CN116465681A - Water vapor centralized sampling system and method - Google Patents
Water vapor centralized sampling system and method Download PDFInfo
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Abstract
本发明公开了一种水汽集中取样系统及方法,包括若干采样子系统;若干采样子系统的进口端分别与水汽系统中对应的取样口相连,出口端分别与在线化学仪表相连;采样子系统包括取样管路上依次设置的截止阀、冷却器、电动调压阀、恒温装置及电动流量调节阀;取样管路上还开设有排污口,排污口处安装有电动排污阀,电动排污阀的出口端与排污扩容器的进口端相连;控制单元与电动排污阀、电动调压阀及电动流量调节阀均相连,用于实现电动排污阀、电动调压阀及电动流量调节阀的自动运行控制;本发明实现定期自动排污、自动调压以及流量自动调节,确保进入在线化学仪表的水/汽样品具有取样代表性,且各水/汽样品的参数满足在线化学仪表测量要求。
The invention discloses a water vapor centralized sampling system and method, comprising several sampling subsystems; the inlet ports of the several sampling subsystems are respectively connected with the corresponding sampling ports in the water vapor system, and the outlet ports are respectively connected with online chemical instruments; the sampling subsystem includes a stop valve, a cooler, an electric pressure regulating valve, a constant temperature device and an electric flow regulating valve sequentially arranged on the sampling pipeline; a sewage outlet is arranged on the sampling pipeline; The electric sewage valve, the electric pressure regulating valve and the electric flow regulating valve are all connected to each other to realize the automatic operation control of the electric sewage valve, the electric pressure regulating valve and the electric flow regulating valve; the invention realizes regular automatic sewage discharge, automatic pressure regulation and automatic flow adjustment, so as to ensure that the water/steam samples entering the online chemical instrument are representative of sampling, and the parameters of each water/steam sample meet the measurement requirements of the on-line chemical instrument.
Description
技术领域technical field
本发明属于水汽系统取样技术领域,特别涉及一种水汽集中取样系统及方法。The invention belongs to the technical field of water vapor system sampling, in particular to a water vapor centralized sampling system and method.
背景技术Background technique
传统电力行业火力发电厂和石化行业炼油厂等长期且普遍存在的“水样容易被污染,腐蚀杂物铁含量不具代表性,仪表水样温度超标、压力、流量不稳定影响仪表测量”等难题,难以实现水汽品质的准确监测和客观评价,保障机组长期安全运行;因此,水汽系统稳定可靠取样是保障化学监督和运行控制准确可靠的关键因素,其影响着机组运行的安全性和可靠性。Thermal power plants in the traditional electric power industry and oil refineries in the petrochemical industry have long-standing and ubiquitous problems such as "water samples are easily polluted, the iron content of corrosion impurities is not representative, the temperature of instrument water samples exceeds the standard, and the pressure and flow instability affect instrument measurement".
目前,火力发电厂及石化企业通常采用的水汽集中取样装置对运行中的水汽进行取样,经过降温降压后送入在线化学仪表进行检查;然而,由于缺乏排污措施,造成腐蚀杂物难以及时有效排出;此外缺少有效的压力和流量调节方式,造成在线化学仪表测量不稳定,给机组安全运行造成巨大影响。At present, thermal power plants and petrochemical enterprises usually use a concentrated water vapor sampling device to sample the water vapor in operation, and send it to the online chemical instrument for inspection after cooling and pressure reduction; however, due to the lack of sewage discharge measures, it is difficult to discharge corrosion debris in a timely and effective manner; in addition, the lack of effective pressure and flow adjustment methods makes the online chemical instrument measurement unstable, which has a huge impact on the safe operation of the unit.
发明内容Contents of the invention
针对现有技术中存在的技术问题,本发明提供了一种水汽集中取样系统及方法,以解决现有的水汽集中取样装置的腐蚀杂物难以及时有效排出,以及由于缺少有效的压力和流量调节方式,易造成在线化学仪表测量不稳定,给机组安全运行造成巨大影响的技术问题。Aiming at the technical problems existing in the prior art, the present invention provides a centralized water vapor sampling system and method to solve the technical problems that the existing concentrated water vapor sampling device is difficult to timely and effectively discharge the corrosion debris, and due to the lack of effective pressure and flow adjustment methods, it is easy to cause unstable online chemical instrument measurement, which has a huge impact on the safe operation of the unit.
为达到上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明提供了一种水汽集中取样系统,包括若干采样子系统、控制单元及排污扩容器;若干所述采样子系统的进口端分别与水汽系统中对应的取样口相连,若干所述采样子系统的出口端分别与对应的在线化学仪表相连;The present invention provides a centralized water vapor sampling system, which includes several sampling subsystems, control units and sewage expansion vessels; the inlet ports of several sampling subsystems are respectively connected to corresponding sampling ports in the water vapor system, and the outlet ports of several sampling subsystems are respectively connected to corresponding online chemical instruments;
所述采样子系统包括取样管路及取样管路上依次设置的截止阀、冷却器、电动调压阀、恒温装置及电动流量调节阀;其中,截止阀的进口端与水汽系统中对应的取样口相连,所述电动流量调节阀的出口端与在线化学仪表的进口端相连;所述取样管路上还开设有排污口,所述排污口设置在所述截止阀与所述冷却器之间;所述排污口处安装有电动排污阀,所述电动排污阀的出口端与所述排污扩容器的进口端相连;The sampling subsystem includes a sampling pipeline and a shut-off valve, a cooler, an electric pressure regulating valve, a thermostat and an electric flow regulating valve sequentially arranged on the sampling pipeline; wherein, the inlet end of the shut-off valve is connected to the corresponding sampling port in the water vapor system, and the outlet end of the electric flow regulating valve is connected to the inlet end of the online chemical instrument; a sewage outlet is also provided on the sampling pipeline, and the sewage discharge port is arranged between the shut-off valve and the cooler; The inlet end of the blowdown expander is connected;
所述控制单元与所述电动排污阀、所述电动调压阀及所述电动流量调节阀均相连,用于实现所述电动排污阀、所述电动调压阀及所述电动流量调节阀的自动运行控制。The control unit is connected to the electric sewage valve, the electric pressure regulating valve and the electric flow regulating valve, and is used to realize the automatic operation control of the electric sewage valve, the electric pressure regulating valve and the electric flow regulating valve.
进一步的,还包括循环冷却水源;所述循环冷却水源,用于为所述冷却器及所述排污扩容器提供循环冷却水。Further, it also includes a circulating cooling water source; the circulating cooling water source is used to provide circulating cooling water for the cooler and the sewage expansion vessel.
进一步的,所述截止阀包括依次相连的一次截止阀和二次截止阀。Further, the shut-off valve includes a primary shut-off valve and a secondary shut-off valve connected in sequence.
进一步的,所述冷却器为单级冷却器或串联的两级冷却器。Further, the cooler is a single-stage cooler or two-stage coolers connected in series.
进一步的,所述控制单元包括第一控制模块,所述第一控制模块内预存储有自动排污参数;所述第一控制模块用于根据自动排污控制参数,生成并发送自动排污指令至所述电动排污阀;其中,所述自动排污控制参数包括自动排污周期及自动排污时长。Further, the control unit includes a first control module, in which automatic blowdown parameters are pre-stored; the first control module is used to generate and send an automatic blowdown instruction to the electric blowdown valve according to the automatic blowdown control parameters; wherein, the automatic blowdown control parameters include the automatic blowdown period and the automatic blowdown duration.
进一步的,所述控制单元还包括有第二控制模块,所述第二控制模块内预存储有自动压力调节参数;所述采样子系统还包括压力传感器,所述压力传感器的输出端与所述第二控制模块的输入端相连,所述压力传感器用于采集并发送进入所述恒温装置前的水/汽样品的压力至所述第二控制模块;Further, the control unit also includes a second control module, in which automatic pressure adjustment parameters are pre-stored; the sampling subsystem also includes a pressure sensor, the output end of the pressure sensor is connected to the input end of the second control module, and the pressure sensor is used to collect and send the pressure of the water/steam sample before entering the thermostat to the second control module;
所述第二控制模块用于根据所述自动压力调节参数以及进入所述恒温装置前的水/汽样品的压力,生成并发送自动调压指令至所述电动调压阀;其中,所述自动压力调节参数包括所述电动调压阀的初始开度及水/汽样品的压力限值。The second control module is used to generate and send an automatic pressure regulation command to the electric pressure regulating valve according to the automatic pressure regulation parameter and the pressure of the water/steam sample before entering the thermostat; wherein, the automatic pressure regulation parameter includes the initial opening of the electric pressure regulating valve and the pressure limit of the water/steam sample.
进一步的,所述控制单元还包括第三控制模块,所述第三控制模块内预存储有自动流量调节参数;所述采样子系统还包括流量传感器;所述流量传感器的输出端与所述第三控制模块相连,所述流量传感器用于采集并发送进入所述在线化学仪表前的水/汽样品的流量至所述第三控制模块;Further, the control unit also includes a third control module, in which automatic flow adjustment parameters are pre-stored; the sampling subsystem also includes a flow sensor; the output end of the flow sensor is connected to the third control module, and the flow sensor is used to collect and send the flow of the water/steam sample before entering the online chemical meter to the third control module;
所述第三控制模块用于根据所述自动流量调节参数及进入所述在线化学仪表前的水/汽样品的流量,生成并发送自动流量调节指令至所述电动流量调节阀;其中,所述自动流量调节参数包括所述电动流量调节阀的初始开度及水/汽样品的流量限值。The third control module is used to generate and send an automatic flow adjustment command to the electric flow adjustment valve according to the automatic flow adjustment parameter and the flow rate of the water/steam sample before entering the online chemical meter; wherein, the automatic flow adjustment parameter includes the initial opening of the electric flow adjustment valve and the flow limit of the water/steam sample.
进一步的,所述采样子系统还包括手动排污阀,所述手动排污阀设置在所述排污口处,并置于所述电动排污阀的进口端侧。Further, the sampling subsystem also includes a manual blowdown valve, which is set at the blowdown port and placed at the inlet side of the electric blowdown valve.
本发明还提供了一种水汽集中取样方法,利用所述的一种水汽集中取样系统;The present invention also provides a method for centralized sampling of water vapor, which utilizes the centralized sampling system for water vapor;
其中,所述水汽集中取样方法,包括:Wherein, the concentrated sampling method of water vapor includes:
开启冷却器及排污扩容器,并确保冷却器及排污孔容器正常工作;Turn on the cooler and blowdown expansion container, and ensure that the cooler and blowdown hole container work normally;
打开截止阀,当到达预设的排污限值时,电动排污阀自动开启进行排污,排出的腐蚀杂物进入排污扩容器内进行收集;Open the shut-off valve, and when the preset sewage discharge limit is reached, the electric sewage valve will automatically open for sewage discharge, and the discharged corrosive debris will enter the sewage expansion container for collection;
无需排污时,电动排污阀处于关闭状态;此时,水汽系统的取样口流出的水/汽样品依次流经截止阀、冷却器、电动调压阀、恒温装置及电动流量调节阀后进入在线化学仪表;When there is no need to discharge sewage, the electric sewage valve is closed; at this time, the water/steam samples flowing out of the sampling port of the water vapor system flow through the stop valve, cooler, electric pressure regulating valve, constant temperature device and electric flow regulating valve in sequence, and then enter the online chemical instrument;
其中,所述电动调压阀,用于对经过冷却器冷却后的水/汽样品进行压力调节,得到调压后的水/汽样品;所述恒温装置,用于对调压后的水/汽样品进行温度调节,得到调温后的水/汽样品;所述电动流量调节阀,用于对调温后的水/汽样品进行流量调节;所述电动排污阀、所述电动调压阀及所述电动流量调节阀均通过所述控制单元进行自动控制。Wherein, the electric pressure regulating valve is used to adjust the pressure of the water/steam sample cooled by the cooler to obtain the water/steam sample after pressure regulation; the constant temperature device is used to adjust the temperature of the water/steam sample after pressure regulation to obtain the water/steam sample after temperature regulation; the electric flow regulating valve is used to regulate the flow rate of the water/steam sample after temperature regulation; the electric sewage valve, the electric pressure regulating valve and the electric flow regulating valve are all automatically controlled by the control unit.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
本发明提供了一种水汽集中取样系统及方法,通过在采样子系统的取样管路上设置电动排污阀、电动调压阀及电动流量调节阀,并利用控制单元对电动排污阀、电动调压阀及电动流量调节阀进行自动控制,实现了取样系统的定期自动排污、自动调压以及流量自动调节,确保进入在线化学仪表的水/汽样品具有取样代表性,且各水/汽样品的参数满足在线化学仪表测量要求;具体的,通过自动控制运行的电动排污阀,实现高温取样架侧的自动排污控制,确保腐蚀杂物能够及时有效排出,有效维持水汽系统的取样代表性,确保了化学运行监督的准确性;通过自动控制运行的电动调压阀,实现高温取样架侧的自动调压控制,保证了水/汽样品的具有稳定的取样压力,确保有充足的水/汽样品供给在线化学仪表进行测量;通过自动控制运行的电动流量调节阀,实现低温取样架侧的流量自动调节,确保在线化学仪表测量水样稳定,提高了在线化学仪表测量结果的准确可靠,进而确保了机组的安全运行。The invention provides a water vapor centralized sampling system and method. By setting an electric sewage valve, an electric pressure regulating valve and an electric flow regulating valve on the sampling pipeline of the sampling subsystem, and using a control unit to automatically control the electric sewage valve, electric pressure regulating valve and electric flow regulating valve, the regular automatic sewage discharge, automatic pressure regulation and automatic flow adjustment of the sampling system are realized, and the water/steam samples entering the online chemical instrument are sampled representatively, and the parameters of each water/steam sample meet the measurement requirements of the on-line chemical instrument; The sewage valve realizes automatic sewage discharge control on the side of the high-temperature sampling rack, ensures timely and effective discharge of corrosion debris, effectively maintains the sampling representativeness of the water vapor system, and ensures the accuracy of chemical operation supervision; through the automatic control of the electric pressure regulating valve, the automatic pressure regulation control on the side of the high-temperature sampling rack ensures a stable sampling pressure for water/steam samples and ensures that there are sufficient water/steam samples for online chemical instruments for measurement; through the automatic control operation of the electric flow regulating valve, the flow rate at the low-temperature sampling rack side is automatically adjusted to ensure the stability of water samples measured by online chemical instruments. The accuracy and reliability of the online chemical instrument measurement results are improved, thereby ensuring the safe operation of the unit.
进一步的,通过设置串联的两级冷却器,实现对部分温度、压力较高的水/汽样品进行彻底降温,确保了在线化学仪表测量结果的稳定性。Furthermore, by setting up two-stage coolers in series, the temperature of some water/steam samples with high temperature and high pressure can be completely cooled, ensuring the stability of the online chemical meter measurement results.
进一步的,通过设置压力传感器,第二控制模块自动压力调节参数以及进入所述在线化学仪表前的水/汽样品的压力,生成自动调压指令,以对电动调压阀的开度进行控制调节,实现了水/汽样品压力的自动调节,且调节精度较高。Further, by setting the pressure sensor, the automatic pressure adjustment parameters of the second control module, and the pressure of the water/steam sample before entering the online chemical instrument, an automatic pressure regulation command is generated to control and adjust the opening of the electric pressure regulating valve, so as to realize the automatic adjustment of the pressure of the water/steam sample with high adjustment accuracy.
进一步的,通过设置流量传感器,第三控制模块自动压力调节参数以及进入所述在线化学仪表前的水/汽样品的流量,生成自动流量调节指令,以对电动流量调节阀的开度进行控制调节,实现了水/汽样品流量的自动调节,确保了流量调节的及时性和准确性。Further, by setting the flow sensor, the automatic pressure adjustment parameters of the third control module and the flow rate of the water/steam sample before entering the online chemical instrument, an automatic flow adjustment instruction is generated to control and adjust the opening of the electric flow adjustment valve, so as to realize the automatic adjustment of the flow rate of the water/steam sample and ensure the timeliness and accuracy of the flow adjustment.
附图说明Description of drawings
图1为实施例所述的水汽集中取样系统的结构框图。Fig. 1 is a structural block diagram of the water vapor centralized sampling system described in the embodiment.
其中,1一次截止阀,2二次截止阀,3手动排污阀,4电动排污阀,5冷却器,6电动调压阀,7控制单元,8恒温装置,9流量传感器,10电动流量调节阀,11冷却器冷却水进水阀,12冷却器冷却水出水阀,13排污扩容器冷却水进水阀,14排污扩容器冷却水出水阀,15排污扩容器,16压力传感器。Among them, 1 primary shut-off valve, 2 secondary shut-off valve, 3 manual drain valve, 4 electric drain valve, 5 cooler, 6 electric pressure regulating valve, 7 control unit, 8 constant temperature device, 9 flow sensor, 10 electric flow regulating valve, 11 cooler cooling water inlet valve, 12 cooler cooling water outlet valve, 13 blowdown expansion vessel cooling water inlet valve, 14 blowdown expansion vessel cooling water outlet valve, 15 blowdown expansion vessel, 16 pressure sensor.
具体实施方式Detailed ways
为了使本发明所解决的技术问题,技术方案及有益效果更加清楚明白,以下具体实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the following specific examples will further describe the present invention in detail. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明提供了一种水汽集中取样系统,包括若干采样子系统、控制单元7、排污扩容器15及循环冷却水源;若干所述采样子系统的进口端分别与水汽系统中对应的取样口相连,若干所述采样子系统的出口端分别与对应的在线化学仪表相连;所述控制单元7,用于对所述采样子系统中的电动排污阀4、电动调压阀6及电动流量调节阀10进行自动运行控制;所述扩容器15,用于收集从采样子系统中排出的腐蚀杂物;所述排污扩容器15,用于为所述采样子系统中的冷却器5及所述排污扩容器5提供循环冷却水。The present invention provides a centralized water vapor sampling system, comprising several sampling subsystems, a control unit 7, a sewage expansion vessel 15 and a circulating cooling water source; the inlet ports of several sampling subsystems are respectively connected to corresponding sampling ports in the water vapor system, and the outlet ends of several sampling subsystems are respectively connected to corresponding online chemical instruments; corrosion debris; the blowdown expansion vessel 15 is used to provide circulating cooling water for the cooler 5 and the blowdown expansion vessel 5 in the sampling subsystem.
本发明中,所述采样子系统包括取样管路、排污管路、截止阀、手动排污阀3、电动排污阀4、冷却器5、电动调压阀6、恒温装置8、流量传感器9、电动流量调节阀10、冷却器冷却水进水阀11、冷却器冷却水出水阀12及压力传感器16。In the present invention, the sampling subsystem includes a sampling pipeline, a sewage pipeline, a stop valve, a manual sewage valve 3, an electric sewage valve 4, a cooler 5, an electric pressure regulating valve 6, a constant temperature device 8, a flow sensor 9, an electric flow regulating valve 10, a cooler cooling water inlet valve 11, a cooler cooling water outlet valve 12, and a pressure sensor 16.
所述取样管路的进口端与水汽系统中的其中一个取样口相连,所述取样管路的出口端与对应的在线化学仪表相连;所述截止阀、所述冷却器5、所述电动调压阀6、所述压力传感器16、所述恒温装置8、所述流量传感器9及所述电动流量调节阀10依次设置在所述取样管路上;其中,所述截止阀包括依次相连的一次截止阀1和二次截止阀2;所述冷却器5为单级冷却器或串联的两级冷却器;所述冷却器冷却水进水阀11安装在所述冷却器5的冷却水进口端处,所述冷却器冷却水出水阀12安装在所述冷却器5的冷却水出口端处,所述循环冷却水源的第一出口端与所述冷却器冷却水进水阀11相连,所述循环冷却水源的第一回水端与所述冷却器冷却水出水阀12相连。The inlet end of the sampling pipeline is connected to one of the sampling ports in the water vapor system, and the outlet end of the sampling pipeline is connected to the corresponding online chemical instrument; the stop valve, the cooler 5, the electric pressure regulating valve 6, the pressure sensor 16, the thermostat 8, the flow sensor 9 and the electric flow regulating valve 10 are sequentially arranged on the sampling pipeline; wherein, the stop valve includes a primary stop valve 1 and a secondary stop valve 2 connected in sequence; the cooler 5 is a single-stage cooler or a two-stage cooler connected in series The cooler cooling water inlet valve 11 is installed at the cooling water inlet of the cooler 5, the cooler cooling water outlet valve 12 is installed at the cooling water outlet of the cooler 5, the first outlet of the circulating cooling water source is connected to the cooler cooling water inlet valve 11, and the first return end of the circulating cooling water source is connected to the cooler cooling water outlet valve 12.
所述取样管路上还设置有排污口,所述排污口设置在所述二次截止阀2与所述冷却器5之间;所述排污管路的一端与所述排污口相连,所述排污管路的另一端与所述排污扩容器15的进口端相连;所述手动排污阀3及所述电动排污阀4依次设置在所述在所述排污管路上,且所述手动排污阀3置于所述电动排污阀4的进口端侧;其中,所述排污扩容器15的冷却水进口端设置有排污扩容器冷却水进水阀13,所述排污扩容器15的冷却水出口端设置有排污扩容器冷却水出水阀14;所述循环冷却水源的第二出口端与所述排污扩容器冷却水进水阀13相连,所述循环冷却水源的第二回水端与所述排污扩容器冷却水出水阀14相连。The sampling pipeline is also provided with a sewage outlet, and the sewage outlet is arranged between the secondary shut-off valve 2 and the cooler 5; one end of the sewage pipeline is connected to the sewage outlet, and the other end of the sewage pipeline is connected to the inlet of the sewage expansion container 15; The inlet end is provided with a sewage expansion container cooling water inlet valve 13, and the cooling water outlet end of the sewage expansion container 15 is provided with a sewage expansion container cooling water outlet valve 14; the second outlet end of the circulating cooling water source is connected with the sewage expansion container cooling water inlet valve 13, and the second return end of the circulating cooling water source is connected with the sewage expansion container cooling water outlet valve 14.
所述控制单元7与所述电动排污阀4、所述电动调压阀6、所述压力传感器16、所述流量传感器9及所述电动流量调节阀10均相连,用于实现所述电动排污阀4、所述电动调压阀6及所述电动流量调节阀10的自动运行控制。The control unit 7 is connected to the electric sewage valve 4, the electric pressure regulating valve 6, the pressure sensor 16, the flow sensor 9 and the electric flow regulating valve 10, and is used to realize the automatic operation control of the electric sewage valve 4, the electric pressure regulating valve 6 and the electric flow regulating valve 10.
具体的,所述控制单元7包括第一控制模块、第二控制模块及第三控制模块;所述第一控制模块内预存储有自动排污参数;所述第一控制模块用于根据自动排污控制参数,生成并发送自动排污指令至所述电动排污阀4;其中,所述自动排污控制参数包括自动排污周期及自动排污时长。Specifically, the control unit 7 includes a first control module, a second control module, and a third control module; automatic blowdown parameters are pre-stored in the first control module; the first control module is used to generate and send an automatic blowdown instruction to the electric blowdown valve 4 according to the automatic blowdown control parameters; wherein, the automatic blowdown control parameters include an automatic blowdown period and an automatic blowdown time.
所述第二控制模块内预存储有自动压力调节参数,所述压力传感器16的输出端与所述第二控制模块的输入端相连,所述压力传感器16用于采集并发送进入所述恒温装置8前的水/汽样品的压力至所述第二控制模块;所述第二控制模块用于根据所述自动压力调节参数以及进入所述恒温装置8前的水/汽样品的压力,生成并发送自动调压指令至所述电动调压阀6;其中,所述自动压力调节参数包括所述电动调压阀6的初始开度及水/汽样品的压力限值。Automatic pressure adjustment parameters are pre-stored in the second control module, and the output end of the pressure sensor 16 is connected to the input end of the second control module. The pressure sensor 16 is used to collect and send the pressure of the water/steam sample before entering the constant temperature device 8 to the second control module; the second control module is used to generate and send an automatic pressure adjustment command to the electric pressure regulating valve 6 according to the automatic pressure adjustment parameters and the pressure of the water/steam sample before entering the constant temperature device 8; Pressure limit for water/steam samples.
所述第三控制模块内预存储有自动流量调节参数,所述流量传感器9的输出端与所述第三控制模块相连,所述流量传感器9用于采集并发送进入所述在线化学仪表前的水/汽样品的流量至所述第三控制模块;所述第三控制模块用于根据所述自动流量调节参数及进入所述在线化学仪表前的水/汽样品的流量,生成并发送自动流量调节指令至所述电动流量调节阀10;其中,所述自动流量调节参数包括所述电动流量调节阀10的初始开度及水/汽样品的流量限值。Automatic flow adjustment parameters are pre-stored in the third control module, the output end of the flow sensor 9 is connected to the third control module, and the flow sensor 9 is used to collect and send the flow of the water/steam sample before entering the online chemical meter to the third control module; the third control module is used to generate and send an automatic flow adjustment command to the electric flow regulating valve 10 according to the automatic flow regulating parameters and the flow of the water/steam sample before entering the online chemical meter; flow limit.
工作原理及取样方法:Working principle and sampling method:
本发明所述的水汽集中取样系统,当设备运行时,首先打开冷却器冷却水进水阀11及冷却器冷却水出水阀12,以使循环冷却水源的冷却水能够流经冷却器5,确保冷却器5正常工作;打开排污扩容器冷却水进水阀13及排污扩容器冷却水出水阀14,以使循环冷却水源的冷却水能够流经排污扩容器15,确保排污扩容器15正常工作。The concentrated water vapor sampling system of the present invention, when the equipment is running, firstly open the cooler cooling water inlet valve 11 and the cooler cooling water outlet valve 12, so that the cooling water of the circulating cooling water source can flow through the cooler 5, to ensure the normal operation of the cooler 5; open the sewage expansion container cooling water inlet valve 13 and the sewage expansion container cooling water outlet valve 14, so that the cooling water of the circulating cooling water source can flow through the sewage expansion container 15, and ensure the normal operation of the sewage expansion container 15.
打开一次截止阀1和二次截止阀2,当取样管路内的水/汽样品到达预设的排污限值时,打开手动排污阀3,且电动排污阀4自动开启进行排污,排出的腐蚀杂物经排污管道进入排污扩容器15内进行收集;无需排污时,电动排污阀4处于关闭状态;此时,水汽系统的取样口流出的水/汽样品依次流经一次截止阀1、二次截止阀2、冷却器5、电动调压阀6、压力传感器16、恒温装置8、流量传感器9及电动流量调节阀10后进入在线化学仪表进行测量。Open the primary shut-off valve 1 and the secondary shut-off valve 2, and when the water/steam sample in the sampling pipeline reaches the preset blowdown limit value, open the manual blowdown valve 3, and the electric blowdown valve 4 automatically opens for blowdown, and the discharged corrosive debris enters the blowdown expansion container 15 through the blowdown pipe for collection; when there is no need for blowdown, the electric blowdown valve 4 is closed; at this time, the water/steam samples flowing out of the sampling port of the water vapor system flow through the first stop valve 1, the second stop valve 2, the cooler 5, and the electric pressure regulating valve 6 in turn. , a pressure sensor 16, a constant temperature device 8, a flow sensor 9 and an electric flow regulating valve 10, then enter the online chemical instrument for measurement.
本发明中,所述电动调压阀6,用于对经过冷却器5冷却后的水/汽样品进行压力调节,得到调压后的水/汽样品;所述恒温装置8,用于对调压后的水/汽样品进行温度调节,得到调温后的水/汽样品;所述电动流量调节阀10,用于对调温后的水/汽样品进行流量调节;所述电动排污阀4、所述电动调压阀6及所述电动流量调节阀10均通过所述控制单元7进行自动控制。In the present invention, the electric pressure regulating valve 6 is used to adjust the pressure of the water/steam sample cooled by the cooler 5 to obtain a water/steam sample after pressure regulation; the constant temperature device 8 is used to adjust the temperature of the water/steam sample after pressure regulation to obtain a temperature-regulated water/steam sample; the electric flow regulating valve 10 is used to regulate the flow of the temperature-regulated water/steam sample;
本发明所述的水汽集中取样系统及方法,通过在采样子系统的取样管路上设置电动排污阀、电动调压阀及电动流量调节阀,并利用控制单元对电动排污阀、电动调压阀及电动流量调节阀进行自动控制,实现了取样系统的定期自动排污、自动调压以及流量自动调节,确保进入在线化学仪表的水/汽样品具有取样代表性,且各水/汽样品的参数满足在线化学仪表测量要求。The centralized water vapor sampling system and method of the present invention, by setting an electric sewage valve, an electric pressure regulating valve and an electric flow regulating valve on the sampling pipeline of the sampling subsystem, and using a control unit to automatically control the electric sewage valve, electric pressure regulating valve and electric flow regulating valve, realizes regular automatic sewage discharge, automatic pressure regulation and automatic flow adjustment of the sampling system, ensuring that the water/steam samples entering the online chemical instrument are representative of sampling, and the parameters of each water/steam sample meet the online chemical instrument measurement requirements.
实施例Example
以某水汽系统的集中取样过程为例;具体的,以该水汽系统的其中13个取样口的水汽集中取样过程为例。Take the centralized sampling process of a water vapor system as an example; specifically, take the concentrated water vapor sampling process of 13 sampling ports in the water vapor system as an example.
如附图1所示,本实施例提供了一种水汽集中取样系统,包括十个采样子系统、控制单元7、排污扩容器冷却水进水阀13、排污扩容器冷却水出水阀14、排污扩容器15及循环冷却水源;其中,水汽系统的第1-3个取样口分别接引至第1-3个采样子系统的进口端,水汽系统的第4、5个取样口均接引至第4个采样子系统的进口端,水汽系统的第6、7个取样口均接引至第5个采样子系统的进口端,水汽系统的第8、9个取样口均接引至第6个采样子系统的进口端,水汽系统的第10-13个取样口分别接引至第7-10个采样子系统的进口端;十个所述采样子系统的出口端分别连接一个在线化学仪表。As shown in accompanying drawing 1, present embodiment provides a kind of water vapor centralized sampling system, comprise ten sampling subsystems, control unit 7, blowdown expander cooling water inlet valve 13, blowdown expander cooling water outlet valve 14, blowdown expander 15 and circulating cooling water source; The 6th and 7th sampling ports of the steam system are connected to the inlet of the 5th sampling subsystem, the 8th and 9th sampling ports of the water vapor system are connected to the inlet of the 6th sampling subsystem, and the 10th to 13th sampling ports of the water vapor system are respectively connected to the inlets of the 7th to 10th sampling subsystems; the outlets of the ten sampling subsystems are respectively connected to an online chemical instrument.
所述采样子系统包括取样管路、排污管路、一次截止阀1、二次截止阀2、手动排污阀3、电动排污阀4、冷却器5、电动调压阀6、恒温装置8、流量传感器9、电动流量调节阀10、冷却器冷却水进水阀11、冷却器冷却水出水阀12及压力传感器16。The sampling subsystem includes a sampling pipeline, a sewage pipeline, a primary shut-off valve 1, a secondary shut-off valve 2, a manual sewage valve 3, an electric sewage valve 4, a cooler 5, an electric pressure regulating valve 6, a constant temperature device 8, a flow sensor 9, an electric flow regulating valve 10, a cooler cooling water inlet valve 11, a cooler cooling water outlet valve 12 and a pressure sensor 16.
所述取样管路的进口端与水汽系统中对应的取样口相连,所述取样管路的出口端与对应的在线化学仪表相连;所述一次截止阀1、所述二次截止阀2、所述冷却器5、所述电动调压阀6、所述压力传感器16、所述恒温装置8、所述流量传感器9及所述电动流量调节阀10依次设置在所述取样管路上。The inlet end of the sampling pipeline is connected to the corresponding sampling port in the water vapor system, and the outlet end of the sampling pipeline is connected to the corresponding online chemical instrument; the primary shut-off valve 1, the secondary shut-off valve 2, the cooler 5, the electric pressure regulating valve 6, the pressure sensor 16, the thermostat 8, the flow sensor 9 and the electric flow regulating valve 10 are sequentially arranged on the sampling pipeline.
具体的,所述一次截止阀1的进口端与对应的取样口相连,所述一次截止阀1的出口端与所述二次截止阀2的进口端相连,所述二次截止阀2的出口端与所述冷却器5的管侧进口相连,所述冷却器5的管侧出口与所述电动调压阀6的进口端相连,所述电动调压阀6的出口端与所述压力传感器16的一端相连,所述压力传感器16的另一端与所述恒温装置8的进口端相连,所述恒温装置8的出口端与所述流量传感器9的一端相连,所述流量传感器9的另一端与所述电动流量调节阀10的进口端相连,所述电动流量调节阀10的出口端与在线化学仪表相连。Specifically, the inlet port of the primary stop valve 1 is connected to the corresponding sampling port, the outlet port of the primary stop valve 1 is connected to the inlet port of the secondary stop valve 2, the outlet port of the secondary stop valve 2 is connected to the pipe side inlet of the cooler 5, the pipe side outlet of the cooler 5 is connected to the inlet port of the electric pressure regulating valve 6, the outlet port of the electric pressure regulating valve 6 is connected to one end of the pressure sensor 16, the other end of the pressure sensor 16 is connected to the inlet port of the thermostat 8, and the thermostat 8 The outlet end is connected to one end of the flow sensor 9, the other end of the flow sensor 9 is connected to the inlet end of the electric flow regulating valve 10, and the outlet end of the electric flow regulating valve 10 is connected to an online chemical meter.
所述冷却器冷却水进水阀11安装在所述冷却器5的壳侧进口处,所述冷却器冷却水出水阀12安装在所述冷却器5的壳侧出口处;所述循环冷却水源的第一出口端与所述冷却器冷却水进水阀11相连,所述循环冷却水源的第一回水端与所述冷却器冷却水出水阀12相连,以利用所述循环冷却水源对所述冷却器5提供循环冷却水。The cooler cooling water inlet valve 11 is installed at the shell-side inlet of the cooler 5, and the cooler cooling water outlet valve 12 is installed at the shell-side outlet of the cooler 5; the first outlet end of the circulating cooling water source is connected to the cooler cooling water inlet valve 11, and the first return end of the circulating cooling water source is connected to the cooler cooling water outlet valve 12, so as to provide circulating cooling water to the cooler 5 by using the circulating cooling water source.
需要说明的是,针对水汽系统的第4-10个取样口处流出的水/汽样品的温度及压力较高,本实施例中,采用在第3-7个采样系统中采用串联的两级冷却器,其余采用单级冷却器;其中,串联的两级冷却器分别通过冷却器冷却水进水阀11和冷却器冷却水出水阀12与所述循环冷却水源相连,以达到彻底降温的目的。It should be noted that the temperature and pressure of the water/steam samples flowing out of the 4th to 10th sampling ports of the water vapor system are relatively high. In this embodiment, the 3rd to 7th sampling systems are used in series.
本实施例中,所述取样管路上还设置有排污口,所述排污口设置在所述二次截止阀2与所述冷却器5之间;所述排污管路的一端与所述排污口相连,所述排污管路的另一端与所述排污扩容器15的进口端相连,所述手动排污阀3及所述电动排污阀4依次设置在所述在所述排污管路上。In this embodiment, the sampling pipeline is also provided with a sewage outlet, and the sewage outlet is arranged between the secondary shut-off valve 2 and the cooler 5; one end of the sewage pipeline is connected to the sewage outlet, and the other end of the sewage pipeline is connected to the inlet port of the sewage expansion container 15, and the manual sewage valve 3 and the electric sewage valve 4 are sequentially arranged on the sewage pipeline.
具体的,所述手动排污阀3的一端与所述排污口相连,所述手动排污阀3的另一端与所述电动排污阀4的一端相连,所述电动排污阀4的另一端与所述排污扩容器15的管侧入口相连;所述排污扩容器冷却水进水阀13安装在所述排污扩容器15的壳侧入口处,所述排污扩容器冷却水出水阀14安装在所述排污扩容器15的壳侧出口处;所述循环冷却水源的第二出口端与所述排污扩容器冷却水进水阀13相连,所述循环冷却水源的第二回水端与所述排污扩容器冷却水出水阀14相连,以利用所述循环冷却水源对所述排污扩容器15提供循环冷却水。Specifically, one end of the manual blowdown valve 3 is connected to the blowdown port, the other end of the manual blowdown valve 3 is connected to one end of the electric blowdown valve 4, and the other end of the electric blowdown valve 4 is connected to the pipe side inlet of the blowdown expansion vessel 15; The second outlet port of the sewage expansion vessel is connected to the cooling water inlet valve 13 of the sewage expansion vessel, and the second return water end of the circulating cooling water source is connected to the cooling water outlet valve 14 of the sewage expansion vessel, so as to provide circulating cooling water to the sewage expansion vessel 15 by using the circulating cooling water source.
本实施例中,所述控制单元7与所述电动排污阀4、所述电动调压阀6及所述电动流量调节阀10均相连,用于实现所述电动排污阀4、所述电动调压阀6及所述电动流量调节阀10的自动运行控制;其中,所述控制单元7包括第一控制模块、第二控制模块及第三控制模块;所述第一控制模块与所述电动排污阀4相连,所述第二控制模块与所述电动调压阀6及所述压力传感器16均相连,所述第三控制模块与所述电动流量调节阀10及所述流量传感器9均相连。In this embodiment, the control unit 7 is connected to the electric sewage valve 4, the electric pressure regulating valve 6 and the electric flow regulating valve 10, and is used to realize the automatic operation control of the electric sewage valve 4, the electric pressure regulating valve 6 and the electric flow regulating valve 10; wherein, the control unit 7 includes a first control module, a second control module and a third control module; the first control module is connected to the electric sewage valve 4, the second control module is connected to the electric pressure regulating valve 6 and the pressure sensor 16, and the third control module is connected to the electric flow Both the regulating valve 10 and the flow sensor 9 are connected.
具体的,所述第一控制模块内预存储有自动排污参数;所述第一控制模块用于根据自动排污控制参数,生成并发送自动排污指令至所述电动排污阀4;其中,所述自动排污控制参数包括自动排污周期及自动排污时长。Specifically, automatic blowdown parameters are pre-stored in the first control module; the first control module is used to generate and send an automatic blowdown command to the electric blowdown valve 4 according to the automatic blowdown control parameters; wherein, the automatic blowdown control parameters include the automatic blowdown period and the automatic blowdown duration.
其中,所述电动排污阀4的自动控制原理,具体如下:Wherein, the automatic control principle of the electric blowdown valve 4 is as follows:
通过在第一控制模块中预设自动排污周期及自动排污时长,当自动排污参数设定完成后,所述第一控制模块能够自动控制电动排污阀4的开关;即,每间隔所述自动排污周期时所述第一控制模块生成自动排污指令至所述电动排污阀4,所述电动排污阀4响应所述自动排污指令后开启,进行腐蚀杂物排出,持续排污所述自动排污时长的时间后自动关闭。By presetting the automatic sewage discharge period and the automatic sewage discharge time length in the first control module, after the automatic sewage discharge parameter setting is completed, the first control module can automatically control the switch of the electric sewage discharge valve 4; that is, the first control module generates an automatic sewage discharge instruction to the electric sewage discharge valve 4 at each interval of the automatic sewage discharge cycle, and the electric sewage discharge valve 4 opens after responding to the automatic sewage discharge instruction, and discharges corrosive debris, and automatically closes after the automatic sewage discharge duration of continuous sewage discharge.
具体的,所述第二控制模块内预存储有自动压力调节参数,所述压力传感器16用于采集并发送进入所述恒温装置8前的水/汽样品的压力至所述第二控制模块;所述第二控制模块用于根据所述自动压力调节参数以及进入所述恒温装置8前的水/汽样品的压力,生成并发送自动调压指令至所述电动调压阀6;其中,所述自动压力调节参数包括所述电动调压阀6的初始开度及水/汽样品的压力限值。Specifically, automatic pressure regulation parameters are pre-stored in the second control module, and the pressure sensor 16 is used to collect and send the pressure of the water/steam sample before entering the constant temperature device 8 to the second control module; the second control module is used to generate and send an automatic pressure regulation command to the electric pressure regulating valve 6 according to the automatic pressure regulation parameter and the pressure of the water/steam sample before entering the constant temperature device 8; wherein, the automatic pressure regulation parameter includes the initial opening of the electric pressure regulating valve 6 and the pressure limit of the water/steam sample.
其中,所述电动调压阀6的自动控制原理,具体如下:Wherein, the automatic control principle of the electric pressure regulating valve 6 is specifically as follows:
通过在第二控制模块中预设所述电动调压阀6的初始开度及水/汽样品的压力限值,当自动压力调节参数设定完成后,所述压力传感器16采集并发送进入所述恒温装置8前的水/汽样品的压力至所述第二控制模块;所述第二控制模块将所述进入所述恒温装置8前的水/汽样品的压力与所述水/汽样品的压力限值进行对比,根据对比结果并结合所述电动调压阀6的初始开度,生成并发送自动调压指令至所述电动调压阀6,电动调压阀6响应所述自动调压指令将从初始开度开始调节压力,如果压力超过或者低于限值,电动调压阀6将按照设定好开度进行调节,确保压力符合要求。By presetting the initial opening of the electric pressure regulating valve 6 and the pressure limit of the water/steam sample in the second control module, after the automatic pressure adjustment parameter setting is completed, the pressure sensor 16 collects and sends the pressure of the water/steam sample before entering the thermostat 8 to the second control module; the second control module compares the pressure of the water/steam sample before entering the thermostat 8 with the pressure limit of the water/steam sample, and generates and sends an automatic pressure regulation command to the The electric pressure regulating valve 6, the electric pressure regulating valve 6 will adjust the pressure from the initial opening in response to the automatic pressure regulating command, if the pressure exceeds or falls below the limit value, the electric pressure regulating valve 6 will adjust according to the set opening to ensure that the pressure meets the requirements.
具体的,所述第三控制模块内预存储有自动流量调节参数,所述流量传感器9用于采集并发送进入所述在线化学仪表前的水/汽样品的流量至所述第三控制模块;所述第三控制模块用于根据所述自动流量调节参数及进入所述在线化学仪表前的水/汽样品的流量,生成并发送自动流量调节指令至所述电动流量调节阀10;其中,所述自动流量调节参数包括所述电动流量调节阀10的初始开度及水/汽样品的流量限值。Specifically, automatic flow adjustment parameters are pre-stored in the third control module, and the flow sensor 9 is used to collect and send the flow of the water/steam sample before entering the online chemical meter to the third control module; the third control module is used to generate and send an automatic flow adjustment command to the electric flow regulating valve 10 according to the automatic flow regulating parameters and the flow of the water/steam sample before entering the online chemical meter; wherein, the automatic flow regulating parameters include the initial opening of the electric flow regulating valve 10 and the flow limit of the water/steam sample.
其中,所述电动流量调节阀10的自动控制原理,具体如下:Wherein, the automatic control principle of the electric flow regulating valve 10 is specifically as follows:
通过在第三控制模块中预设所述电动流量调节阀10的初始开度及水/汽样品的流量限值,当流量自动调节参数设定完成后,所述流量传感器9采集并发送进入所述在线化学仪表前的水/汽样品的流量至所述第三控制模块;所述第三控制模块将进入所述在线化学仪表前的水/汽样品的流量与所述水/汽样品的流量限值进行对比,根据对比结果并结合所述电动流量调节阀10的初始开度,生成并发送自动流量调节指令至所述电动流量调节阀10;电动流量调节阀10响应所述自动流量调节指令将从初始开度开始调节流量,如果流量超过或者低于限值,电动流量调节阀10将按照设定好开度进行调节,确保流量符合要求。By presetting the initial opening of the electric flow regulating valve 10 and the flow limit of the water/steam sample in the third control module, after the flow automatic adjustment parameter setting is completed, the flow sensor 9 collects and sends the flow of the water/steam sample before entering the online chemical meter to the third control module; the third control module compares the flow of the water/steam sample before entering the online chemical meter with the flow limit of the water/steam sample, and generates and sends an automatic flow adjustment command to the electric flow according to the comparison result and in combination with the initial opening of the electric flow regulating valve 10 Regulating valve 10: The electric flow regulating valve 10 will adjust the flow from the initial opening in response to the automatic flow regulating command. If the flow exceeds or falls below the limit value, the electric flow regulating valve 10 will adjust according to the set opening to ensure that the flow meets the requirements.
本实施例还提供了一种水汽集中取样方法,包括以下步骤:The present embodiment also provides a method for concentrated sampling of water vapor, comprising the following steps:
当机组启机时,需要投运所述水汽集中取样系统;首先需要投入循环冷却水,即打开冷却器冷却水进水阀11和冷却器冷却水出水阀12,以使冷却5处于工作状态;打开排污扩容器冷却水进水阀13及排污扩容器冷却水出水阀14,以使排污扩容器15处于工作状态;打开恒温装置8,设定恒温装置8的运行参数,确保恒温装置8可以对水/汽样品进行有效调温。When the unit is turned on, the water vapor centralized sampling system needs to be put into operation; firstly, circulating cooling water needs to be put in, that is, the cooler cooling water inlet valve 11 and the cooler cooling water outlet valve 12 are opened, so that the cooling 5 is in working condition;
开始取样时,打开一次截止阀1和二次截止阀2,当取样管路内的水/汽样品到达预设的排污限值时,打开手动排污阀3,且电动排污阀4自动开启进行排污,排出的腐蚀杂物经排污管道进入排污扩容器15内进行收集;无需排污时,电动排污阀4处于关闭状态;此时,水汽系统的取样口流出的水/汽样品依次流经一次截止阀1、二次截止阀2、冷却器5、电动调压阀6、压力传感器16、恒温装置8、流量传感器9及电动流量调节阀10后进入在线化学仪表进行测量。When sampling starts, open the primary shut-off valve 1 and the secondary shut-off valve 2. When the water/steam sample in the sampling pipeline reaches the preset blowdown limit value, open the manual blowdown valve 3, and the electric blowdown valve 4 automatically opens for blowdown, and the discharged corrosive debris enters the blowdown expander 15 through the blowdown pipe for collection; when blowdown is not required, the electric blowdown valve 4 is closed; , electric pressure regulating valve 6, pressure sensor 16, constant temperature device 8, flow sensor 9 and electric flow regulating valve 10, then enter the online chemical instrument for measurement.
具体的,打开一次截止阀1和二次截止阀2后,水样流经冷却器5后到达电动调压阀6,完成压力调节后进入恒温装置8;水样经恒温装置8调节温度后进入流量传感器9和电动流量调节阀10,调节流量后进入在线化学仪表,进行水汽品质测量。Specifically, after the primary stop valve 1 and the secondary stop valve 2 are opened, the water sample flows through the cooler 5 and then reaches the electric pressure regulating valve 6, and enters the constant temperature device 8 after the pressure adjustment is completed; the water sample enters the flow sensor 9 and the electric flow regulating valve 10 after the temperature is adjusted by the constant temperature device 8, and enters the online chemical instrument after adjusting the flow rate to measure the water vapor quality.
在控制单元7内设置用于自动控制电动排污阀4的自动排污参数;当自动排污参数设定完成后,每间隔所述自动排污周期时所述电动排污阀4开启,进行腐蚀杂物排出,持续排污所述自动排污时长的时间后自动关闭;在控制单元7内设置用于自动控制电动调压阀6的自动调压参数;当自动调压参数设定完成后,根据进入所述恒温装置8前的水/汽样品的压力与水/汽样品的压力限值的比较结果,电动调压阀6将从初始开度开始调节压力,确保压力符合要求;在控制单元7内设置用于自动控制电动流量调节阀10的自动流量调节参数;当自动流量调节参数设定完成后,根据进入所述在线化学仪表前的水/汽样品的流量与水/汽样品的流量限值的比较结果,电动流量调节阀10将从初始开度开始调节流量,确保流量符合要求。The automatic blowdown parameter for automatically controlling the electric blowdown valve 4 is set in the control unit 7; when the automatic blowdown parameter setting is completed, the electric blowdown valve 4 is opened at every interval of the automatic blowdown cycle to discharge corrosive debris and automatically close after a long time for the automatic blowdown of the blowdown; the automatic pressure regulation parameter for automatically controlling the electric pressure regulating valve 6 is set in the control unit 7; , the electric pressure regulating valve 6 will adjust the pressure from the initial opening to ensure that the pressure meets the requirements; the automatic flow adjustment parameters for automatically controlling the electric flow regulating valve 10 are set in the control unit 7; after the automatic flow regulating parameters are set, according to the comparison result between the flow of the water/steam sample before entering the online chemical instrument and the flow limit of the water/steam sample, the electric flow regulating valve 10 will start to adjust the flow from the initial opening to ensure that the flow meets the requirements.
本实施例中,控制单元7控制电动排污阀4、电动调压阀6和电动流量调节阀10进行自动调节,确保在线化学仪表水样各参数满足测量要求;其中,高温取样架侧的电动排污阀采用自动排污方式,设定排污相关参数后电动排污阀4自动执行排污程序;高温取样架侧的电动调压阀采用自动调节方式,根据不同水样流量要求设定目标压力值后,根据控制单元7的控制指令电动调压阀6自动调节压力;低温取样架侧采用电动流量调节阀10对进入在线化学仪表的水样流量进行调控,确保进入在线化学仪表的水样流量满足要求;控制单元7能够及时根据压力情况调整电动调压阀6的开度以及根据流量情况调整电动流量调节阀10的开度,确保水/汽样品的压力和流量稳定,满足测量要求;优选的,对于部分温度、压力较高的水/汽样品,可以经过两级冷却,即串联两个冷却器5,以达到彻底降温的目的。In this embodiment, the control unit 7 controls the electric blowdown valve 4, the electric pressure regulating valve 6 and the electric flow regulating valve 10 to automatically adjust to ensure that the parameters of the water samples of the online chemical instrument meet the measurement requirements; wherein, the electric blowdown valve on the side of the high-temperature sampling rack adopts an automatic blowdown method, and the electric blowdown valve 4 automatically executes the blowdown procedure after setting the relevant parameters of blowdown; the electric pressure regulating valve on the side of the high-temperature sampling stand adopts an automatic adjustment method. An electric flow regulating valve 10 is used on the side of the sampling rack to regulate the flow of water samples entering the online chemical meter to ensure that the flow of water samples entering the online chemical meter meets the requirements; the control unit 7 can adjust the opening of the electric pressure regulating valve 6 and the opening of the electric flow regulating valve 10 according to the flow situation in time to ensure that the pressure and flow of the water/steam sample are stable and meet the measurement requirements; preferably, for some water/steam samples with high temperature and pressure, they can be cooled in two stages, that is, two coolers 5 are connected in series to achieve the purpose of complete cooling.
本发明所述的水汽集中取样系统及方法,高温取样架侧排污阀自动排污,避免运行人员手动打开和关闭阀门,从而避免了安全问题的发生;其次,定期排污有助于维持水汽系统取样代表性,从而确保化学运行监督的准确性;本发明实现了高温取样架侧调压阀自动调压,从而确保了取样压力的稳定性,确保有充足水样供在线化学仪表测量;本发明还实现了低温取样架侧取样流量的自动化调节,有助于确保在线化学仪表测量水样稳定,使测量准确可靠。In the water vapor centralized sampling system and method described in the present invention, the sewage valve on the side of the high-temperature sampling rack is automatically discharged to prevent the operator from manually opening and closing the valve, thereby avoiding the occurrence of safety problems; secondly, regular sewage discharge helps to maintain the representativeness of water vapor system sampling, thereby ensuring the accuracy of chemical operation supervision; the invention realizes automatic pressure regulation of the pressure regulating valve on the side of the high-temperature sampling rack, thereby ensuring the stability of the sampling pressure and ensuring that there are sufficient water samples for online chemical instrument measurement; The measured water sample is stable, making the measurement accurate and reliable.
本发明中,通过增加电动排污阀、电动调压阀及电动流量调节阀,并利用控制单元进行自动控制,以使水汽集中取样系统实现自动排污、自动调压和自动流量调节的功能,确保进入在线化学仪表的水/汽样品具有取样代表性且各水/汽样品参数满足在线化学仪表测量要求;因此,采用自动调节方式,确保进入在线化学仪表的水样参数合适,并使取样具有代表性,对于提高化学水汽品质监督水平、保障机组安全经济运行,具有重要意义。In the present invention, by adding an electric sewage valve, an electric pressure regulating valve and an electric flow regulating valve, and using the control unit for automatic control, the centralized water vapor sampling system can realize the functions of automatic sewage discharge, automatic pressure regulation and automatic flow adjustment, and ensure that the water/steam samples entering the online chemical meter are representative of sampling and that the parameters of each water/steam sample meet the measurement requirements of the online chemical meter; .
上述实施例仅仅是能够实现本发明技术方案的实施方式之一,本发明所要求保护的范围并不仅仅受本实施例的限制,还包括在本发明所公开的技术范围内,任何熟悉本技术领域的技术人员所容易想到的变化、替换及其他实施方式。The above-described embodiment is only one of the implementations that can realize the technical solution of the present invention. The scope of protection claimed by the present invention is not only limited by this embodiment, but also includes any changes, replacements and other implementations that are easily conceivable by those skilled in the art within the technical scope disclosed in the present invention.
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