CN116575267A - Plastic film paper for greenhouse and preparation method thereof - Google Patents
Plastic film paper for greenhouse and preparation method thereof Download PDFInfo
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- CN116575267A CN116575267A CN202310661608.8A CN202310661608A CN116575267A CN 116575267 A CN116575267 A CN 116575267A CN 202310661608 A CN202310661608 A CN 202310661608A CN 116575267 A CN116575267 A CN 116575267A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protection of plants
- A01G13/30—Ground coverings
- A01G13/32—Mats; Nets; Sheets or films
- A01G13/33—Sheets or films
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/08—Mechanical or thermomechanical pulp
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
- D21H17/29—Starch cationic
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
- D21H17/44—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
- D21H17/45—Nitrogen-containing groups
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/55—Polyamides; Polyaminoamides; Polyester-amides
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
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- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/82—Paper comprising more than one coating superposed
- D21H19/824—Paper comprising more than one coating superposed two superposed coatings, both being non-pigmented
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Abstract
Description
技术领域technical field
本发明属于地膜纸技术领域,具体涉及一种大棚用地膜纸及其制备方法。The invention belongs to the technical field of mulch paper, and in particular relates to a mulch paper for greenhouses and a preparation method thereof.
背景技术Background technique
这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.
我国作为农业大国,已然成为世界上最大的农膜生产国和使用国。目前大部分的地膜主要采用聚氯乙烯(PVC)、聚乙烯(PE)等石油基塑料制成,残留在土壤中难以完全降解,破坏生态。黑色地膜是农作物大棚内经常铺设的一种塑料地膜,能够起到保温、保湿、除草等功效。常用来改善农作物的生长环境,提高肥料利用率,避免杂草对农作物品质的影响。As a large agricultural country, my country has become the world's largest producer and user of agricultural film. At present, most plastic films are mainly made of petroleum-based plastics such as polyvinyl chloride (PVC) and polyethylene (PE), which are difficult to completely degrade when left in the soil and damage the ecology. Black mulch is a kind of plastic mulch often laid in crop greenhouses, which can play a role in heat preservation, moisturizing, and weeding. It is often used to improve the growth environment of crops, increase the utilization rate of fertilizers, and avoid the influence of weeds on the quality of crops.
由于塑料地膜带来的环境污染等问题,可降解地膜逐渐成为研究的重点,其中纸基地膜具有一定的优势。纸基地膜以植物纤维为原料,按照不同浆料或不同配比混合,通过造纸制备技术得到,具有一定的干强度和遮光性,但是纸基地膜的遮光性不如黑色地膜,所以其抑制杂草生长的性能不如黑色地膜。Due to the environmental pollution caused by plastic mulch, degradable mulch has gradually become the focus of research, and paper-based mulch has certain advantages. Paper base film is made of plant fiber, mixed according to different pulp or different proportions, and obtained through papermaking technology. It has certain dry strength and light-shielding properties, but the light-shielding property of paper base film is not as good as that of black film, so it inhibits weeds Growth performance is not as good as black mulch.
较为重要的是,传统的塑料基黑色地膜具有良好的保湿性能,可有效阻止土壤水分的蒸发。但是纸基地膜的水蒸气阻隔性能较差,难以达到黑色塑料地膜的保湿性能要求。此外,目前的纸基地膜仍然不具备在大棚内使用所需的高干强度和高湿强度。而且,目前的纸基地膜的制备成本较高,对其推广应用造成了较大阻碍。More importantly, the traditional plastic-based black mulch has good moisture retention properties, which can effectively prevent the evaporation of soil moisture. However, the water vapor barrier performance of the paper base film is poor, and it is difficult to meet the moisture retention performance requirements of the black plastic film. In addition, current paper-based membranes still do not have the high dry and high wet strengths required for use in greenhouses. Moreover, the preparation cost of the current paper-based film is relatively high, which hinders its popularization and application.
所以,目前的纸基地膜虽然具有较好的生物降解性,但是仍然很难替代黑色塑料地膜。Therefore, although the current paper base film has good biodegradability, it is still difficult to replace the black plastic film.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的是提供一种大棚用地膜纸及其制备方法,该地膜以生物机械浆作为主要原料,通过浆内添加和表面涂覆的方法,实现地膜纸的高物理机械性能和高疏水阻湿性,可替代黑色塑料地膜,解决塑料地膜所造成的环境污染等问题。Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a kind of mulch paper for greenhouses and its preparation method. The mulch uses biomechanical pulp as the main raw material, and realizes the mulching of the mulch paper through the method of adding in the pulp and coating the surface. With high physical and mechanical properties and high hydrophobicity and moisture resistance, it can replace black plastic mulch and solve environmental pollution caused by plastic mulch.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is achieved through the following technical solutions:
第一方面,本发明提供一种大棚用地膜纸的制备方法,包括如下步骤:将麦草秸秆生物机械浆疏解后进行打浆处理,打浆度为35-40°SR,得到浆液;In the first aspect, the present invention provides a method for preparing mulch paper for greenhouses, comprising the following steps: dissolving the biomechanical pulp of wheat straw straw and performing beating treatment with a beating degree of 35-40°SR to obtain a slurry;
将浆液与抄纸助剂充分混合后,抄造,得到地膜原纸;After fully mixing the slurry and papermaking additives, papermaking is carried out to obtain mulch base paper;
在地膜原纸单面或正反面均匀涂覆糊化阳离子淀粉或糊化大豆油改性淀粉,并干燥;糊化时阳离子淀粉水溶液的质量百分数为3-10%;大豆油改性淀粉中淀粉的质量百分数为2.5-10%;Uniformly coat gelatinized cationic starch or gelatinized soybean oil-modified starch on one side or front and back of mulch base paper, and dry; the mass percentage of cationic starch aqueous solution is 3-10% during gelatinization; the content of starch in soybean oil-modified starch The mass percentage is 2.5-10%;
然后在单面或正反面均匀涂覆聚氨酯或丙烯酸树脂涂层,干燥后即得。Then apply polyurethane or acrylic resin coating evenly on one side or front and back, and get it after drying.
在一些实施例中,所述抄纸助剂包括绝干浆质量0.5%-3%的阳离子聚丙烯酰胺(CPAM)或阳离子淀粉(CAS)或壳聚糖、绝干浆质量1.5%-3%的聚酰胺多胺环氧氯丙烷、绝干浆质量0.5%-2%的烷基烯酮二聚体(AKD)或硫酸铝以及绝干浆质量0.1%-0.3%的阳/阴离子聚丙烯酰胺或阳/阴离子淀粉。In some embodiments, the papermaking aids include cationic polyacrylamide (CPAM) or cationic starch (CAS) or chitosan at 0.5%-3% of dry pulp mass, and 1.5%-3% of dry pulp mass Polyamide polyamine epichlorohydrin, alkyl ketene dimer (AKD) or aluminum sulfate at 0.5%-2% dry pulp mass and cat/anionic polyacrylamide at 0.1%-0.3% dry pulp mass Or cationic/anionic starch.
生物机械浆首先通过生物酶预处理,再由机械磨浆制得。其中生物酶为果胶酶,脂肪酶和木聚糖酶通过一定比率复合而成的复合酶。采用生物机械浆,由传统的高温高碱转向低温少碱或无碱的生物绿色制浆技术,将现代生物技术与农业秸秆机械法制浆相结合,用生物酶制剂代替传统的化学品,既能解决因废纸进口量锐减造成的造纸原料短缺问题,还能实现废水的零排放。Biomechanical pulp is firstly pretreated with biological enzymes and then mechanically refined. The biological enzyme is a compound enzyme formed by compounding pectinase, lipase and xylanase in a certain ratio. Using biomechanical pulp, shifting from traditional high temperature and high alkali to low temperature, low alkali or alkali-free bio-green pulping technology, combining modern biotechnology with mechanical pulping of agricultural straw, and replacing traditional chemicals with biological enzyme preparations, both It can solve the shortage of papermaking raw materials caused by the sharp drop in waste paper imports, and can also achieve zero discharge of waste water.
通过浆内添加聚酰胺多胺环氧氯丙烷(PAE)湿强剂,使得纸张具有明显的增湿强作用和表面抗水作用,并对具体用量进行了探讨,当达到2.5%的添加量时,达到最优效果(具体见实施例4)。By adding polyamide polyamine epichlorohydrin (PAE) wet strength agent in the pulp, the paper has obvious humidification strength and surface water resistance, and the specific dosage is discussed. When the amount reaches 2.5%. , reach optimal effect (see embodiment 4 for details).
为了实现低于800g/m2·24h的水蒸气透过量,发明人对浆内施胶工艺和表面涂覆工艺进行了探讨。表面涂覆工艺的第一层为糊化阳离子淀粉层或改性淀粉涂层,仅糊化阳离子淀粉层或改性淀粉层就可以将水蒸气透过率从原纸的2895g/m2·24h下降至2100g/m2·24h以下;第二层为疏水阻湿涂层,其为聚氨酯或丙烯酸树脂的涂层,在尽可能降低涂布量的前提下,优选的两种疏水阻湿涂料均使地膜纸的水蒸气透过率达到了800g/m2·24h以下。In order to achieve a water vapor transmission rate lower than 800g/m 2 ·24h, the inventors discussed the internal sizing process and surface coating process. The first layer of the surface coating process is gelatinized cationic starch layer or modified starch coating, only the gelatinized cationic starch layer or modified starch layer can reduce the water vapor transmission rate from 2895g/m 2 ·24h of base paper to 2100g/m 2 ·24h or less; the second layer is a hydrophobic moisture-resistant coating, which is a coating of polyurethane or acrylic resin. Under the premise of reducing the coating amount as much as possible, the preferred two hydrophobic moisture-resistant coatings The water vapor transmission rate of the mulch paper is below 800g/m 2 ·24h.
疏水阻湿涂层还可以增强纸基地膜的机械性能和疏水性能。The hydrophobic moisture barrier coating can also enhance the mechanical properties and hydrophobic properties of the paper base film.
涂覆丙烯酸树脂和聚氨酯的两种本色地膜纸可降解的部分质量均占总质量的95%以上,在使用结束后基本可实现全生物降解。降解实验显示两种地膜纸在土壤中80天后仍维持较好的原貌。The degradable parts of the two natural-color mulch papers coated with acrylic resin and polyurethane account for more than 95% of the total mass, and can basically achieve full biodegradation after use. Degradation experiments showed that the two mulch papers still maintained a good original appearance after 80 days in the soil.
为了降低可见光透过率,达到低于5%的可见光透过效果。采用麦草秸秆生物机械浆作为原料,该原料具有环保,成本低及不透光等优点,得到的地膜原纸具有3.6%的低可见光透过率,后期的糊化阳离子淀粉或改性淀粉涂层对透光率有进一步的降低,使得地膜纸始终保持在5%以下的可见光透过率。In order to reduce the visible light transmittance, a visible light transmittance effect lower than 5% is achieved. Wheat straw biomechanical pulp is used as raw material, which has the advantages of environmental protection, low cost and opacity, and the obtained mulch base paper has a low visible light transmittance of 3.6%. The light transmittance is further reduced, so that the visible light transmittance of the mulch paper is always kept below 5%.
经过试验发现,本发明中涂覆的糊化阳离子淀粉层或改性淀粉层不但可以提高纸基地膜的水蒸气阻隔性能、可见光阻隔性能,还可以提高纸基地膜的机械强度、提高纸基地膜的平滑度,降低其吸水率。此外,糊化阳离子淀粉层或改性淀粉层还具有较好的填孔效果,可以降低聚氨酯、丙烯酸树脂等疏水阻湿涂层的涂料用量,可以有效节省地膜纸的制备成本,便于地膜纸的推广应用。After testing, it is found that the gelatinized cationic starch layer or modified starch layer coated in the present invention can not only improve the water vapor barrier performance and visible light barrier performance of the paper base film, but also improve the mechanical strength of the paper base film and improve the performance of the paper base film. Smoothness, reduce its water absorption. In addition, the gelatinized cationic starch layer or modified starch layer also has a good pore-filling effect, which can reduce the coating amount of hydrophobic and moisture-resistant coatings such as polyurethane and acrylic resin, and can effectively save the preparation cost of mulch paper and facilitate the production of mulch paper. Promote apps.
当向生物机械浆中添加绝干浆质量的0.5-3%的干强剂(阳离子聚丙烯酰胺(CPAM)或阳离子淀粉(CAS)或壳聚糖)时,最高可将原纸干强度提高30%左右。When 0.5-3% dry strength agent (cationic polyacrylamide (CPAM) or cationic starch (CAS) or chitosan) is added to biomechanical pulp, the dry strength of base paper can be increased by up to 30% about.
当向生物机械浆中添加绝干浆质量的1.5-3%的湿强剂(聚酰胺多胺环氧氯丙烷)时,最高可将原纸湿强度提高369%左右。When 1.5-3% wet strength agent (polyamide polyamine epichlorohydrin) is added to the biomechanical pulp, the wet strength of the base paper can be increased by about 369%.
当向生物机械浆中添加绝干浆质量的0.5-2%的施胶剂(烷基烯酮二聚体(AKD)或硫酸铝)时,施胶剂与干强剂、湿强剂共同作用,最多可将原纸干强度提高46%左右,将其湿强度提高400%左右。When 0.5-2% of sizing agent (alkyl ketene dimer (AKD) or aluminum sulfate) is added to biomechanical pulp, the sizing agent works together with dry strength agent and wet strength agent , It can increase the dry strength of base paper by about 46% and its wet strength by about 400%.
当向生物机械浆中添加绝干浆质量的0.1-0.3%的助留剂(阳/阴离子聚丙烯酰胺或阳/阴离子淀粉)时,可以有效提高纸浆上网时的留着率,对细小纤维有较好的助留作用,节浆明显。而且由于细小纤维的留着率良好,可以有效降低制备的纸基地膜的透光率,以更好地抑制杂草生长。助留剂添加量过多时,会造成沉积物的出现。When 0.1-0.3% retention aid (cationic/anionic polyacrylamide or cationic/anionic starch) is added to biomechanical pulp, it can effectively improve the retention rate of pulp when it is online, and it is effective for fine fibers Good retention effect, obvious pulp saving. Moreover, because the retention rate of fine fibers is good, the light transmittance of the prepared paper base film can be effectively reduced to better inhibit the growth of weeds. When the amount of retention aid added is too much, it will cause the appearance of deposits.
在一些实施例中,还包括向麦草秸秆生物机械浆中添加0-40%质量百分数的废瓦楞纸浆或0-40%小麦秸秆浆的步骤。In some embodiments, it further includes the step of adding 0-40% by mass waste corrugated pulp or 0-40% wheat straw pulp to the biomechanical pulp of wheat straw.
向麦草秸秆生物机械浆中添加废瓦楞纸浆或小麦秸秆浆可以降低成本,经过试验发现,向麦草秸秆生物机械浆中添加0-40%质量百分数的废瓦楞纸浆或小麦秸秆纸浆时,制备的纸基地膜的干湿强度不会发生明显的降低,而且深色的废瓦楞纸浆更有利于降低地膜纸的可见光透过率。Adding waste corrugated pulp or wheat straw pulp to wheat straw biomechanical pulp can reduce costs. It has been found through experiments that when 0-40% by mass of waste corrugated pulp or wheat straw pulp is added to wheat straw biomechanical pulp, the prepared paper The dry and wet strength of the base film will not be significantly reduced, and the dark waste corrugated pulp is more conducive to reducing the visible light transmittance of the film paper.
在一些实施例中,所述抄纸助剂包括绝干浆质量0.5%-2%的阳离子聚丙烯酰胺或阳离子淀粉或壳聚糖、绝干浆质量2%-3%的聚酰胺多胺环氧氯丙烷、绝干浆质量0.5%-1%的烷基烯酮二聚体或硫酸铝以及绝干浆质量0.1%-0.2%的阳/阴离子聚丙烯酰胺或阳/阴离子淀粉。In some embodiments, the papermaking aids include cationic polyacrylamide or cationic starch or chitosan at 0.5%-2% dry pulp mass, polyamide polyamine ring at 2%-3% dry pulp mass Oxychloropropane, 0.5%-1% of dry pulp mass of alkyl ketene dimer or aluminum sulfate, and 0.1%-0.2% of dry pulp mass of cationic/anionic polyacrylamide or cationic/anionic starch.
优选的,所述抄纸助剂包括绝干浆质量1%-2%的阳离子聚丙烯酰胺、绝干浆质量2%-3%的聚酰胺多胺环氧氯丙烷、绝干浆质量0.5%-1%的烷基烯酮二聚体。Preferably, the papermaking auxiliary agent includes cationic polyacrylamide of 1%-2% of dry pulp mass, polyamide polyamine epichlorohydrin of 2%-3% of dry pulp mass, 0.5% of dry pulp mass - 1% of alkyl ketene dimer.
在一些实施例中,糊化阳离子淀粉的制备方法为:将阳离子淀粉水溶液调至碱性后,加热至40-50℃,搅拌20-40min,即得。In some embodiments, the preparation method of the gelatinized cationic starch is as follows: after adjusting the aqueous solution of the cationic starch to be alkaline, heating to 40-50° C., and stirring for 20-40 minutes, the product is obtained.
优选的,阳离子淀粉水溶液的质量百分数为3-10%,优选为7%。Preferably, the mass percentage of the cationic starch aqueous solution is 3-10%, preferably 7%.
优选的,阳离子淀粉水溶液中,氢氧化钠的质量百分数为8%-15%。Preferably, in the cationic starch aqueous solution, the mass percentage of sodium hydroxide is 8%-15%.
在一些实施例中,糊化大豆油改性淀粉的制备方法为:向淀粉的二甲基亚砜溶液中加入大豆油和碳酸钠,得混合液,加热至110-150℃,加热时间为1-3h,对淀粉进行疏水改性,得到改性淀粉。In some embodiments, the preparation method of the gelatinized soybean oil-modified starch is as follows: adding soybean oil and sodium carbonate to the dimethyl sulfoxide solution of the starch to obtain a mixed solution, heating to 110-150° C., and heating for 1 -3h, carry out hydrophobic modification on starch to obtain modified starch.
大豆油取代羟基,对淀粉进行酯化改性,可以有效提高淀粉的疏水性能。碳酸钠是用作催化剂,促进改性反应的进行。Soybean oil substitutes hydroxyl groups to modify starch by esterification, which can effectively improve the hydrophobicity of starch. Sodium carbonate is used as a catalyst to promote the modification reaction.
优选的,所述混合液中,淀粉的质量百分数为2.5-10%;大豆油的质量百分数为8-12%;碳酸钠的质量百分数为13-17%。Preferably, in the mixed liquid, the mass percentage of starch is 2.5-10%, the mass percentage of soybean oil is 8-12%, and the mass percentage of sodium carbonate is 13-17%.
优选的,改性淀粉经过与阳离子淀粉相同的糊化过程。Preferably, the modified starch undergoes the same gelatinization process as the cationic starch.
在一些实施例中,糊化阳离子淀粉或糊化大豆油改性淀粉的涂布方式为:采用10μm线性涂布棒在地膜原纸表面进行涂覆,干燥后即可。In some embodiments, the coating method of gelatinized cationic starch or gelatinized soybean oil-modified starch is as follows: use a 10 μm linear coating rod to coat the surface of the mulch base paper, and then dry it.
优选的,糊化阳离子淀粉或糊化大豆油改性淀粉的单面涂布量为1.5-2g/m2,双面涂布量为3-4g/m2。Preferably, the coating amount of the gelatinized cationic starch or the gelatinized soybean oil-modified starch is 1.5-2 g/m 2 on one side, and 3-4 g/m 2 on both sides.
在一些实施例中,疏水阻湿涂料的涂覆方式为:采用4μm线性涂布棒在糊化阳离子淀粉或糊化改性淀粉涂层表面进行涂覆,干燥后即得。In some embodiments, the coating method of the hydrophobic and moisture-resistant coating is as follows: a 4 μm linear coating rod is used to coat the surface of the gelatinized cationic starch or gelatinized modified starch coating, and it is obtained after drying.
优选的,聚氨酯的单面涂布量为1.5-2g/m2,双面涂布量为3-4g/m2。Preferably, the coating amount of the polyurethane on one side is 1.5-2 g/m 2 , and the coating amount on both sides is 3-4 g/m 2 .
优选的,丙烯酸树脂的单面涂布量为2.5-3g/m2,双面涂布量为5-6g/m2。Preferably, the coating amount of the acrylic resin on one side is 2.5-3 g/m 2 , and the coating amount on both sides is 5-6 g/m 2 .
相较于浸渍法和喷涂法,涂布法能够精确控制涂料用量,形成的涂层有良好的均匀性。4μm线性涂布棒能够最大限度的降低涂布量。Compared with the dipping method and the spraying method, the coating method can accurately control the amount of paint, and the formed coating has good uniformity. The 4μm linear coating rod can minimize the coating weight.
在一些实施例中,地膜原纸的定量为60-70g/m2。In some embodiments, the basis weight of the mulch base paper is 60-70 g/m 2 .
聚氨酯和丙烯酸树脂涂层干燥温度均为105-110℃。Both polyurethane and acrylic coatings are dried at 105-110°C.
第二方面,本发明提供一种大棚用地膜纸,由所述制备方法制备而成。In the second aspect, the present invention provides a mulch paper for greenhouses, which is prepared by the preparation method.
上述本发明的一种或多种实施例取得的有益效果如下:The beneficial effects obtained by one or more embodiments of the present invention are as follows:
1)地膜纸的抗水性Cobb120≤20g/m2,具备一定的疏水性能,在潮湿的环境下有利于延长地膜纸的使用寿命。1) The water resistance of the mulch paper is Cobb 120 ≤ 20g/m 2 , which has certain hydrophobic properties, which is beneficial to prolong the service life of the mulch paper in a humid environment.
2)水蒸气透过率≤800g/m2·24h,对水蒸气具有较强的阻隔性能,能够减少土壤水分流失。2) The water vapor transmission rate is less than or equal to 800g/m 2 ·24h, which has strong barrier performance to water vapor and can reduce soil water loss.
3)物理强度指数:撕裂指数≥2.5mN·m2/g、耐破指数≥2kPa.m2/g、湿抗张指数≥25%干抗张指数,使地膜纸在覆盖期内不破损溃烂。3) Physical strength index: tear index ≥ 2.5mN·m 2 /g, burst index ≥ 2kPa.m 2 /g, wet tensile index ≥ 25% dry tensile index, so that the film paper will not be damaged within the coverage period fester.
4)透光率≤5%,能够有利抑制杂草生长发育,达到抑制杂草生长的目的。4) The light transmittance is less than or equal to 5%, which can favorably inhibit the growth and development of weeds and achieve the purpose of inhibiting the growth of weeds.
5)相对生物降解率≥90%,使用结束后能够全部或大部分降解为有机质,进入土地,利于改善土壤结构。5) The relative biodegradation rate is ≥90%. After use, it can be completely or mostly degraded into organic matter and enter the land, which is conducive to improving the soil structure.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention.
图1是大棚用本色可降解地膜纸的制备流程图。Figure 1 is a flow chart of the preparation of natural-color degradable mulch paper for greenhouses.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
下面结合具体的实施例,对本发明做进一步的详细说明,应该指出,所述具体实施例是对本发明的解释而不是限定。The present invention will be described in further detail below in conjunction with specific examples. It should be pointed out that the specific examples are to explain rather than limit the present invention.
实施例1Example 1
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,分别得到打浆度约20°SR、30°SR、40°SR的生物机械浆,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: Take about 500g of dry weight biomechanical pulp and beat it with a tile beater to obtain biomechanical pulp with a beating degree of about 20°SR, 30°SR, and 40°SR respectively, and use the pulp after beating Filter out most of the water in the bag, put it in a low-temperature refrigerator at 5°C for 24 hours to balance the water, and measure the solid content.
取1.88g绝干浆以及绝干浆重量百分比0.5% CPAM干强剂、2%PAE湿强剂、0.5%AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。Get 1.88g of absolute dry pulp and absolute dry pulp weight percentage 0.5% CPAM dry strength agent, 2% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid, blend in the deflagging machine, 10000 Turn down to deflate to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备5wt%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。将地膜原纸固定,用10μm线性涂布棒在地膜原纸正面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。取出,用4μm线性涂布棒继续在正面的淀粉层上涂覆聚氨酯,110℃烘干10min,即得。Coating experiment of mulch base paper: first prepare 5wt% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch. Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on the front of the mulch base paper, and dry at 80°C for 10 minutes. Take it out, continue to coat polyurethane on the front starch layer with a 4 μm linear coating rod, and dry it at 110°C for 10 minutes to obtain it.
不同打浆度制备的地膜纸的性能,见表1。The properties of the mulch paper prepared with different beating degrees are shown in Table 1.
表1不同打浆度制备的地膜纸的性能Table 1 Properties of mulch paper prepared with different degrees of beating
实施例2Example 2
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,得到打浆度约40°SR的生物机械浆,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry-weight biomechanical pulp and beat it with a Wall-E beater to obtain biomechanical pulp with a beating degree of about 40°SR. After beating, use a pulp bag to filter out most of the water. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
取1.88g、2.19g绝干浆及绝干浆重量百分比0.5% CPAM干强剂、2%PAE湿强剂、0.5%AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到定量为60g/m2和70g/m2的地膜原纸。Get 1.88g, 2.19g of absolute dry pulp and absolute dry pulp weight percentage 0.5% CPAM dry strength agent, 2% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid of papermaking aids, in the deflaker Mix and decompose at 10,000 rpm to completely disperse the fibers. After flaking, the slurry is sent to a paper machine to obtain mulch base papers with a weight of 60g/ m2 and 70g/ m2 .
地膜原纸的涂覆实验:首先制备5wt%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。Coating experiment of mulch base paper: first prepare 5wt% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch.
将地膜原纸固定,用10μm线性涂布棒在地膜原纸正面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。取出,用4μm线性涂布棒继续在正面的淀粉层上涂覆聚氨酯,110℃烘干10min,即得。Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on the front of the mulch base paper, and dry at 80°C for 10 minutes. Take it out, continue to coat polyurethane on the front starch layer with a 4 μm linear coating rod, and dry it at 110°C for 10 minutes to obtain it.
制备的不同定量地膜纸的性能,见表2。The properties of prepared different quantitative mulch papers are shown in Table 2.
表2不同抄纸定量制备的地膜纸的性能Table 2 Properties of mulch paper quantitatively prepared by different papermaking
实施例3Example 3
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,打浆时间约20min,打浆度约40°SR,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry weight biomechanical pulp, and beat it with a tile beater. The beating time is about 20 minutes, and the beating degree is about 40°SR. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
取1.88g绝干浆以及绝干浆重量百分比0.5%、1%、1.5%、2%CPAM干强剂,2.5%PAE湿强剂,0.5% AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。Take 1.88g dry pulp and dry pulp weight percentage 0.5%, 1%, 1.5%, 2% CPAM dry strength agent, 2.5% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid agent, blended in a deflagging machine, and deflagrated at 10,000 rpm to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备5%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。Coating experiment of mulch base paper: first prepare 5% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch.
将地膜原纸固定,用10μm线性涂布棒在地膜原纸正反两面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。取出,用4μm线性涂布棒继续在正反两面的淀粉层上涂覆聚氨酯,110℃烘干10min,即得。Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on both sides of the mulch base paper, and dry at 80°C for 10 minutes. Take it out, use a 4μm linear coating rod to continue to coat polyurethane on the front and back starch layers, and dry at 110°C for 10 minutes to obtain it.
不同干强剂含量制备的地膜纸的性能,见表3。The properties of the mulch paper prepared with different dry strength agent contents are shown in Table 3.
表3不同干强剂含量制备的地膜纸的性能Table 3 Properties of film paper prepared with different dry strength agent contents
实施例4Example 4
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,打浆时间约20min,打浆度约40°SR,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry weight biomechanical pulp, and beat it with a tile beater. The beating time is about 20 minutes, and the beating degree is about 40°SR. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
取1.88g绝干浆以及绝干浆重量百分比1% CPAM干强剂,2%、2.5%、3% PAE湿强剂,0.5% AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。Get 1.88g dry pulp and dry pulp weight percentage 1% CPAM dry strength agent, 2%, 2.5%, 3% PAE wet strength agent, 0.5% AKD sizing agent and the papermaking auxiliary agent of 0.1% retention aid, in Blending in the deflaking machine, deflaking at 10,000 rpm to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备5wt%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。Coating experiment of mulch base paper: first prepare 5wt% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch.
将地膜原纸固定,用10μm线性涂布棒在地膜原纸正反两面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。取出,用4μm线性涂布棒继续在正反两面的淀粉层上涂覆聚氨酯,110℃烘干10min,即得。Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on both sides of the mulch base paper, and dry at 80°C for 10 minutes. Take it out, use a 4μm linear coating rod to continue to coat polyurethane on the front and back starch layers, and dry at 110°C for 10 minutes to obtain it.
不同湿强剂含量制备的地膜纸的性能,见表4。The properties of mulch paper prepared with different wet strength agent contents are shown in Table 4.
表4不同湿强剂含量制备的地膜纸的性能Table 4 Properties of film paper prepared with different wet strength agent contents
实施例5Example 5
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,打浆时间约20min,打浆度约40°SR,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry weight biomechanical pulp, and beat it with a tile beater. The beating time is about 20 minutes, and the beating degree is about 40°SR. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
将1.88g绝干浆以及绝干浆重量百分比1% CPAM干强剂、2.5%PAE湿强剂、0.5%AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。1.88g absolute dry pulp and papermaking aids of absolute dry pulp weight percentage 1% CPAM dry strength agent, 2.5% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid are blended in the deflagging machine, 10000 Turn down to deflate to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备1%、5%、7%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。Coating experiment of mulch base paper: first prepare 1%, 5%, 7% cationic starch aqueous solution, and then add sodium hydroxide with 10% starch mass. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch.
将地膜原纸固定,用10μm线性涂布棒在地膜原纸正面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。取出,用4μm线性涂布棒继续在正面的淀粉层上涂覆丙烯酸树脂,110℃烘干10min,即得。Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on the front of the mulch base paper, and dry at 80°C for 10 minutes. Take it out, continue to coat the acrylic resin on the front starch layer with a 4 μm linear coating rod, and dry it at 110°C for 10 minutes to obtain it.
不同阳离子淀粉浓度制备的地膜纸的性能,见表5。The properties of the film paper prepared with different cationic starch concentrations are shown in Table 5.
表5不同阳离子淀粉浓度制备的地膜纸的性能Table 5 Properties of film paper prepared with different cationic starch concentrations
由表4可知,糊化阳离子淀粉浓度不一,致使淀粉的实际涂覆量有差异;糊化阳离子浓度提高时,其对纤维的填孔效果改善,使得丙烯酸树脂的涂覆量降低,同样可以使地膜纸的相关性能满足要求。It can be seen from Table 4 that the concentration of gelatinized cationic starch is different, resulting in differences in the actual coating amount of starch; when the concentration of gelatinized cationic starch increases, its effect on fiber hole filling is improved, so that the coating amount of acrylic resin is reduced. Make the relevant properties of the mulch paper meet the requirements.
实施例6Example 6
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,打浆时间约20min,打浆度约40°SR,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry weight biomechanical pulp, and beat it with a tile beater. The beating time is about 20 minutes, and the beating degree is about 40°SR. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
将1.88g绝干浆以及绝干浆重量百分比1% CPAM干强剂、2.5%PAE湿强剂、0.5%AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。1.88g absolute dry pulp and papermaking aids of absolute dry pulp weight percentage 1% CPAM dry strength agent, 2.5% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid are blended in the deflagging machine, 10000 Turn down to deflate to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备7%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。将地膜原纸固定,用10μm线性涂布棒在地膜原纸正反两面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。取出,用4μm线性涂布棒继续在正反两面的淀粉层上涂覆聚己内酯(PCL)、聚偏二氯乙烯(PVDC)、改性淀粉,30℃烘干10min既得。Coating experiment of mulch base paper: first prepare 7% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch. Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on both sides of the mulch base paper, and dry at 80°C for 10 minutes. Take it out, continue to coat polycaprolactone (PCL), polyvinylidene chloride (PVDC), and modified starch on the front and back starch layers with a 4 μm linear coating rod, and dry at 30°C for 10 minutes.
不同疏水阻湿涂料制备的地膜纸的性能,见表6。The properties of the mulch paper prepared with different hydrophobic and moisture-resistant coatings are shown in Table 6.
表6不同疏水阻湿涂料制备的地膜纸的性能Table 6 Properties of mulch paper prepared by different hydrophobic and moisture-resistant coatings
实验过程中比较了PCL、PVDC的涂覆效果,虽然疏水性能、水蒸气阻隔性能优异,但两种涂覆时相对困难,且涂布量很难降低,造成涂布成本较高。During the experiment, the coating effects of PCL and PVDC were compared. Although the hydrophobic properties and water vapor barrier properties are excellent, the two coatings are relatively difficult to coat, and the coating amount is difficult to reduce, resulting in high coating costs.
实施例7Example 7
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,打浆时间约20min,打浆度约40°SR,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry weight biomechanical pulp, and beat it with a tile beater. The beating time is about 20 minutes, and the beating degree is about 40°SR. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
将1.88g绝干浆以及绝干浆重量百分比1% CPAM干强剂、2.5%PAE湿强剂、0.5%AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。1.88g absolute dry pulp and papermaking aids of absolute dry pulp weight percentage 1% CPAM dry strength agent, 2.5% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid are blended in the deflagging machine, 10000 Turn down to deflate to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备7%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。将地膜原纸固定,用10μm线性涂布棒在地膜原纸正反两面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。取出,用4μm线性涂布棒继续在正反两面的淀粉层上涂覆聚氨酯,110℃烘干10min,即得地膜纸。制备的地膜纸的性能,见表7。Coating experiment of mulch base paper: first prepare 7% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch. Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on both sides of the mulch base paper, and dry at 80°C for 10 minutes. Take it out, use a 4 μm linear coating rod to continue coating polyurethane on the front and back starch layers, and dry at 110°C for 10 minutes to obtain the mulch paper. The properties of the prepared mulch paper are shown in Table 7.
表7地膜纸的性能Table 7 Properties of mulch paper
地膜纸的抗水性Cobb120为8.6g/m2,展现了优异的疏水性能,有利于地膜纸表面水滴的滑落,延长地膜纸的使用寿命。The water resistance Cobb 120 of the mulch paper is 8.6g/m 2 , showing excellent hydrophobic properties, which is conducive to the sliding of water droplets on the surface of the mulch paper and prolonging the service life of the mulch paper.
地膜纸的水蒸气透过率为683g/m2·24h,较地膜原纸提高了424%。通过涂覆工艺,赋予了地膜纸良好的水蒸气阻隔性能,能够有效阻止土壤和农作物的水分流失,达到增产增效的作用。The water vapor transmission rate of the mulch paper is 683g/m 2 ·24h, which is 424% higher than that of the mulch base paper. Through the coating process, the mulch paper is endowed with good water vapor barrier properties, which can effectively prevent the water loss of soil and crops, and achieve the effect of increasing production and efficiency.
地膜纸的物理强度指数:撕裂指数为8.3mN·m2/g、耐破指数为2.48kPa.m2/g、干抗张指数为35.6N·m/g,湿抗张指数为26.7N·m/g。所述四项测试结果均符合大棚内铺设要求,其中湿抗张指数达到了干抗张指数的75%,并且较原纸提高了556%,说明在大棚内即使是湿度较高的环境,生物机械浆地膜纸也可以进行长时间的使用。The physical strength index of the film paper: the tear index is 8.3mN·m 2 /g, the burst index is 2.48kPa.m 2 /g, the dry tensile index is 35.6N·m/g, and the wet tensile index is 26.7N m/g. The four test results all meet the requirements of laying in the greenhouse, and the wet tensile index has reached 75% of the dry tensile index, which is 556% higher than that of the base paper, indicating that even in a high humidity environment in the greenhouse, biomechanical Slurry film paper can also be used for a long time.
地膜纸的透光率为3.9%,能够有利抑制杂草生长发育,从而在地膜纸覆盖区域内,达到抑制杂草生长的目的。The light transmittance of the mulch paper is 3.9%, which can effectively inhibit the growth and development of weeds, so as to achieve the purpose of inhibiting the growth of weeds in the area covered by the mulch paper.
实施例8Example 8
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,打浆时间约20min,打浆度约40°SR,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry weight biomechanical pulp, and beat it with a tile beater. The beating time is about 20 minutes, and the beating degree is about 40°SR. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
将1.88g绝干浆以及绝干浆重量百分比1% CPAM干强剂、2.5%PAE湿强剂、0.5%AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。1.88g absolute dry pulp and papermaking aids of absolute dry pulp weight percentage 1% CPAM dry strength agent, 2.5% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid are blended in the deflagging machine, 10000 Turn down to deflate to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备7%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。Coating experiment of mulch base paper: first prepare 7% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch.
将地膜原纸固定,用10μm线性涂布棒在地膜原纸正反两面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on both sides of the mulch base paper, and dry at 80°C for 10 minutes.
取出,用4μm线性涂布棒继续在正反两面的淀粉层上涂覆丙烯酸树脂,110℃烘干10min,即得。Take it out, use a 4μm linear coating rod to continue coating acrylic resin on the front and back starch layers, and dry at 110°C for 10 minutes to obtain it.
制备的地膜纸的性能,见表8。The properties of the prepared mulch paper are shown in Table 8.
表8地膜纸的性能Table 8 Performance of mulch paper
地膜纸的抗水性Cobb120为18.7g/m2,具备一定的疏水性能,在潮湿的环境下有利于延长地膜纸的使用寿命。The water resistance Cobb 120 of the mulch paper is 18.7g/m 2 , which has a certain hydrophobicity, which is beneficial to prolong the service life of the mulch paper in a humid environment.
地膜纸的水蒸气透过率为734g/m2·24h,较地膜原纸提高了394%。通过涂覆丙烯酸树脂,地膜纸的水蒸气阻隔性能仍低于800g/m2·24h,且成本低于聚氨酯。The water vapor transmission rate of the mulch paper is 734g/m 2 ·24h, which is 394% higher than that of the mulch base paper. By coating acrylic resin, the water vapor barrier performance of mulch paper is still lower than 800g/m 2 ·24h, and the cost is lower than that of polyurethane.
地膜纸的物理强度指数:撕裂指数为7.3mN·m2/g、耐破指数为2.27kPa.m2/g、干抗张指数为44.7N·m/g,湿抗张指数为20.7N·m/g。所述四项测试结果均复合大棚内铺设要求,其中湿抗张指数达到了干抗张指数的46%,并且较原纸提高了431%。相较于实施例1,实施例2展现出更高的干抗张指数。The physical strength index of the film paper: the tear index is 7.3mN·m 2 /g, the burst index is 2.27kPa.m 2 /g, the dry tensile index is 44.7N·m/g, and the wet tensile index is 20.7N m/g. The four test results meet the requirements for paving in greenhouses, and the wet tensile index reaches 46% of the dry tensile index, which is 431% higher than that of base paper. Compared to Example 1, Example 2 exhibited a higher dry tensile index.
地膜纸的透光率为4.5%,依然能够有利抑制杂草生长发育,达到抑制杂草生长的目的。The light transmittance of the mulch paper is 4.5%, which can still be beneficial to inhibit the growth and development of weeds, and achieve the purpose of inhibiting the growth of weeds.
对比例1Comparative example 1
地膜原纸的抄造:取约500g绝干重量的生物机械浆,用瓦力打浆机进行打浆,打浆时间约20min,打浆度约40°SR,打浆结束后用浆袋滤除绝大多数水分,放入5℃低温冰箱内24h平衡水分,测定固含。Manufacture of mulch base paper: take about 500g of dry weight biomechanical pulp, and beat it with a tile beater. The beating time is about 20 minutes, and the beating degree is about 40°SR. Put it in a 5°C low-temperature refrigerator for 24 hours to balance the moisture, and measure the solid content.
将1.88g绝干浆以及绝干浆重量百分比1% CPAM干强剂、2.5%PAE湿强剂、0.5%AKD施胶剂和0.1%助留剂的造纸助剂,在疏解机中共混,10000转下疏解,使纤维完全分散。疏解后将浆料送入抄纸机,得到60g/m2的地膜原纸。1.88g absolute dry pulp and papermaking aids of absolute dry pulp weight percentage 1% CPAM dry strength agent, 2.5% PAE wet strength agent, 0.5% AKD sizing agent and 0.1% retention aid are blended in the deflagging machine, 10000 Turn down to deflate to completely disperse the fibers. After thawing, the slurry is sent to the paper machine to obtain 60g/ m2 mulch base paper.
地膜原纸的涂覆实验:首先制备7%的阳离子淀粉水溶液,后加入淀粉质量10%的氢氧化钠。40℃下,10000转机械搅拌30min,得到糊化后的阳离子淀粉。将地膜原纸固定,用10μm线性涂布棒在地膜原纸正反两面均匀涂覆上糊化阳离子淀粉,80℃烘干10min。Coating experiment of mulch base paper: first prepare 7% cationic starch aqueous solution, and then add 10% starch mass of sodium hydroxide. At 40°C, mechanically stir at 10,000 rpm for 30 minutes to obtain gelatinized cationic starch. Fix the mulch base paper, use a 10 μm linear coating rod to evenly coat the gelatinized cationic starch on both sides of the mulch base paper, and dry at 80°C for 10 minutes.
制备的地膜纸的性能,见表9。The properties of the prepared film paper are shown in Table 9.
表9地膜纸的性能Table 9 Properties of mulch paper
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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| WO2024244246A1 (en) | 2024-12-05 |
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