CN116492732A - A lithium carbonate filter, washing and drying three-in-one equipment and its production process - Google Patents
A lithium carbonate filter, washing and drying three-in-one equipment and its production process Download PDFInfo
- Publication number
- CN116492732A CN116492732A CN202310354421.3A CN202310354421A CN116492732A CN 116492732 A CN116492732 A CN 116492732A CN 202310354421 A CN202310354421 A CN 202310354421A CN 116492732 A CN116492732 A CN 116492732A
- Authority
- CN
- China
- Prior art keywords
- tank body
- lithium carbonate
- filtering
- washing
- drying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/05—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/78—Handling the filter cake in the filter for purposes other than for regenerating for washing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/80—Handling the filter cake in the filter for purposes other than for regenerating for drying
- B01D29/84—Handling the filter cake in the filter for purposes other than for regenerating for drying by gases or by heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/76—Handling the filter cake in the filter for purposes other than for regenerating
- B01D29/86—Retarding cake deposition on the filter during the filtration period, e.g. using stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/15—Dissolving comprising constructions for blocking or redispersing undissolved solids, e.g. sieves, separators or guiding constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01D—COMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
- C01D15/00—Lithium compounds
- C01D15/08—Carbonates; Bicarbonates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Drying Of Solid Materials (AREA)
- Battery Electrode And Active Subsutance (AREA)
Abstract
本发明公开了一种碳酸锂过滤洗涤干燥三合一设备及其生产工艺,属于碳酸锂制备技术领域,其技术方案要点是,包括罐体、设于罐体上的电机、设于电机动力输出端上并伸入至罐体内的搅拌杆、设于搅拌杆上的搅拌叶以及开设于罐体上的进料口、进液口、出料口以及排废口;罐体内的顶部设有与进液口连接的喷淋输液管,喷淋输液管上安装有多个喷淋头,罐体内的底部设有过滤机构。该种碳酸锂过滤洗涤干燥三合一设备及其生产工艺能够实现过滤、洗涤、干燥三合一进行,有效简化了工艺流程,缩小了设备占地,降低了因物料转运而带来的人工成本。
The invention discloses a three-in-one equipment for filtering, washing and drying lithium carbonate and its production process, belonging to the technical field of lithium carbonate preparation. The stirring rod on the end and extending into the tank, the stirring blade on the stirring rod, and the feed inlet, liquid inlet, discharge port and waste discharge port on the tank body; the top of the tank body is equipped with The spray infusion pipe connected to the liquid inlet is provided with a plurality of spray heads, and the bottom of the tank body is provided with a filter mechanism. The lithium carbonate filtering, washing and drying three-in-one equipment and its production process can realize three-in-one filtering, washing and drying, which effectively simplifies the process flow, reduces the equipment footprint, and reduces the labor cost caused by material transfer. .
Description
技术领域technical field
本发明涉及碳酸锂制备技术领域,具体为一种碳酸锂过滤洗涤干燥三合一设备及其生产工艺。The invention relates to the technical field of lithium carbonate preparation, in particular to a lithium carbonate filtering, washing and drying three-in-one equipment and a production process thereof.
背景技术Background technique
碳酸锂是一种无机化合物,化学式Li2CO3,分子量73.89,无色单斜系晶体,微溶于水、稀酸,不溶于乙醇、丙酮。热稳定性低于周期表中同族其他元素的碳酸盐,空气中不潮解,可用硫酸锂或氧化锂溶液加入碳酸钠而得。其水溶液中通入二氧化碳可转化为酸式盐,煮沸发生水解。碳酸锂可用于锂化合物及搪瓷、玻璃制造,是制取锂化合物和金属锂的原料,可作铝冶炼的电解浴添加剂。在玻璃、陶瓷、医药和食品等工业中应用广泛,亦可用于合成橡胶、染料、半导体、军事国防工业、电视机、原子能、医药、催化剂等方面,用途十分广泛,在碳酸锂的制备工艺中,过滤、洗涤、干燥往往都是独立分别进行,导致制备工艺繁琐、设备占地大,且物料频繁人工转运,人工成本大。Lithium carbonate is an inorganic compound, chemical formula Li 2 CO 3 , molecular weight 73.89, colorless monoclinic crystal, slightly soluble in water and dilute acid, insoluble in ethanol and acetone. The thermal stability is lower than that of other elements in the same group of carbonates in the periodic table, and it does not deliquesce in the air. It can be obtained by adding sodium carbonate to lithium sulfate or lithium oxide solution. Its aqueous solution can be converted into acid salt by adding carbon dioxide, and it will be hydrolyzed by boiling. Lithium carbonate can be used in the manufacture of lithium compounds, enamel, and glass. It is the raw material for the production of lithium compounds and metal lithium, and can be used as an electrolytic bath additive for aluminum smelting. It is widely used in industries such as glass, ceramics, medicine and food, and can also be used in synthetic rubber, dyes, semiconductors, military defense industry, television, atomic energy, medicine, catalysts, etc. It has a wide range of uses. In the preparation process of lithium carbonate , Filtration, washing, and drying are often carried out independently, resulting in cumbersome preparation processes, large equipment footprints, frequent manual transfer of materials, and high labor costs.
发明内容Contents of the invention
针对现有技术中存在的问题,本发明的目的在于提供一种碳酸锂过滤洗涤干燥三合一设备及其生产工艺,该种碳酸锂过滤洗涤干燥三合一设备及其生产工艺能够实现过滤、洗涤、干燥三合一进行,有效简化了工艺流程,缩小了设备占地,降低了因物料转运而带来的人工成本。For the problems existing in the prior art, the object of the present invention is to provide a kind of Lithium Retard filter washing dry three-in-one equipment and production process thereof, this kind Lithium carbonate filter washing dry three-in-one equipment and production process thereof can realize filtration, The three-in-one process of washing and drying effectively simplifies the technological process, reduces the equipment footprint, and reduces the labor cost caused by material transfer.
本发明的上述技术目的是通过以下技术方案得以实现的:一种碳酸锂过滤洗涤干燥三合一设备,包括罐体、设于所述罐体上的电机、设于所述电机动力输出端上并伸入至所述罐体内的搅拌杆、设于所述搅拌杆上的搅拌叶以及开设于所述罐体上的进料口、进液口、出料口以及排废口;所述罐体内的顶部设有与所述进液口连接的喷淋输液管,所述喷淋输液管上安装有多个喷淋头,所述罐体内的底部设有过滤机构;所述罐体的内壁上开设有呈环形的安装槽,所述安装槽的侧壁上嵌入设置有多块电磁铁,所述安装槽内密封嵌入设置有两端开口呈圆筒状结构的内胆,所述内胆的内壁与所述罐体的内壁齐平,且二者之间形成有环形的密闭空腔;所述内胆包括交替分层连接的多个固定导热环以及多个弹性环,所述固定导热环通过连接件固定安装在所述罐体上,所述固定导热环的外壁环绕贴合设置有若干导热管,所述弹性环上呈环形阵列嵌入设置有多块电热铁片,多块所述电热铁片与多块所述电磁铁的位置一一对应,所述电热铁片朝向所述弹性环轴心处的一侧设有散热翅片;所述罐体的一侧设有调压管,所述调压管的一端连接气压调节机构,另一端分支成多个输出端伸入至所述安装槽内,每块所述电磁铁的上下两端均分布有所述调压管的输出端。The above-mentioned technical purpose of the present invention is achieved through the following technical proposals: a kind of lithium carbonate filtering, washing and drying three-in-one equipment, comprising a tank body, a motor arranged on the tank body, and a motor power output end arranged on the motor And extend into the stirring rod in the tank, the stirring blades arranged on the stirring rod and the feed inlet, liquid inlet, discharge port and waste discharge port provided on the tank body; the tank The top of the body is provided with a spray infusion pipe connected to the liquid inlet, and a plurality of spray heads are installed on the spray infusion pipe, and a filter mechanism is provided at the bottom of the tank body; the inner wall of the tank body There is a ring-shaped installation groove on the top, and a plurality of electromagnets are embedded on the side wall of the installation groove. An inner tank with two ends opening in a cylindrical structure is sealed and embedded in the installation groove. The inner wall of the inner tank is flush with the inner wall of the tank body, and an annular airtight cavity is formed between them; the inner tank includes a plurality of fixed heat conducting rings and a plurality of elastic rings connected in layers alternately, and the fixed heat conducting rings The ring is fixedly installed on the tank body through the connecting piece, and the outer wall of the fixed heat conducting ring is surrounded by a plurality of heat conducting tubes, and the elastic ring is embedded with a plurality of electric heating iron sheets in a circular array, and the plurality of pieces of the The position of the electric heating iron sheet is in one-to-one correspondence with the plurality of electromagnets, and the side of the electric heating iron sheet facing the axis of the elastic ring is provided with cooling fins; one side of the tank body is provided with a pressure regulating tube , one end of the pressure regulating tube is connected to the air pressure regulating mechanism, and the other end is branched into a plurality of output ends extending into the installation groove, and the output of the pressure regulating tube is distributed at the upper and lower ends of each electromagnet. end.
在一些实施例中,所述罐体上设有升降机构,所述电机设于所述升降机构上,在所述升降机构的驱动作用下,所述搅拌杆能够在所述罐体的内部沿轴向上下活动。In some embodiments, the tank body is provided with a lifting mechanism, and the motor is arranged on the lifting mechanism. Driven by the lifting mechanism, the stirring rod can move along the inside of the tank body. The axis moves up and down.
在一些实施例中,所述罐体上设有粉尘捕集器,所述粉尘捕集器外接除尘机构。In some embodiments, the tank body is provided with a dust collector, and the dust collector is externally connected with a dust removal mechanism.
在一些实施例中,所述罐体上设有进气口,所述进气口外接氮气储存罐。In some embodiments, an air inlet is provided on the tank body, and the air inlet is externally connected to a nitrogen storage tank.
在一些实施例中,所述罐体上设有取样口,所述取样口通过阀门来控制开闭。In some embodiments, the tank body is provided with a sampling port, and the opening and closing of the sampling port is controlled by a valve.
在一些实施例中,所述过滤机构包括支撑网板以及可拆卸设置在所述支撑网板上的滤布。In some embodiments, the filtering mechanism includes a supporting net plate and a filter cloth detachably arranged on the supporting net plate.
在一些实施例中,所述喷淋输液管为环形管道,其环绕所述搅拌杆并贴着所述罐体的内壁设置。In some embodiments, the spray infusion pipe is an annular pipe, which surrounds the stirring rod and is arranged against the inner wall of the tank body.
在一些实施例中,所述弹性环呈波纹状。In some embodiments, the elastic ring is corrugated.
一种碳酸锂生产工艺,其特征在于,包括以下步骤:A lithium carbonate production technique is characterized in that, comprises the following steps:
S1、将含有碳酸锂固体及杂质的固液混合物通过所述进料口注入至所述罐体内,静置使固液分离;S1, inject the solid-liquid mixture containing lithium carbonate solid and impurities into the tank through the feed port, and leave it to stand to separate the solid-liquid;
S2、打开所述排废口,在所述过滤机构的过滤作用下,将步骤S1中固液混合物中的废液滤出,得到含杂且湿润的碳酸锂固体,此时含杂且湿润的碳酸锂固体滞留在所述过滤机构上,完成过滤操作;S2. Open the waste discharge port, and under the filtering action of the filter mechanism, filter out the waste liquid in the solid-liquid mixture in step S1 to obtain impurity-containing and moist lithium carbonate solids. Lithium carbonate solid stays on the filter mechanism, completes the filter operation;
S3、将杂质溶剂通过所述进液口注入至所述喷淋输液管内,再由所述喷淋头向外喷淋;S3. Inject the impurity solvent into the spray infusion tube through the liquid inlet, and then spray outwards from the spray head;
S4、启动所述电机,通过所述电机带动所述搅拌杆以及所述搅拌叶搅动物料,持续搅拌直至杂质彻底溶解,之后再打开所述排废口将废液排出,得到湿润的碳酸锂固体,此时湿润的碳酸锂固体滞留在所述过滤机构上,完成洗涤操作;S4, start the motor, drive the stirring rod and the stirring blade to stir the material through the motor, continue to stir until the impurities are completely dissolved, and then open the waste discharge port to discharge the waste liquid to obtain wet lithium carbonate solid , now the wet lithium carbonate solid stays on the filter mechanism to complete the washing operation;
S5、向所述导热管内通入热介质,同时将所述电热铁片通电发热,与此同时保持所述电机为开启状态,通过所述搅拌叶不断搅拌物料,直至碳酸锂完全干燥,完成干燥操作;S5. Pass heat medium into the heat pipe, and at the same time, energize the electric heating iron sheet to generate heat, and at the same time keep the motor in the open state, and continuously stir the material through the stirring blade until the lithium carbonate is completely dry, and the drying is completed operate;
S6、打开所述出料口进行出料。S6. Open the discharge port for discharging.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
该种碳酸锂过滤洗涤干燥三合一设备及其生产工艺能够实现过滤、洗涤、干燥三合一进行,有效简化了工艺流程,缩小了设备占地,降低了因物料转运而带来的人工成本,且通过电磁铁吸附以及调压管的气流传输来实现电热铁片的位置调节,在过滤以及洗涤阶段可以将带有散热翅片的电热铁片通过弹性环包裹起来,以免带有散热翅片的电热铁片受潮受腐,而在干燥阶段则可以将电热铁片完全展露出来,实现对物料的直接干燥,并且通过控制弹性环的反复鼓胀或者回缩能够加剧罐体内气流活动,特别是在干燥阶段,能够加速水分外排,从而加快干燥速度,而且控制弹性环的反复鼓胀或者回缩能够能够将内胆上粘附的物料抖下,避免因物料粘附而造成浪费。The lithium carbonate filtering, washing and drying three-in-one equipment and its production process can realize three-in-one filtering, washing and drying, which effectively simplifies the process flow, reduces the equipment footprint, and reduces the labor cost caused by material transfer. , and the position adjustment of the electric heating iron sheet is realized through the electromagnet adsorption and the airflow transmission of the pressure regulating tube. During the filtration and washing stages, the electric heating iron sheet with heat dissipation fins can be wrapped by an elastic ring to avoid In the drying stage, the electric heating iron sheet can be fully exposed to achieve direct drying of the material, and the air flow in the tank can be intensified by controlling the repeated expansion or retraction of the elastic ring, especially in the In the drying stage, it can accelerate the drainage of water, thereby speeding up the drying speed, and controlling the repeated swelling or retraction of the elastic ring can shake off the adhered materials on the inner tank to avoid waste caused by material adhesion.
附图说明Description of drawings
图1为本发明设备的整体结构图;Fig. 1 is the overall structural diagram of equipment of the present invention;
图2为本发明罐体的剖面结构图;Fig. 2 is the sectional structural drawing of tank body of the present invention;
图3为图2的A处的放大图(使用场景一);Fig. 3 is an enlarged view of A in Fig. 2 (usage scenario 1);
图4为图2的A处的放大图(使用场景二);Fig. 4 is an enlarged view of place A in Fig. 2 (usage scenario 2);
图5为图2的A处的放大图(使用场景三);Fig. 5 is an enlarged view of A in Fig. 2 (usage scenario 3);
图6为本发明内胆的结构示意图。Fig. 6 is a schematic structural view of the liner of the present invention.
图中:1、罐体;101、电磁铁;2、电机;3、搅拌杆;4、升降机构;5、进料口;6、粉尘捕集器;7、进液口;8、进气口;9、出料口;10、取样口;11、排废口;12、支脚;13、搅拌叶;14、支撑网板;15、滤布;16、喷淋输液管;17、喷淋头;18、安装槽;19、调压管;20、内胆;2001、固定导热环;2002、连接件;2003、导热管;2004、电热铁片;2005、散热翅片;2006、弹性环。In the figure: 1. Tank body; 101. Electromagnet; 2. Motor; 3. Stirring rod; 4. Lifting mechanism; 5. Feed inlet; 6. Dust collector; 7. Liquid inlet; 8. Air intake 9. Discharge port; 10. Sampling port; 11. Waste discharge port; 12. Leg; 13. Stirring blade; 14. Supporting mesh plate; 15. Filter cloth; 16. Spray infusion tube; 17. Spray 18, installation slot; 19, pressure regulating tube; 20, liner; 2001, fixed heat conduction ring; 2002, connector; 2003, heat conduction pipe; 2004, electric heating iron sheet; .
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
如图1-6所示,一种碳酸锂过滤洗涤干燥三合一设备,包括罐体1、设于罐体1上的电机2、设于电机2动力输出端上并伸入至罐体1内的搅拌杆3、设于搅拌杆3上的搅拌叶13以及开设于罐体1上的进料口5、进液口7、出料口9以及排废口11,罐体1可通过多根支脚12支撑放置在地面上,罐体1的直径最好控制在3.6米以内。As shown in Figure 1-6, a three-in-one equipment for lithium carbonate filtration, washing and drying includes a tank body 1, a motor 2 installed on the tank body 1, and a power output end of the motor 2 that extends into the tank body 1 The stirring rod 3 inside, the stirring blade 13 arranged on the stirring rod 3 and the feed inlet 5, the liquid inlet 7, the discharge port 9 and the waste discharge port 11 provided on the tank body 1, the tank body 1 can pass through multiple Root support foot 12 is supported and placed on the ground, and the diameter of tank body 1 is preferably controlled within 3.6 meters.
罐体1内的顶部设有与进液口7连接的喷淋输液管16,喷淋输液管16上安装有多个喷淋头17,罐体1内的底部设有过滤机构,罐体1的内壁上开设有呈环形的安装槽18,安装槽18的侧壁上嵌入设置有多块电磁铁101,安装槽18内密封嵌入设置有两端开口呈圆筒状结构的内胆20,内胆20的内壁与罐体1的内壁齐平,且二者之间形成有环形的密闭空腔;内胆20包括交替分层连接的多个固定导热环2001以及多个弹性环2006,固定导热环2001通过连接件2002固定安装在罐体1上,固定导热环2001的外壁环绕贴合设置有若干导热管2003,弹性环2006上呈环形阵列嵌入设置有多块电热铁片2004,多块电热铁片2004与多块电磁铁101的位置一一对应,电热铁片2004朝向弹性环2006轴心处的一侧设有散热翅片2005;罐体1的一侧设有调压管19,调压管19的一端连接气压调节机构,另一端分支成多个输出端伸入至安装槽18内,每块电磁铁101的上下两端均分布有调压管19的输出端。The top in the tank body 1 is provided with a spray infusion pipe 16 connected to the liquid inlet 7, and a plurality of spray heads 17 are installed on the spray infusion pipe 16, and a filter mechanism is provided at the bottom of the tank body 1, and the tank body 1 An annular installation groove 18 is opened on the inner wall of the installation groove 18, and a plurality of electromagnets 101 are embedded in the side wall of the installation groove 18, and an inner tank 20 with two ends opening in a cylindrical structure is sealed and embedded in the installation groove 18. The inner wall of the liner 20 is flush with the inner wall of the tank body 1, and an annular airtight cavity is formed between them; the inner liner 20 includes a plurality of fixed heat conduction rings 2001 and a plurality of elastic rings 2006 connected in layers alternately, fixed heat conduction The ring 2001 is fixedly installed on the tank body 1 through the connecting piece 2002, and the outer wall of the fixed heat conduction ring 2001 is surrounded by a plurality of heat conduction tubes 2003, and the elastic ring 2006 is embedded with a plurality of electric heating iron sheets 2004 in a circular array. The positions of the iron sheet 2004 and the plurality of electromagnets 101 correspond one by one, and the electric heating iron sheet 2004 is provided with cooling fins 2005 on the side facing the axis of the elastic ring 2006; One end of the pressure tube 19 is connected to the air pressure regulating mechanism, and the other end is branched into a plurality of output ends and stretched into the installation groove 18. The upper and lower ends of each electromagnet 101 are all distributed with the output ends of the pressure regulating tube 19.
为了加快电热铁片2004的热传递,本申请在电热铁片2004上设置了散热翅片2005,散热翅片2005一般都为金属薄片,其在潮湿环境以及与化学试剂长期接触的情况下很容易腐蚀损坏,但是如果电热铁片2004不设置散热翅片2005的话,其热传递效率将大打折扣,因此通过以上技术方案,本申请还提出了一种保护散热翅片2005的技术方案,在碳酸锂制备工艺中,过滤以及洗涤都会构建潮湿、化学试剂较浓的环境,因此,在该两个工艺中,可将内胆20设置成如图4所示的状态,具体为,将电磁铁101上电,此时电磁铁101将电热铁片2004牢牢吸附住,之后再启动调压管19所连接的气压调节机构,对安装槽18内部加压,此时调压管19的所有输出端同步向安装槽18内充气,使得位于电热铁片2004上下两端的弹性环2006朝着相互靠近的方向鼓起,直至相互贴合(如图4所示),此时弹性环2006将电热铁片2004设有散热翅片2005的一侧完全包裹,从而实现将散热翅片2005与罐体1内的空间隔绝,由此实现对散热翅片2005的保护,既能够保护散热翅片2005免受潮受腐,又能够使散热翅片2005保持干燥,以免造成额外的热量损耗;而在干燥工艺中,罐体1内的湿度以及化学试剂的浓度大大降低,此时为了让电热铁片2004更加直接地向物料导热,完全可以将电热铁片2004直接暴露在罐体1内的空间中,具体为,将电磁铁101断电,此时电磁铁101不再对电热铁片2004产生吸附,从而此时在弹性环2006的弹性复原的作用下,电热铁片2004被快速复位,恢复成如图3所示的状态,此时散热翅片2005直接暴露在罐体1的内部空间中,实现对物料的高效导热;还可通过控制弹性环2006的反复鼓胀或者回缩能够加剧罐体1内气流活动,特别是在干燥阶段,能够加速水分外排,从而加快干燥速度,而且控制弹性环2006的反复鼓胀或者回缩能够能够将内胆20上粘附的物料抖下。In order to speed up the heat transfer of the electric heating iron sheet 2004, the application sets the heat dissipation fins 2005 on the electric heating iron sheet 2004. The heat dissipation fins 2005 are generally thin metal sheets, which are easy to be exposed to in humid environments and long-term contact with chemical reagents. Corrosion damage, but if the electric heating iron sheet 2004 is not provided with cooling fins 2005, its heat transfer efficiency will be greatly reduced, so through the above technical solutions, the application also proposes a technical solution for protecting the cooling fins 2005, in lithium carbonate In the preparation process, both filtration and washing will create a humid environment with relatively concentrated chemical reagents. Therefore, in these two processes, the inner tank 20 can be set to the state shown in Figure 4, specifically, the electromagnet 101 is placed on the At this time, the electromagnet 101 firmly absorbs the electric heating iron sheet 2004, and then starts the air pressure regulating mechanism connected to the pressure regulating tube 19 to pressurize the inside of the installation groove 18. At this time, all output ends of the pressure regulating tube 19 are synchronized Inflate the installation groove 18 so that the elastic rings 2006 positioned at the upper and lower ends of the electric heating iron sheet 2004 bulge toward each other until they fit together (as shown in Figure 4 ). The side with the heat dissipation fins 2005 is completely wrapped, so as to isolate the heat dissipation fins 2005 from the space in the tank body 1, thus realizing the protection of the heat dissipation fins 2005, which can protect the heat dissipation fins 2005 from moisture and corrosion , and can keep the cooling fins 2005 dry, so as not to cause additional heat loss; and in the drying process, the humidity in the tank body 1 and the concentration of chemical reagents are greatly reduced. The heat conduction of the material can fully expose the electric heating iron sheet 2004 directly to the space in the tank body 1. Specifically, the electromagnet 101 is powered off, and at this time the electromagnet 101 no longer generates adsorption to the electric heating iron sheet 2004, thus at this time Under the action of the elastic recovery of the elastic ring 2006, the electric heating iron sheet 2004 is quickly reset and restored to the state shown in Figure 3. At this time, the cooling fins 2005 are directly exposed in the inner space of the tank body 1, so as to realize high efficiency for the materials. Heat conduction; it is also possible to intensify the air flow in the tank body 1 by controlling the repeated swelling or retraction of the elastic ring 2006, especially in the drying stage, which can accelerate the water discharge, thereby speeding up the drying speed, and control the repeated swelling or retraction of the elastic ring 2006 The retraction can shake off the material adhering to the liner 20 .
在一些实施例中,如图1所示,罐体1上设有升降机构4,电机2设于升降机构4上,在升降机构4的驱动作用下,搅拌杆3能够在罐体1的内部沿轴向上下活动,从而可以实现搅拌叶13由浅到深对物料进行搅拌,实现更加充分的搅拌。In some embodiments, as shown in FIG. 1 , the tank body 1 is provided with a lifting mechanism 4, and the motor 2 is arranged on the lifting mechanism 4. Under the driving action of the lifting mechanism 4, the stirring rod 3 can Move up and down along the axial direction, so that the stirring blade 13 can stir the material from shallow to deep, and realize more sufficient stirring.
在一些实施例中,如图1所示,罐体1上设有粉尘捕集器6,粉尘捕集器6外接除尘机构,用于捕集粉尘,以免污染环境。In some embodiments, as shown in FIG. 1 , a dust collector 6 is provided on the tank body 1 , and the dust collector 6 is externally connected with a dust removal mechanism for collecting dust so as not to pollute the environment.
在一些实施例中,如图1所示,罐体1上设有进气口8,进气口8外接氮气储存罐,由此便可以向罐体1内输入氮气,以实现对罐体1内部环境的惰化。In some embodiments, as shown in FIG. 1 , the tank body 1 is provided with an air inlet 8, and the gas inlet 8 is externally connected to a nitrogen storage tank, so that nitrogen gas can be input into the tank body 1 to realize the cleaning of the tank body 1. Inertization of the internal environment.
在一些实施例中,如图1所示,罐体1上设有取样口10,取样口10通过阀门来控制开闭,可通过取样口10对物料进行取样,以分析工艺是否完成。In some embodiments, as shown in FIG. 1 , a sampling port 10 is provided on the tank body 1 , and the opening and closing of the sampling port 10 is controlled by a valve. The material can be sampled through the sampling port 10 to analyze whether the process is completed.
在一些实施例中,如图2所示,过滤机构包括支撑网板14以及可拆卸设置在支撑网板14上的滤布15,以确保滤布15可以随意更换。In some embodiments, as shown in FIG. 2 , the filter mechanism includes a support screen 14 and a filter cloth 15 detachably arranged on the support screen 14 to ensure that the filter cloth 15 can be replaced at will.
在一些实施例中,如图2所示,喷淋输液管16为环形管道,其环绕搅拌杆3并贴着罐体1的内壁设置,这样能够有效提升喷淋均匀度。In some embodiments, as shown in FIG. 2 , the spray infusion pipe 16 is an annular pipe, which surrounds the stirring rod 3 and is arranged against the inner wall of the tank body 1 , which can effectively improve the uniformity of spraying.
在一些实施例中,如图6所示,弹性环2006呈波纹状,该种结构的弹性环2006具有更长的拉伸长度,从而降低了对弹性环2006材料的要求。In some embodiments, as shown in FIG. 6 , the elastic ring 2006 is in a corrugated shape, and the elastic ring 2006 of this structure has a longer stretching length, thereby reducing the requirement on the material of the elastic ring 2006 .
一种碳酸锂生产工艺,其特征在于,包括以下步骤:A lithium carbonate production technique is characterized in that, comprises the following steps:
S1、将含有碳酸锂固体及杂质的固液混合物通过进料口5注入至罐体1内,静置使固液分离;S1. Inject the solid-liquid mixture containing lithium carbonate solid and impurities into the tank body 1 through the feed port 5, and leave it to stand to separate the solid-liquid;
S2、打开排废口11,在过滤机构的过滤作用下,将步骤S1中固液混合物中的废液滤出,得到含杂且湿润的碳酸锂固体,此时含杂且湿润的碳酸锂固体滞留在过滤机构上,完成过滤操作;S2, open the waste discharge port 11, under the filtration action of filter mechanism, the waste liquid in the solid-liquid mixture in step S1 is filtered out, obtain containing impurity and moist lithium carbonate solid, now contain impurity and moist lithium carbonate solid Stay on the filter mechanism to complete the filter operation;
S3、将杂质溶剂通过进液口7注入至喷淋输液管16内,再由喷淋头17向外喷淋;S3, inject the impurity solvent into the spray infusion tube 16 through the liquid inlet 7, and then spray outwards from the spray head 17;
S4、启动电机2,通过电机2带动搅拌杆3以及搅拌叶13搅动物料,持续搅拌直至杂质彻底溶解,之后再打开排废口11将废液排出,得到湿润的碳酸锂固体,此时湿润的碳酸锂固体滞留在过滤机构上,完成洗涤操作;S4, start the motor 2, drive the stirring rod 3 and the stirring blade 13 to stir the material by the motor 2, continue to stir until the impurities are completely dissolved, then open the waste discharge port 11 to discharge the waste liquid, and obtain the wet lithium carbonate solid. Lithium carbonate solid stays on the filter mechanism to complete the washing operation;
S5、向导热管2003内通入热介质,热介质可以为热蒸汽或者采用车间内蒸发器产生的蒸汽冷凝水,借助冷凝水的余热来发热,同时将电热铁片2004通电发热,与此同时保持电机2为开启状态,通过搅拌叶13不断搅拌物料,直至碳酸锂完全干燥,完成干燥操作;S5. Lead heat medium into the heat guide pipe 2003. The heat medium can be hot steam or steam condensed water produced by the evaporator in the workshop, and use the waste heat of the condensed water to generate heat. The motor 2 is in the open state, and the material is continuously stirred by the stirring blade 13 until the lithium carbonate is completely dry, and the drying operation is completed;
S6、打开出料口9进行出料。S6. Open the discharge port 9 for discharging.
通过以上技术方案,该种碳酸锂过滤洗涤干燥三合一设备能够实现过滤、洗涤、干燥三合一进行,有效简化了工艺流程,缩小了设备占地,降低了因物料转运而带来的人工成本,且通过电磁铁101吸附以及调压管19的气流传输来实现电热铁片2004的位置调节,在过滤以及洗涤阶段可以将带有散热翅片2005的电热铁片2004通过弹性环2006包裹起来,以免带有散热翅片2005的电热铁片2004受潮受腐,而在干燥阶段则可以将电热铁片2004完全展露出来,实现对物料的直接干燥,并且通过控制弹性环2006的反复鼓胀或者回缩能够加剧罐体1内气流活动,特别是在干燥阶段,能够加速水分外排,从而加快干燥速度,而且控制弹性环2006的反复鼓胀或者回缩能够能够将内胆20上粘附的物料抖下,避免因物料粘附而造成浪费,另外本工艺全程采用PLC控制,能够实现自动化生产,并且本设备罐体1的直径不超过3.6米,大大降低了占地面积,设备功率55KW,可用生产车间内蒸发器产生的蒸汽冷凝水余热烘干碳酸锂,能够大大降低能耗,相较于传统设备,每年可节约电费800-900万元。Through the above technical scheme, this three-in-one equipment for filtering, washing and drying lithium carbonate can realize three-in-one filtering, washing and drying, which effectively simplifies the process flow, reduces the equipment footprint, and reduces the labor caused by material transfer. cost, and the position adjustment of the electric heating iron sheet 2004 is realized through the adsorption of the electromagnet 101 and the airflow transmission of the pressure regulating tube 19, and the electric heating iron sheet 2004 with cooling fins 2005 can be wrapped by the elastic ring 2006 during the filtration and washing stages , so as to prevent the electric heating iron sheet 2004 with the heat dissipation fins 2005 from being damp and corroded, and in the drying stage, the electric heating iron sheet 2004 can be fully exposed to realize direct drying of the material, and by controlling the repeated swelling or return of the elastic ring 2006 Shrinkage can intensify the air flow in the tank body 1, especially in the drying stage, it can accelerate the water discharge, thereby speeding up the drying speed, and controlling the repeated expansion or retraction of the elastic ring 2006 can shake the material adhered to the inner tank 20. In addition, this process adopts PLC control throughout the process, which can realize automatic production, and the diameter of the tank body 1 of this equipment does not exceed 3.6 meters, which greatly reduces the occupied area. The equipment power is 55KW, which can be used for production The steam condensate generated by the evaporator in the workshop is used to dry lithium carbonate with waste heat, which can greatly reduce energy consumption. Compared with traditional equipment, it can save 8-9 million yuan in electricity costs every year.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310354421.3A CN116492732B (en) | 2023-04-04 | 2023-04-04 | Lithium carbonate filtering, washing and drying three-in-one equipment and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310354421.3A CN116492732B (en) | 2023-04-04 | 2023-04-04 | Lithium carbonate filtering, washing and drying three-in-one equipment and production process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116492732A true CN116492732A (en) | 2023-07-28 |
| CN116492732B CN116492732B (en) | 2025-09-19 |
Family
ID=87323929
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310354421.3A Active CN116492732B (en) | 2023-04-04 | 2023-04-04 | Lithium carbonate filtering, washing and drying three-in-one equipment and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116492732B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117497708A (en) * | 2023-10-18 | 2024-02-02 | 浙江亚光科技股份有限公司 | A lithium battery electrode material filtration, washing and drying process |
| CN120346578A (en) * | 2025-06-24 | 2025-07-22 | 江苏巨鼎环保节能设备制造有限公司 | Energy-saving environment-friendly temperature control system for filtering, washing and drying machine |
| WO2025199916A1 (en) * | 2024-03-29 | 2025-10-02 | 江西锦上锂新材料科技有限公司 | Filtration, washing and drying three-in-one device for lithium carbonate, and production process thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030000101A1 (en) * | 2001-06-27 | 2003-01-02 | 3V Cogeim S.P.A. | Emptying unit for recovering bottom residue, particularly in drying filters, drying units, and the like |
| CN211464099U (en) * | 2019-07-04 | 2020-09-11 | 无锡市张华医药设备有限公司 | Intelligent control filtering, washing and drying three-in-one equipment |
-
2023
- 2023-04-04 CN CN202310354421.3A patent/CN116492732B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030000101A1 (en) * | 2001-06-27 | 2003-01-02 | 3V Cogeim S.P.A. | Emptying unit for recovering bottom residue, particularly in drying filters, drying units, and the like |
| CN211464099U (en) * | 2019-07-04 | 2020-09-11 | 无锡市张华医药设备有限公司 | Intelligent control filtering, washing and drying three-in-one equipment |
Non-Patent Citations (1)
| Title |
|---|
| 周立法: "过滤、洗涤、干燥"三合一"设备的原理及要求", 机电信息, no. 08, 5 August 2005 (2005-08-05) * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117497708A (en) * | 2023-10-18 | 2024-02-02 | 浙江亚光科技股份有限公司 | A lithium battery electrode material filtration, washing and drying process |
| WO2025199916A1 (en) * | 2024-03-29 | 2025-10-02 | 江西锦上锂新材料科技有限公司 | Filtration, washing and drying three-in-one device for lithium carbonate, and production process thereof |
| CN120346578A (en) * | 2025-06-24 | 2025-07-22 | 江苏巨鼎环保节能设备制造有限公司 | Energy-saving environment-friendly temperature control system for filtering, washing and drying machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116492732B (en) | 2025-09-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116492732A (en) | A lithium carbonate filter, washing and drying three-in-one equipment and its production process | |
| CN112090108A (en) | Lactide circulating crystallization drying equipment in polylactic acid synthesis process | |
| CN216814890U (en) | High-efficient dewatering device of plasticizer | |
| CN208998451U (en) | a drying device | |
| WO2025199916A1 (en) | Filtration, washing and drying three-in-one device for lithium carbonate, and production process thereof | |
| CN220834587U (en) | Heat accumulating type sedimentation chamber for cloth bag dust removing system | |
| CN208504993U (en) | It is a kind of can automatic ash removing boiling drier | |
| CN213630381U (en) | A steam boiler with high waste heat utilization efficiency | |
| CN209013672U (en) | A kind of sodium sulphate pulvis processing drying unit | |
| CN212511113U (en) | Moisture-discharging dust remover for gypsum fluidized bed furnace | |
| CN206152737U (en) | Energy -saving compound phase change thermal energy material processingequipment | |
| CN203323582U (en) | Solvent cooling system applied to chemical production | |
| LU507188B1 (en) | Lithium carbonate filtration, washing and drying three-in-one equipment and production technology thereof | |
| CN216396345U (en) | Environment-friendly energy-saving safe chemical reaction kettle | |
| CN221558002U (en) | Efficient zero dryer for processing parts | |
| CN222257471U (en) | A device for preparing high-purity ruthenium | |
| CN115708965A (en) | Low-temperature solution concentration and crystallization device | |
| CN222266136U (en) | Concentration equipment is used in magnesium hydroxide production | |
| CN222187624U (en) | A nano silicon powder production drying device | |
| CN118754165A (en) | One-step method for preparing battery-grade lithium carbonate | |
| CN216170765U (en) | A filtering and drying all-in-one machine for ammonia | |
| CN222960425U (en) | A silo for preparing lithium battery coating materials | |
| CN219264333U (en) | Flue gas condensate water recirculation system | |
| CN216726157U (en) | Lithium carbonate preparation is with high-efficient purification device | |
| CN218994128U (en) | Tube type gas circulation cooler |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |