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CN116553575A - Synthesis and application of a spike-shaped nickel-doped ZSM-22 zeolite assembled from nanoparticles - Google Patents

Synthesis and application of a spike-shaped nickel-doped ZSM-22 zeolite assembled from nanoparticles Download PDF

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CN116553575A
CN116553575A CN202310189798.8A CN202310189798A CN116553575A CN 116553575 A CN116553575 A CN 116553575A CN 202310189798 A CN202310189798 A CN 202310189798A CN 116553575 A CN116553575 A CN 116553575A
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张磊
傅雯倩
唐天地
白雪瑞
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Abstract

本发明属于沸石分子筛合成领域,具体涉及一种由纳米粒子组装的麦穗状镍掺杂的ZSM‑22沸石的合成方法和应用。本发明在水热过程中,通过减小凝胶过程中水的含量,增加1,6‑己二胺含量,初始凝胶变得饱和,提供了形成大量晶核的条件,抑制ZSM‑22沸石晶粒生长,另一方面,沸石小晶粒沿着Z轴轴向生长,形成了一种麦穗状形貌的沸石;在合成过程中加入乙酰丙酮镍,成功合成具有高外表面积的、暴露更多可利用的酸性位点的具有麦穗状形貌的镍掺杂的ZSM‑22沸石纳米束,沸石中同时含有晶内介孔和堆积孔,其在十六酸脱氧反应中显示出很高的脱氧活性。The invention belongs to the field of synthesis of zeolite molecular sieves, and in particular relates to a synthesis method and application of a spike-shaped nickel-doped ZSM-22 zeolite assembled from nanoparticles. In the hydrothermal process, by reducing the water content in the gel process and increasing the 1,6-hexanediamine content, the initial gel becomes saturated, providing conditions for forming a large number of crystal nuclei, and suppressing ZSM-22 zeolite Grain growth, on the other hand, small zeolite grains grow axially along the Z axis, forming a zeolite with a wheat ear shape; nickel acetylacetonate was added during the synthesis process, and a high-external-area, exposed Nickel-doped ZSM‑22 zeolite nanobeams with more available acid sites and wheat ear-like morphology, which contain both intracrystalline mesopores and stacked pores, show great potential for deoxygenation of hexadecanoic acid High deoxidation activity.

Description

一种由纳米粒子组装的麦穗状镍掺杂的ZSM-22沸石的合成方 法和应用Synthetic method of a spike-shaped nickel-doped ZSM-22 zeolite assembled from nanoparticles law and application

技术领域technical field

本发明属于沸石分子筛合成领域,具体涉及一种含有丰富间隙、由纳米粒子组装的具有麦穗状形貌的金属镍掺杂的ZSM-22沸石的合成方法。The invention belongs to the field of synthesis of zeolite molecular sieves, and in particular relates to a method for synthesizing ZSM-22 zeolite doped with metal nickel and having wheat spike-like appearance, which contains abundant gaps and is assembled from nanoparticles.

背景技术Background technique

上世纪八十年代,美国Mobile公司成功开发出ZSM-22沸石分子筛,它属于TON拓扑结构的微孔材料,由五元环、六元环和十元环组成,形成了具有一维开口十元环直孔道的结构特点。由于其特殊孔道结构特点以及可调的酸性质,其在加氢异构、甲醇制烯烃、芳烃烷基化、二甲苯异构化反应中显示优异的催化性能。但是,由于ZSM-22沸石自身的孔口结构特点,仅有微孔结构,不利于反应分子的扩散,导致其在反应中容易发生裂化,催化剂易失活的特点。为解决这一问题,在ZSM-22沸石合成过程中引入介孔结构或者合成不同形貌的ZSM-22沸石,改善分子的扩散情况,减小其裂化性能,增加催化剂的稳定性。In the 1980s, the US Mobile Company successfully developed the ZSM-22 zeolite molecular sieve, which is a microporous material with a TON topology, consisting of five-membered rings, six-membered rings and ten-membered rings, forming a ten-membered molecular sieve with one-dimensional openings. The structural characteristics of the ring straight channel. Due to its special pore structure and adjustable acid properties, it exhibits excellent catalytic performance in hydroisomerization, methanol-to-olefins, aromatics alkylation, and xylene isomerization reactions. However, due to the pore structure characteristics of ZSM-22 zeolite itself, there is only a microporous structure, which is not conducive to the diffusion of reactive molecules, resulting in the characteristics that it is prone to cracking and catalyst deactivation during the reaction. In order to solve this problem, a mesoporous structure is introduced in the synthesis process of ZSM-22 zeolite or ZSM-22 zeolite with different morphology is synthesized to improve the diffusion of molecules, reduce its cracking performance and increase the stability of the catalyst.

近些年来,围绕着多孔ZSM-22沸石的合成,科研工作者做了大量的研究工作,比如在ZSM-22沸石合成过程中,引入MCM-41,成功制备MCM-41@ZSM-22复合催化材料;另外,采用传统的酸–碱处理相结合的方法,在沸石骨架中引入结构缺陷。上述方法能够在ZSM-22沸石表面引入介孔结构,在一定程度上能够改善反应分子的扩散效果,提高其催化活性,但是合成过程相对较复杂,且合成配比要求较严格,或者在后处理过程中产生大量的废水等,造成环境污染,限制其进一步放大合成。软模板法也是一种常用的合成多孔ZSM-22沸石的方法,如:专利(CN108529647B)报道了一种介孔ZSM-22沸石的合成方法,即在合成过程中还需要引入高分子聚合物作为介孔模板剂,经过高温煅烧后,除去分散于沸石颗粒内部的介孔模板剂,在ZSM-22沸石颗粒内部产生丰富的介孔结构,有效改善分子的扩散效果,其需要含有季铵基团的高分子聚合物为软模板剂才能使沸石晶粒内产生缺陷,产生介孔。但是,这些方法需要额外加入的高分子聚合物,这不仅在沸石晶化过程中,使得铝物种难以进入到沸石骨架中,致使沸石硅铝比升高,酸量减低,而且会降低沸石结晶度。若不采用高分子聚合物软模板剂,仅采用1,6-己二胺等小分子模板剂,最终结果表明,得到的沸石BET比表面积、介孔孔容、外表面积均降低,催化活性明显降低。In recent years, around the synthesis of porous ZSM-22 zeolite, researchers have done a lot of research work. For example, in the synthesis process of ZSM-22 zeolite, MCM-41 was introduced to successfully prepare MCM-41@ZSM-22 composite catalyst material; in addition, structural defects were introduced into the zeolite framework using a conventional combined acid–base treatment. The above method can introduce a mesoporous structure on the surface of ZSM-22 zeolite, which can improve the diffusion effect of reaction molecules and improve its catalytic activity to a certain extent. A large amount of waste water is produced in the process, which causes environmental pollution and limits its further amplification and synthesis. Soft template method is also a kind of method for synthesizing porous ZSM-22 zeolite commonly used, as: patent (CN108529647B) has reported a kind of synthetic method of mesoporous ZSM-22 zeolite, promptly also need to introduce macromolecule polymer as The mesoporous template agent, after high-temperature calcination, removes the mesoporous template agent dispersed inside the zeolite particles, and produces a rich mesoporous structure inside the ZSM-22 zeolite particles, which effectively improves the diffusion effect of molecules. Only when the molecular polymer is a soft template can defects and mesopores be generated in the zeolite crystal grains. However, these methods require the addition of high molecular polymers, which not only make it difficult for aluminum species to enter the zeolite framework during the crystallization process of zeolite, resulting in an increase in the silicon-aluminum ratio of the zeolite and a decrease in the amount of acid, but also reduce the crystallinity of the zeolite . If no polymer soft template is used, only small molecule templates such as 1,6-hexanediamine are used. The final results show that the BET specific surface area, mesopore volume, and external area of the obtained zeolite are all reduced, and the catalytic activity is obvious. reduce.

如何仅以1,6-己二胺为模板剂,不加入高分子聚合物等软模板剂,仍能制备具有较高酸量、同时含有微孔-介孔的ZSM-22沸石,使之能够暴露更多可利用的酸性位点,具有优异的催化性能,这需要进一步研究。How to use only 1,6-hexanediamine as a template, without adding soft templates such as polymers, can still prepare ZSM-22 zeolite with high acid content and micropores-mesopores, so that it can Exposing more available acidic sites with excellent catalytic performance requires further study.

发明内容Contents of the invention

本发明提供了一种新型含有金属镍的麦穗状形貌的ZSM-22沸石的合成方法。本发明以1,6-己二胺为结构模板剂,在合成过程中加入乙酰丙酮镍。在水热过程中,减小凝胶过程中水的含量,增加1,6-己二胺的含量,初始凝胶变得饱和,提供了形成大量晶核的条件,形成了大量的晶核,有效抑制了Ostwald熟化,在一定程度上抑制ZSM-22沸石晶粒生长并同时引入缺陷;另一方面,沸石小晶粒沿着Z轴轴向生长,成功合成具有高外表面积的、暴露更多可利用的酸性位点的、含有金属镍的具有麦穗状形貌的ZSM-22沸石纳米束(ZSM-22-S)。The invention provides a method for synthesizing a novel ZSM-22 zeolite with a wheat ear-shaped appearance containing metallic nickel. In the invention, 1,6-hexamethylenediamine is used as a structural template, and nickel acetylacetonate is added in the synthesis process. In the hydrothermal process, reduce the water content in the gel process and increase the content of 1,6-hexanediamine, the initial gel becomes saturated, providing the conditions for the formation of a large number of crystal nuclei, forming a large number of crystal nuclei, Ostwald ripening is effectively inhibited, to a certain extent inhibiting the grain growth of ZSM-22 zeolite and introducing defects at the same time; Available acidic site ZSM-22 zeolite nanobeams (ZSM-22-S) containing metallic nickel with wheat ear-like morphology.

本发明的具体实施步骤如下:Concrete implementation steps of the present invention are as follows:

一种麦穗状形貌镍掺杂的ZSM-22沸石的合成:Synthesis of a nickel-doped ZSM-22 zeolite with wheat ear shape:

氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后1,6-己二胺(DHA)结构导向剂加入到蒸馏水中,待其全部溶解后,加入乙酰丙酮镍,搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入硅溶胶,剧烈搅拌形成硅铝凝胶,最后装釜,高温静态晶化。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到金属镍掺杂的麦穗形貌的ZSM-22沸石,标记为ZSM-22-S。Add potassium hydroxide solution to aluminum sulfate solution to obtain solution A; then add 1,6-hexamethylenediamine (DHA) structure-directing agent into distilled water, and after it is completely dissolved, add nickel acetylacetonate and stir to clarify to obtain solution B ;Solution B is slowly added dropwise to solution A, the system becomes viscous, and finally add silica sol, stir vigorously to form silica-alumina gel, and finally put it in a kettle for static crystallization at high temperature. After the crystallization is completed, after washing, filtering, drying and high-temperature calcination, the ZSM-22 zeolite with the shape of ears of wheat doped with metal nickel is obtained, which is marked as ZSM-22-S.

上述形成的硅铝凝胶各组份的比例为Al2O3:5~15K2O:2500~3500H2O:100~140SiO2:0.02~3Ni2+:45~70DHA,优选为Al2O3:5~10K2O:2500~3000H2O:100~130SiO2:0.38~2.3Ni2+:45~65DHA。进一步,其中H2O:DHA的摩尔比范围为42~67。The ratio of the components of the silica-alumina gel formed above is Al 2 O 3 : 5-15K 2 O: 2500-3500H 2 O: 100-140SiO 2 : 0.02-3Ni 2+ : 45-70DHA, preferably Al 2 O 3 : 5~10K 2 O: 2500~3000H 2 O: 100~130SiO 2 : 0.38~2.3Ni 2+ : 45~65DHA. Further, the molar ratio of H 2 O:DHA ranges from 42 to 67.

进一步,晶化温度为140~180℃,晶化时间为12~48小时。Further, the crystallization temperature is 140-180° C., and the crystallization time is 12-48 hours.

金属镍掺杂的麦穗状ZSM-22沸石在十六酸加氢脱氧反应中显示优异的活性。Metallic nickel doped wheat spike ZSM-22 zeolite shows excellent activity in palmitic acid hydrodeoxygenation reaction.

进一步,十六酸加氢脱氧反应制备十六烷的条件为:Further, the conditions for the preparation of hexadecane by palmitic acid hydrodeoxygenation reaction are:

十六酸加氢脱氧反应在parr釜中进行。反应之前先将催化剂进行还原,还原程序具体如下:催化剂从室温以2℃/min升至550℃并保持2h,H2流量100mL/min。降至室温后,在氢气氛围中将还原后催化剂倒入装有反应液的反应釜中,反应条件为:反应温度260℃,反应压力4.0MPa,反应转速为500rmp,反应时间4h;其中反应液为浓度5g/L十六酸溶液,反应液溶剂为十氢萘,催化剂在反应液的用量为5g/L,反应后的反应液用气相色谱分析。The hydrodeoxygenation reaction of hexadecanic acid is carried out in a parr kettle. Before the reaction, the catalyst was reduced. The reduction procedure was as follows: the catalyst was raised from room temperature at 2 °C/min to 550 °C and kept for 2 h, and the H2 flow rate was 100 mL/min. After cooling down to room temperature, pour the reduced catalyst into a reaction kettle filled with a reaction solution in a hydrogen atmosphere. The reaction conditions are: reaction temperature 260°C, reaction pressure 4.0MPa, reaction speed 500rmp, reaction time 4h; the reaction solution It is a solution of hexadecanic acid with a concentration of 5g/L, the solvent of the reaction solution is decahydronaphthalene, the consumption of the catalyst in the reaction solution is 5g/L, and the reaction solution after the reaction is analyzed by gas chromatography.

与现有技术相比,ZSM-22-S沸石具有如下几点:Compared with the prior art, ZSM-22-S zeolite has the following points:

(1)本发明未使用高分子聚合物为软模板剂,采用1,6-己二胺小分子模板剂,通过其它反应条件的控制,仅在静态晶化条件下合成了同时含有晶内介孔和堆积孔的麦穗状ZSM-22沸石;乙酰丙酮镍在本发明中除了提供镍活性组分外,还与1,6-己二胺发生相互作用,致使沸石在成核、生长的过程中,乙酰丙酮镍分子临近于1,6-己二胺,不仅抑制了金属镍的积聚和提高了金属镍的分散,还影响了1,6-己二胺的诱导成核,致使沸石在成核、生长的过程中,在一定程度上改变了沸石的形貌。(1) The present invention does not use high-molecular polymers as soft templates, but adopts 1,6-hexamethylenediamine small-molecule templates, and through the control of other reaction conditions, only synthesized under static crystallization conditions Pores and stacked pore-shaped ZSM-22 zeolite; Nickel acetylacetonate in the present invention, in addition to providing nickel active components, also interacts with 1,6-hexamethylenediamine, causing zeolite in the process of nucleation and growth In the process, the nickel acetylacetonate molecule is close to 1,6-hexanediamine, which not only inhibits the accumulation of metal nickel and improves the dispersion of metal nickel, but also affects the induced nucleation of 1,6-hexamethylenediamine, resulting in the formation of zeolite During the process of nucleation and growth, the morphology of zeolite is changed to a certain extent.

(2)本发明使用了高浓度的1,6-己二胺,减少了凝胶体系中水的含量,在一定程度上抑制ZSM-22沸石晶粒生长,使得沸石小晶粒沿着一定的方向生长。与现有传统针状形貌的ZSM-22沸石相比,ZSM-22-S沸石具有麦穗状,即纳米棒一端是由较细的纳米纤维束积聚而成,其纳米纤维束的直径在50-70nm,而传统针状ZSM-22的纳米棒直径在500-600nm。这些形貌上的不同导致ZSM-22-S沸石具有更加适宜的酸性;(2) The present invention has used the 1,6-hexamethylenediamine of high concentration, has reduced the content of the water in the gel system, suppresses ZSM-22 zeolite crystal grain growth to a certain extent, makes zeolite small crystal grain along certain direction of growth. Compared with the existing ZSM-22 zeolite with traditional needle-like morphology, ZSM-22-S zeolite has a wheat ear shape, that is, one end of the nanorod is formed by the accumulation of thinner nanofiber bundles, and the diameter of the nanofiber bundles is 50-70nm, while the nanorod diameter of traditional acicular ZSM-22 is 500-600nm. These morphological differences lead to more suitable acidity of ZSM-22-S zeolite;

(3)合成ZSM-22-S的沸石增加了金属镍与载体的相互作用,使得很多镍物种分散在沸石纳米纤维束的外表面,增加了金属镍的利用率。其在十六酸加氢脱氧反应中的活性明显高于传统ZSM-22沸石负载的镍以及传统ZSM-22沸石掺杂镍的催化剂。(3) The zeolite synthesized ZSM-22-S increases the interaction between metal nickel and the carrier, so that many nickel species are dispersed on the outer surface of zeolite nanofiber bundles, which increases the utilization rate of metal nickel. Its activity in the hydrodeoxygenation reaction of hexadecanic acid is significantly higher than that of traditional ZSM-22 zeolite-supported nickel and traditional ZSM-22 zeolite-doped nickel catalysts.

附图说明Description of drawings

图1是实施例1的X射线粉末衍射图。FIG. 1 is an X-ray powder diffraction pattern of Example 1.

图2是实施例1的扫描电镜照片。2 is a scanning electron micrograph of Example 1.

图3是实施例1的透射电镜照片。Fig. 3 is the transmission electron micrograph of embodiment 1.

图4是实施例1的N2-吸附等温线图及孔径分布曲线图。Fig. 4 is the N 2 - adsorption isotherm diagram and pore size distribution curve diagram of Example 1.

图5是对比例1的扫描电镜照片。FIG. 5 is a scanning electron micrograph of Comparative Example 1.

图6是对比例2的X射线粉末衍射图。FIG. 6 is an X-ray powder diffraction pattern of Comparative Example 2.

图7是对比例3的X射线粉末衍射图。FIG. 7 is an X-ray powder diffraction pattern of Comparative Example 3.

图8是对比例3的扫描电镜照片。FIG. 8 is a scanning electron micrograph of Comparative Example 3.

图9是对比例4的扫描电镜照片。FIG. 9 is a scanning electron micrograph of Comparative Example 4.

具体实施方式Detailed ways

为了进一步理解本发明的目的、内容和优点,现对本发明的具体的实施方案进行如下的详细的叙述,但却不能仅局限于以下所说的实例,要根据实际情况进行自由搭配。硅溶胶的组成:70wt.%H2O和30wt.%SiO2In order to further understand the purpose, content and advantages of the present invention, the specific embodiments of the present invention are now described in detail as follows, but it should not be limited to the examples mentioned below, and should be freely matched according to actual conditions. Composition of silica sol: 70 wt.% H 2 O and 30 wt.% SiO 2 .

实施例1:Example 1:

0.56g氢氧化钾溶于5.0g蒸馏水得到氢氧化钾溶液;0.67g十八水合硫酸铝溶于5.0g蒸馏水得到硫酸铝溶液,将氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后7.0g1,6-己二胺结构导向剂加入到20.6g蒸馏水中,待其全部溶解后,加入0.6g乙酰丙酮镍,搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入20.0g硅溶胶,剧烈搅拌形成硅铝凝胶,凝胶组成为:Al2O3:5K2O:2500H2O:100SiO2:2.3Ni2+:60DHA。最后装釜,高温静态晶化,晶化温度为160℃,时间为48小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到麦穗形貌镍掺杂的ZSM-22沸石。沸石的骨架硅铝(Si/Al)比为40,Ni在沸石中的理论载量为2.1%,实际质量分数为1%(镍的实际负载量根据催化剂进行X射线荧光光谱分析或原子发射光谱仪表征得到)。图2是实施例1的扫描电镜照片;其中图2(b)是图2(a)的放大图,所得到的ZSM-22-S沸石具有麦穗状,纳米棒一端是由较细的纳米纤维束积聚而成,其纳米纤维束的直径在50-70nm,纤维束是由纳米粒子沿着轴向排列而成。图4为实施例1制备的ZSM-22-S沸石N2-吸附等温线图以及孔径分布曲线图。0.56g potassium hydroxide was dissolved in 5.0g distilled water to obtain a potassium hydroxide solution; 0.67g aluminum sulfate octadecahydrate was dissolved in 5.0g distilled water to obtain an aluminum sulfate solution, and the potassium hydroxide solution was added to the aluminum sulfate solution to obtain solution A; then Add 7.0g of 1,6-hexamethylenediamine structure-directing agent into 20.6g of distilled water. After it is completely dissolved, add 0.6g of nickel acetylacetonate, stir and clarify to obtain solution B; solution B is slowly added dropwise to solution A, and the system becomes Viscous, finally add 20.0g of silica sol, stir vigorously to form silica-alumina gel, the gel composition is: Al 2 O 3 :5K 2 O:2500H 2 O:100SiO 2 :2.3Ni 2+ :60DHA. Finally, the kettle was loaded, and the high-temperature static crystallization was carried out. The crystallization temperature was 160° C. and the time was 48 hours. After the crystallization is completed, after washing, filtering, drying and high-temperature calcination, the nickel-doped ZSM-22 zeolite with the appearance of ears of wheat is obtained. The skeleton silicon-aluminum (Si/Al) ratio of zeolite is 40, and the theoretical loading of Ni in zeolite is 2.1%, and actual mass fraction is 1% (the actual loading of nickel carries out X-ray fluorescence spectrometry or atomic emission spectrometer according to catalyst characterize). Fig. 2 is the scanning electron micrograph of embodiment 1; Wherein Fig. 2 (b) is the enlarged view of Fig. 2 (a), the obtained ZSM-22-S zeolite has wheat ear shape, and nanorod one end is made of finer nanometer The fiber bundles are accumulated, the diameter of the nanofiber bundles is 50-70nm, and the fiber bundles are formed by the arrangement of nanoparticles along the axial direction. FIG. 4 is the N 2 -adsorption isotherm diagram and pore size distribution curve diagram of the ZSM-22-S zeolite prepared in Example 1. FIG.

实施例2:Example 2:

1.0g氢氧化钾溶于5.0g蒸馏水溶解得到氢氧化钾溶液;0.67g十八水合硫酸铝溶于5.0g蒸馏水得到硫酸铝溶液,将氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后5.8g 1,6-己二胺结构导向剂加入到19.2g蒸馏水中,待其全部溶解后,加入0.21g乙酰丙酮镍,搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入22.0g硅溶胶,剧烈搅拌形成硅铝凝胶,凝胶组成为:Al2O3:9K2O:2500H2O:110SiO2:0.8Ni2+:50DHA。最后装釜,高温静态晶化,晶化温度为180℃,时间为36小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到麦穗形貌镍掺杂的ZSM-22沸石。沸石的骨架硅铝(Si/Al)比为45,Ni在沸石中理论载量为0.77%,实际的质量分数为0.5%。(镍的实际负载量根据催化剂进行X射线荧光光谱分析或原子发射光谱仪表征得到)。Dissolve 1.0g of potassium hydroxide in 5.0g of distilled water to obtain a potassium hydroxide solution; dissolve 0.67g of aluminum sulfate octadecahydrate in 5.0g of distilled water to obtain an aluminum sulfate solution, and add the potassium hydroxide solution to the aluminum sulfate solution to obtain solution A; Then 5.8g of 1,6-hexamethylenediamine structure-directing agent was added to 19.2g of distilled water, after it was completely dissolved, 0.21g of nickel acetylacetonate was added, stirred and clarified to obtain solution B; solution B was slowly added dropwise to solution A, and the system It becomes viscous, and finally add 22.0g of silica sol and stir vigorously to form a silica-alumina gel. The gel composition is: Al 2 O 3 :9K 2 O:2500H 2 O:110SiO 2 :0.8Ni 2+ :50DHA. Finally, the kettle was loaded, and the high-temperature static crystallization was carried out. The crystallization temperature was 180° C. and the time was 36 hours. After the crystallization is completed, after washing, filtering, drying and high-temperature calcination, the nickel-doped ZSM-22 zeolite with the appearance of ears of wheat is obtained. The framework silicon-aluminum (Si/Al) ratio of the zeolite is 45, the theoretical loading of Ni in the zeolite is 0.77%, and the actual mass fraction is 0.5%. (The actual loading of nickel is characterized by X-ray fluorescence spectrometry or atomic emission spectrometer according to the catalyst).

实施例3:Example 3:

1.1g氢氧化钾溶于5.0g蒸馏水得到氢氧化钾溶液;0.67g十八水合硫酸铝溶于5.0g蒸馏水混合得到硫酸铝溶液,将氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后5.2g 1,6-己二胺结构导向剂加入到25.4g蒸馏水中,待其全部溶解后,加入0.39g乙酰丙酮镍,搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入26.0g硅溶胶,剧烈搅拌形成硅铝凝胶,凝胶组成为:Al2O3:10K2O:3000H2O:130SiO2:1.5Ni2+:45DHA。最后装釜,高温静态晶化,晶化温度为170℃,时间为48小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到麦穗形貌镍掺杂的ZSM-22沸石。沸石的骨架硅铝比(Si/Al)为50,Ni在沸石中的理论载量为1.5%,实际质量分数为0.8%。(镍的实际负载量根据催化剂进行X射线荧光光谱分析或原子发射光谱仪表征得到)。1.1g of potassium hydroxide was dissolved in 5.0g of distilled water to obtain a potassium hydroxide solution; 0.67g of aluminum sulfate octadecahydrate was dissolved in 5.0g of distilled water and mixed to obtain an aluminum sulfate solution, and the potassium hydroxide solution was added to the aluminum sulfate solution to obtain solution A; Then 5.2g of 1,6-hexamethylenediamine structure-directing agent was added to 25.4g of distilled water, after it was completely dissolved, 0.39g of nickel acetylacetonate was added, stirred and clarified to obtain solution B; solution B was slowly added dropwise to solution A, and the system It becomes viscous, and finally 26.0g of silica sol is added and stirred vigorously to form a silica-alumina gel. The gel composition is: Al 2 O 3 :10K 2 O:3000H 2 O:130SiO 2 :1.5Ni 2+ :45DHA. Finally, the kettle was loaded, and the high-temperature static crystallization was carried out. The crystallization temperature was 170° C. and the time was 48 hours. After the crystallization is completed, after washing, filtering, drying and high-temperature calcination, the nickel-doped ZSM-22 zeolite with the appearance of ears of wheat is obtained. The framework silicon-aluminum ratio (Si/Al) of the zeolite is 50, the theoretical loading of Ni in the zeolite is 1.5%, and the actual mass fraction is 0.8%. (The actual loading of nickel is characterized by X-ray fluorescence spectrometry or atomic emission spectrometer according to the catalyst).

对比例1:Comparative example 1:

1.1g氢氧化钾溶于5.0g蒸馏水得到氢氧化钾溶液;0.67g十八水合硫酸铝溶于5.0g蒸馏水得到硫酸铝溶液,将氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后2.3g1,6-己二胺结构导向剂加入到25.4g蒸馏水中,待其全部溶解后,加入0.59g乙酰丙酮镍,搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入26.0g硅溶胶,剧烈搅拌形成硅铝凝胶,凝胶组成为:Al2O3:10K2O:3000H2O:130SiO2:2.3Ni2+:20DHA。最后装釜,高温静态晶化,晶化温度为160℃,时间为40小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到ZSM-22沸石。图5为对比例1的扫描电镜照片,所合成的沸石形貌为纤维束组成的棒状形貌。并不是由纳米离子组装的麦穗状ZSM-22沸石。1.1g potassium hydroxide was dissolved in 5.0g distilled water to obtain a potassium hydroxide solution; 0.67g aluminum sulfate octadecahydrate was dissolved in 5.0g distilled water to obtain an aluminum sulfate solution, and the potassium hydroxide solution was added to the aluminum sulfate solution to obtain solution A; then Add 2.3g of 1,6-hexamethylenediamine structure-directing agent into 25.4g of distilled water, after it is completely dissolved, add 0.59g of nickel acetylacetonate, stir and clarify to obtain solution B; solution B is slowly added dropwise into solution A, and the system becomes Viscous, finally add 26.0g silica sol, stir vigorously to form silica-alumina gel, the gel composition is: Al 2 O 3 :10K 2 O:3000H 2 O:130SiO 2 : 2.3Ni 2+ :20DHA. Finally, the kettle was loaded, and the high-temperature static crystallization was carried out. The crystallization temperature was 160° C. and the time was 40 hours. After the crystallization is completed, ZSM-22 zeolite is obtained after washing, filtering, drying and high-temperature calcination. Fig. 5 is a scanning electron micrograph of Comparative Example 1, the morphology of the synthesized zeolite is a rod-like morphology composed of fiber bundles. It is not a wheat spike ZSM-22 zeolite assembled by nano ions.

对比例2:Comparative example 2:

0.56g氢氧化钾溶于5.0g蒸馏水得到氢氧化钾溶液;0.67g十八水合硫酸铝溶于5.0g蒸馏水得到硫酸铝溶液,将氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后9.3g1,6-己二胺结构导向剂加入到20.6g蒸馏水中,待其全部溶解后,加入0.6g乙酰丙酮镍,搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入20.0g硅溶胶,剧烈搅拌形成硅铝凝胶,凝胶组成为:Al2O3:5K2O:2500H2O:100SiO2:2.3Ni2+:80DHA。最后装釜,高温静态晶化,晶化温度为160℃,时间为48小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到沸石。图6是对比例2的X射线粉末衍射图。由图可知,除了有明显的ZSM-22沸石的特征衍射峰外,在衍射角8.7°、13.8°、14.7°、15.8°、17.7°和23.0°均出现了ZSM-5沸石的衍射峰,说明所合成的沸石为ZSM-22和ZSM-5共存的沸石。这说明增加DHA在凝胶体系中的含量,会促进ZSM-5沸石晶粒的形成。0.56g potassium hydroxide was dissolved in 5.0g distilled water to obtain a potassium hydroxide solution; 0.67g aluminum sulfate octadecahydrate was dissolved in 5.0g distilled water to obtain an aluminum sulfate solution, and the potassium hydroxide solution was added to the aluminum sulfate solution to obtain solution A; then Add 9.3g of 1,6-hexamethylenediamine structure-directing agent into 20.6g of distilled water. After it is completely dissolved, add 0.6g of nickel acetylacetonate, stir and clarify to obtain solution B; solution B is slowly added dropwise to solution A, and the system becomes Viscous, finally add 20.0g of silica sol, stir vigorously to form silica-alumina gel, the gel composition is: Al 2 O 3 :5K 2 O:2500H 2 O:100SiO 2 :2.3Ni 2+ :80DHA. Finally, the kettle was loaded, and the high-temperature static crystallization was carried out. The crystallization temperature was 160° C. and the time was 48 hours. After the crystallization is completed, the zeolite is obtained after washing, filtering, drying and high-temperature calcination. FIG. 6 is an X-ray powder diffraction pattern of Comparative Example 2. As can be seen from the figure, in addition to the obvious characteristic diffraction peaks of ZSM-22 zeolite, the diffraction peaks of ZSM-5 zeolite have appeared at diffraction angles of 8.7°, 13.8°, 14.7°, 15.8°, 17.7° and 23.0°, indicating that The synthesized zeolite is the coexistence of ZSM-22 and ZSM-5. This shows that increasing the content of DHA in the gel system will promote the formation of ZSM-5 zeolite crystals.

对比例3:Comparative example 3:

0.56g氢氧化钾溶于5.0g蒸馏水得到氢氧化钾溶液;0.67g十八水合硫酸铝溶于5.0g蒸馏水得到硫酸铝溶液,将氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后7.0g1,6-己二胺结构导向剂加入到20.6g蒸馏水中,待其全部溶解后,加入0.6g乙酰丙酮镍,搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入20.0g硅溶胶,剧烈搅拌形成硅铝凝胶,凝胶组成为:Al2O3:5K2O:2500H2O:100SiO2:2.3Ni2+:60DHA。最后装釜,高温动态晶化,晶化温度为160℃,时间为48小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到沸石。0.56g potassium hydroxide was dissolved in 5.0g distilled water to obtain a potassium hydroxide solution; 0.67g aluminum sulfate octadecahydrate was dissolved in 5.0g distilled water to obtain an aluminum sulfate solution, and the potassium hydroxide solution was added to the aluminum sulfate solution to obtain solution A; then Add 7.0g of 1,6-hexamethylenediamine structure-directing agent into 20.6g of distilled water. After it is completely dissolved, add 0.6g of nickel acetylacetonate, stir and clarify to obtain solution B; solution B is slowly added dropwise to solution A, and the system becomes Viscous, finally add 20.0g of silica sol, stir vigorously to form silica-alumina gel, the gel composition is: Al 2 O 3 :5K 2 O:2500H 2 O:100SiO 2 :2.3Ni 2+ :60DHA. Finally, the kettle was loaded, and high-temperature dynamic crystallization was carried out. The crystallization temperature was 160° C. and the time was 48 hours. After the crystallization is completed, the zeolite is obtained after washing, filtering, drying and high-temperature calcination.

图7是对比例3的X射线粉末衍射图。由图7可知,除了有明显的ZSM-22沸石的特征衍射峰外,在衍射角8.7°、13.8°、14.7°、15.8°、17.7°和23.0°也出现了ZSM-5沸石的衍射峰,说明所合成的沸石为ZSM-22和ZSM-5共存的沸石。图8为对比例3的扫描电镜照片,图8中较大的棱形颗粒便是杂相ZSM-5沸石。FIG. 7 is an X-ray powder diffraction pattern of Comparative Example 3. As can be seen from Figure 7, in addition to the obvious characteristic diffraction peaks of ZSM-22 zeolite, the diffraction peaks of ZSM-5 zeolite also appeared at diffraction angles of 8.7°, 13.8°, 14.7°, 15.8°, 17.7° and 23.0°, It shows that the synthesized zeolite is the coexistence of ZSM-22 and ZSM-5. Fig. 8 is a scanning electron micrograph of Comparative Example 3, and the larger prismatic particles in Fig. 8 are heterogeneous ZSM-5 zeolite.

对比例4:Comparative example 4:

0.56g氢氧化钾溶于5.0g蒸馏水得到氢氧化钾溶液;0.67g十八水合硫酸铝溶于5.0g蒸馏水得到硫酸铝溶液,将氢氧化钾溶液加入到硫酸铝溶液中,得到溶液A;然后7.0g1,6-己二胺结构导向剂加入到20.6g蒸馏水中,待其全部溶解后搅拌澄清得到溶液B;溶液B缓慢滴加到溶液A中,体系变得粘稠,最后再加入20.0g硅溶胶,剧烈搅拌形成硅铝凝胶,凝胶组成为:Al2O3:5K2O:2500H2O:100SiO2:60DHA。最后装釜,高温静态晶化,晶化温度为160℃,时间为48小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到麦穗形貌的ZSM-22沸石。对比例4的织构参数性质如表1所示。从表1中可知,对比例4的外表面积(80m2/g)和介孔孔容(0.12cm3/g)均低于实施例1的外表面积(116m2/g)和介孔孔容(0.20cm3/g),这说明乙酰丙酮镍的加入有利于合成沸石提高合成沸石的外表面积和介孔孔容,这是因为乙酰丙酮镍容易溶解在1,6-己二胺的水溶液中并与1,6-己二胺发生相互作用,影响了1,6-己二胺的诱导成核,致使沸石在成核、生长的过程中,在一定程度上改变了沸石的形貌。图9的SEM电镜也说明了在未加乙酰丙酮镍的凝胶体系中,合成的沸石为纳米线组装成的纳米束。0.56g potassium hydroxide was dissolved in 5.0g distilled water to obtain a potassium hydroxide solution; 0.67g aluminum sulfate octadecahydrate was dissolved in 5.0g distilled water to obtain an aluminum sulfate solution, and the potassium hydroxide solution was added to the aluminum sulfate solution to obtain solution A; then Add 7.0g of 1,6-hexamethylenediamine structure-directing agent to 20.6g of distilled water, stir and clarify after it is completely dissolved to obtain solution B; slowly add solution B to solution A, the system becomes viscous, and finally add 20.0g Silica sol, stirred vigorously to form silica-alumina gel, the gel composition is: Al 2 O 3 :5K 2 O:2500H 2 O:100SiO 2 :60DHA. Finally, the kettle was loaded, and the high-temperature static crystallization was carried out. The crystallization temperature was 160° C. and the time was 48 hours. After the crystallization is completed, after washing, filtering, drying and high-temperature calcination, the ZSM-22 zeolite with the shape of ears of wheat is obtained. The properties of the texture parameters of Comparative Example 4 are shown in Table 1. It can be seen from Table 1 that the external area (80m 2 /g) and mesoporous pore volume (0.12cm 3 /g) of Comparative Example 4 are lower than those of Example 1 (116m 2 /g) and mesoporous pore volume (0.20cm 3 /g), which shows that the addition of nickel acetylacetonate is beneficial to improve the external area and mesoporous pore volume of synthetic zeolite, because nickel acetylacetonate is easily dissolved in the aqueous solution of 1,6-hexanediamine And it interacts with 1,6-hexanediamine, which affects the induced nucleation of 1,6-hexanediamine, which causes the morphology of zeolite to be changed to a certain extent during the process of nucleation and growth of zeolite. The SEM electron microscope in Fig. 9 also shows that in the gel system without adding nickel acetylacetonate, the synthesized zeolite is a nano-bundle assembled from nano-wires.

对比例5:传统ZSM-22合成的方法Comparative example 5: traditional ZSM-22 synthesis method

0.67g十八水合硫酸铝和1.1.85g氢氧化钾在烧杯中溶于67.2g蒸馏水,在室温下搅拌30分钟后,向混合溶液中缓慢加入4.1g 1,6-己二胺结构导向剂,然后在剧烈搅拌下加入21.8g硅溶胶,随后在室温下将混合物搅拌20分钟形成硅铝凝胶,凝胶组成为:Al2O3:16.5K2O:4600H2O:109SiO2:35DHA。最后装釜,高温动态晶化,晶化温度为160℃,时间为48小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到传统针状ZSM-22沸石,标记为ZSM-22-C。0.67g of aluminum sulfate octadecahydrate and 1.1.85g of potassium hydroxide were dissolved in 67.2g of distilled water in a beaker, and after stirring at room temperature for 30 minutes, 4.1g of 1,6-hexamethylenediamine structure-directing agent was slowly added to the mixed solution, Then 21.8 g of silica sol was added under vigorous stirring, and then the mixture was stirred at room temperature for 20 minutes to form a silica-alumina gel. The gel composition was: Al 2 O 3 :16.5K 2 O:4600H 2 O:109SiO 2 :35DHA. Finally, the kettle was loaded, and high-temperature dynamic crystallization was carried out. The crystallization temperature was 160° C. and the time was 48 hours. After the crystallization is completed, after washing, filtering, drying and high-temperature calcination, the traditional needle-shaped ZSM-22 zeolite is obtained, which is marked as ZSM-22-C.

对比例6:金属镍掺杂的传统ZSM-22合成的方法Comparative Example 6: Method for Synthesizing Traditional ZSM-22 Doped with Metallic Nickel

0.67g十八水合硫酸铝和1.85g氢氧化钾在烧杯中溶于67.2g蒸馏水,在室温下搅拌30分钟后,向混合溶液中缓慢加入4.1g 1,6-己二胺结构导向剂,然后加入0.6g乙酰丙酮镍,在剧烈搅拌下加入21.8g硅溶胶,随后在室温下将混合物搅拌20分钟形成硅铝凝胶,凝胶组成为:Al2O3:16.5K2O:4600H2O:109SiO2:2.3Ni2+:35DHA。最后装釜,高温动态晶化,晶化温度为160℃,时间为48小时。晶化完成后,经过洗涤、过滤、干燥以及高温煅烧后,得到传统针状ZSM-22沸石,标记为ZSM-22-C。沸石的硅铝比为60,Ni在沸石中的质量分数为1.5%。(镍的实际负载量根据催化剂进行X射线荧光光谱分析或原子发射光谱仪表征得到)。0.67g of aluminum sulfate octadecahydrate and 1.85g of potassium hydroxide were dissolved in 67.2g of distilled water in a beaker, and after stirring at room temperature for 30 minutes, 4.1g of 1,6-hexamethylenediamine structure-directing agent was slowly added to the mixed solution, and then Add 0.6g of nickel acetylacetonate, add 21.8g of silica sol under vigorous stirring, and then stir the mixture at room temperature for 20 minutes to form a silica-alumina gel. The gel composition is: Al 2 O 3 :16.5K 2 O:4600H 2 O :109SiO 2 :2.3Ni 2+ :35DHA. Finally, the kettle was loaded, and high-temperature dynamic crystallization was carried out. The crystallization temperature was 160° C. and the time was 48 hours. After the crystallization is completed, after washing, filtering, drying and high-temperature calcination, the traditional needle-shaped ZSM-22 zeolite is obtained, which is marked as ZSM-22-C. The silicon-aluminum ratio of the zeolite is 60, and the mass fraction of Ni in the zeolite is 1.5%. (The actual loading of nickel is characterized by X-ray fluorescence spectrometry or atomic emission spectrometer according to the catalyst).

催化剂活性评价:Catalyst activity evaluation:

(1)十六酸加氢脱氧反应在300mLparr釜中进行。反应之前先将催化剂进行还原,还原程序具体如下:催化剂从室温以2℃/min升至550℃并保持2h,H2流量100mL/min。降至室温后,在氢气氛围中将催化剂倒入装有反应液的反应釜中。反应条件为:反应温度260℃,反应压力4.0MPa,0.5g十六酸,0.5g实施例1催化剂,100mL十氢萘,转速为500rmp,反应4h。反应液用气相色谱分析。活性数据如表2所示。(1) The hydrodeoxygenation reaction of hexadecanoic acid was carried out in a 300mL parr kettle. Before the reaction, the catalyst was reduced. The reduction procedure was as follows: the catalyst was raised from room temperature at 2 °C/min to 550 °C and kept for 2 h, and the H2 flow rate was 100 mL/min. After cooling down to room temperature, the catalyst was poured into a reaction kettle filled with a reaction liquid in a hydrogen atmosphere. The reaction conditions are: reaction temperature 260°C, reaction pressure 4.0 MPa, 0.5 g hexadecanoic acid, 0.5 g catalyst of Example 1, 100 mL decahydronaphthalene, rotation speed 500 rpm, reaction for 4 hours. The reaction solution was analyzed by gas chromatography. Activity data are shown in Table 2.

(2)按照上述反应条件分别在对比例1、对比例2、对比例3催化剂上进行脱氧性能评价。活性数据如表2所示。(2) The deoxidation performance was evaluated on the catalysts of Comparative Example 1, Comparative Example 2, and Comparative Example 3 according to the above reaction conditions. Activity data are shown in Table 2.

(3)以对比例4和对比例5的沸石为载体,负载1wt.%的Ni催化剂,催化剂制备过程如下:称取所需量的六水硝酸镍(催化剂中Ni负载量为1wt.%),在离心管中溶于蒸馏水得到溶液A,待其完全溶解至透明,将溶液A逐滴加入到载体上。浸渍后将样品置于空气氛围中10小时,然后在100℃下干燥10小时,最后在空气氛围中450℃煅烧3小时,得到的催化剂标记为Ni/对比例4和Ni/对比例5,然后对催化剂进行还原:催化剂从室温以2℃/min升至550℃并保持2h,H2流量100mL/min。降至室温后,在氢气氛围中将催化剂倒入装有反应液的反应釜中所得的催化剂按照上述的反应条件进行活性评价。活性数据如表2所示。(3) with the zeolite of comparative example 4 and comparative example 5 as carrier, the Ni catalyst of loading 1wt.%, catalyst preparation process is as follows: take the nickel nitrate hexahydrate of required amount (Ni loading is 1wt.% in the catalyst) , dissolved in distilled water in a centrifuge tube to obtain solution A, after it was completely dissolved until transparent, solution A was added dropwise to the carrier. After impregnation, the sample was placed in the air atmosphere for 10 hours, then dried at 100°C for 10 hours, and finally calcined at 450°C for 3 hours in the air atmosphere, and the obtained catalysts were marked as Ni/Comparative Example 4 and Ni/Comparative Example 5, and then The catalyst was reduced: the catalyst was raised from room temperature at 2°C/min to 550°C and kept for 2h, and the H2 flow rate was 100mL/min. After cooling down to room temperature, the catalyst was poured into the reactor containing the reaction solution in a hydrogen atmosphere to evaluate the activity of the catalyst according to the above reaction conditions. Activity data are shown in Table 2.

表1样品的织构性质参数Texture property parameters of samples in Table 1

表2催化剂对十六酸加氢脱氧的脱氧性能Table 2 Catalysts to the deoxygenation performance of hexadecanoic acid hydrodeoxygenation

Claims (4)

1. A synthesis method of wheat ear-shaped nickel doped ZSM-22 zeolite assembled by nano particles is characterized in that: adding potassium hydroxide solution into aluminum sulfate solution to obtain solution A; then adding 1, 6-hexamethylenediamine (DHA) into water, adding nickel acetylacetonate after the 1, 6-hexamethylenediamine is completely dissolved, and stirring and clarifying to obtain a solution B; dropwise adding the solution B into the solution A, enabling the system to become viscous, adding silica sol, stirring to form silica-alumina gel, loading into a kettle, crystallizing at a high temperature in a static state, washing, filtering, drying and calcining at a high temperature after crystallization is completed to obtain ZSM-22 zeolite with a metallic nickel doped wheat ear morphology, and marking the ZSM-22 zeolite as ZSM-22-S; wherein the mole ratio of each component of the silica-alumina gel is Al 2 O 3 :5~15K 2 O:2500~3500H 2 O:100~140SiO 2 :0.02~3Ni 2+ :45~70DHA。
2. The method for synthesizing the wheat-ear nickel doped ZSM-22 zeolite assembled by nano-particles according to claim 1, wherein: the high-temperature static crystallization condition is that the crystallization is carried out for 12 to 48 hours at the temperature of 140 to 180 ℃.
3. The method for synthesizing the wheat-ear nickel doped ZSM-22 zeolite assembled by nano-particles according to claim 1, wherein: the mole ratio of each component of the silica-alumina gel is Al 2 O 3 :5~10K 2 O:2500~3000H 2 O:100~130SiO 2 :0.38~2.3Ni 2+ :45~65DHA。
4. Use of the method according to any one of claims 1-3 for the synthesis of a spiked nickel doped ZSM-22 zeolite assembled from nanoparticles, characterized in that: the wheat spike-shaped nickel doped ZSM-22 zeolite is used as a catalyst for the hexadecanoic acid hydrodeoxygenation reaction.
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