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CN116443838A - A method for cascade utilization of waste lithium iron phosphate cathode powder - Google Patents

A method for cascade utilization of waste lithium iron phosphate cathode powder Download PDF

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CN116443838A
CN116443838A CN202210012534.0A CN202210012534A CN116443838A CN 116443838 A CN116443838 A CN 116443838A CN 202210012534 A CN202210012534 A CN 202210012534A CN 116443838 A CN116443838 A CN 116443838A
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iron phosphate
lithium iron
acid
acid leaching
waste lithium
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余志辉
曲景奎
张日林
魏广叶
吕彩霞
沈晓博
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Institute of Process Engineering of CAS
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Abstract

The invention provides a method for cascade utilization of waste lithium iron phosphate anode powder, which comprises the following steps: 1) Carrying out gradient heating roasting on waste lithium iron phosphate anode powder in an inert atmosphere; 2) Vibrating, screening and color selecting the roasted product; 3) Floating the undersize to obtain lithium iron phosphate anode powder and graphite respectively; 4) Adding acid into the oversize material for leaching; 5) Regulating the pH value of the leaching solution, and adding an oxidant and a precipitator to precipitate iron and phosphorus; 6) Adding sodium hydroxide into the solution after precipitation to further precipitate aluminum in the solution; 7) Extracting, separating and recycling copper, nickel and cobalt in the filtrate in the step 6); 8) Adding sodium carbonate into the extracted solution to obtain lithium acid precipitate, and evaporating and crystallizing the solution to obtain sodium salt. The invention can greatly reduce the waste of the lithium iron phosphate battery, realize the cascade utilization of the waste lithium iron phosphate positive electrode powder, and avoid the problems of incomplete recovery and large pollution caused by completely using a pyrogenic process or a wet process.

Description

一种废磷酸铁锂正极粉梯级利用的方法A method for cascade utilization of waste lithium iron phosphate cathode powder

技术领域technical field

本发明属于废旧锂离子动力电池回收综合利用技术领域,具体来说,本发明涉及一种废磷酸铁锂正极粉梯级利用的方法。The invention belongs to the technical field of recycling and comprehensive utilization of waste lithium-ion power batteries. Specifically, the invention relates to a method for cascade utilization of waste lithium iron phosphate cathode powder.

背景技术Background technique

随着国民经济的快速发展,以石油、煤炭、天然气为代表的不可再生能源逐渐减少,新能源产业的快速发展为锂离子电池在储能电池领域的应用提供了前所未有的机遇。但是,锂离子电池的寿命一般为2-5年,随着锂电池的广泛应用,会产生大量的废旧锂离子电池。如不加以回收利用,不仅会造成资源严重浪费,还会造成严重的环境污染。With the rapid development of the national economy, non-renewable energy represented by oil, coal, and natural gas is gradually decreasing, and the rapid development of the new energy industry provides unprecedented opportunities for the application of lithium-ion batteries in the field of energy storage batteries. However, the lifespan of lithium-ion batteries is generally 2-5 years. With the widespread use of lithium-ion batteries, a large number of waste lithium-ion batteries will be produced. If it is not recycled, it will not only cause a serious waste of resources, but also cause serious environmental pollution.

以磷酸铁锂为正极材料的锂离子动力电池由于其成本低、循环性能佳、安全性能好等特点,已广泛应用于储能行业。2021年,磷酸铁锂电池装机量超过三元锂电池。可以预计,随着这批磷酸铁锂电池材料报废,将会产生越来越多的废磷酸铁锂电池,因此,对以磷酸铁锂为正极的锂离子电池进行回收尤为重要。Lithium-ion power batteries with lithium iron phosphate as the positive electrode material have been widely used in the energy storage industry due to their low cost, good cycle performance, and good safety performance. In 2021, the installed capacity of lithium iron phosphate batteries will exceed that of ternary lithium batteries. It can be expected that as these batches of lithium iron phosphate battery materials are scrapped, more and more waste lithium iron phosphate batteries will be produced. Therefore, it is particularly important to recycle lithium-ion batteries with lithium iron phosphate as the positive electrode.

废旧正极磷酸铁锂为黑色粉末,根据拆解装备分选效率不同,废正极粉中含有铝、铜、氟以及粘结剂、电解液/电解质,同时由于分捡原因,部分废磷酸铁锂正极粉还存在少量三元正极材料。磷酸铁锂作为动力电池正极活性物质材料,其本身是橄榄石结构,晶体结构非常稳定,锂离子在嵌入和迁出的时候,本身晶体结构变化较小,决定了其较长的循环使用寿命。A123公司和Valance公司均认为,磷酸铁锂电池失效,主要是负极活性物质结构失效,这为磷酸铁锂正极粉直接回用提供了有力支撑。The waste positive lithium iron phosphate is black powder. According to the different sorting efficiency of the dismantling equipment, the waste positive electrode powder contains aluminum, copper, fluorine, binder, electrolyte/electrolyte, and due to sorting reasons, some waste lithium iron phosphate positive electrodes There is also a small amount of ternary cathode material in the powder. Lithium iron phosphate, as the positive electrode active material of the power battery, has an olivine structure and a very stable crystal structure. When lithium ions are inserted and moved out, the crystal structure changes little, which determines its long cycle life. Both A123 and Valance believe that the failure of lithium iron phosphate batteries is mainly due to the failure of the structure of the negative electrode active material, which provides strong support for the direct recycling of lithium iron phosphate cathode powder.

目前,废磷酸铁锂正极粉回收工艺主要分为火法和湿法工艺,火法工艺主要高温固相再生法,该方法对回收材料要求高,能耗高,废磷酸铁锂正极粉中有用元素利用不彻底;湿法工艺酸耗量大,成本高,同样存在有用元素利用不彻底等问题。At present, the recovery process of waste lithium iron phosphate cathode powder is mainly divided into fire method and wet method. The fire method is mainly high-temperature solid-phase regeneration method. Incomplete utilization of elements; wet process consumes a lot of acid, high cost, and there are also problems such as incomplete utilization of useful elements.

中国专利CN201510372381.0公布了一种磷酸铁锂电池中回收电池级磷酸铁及利用废旧磷酸铁锂电池制备磷酸铁锂正极材料的方法,将磷酸铁锂正极材料粉碎热处理,加酸浸出和加碱调节pH进行磷酸铁的回收,接着加碱、碳酸钠制备碳酸锂,最后磷酸铁、碳酸钠和碳粉还原短烧得到磷酸铁锂正极材料。该专利将全部磷酸铁锂浸出,酸耗量大,部分杂质PVDF、石墨粉等未全部回收利用。Chinese patent CN201510372381.0 discloses a method for recycling battery-grade iron phosphate from lithium iron phosphate batteries and using waste lithium iron phosphate batteries to prepare lithium iron phosphate cathode materials. The lithium iron phosphate cathode materials are pulverized and heat-treated, acid leached and alkali is added Adjust the pH to recover iron phosphate, then add alkali and sodium carbonate to prepare lithium carbonate, and finally reduce iron phosphate, sodium carbonate and carbon powder to short-fire to obtain lithium iron phosphate cathode material. This patent leaches all lithium iron phosphate, which consumes a lot of acid, and some impurities such as PVDF and graphite powder are not fully recycled.

中国专利CN102208707(一种废旧磷酸铁锂电池正极材料修复再生的方法)和中国专利CN102208706A(一种废旧磷酸铁锂电池正极材料的回收再生处理方法),采用简单煅烧法去除碳、导电剂和粘结剂,既不经济,且能耗高,后续需要对铁锂材料进行进一步补加铁锂和还原剂才能进一步回用。Chinese patent CN102208707 (a method for repairing and regenerating the positive electrode material of waste lithium iron phosphate battery) and Chinese patent CN102208706A (a method for recycling and regenerating the positive electrode material of waste lithium iron phosphate battery) use a simple calcination method to remove carbon, conductive agent and sticky material. The binder is not economical and consumes a lot of energy, and it is necessary to further add iron lithium and reducing agents to the iron lithium material in order to be further reused.

因此,为解决废磷酸铁锂正极粉的综合回用问题,有必要寻求一种新的废磷酸铁锂正极粉再生利用方法,使废磷酸铁锂正极粉有价值元素得到全部回收,避免污染环境。Therefore, in order to solve the problem of comprehensive recycling of waste lithium iron phosphate positive electrode powder, it is necessary to seek a new recycling method for waste lithium iron phosphate positive electrode powder, so that all valuable elements of waste lithium iron phosphate positive electrode powder can be recovered to avoid polluting the environment .

发明内容Contents of the invention

针对现有技术存在不足,本发明提供了一种废磷酸铁锂正极粉梯级利用的方法,该方法能够大幅减少磷酸铁锂电池废料,使磷酸铁锂废正极粉实现梯级利用,并避免完全使用火法或湿法工艺回收不彻底、污染大的问题。In view of the shortcomings of the existing technology, the present invention provides a method for cascaded utilization of waste lithium iron phosphate positive electrode powder, which can greatly reduce the waste of lithium iron phosphate batteries, realize cascade utilization of waste lithium iron phosphate positive electrode powder, and avoid complete use The problems of incomplete recovery and high pollution caused by pyrotechnic or wet process.

为达到上述目的,本发明采用了如下的技术方案:In order to achieve the above object, the present invention has adopted following technical scheme:

一种废磷酸铁锂正极粉梯级利用的方法,所述的方法包括如下步骤:A method for cascade utilization of waste lithium iron phosphate positive electrode powder, said method comprising the steps of:

1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在惰性气氛中,梯度升温焙烧;1) Roasting the waste lithium iron phosphate cathode powder after discharging, dismantling, crushing and sorting in an inert atmosphere with gradient temperature increase;

2)对焙烧后的产物进行筛分或色选;2) Sieving or color sorting the roasted product;

3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,富含磷酸铁锂正极粉的精矿回用作电池材料;3) Carry out flotation on the undersieve to obtain a concentrate rich in lithium iron phosphate positive electrode powder and tailings rich in graphite, and the concentrate rich in lithium iron phosphate positive electrode powder can be reused as a battery material;

4)富含石墨的尾矿和筛上物混合后进行分步酸浸,一步酸浸加入稀酸,一步酸浸渣进行二步酸浸,二步酸浸加入浓酸,二步酸浸渣经水洗、干燥得到高纯石墨;水洗液回用于一步酸浸和二步酸浸,二步酸浸液回用于一步酸浸;4) The tailings rich in graphite and the sieve are mixed and subjected to step-by-step acid leaching, one-step acid leaching is added with dilute acid, one-step acid leaching residue is subjected to two-step acid leaching, two-step acid leaching is added with concentrated acid, and two-step acid leaching residue is After washing and drying, high-purity graphite is obtained; the washing solution is reused for one-step acid leaching and two-step acid leaching, and the second-step acid leaching solution is used for one-step acid leaching;

5)一步酸浸液调节pH值,并加入一定量的氧化剂和沉淀剂对一步酸浸液中的铁和磷进行沉淀;5) adjust the pH value of the one-step pickling solution, and add a certain amount of oxidant and precipitant to precipitate iron and phosphorus in the one-step pickling solution;

6)将沉淀后液中加入氢氧化钠进一步沉淀其中的铝,过滤得到铝盐;6) adding sodium hydroxide to the precipitated liquid to further precipitate the aluminum therein, and filtering to obtain the aluminum salt;

7)步骤6)中的滤液进行萃取分离,得到铜镍钴产品;7) The filtrate in step 6) is extracted and separated to obtain a copper-nickel-cobalt product;

8)萃取后液加入碳酸钠,过滤得到碳酸锂沉淀,滤液蒸发结晶得到钠盐。8) Add sodium carbonate to the extracted liquid, filter to obtain lithium carbonate precipitate, and evaporate and crystallize the filtrate to obtain sodium salt.

优选地,步骤1)中的梯度升温焙烧为分段焙烧,第一段焙烧温度小于200℃,第二段焙烧温度为400-700℃。Preferably, the gradient temperature-increasing calcination in step 1) is segmented calcination, the calcination temperature of the first stage is less than 200°C, and the calcination temperature of the second stage is 400-700°C.

优选地,步骤4)所述稀酸和浓酸采用的酸为硫酸、硝酸或者盐酸。Preferably, the dilute acid and the concentrated acid used in step 4) are sulfuric acid, nitric acid or hydrochloric acid.

优选地,步骤4)中,一步酸浸的稀酸浓度为5%-20%,反应温度为20-60℃。Preferably, in step 4), the dilute acid concentration of the one-step acid leaching is 5%-20%, and the reaction temperature is 20-60°C.

优选地,步骤4)中,二步酸浸的浓酸浓度为20%-60%,反应温度为80-150℃。Preferably, in step 4), the concentrated acid concentration of the two-step acid leaching is 20%-60%, and the reaction temperature is 80-150°C.

优选地,步骤5)中,所述的氧化剂为空气、氧气、臭氧、双氧水和焦硫酸钠中的一种或者两种以上。Preferably, in step 5), the oxidant is one or more of air, oxygen, ozone, hydrogen peroxide and sodium pyrosulfate.

优选地,步骤5)中,调节pH值为1.5-2,调节pH值的物料为5-50%氢氧化钠或碳酸钠,调节pH时间为60-180分钟。Preferably, in step 5), the pH is adjusted to 1.5-2, the material for adjusting the pH is 5-50% sodium hydroxide or sodium carbonate, and the pH adjustment time is 60-180 minutes.

优选地,步骤5),所述的沉淀剂为相应浸出酸的铁盐,所述的铁盐加入量为溶液中铁含量的1.01-1.03倍。Preferably, in step 5), the precipitation agent is the iron salt of the corresponding leaching acid, and the amount of the iron salt added is 1.01-1.03 times the iron content in the solution.

根据本发明的优选实施例,一种废磷酸铁锂正极粉梯级利用的方法包括以下步骤:According to a preferred embodiment of the present invention, a method for cascade utilization of waste lithium iron phosphate cathode powder comprises the following steps:

1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在惰性气氛中,梯度升温焙烧,回收附着的少部分电解液及深度脱除其中的粘结剂,破坏石墨与磷酸铁锂互相粘结状态,提升浮选效果;1) The waste lithium iron phosphate positive electrode powder that has been discharged, disassembled, crushed, and sorted is roasted in an inert atmosphere with a gradient temperature rise, and a small part of the attached electrolyte is recovered and the binder is removed in depth to destroy the graphite and The mutual bonding state of lithium iron phosphate improves the flotation effect;

2)对焙烧后的产物进行震动筛分和色选,使铜铝及大颗粒与其上附着的磷酸铁锂粉得到初步的分离;2) Carry out vibration screening and color sorting to the roasted product, so that copper, aluminum and large particles are initially separated from the lithium iron phosphate powder attached thereto;

3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,磷酸铁锂正极粉回用做电池;3) Carry out flotation on the undersieve to obtain a concentrate rich in lithium iron phosphate positive electrode powder and a tailings rich in graphite, and the lithium iron phosphate positive electrode powder is reused as a battery;

4)石墨、铜片、铝片、筛上物中残存一定量的磷酸铁锂,分步酸浸,第一步加入稀酸,使磷、铁、锂及铜、铝、镍、钴进入溶液,与石墨得到分离。第二步加入浓酸,进一步浸出,浸出液循环使用,待到一定浓度后酸浸液用于第一步酸浸,酸浸渣经洗涤、干燥后用于制备电池材料;4) A certain amount of lithium iron phosphate remains in graphite, copper flakes, aluminum flakes, and the sieve, acid leaching step by step, and dilute acid is added in the first step to make phosphorus, iron, lithium, copper, aluminum, nickel, and cobalt enter the solution , separated from graphite. In the second step, concentrated acid is added for further leaching, and the leaching solution is recycled. After reaching a certain concentration, the acid leaching solution is used for the first step of acid leaching, and the acid leaching residue is washed and dried to prepare battery materials;

5)将步骤4)中第一步浸出液调节pH值,并加入一定量的氧化剂和沉淀剂使铁、磷基本完全沉淀;5) adjusting the pH value of the first step leaching solution in step 4), and adding a certain amount of oxidizing agent and precipitant to make iron and phosphorus basically completely precipitate;

6)将沉淀后液再加入氢氧化钠进一步沉淀其中的铝;6) adding sodium hydroxide to the precipitated liquid to further precipitate the aluminum therein;

7)将6)中的滤液进行萃取分离,分别回收其中的铜、镍、钴;7) extracting and separating the filtrate in 6), and recovering copper, nickel and cobalt therein respectively;

8)将萃取后液加入碳酸钠,得到酸锂沉淀,溶液蒸发结晶得到钠盐。8) Add sodium carbonate to the extracted solution to obtain lithium acid precipitate, and evaporate and crystallize the solution to obtain sodium salt.

本发明中的“%”如无特殊说明,均指质量百分比。"%" in the present invention refers to mass percentage unless otherwise specified.

与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:

(1)全组分综合利用,包括少量电解液、PVDF及溶液中少量的磷,减少环境污染;(1) Comprehensive utilization of all components, including a small amount of electrolyte, PVDF and a small amount of phosphorus in the solution, to reduce environmental pollution;

(2)本发明提供的方法能够部分回收未达到循环使用寿命磷酸铁锂,能够大幅削减后续处理成本;(2) The method provided by the present invention can partially recover the lithium iron phosphate that has not reached the cycle life, and can greatly reduce the cost of follow-up treatment;

(3)两步酸浸分别回收磷酸铁、碳酸锂、铜、铝和高纯石墨,大幅提高资源利用率和产品质量,社会经济效益明显。(3) The two-step acid leaching recovers iron phosphate, lithium carbonate, copper, aluminum and high-purity graphite, which greatly improves resource utilization and product quality, and has obvious social and economic benefits.

附图说明Description of drawings

图1为本发明一种废磷酸铁锂正极粉梯级利用的方法流程图。Fig. 1 is a flow chart of a method for cascaded utilization of waste lithium iron phosphate cathode powder according to the present invention.

具体实施方式Detailed ways

下面以附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail with the accompanying drawings and specific embodiments.

实施例1Example 1

如图1所示,一种废磷酸铁锂正极粉梯级利用的方法,所示方法包括以下步骤:As shown in Figure 1, a method for cascade utilization of waste lithium iron phosphate cathode powder, the method shown includes the following steps:

(1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在氩气气氛中,155℃焙烧50分钟,回收其中的有机溶剂。进一步升温到650℃焙烧30分钟,分解其中的粘结剂,使石墨与磷酸铁锂等得到分离;(1) The waste lithium iron phosphate positive electrode powder that has been discharged, disassembled, crushed, and sorted is roasted at 155°C for 50 minutes in an argon atmosphere, and the organic solvent therein is recovered. Further heat up to 650°C and bake for 30 minutes to decompose the binder in it, so that graphite and lithium iron phosphate can be separated;

(2)对焙烧后的产物进行震动筛分,使铜片、铝片等大颗粒与小颗粒分离,筛上物去酸浸,筛下物用于浮选;(2) Carry out vibratory screening to the product after roasting, separate the large particles such as copper flakes and aluminum flakes from the small particles, the oversize is removed for acid leaching, and the undersize is used for flotation;

(3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,磷酸铁锂正极粉回用做电池;(3) Carry out flotation to the underscreen, obtain the concentrate rich in lithium iron phosphate positive electrode powder and the tailings rich in graphite, and the lithium iron phosphate positive electrode powder is reused as a battery;

(4)富含石墨的尾矿、石墨、铜片、铝片、筛上物共同加入到酸浸反应釜中,开始第一步酸浸,该步酸浸加入10%稀硫酸,反应温度40℃,反应时间60分钟,使磷、铁、锂及铜、铝、镍、钴进入溶液,与石墨分离。将上述浆料过滤分离后,滤饼进行第二步酸浸,该步加入40%浓硫酸,反应温度80℃,反应时间60分钟,进一步脱除其中的少量杂质元素,第二步酸浸渣经洗涤、干燥后得到高纯石墨;(4) Add graphite-rich tailings, graphite, copper flakes, aluminum flakes, and sieves to the acid leaching reactor, and start the first step of acid leaching. This step is acid leaching with 10% dilute sulfuric acid, and the reaction temperature is 40 ℃, the reaction time is 60 minutes, so that phosphorus, iron, lithium, copper, aluminum, nickel, and cobalt enter the solution and separate from graphite. After the above slurry is filtered and separated, the filter cake is subjected to the second step of acid leaching. In this step, 40% concentrated sulfuric acid is added, the reaction temperature is 80°C, and the reaction time is 60 minutes to further remove a small amount of impurity elements. The second step of acid leaching residue After washing and drying, high-purity graphite is obtained;

(5)将(4)中第一步得到的酸浸出液中加入溶液中铁量1.01倍的硫酸铁,并加入焦硫酸钠,再用20%氢氧化钠调节pH值至1.5,调节pH时间为120分钟,使铁、磷基本完全沉淀;(5) Add ferric sulfate of 1.01 times of iron amount in the solution to the acid leaching solution obtained in the first step in (4), and add sodium pyrosulfate, then adjust the pH value to 1.5 with 20% sodium hydroxide, and adjust the pH time to 120 Minutes, so that iron and phosphorus are basically completely precipitated;

(6)将沉淀后液再加入氢氧化钠调节pH至5.0,进一步沉淀其中的铝;(6) adding sodium hydroxide to the precipitated liquid to adjust the pH to 5.0, further precipitating the aluminum therein;

(7)将(6)中的滤液进行萃取分离,分别回收其中的铜、镍、钴;(7) extracting and separating the filtrate in (6), reclaiming copper, nickel and cobalt therein respectively;

(8)将萃取后液加入碳酸钠,得到碳酸锂沉淀,过滤,滤液蒸发结晶得到硫酸钠。(8) Add sodium carbonate to the extracted liquid to obtain lithium carbonate precipitate, filter, evaporate and crystallize the filtrate to obtain sodium sulfate.

本实施例中,磷酸铁锂正极粉回用率82%,回收得到的磷酸铁锂在0.2C充放电倍率下电池比容量为131.65mAh/g,回收石墨纯度达到99.90%。In this example, the recycling rate of the lithium iron phosphate positive electrode powder is 82%, the recovered lithium iron phosphate has a battery specific capacity of 131.65mAh/g at a charge and discharge rate of 0.2C, and the purity of the recovered graphite reaches 99.90%.

实施例2Example 2

如图1所示,一种废磷酸铁锂正极粉梯级利用的方法,所示方法包括以下步骤:As shown in Figure 1, a method for cascade utilization of waste lithium iron phosphate cathode powder, the method shown includes the following steps:

(1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在氮气气氛中,120℃焙烧60分钟,回收其中的有机溶剂。进一步升温到450℃焙烧50分钟,分解其中的粘结剂,使石墨与磷酸铁锂等得到分离;(1) The waste lithium iron phosphate positive electrode powder that has been discharged, disassembled, crushed, and sorted is roasted at 120° C. for 60 minutes in a nitrogen atmosphere, and the organic solvent therein is recovered. Further heat up to 450°C and bake for 50 minutes to decompose the binder in it, so that graphite and lithium iron phosphate can be separated;

(2)对焙烧后的产物进行色选,使铜片、铝片与废正极粉分离,铜铝片去酸浸,其余用于浮选;(2) Carry out color sorting to the product after roasting, copper flake, aluminum flake are separated with spent positive electrode powder, copper and aluminum flake are removed acid leaching, and the rest is used for flotation;

(3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,磷酸铁锂正极粉回用做电池;(3) Carry out flotation to the underscreen, obtain the concentrate rich in lithium iron phosphate positive electrode powder and the tailings rich in graphite, and the lithium iron phosphate positive electrode powder is reused as a battery;

(4)富含石墨的尾矿、石墨、铜片、铝片、色选料共同加入到酸浸反应釜中,开始第一步酸浸,该步酸浸加入20%稀硫酸并通过微气泡方式通入空气,反应温度30℃,反应时间50分钟,使磷、铁、锂及铜、铝、镍、钴进入溶液,与石墨分离。将上述浆料过滤分离后,滤饼进行第二步酸浸,该步加入30%浓硫酸,反应温度100℃,反应时间60分钟,进一步脱除其中的少量杂质元素,第二步酸浸渣经洗涤、干燥后得到高纯石墨;(4) Graphite-rich tailings, graphite, copper flakes, aluminum flakes, and color sorting materials are added to the acid leaching reaction kettle together, and the first step of acid leaching is started. In this step, 20% dilute sulfuric acid is added and passed through microbubbles The method is to feed air, the reaction temperature is 30°C, and the reaction time is 50 minutes, so that phosphorus, iron, lithium, copper, aluminum, nickel, and cobalt enter the solution and separate from graphite. After the above slurry is filtered and separated, the filter cake is subjected to the second step of acid leaching. In this step, 30% concentrated sulfuric acid is added, the reaction temperature is 100°C, and the reaction time is 60 minutes to further remove a small amount of impurity elements. The second step of acid leaching residue After washing and drying, high-purity graphite is obtained;

(5)将(4)中第一步得到的酸浸出液中加入溶液中铁量1.01倍的硫酸铁,并通过微气泡方式通入空气,同时用40%氢氧化钠调节pH值至1.5,调节pH时间为160分钟,使铁、磷基本完全沉淀;(5) Add ferric sulfate of 1.01 times the amount of iron in the solution to the acid leach solution obtained in the first step in (4), and feed air through the microbubble mode, and simultaneously adjust the pH value to 1.5 with 40% sodium hydroxide to adjust the pH The time is 160 minutes, so that iron and phosphorus are basically completely precipitated;

(6)将沉淀后液再加入氢氧化钠调节pH至4.9,进一步沉淀其中的铝;(6) adding sodium hydroxide to the precipitated liquid to adjust the pH to 4.9, further precipitating the aluminum therein;

(7)将(6)中的滤液进行萃取分离,分别回收其中的铜、镍、钴;(7) extracting and separating the filtrate in (6), reclaiming copper, nickel and cobalt therein respectively;

(8)将萃取后液加入碳酸钠,得到碳酸锂沉淀,过滤,滤液蒸发结晶得到硫酸钠。(8) Add sodium carbonate to the extracted liquid to obtain lithium carbonate precipitate, filter, evaporate and crystallize the filtrate to obtain sodium sulfate.

本实施例中,磷酸铁锂正极粉回用率81%,回收得到的磷酸铁锂在0.2C充放电倍率下电池比容量为126.51mAh/g,回收石墨纯度达到99.91%。In this example, the recycling rate of the lithium iron phosphate cathode powder was 81%, the recovered lithium iron phosphate had a battery specific capacity of 126.51mAh/g at a charge-discharge rate of 0.2C, and the purity of the recovered graphite reached 99.91%.

实施例3Example 3

如图1所示,一种废磷酸铁锂正极粉梯级利用的方法,所示方法包括以下步骤:As shown in Figure 1, a method for cascade utilization of waste lithium iron phosphate cathode powder, the method shown includes the following steps:

(1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在氩气气氛中,185℃焙烧30分钟,回收其中的有机溶剂。进一步升温到550℃焙烧90分钟,分解其中的粘结剂,使石墨与磷酸铁锂等得到分离;(1) The waste lithium iron phosphate positive electrode powder that has been discharged, disassembled, crushed, and sorted is roasted at 185°C for 30 minutes in an argon atmosphere, and the organic solvent therein is recovered. Further heat up to 550°C and bake for 90 minutes to decompose the binder in it, so that graphite and lithium iron phosphate can be separated;

(2)对焙烧后的产物进行震动筛分,使铜片、铝片等大颗粒与小颗粒分离,筛上物去酸浸,筛下物用于浮选;(2) Carry out vibratory screening to the product after roasting, separate the large particles such as copper flakes and aluminum flakes from the small particles, the oversize is removed for acid leaching, and the undersize is used for flotation;

(3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,磷酸铁锂正极粉回用做电池;(3) Carry out flotation to the underscreen, obtain the concentrate rich in lithium iron phosphate positive electrode powder and the tailings rich in graphite, and the lithium iron phosphate positive electrode powder is reused as a battery;

(4)富含石墨的尾矿、石墨、铜片、铝片、筛上物共同加入到酸浸反应釜中,开始第一步酸浸,该步酸浸加入5%稀盐酸,反应温度60℃,反应时间60分钟,使磷、铁、锂及铜、铝、镍、钴进入溶液,与石墨分离。将上述浆料过滤分离后,滤饼进行第二步酸浸,该步加入31%浓盐酸,反应温度150℃,反应时间60分钟,进一步脱除其中的少量杂质元素,第二步酸浸渣经洗涤、干燥后得到高纯石墨;(4) Add graphite-rich tailings, graphite, copper flakes, aluminum flakes, and sieves to the acid leaching reactor, and start the first step of acid leaching. This step is acid leaching with 5% dilute hydrochloric acid, and the reaction temperature is 60 ℃, the reaction time is 60 minutes, so that phosphorus, iron, lithium, copper, aluminum, nickel, and cobalt enter the solution and separate from graphite. After the above slurry is filtered and separated, the filter cake is subjected to the second step of acid leaching. In this step, 31% concentrated hydrochloric acid is added, the reaction temperature is 150°C, and the reaction time is 60 minutes to further remove a small amount of impurity elements. After washing and drying, high-purity graphite is obtained;

(5)将(4)中第一步得到的酸浸出液中加入溶液中铁量1.02倍的硫酸铁,并通过微气泡方式通入臭氧,同时用10%氢氧化钠调节pH值至1.8,调节pH时间为80分钟,使铁、磷基本完全沉淀;(5) Add ferric sulfate of 1.02 times of iron amount in the solution to the acid leaching solution that the first step in (4) obtains, and pass into ozone by microbubble mode, adjust pH value to 1.8 with 10% sodium hydroxide simultaneously, adjust pH The time is 80 minutes, so that iron and phosphorus are basically completely precipitated;

(6)将沉淀后液再加入氢氧化钠调节pH至5.0,进一步沉淀其中的铝;(6) adding sodium hydroxide to the precipitated liquid to adjust the pH to 5.0, further precipitating the aluminum therein;

(7)将(6)中的滤液进行萃取分离,分别回收其中的铜、镍、钴;(7) extracting and separating the filtrate in (6), reclaiming copper, nickel and cobalt therein respectively;

(8)将萃取后液加入碳酸钠,得到碳酸锂沉淀,溶液蒸发结晶得到氯化钠。(8) Sodium carbonate is added to the extracted liquid to obtain lithium carbonate precipitation, and the solution is evaporated and crystallized to obtain sodium chloride.

本实施例中,磷酸铁锂正极粉回用率85%,回收得到的磷酸铁锂在0.2C充放电倍率下电池比容量为133.27mAh/g,回收石墨纯度达到99.94%。In this example, the recycling rate of lithium iron phosphate positive electrode powder is 85%, the recovered lithium iron phosphate has a battery specific capacity of 133.27mAh/g at a charge and discharge rate of 0.2C, and the purity of recovered graphite reaches 99.94%.

实施例4Example 4

如图1所示,一种废磷酸铁锂正极粉梯级利用的方法,所示方法包括以下步骤:As shown in Figure 1, a method for cascade utilization of waste lithium iron phosphate cathode powder, the method shown includes the following steps:

(1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在氮气气氛中,115℃焙烧90分钟,回收其中的有机溶剂。进一步升温到650℃焙烧50分钟,分解其中的粘结剂,使石墨与磷酸铁锂等得到分离;(1) Baking the waste lithium iron phosphate positive electrode powder after discharging, dismantling, crushing and sorting at 115° C. for 90 minutes in a nitrogen atmosphere, and recovering the organic solvent therein. Further heat up to 650°C and bake for 50 minutes to decompose the binder in it, so that graphite and lithium iron phosphate can be separated;

(2)对焙烧后的产物进行震动筛分,使铜片、铝片等大颗粒与小颗粒分离,筛上物去酸浸,筛下物用于浮选;(2) Carry out vibratory screening to the product after roasting, separate the large particles such as copper flakes and aluminum flakes from the small particles, the oversize is removed for acid leaching, and the undersize is used for flotation;

(3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,磷酸铁锂正极粉回用做电池;(3) Carry out flotation to the underscreen, obtain the concentrate rich in lithium iron phosphate positive electrode powder and the tailings rich in graphite, and the lithium iron phosphate positive electrode powder is reused as a battery;

(4)富含石墨的尾矿、石墨、铜片、铝片、筛上物共同加入到酸浸反应釜中,开始第一步酸浸,该步酸浸加入10%稀硝酸并通过微气泡方式,反应温度30℃,反应时间60分钟,使磷、铁、锂及铜、铝、镍、钴进入溶液,与石墨分离。将上述浆料过滤分离后,滤饼进行第二步酸浸,该步加入50%浓硝酸,反应温度100℃,反应时间60分钟,进一步脱除其中的少量杂质元素,第二步酸浸渣经洗涤、干燥后得到高纯石墨;(4) Graphite-rich tailings, graphite, copper flakes, aluminum flakes, and sieves are added to the acid leaching reaction kettle together, and the first step of acid leaching is started. In this step, 10% dilute nitric acid is added and passed through microbubbles. Method, reaction temperature 30°C, reaction time 60 minutes, make phosphorus, iron, lithium and copper, aluminum, nickel, cobalt enter the solution and separate from graphite. After the above slurry is filtered and separated, the filter cake is subjected to the second step of acid leaching. In this step, 50% concentrated nitric acid is added, the reaction temperature is 100°C, and the reaction time is 60 minutes to further remove a small amount of impurity elements. The second step of acid leaching residue After washing and drying, high-purity graphite is obtained;

(5)将(4)中第一步得到的酸浸出液中加入溶液中铁量1.03倍的硝酸铁,并通入空气和氧气的混合气,同时用5%氢氧化钠调节pH值至2.0,调节pH时间为60分钟,使铁、磷基本完全沉淀;(5) Add ferric nitrate of 1.03 times of iron amount in the solution to the acid leaching liquid that the first step obtains in (4), and pass into the mixed gas of air and oxygen, regulate pH value to 2.0 with 5% sodium hydroxide simultaneously, adjust The pH time is 60 minutes, so that the iron and phosphorus are basically completely precipitated;

(6)将沉淀后液再加入氢氧化钠调节pH至5.1,进一步沉淀其中的铝;(6) adding sodium hydroxide to the precipitated liquid to adjust the pH to 5.1, further precipitating the aluminum therein;

(7)将(6)中的滤液进行萃取分离,分别回收其中的铜、镍、钴;(7) extracting and separating the filtrate in (6), reclaiming copper, nickel and cobalt therein respectively;

(8)将萃取后液加入碳酸钠,得到碳酸锂沉淀,溶液蒸发结晶得到硫酸钠。(8) Sodium carbonate is added to the extracted liquid to obtain lithium carbonate precipitation, and the solution is evaporated and crystallized to obtain sodium sulfate.

本实施例中,磷酸铁锂正极粉回用率86%,回收得到的磷酸铁锂在0.2C充放电倍率下电池比容量为130.37mAh/g,回收石墨纯度达到99.93%。In this example, the recycling rate of lithium iron phosphate positive electrode powder is 86%, the recovered lithium iron phosphate has a battery specific capacity of 130.37mAh/g at a charge and discharge rate of 0.2C, and the purity of recovered graphite reaches 99.93%.

实施例5Example 5

如图1所示,一种废磷酸铁锂正极粉梯级利用的方法,所示方法包括以下步骤:As shown in Figure 1, a method for cascade utilization of waste lithium iron phosphate cathode powder, the method shown includes the following steps:

(1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在氩气和氮气混合气气氛中,150℃焙烧40分钟,回收其中的有机溶剂。进一步升温到600℃焙烧60分钟,分解其中的粘结剂,使石墨与磷酸铁锂等得到分离;(1) The waste lithium iron phosphate positive electrode powder that has been discharged, disassembled, crushed, and sorted is roasted at 150° C. for 40 minutes in an atmosphere of argon and nitrogen gas mixture, and the organic solvent therein is recovered. Further heat up to 600°C and bake for 60 minutes to decompose the binder in it, so that graphite and lithium iron phosphate can be separated;

(2)对焙烧后的产物先进性色选,色选后进一步进行震动筛分,使铜片、铝片等大颗粒与小颗粒分离,筛上物和色选料去酸浸,筛下物用于浮选;(2) For advanced color sorting of the roasted products, after the color sorting, further vibrating screening is carried out to separate large particles such as copper flakes and aluminum flakes from small particles. for flotation;

(3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,磷酸铁锂正极粉回用做电池;(3) Carry out flotation to the underscreen, obtain the concentrate rich in lithium iron phosphate positive electrode powder and the tailings rich in graphite, and the lithium iron phosphate positive electrode powder is reused as a battery;

(4)富含石墨的尾矿、石墨、铜片、铝片、色选料筛上物共同加入到酸浸反应釜中,开始第一步酸浸,该步酸浸加入10%稀盐酸,反应温度40℃,反应时间60分钟,使磷、铁、锂及铜、铝、镍、钴进入溶液,与石墨分离。将上述浆料过滤分离后,滤饼进行第二步酸浸,该步加入31%浓盐酸,反应温度110℃,反应时间80分钟,进一步脱除其中的少量杂质元素,第二步酸浸渣经洗涤、干燥后得到高纯石墨;(4) Add graphite-rich tailings, graphite, copper flakes, aluminum flakes, and color selection materials to the acid leaching reaction kettle together, and start the first step of acid leaching, and add 10% dilute hydrochloric acid to this step of acid leaching, The reaction temperature is 40°C, and the reaction time is 60 minutes, so that phosphorus, iron, lithium, copper, aluminum, nickel, and cobalt enter the solution and are separated from graphite. After the above slurry is filtered and separated, the filter cake is subjected to the second step of acid leaching. In this step, 31% concentrated hydrochloric acid is added, the reaction temperature is 110°C, and the reaction time is 80 minutes to further remove a small amount of impurity elements. After washing and drying, high-purity graphite is obtained;

(5)将(4)中第一步得到的酸浸出液中加入溶液中铁量1.01倍的氯化铁,并通过微气泡方式通入氧气,同时用30%碳酸钠调节pH值至2.0,调节pH时间为120分钟,使铁、磷基本完全沉淀;(5) Add ferric chloride of 1.01 times the amount of iron in the solution to the acid leaching solution obtained in the first step in (4), and feed oxygen through the microbubble mode, and adjust the pH value to 2.0 with 30% sodium carbonate simultaneously to adjust the pH The time is 120 minutes, so that iron and phosphorus are basically completely precipitated;

(6)将沉淀后液再加入氢氧化钠调节pH至5.0,进一步沉淀其中的铝;(6) adding sodium hydroxide to the precipitated liquid to adjust the pH to 5.0, further precipitating the aluminum therein;

(7)将(6)中的滤液进行萃取分离,分别回收其中的铜、镍、钴;(7) extracting and separating the filtrate in (6), reclaiming copper, nickel and cobalt therein respectively;

(8)将萃取后液加入碳酸钠,得到碳酸锂沉淀,溶液蒸发结晶得到氯化钠。(8) Sodium carbonate is added to the extracted liquid to obtain lithium carbonate precipitation, and the solution is evaporated and crystallized to obtain sodium chloride.

本实施例中,磷酸铁锂正极粉回用率90%,回收得到的磷酸铁锂在0.2C充放电倍率下电池比容量为133.78mAh/g,回收石墨纯度达到99.94%。In this example, the recycling rate of lithium iron phosphate positive electrode powder is 90%, the recovered lithium iron phosphate has a battery specific capacity of 133.78mAh/g at a charge and discharge rate of 0.2C, and the purity of recovered graphite reaches 99.94%.

本发明的工艺参数(如温度、时间等)区间上下限取值以及区间值都能实现本法,在此不一一列举实施例。The process parameters (such as temperature, time, etc.) interval upper and lower limits and interval values of the present invention can realize this method, and the embodiments are not listed one by one here.

本发明未详细说明的内容均可采用本领域的常规技术知识。The conventional technical knowledge in this field can be used for the contents not described in detail in the present invention.

最后所应说明的是,以上实施例仅用以说明本发明的技术方案而非限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应该理解,对本发明的技术方案进行修改或者等同替换,都不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit them. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications or equivalent replacements to the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and all should be covered by the present invention. within the scope of the claims.

Claims (8)

1.一种废磷酸铁锂正极粉梯级利用的方法,所述的方法包括如下步骤:1. A method for cascade utilization of waste lithium iron phosphate cathode powder, said method comprising the steps of: 1)将经过放电、拆解、破碎、分选后的废磷酸铁锂正极粉在惰性气氛中,梯度升温焙烧;1) Roasting the waste lithium iron phosphate cathode powder after discharging, dismantling, crushing and sorting in an inert atmosphere with gradient temperature increase; 2)对焙烧后的产物进行筛分或色选;2) Sieving or color sorting the roasted product; 3)对筛下物进行浮选,得到富含磷酸铁锂正极粉的精矿和富含石墨的尾矿,富含磷酸铁锂正极粉的精矿回用作电池材料;3) Carry out flotation on the undersieve to obtain a concentrate rich in lithium iron phosphate positive electrode powder and tailings rich in graphite, and the concentrate rich in lithium iron phosphate positive electrode powder can be reused as a battery material; 4)富含石墨的尾矿和筛上物混合后进行分步酸浸,一步酸浸加入稀酸,一步酸浸渣进行二步酸浸,二步酸浸加入浓酸,二步酸浸渣经水洗、干燥得到高纯石墨;水洗液回用于一步酸浸和二步酸浸,二步酸浸液回用于一步酸浸;4) The tailings rich in graphite and the sieve are mixed and subjected to step-by-step acid leaching, one-step acid leaching is added with dilute acid, one-step acid leaching residue is subjected to two-step acid leaching, two-step acid leaching is added with concentrated acid, and two-step acid leaching residue is After washing and drying, high-purity graphite is obtained; the washing solution is reused for one-step acid leaching and two-step acid leaching, and the second-step acid leaching solution is used for one-step acid leaching; 5)一步酸浸液调节pH值,并加入一定量的氧化剂和沉淀剂对一步酸浸液中的铁和磷进行沉淀;5) adjust the pH value of the one-step pickling solution, and add a certain amount of oxidant and precipitant to precipitate iron and phosphorus in the one-step pickling solution; 6)将沉淀后液中加入氢氧化钠进一步沉淀其中的铝,过滤得到铝盐;6) adding sodium hydroxide to the precipitated liquid to further precipitate the aluminum therein, and filtering to obtain the aluminum salt; 7)步骤6)中的滤液进行萃取分离,得到铜镍钴产品;7) The filtrate in step 6) is extracted and separated to obtain a copper-nickel-cobalt product; 8)萃取后液加入碳酸钠,过滤得到碳酸锂沉淀,滤液蒸发结晶得到钠盐。8) Add sodium carbonate to the extracted liquid, filter to obtain lithium carbonate precipitate, and evaporate and crystallize the filtrate to obtain sodium salt. 2.根据权利要求1所述废磷酸铁锂正极粉梯级利用的方法,其特征在于,步骤1)中的梯度升温焙烧为分段焙烧,第一段焙烧温度小于200℃,第二段焙烧温度为400-700℃。2. The method for cascaded utilization of waste lithium iron phosphate positive electrode powder according to claim 1, characterized in that the gradient temperature-increasing roasting in step 1) is segmental roasting, the first-stage roasting temperature is less than 200°C, and the second-stage roasting temperature is less than 200°C. It is 400-700°C. 3.根据权利要求1所述废磷酸铁锂正极粉梯级利用的方法,其特征在于,步骤4)所述稀酸和浓酸采用的酸为硫酸、硝酸或者盐酸。3. The method for cascade utilization of waste lithium iron phosphate positive electrode powder according to claim 1, characterized in that the acid used in the dilute acid and concentrated acid in step 4) is sulfuric acid, nitric acid or hydrochloric acid. 4.根据权利要求1所述废磷酸铁锂正极粉梯级利用的方法,其特征在于,步骤4)中,一步酸浸的稀酸浓度为5%-20%,反应温度为20-60℃。4. The method for cascade utilization of waste lithium iron phosphate cathode powder according to claim 1, characterized in that, in step 4), the dilute acid concentration of one-step acid leaching is 5%-20%, and the reaction temperature is 20-60°C. 5.根据权利要求1所述废磷酸铁锂正极粉梯级利用的方法,其特征在于,步骤4)中,二步酸浸的浓酸浓度为20%-60%,反应温度为80-150℃。5. The method for cascade utilization of waste lithium iron phosphate cathode powder according to claim 1, characterized in that, in step 4), the concentrated acid concentration of the two-step acid leaching is 20%-60%, and the reaction temperature is 80-150°C . 6.根据权利要求1所述废磷酸铁锂正极粉梯级利用的方法,其特征在于,步骤5)中,所述的氧化剂为空气、氧气、臭氧、双氧水和焦硫酸钠中的一种或者两种以上。6. The method for cascade utilization of waste lithium iron phosphate cathode powder according to claim 1, wherein in step 5), the oxidizing agent is one or both of air, oxygen, ozone, hydrogen peroxide and sodium pyrosulfate more than one species. 7.根据权利要求1所述废磷酸铁锂正极粉梯级利用的方法,其特征在于,步骤5)中,调节pH值为1.5-2,调节pH值的物料为5-50%氢氧化钠或碳酸钠,调节pH时间为60-180分钟。7. The method for cascade utilization of waste lithium iron phosphate cathode powder according to claim 1, characterized in that, in step 5), the pH value is adjusted to 1.5-2, and the material for adjusting the pH value is 5-50% sodium hydroxide or Sodium carbonate, the pH adjustment time is 60-180 minutes. 8.根据权利要求1所述废磷酸铁锂正极粉梯级利用的方法,其特征在于,步骤5),所述的沉淀剂为相应浸出酸的铁盐,所述的铁盐加入量为溶液中铁含量的1.01-1.03倍。8. The method for cascade utilization of waste lithium iron phosphate cathode powder according to claim 1, characterized in that, in step 5), the precipitant is the iron salt of the corresponding leaching acid, and the added amount of the iron salt is iron in the solution 1.01-1.03 times of content.
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CN117185320A (en) * 2023-09-08 2023-12-08 上海电气集团股份有限公司 A comprehensive recycling process for lithium iron phosphate batteries
CN118563089A (en) * 2024-05-28 2024-08-30 湖南金凯循环科技股份有限公司 A method for regenerating lithium battery waste
CN119706890A (en) * 2024-12-11 2025-03-28 浙江大学 A full-element recovery method for retired lithium iron phosphate batteries
EP4556091A1 (en) * 2023-11-14 2025-05-21 Shenzhen Huineng Energy Storage Materials Engineering Research Center Co., Ltd Method for recovering valuable metals from positive electrode of waste lithium iron phosphate
WO2025215014A1 (en) * 2024-04-09 2025-10-16 cylib GmbH Recovery of iron phosphate from a multi-metal mixture

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CN113285135A (en) * 2021-05-07 2021-08-20 宁夏百川新材料有限公司 Method for recycling multiple components of waste lithium iron phosphate battery

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CN113285135A (en) * 2021-05-07 2021-08-20 宁夏百川新材料有限公司 Method for recycling multiple components of waste lithium iron phosphate battery

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117185320A (en) * 2023-09-08 2023-12-08 上海电气集团股份有限公司 A comprehensive recycling process for lithium iron phosphate batteries
EP4556091A1 (en) * 2023-11-14 2025-05-21 Shenzhen Huineng Energy Storage Materials Engineering Research Center Co., Ltd Method for recovering valuable metals from positive electrode of waste lithium iron phosphate
WO2025215014A1 (en) * 2024-04-09 2025-10-16 cylib GmbH Recovery of iron phosphate from a multi-metal mixture
CN118563089A (en) * 2024-05-28 2024-08-30 湖南金凯循环科技股份有限公司 A method for regenerating lithium battery waste
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