter cartridge, and prevent the material from clogging and accumulating. In order to further improve the turning effect of the stirring plate on the material, an external air source is used to provide high-pressure gas to the air channel inside the stirring plate, and the high-pressure gas is blown out through multiple air holes to make the material roll, thereby further enhancing the mixing effect of the stirring plate on the material. The flipping of the fixed filter cartridge speeds up the filtration rate of the material and prevents the material from clogging and accumulating. When it is necessary to collect the materials in the fixed filter cartridge and the rotating filter cartridge, when the rotating filter cartridge moves the slider to contact with the positioning block, the rotating filter cartridge stops rotating, and the slider is just in the same position as the moving slide rail. At the corresponding position, the rotating threaded pipe drives the threaded rod to move, the movement of the threaded rod drives the movement of the linkage plate, and the movement of the linkage plate drives the first drawing plate and the second drawing plate away from the screening box through the moving slide rail and the baffle.
所述搅拌板205的材质为先后经过气体渗碳处理和离子氮化处理的低碳钢,其中所述气体渗碳处理和离子氮化处理的具体步骤包括:S1:将低碳钢原料固定在高温炉罐中;S2:对高温炉罐内的电阻丝进行通电,对炉罐体进行高温加热,炉内温度达到900-950℃;S3:向高温炉罐内同时通入甲醇和乙酸乙酯,其中甲醇的热裂解气体可作为运载气体,乙酸乙酯的热裂解气体作为富化气体,用以提供活性碳原子;S4:用露点仪或红外线分析仪对碳势进行监测和控制;S5:对渗碳后的低碳钢进行预冷、淬火和低温回火,其表层硬度达到HRC58-62,心部硬度达到HRC35-45;S6:将渗碳后的工件进行调质处理,随后放入氮化容器中,对容器内部抽真空并通入氨气至压强为1-10mmHg;S7:通入500-600V的直流电压,使电离后的氮离子向工件做定向运动并渗入工件表面形成氮化层,氮化后的工件表面硬度达到HRC65-70。由于所述搅拌板205在随着所述转动过滤筒202转动对物料进行翻动的过程中,其表面与物料进行不断的撞击和摩擦,长期工作之后所述搅拌板205容易发生磨损甚至断裂,因此对所述搅拌板205的强度和表面耐磨性要求很高;对加工成搅拌板205的低碳钢工件先后进行气体渗碳处理和离子氮化处理,从而在工件的表面依次形成渗碳层和氮化层,从而提高了工件的硬度和表面耐磨性,使搅拌板205在长期与物料的撞击和摩擦的过程中不易发生磨损和断裂,延长了使用寿命,增强了物料的筛分效果。The material of the stirring plate 205 is low-carbon steel that has undergone gas carburizing treatment and ion nitriding treatment successively, wherein the specific steps of the gas carburizing treatment and ion nitriding treatment include: S1: fixing the low carbon steel raw material on In the high-temperature retort; S2: electrify the resistance wire in the high-temperature retort, and heat the retort body at a high temperature, and the temperature in the furnace reaches 900-950°C; S3: Simultaneously feed methanol and ethyl acetate into the high-temperature retort , wherein the pyrolysis gas of methanol can be used as a carrier gas, and the pyrolysis gas of ethyl acetate is used as an enrichment gas to provide active carbon atoms; S4: monitor and control the carbon potential with a dew point meter or an infrared analyzer; S5: Pre-cooling, quenching and low-temperature tempering of the carburized low-carbon steel, the surface hardness reaches HRC58-62, and the core hardness reaches HRC35-45; S6: quench and temper the carburized workpiece, and then put it into In the nitriding container, vacuumize the inside of the container and feed ammonia gas to a pressure of 1-10mmHg; S7: feed a DC voltage of 500-600V to make the ionized nitrogen ions move toward the workpiece and penetrate into the surface of the workpiece to form nitrogen The surface hardness of the workpiece after nitriding reaches HRC65-70. Since the stirring plate 205 is in the process of turning the material with the rotation of the rotating filter cylinder 202, its surface and the material are constantly impacted and rubbed, and the stirring plate 205 is prone to wear or even breakage after long-term work, so The strength and surface wear resistance of the stirring plate 205 are very high; the low-carbon steel workpiece processed into the stirring plate 205 is successively subjected to gas carburizing treatment and ion nitriding treatment, thereby forming a carburized layer on the surface of the workpiece in sequence and nitrided layer, thereby improving the hardness and surface wear resistance of the workpiece, making the stirring plate 205 less likely to wear and break during the long-term impact and friction with the material, prolonging the service life and enhancing the screening effect of the material .
筛分箱1转动连接在转动过滤筒202的外表面,转动过滤筒202的外表面固定连接有皮带轮一203,皮带轮一203通过皮带与皮带轮二204传动连接,皮带轮二204的外表面设置有电机,皮带轮二204电机的输出端与皮带轮二204固定连接,皮带轮二204的电机通过固定块固定连接在筛分箱1的外表面,控制皮带轮二204的电机带动皮带轮二204旋转,皮带轮二204旋转将通过皮带带动皮带轮一203旋转,皮带轮一203旋转将带动转动过滤筒202旋转,转动过滤筒202旋转将使转动过滤筒202中的物料进行翻滚从而实现首次过滤。Screening box 1 is rotatably connected to the outer surface of rotating filter cartridge 202, and the outer surface of rotating filter cartridge 202 is fixedly connected with pulley 1 203, and pulley 1 203 is connected to pulley 2 204 through a belt, and the outer surface of pulley 2 204 is provided with a motor , the output end of the pulley two 204 motor is fixedly connected with the pulley two 204, the motor of the pulley two 204 is fixedly connected to the outer surface of the screening box 1 through a fixed block, the motor of the control pulley two 204 drives the pulley two 204 to rotate, and the pulley two 204 rotates The pulley one 203 will be driven to rotate by the belt, the rotation of the pulley one 203 will drive the rotation of the rotating filter cartridge 202, and the rotation of the rotating filter cartridge 202 will cause the material in the rotating filter cartridge 202 to roll so as to realize the first filtration.
转动过滤筒202的外表面固定连接有固定板206,固定板206的外表面滑动连接有弧形滑轨209,弧形滑轨209通过两个固定块固定连接在筛分箱1的外表面,通过弧形滑轨209的设置,当转动过滤筒202旋转时,固定板206和滑块212均在弧形滑轨209的内壁滑动,弧形滑轨209的设置将持续保持抽拉板一207与转动过滤筒202相闭合。The outer surface of the rotating filter cartridge 202 is fixedly connected with a fixed plate 206, and the outer surface of the fixed plate 206 is slidably connected with an arc-shaped slide rail 209, and the arc-shaped slide rail 209 is fixedly connected to the outer surface of the screening box 1 by two fixed blocks. Through the setting of the arc-shaped slide rail 209, when the rotating filter cartridge 202 rotates, the fixed plate 206 and the slider 212 all slide on the inner wall of the arc-shaped slide rail 209, and the setting of the arc-shaped slide rail 209 will continue to maintain the drawing plate one 207 Closed with rotating filter cartridge 202.
抽拉板一207的外表面固定连接有两个滑条一208,转动过滤筒202的内壁开设有两个与滑条一208相适配的滑槽,两个滑条一208分别通过两个转动过滤筒202的滑槽与转动过滤筒202滑动连接,通过两个滑条一208的设置,增加抽拉板一207与转动过滤筒202滑动的稳定性,当抽拉板一207移动与转动过滤筒202闭合后,抽拉板一207与转动过滤筒202形成完整的过滤筛分筒。The outer surface of the drawing plate-207 is fixedly connected with two slide bars-208, and the inner wall of the rotating filter cartridge 202 is provided with two slide grooves matching with the slide bars-208, and the two slide bars-208 respectively pass through two The chute of the rotating filter cartridge 202 is slidably connected with the rotating filter cartridge 202. Through the setting of two slide bars 208, the stability of sliding between the drawing plate 1 207 and the rotating filter cartridge 202 is increased. When the drawing plate 1 207 moves and rotates After the filter cartridge 202 is closed, the drawing plate 1 207 and the rotating filter cartridge 202 form a complete filter and sieve cartridge.
筛分箱1的内壁固定连接有固定过滤筒201,转动过滤筒202的外表面固定连接有四个搅拌板205,抽拉板二210贯穿筛分箱1的外表面并与筛分箱1滑动连接,转动过滤筒202旋转将带动四个搅拌板205旋转对固定过滤筒201和转动过滤筒202之间的物料进行翻滚,加快固定过滤筒201对物料的过滤速率。The inner wall of the screening box 1 is fixedly connected with a fixed filter cartridge 201, and the outer surface of the rotating filter cartridge 202 is fixedly connected with four stirring plates 205, and the second drawing plate 210 runs through the outer surface of the screening box 1 and slides with the screening box 1 Connected, the rotation of the rotating filter cartridge 202 will drive the four stirring plates 205 to rotate to roll the material between the fixed filter cartridge 201 and the rotating filter cartridge 202, so as to speed up the filtration rate of the fixed filter cartridge 201 to the material.
抽拉板二210的外表面固定连接有两个滑条二211,固定过滤筒201的内壁开设有两个与抽拉板二210相适配的滑槽,两个滑条二211分别通过两个固定过滤筒201的滑槽与固定过滤筒201滑动连接,通过两个滑条二211的设置,增加抽拉板二210与固定过滤筒201滑动的稳定性,当抽拉板二210移动与固定过滤筒201闭合后,抽拉板二210与固定过滤筒201形成完整的过滤筛分筒。The outer surface of the drawing plate 210 is fixedly connected with two sliding bars 211, and the inner wall of the fixed filter cartridge 201 is provided with two chute matched with the drawing plate 210, and the two sliding bars 211 respectively pass through two The chute of a fixed filter cartridge 201 is slidably connected with the fixed filter cartridge 201. Through the setting of two slide bars 211, the stability of sliding between the drawing plate 210 and the fixed filter cartridge 201 is increased. When the drawing plate 210 moves and After the fixed filter cartridge 201 is closed, the second drawing plate 210 and the fixed filter cartridge 201 form a complete filter and sieve cartridge.
参见图5,筛分箱1的外部设置有移动机构3,移动机构3包括连接板31、螺纹管32和联动板36,连接板31固定连接在筛分箱1的外表面,连接板31的外表面固定连接有加强筋,连接板31的加强筋与筛分箱1固定连接,从而增加连接板31连接的稳定性,连接板31转动连接在螺纹管32的外表面,螺纹管32的外表面固定连接有齿轮一33,齿轮一33的外圆周面齿牙啮合连接有齿轮二34,齿轮二34的外表面设置有电机,齿轮二34电机的输出端与齿轮二34固定连接,控制齿轮二34的电机带动齿轮二34旋转,齿轮二34旋转带动齿轮一33旋转。Referring to Fig. 5, the outside of screening box 1 is provided with moving mechanism 3, and moving mechanism 3 comprises connecting plate 31, threaded pipe 32 and linkage plate 36, and connecting plate 31 is fixedly connected on the outer surface of screening box 1, and connecting plate 31 The outer surface is fixedly connected with reinforcing ribs, and the reinforcing ribs of the connecting plate 31 are fixedly connected with the screening box 1, thereby increasing the stability of the connection of the connecting plate 31. The connecting plate 31 is rotatably connected to the outer surface of the threaded pipe 32, and the outer surface of the threaded pipe 32 The surface is fixedly connected with a gear one 33, and the outer circumferential surface of the gear one 33 is meshed with a gear two 34, and the outer surface of the gear two 34 is provided with a motor, and the output end of the gear two 34 motor is fixedly connected with the gear two 34, and the control gear The motor of the second 34 drives the rotation of the second gear 34, and the rotation of the second gear 34 drives the rotation of the first gear 33.
联动板36的外表面转动连接有螺纹杆35,螺纹杆35与螺纹管32螺纹连接,连接板31与筛分箱1之间固定连接有限位杆37,联动板36滑动连接在限位杆37的外表面,通过螺纹管32与螺纹杆35的螺纹连接,螺纹管32转动时将通过螺纹杆35带动联动板36进行移动,通过限位杆37的设置,增加联动板36移动时的稳定性,避免联动板36移动时发生偏移。The outer surface of the linkage plate 36 is rotatably connected with a threaded rod 35, the threaded rod 35 is threadedly connected with the threaded pipe 32, the connecting plate 31 and the screening box 1 are fixedly connected with a limit rod 37, and the linkage plate 36 is slidably connected to the limit rod 37 The outer surface of the threaded pipe 32 is threaded with the threaded rod 35. When the threaded pipe 32 rotates, the threaded rod 35 will drive the linkage plate 36 to move, and the setting of the limit rod 37 will increase the stability of the movement of the linkage plate 36. , to avoid offset when the linkage plate 36 moves.
联动板36的外表面固定连接有移动滑轨38,抽拉板一207的外表面固定连接有滑块212,移动滑轨38滑动连接在滑块212的外表面,当需要抽取抽拉板一207远离筛分箱1时,控制皮带轮二204的进而带动转动过滤筒202旋转,使转动过滤筒202旋转带动滑块212移动至与移动滑轨38相对应的位置,旋转螺纹管32带动螺纹杆35进行移动,螺纹杆35移动带动联动板36移动,联动板36移动分别通过移动滑轨38和挡板39带动抽拉板一207与抽拉板二210远离筛分箱1,从而使固定过滤筒201和转动过滤筒202底部打开。The outer surface of the linkage plate 36 is fixedly connected with a moving slide rail 38, and the outer surface of the drawing plate 207 is fixedly connected with a slider 212, and the moving slide rail 38 is slidably connected with the outer surface of the sliding block 212. When 207 is far away from the screening box 1, the pulley 2 204 is controlled to drive the rotating filter cartridge 202 to rotate, so that the rotating filter cartridge 202 rotates and drives the slider 212 to move to the position corresponding to the moving slide rail 38, and the rotating threaded pipe 32 drives the threaded rod 35 to move, the movement of the threaded rod 35 drives the linkage plate 36 to move, and the movement of the linkage plate 36 drives the drawing plate 1 207 and the drawing plate 2 210 away from the screening box 1 through the moving slide rail 38 and the baffle plate 39 respectively, so that the fixed filter The bottom of the cartridge 201 and rotating filter cartridge 202 are open.
联动板36的外表面固定连接有挡板39,挡板39与抽拉板二210固定连接,通过挡板39的设置,当挡板39带动抽拉板二210与固定过滤筒201闭合后,挡板39将紧贴筛分箱1的外表面,避免过程过程中物料从抽拉板二210和筛分箱1的缝隙中飘散至外部。The outer surface of the linkage plate 36 is fixedly connected with a baffle plate 39, and the baffle plate 39 is fixedly connected with the second drawing plate 210. Through the setting of the baffle plate 39, when the baffle plate 39 drives the second drawing plate 210 and the fixed filter cartridge 201 to close, The baffle plate 39 will be close to the outer surface of the screening box 1, so as to prevent the material from floating to the outside from the gap between the second drawing plate 210 and the screening box 1 during the process.
参见图6,筛分箱1的外部设置有投料机构4,投料机构4包括输料筒41,转动过滤筒202转动连接在输料筒41的外表面,输料筒41的外表面固定连接有两个支撑柱,对输料筒41起到支撑的作用,增加输料筒41的稳定性,输料筒41的外表面固定连通有投料口43,输料筒41的内壁转动连接有螺旋输送叶片42,螺旋输送叶片42的一端贯穿输料筒41的内壁并与输料筒41转动连接,螺旋输送叶片42的外部设置有电机,螺旋输送叶片42电机的输出端与螺旋输送叶片42固定连接,通过控制螺旋输送叶片42的电机带动螺旋输送叶片42旋转,工作人员可以将物料投入至投料口43中并通过螺旋输送叶片42输送至转动过滤筒202中。Referring to Fig. 6, the outside of screening box 1 is provided with feeding mechanism 4, and feeding mechanism 4 comprises feeding tube 41, and rotating filter cylinder 202 is connected to the outer surface of feeding tube 41 in rotation, and the outer surface of feeding tube 41 is fixedly connected with The two support columns play a supporting role for the feeding tube 41 and increase the stability of the feeding tube 41. The outer surface of the feeding tube 41 is fixedly connected with a feeding port 43, and the inner wall of the feeding tube 41 is connected with a screw conveyor for rotation. Blade 42, one end of the screw conveying blade 42 penetrates the inner wall of the feeding tube 41 and is connected to the feeding tube 41 in rotation, the outside of the screw feeding blade 42 is provided with a motor, and the output end of the screw feeding blade 42 motor is fixedly connected with the screw feeding blade 42 , by controlling the motor of the spiral conveying blade 42 to drive the spiral conveying blade 42 to rotate, the staff can put the material into the feeding port 43 and transport it to the rotating filter cartridge 202 through the spiral conveying blade 42 .
在另一个实施例中,所述转动过滤筒202和所述固定过滤筒201的过滤孔的内侧壁设置有环形的粉碎刀片或若干粉碎齿,所述粉碎刀片为可拆卸设置。由于本发明中的滚筒式多层过滤装置在工作一段时间后,物料容易堵塞在所述转动过滤筒202和所述固定过滤筒201的过滤孔中,在所述转动过滤筒202和所述固定过滤筒201的过滤孔的内侧壁设置环形刀片或若干粉碎齿,可用于对经过所述过滤孔的物料进行粉碎切割,使其能够顺利通过所述过滤孔,防止物料在所述过滤孔中造成堵塞。In another embodiment, the inner side walls of the filter holes of the rotating filter cartridge 202 and the fixed filter cartridge 201 are provided with annular crushing blades or several crushing teeth, and the crushing blades are detachable. Because the drum-type multi-layer filter device in the present invention works for a period of time, the material is easy to block in the filter holes of the rotating filter cartridge 202 and the fixed filter cartridge 201, and in the rotating filter cartridge 202 and the fixed filter cartridge The inner wall of the filter hole of the filter cartridge 201 is provided with an annular blade or a plurality of crushing teeth, which can be used to crush and cut the material passing through the filter hole, so that it can pass through the filter hole smoothly, and prevent the material from being caused by the filter hole. clogged.
在另一个实施例中,所述转动过滤筒202和所述固定过滤筒201的过滤孔直径从内至外逐渐增大,即所述过滤孔的截面为内小外大的梯形孔。由于本发明中的滚筒式多层过滤装置在工作一段时间后,物料容易堵塞在所述转动过滤筒202和所述固定过滤筒201的过滤孔中,将所述过滤孔的截面设计为内小外大的梯形孔,使得经过所述过滤孔的物料能够顺畅的排出所述过滤孔,同时结合所述过滤孔的内侧壁设置的环形粉碎刀片或若干粉碎齿,可用于对经过所述过滤孔的物料进行粉碎切割,使其能够顺利通过所述过滤孔,防止所述过滤孔堆积堵塞。In another embodiment, the diameters of the filter holes of the rotating filter cartridge 202 and the fixed filter cartridge 201 gradually increase from the inside to the outside, that is, the cross-section of the filter holes is a trapezoidal hole with a small inside and a big outside. Since the drum-type multi-layer filter device in the present invention works for a period of time, the material is easily blocked in the filter holes of the rotating filter cartridge 202 and the fixed filter cartridge 201, the cross section of the filter hole is designed to be small The outer large trapezoidal hole enables the material passing through the filter hole to be smoothly discharged from the filter hole. At the same time, the ring-shaped crushing blade or several crushing teeth provided on the inner wall of the filter hole can be used to crush the material passing through the filter hole. The material is crushed and cut so that it can pass through the filter hole smoothly and prevent the filter hole from accumulating and clogging.
在另一个实施例中,还包括气吹装置,所述气吹装置设置于所述连接板上,所述气吹装置包括气泵、主气管、支气管和L形板,所述气泵设置在所述连接板上,所述气泵通过主气管连接所述支气管,所述主气管为可伸缩软管,所述支气管安装在所述L形板上,所述L形板与所述联动板固定连接,从而使所述支气管伸入所述转动过滤筒202内部,所述支气管包括多根向上吹气的第一支气管和多根向下吹气的第二支气管。本发明中的滚筒式多层过滤装置在工作一段时间后,物料容易堵塞在所述转动过滤筒202和所述固定过滤筒201的过滤孔中,所述气吹装置的第一支气管和第二支气管可对准所述转动过滤筒202的过滤孔进行吹气,高压气流也可穿过转动过滤筒202对所述固定过滤筒201的过滤孔进行吹气,从而通过高压气体将所述过滤孔中堵塞的物料进行清除,在物料过滤完成之后,打开气泵,高压气体通过所述支气管喷出,同时使所述转动过滤筒202继续空转,可通过第一支气管和第二支气管对所述转动过滤筒202和所述固定过滤筒201在周向方向上的过滤孔进行吹气除杂,同时由于所述支气管通过L形板安装在所述联动板上,因此所述第一支气管和第二支气管可在所述螺纹管的驱动下随着所述联动板沿水平方向来回移动,从而对所述转动过滤筒202和所述固定过滤筒201在轴向方向上的过滤孔进行吹气除杂。In another embodiment, it also includes an air blowing device, the air blowing device is arranged on the connecting plate, the air blowing device includes an air pump, a main air pipe, a bronchus and an L-shaped plate, and the air pump is arranged on the On the connecting plate, the air pump is connected to the bronchus through the main air pipe, the main air pipe is a flexible hose, the bronchus is installed on the L-shaped plate, and the L-shaped plate is fixedly connected with the linkage plate, Thus, the bronchi extend into the rotating filter cartridge 202 , and the bronchi include a plurality of first bronchi blowing upwards and a plurality of second bronchials blowing downwards. After the drum-type multi-layer filter device in the present invention works for a period of time, the material is easily blocked in the filter holes of the rotating filter cartridge 202 and the fixed filter cartridge 201, and the first bronchus and the second bronchus of the air blowing device The bronchus can be aligned with the filter holes of the rotating filter cartridge 202 to blow air, and the high-pressure airflow can also blow air through the filter holes of the fixed filter cartridge 201 through the rotating filter cartridge 202, thereby blowing the filter holes through the high-pressure gas. After the material is filtered, the air pump is turned on, and the high-pressure gas is ejected through the bronchus, while the rotating filter cartridge 202 continues to idle, and the rotating filter cartridge 202 can be filtered through the first bronchus and the second bronchus. Cartridge 202 and the filter holes of the fixed filter cartridge 201 in the circumferential direction are blown to remove impurities, and at the same time, because the bronchus is installed on the linkage plate through the L-shaped plate, the first bronchus and the second bronchus Driven by the threaded tube, the linkage plate can move back and forth in the horizontal direction, so as to blow air and remove impurities in the filter holes in the axial direction of the rotating filter cartridge 202 and the fixed filter cartridge 201 .
工作原理:使用时,物料投入至投料口43中并通过螺旋输送叶片42输送至转动过滤筒202中,通过旋转转动过滤筒202使转动过滤筒202中的物料进行翻滚从而实现首次过滤,首次过滤后的物料滑落至固定过滤筒201和转动过滤筒202之间,转动过滤筒202旋转将带动四个搅拌板205旋转对固定过滤筒201和转动过滤筒202之间的物料进行翻滚,加快固定过滤筒201对物料的过滤速率,通过多次过滤后的物料将滑落至筛分箱1的底部,当需要对固定过滤筒201和转动过滤筒202中的物料进行收集时,旋转转动过滤筒202使滑块212移动至与移动滑轨38相对应的位置,旋转螺纹管32带动螺纹杆35进行移动,螺纹杆35移动带动联动板36移动,联动板36移动分别通过移动滑轨38和挡板39带动抽拉板一207与抽拉板二210远离筛分箱1,从而使固定过滤筒201和转动过滤筒202底部打开,从而将固定过滤筒201和转动过滤筒202中的物料滑落至筛分箱1的底部,完成对固定过滤筒201和转动过滤筒202中物料的收集,通过这种联动机构,有效避免物料受到挤压导致物料堵塞过滤孔,进而导致过滤筛分筒的过滤效果降低。Working principle: when in use, the material is put into the feeding port 43 and conveyed to the rotating filter cartridge 202 through the screw conveying blade 42, and the material in the rotating filter cartridge 202 is tumbling by rotating the rotating filter cartridge 202 to realize the first filtration. The final material slides between the fixed filter cartridge 201 and the rotating filter cartridge 202, and the rotation of the rotating filter cartridge 202 will drive the four stirring plates 205 to rotate to roll the materials between the fixed filter cartridge 201 and the rotating filter cartridge 202, so as to speed up the fixed filtration process. The filtration rate of the material by the cylinder 201, the material after multiple filtrations will slide to the bottom of the screening box 1, when the materials in the fixed filter cylinder 201 and the rotating filter cylinder 202 need to be collected, the rotating and rotating filter cylinder 202 will make the The slide block 212 moves to the position corresponding to the moving slide rail 38, the rotating threaded pipe 32 drives the threaded rod 35 to move, the threaded rod 35 moves to drive the linkage plate 36 to move, and the linkage plate 36 moves through the moving slide rail 38 and the baffle plate 39 respectively Drive the first drawing plate 207 and the second drawing plate 210 away from the screening box 1, so that the bottom of the fixed filter cartridge 201 and the rotating filter cartridge 202 are opened, so that the materials in the fixed filter cartridge 201 and the rotating filter cartridge 202 slide down to the screening The bottom of the box 1 completes the collection of the materials in the fixed filter cylinder 201 and the rotating filter cylinder 202. Through this linkage mechanism, the material is effectively prevented from being squeezed and the filter hole is blocked by the material, thereby reducing the filtering effect of the filter and screening cylinder.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (9)
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