CN116565367A - A method for extraction-free regeneration of battery materials - Google Patents
A method for extraction-free regeneration of battery materials Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于电池回收技术领域,涉及一种电池材料免萃再生的方法。The invention belongs to the technical field of battery recycling, and relates to a method for extraction-free regeneration of battery materials.
背景技术Background technique
随着锂电新能源的快速发展,锂电池的保有量已经达到数百万吨级,随着时间的推移,已经开始进入退役环节。退役的废旧锂电池中含有大量的锂、镍、钴、锰、铜以及铝等金属,是丰富的有价金属矿产。With the rapid development of new energy sources of lithium batteries, the stock of lithium batteries has reached millions of tons, and with the passage of time, it has begun to enter the decommissioning stage. Decommissioned waste lithium batteries contain a large amount of metals such as lithium, nickel, cobalt, manganese, copper, and aluminum, and are rich in valuable metal minerals.
目前,行业的常规处理办法是将锂电池作为矿产资源的来源之一,并入传统的镍钴湿法冶金工艺。主要做法是将电池中的黑粉通过酸浸,让有价金属以离子形式进入溶液中,通过水解除杂的方式将杂质元素铁、铝等去除,再经P204将铁、铝、锌、铜、锰以及钙等元素萃取,但是该段反萃的溶液中金属价值非常有限,现有技术中通常直接以沉淀的形式将锰等回收,对萃取除杂后的溶液用P507进行萃钴,得到精制硫酸钴溶液,对萃余液用P507/C272萃镁;最后用P507萃镍,得到精制硫酸镍。At present, the industry's conventional approach is to use lithium batteries as one of the sources of mineral resources and incorporate them into the traditional nickel-cobalt hydrometallurgical process. The main method is to pickle the black powder in the battery, let the valuable metals enter the solution in the form of ions, remove the impurity elements such as iron and aluminum by hydrolysis, and then remove the iron, aluminum, zinc, copper and so on through P204 , manganese, calcium and other elements are extracted, but the value of metals in the solution of this section of back extraction is very limited. In the prior art, manganese and the like are usually recovered directly in the form of precipitation, and cobalt is extracted from the solution after extraction and removal of impurities with P507 to obtain The cobalt sulfate solution is refined, and the raffinate is extracted with P507/C272 to extract magnesium; finally, nickel is extracted with P507 to obtain refined nickel sulfate.
如CN 109449523A公开了一种废旧锂离子电池综合回收方法,包括:第一次浸出电池电芯粉末,得第一浸出液和第一浸出渣;用双氧水和硫酸选择性还原浸出第一浸出渣,得第二浸出液和第二浸出渣:调整第二浸出液的pH至4.2-4.5,用P204对第二浸出液萃取,得P204萃余液和P204负载有机相,用硫酸反萃P204负载有机相,蒸发结晶,制得硫酸锰;调整P204萃余液的pH值至4.5-5,用C272对P204萃余液萃取,得C272萃取液和C272负载有机相;用硫酸对C727负载有机相反萃得硫酸钴溶液,蒸发结晶,制得电池级硫酸钴;调整C272萃余液的pH值为5-5.5,对C272萃取液用P507萃取得P507负载有机相,P507负载有机相经硫酸反萃得硫酸镍溶液,蒸发结晶,得硫酸镍。For example, CN 109449523A discloses a method for comprehensive recovery of waste lithium ion batteries, including: first leaching the battery cell powder to obtain the first leaching liquid and the first leaching slag; selectively reducing and leaching the first leaching slag with hydrogen peroxide and sulfuric acid to obtain The second leaching solution and the second leaching residue: adjust the pH of the second leaching solution to 4.2-4.5, extract the second leaching solution with P204 to obtain the P204 raffinate and the P204-loaded organic phase, back-extract the P204-loaded organic phase with sulfuric acid, evaporate and crystallize to obtain manganese sulfate; adjust the pH value of the P204 raffinate to 4.5-5, extract the P204 raffinate with C272 to obtain the C272 extract and the C272-loaded organic phase; use sulfuric acid to extract the C727-loaded organic phase to obtain a cobalt sulfate solution , evaporation and crystallization to obtain battery-grade cobalt sulfate; adjust the pH of the C272 raffinate to 5-5.5, extract the C272 extract with P507 to obtain a P507-loaded organic phase, and P507-loaded organic phase is back-extracted with sulfuric acid to obtain a nickel sulfate solution. Evaporate and crystallize to obtain nickel sulfate.
但是上述回收方法存在以下问题:(1)工艺流程长,控制点多;(2)萃取时消耗大量的酸和碱;(3)萃取工序填槽时使用大量溶液和萃取剂,占用大量现金流;(4)最终产生大量的萃余液,主要成分是COD、重金属和高浓度的盐,环保处理成本高;(5)工艺中使用大量易燃的有机物,对消防和安全的要求非常高。But there are following problems in above-mentioned recovery method: (1) process flow is long, and control point is many; (2) consume a large amount of acid and alkali during extraction; (4) A large amount of raffinate is finally produced, the main components are COD, heavy metals and high-concentration salts, and the cost of environmental protection treatment is high; (5) a large amount of flammable organic matter is used in the process, which has very high requirements for fire protection and safety.
基于以上研究,需要提供一种电池材料免萃再生的方法,所述方法不需进行传统的大量萃取,节省了对应的酸、碱以及动力等消耗,并且无废水产生,回收得到的材料满足前驱体合成工艺对杂质元素含量的要求。Based on the above research, it is necessary to provide a method for extraction-free regeneration of battery materials. The method does not require traditional large-scale extraction, saves the corresponding consumption of acid, alkali, and power, and does not generate waste water. The recovered materials meet the requirements of precursors. The requirements for the content of impurity elements in the body synthesis process.
发明内容Contents of the invention
本发明的目的在于提供一种电池材料免萃再生的方法,所述方法能够使镍钴锰不分离,直接去除杂质钙和镁,使得流程极短,避免了传统复杂的萃取步骤,节省了对应的酸、碱以及动力等消耗,无废水产生,所有投入的水全部进入前驱体合成工序,并且回收得到的材料满足前驱体合成工艺对杂质元素含量的要求。The purpose of the present invention is to provide a method for extraction-free regeneration of battery materials. The method can directly remove impurities calcium and magnesium without separating nickel, cobalt, and manganese, so that the process is extremely short, avoiding traditional complicated extraction steps, and saving corresponding The consumption of acid, alkali and power, etc., no waste water is generated, all the input water enters the precursor synthesis process, and the recovered materials meet the requirements of the precursor synthesis process for the content of impurity elements.
为达到此发明目的,本发明采用以下技术方案:To achieve this purpose of the invention, the present invention adopts the following technical solutions:
本发明提供了一种电池材料免萃再生的方法,所述方法包括如下步骤:The invention provides a method for extraction-free regeneration of battery materials, the method comprising the following steps:
(1)将电池黑粉浸出液水解除杂,得到水解除杂后液;(1) The battery black powder leachate is hydrolyzed to remove impurities, and the liquid after hydrolysis is obtained;
(2)采用氟化物除去步骤(1)所述水解除杂后液中的钙离子和镁离子,得到除钙镁后液;(2) Using fluoride to remove calcium ions and magnesium ions in the liquid after hydrolysis and impurity removal described in step (1), to obtain the liquid after removing calcium and magnesium;
(3)将步骤(2)所述除钙镁后液进行除氟,得到镍钴锰溶液,所述镍钴锰溶液进行前驱体合成,得到镍钴锰前驱体材料。(3) Defluorine is removed from the solution after calcium and magnesium removal in step (2) to obtain a nickel-cobalt-manganese solution, and the nickel-cobalt-manganese solution is subjected to precursor synthesis to obtain a nickel-cobalt-manganese precursor material.
本发明采用免萃的方式,先进行水解除杂,去除铝和铁,然后采用氟化物去除钙镁,最后去除氟离子即可得到包含镍钴锰的溶液,而传统P507等萃取顺序是锰、钙、钴、镁、镍,无法从镍、钴、锰溶液中一次将钙镁萃取,只能按顺序逐步萃取,涉及多步萃取,本发明能够将镍钴锰不分离,避免了大量萃取工艺,直接制备得到镍钴锰的溶液,使其能够直接作为前驱体合成的原料,不仅缩短了整体的工艺,并且不引入新的杂质离子,得到的镍钴锰的溶液满足三元前驱体合成的要求。The present invention adopts the method of extraction-free, firstly carry out hydrolysis to remove impurities, remove aluminum and iron, then use fluoride to remove calcium and magnesium, and finally remove fluoride ions to obtain a solution containing nickel, cobalt and manganese, while the extraction sequence of traditional P507 is manganese, Calcium, cobalt, magnesium, and nickel cannot be extracted from nickel, cobalt, and manganese solutions at one time, and can only be extracted step by step in order, involving multi-step extraction. The invention can not separate nickel, cobalt, and manganese, avoiding a large number of extraction processes , to directly prepare a solution of nickel-cobalt-manganese, so that it can be directly used as a raw material for precursor synthesis, which not only shortens the overall process, but also does not introduce new impurity ions, and the obtained nickel-cobalt-manganese solution meets the requirements of ternary precursor synthesis. Require.
优选地,步骤(1)所述水解除杂的pH为3.5-4.5,例如可以是3.5、4.0或4.5,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the pH of the hydrolysis in step (1) is 3.5-4.5, such as 3.5, 4.0 or 4.5, but not limited to the listed values, other unlisted values within the range of values are also applicable.
优选地,步骤(1)所述水解除杂的温度为80-95℃,例如可以是80℃、90℃或95℃,时间为60-120min,例如可以60min、80min、100min或120min,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the temperature for hydrolysis and impurity removal in step (1) is 80-95°C, such as 80°C, 90°C or 95°C, and the time is 60-120min, such as 60min, 80min, 100min or 120min, but not Limited to the numerical values listed, other unlisted numerical values within the numerical range are also applicable.
优选地,步骤(1)所述水解除杂采用的pH调节剂包括碳酸钠溶液和/或碳酸钙,优选为碳酸钙。Preferably, the pH regulator used in step (1) for hydrolysis and decompression includes sodium carbonate solution and/or calcium carbonate, preferably calcium carbonate.
本发明为了使得到的镍钴锰能够直接用做合成前驱体,优选采用碳酸钙作为pH调节剂,能够避免水膨胀,减少水量,且无废水产生,能够使所有投入的水全部进入前驱体合成工序。In order to enable the obtained nickel-cobalt-manganese to be directly used as a synthetic precursor, calcium carbonate is preferably used as a pH regulator, which can avoid water swelling, reduce the amount of water, and produce no waste water, allowing all input water to enter the precursor synthesis process.
优选地,步骤(1)所述水解除杂后液中,铁离子和铝离子的含量分别在3mg/L以下,例如可以是3mg/L、2mg/L、1mg/L或0.5mg/L,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, in the liquid after hydrolysis and impurity removal described in step (1), the contents of iron ions and aluminum ions are respectively below 3 mg/L, such as 3 mg/L, 2 mg/L, 1 mg/L or 0.5 mg/L, But not limited to the listed values, other unlisted values within the range of values are also applicable.
优选地,步骤(1)所述水解除杂后进行固液分离,得到所述水解除杂后液和除铁铝渣。Preferably, solid-liquid separation is carried out after the hydrolysis and impurity removal in step (1), to obtain the hydrolysis and impurity removal liquid and iron and aluminum slag.
优选地,所述固液分离的方式包括压滤。Preferably, the solid-liquid separation method includes pressure filtration.
优选地,步骤(1)所述电池黑粉浸出液采用如下方法制备:Preferably, the battery black powder leachate described in step (1) is prepared by the following method:
将废旧电池拆解和分选,得到黑粉,将黑粉进行酸浸得到电池黑粉浸出液。The waste batteries are disassembled and sorted to obtain black powder, and the black powder is subjected to acid leaching to obtain a battery black powder leaching solution.
优选地,步骤(2)所述氟化物包括氟化铵、氟化钠或氟化锰中的任意一种或至少两种的组合,优选为氟化铵。Preferably, the fluoride in step (2) includes any one or a combination of at least two of ammonium fluoride, sodium fluoride or manganese fluoride, preferably ammonium fluoride.
本发明除钙镁采用的氟化物优选为氟化铵,由于得到的镍钴锰溶液直接应用于前驱体的合成,本身就需要加入氨水作为缓冲剂,因此有利于后续三元共沉时,因此,不引入新的离子进入体系,既能通过氟化物沉淀去除钙镁,又能促进电池材料的合成。The fluoride used in the present invention to remove calcium and magnesium is preferably ammonium fluoride. Since the obtained nickel-cobalt-manganese solution is directly applied to the synthesis of the precursor, ammonia itself needs to be added as a buffer, so it is beneficial to the subsequent ternary co-precipitation, so , without introducing new ions into the system, it can not only remove calcium and magnesium through fluoride precipitation, but also promote the synthesis of battery materials.
优选地,步骤(2)所述氟化物的用量为理论用量的110-300%,例如可以是110%、150%、200%、250%或300%,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the amount of fluoride used in step (2) is 110-300% of the theoretical amount, such as 110%, 150%, 200%, 250% or 300%, but not limited to the listed values, the range of values Other unlisted values also apply.
本发明所述氟化物与钙镁离子反应生成氟化镁和氟化钙沉淀,氟化物的实际用量高于理论用量,若用量相较于理论用量过低,则无法保证钙镁离子沉淀的效果,若氟化物相较于理论用量过多,则会引入过多氟化物杂质,不利于后续的除氟,因此,本发明氟化物在上述优选范围内,既能保证钙镁的沉淀,又能保证除氟步骤的效果。The fluoride of the present invention reacts with calcium and magnesium ions to form magnesium fluoride and calcium fluoride precipitation, the actual amount of fluoride is higher than the theoretical amount, if the amount is too low compared to the theoretical amount, the effect of calcium and magnesium ion precipitation cannot be guaranteed , if the amount of fluoride is too much compared to the theoretical amount, too much fluoride impurity will be introduced, which is not conducive to the subsequent fluorine removal. Guarantee the effect of the defluoridation step.
优选地,步骤(2)进行除钙镁的终点pH为5-6,例如可以是5、5.2、5.4、5.6、5.8或6,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, step (2) carries out calcium and magnesium end-point pH to be 5-6, for example can be 5, 5.2, 5.4, 5.6, 5.8 or 6, but not limited to listed numerical value, other unlisted numerical value within numerical range The same applies.
本发明所述除钙镁的终点pH会对除杂效果造成影响,若终点pH过低,则消耗的沉淀剂过多,若终点pH过高,则易引起镍钴的沉淀损失。The pH at the end point of calcium and magnesium removal in the present invention will affect the impurity removal effect, if the pH at the end point is too low, too much precipitant will be consumed, and if the pH at the end point is too high, the precipitation loss of nickel and cobalt will easily be caused.
优选地,步骤(2)进行除钙镁的温度为85-100℃,例如可以是85℃、90℃、95℃或100℃,时间为60-120min,例如可以是60min、80min、100min或120min,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the temperature for step (2) to remove calcium and magnesium is 85-100°C, such as 85°C, 90°C, 95°C or 100°C, and the time is 60-120min, such as 60min, 80min, 100min or 120min , but not limited to the listed values, other unlisted values within the range of values are also applicable.
优选地,步骤(2)所述除钙镁后液中,钙离子和镁离子的含量分别在5mg/L以下,例如可以是5mg/L、4mg/L、3mg/L、2mg/L或1mg/L,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, in step (2), the contents of calcium ions and magnesium ions in the liquid after decalcification and magnesium ions are respectively below 5 mg/L, such as 5 mg/L, 4 mg/L, 3 mg/L, 2 mg/L or 1 mg /L, but not limited to the listed values, other unlisted values within the range of values are also applicable.
优选地,采用离子交换树脂进行步骤(3)所述除氟。Preferably, ion exchange resin is used to carry out the defluorination described in step (3).
优选地,所述离子交换树脂包括阴离子萃取剂,优选为N235萃取剂。Preferably, the ion exchange resin includes an anion extractant, preferably N235 extractant.
本发明采用阴离子萃取剂吸附在树脂载体上作为离子交换树脂,选择性吸附氟离子,保留溶液中的镍钴锰离子,从而实现除钙镁后液中氟离子的去除,得到满足前驱体制备的镍钴锰溶液,无需经过大量的单独萃取镍离子、钴离子以及锰离子。In the present invention, the anion extractant is adsorbed on the resin carrier as an ion exchange resin, selectively adsorbs fluoride ions, and retains nickel, cobalt, and manganese ions in the solution, so as to realize the removal of fluoride ions in the liquid after calcium and magnesium removal, and obtain a solution that satisfies the preparation of precursors. The nickel-cobalt-manganese solution does not require a large amount of separate extraction of nickel ions, cobalt ions and manganese ions.
优选地,所述离子交换树脂的用量为理论量的1.2-2倍,例如可以是1.2倍、1.5倍或2倍,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the amount of the ion exchange resin is 1.2-2 times the theoretical amount, for example, 1.2 times, 1.5 times or 2 times, but not limited to the listed values, and other unlisted values within the range of values are also applicable.
本发明所述离子交换树脂的用量匹配了本发明整体工艺流程,由于离子交换树脂放置在离子交换柱中形成固定床,若用量过多导致投资增加,若用量相对理论过少,则无法满足除氟效果。The amount of ion exchange resin used in the present invention matches the overall process flow of the present invention. Since the ion exchange resin is placed in the ion exchange column to form a fixed bed, if the amount used is too much, the investment will increase; Fluorine effect.
优选地,步骤(3)所述除氟采用的离子交换柱的长径比为(2.5-4):1,例如可以是2.5:1、3:1、3.5:1或4:1,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, the aspect ratio of the ion exchange column used for the defluorination in step (3) is (2.5-4):1, such as 2.5:1, 3:1, 3.5:1 or 4:1, but not Limited to the numerical values listed, other unlisted numerical values within the numerical range are also applicable.
优选地,步骤(3)所述除氟的进液方式为下进上出。Preferably, the liquid inlet method for removing fluorine in step (3) is bottom-in and top-out.
优选地,步骤(3)所述镍钴锰溶液中,氟离子的含量在3mg/L以下,例如可以是3mg/L、2.5mg/L、2mg/L、1.5mg/L或1mg/L,但不限于所列举的数值,数值范围内其它未列举的数值同样适用。Preferably, in the nickel-cobalt-manganese solution described in step (3), the content of fluoride ions is below 3 mg/L, such as 3 mg/L, 2.5 mg/L, 2 mg/L, 1.5 mg/L or 1 mg/L, But not limited to the listed values, other unlisted values within the range of values are also applicable.
优选地,步骤(3)所述镍钴锰溶液进行前驱体合成之前,先调节镍离子、钴离子以及锰离子的含量,然后将调节后的镍钴锰溶液直接作为前驱体合成的原料。Preferably, before the nickel-cobalt-manganese solution in step (3) is used for precursor synthesis, the content of nickel ions, cobalt ions and manganese ions is first adjusted, and then the adjusted nickel-cobalt-manganese solution is directly used as a raw material for precursor synthesis.
作为本发明的优选技术方案,所述方法包括如下步骤:As a preferred technical solution of the present invention, the method comprises the steps of:
(1)将废旧电池拆解和分选,得到黑粉,将黑粉进行酸浸得到电池黑粉浸出液,将电池黑粉浸出液在80-95℃温度下,加入pH调节剂使体系pH为3.5-4.5后,进行水解除杂60-120min,得到水解除杂后液,所述水解除杂后液中,铁离子和铝离子的含量分别在3mg/L以下;(1) Dismantling and sorting waste batteries to obtain black powder, acid leaching the black powder to obtain battery black powder leaching solution, adding a pH regulator to the battery black powder leaching solution at a temperature of 80-95°C to make the system pH 3.5 After -4.5, carry out hydrolysis to remove impurity for 60-120min, obtain the liquid after hydrolysis, in the liquid after hydrolysis, the content of iron ion and aluminum ion is respectively below 3mg/L;
(2)在85-100℃温度下,向步骤(1)所述水解除杂后液中添加氟化物反应60-120min,除去钙离子和镁离子,得到除钙镁后液,所述除钙镁后液中,钙离子和镁离子的含量分别在5mg/L以下;(2) At a temperature of 85-100°C, add fluoride to the liquid after hydrolysis and impurity removal described in step (1) to react for 60-120 minutes, remove calcium ions and magnesium ions, and obtain a liquid after decalcification and magnesium removal. In the magnesium after solution, the content of calcium ions and magnesium ions are respectively below 5mg/L;
其中,氟化物的用量为理论用量的110-300%,所述反应的终点pH为5-6;Wherein, the amount of fluoride is 110-300% of the theoretical amount, and the pH at the end of the reaction is 5-6;
(3)采用离子交换树脂去除步骤(2)所述除钙镁后液的氟离子,所述离子交换树脂的用量为理论量的1.2-2倍,得到镍钴锰溶液,所述镍钴锰溶液中,氟离子的含量在3mg/L以下;(3) adopt ion exchange resin to remove the fluoride ion of step (2) described after removing calcium and magnesium, the consumption of described ion exchange resin is 1.2-2 times of theoretical amount, obtain nickel cobalt manganese solution, described nickel cobalt manganese In the solution, the content of fluoride ion is below 3mg/L;
所述镍钴锰溶液先调节镍离子、钴离子以及锰离子的含量,然后将调节后的镍钴锰溶液直接作为前驱体合成的原料,进行前驱体合成,得到镍钴锰前驱体材料。The nickel-cobalt-manganese solution first adjusts the content of nickel ions, cobalt ions and manganese ions, and then directly uses the adjusted nickel-cobalt-manganese solution as a raw material for precursor synthesis to obtain a nickel-cobalt-manganese precursor material.
相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明通过先除铝铁得到水解除杂液,再采用氟化物除钙镁得到除钙镁后液,将除钙镁后液进行除氟,对其中的镍、钴、锰不进行分离,即可得到直接用于合成前驱体材料的镍钴锰溶液,铁、铝含量可降至3mg/L以下,钙、镁含量降至5mg/L以下,氟含量降至3mg/L以下,满足前驱体合成工艺对杂质元素含量的要求,免去了大量的萃取流程,整体的工艺流程极短,省了对应的酸、碱、动力等消耗,且无废水产生,所有投入的水全部进入前驱体合成工序。In the present invention, firstly, the aluminum and iron are removed to obtain the hydrolysis-removal impurity liquid, and then the fluoride is used to remove the calcium and magnesium to obtain the liquid after the calcium and magnesium removal, and the liquid after the calcium and magnesium removal is defluorinated, and the nickel, cobalt, and manganese are not separated, that is, The nickel-cobalt-manganese solution that can be directly used for the synthesis of precursor materials can be obtained. The content of iron and aluminum can be reduced to below 3mg/L, the content of calcium and magnesium can be reduced to below 5mg/L, and the content of fluorine can be reduced to below 3mg/L. The requirement of the synthesis process on the content of impurity elements eliminates a large number of extraction processes, the overall process flow is extremely short, saves the corresponding consumption of acid, alkali, power, etc., and no waste water is generated, and all the input water enters the precursor synthesis process.
附图说明Description of drawings
图1为本发明实施例1所述方法的流程图。Fig. 1 is a flowchart of the method described in Embodiment 1 of the present invention.
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solutions of the present invention will be further described below through specific embodiments. It should be clear to those skilled in the art that the examples are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.
实施例1Example 1
本实施例提供了一种电池材料免萃再生的方法,所述方法的流程图如图1所示,包括如下步骤:This embodiment provides a method for extraction-free regeneration of battery materials. The flow chart of the method is shown in Figure 1, including the following steps:
(1)将废旧电池拆解和分选,得到黑粉,将黑粉进行酸浸得到电池黑粉浸出液,将电池黑粉浸出液置于反应釜中,在90℃温度以及搅拌下,加入pH调节剂使体系pH为4后,进行水解除杂100min,待反应结束后通过板框压滤机进行液固分离,得到水解除杂后液以及除铁铝渣;(1) Dismantling and sorting waste batteries to obtain black powder, acid leaching the black powder to obtain battery black powder leaching solution, placing the battery black powder leaching solution in a reaction kettle, adding pH adjustment at a temperature of 90°C and stirring After the pH of the system was adjusted to 4, the hydrolysis and impurity removal was carried out for 100 minutes. After the reaction was completed, the liquid-solid separation was carried out through a plate and frame filter press to obtain the hydrolysis and impurity removal liquid and the iron and aluminum slag;
所述pH调节剂为碳酸钙;The pH regulator is calcium carbonate;
(2)在90℃温度下,向步骤(1)所述水解除杂后液中添加氟化物反应80min,反应的终点pH为5.5,得到除钙镁后液,待反应结束后通过板框压滤机进行液固分离,得到除钙镁后液;(2) At a temperature of 90°C, add fluoride to the liquid after hydrolysis and impurity removal described in step (1) to react for 80 minutes. Filter for liquid-solid separation to obtain liquid after calcium and magnesium removal;
其中,氟化物为氟化铵,氟化物的用量为理论用量的200%;Wherein, the fluoride is ammonium fluoride, and the consumption of the fluoride is 200% of the theoretical consumption;
(3)采用离子交换树脂去除步骤(2)所述除钙镁后液的氟离子,所述离子交换树脂的用量为理论量的1.5倍,离子交换柱长径比为3:1,得到镍钴锰溶液;(3) adopt ion exchange resin to remove the fluoride ion of step (2) described after removing calcium and magnesium, the consumption of described ion exchange resin is 1.5 times of theoretical amount, and the aspect ratio of ion exchange column is 3:1, obtains nickel cobalt manganese solution;
所述离子交换树脂包括N235萃取剂;Described ion exchange resin comprises N235 extraction agent;
所述镍钴锰溶液先调节镍离子、钴离子以及锰离子的含量,然后将调节后的镍钴锰溶液直接作为前驱体合成的原料,进行前驱体合成,得到镍钴锰前驱体材料。The nickel-cobalt-manganese solution first adjusts the content of nickel ions, cobalt ions and manganese ions, and then directly uses the adjusted nickel-cobalt-manganese solution as a raw material for precursor synthesis to obtain a nickel-cobalt-manganese precursor material.
实施例2Example 2
本实施例提供了一种电池材料免萃再生的方法,所述方法包括如下步骤:This embodiment provides a method for extraction-free regeneration of battery materials, the method comprising the following steps:
(1)将废旧电池拆解和分选,得到黑粉,将黑粉进行酸浸得到电池黑粉浸出液,将电池黑粉浸出液置于反应釜中,在95℃温度以及搅拌下,加入pH调节剂使体系pH为3.5后,进行水解除杂60min,待反应结束后通过板框压滤机进行液固分离,得到水解除杂后液以及除铁铝渣;(1) Dismantling and sorting waste batteries to obtain black powder, acid leaching the black powder to obtain battery black powder leaching solution, placing the battery black powder leaching solution in a reaction kettle, adding pH adjustment at 95°C and stirring After the pH of the system was adjusted to 3.5, hydrolysis and impurity removal was carried out for 60 minutes. After the reaction was completed, the liquid-solid separation was carried out through a plate and frame filter press to obtain the hydrolysis and impurity removal liquid and iron and aluminum slag;
所述pH调节剂为饱和碳酸钠溶液;The pH regulator is a saturated sodium carbonate solution;
(2)在100℃温度下,向步骤(1)所述水解除杂后液中添加氟化物反应60min,反应的终点pH为5,得到除钙镁后液,待反应结束后通过板框压滤机进行液固分离,得到除钙镁后液;(2) At a temperature of 100°C, add fluoride to the liquid after hydrolysis and impurity removal described in step (1) to react for 60 minutes, and the pH at the end of the reaction is 5 to obtain the liquid after calcium and magnesium removal. Filter for liquid-solid separation to obtain liquid after calcium and magnesium removal;
其中,氟化物为氟化铵,氟化物的用量为理论用量的300%;Wherein, the fluoride is ammonium fluoride, and the consumption of the fluoride is 300% of the theoretical consumption;
(3)采用离子交换树脂去除步骤(2)所述除钙镁后液的氟离子,所述离子交换树脂的用量为理论量的2倍,离子交换柱长径比为4:1,得到镍钴锰溶液;(3) Using ion exchange resin to remove the fluoride ions of the liquid after removing calcium and magnesium in step (2), the consumption of the ion exchange resin is 2 times of the theoretical amount, and the aspect ratio of the ion exchange column is 4:1 to obtain nickel cobalt manganese solution;
所述离子交换树脂包括N235萃取剂;Described ion exchange resin comprises N235 extraction agent;
所述镍钴锰溶液先调节镍离子、钴离子以及锰离子的含量,然后将调节后的镍钴锰溶液直接作为前驱体合成的原料,进行前驱体合成,得到镍钴锰前驱体材料。The nickel-cobalt-manganese solution first adjusts the content of nickel ions, cobalt ions and manganese ions, and then directly uses the adjusted nickel-cobalt-manganese solution as a raw material for precursor synthesis to obtain a nickel-cobalt-manganese precursor material.
实施例3Example 3
本实施例提供了一种电池材料免萃再生的方法,所述方法包括如下步骤:This embodiment provides a method for extraction-free regeneration of battery materials, the method comprising the following steps:
(1)将废旧电池拆解和分选,得到黑粉,将黑粉进行酸浸得到电池黑粉浸出液,将电池黑粉浸出液置于反应釜中,在80℃温度以及搅拌下,加入pH调节剂使体系pH为4.5后,进行水解除杂120min,待反应结束后通过板框压滤机进行液固分离,得到水解除杂后液以及除铁铝渣;(1) Dismantling and sorting waste batteries to obtain black powder, acid leaching the black powder to obtain battery black powder leaching solution, placing the battery black powder leaching solution in a reaction kettle, adding pH adjustment at 80°C and stirring After the pH of the system was adjusted to 4.5, the hydrolysis and impurity removal was carried out for 120 minutes. After the reaction was completed, the liquid-solid separation was carried out through a plate and frame filter press to obtain the hydrolysis and impurity removal liquid and the iron and aluminum slag;
所述pH调节剂为碳酸钙;The pH regulator is calcium carbonate;
(2)在85℃温度下,向步骤(1)所述水解除杂后液中添加氟化物反应120min,反应的终点pH为6,得到除钙镁后液,待反应结束后通过板框压滤机进行液固分离,得到除钙镁后液;(2) At a temperature of 85°C, add fluoride to the liquid after hydrolysis and impurity removal described in step (1) to react for 120 minutes, and the pH at the end point of the reaction is 6 to obtain the liquid after removing calcium and magnesium, and press the plate and frame after the reaction is completed. Filter for liquid-solid separation to obtain liquid after calcium and magnesium removal;
其中,氟化物为氟化铵,氟化物的用量为理论用量的110%;Wherein, the fluoride is ammonium fluoride, and the consumption of the fluoride is 110% of the theoretical consumption;
(3)采用离子交换树脂去除步骤(2)所述除钙镁后液的氟离子,所述离子交换树脂的用量为理论量的1.2倍,离子交换柱长径比为2.5:1,得到镍钴锰溶液;(3) Using ion exchange resin to remove the fluoride ions of the liquid after removing calcium and magnesium described in step (2), the consumption of the ion exchange resin is 1.2 times of the theoretical amount, and the aspect ratio of the ion exchange column is 2.5:1 to obtain nickel cobalt manganese solution;
所述离子交换树脂包括N235萃取剂;Described ion exchange resin comprises N235 extraction agent;
所述镍钴锰溶液先调节镍离子、钴离子以及锰离子的含量,然后将调节后的镍钴锰溶液直接作为前驱体合成的原料,进行前驱体合成,得到镍钴锰前驱体材料。The nickel-cobalt-manganese solution first adjusts the content of nickel ions, cobalt ions and manganese ions, and then directly uses the adjusted nickel-cobalt-manganese solution as a raw material for precursor synthesis to obtain a nickel-cobalt-manganese precursor material.
实施例4Example 4
本实施例提供了一种电池材料免萃再生的方法,所述方法除了步骤(1)所述pH调节剂为饱和碳酸钠溶液以外,其余均与实施例1相同。This embodiment provides a method for extraction-free regeneration of battery materials. The method is the same as that of Embodiment 1 except that the pH regulator in step (1) is a saturated sodium carbonate solution.
实施例5Example 5
本实施例提供了一种电池材料免萃再生的方法,所述方法除了步骤(2)所述氟化物为氟化钠以外,其余均与实施例1相同。This embodiment provides a method for extraction-free regeneration of battery materials. The method is the same as that of Embodiment 1 except that the fluoride in step (2) is sodium fluoride.
实施例6Example 6
本实施例提供了一种电池材料免萃再生的方法,所述方法除了步骤(2)所述氟化物的用量为理论用量的100%以外,其余均与实施例1相同。This embodiment provides a method for extraction-free regeneration of battery materials. The method is the same as in Embodiment 1 except that the amount of fluoride in step (2) is 100% of the theoretical amount.
实施例7Example 7
本实施例提供了一种电池材料免萃再生的方法,所述方法除了步骤(2)所述氟化物的用量为理论用量的400%以外,其余均与实施例1相同。This embodiment provides a method for extraction-free regeneration of battery materials. The method is the same as that in Embodiment 1 except that the amount of fluoride used in step (2) is 400% of the theoretical amount.
实施例8Example 8
本实施例提供了一种电池材料免萃再生的方法,所述方法除了步骤(2)适应性调整氟化物的添加量使反应的终点pH为4以外,其余均与实施例1相同。This example provides a method for extraction-free regeneration of battery materials, which is the same as Example 1 except that step (2) adaptively adjusts the amount of fluoride added so that the pH at the end of the reaction is 4.
实施例9Example 9
本实施例提供了一种电池材料免萃再生的方法,所述方法除了步骤(2)适应性调整氟化物的添加量使反应的终点pH为7以外,其余均与实施例1相同。This example provides a method for extraction-free regeneration of battery materials, which is the same as in Example 1 except that step (2) adaptively adjusts the amount of fluoride added so that the pH at the end of the reaction is 7.
实施例10Example 10
本实施例提供了一种电池材料免萃再生的方法,所述方法除了步骤(3)所述离子交换树脂为CH-87离子交换树脂以外,其余均与实施例1相同。This embodiment provides a method for extraction-free regeneration of battery materials. The method is the same as in Embodiment 1 except that the ion exchange resin in step (3) is CH-87 ion exchange resin.
对比例1Comparative example 1
本实施例提供了一种电池材料免萃再生的方法,所述方法除了未进行步骤(3)以外,其余均与实施例1相同。This embodiment provides a method for extraction-free regeneration of battery materials, which is the same as that of Embodiment 1 except that step (3) is not performed.
对比例2Comparative example 2
本对比例提供了一种电池材料再生的方法,所述方法包括如下步骤:This comparative example provides a kind of method of battery material regeneration, and described method comprises the steps:
(1)将废旧电池拆解和分选,得到黑粉,将黑粉进行酸浸得到电池黑粉浸出液,将电池黑粉浸出液置于反应釜中,在90℃温度以及搅拌下,加入pH调节剂使体系pH为4后,进行水解除杂100min,待反应结束后通过板框压滤机进行液固分离,得到水解除杂后液以及除铁铝渣;(1) Dismantling and sorting waste batteries to obtain black powder, acid leaching the black powder to obtain battery black powder leaching solution, placing the battery black powder leaching solution in a reaction kettle, adding pH adjustment at a temperature of 90°C and stirring After the pH of the system was adjusted to 4, the hydrolysis and impurity removal was carried out for 100 minutes. After the reaction was completed, the liquid-solid separation was carried out through a plate and frame filter press to obtain the hydrolysis and impurity removal liquid and the iron and aluminum slag;
所述pH调节剂为碳酸钙;The pH regulator is calcium carbonate;
(2)经P204萃取剂对铁、铝、锌、铜、锰、钙等元素萃取,反萃的溶液中沉淀的形式将锰回收;对萃取除杂后的溶液用P507进行萃钴,得到精制硫酸钴溶液;对萃余液用C272萃镁;最后用P507萃镍,得到精制硫酸镍。(2) Extract iron, aluminum, zinc, copper, manganese, calcium and other elements with P204 extractant, recover manganese in the form of precipitation in the back-extracted solution; extract cobalt with P507 to obtain refined Cobalt sulfate solution; extract magnesium with C272 from the raffinate; finally extract nickel with P507 to obtain refined nickel sulfate.
以上实施例1-10和对比例1中,水解除杂后液中的铁离子和铝离子的含量,除钙镁后液中钙离子和镁离子的含量,以及镍钴锰溶液中氟离子的含量和镍离子、钴离子和锰离子的总含量如下表格所示:In the above examples 1-10 and comparative example 1, the content of iron ion and aluminum ion in the liquid after hydrolysis and impurity removal, the content of calcium ion and magnesium ion in the liquid after removing calcium and magnesium, and the content of fluoride ion in the nickel-cobalt-manganese solution content and the total content of nickel ions, cobalt ions and manganese ions are shown in the table below:
表1Table 1
从表1可以看出:It can be seen from Table 1:
(1)本发明提供的电池材料免萃再生的方法,能够得到杂质含量少,且同时包括镍离子、钴离子以及锰离子的溶液,使其能够直接进行前驱体材料的制备;由实施例1与对比例1可知,未进行除氟步骤,镍钴锰溶液中会含有大量的杂质氟离子,并且氟含量高会对前驱体制备造成影响,对金属设备腐蚀严重,在前驱体制备过程中均是选用不锈钢材质,氟含量高会对设备造成严重腐蚀,前驱体合成釜无法长期工作;由实施例1与对比例2可知,对比例2采用传统的方法进行回收,流程长,萃取时会消耗大量的酸和碱,使用大量溶液和萃取剂,最终产生大量的萃余液,环保处理成本高,对安全要求高。(1) The method for extraction-free regeneration of battery materials provided by the present invention can obtain a solution with less impurity content and simultaneously include nickel ions, cobalt ions and manganese ions, so that it can directly carry out the preparation of precursor materials; by Example 1 Compared with Comparative Example 1, it can be seen that the nickel-cobalt-manganese solution will contain a large amount of impurity fluorine ions without the fluorine removal step, and the high fluorine content will affect the preparation of the precursor and seriously corrode the metal equipment. It is made of stainless steel, high fluorine content will cause severe corrosion to the equipment, and the precursor synthesis kettle cannot work for a long time; from Example 1 and Comparative Example 2, it can be seen that the traditional method is used for recovery in Comparative Example 2, the process is long, and the extraction will consume A large amount of acid and alkali, a large amount of solution and extraction agent are used, and a large amount of raffinate is finally produced. The cost of environmental protection treatment is high and the safety requirements are high.
(2)由实施例1与实施例4可知,直接采用碳酸钙作为pH调节剂无需再额外添加多余的水,由于最后得到的镍钴锰溶液直接进行前驱体的制备,因此避免了水添加量过多,不利于后续前驱体的直接制备;由实施例1与实施例5可知,采用氟化铵作为氟化物除钙镁能够与后续前驱体的直接制备工艺相搭配;由实施例1与实施例6-9可知,步骤(2)除钙镁时,氟化物的用量以及终点pH会对除杂效果造成影响;由实施例1与实施例10可知,本发明采用包括萃取剂的离子交换树脂,有利于提升镍钴锰溶液中镍钴锰的含量,同时能够有效去除氟离子。(2) From Example 1 and Example 4, it can be seen that directly adopting calcium carbonate as the pH regulator does not need to add extra water, because the finally obtained nickel-cobalt-manganese solution is directly prepared for the precursor, thus avoiding the amount of water added Too much is unfavorable for the direct preparation of follow-up precursor; As can be known from embodiment 1 and embodiment 5, adopting ammonium fluoride as fluoride to remove calcium magnesium can match with the direct preparation process of follow-up precursor; By embodiment 1 and implementation Examples 6-9 show that when step (2) removes calcium and magnesium, the amount of fluoride and the pH at the end point will affect the impurity removal effect; it can be seen from Example 1 and Example 10 that the present invention adopts the ion exchange resin that includes the extractant , which is beneficial to increase the content of nickel-cobalt-manganese in the nickel-cobalt-manganese solution, and can effectively remove fluoride ions at the same time.
综上所述,本发明提供了一种电池材料免萃再生的方法,所述方法能够使镍钴锰不分离,直接去除杂质钙和镁,使得流程极短,避免了传统复杂的萃取步骤,节省了对应的酸、碱以及动力等消耗,无废水产生,所有投入的水全部进入前驱体合成工序,并且回收得到的材料满足前驱体合成工艺对杂质元素含量的要求。In summary, the present invention provides a method for extraction-free regeneration of battery materials. The method can directly remove impurities calcium and magnesium without separating nickel, cobalt, and manganese, making the process extremely short and avoiding traditional complicated extraction steps. The corresponding acid, alkali and power consumption are saved, no waste water is generated, all the input water enters the precursor synthesis process, and the recovered materials meet the requirements of the precursor synthesis process for the content of impurity elements.
以上所述仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,均落在本发明的保护范围和公开范围之内。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Those skilled in the art should understand that any person skilled in the art is within the technical scope disclosed in the present invention. Easily conceivable changes or substitutions all fall within the scope of protection and disclosure of the present invention.
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