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CN116536681A - A green hydrogen production process coupled with electrochemical oxidation of waste PBT plastics to succinic acid - Google Patents

A green hydrogen production process coupled with electrochemical oxidation of waste PBT plastics to succinic acid Download PDF

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CN116536681A
CN116536681A CN202310798305.0A CN202310798305A CN116536681A CN 116536681 A CN116536681 A CN 116536681A CN 202310798305 A CN202310798305 A CN 202310798305A CN 116536681 A CN116536681 A CN 116536681A
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succinic acid
hydrogen production
electrolysis
electrochemical oxidation
waste
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亓军
孟祥桐
邱介山
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Beijing University of Chemical Technology
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B3/00Electrolytic production of organic compounds
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    • C25B3/07Oxygen containing compounds
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/09Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by hydrolysis
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    • C07ORGANIC CHEMISTRY
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • C07C51/43Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
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    • C25B1/04Hydrogen or oxygen by electrolysis of water
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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    • C25B3/00Electrolytic production of organic compounds
    • C25B3/20Processes
    • C25B3/23Oxidation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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Abstract

The invention discloses a coupling green hydrogen production process for preparing succinic acid by electrochemical oxidation of waste PBT plastic, and belongs to the fields of electrochemical synthesis and plastic recovery. Collecting, classifying, removing impurities and grinding the industrial waste PBT plastic into powder, and putting the powder into an alkaline medium for depolymerization; and (3) continuously electrolyzing the depolymerization solution serving as an electrolyte by taking a non-noble metal catalyst as an anode and taking a Pt/C catalyst as a cathode to obtain hydrogen with the purity of more than 99% at the cathode, and oxidizing and upgrading the 1, 4-butanediol into succinic acid at the anode. Adjusting the pH value of the electrolyzed solution to be acidic, and separating out terephthalic acid; and distilling or complexation extracting the residual solution to obtain the high-purity succinic acid product. Compared with the traditional electrolytic hydrogen production process, the process is simple to operate, has obvious energy-saving effect, realizes the green recovery of waste PBT and the conversion to high-added-value products, can greatly improve the market competitiveness and economic benefit of the electrolytic hydrogen production industry, and has wide application prospect.

Description

一种废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺A green hydrogen production process coupled with electrochemical oxidation of waste PBT plastics to succinic acid

技术领域technical field

本发明属于电化学合成和塑料回收领域,具体涉及一种废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺。The invention belongs to the fields of electrochemical synthesis and plastic recycling, and in particular relates to a coupled green hydrogen production process for preparing succinic acid by electrochemical oxidation of waste PBT plastics.

背景技术Background technique

聚对苯二甲酸丁二醇酯(PBT)是一种由对苯二甲酸和1,4-丁二醇缩聚制成的聚酯,经过各种添加剂改性,与其他树脂共混可以获得良好的耐热、阻燃、电绝缘等综合性能及良好的加工性能,进而广泛用于电器、汽车、飞机制造、通讯、家电、交通运输等工业,如集成电路的插座、印刷线路板、计算机键盘、电器开关、保护器、汽车保险杠、化油器、火花塞等,并且已经逐步成为五大工程塑料之一。随着PBT塑料的应用逐渐拓宽,废弃塑料对环境所造成的污染也凸显出来,根据数据统计,自20世纪50年代以来,全球已经生产了超过80亿吨塑料,联合国环境规划署(UNEP)预计到2050年,全球初级塑料的产量将达到340亿吨。然而目前为止,全球产生的几十亿吨塑料废物中,只有9%得到了回收利用,剩余的塑料只有12%被焚烧,其他大多正在自然环境中游荡,或者在垃圾填埋场中以几百年的缓慢速度降解。联合国的数据显示,全球有至少85%的海滩垃圾都是塑料废物。这些废弃塑料将会给土壤、人体和海洋生态系统带来不可逆转的伤害,因此,如何妥善解聚塑料危机,实现废弃塑料的可再生利用已经迫在眉睫。Polybutylene terephthalate (PBT) is a polyester made by polycondensation of terephthalic acid and 1,4-butanediol. It has been modified by various additives and blended with other resins to obtain good Comprehensive properties such as heat resistance, flame retardancy, electrical insulation and good processing performance, and then widely used in electrical appliances, automobiles, aircraft manufacturing, communications, home appliances, transportation and other industries, such as integrated circuit sockets, printed circuit boards, computer keyboards , electrical switches, protectors, car bumpers, carburetors, spark plugs, etc., and has gradually become one of the five major engineering plastics. With the gradual expansion of the application of PBT plastics, the pollution caused by waste plastics to the environment is also highlighted. According to statistics, since the 1950s, the world has produced more than 8 billion tons of plastics. The United Nations Environment Program (UNEP) estimates By 2050, the global production of primary plastics will reach 34 billion tons. However, so far, only 9% of the billions of tons of plastic waste generated globally have been recycled, and only 12% of the remaining plastic has been incinerated. The slow rate of degradation over the years. According to the United Nations, at least 85% of beach litter around the world is plastic waste. These waste plastics will cause irreversible damage to the soil, human body and marine ecosystem. Therefore, how to properly depolymerize the plastic crisis and realize the recycling of waste plastics is imminent.

另外,随着化石能源资源问题的显现和环境压力的加剧,如何寻找可替代的新型能源已经成为推进全球可持续发展的必行之路。作为一种绿色清洁的新兴能源,氢能在21世纪有可能在世界能源舞台上成为一种举足轻重的能源。随着太阳能、风能、核能等可再生能源的高速发展,直接电能成本有望在未来进一步下降,而电解水制氢相比于目前工业上常用的煤制氢、甲烷蒸汽重整和工业尾气制氢等工艺也逐渐展现出自己的优势和市场竞争力。但目前电解水制氢的整体成本和规模依然与煤制氢等工艺存在差距,如何解决催化剂昂贵、电耗成本高等问题也将成为电解水制氢工业发展的关键。In addition, with the emergence of fossil energy resource problems and the intensification of environmental pressure, how to find alternative new energy sources has become an inevitable way to promote global sustainable development. As a green and clean emerging energy, hydrogen energy may become an important energy source on the world energy stage in the 21st century. With the rapid development of renewable energy such as solar energy, wind energy, and nuclear energy, the cost of direct electric energy is expected to further decrease in the future, and hydrogen production from electrolyzed water is compared with coal-to-hydrogen, methane steam reforming, and industrial tail gas hydrogen production that are commonly used in industry today. And other processes are gradually showing their own advantages and market competitiveness. However, at present, the overall cost and scale of hydrogen production by electrolysis of water still have a gap with coal-to-hydrogen and other processes. How to solve the problems of expensive catalysts and high power consumption costs will also become the key to the development of hydrogen production by electrolysis of water.

为解决上述问题,中国发明专利ZL201910941831.1公开了一种利用PET塑料废料回收、切碎、蒸煮、加热搅拌、分离,再经先用氢氧化钠、盐酸溶液浸泡洗涤,熔融再加入改性弹性体,加入偶联剂、润滑剂和抗氧剂,加热混炼,制得可利用的PET复合材料。另外中国发明专利ZL202210400007.7公开了一种高效降解PET塑料的工程酶复合物的制备方法,所述工程酶复合物中MHETase可以降解导致IsPETase底物抑制的MHET,hydrophobin4将复合物牵引向PET塑料表面,从而显著改善了IsPETase的降解环境,其降解效率比目前经过定向进化的降解速率最高的IsPETase高5倍左右。然而,目前的酶催化塑料转化主要停留在实验室阶段,相比于物理回收和酶催化,电化学回收工艺看起来更具应用潜力和经济竞争力,并且可以实现有价值化学品的回收和绿色升级。中国发明专利ZL202010499309.5公开了一种PET塑料电化学氧化制琥珀酸耦合绿色制氢的塑料回收方法,并取得了良好的额节能效果和经济价值。然而目前对于PBT塑料的回收升级目前还未见报道。In order to solve the above problems, Chinese invention patent ZL201910941831.1 discloses a PET plastic waste recycling, chopping, cooking, heating and stirring, separation, and then soaking and washing with sodium hydroxide and hydrochloric acid solution, melting and then adding modified elastic body, adding coupling agent, lubricant and antioxidant, heating and kneading to obtain a usable PET composite material. In addition, Chinese invention patent ZL202210400007.7 discloses a preparation method of an engineering enzyme complex that efficiently degrades PET plastics. MHETase in the engineering enzyme complex can degrade MHET that leads to IsPETase substrate inhibition, and hydrophobin4 pulls the compound to PET plastics Surface, thereby significantly improving the degradation environment of IsPETase, and its degradation efficiency is about 5 times higher than that of IsPETase with the highest degradation rate through directed evolution. However, the current enzyme-catalyzed plastic conversion is mainly in the laboratory stage. Compared with physical recycling and enzyme catalysis, the electrochemical recycling process seems to have more application potential and economic competitiveness, and can realize the recycling of valuable chemicals and green upgrade. Chinese invention patent ZL202010499309.5 discloses a plastic recycling method of electrochemical oxidation of PET plastics to succinic acid coupled with green hydrogen production, and has achieved good energy-saving effects and economic value. However, the recycling and upgrading of PBT plastics has not been reported yet.

发明内容Contents of the invention

有鉴于此,本发明公开了一种废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺,因具备能耗低、装置可控、投资小、经济价值高和绿色环保等优势,而有望为缓解塑料危机和电解水制氢的工业化发展提供新的可行路径。In view of this, the present invention discloses a process for producing succinic acid coupled green hydrogen by electrochemical oxidation of waste PBT plastics, which is expected to be a Alleviating the plastic crisis and the industrial development of hydrogen production by electrolysis of water provide new feasible paths.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺,具体包括如下步骤:A green hydrogen production process coupled with electrochemical oxidation of waste PBT plastics to produce succinic acid, comprising the following steps:

步骤1、工业废弃的PBT塑料经分类收集,前处理去除标签、表面颜料等其他会对后续产品纯度造成影响的杂质,然后放入球磨机进行研磨粉碎成粉,目数根据实际情况确定,粉末越细,后续解聚越彻底。Step 1. Industrial waste PBT plastics are sorted and collected, pre-treated to remove labels, surface pigments and other impurities that will affect the purity of subsequent products, and then put into a ball mill for grinding and crushing into powder. The mesh number is determined according to the actual situation. finer, the more thorough the follow-up depolymerization.

步骤2、处理好的粉末PBT被放置到反应装置中,同时加入过量的碱性氢氧化钾/氢氧化钠水溶液,溶液浓度范围0.1 mol/L~10 mol/L,其中碱液浓度越大,解聚反应越容易发生,当过量会加速电解装置的腐蚀。将装置加热到70℃~140℃的区间内并保持400转以上的转速连续搅拌超过2~48小时,以实现PBT塑料粉末的充分解聚并转化为1,4-丁二醇和对苯二甲酸。Step 2, the processed powder PBT is placed in the reaction device, and an excessive amount of alkaline potassium hydroxide/sodium hydroxide aqueous solution is added at the same time. The concentration range of the solution is 0.1 mol/L~10 mol/L. Depolymerization reaction is more likely to occur, when the excess will accelerate the corrosion of the electrolytic device. Heat the device to the range of 70°C~140°C and keep stirring at a speed of more than 400 rpm for more than 2~48 hours to achieve sufficient depolymerization of PBT plastic powder and conversion into 1,4-butanediol and terephthalic acid .

步骤3、水解后的氢氧化钾/氢氧化钠溶液直接作为电解液使用,采用非贵金属阳极催化剂(Ni基或Co基的金属氧化物、硫化物、磷化物、硒化物,也可以选用双金属层状氢氧化物、金属有机骨架等其他催化剂)和Pt/C催化剂(或者其他非贵金属基催化剂)作为阴极催化剂,在类似于电解水装置的两电极电解池中进行连续电解,电解装置运行温度为30℃~85℃,操作压力为1~3 MPa。Step 3, the potassium hydroxide/sodium hydroxide solution after hydrolysis is directly used as electrolyte, adopts non-precious metal anode catalyst (metal oxide, sulfide, phosphide, selenide of Ni base or Co base, also can select bimetallic Layered hydroxide, metal-organic framework and other catalysts) and Pt/C catalyst (or other non-precious metal-based catalysts) are used as cathode catalysts for continuous electrolysis in a two-electrode electrolysis cell similar to an electrolysis device. The operating temperature of the electrolysis device The temperature is 30℃~85℃, and the operating pressure is 1~3 MPa.

步骤4、考虑到电解液中反应底物浓度的瞬时波动,为保持装置连续运转和电解速率的稳定性,可采用分段式电解装置设计,其中第一段为含高浓度1,4-丁二醇电解液的电解,当电流密度受到浓度影响时,转入第二电解装置,梯次进行,进而保证电解装置的能量利用效率,同时尽可能多的实现1,4-丁二醇向琥珀酸的转化,通过电解,在阴极得到纯度超过99%的氢气,阳极则可以将解聚后的1,4-丁二醇氧化升级为琥珀酸。Step 4. Considering the instantaneous fluctuation of the concentration of the reaction substrate in the electrolyte, in order to maintain the continuous operation of the device and the stability of the electrolysis rate, a segmented electrolysis device design can be adopted, wherein the first segment contains a high concentration of 1,4-butane The electrolysis of the diol electrolyte, when the current density is affected by the concentration, is transferred to the second electrolysis device and carried out in steps, thereby ensuring the energy utilization efficiency of the electrolysis device, and at the same time achieving as much conversion of 1,4-butanediol to succinic acid Through electrolysis, hydrogen with a purity of more than 99% can be obtained at the cathode, and the depolymerized 1,4-butanediol can be oxidized and upgraded to succinic acid at the anode.

步骤5、电解系统过来的电解液需进行后续的产物分离和纯化,其中阴极氢气进入氢/水分离器,除去气体所携带的水蒸气,然后经过干燥器进一步除湿后,经稳压阀、调节阀调整到额定压力输出,并转运到需要的场所;充分反应的电解液转移到沉淀池中,加入盐酸调节pH到3~4,使得对苯二甲酸能够结晶析出,再经过滤、洗涤和干燥得到纯度达标的对苯二甲酸产品,上层电解液清液主要成分为琥珀酸,可通过蒸馏、络合萃取、电渗析或者膜分离等多种方式获得工业需求的高纯度琥珀酸产品。Step 5. The electrolyte from the electrolysis system needs to undergo subsequent product separation and purification, in which the cathode hydrogen enters the hydrogen/water separator to remove the water vapor carried by the gas, and then goes through the dryer for further dehumidification, and then passes through the regulator valve and regulation The valve is adjusted to the rated pressure output, and transferred to the required place; the fully reacted electrolyte is transferred to the sedimentation tank, and hydrochloric acid is added to adjust the pH to 3~4, so that terephthalic acid can be crystallized, and then filtered, washed and dried To obtain the terephthalic acid product with the purity up to the standard, the main component of the supernatant electrolyte liquid is succinic acid, and the high-purity succinic acid product required by industry can be obtained through various methods such as distillation, complex extraction, electrodialysis or membrane separation.

经由上述的技术方案可知,与现有技术相比,本发明提供的一种废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺,具有如下优异效果:It can be known from the above-mentioned technical solutions that, compared with the prior art, the electrochemical oxidation of waste PBT plastics to succinic acid coupling green hydrogen production process provided by the present invention has the following excellent effects:

本发明相比于传统的填埋和焚烧工艺,更加低碳环保,不会对环境造成额外的伤害;相比于目前所采用的物理回收方式,电化学氧化法将塑料循环升级为高附加值的琥珀酸和对苯二甲酸产品,具有更高的经济效益和环境效益。并且从应用的角度来说,装置规模不大,投资少,效益更高,可根据需求灵活设计装置规模和处理量。最重要的是,PBT的电化学氧化可以作为阳极析氧反应的替代并耦合阴极电解水制氢,从能量利用的角度来说,更低的起始电位和操作电位使得相同制氢速率下所需的能耗更低,电能成本可进一步下降;再加上相比于氧气的低价值,从废弃塑料到高附加值的对苯二甲酸和琥珀酸显然是更具经济价值的。总体来说,本发明所公开的废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺不仅有望实现废弃塑料的回收和升级,还可以配合电解水制氢,电耗更低,操作成本也显著下降,为商业电解水的工业化提供新的可行方案,应用前景广阔。Compared with the traditional landfill and incineration process, the present invention is more low-carbon and environmentally friendly, and will not cause additional damage to the environment; compared with the current physical recycling method, the electrochemical oxidation method upgrades the plastic cycle to high added value High-quality succinic acid and terephthalic acid products have higher economic and environmental benefits. And from the perspective of application, the scale of the device is small, the investment is small, and the benefit is higher. The scale and processing capacity of the device can be flexibly designed according to the demand. Most importantly, the electrochemical oxidation of PBT can be used as a substitute for the anode oxygen evolution reaction and coupled with cathodic electrolysis of water to produce hydrogen. From the perspective of energy utilization, the lower initial potential and operating potential make the The required energy consumption is lower, and the cost of electric energy can be further reduced; coupled with the low value compared to oxygen, it is obviously more economical to go from waste plastics to high value-added terephthalic acid and succinic acid. In general, the electrochemical oxidation of waste PBT plastics to succinic acid coupling green hydrogen production process disclosed in the present invention is not only expected to realize the recycling and upgrading of waste plastics, but also can be combined with electrolysis of water to produce hydrogen, with lower power consumption and significant operating costs. It provides a new feasible solution for the industrialization of commercial electrolyzed water, and has broad application prospects.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1是实施例1中废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺的流程图。Fig. 1 is a flow chart of the coupled green hydrogen production process by electrochemical oxidation of waste PBT plastics to succinic acid in Example 1.

图2是实施例3中PBT氧化耦合绿色制氢与整体水电解的极化曲线对比图。Fig. 2 is a comparison diagram of the polarization curves of PBT oxidation coupling green hydrogen production and integral water electrolysis in Example 3.

具体实施方式Detailed ways

下面将结合本发明实施例及说明书附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in combination with the embodiments of the present invention and the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明实施例公开了一种废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺。The embodiment of the invention discloses a green hydrogen production process coupled with electrochemical oxidation of waste PBT plastics to produce succinic acid.

为更好地理解本发明,下面通过以下实施例对本发明作进一步具体的阐述,但不可理解为对本发明的限定,对于本领域的技术人员根据上述发明内容所作的一些非本质的改进与调整,也视为落在本发明的保护范围内。For a better understanding of the present invention, the present invention will be further specifically described below through the following examples, but it should not be construed as a limitation of the present invention. For some non-essential improvements and adjustments made by those skilled in the art according to the above-mentioned content of the invention, It is also considered to fall within the protection scope of the present invention.

下面,将结合具体实施例,对本发明的技术方案作进一步的说明。In the following, the technical solutions of the present invention will be further described in conjunction with specific embodiments.

实施例1Example 1

如图1所示,一种废弃PBT塑料电化学氧化制琥珀酸耦合绿色制氢工艺的实施步骤如下:As shown in Figure 1, the implementation steps of a green hydrogen production process coupled with electrochemical oxidation of waste PBT plastics to succinic acid are as follows:

步骤1、工业废弃的PBT塑料经分类收集,前处理去除标签、表面颜料等其他会对后续产品纯度造成影响的杂质,采用破碎机进行粉碎,进一步放入球磨机中在高转速下进行研磨成粉,PBT粉末的目数达到200目。Step 1. Industrial waste PBT plastics are sorted and collected, pre-treated to remove labels, surface pigments and other impurities that will affect the purity of subsequent products, crushed by a crusher, and further put into a ball mill for grinding at high speed into powder , The mesh number of PBT powder reaches 200 mesh.

步骤2、这里采用实验室小规模进行测试,将处理好的粉末PBT取100 g放置到圆底烧瓶中,同时加入配置好的2 mol/L的氢氧化钾水溶液,放置在油浴锅中并加热到110℃,转速设定为600转,连续搅拌12小时,PBT塑料粉末被充分解聚为1,4-丁二醇和对苯二甲酸。Step 2. Here, a small-scale test is carried out in the laboratory. 100 g of the processed powder PBT is placed in a round-bottomed flask, and the configured 2 mol/L potassium hydroxide aqueous solution is added at the same time, placed in an oil bath and heated. Heating to 110°C, setting the rotation speed at 600 rpm, and continuously stirring for 12 hours, the PBT plastic powder was fully depolymerized into 1,4-butanediol and terephthalic acid.

步骤3、充分解聚的溶液直接作为电解液使用,电解系统的阳极催化剂采用商业泡沫镍,其前处理的方式是:商业购买的泡沫镍放置到2 mol/L的盐酸溶液中超声30分钟,然后用乙醇、水依次冲洗并干燥以除去表面氧化层。对于阴极催化剂则采用商业购买的20%的Pt/C催化剂,通过Nifion分散液将其固载到碳纤维纸上作为阴极催化剂使用。Step 3, the fully depolymerized solution is directly used as electrolyte, and the anode catalyst of the electrolysis system adopts commercial foamed nickel, and its pretreatment method is: commercially purchased foamed nickel is placed in 2 mol/L hydrochloric acid solution for 30 minutes, Then rinse with ethanol, water and dry to remove the surface oxide layer. For the cathode catalyst, a commercially purchased 20% Pt/C catalyst was used, which was immobilized on carbon fiber paper through Nifion dispersion and used as the cathode catalyst.

步骤4、在类似于电解水装置的两电极电解池中进行连续电解,电解装置运行温度为30℃,操作压力为1 MPa。在三电极体系中,利用电化学工作站施加电压,首先通过CV扫描对阴极催化剂和阳极催化剂进行活化,然后在两电极体系汇总施加1.6 V的电压,采用横电位测试法进行连续电解试验,电流密度随着电解液中1,4-丁二醇的浓度下降而下降,经过连续20 h的电解,直到电解液中的1,4-丁二醇完全被氧化为琥珀酸结束。出于简便,没有进行电解装置的梯次设计,在实际工业中考虑到装置的操作稳定性和效率,可单独设计。Step 4. Carry out continuous electrolysis in a two-electrode electrolysis cell similar to the water electrolysis device. The operating temperature of the electrolysis device is 30° C. and the operating pressure is 1 MPa. In the three-electrode system, the electrochemical workstation is used to apply voltage. First, the cathode catalyst and the anode catalyst are activated by CV scanning, and then a voltage of 1.6 V is applied to the two-electrode system. The continuous electrolysis test is carried out by the transverse potential test method. As the concentration of 1,4-butanediol in the electrolyte decreases, after 20 hours of continuous electrolysis, the 1,4-butanediol in the electrolyte is completely oxidized to succinic acid. For the sake of simplicity, the cascade design of the electrolysis device is not carried out. In the actual industry, considering the operation stability and efficiency of the device, it can be designed separately.

步骤5、将电解系统过来的电解液经泵输送到分离系统,首先在沉淀池中加入1mol/L的盐酸直至溶液的pH调节到3~4,电解液中的对苯二甲酸由于其酸不溶性而迅速结晶析出,下层沉淀再经过滤、洗涤和干燥得到纯度达标的对苯二甲酸产品,上层电解液清液主要成分为琥珀酸,这里采用减压蒸馏装置获得工业需求的高纯度琥珀酸产品。而对于阴极气相产物-氢气则被输送到氢/水分离器,除去气体所携带的水蒸气,然后经过干燥器进一步除湿后,经稳压阀、调节阀调整到额定压力输出。Step 5. Pump the electrolyte from the electrolysis system to the separation system. First, add 1mol/L hydrochloric acid into the sedimentation tank until the pH of the solution is adjusted to 3~4. The terephthalic acid in the electrolyte is insoluble due to its acid insolubility However, crystallization occurs quickly, and the lower layer of precipitate is filtered, washed and dried to obtain a pure terephthalic acid product. The main component of the upper layer of electrolyte is succinic acid. Here, a vacuum distillation device is used to obtain high-purity succinic acid products required by industry. . As for the cathode gas phase product-hydrogen, it is sent to the hydrogen/water separator to remove the water vapor carried by the gas, and then after further dehumidification by the dryer, it is adjusted to the rated pressure output through the pressure stabilizing valve and the regulating valve.

实施例2Example 2

本发明的核心在于电解系统PBT的氧化和阴极析氢反应,因此为了更好地体现本发明在实际工业中具有的显著节能效果,重新设计并合成了具有更高催化性能和更低成本的非贵金属基催化剂,具体内容如下:The core of the present invention lies in the oxidation of PBT in the electrolysis system and the cathodic hydrogen evolution reaction. Therefore, in order to better reflect the significant energy-saving effect of the present invention in the actual industry, a non-noble metal with higher catalytic performance and lower cost was redesigned and synthesized. base catalyst, the specific content is as follows:

步骤1、工业废弃的PBT塑料经收集、分类、前处理、研磨成粉。Step 1. Industrial waste PBT plastics are collected, classified, pre-treated, and ground into powder.

步骤2、粉末PBT加入到反应装置中,同时加入过量的碱性氢氧化钾水溶液,将装置加热到110℃以上并保持600转的转速连续搅拌超过12小时,以实现PBT塑料粉末的充分解聚为1,4-丁二醇和对苯二甲酸。Step 2. Add powder PBT to the reaction device, and add excess alkaline potassium hydroxide aqueous solution at the same time, heat the device to above 110°C and keep stirring at 600 rpm for more than 12 hours to achieve sufficient depolymerization of PBT plastic powder For 1,4-butanediol and terephthalic acid.

步骤3、设计合成阴极和阳极催化剂,这里采用非贵金属基NiCo-LDH/NF双功能催化剂直接作为阴极和阳极催化剂,其合成方法如下:商业泡沫镍(2*4 cm-2)被放入2 mol/L的盐酸溶液中超声30分钟,然后用乙醇、水依次冲洗并干燥以除去表面氧化层;称取0.291g Ni(NO3)2·6H2O、0.290 g Co(NO3)2·6H2O和0.3 g 尿素溶解到30 mL水中,搅拌30分钟至完全溶解,将溶液连同处理好的泡沫镍一起转移到50 mL聚四氟乙烯内衬不锈钢高压水热釜中,在120℃的烘箱中保持12 h。冷却、去离子水和乙醇依次清洗、干燥过夜得到NiCo-LDH/NF催化剂,然后将其作为阳极和阴极催化剂直接使用。Step 3. Design and synthesize cathode and anode catalysts. Here, non-precious metal-based NiCo-LDH/NF bifunctional catalysts are directly used as cathode and anode catalysts. The synthesis method is as follows: Commercial nickel foam (2*4 cm -2 ) is placed in 2 mol/L hydrochloric acid solution for 30 minutes, then washed with ethanol and water and dried to remove the surface oxide layer; weigh 0.291g Ni(NO 3 ) 2 ·6H 2 O, 0.290 g Co(NO 3 ) 2 · 6H 2 O and 0.3 g urea were dissolved in 30 mL of water, stirred for 30 minutes until completely dissolved, and the solution was transferred together with the treated foamed nickel into a 50 mL polytetrafluoroethylene-lined stainless steel high-pressure hydrothermal kettle. Keep in the oven for 12 h. After cooling, washing with deionized water and ethanol in sequence, and drying overnight, the NiCo-LDH/NF catalyst was obtained, which was then directly used as an anode and cathode catalyst.

步骤4、组建两电极体系电解装置,与电解水装置相类似,只是不需要离子交换膜分隔阴极和阳极,电解装置运行温度为30℃,操作压力为1 MPa。在三电极体系中,借助辰华760E电化学工作站进行CV扫描对催化剂进行活化,然后换成两电极体系,在1.6 V的电压下采用横电位测试法进行连续电解试验,电流密度随着电解液中1,4-丁二醇的浓度下降而下降,经过连续15 h的电解,直到电解液中的1,4-丁二醇完全被氧化为琥珀酸结束。Step 4. Build a two-electrode system electrolysis device, which is similar to the water electrolysis device, except that an ion exchange membrane is not required to separate the cathode and anode. The operating temperature of the electrolysis device is 30°C and the operating pressure is 1 MPa. In the three-electrode system, the catalyst was activated by CV scanning with Chenhua 760E electrochemical workstation, and then replaced with a two-electrode system, and the continuous electrolysis test was carried out at a voltage of 1.6 V by using the transverse potential test method. The concentration of 1,4-butanediol in the electrolyte decreased and decreased, and after 15 hours of continuous electrolysis, the 1,4-butanediol in the electrolyte was completely oxidized to succinic acid.

相比实施例1所采用的泡沫镍和Pt/C催化剂,所合成的NiCo-LDH/NF催化剂对阳极氧化具有更出色的催化活性,阴极方面也可以媲美Pt/C催化剂,但成本更低。所以总体结果显示,在1.6 V的电压下,其电流密度比实施例1更高,1,4-丁二醇完全被氧化为琥珀酸的时间也被缩短。Compared with the nickel foam and Pt/C catalyst used in Example 1, the synthesized NiCo-LDH/NF catalyst has better catalytic activity for anodic oxidation, and the cathode is also comparable to the Pt/C catalyst, but the cost is lower. Therefore, the overall results show that at a voltage of 1.6 V, the current density is higher than in Example 1, and the time for 1,4-butanediol to be completely oxidized to succinic acid is also shortened.

步骤5、电解系统过来的电解液经泵输送到分离系统,首先在沉淀池调节pH调节到3~4,对苯二甲酸结晶析出,再经过滤、洗涤和干燥得到纯度达标的产品,上层电解液清液采用减压蒸馏装置获得工业需求的高纯度琥珀酸产品。阴极氢气的纯化采用与实施例1同样的工艺步骤。Step 5. The electrolyte from the electrolysis system is pumped to the separation system. First, the pH is adjusted to 3~4 in the sedimentation tank, and the terephthalic acid crystallizes out, and then filtered, washed and dried to obtain a product with a purity standard, and the upper layer is electrolyzed The liquid supernatant uses a vacuum distillation device to obtain high-purity succinic acid products required by industry. The purification of cathode hydrogen adopts the same process steps as in Example 1.

实施例3Example 3

为了充分反馈本发明所公开的废弃PBT塑料电化学氧化耦合绿色制氢工艺的节能优势,重点研究了电解装置中的极化曲线与电解水制氢装置的区别。In order to give full feedback on the energy-saving advantages of the electrochemical oxidation of waste PBT plastic coupled with the green hydrogen production process disclosed in the present invention, the difference between the polarization curve in the electrolysis device and the hydrogen production device by electrolysis of water was mainly studied.

以实施例1所提供的方式获得溶解有1,4-丁二醇和对苯二甲酸的溶液作为电解液,以非贵金属基NiCo-LDH/NF双功能催化剂直接作为阴极和阳极催化剂,采用辰华760E电化学工作站进行CV扫描对催化剂进行预活化,然后换成两电极体系,进行极化曲线LSV扫描,扫描速率为10 mV/s,扫描区间为0~1.8 V,iR补偿设定为85%,连续扫描多次直到趋于稳定。In the manner provided in Example 1, the solution dissolved with 1,4-butanediol and terephthalic acid was obtained as the electrolyte, and the non-noble metal-based NiCo-LDH/NF bifunctional catalyst was directly used as the cathode and anode catalyst, and Chenhua The 760E electrochemical workstation performs CV scanning to pre-activate the catalyst, and then replaces it with a two-electrode system to perform LSV scanning of the polarization curve. The scanning rate is 10 mV/s, the scanning interval is 0-1.8 V, and the iR compensation is set to 85%. , continuously scan for several times until it tends to be stable.

为了对比商业电解水,以同样的NiCo-LDH/NF双功能催化剂直接作为阴极和阳极催化剂,电解液采用2 mol/L的氢氧化钾,相同的方式首先进行CV扫描活化,然后换成两电极体系,进行极化曲线LSV扫描,扫描速率为10 mV/s,扫描区间为0~2.0 V,iR补偿设定为85%,连续扫描多次。In order to compare commercial water electrolysis, the same NiCo-LDH/NF bifunctional catalyst was directly used as the cathode and anode catalyst, the electrolyte was 2 mol/L potassium hydroxide, and the same method was first used for CV scanning activation, and then replaced with two electrodes System, conduct polarization curve LSV scanning, the scanning rate is 10 mV/s, the scanning interval is 0-2.0 V, the iR compensation is set to 85%, and the scanning is performed several times continuously.

通过两条LSV曲线的对比(图2),可以明显观察到达到相同的电流密度,PBT塑料氧化耦合绿色制氢系统所需的能耗输入明显小于电解水装置,特别是在200 mA cm-2和400 mAcm-2的工业电流密度,能耗分别可以节省250 mV和300 mV,这显然是更具节能优势的,并且超越了大部分已报道的电解水系统。Through the comparison of the two LSV curves (Fig. 2), it can be clearly observed that to achieve the same current density, the energy input required for the PBT plastic oxidation coupled green hydrogen production system is significantly smaller than that of the water electrolysis device, especially at 200 mA cm -2 And the industrial current density of 400 mAcm -2 , the energy consumption can save 250 mV and 300 mV respectively, which is obviously more energy-saving advantage, and surpasses most of the reported electrolytic water systems.

实施例4Example 4

事实上,不同于传统的商业电解水系统以电耗成本为主导,废弃PBT塑料电化学氧化耦合绿色制氢工艺的分离系统的成本是不能被忽视的,特别是液相产物的分离提出,这里对其分离工艺进行探索。In fact, unlike the traditional commercial water electrolysis system which is dominated by electricity consumption cost, the cost of the separation system of waste PBT plastic electrochemical oxidation coupled with green hydrogen production process cannot be ignored, especially the separation of liquid phase products proposed here Explore its separation process.

采用实施例1的步骤对PBT解聚液进行电化学氧化和阴极的析氢反应,待反应完成后,将电解液输送到分离系统,首先在沉淀池加入盐酸溶液,调节pH调节到3~4,使得对苯二甲酸迅速结晶析出,再经过滤、洗涤和干燥得到纯度达标的产品,这里没有太多可优化设计的空间,而对于上层电解液清液则采用钙盐法,即加入钙离子使其钙化,然后酸解、离子交换净化、结晶。Adopt the step of embodiment 1 to carry out electrochemical oxidation and the hydrogen evolution reaction of negative electrode to PBT depolymerization liquid, after the completion of the reaction, the electrolytic solution is transported to the separation system, at first, hydrochloric acid solution is added in the sedimentation tank, and the pH is adjusted to 3 ~ 4, The rapid crystallization of terephthalic acid, followed by filtration, washing and drying to obtain a product with a purity up to the standard, there is not much room for optimal design, and the calcium salt method is used for the upper electrolyte liquid, that is, calcium ions are added to make it It is calcified, followed by acid hydrolysis, ion exchange purification, and crystallization.

也可采用双极膜电渗析法、糖析萃取结合结晶分离纯化、络合萃取法等等,这些方法都在各种文献中得到报道,只是根据产品浓度需求的不同采用不同的方式,电渗析法产品纯度高但成本也高,络合萃取是比较常用的方式。Bipolar membrane electrodialysis, sugar extraction combined with crystallization separation and purification, complex extraction, etc. can also be used. These methods have been reported in various literatures, but different methods are used according to different product concentration requirements. Electrodialysis The method has high product purity but high cost, and complex extraction is a more commonly used method.

通过上述方式获得了最终的琥珀酸产品和对苯二甲酸产品。The final succinic acid product and terephthalic acid product were obtained in the above manner.

实施例5Example 5

对废弃PBT电化学氧化制琥珀酸耦合绿色制氢工艺中PBT塑料水解条件的探索。Exploration of the hydrolysis conditions of PBT plastic in the coupled green hydrogen production process of electrochemical oxidation of waste PBT to succinic acid.

步骤1、将处理好的粉末PBT取100 g放置到圆底烧瓶中,同时加入配置好的0.5mol/L、1 mol/L、2 mol/L、5 mol/L和10 mol/L的氢氧化钾水溶液,放置在油浴锅中并加热到110℃,转速设定为600转,连续搅拌12小时,PBT塑料粉末被充分解聚为1,4-丁二醇和对苯二甲酸。Step 1. Put 100 g of the processed PBT powder into a round bottom flask, and add 0.5 mol/L, 1 mol/L, 2 mol/L, 5 mol/L and 10 mol/L of hydrogen at the same time Potassium oxide aqueous solution was placed in an oil bath and heated to 110°C, the rotation speed was set at 600 rpm, and the stirring continued for 12 hours. The PBT plastic powder was fully depolymerized into 1,4-butanediol and terephthalic acid.

研究发现,氢氧化钾浓度的升高可以促进PBT塑料的解聚,但在低浓度下同样可以实现PBT塑料的解聚,只是所需的搅拌时间更长,溶液中的单体浓度相对较低,根据后续电解系统的实际需求,可对氢氧化钾溶液浓度进行调整。Studies have found that the increase of potassium hydroxide concentration can promote the depolymerization of PBT plastics, but the depolymerization of PBT plastics can also be achieved at low concentrations, but the required stirring time is longer and the monomer concentration in the solution is relatively low , according to the actual needs of the subsequent electrolysis system, the concentration of potassium hydroxide solution can be adjusted.

实施例6Example 6

对废弃PBT电化学氧化制琥珀酸耦合绿色制氢工艺中PBT塑料水解温度的探索。Exploration of the hydrolysis temperature of PBT plastic in the coupled green hydrogen production process of electrochemical oxidation of waste PBT to succinic acid.

步骤1、将处理好的粉末PBT取100 g放置到圆底烧瓶中,同时加入配置好的2 mol/L的氢氧化钾水溶液,放置在油浴锅中并加热,这里通过调节变量,控制油浴温度为70℃、90℃、110℃、130℃和140℃,转速设定为600转,连续搅拌12小时,PBT塑料粉末同样被充分解聚为1,4-丁二醇和对苯二甲酸。Step 1. Put 100 g of the processed PBT powder into a round bottom flask, add the prepared 2 mol/L potassium hydroxide aqueous solution at the same time, place it in an oil bath and heat it. Here, the oil is controlled by adjusting the variable. The bath temperature is 70°C, 90°C, 110°C, 130°C and 140°C, the rotation speed is set at 600 rpm, and the stirring is continued for 12 hours. The PBT plastic powder is also fully depolymerized into 1,4-butanediol and terephthalic acid. .

结果发现,油浴温度的升高促进了PBT塑料的解聚,随着温度的升高,解聚速率加快,PBT塑料的解聚也更加充分,但温度过高,一方面会增加热公用工程的成本,另外一个方面会降低解聚单体的稳定性。It was found that the increase of oil bath temperature promoted the depolymerization of PBT plastics. As the temperature increased, the rate of depolymerization was accelerated, and the depolymerization of PBT plastics was also more sufficient, but the temperature was too high, on the one hand, it would increase the thermal utility The other aspect will reduce the stability of the depolymerized monomer.

实施例7Example 7

对废弃PBT电化学氧化制琥珀酸耦合绿色制氢工艺中PBT塑料水解转速和搅拌时间的探索。Exploration on the hydrolysis speed and stirring time of PBT plastics in the green hydrogen production process coupled with electrochemical oxidation of waste PBT to succinic acid.

步骤1、将处理好的粉末PBT取100 g放置到圆底烧瓶中,同时加入配置好的2 mol/L的氢氧化钾水溶液,放置在油浴锅中并加热到100℃,这里通过调节变量,控制搅拌转速为400转、500转、600转、700转和800转,连续搅拌12小时,PBT塑料粉末同样被充分解聚为1,4-丁二醇和对苯二甲酸。Step 1. Put 100 g of the processed PBT powder into a round bottom flask, add the prepared 2 mol/L potassium hydroxide aqueous solution at the same time, place it in an oil bath and heat it to 100°C. Here, adjust the variable , control the stirring speed to 400 rpm, 500 rpm, 600 rpm, 700 rpm and 800 rpm, and continuously stir for 12 hours. The PBT plastic powder is also fully depolymerized into 1,4-butanediol and terephthalic acid.

结果发现,随着转速的的升高会促进PBT塑料的解聚,但转速过高同样会增加成本并且影响装置稳定性,一般设定在500转和600转。除此之外,把搅拌时间也作为研究变量,在搅拌时间为2 h的时候,PBT的解聚已经发生,但溶液中解聚单体的浓度相对较低,随着搅拌时间的延长,解聚单体的浓度逐渐升高,其浓度越高,在后续电解装置运行的时间也越长,并且稳定运行的电流密度也越高,因此通常设定为12小时。It was found that the depolymerization of PBT plastics will be promoted with the increase of the rotational speed, but too high a rotational speed will also increase the cost and affect the stability of the device, generally set at 500 and 600 rpm. In addition, the stirring time is also used as a research variable. When the stirring time is 2 h, the depolymerization of PBT has already occurred, but the concentration of the depolymerization monomer in the solution is relatively low. With the extension of the stirring time, the depolymerization The concentration of the polymer monomer increases gradually, and the higher the concentration, the longer the operation time of the subsequent electrolysis device, and the higher the current density of stable operation, so it is usually set to 12 hours.

实施例8Example 8

对废弃PBT电化学氧化制琥珀酸耦合绿色制氢工艺中PBT塑料解聚溶液类型进行研究。The types of depolymerization solutions for PBT plastics in the coupled green hydrogen production process by electrochemical oxidation of waste PBT to succinic acid were studied.

步骤1、将处理好的粉末PBT取100 g放置到圆底烧瓶中,同时分别加入配置好的2mol/L的氢氧化钾和氢氧化钠水溶液,放置在油浴锅中并加热到100℃,控制搅拌转速为600转,连续搅拌12小时,PBT塑料粉末同样被充分解聚为1,4-丁二醇和对苯二甲酸。Step 1. Put 100 g of the processed PBT powder into a round-bottomed flask, and at the same time add the prepared 2mol/L potassium hydroxide and sodium hydroxide aqueous solutions, place in an oil bath and heat to 100°C. Control the stirring speed at 600 rpm and continue stirring for 12 hours, the PBT plastic powder is also fully depolymerized into 1,4-butanediol and terephthalic acid.

结果发现,两种碱性溶液对解聚效果的影响基本是相同的,只是在实施过程中,对苯二甲酸会与碱液反应生成对苯二甲酸钠或者对苯二甲酸钾,但由于后续分离过程调节pH后对苯二甲酸可以直接析出,对产物的分离也不会造成影响。As a result, it was found that the impact of the two alkaline solutions on the depolymerization effect was basically the same, but in the implementation process, terephthalic acid would react with the lye to generate sodium terephthalate or potassium terephthalate, but due to the subsequent separation After the process adjusts the pH, the terephthalic acid can be directly precipitated, and the separation of the product will not be affected.

实施例9Example 9

为了研究本发明所公开的废弃PBT塑料电化学氧化耦合绿色制氢工艺中催化剂的普遍适用性,重点研究了不同催化剂对整体工艺节能效果和产物选择性的影响。In order to study the universal applicability of the catalyst in the electrochemical oxidation of waste PBT plastic coupled with the green hydrogen production process disclosed in the present invention, the influence of different catalysts on the overall process energy saving effect and product selectivity was mainly studied.

以实施例1所提供的方式获得溶解有1,4-丁二醇和对苯二甲酸的溶液作为电解液,以非贵金属基NiSx/NF、NiPx/NF和NiSe/NF等双功能催化剂直接作为阴极和阳极催化剂,采用辰华760E电化学工作站进行CV扫描对催化剂进行预活化,然后换成两电极体系,进行极化曲线LSV扫描,扫描速率为10 mV/s,扫描区间为0~1.8 V,iR补偿设定为85%,连续扫描多次直到趋于稳定。Obtain the solution that is dissolved with 1,4 - butanediol and terephthalic acid as electrolyte in the manner provided in Example 1, directly As the cathode and anode catalysts, Chenhua 760E electrochemical workstation was used for CV scanning to preactivate the catalysts, and then replaced with a two-electrode system, and the polarization curve LSV scanning was performed, the scanning rate was 10 mV/s, and the scanning interval was 0~1.8 V, iR compensation is set to 85%, and it is scanned several times until it becomes stable.

为了对比商业电解水,以同样的非贵金属基NiSx/NF、NiPx/NF和NiSe/NF双功能催化剂直接作为阴极和阳极催化剂,电解液采用2 mol/L的氢氧化钾,相同的方式首先进行CV扫描活化,然后换成两电极体系,进行极化曲线LSV扫描,扫描速率为10 mV/s,扫描区间为0~2.0 V,iR补偿设定为85%,连续扫描多次。In order to compare commercial water electrolysis, the same non-precious metal-based NiS x /NF, NiP x /NF and NiSe/NF bifunctional catalysts were directly used as cathode and anode catalysts, and the electrolyte was 2 mol/L potassium hydroxide, in the same way Firstly, CV scan activation was performed, and then switched to a two-electrode system, and the polarization curve LSV scan was performed at a scan rate of 10 mV/s, with a scan range of 0-2.0 V, iR compensation set at 85%, and multiple consecutive scans.

研究发现,三种催化剂均可以实现PBT塑料氧化升级为琥珀酸,并且催化性能很出色,特别是在200 mA cm-2和400 mA cm-2的工业电流密度下,所需的电极电压明显小于商业电解水的阳极析氧反应。The study found that the three catalysts can realize the oxidation upgrade of PBT plastic to succinic acid, and the catalytic performance is very good, especially at the industrial current density of 200 mA cm -2 and 400 mA cm -2 , the required electrode voltage is significantly less than Anodic oxygen evolution reaction for commercial water electrolysis.

实施例10Example 10

继续研究了不同催化剂对整体工艺节能效果和产物选择性的影响。The effects of different catalysts on the energy saving effect and product selectivity of the overall process were continued to be studied.

以实施例1所提供的方式获得溶解有1,4-丁二醇和对苯二甲酸的溶液作为电解液,以非贵金属基NiCo-MOF/NF催化剂和NiCo-LDH/NF双功能催化剂直接作为阴极和阳极催化剂,其合成方法是从文献中获得,制备的催化剂通常为纳米阵列结构。采用辰华760E电化学工作站进行CV扫描对催化剂进行预活化,然后换成两电极体系,进行极化曲线LSV扫描,扫描速率为10 mV/s,扫描区间为0~1.8 V,iR补偿设定为85%,连续扫描多次直到趋于稳定。In the manner provided in Example 1, a solution dissolved with 1,4-butanediol and terephthalic acid was obtained as an electrolyte, and a non-noble metal-based NiCo-MOF/NF catalyst and a NiCo-LDH/NF bifunctional catalyst were directly used as the cathode And the anode catalyst, its synthesis method is obtained from the literature, and the prepared catalyst is usually a nano-array structure. Chenhua 760E electrochemical workstation was used to perform CV scanning to pre-activate the catalyst, and then switch to a two-electrode system to perform LSV scanning of the polarization curve. The scanning rate was 10 mV/s, the scanning range was 0-1.8 V, and the iR compensation was set. It is 85%, and it is scanned several times continuously until it becomes stable.

通过对LSV曲线的测试和对产物的测试研究发现,两种催化剂均可以实现PBT塑料氧化升级为琥珀酸,并且具有较高的法拉第效率,催化性能优异,特别是在工业电流密度下,所需的电极电压也是明显小于商业电解水的阳极析氧反应。Through the test of the LSV curve and the test of the product, it is found that both catalysts can realize the oxidation upgrade of PBT plastic to succinic acid, and have high Faradaic efficiency and excellent catalytic performance, especially at industrial current densities. The electrode voltage is also significantly smaller than the anodic oxygen evolution reaction of commercial electrolyzed water.

实施例11Example 11

研究了电解系统的反应条件对PBT塑料氧化升级的影响。The effect of the reaction conditions of the electrolysis system on the oxidation upgrade of PBT plastics was studied.

以实施例1所提供的方式获得溶解有1,4-丁二醇和对苯二甲酸的溶液作为电解液,以非贵金属基NiCo-LDH/NF双功能催化剂直接作为阴极和阳极催化剂,其合成方法是从文献中获得,制备的催化剂通常为纳米阵列结构。采用辰华760E电化学工作站进行CV扫描对催化剂进行预活化,然后换成两电极体系,进行极化曲线LSV扫描,扫描速率为10 mV/s,扫描区间为0~1.8 V,iR补偿设定为85%,连续扫描多次直到趋于稳定。电解装置模拟商用的电解水装置,其反应温度控制变量为25℃、50℃、65℃、85℃。压力通过调控变量设定为1MPa、2MPa、3 MPa。Obtain the solution that is dissolved with 1,4-butanediol and terephthalic acid as electrolytic solution in the manner that embodiment 1 provides, directly as cathode and anode catalyst with non-noble metal-based NiCo-LDH/NF bifunctional catalyst, its synthetic method is obtained from the literature, and the prepared catalysts are usually nano-array structures. Chenhua 760E electrochemical workstation was used to perform CV scanning to pre-activate the catalyst, and then switch to a two-electrode system to perform LSV scanning of the polarization curve. The scanning rate was 10 mV/s, the scanning range was 0-1.8 V, and the iR compensation was set. It is 85%, and it is scanned several times continuously until it becomes stable. The electrolysis device simulates a commercial water electrolysis device, and its reaction temperature control variables are 25°C, 50°C, 65°C, and 85°C. The pressure is set to 1MPa, 2MPa, 3MPa through the control variable.

在不同的电解装置运行条件下进行电化学测试,通过对LSV曲线的测试和对产物的定量分析发现,反应温度对催化活性以及催化速率的影响是明显的,随温度的升高,电子和离子的转移速度加快,催化反应速率也有明显的提升,但考虑到高温所需的能量消耗和水蒸气的蒸发速率,通常可设定为65℃。压力对于电解装置的影响并不明显,无特殊需求下可设定为1 MPa。Electrochemical tests were carried out under different operating conditions of the electrolysis device. Through the test of the LSV curve and the quantitative analysis of the product, it was found that the influence of the reaction temperature on the catalytic activity and the catalytic rate is obvious. As the temperature increases, electrons and ions The transfer speed is accelerated, and the catalytic reaction rate is also significantly improved, but considering the energy consumption required by high temperature and the evaporation rate of water vapor, it can usually be set to 65 °C. The influence of the pressure on the electrolysis device is not obvious, and it can be set to 1 MPa if there is no special requirement.

此外,琥珀酸作为一种重要的化工原料,在食品、化工和医药等领域具有广泛的应用且价值较高,这意味着通过电化学法可以实现PBT塑料回收的同时还能获得高附加值的精细化学品,同时降低电解水制氢的成本,应用前景广阔。In addition, as an important chemical raw material, succinic acid has a wide range of applications and high value in the fields of food, chemical industry and medicine, which means that PBT plastics can be recovered by electrochemical methods while obtaining high value-added products. Fine chemicals, while reducing the cost of hydrogen production by electrolysis of water, have broad application prospects.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The technology for preparing succinic acid by electrochemical oxidation of waste PBT plastic is characterized by comprising the following steps:
step 1), collecting, classifying, removing impurities and grinding the industrial waste PBT plastic into powder for later use;
step 2) adding excessive alkaline aqueous solution into the PBT powder treated in the step 1), heating and continuously stirring to fully depolymerize the PBT plastic powder into 1, 4-butanediol and terephthalic acid;
step 3) continuously electrolyzing the depolymerized alkaline aqueous solution serving as electrolyte by taking a non-noble metal catalyst as an anode and a Pt/C catalyst as a cathode to obtain hydrogen at the cathode, wherein the anode oxidatively upgrades the depolymerized 1, 4-butanediol into succinic acid;
and 4) regulating the pH value of the solution subjected to the electrolysis in the step 3) to be acidic so as to crystallize and separate terephthalic acid, and separating and purifying the residual electrolyte to obtain a high-purity succinic acid product.
2. The process for preparing succinic acid by electrochemical oxidation coupling green hydrogen production by using waste PBT plastic according to claim 1, wherein in the step 2), the heating temperature is 70-140 ℃, the stirring time is 2-48 h, and the stirring rotation speed is 400-800 r/min.
3. The process for preparing succinic acid coupling green hydrogen production by electrochemical oxidation of waste PBT plastic according to claim 1 or 2, wherein the alkaline aqueous solution is potassium hydroxide or sodium hydroxide, and the concentration of the alkaline aqueous solution is 0.1 mol/L-10 mol/L.
4. The process for preparing succinic acid coupling green hydrogen by electrochemical oxidation of waste PBT plastic according to claim 1, wherein the electrolysis in the step 3) adopts a sectional type electrolysis device; wherein,,
the first section is the electrolysis of the high-concentration 1, 4-butanediol-containing electrolyte, when the current density is attenuated to 80%, the electrolyte is transferred to a second electrolysis device to be carried out in a gradient manner, so that the energy utilization efficiency of the electrolysis device is ensured, and the conversion of 1, 4-butanediol into succinic acid is realized.
5. The process for preparing succinic acid coupling green hydrogen by electrochemical oxidation of waste PBT plastic according to claim 1 or 4, wherein the non-noble metal catalyst is Ni-based or Co-based metal oxide, sulfide, phosphide, selenide or bi-metal layered hydroxide, or metal organic framework.
6. The process for preparing succinic acid by electrochemical oxidation coupling green hydrogen production from waste PBT plastic according to claim 5, wherein the electrolysis operation temperature in the step 3) is 30-85 ℃ and the operation pressure is 1-3 MPa.
7. The process for preparing succinic acid by electrochemical oxidation coupling green hydrogen production by using waste PBT plastic according to claim 1, wherein hydrogen generated by a cathode in electrolysis is required to pass through a water/gas separation device and a drying device to remove water vapor carried by the gas.
8. The process for preparing succinic acid by electrochemical oxidation coupling green hydrogen production according to claim 1, wherein the separation and purification process in the step 4) comprises complex extraction, aqueous two-phase extraction, calcium salt method, direct crystallization method, ion exchange method, electrodialysis method or distillation method.
CN202310798305.0A 2023-07-03 2023-07-03 A green hydrogen production process coupled with electrochemical oxidation of waste PBT plastics to succinic acid Pending CN116536681A (en)

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