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CN116408527A - Power supply device for thermoplastic composite material resistance welding and resistance welding machine - Google Patents

Power supply device for thermoplastic composite material resistance welding and resistance welding machine Download PDF

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Publication number
CN116408527A
CN116408527A CN202310119993.3A CN202310119993A CN116408527A CN 116408527 A CN116408527 A CN 116408527A CN 202310119993 A CN202310119993 A CN 202310119993A CN 116408527 A CN116408527 A CN 116408527A
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negative electrode
power supply
contact
plug
positive
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CN116408527B (en
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杜冰
王卓
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Chongqing University of Science and Technology
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Chongqing University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Mechanical Engineering (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The invention discloses a power supply device for resistance welding of a thermoplastic composite material and a resistance welding machine, and belongs to thermoplastic composite material processing equipment. The power supply device comprises a power supply plate and a joint assembly; the power supply plate comprises a negative electrode plate and a positive electrode plate, and the negative electrode plate and the positive electrode plate are separated by an insulating plate; the connector assembly comprises a plug and a socket; one end of the socket is connected with the plug, and the other end of the socket is fixed on the positive electrode plate of the power supply plate; the plug is provided with an output contact for output, and the plug is internally provided with an anode contact and a cathode contact; when the plug is inserted into the socket, the positive electrode contact can be contacted with the output contact, so that the plug is communicated with the positive electrode plate; when the plug is separated from the socket, the negative electrode contact can be communicated with the output contact, so that the plug is communicated with the negative electrode plate. The invention can improve the safety performance of the thermoplastic composite material resistance welding, reduce the electric shock risk and has simple and convenient operation.

Description

用于热塑性复合材料电阻焊的供电装置及电阻焊机Power supply device and resistance welding machine for resistance welding of thermoplastic composite materials

技术领域technical field

本发明涉及热塑性复合材料加工设备,具体涉及一种用于热塑性复合材料电阻焊的供电装置及电阻焊机。The invention relates to thermoplastic composite material processing equipment, in particular to a power supply device and a resistance welder for thermoplastic composite material resistance welding.

背景技术Background technique

热塑性复合材料因其较高的损伤容限、重复利用率高、易成型等特点而受到广泛关注。对于复合材料,最为常见的连接方式为机械连接和胶粘连接。但是,采用机械连接不可避免地会增加结构重量、引起应力集中问题。而采用胶粘连接则对表面处理要求较高、生产周期较长等。电阻焊具有焊接热量集中、加热时间短、焊接变形与应力较小,以及生产效率高且操作简单的优点,因此,电阻焊越来越广泛地被应用于热塑性复合材料的连接中。Thermoplastic composites have attracted extensive attention due to their high damage tolerance, high reusability, and ease of molding. For composite materials, the most common joining methods are mechanical joining and adhesive joining. However, the use of mechanical connections will inevitably increase the structural weight and cause stress concentration problems. The use of adhesive connection requires higher surface treatment and longer production cycle. Resistance welding has the advantages of concentrated welding heat, short heating time, less welding deformation and stress, high production efficiency and simple operation. Therefore, resistance welding is more and more widely used in the connection of thermoplastic composite materials.

现有电阻焊接设备功率大,机械化自动化程度高,但设备成本较高、维修较困难,常用的大功率单相交流焊机不适用于复合材料的焊接。对于复合材料而言,树脂基材料具有导热系数小、焊接所需的温变时时间较长、升温树脂粘流态导致焊接压力量级差异大、增强体材料在焊接时随树脂流动错排等特点,会影响焊接质量,使得当前较为成熟的金属材料电阻焊接经验体系在复合材料焊接领域适用程度不高。若完善,需在较高形变量、长时低温、低压力量级区间进行大量的实验构建广泛适用的复合材料焊接知识体系。现有的金属材料电阻焊接设备在设计之初针对的是瞬时高温、高压的焊接工况,在复合材料的焊接过程中该类设备适用度较低,自主搭设热塑性复合材料焊接装置存在大量的用电安全隐患。Existing resistance welding equipment has high power and high degree of mechanization and automation, but the equipment cost is high and maintenance is difficult. Commonly used high-power single-phase AC welding machines are not suitable for welding composite materials. For composite materials, resin-based materials have small thermal conductivity, long time for temperature change required for welding, large difference in welding pressure level due to viscous flow of resin when the temperature rises, and reinforcement materials are staggered with resin flow during welding, etc. characteristics, will affect the welding quality, making the current relatively mature metal material resistance welding experience system less applicable in the field of composite material welding. If it is perfect, a large number of experiments need to be carried out in the range of higher deformation, long-term low temperature, and low pressure to build a widely applicable composite material welding knowledge system. The existing resistance welding equipment for metal materials was originally designed for the welding conditions of instantaneous high temperature and high pressure. In the welding process of composite materials, the applicability of this type of equipment is low. electrical safety hazard.

因此,如何设计一套专门针对热塑性复合材料焊接的高安全性的供电设备,并用以补全相关领域的缺口,显得至关重要。Therefore, how to design a set of high-safety power supply equipment specifically for thermoplastic composite welding and to fill the gaps in related fields is very important.

发明内容Contents of the invention

针对现有技术存在的上述不足,本发明的目的是提供一种用于热塑性复合材料电阻焊的供电装置及电阻焊机,能够实现热塑性复合材料的电阻焊连接,并且安全性能高、操作简单方便。In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a power supply device and a resistance welding machine for resistance welding of thermoplastic composite materials, which can realize resistance welding connection of thermoplastic composite materials, and have high safety performance and simple and convenient operation .

为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:

一种用于热塑性复合材料电阻焊的供电装置,包括供电板和接头组件;所述供电板包括负电极片和正电极片,负电极片和正电极片之间采用绝缘片隔开;所述接头组件包括插头和插座;所述插座的一端与插头相连,另一端固定在供电板的正电极片上;所述插头上设有用于输出的输出触点,在插头的内部还设有正极触点和负极触点;当插头插入插座时,所述正极触点能够与输出触点相接触,使插头与正电极片连通;当插头与插座分离时,所述负极触点能够与输出触点连通,使插头与负电极片连通。A power supply device for resistance welding of thermoplastic composite materials, including a power supply board and a joint assembly; the power supply board includes a negative electrode sheet and a positive electrode sheet, and an insulating sheet is used to separate the negative electrode sheet and the positive electrode sheet; the joint assembly It includes a plug and a socket; one end of the socket is connected to the plug, and the other end is fixed on the positive electrode sheet of the power supply board; the plug is provided with an output contact for output, and a positive contact and a negative pole are also provided inside the plug contact; when the plug is inserted into the socket, the positive contact can be in contact with the output contact, so that the plug communicates with the positive electrode sheet; when the plug is separated from the socket, the negative contact can be connected with the output contact, so that The plug communicates with the negative electrode sheet.

这样,通过将供电装置设置为正极-绝缘层-负极层叠输电系统,避免了现有供电装置采用线束进行供电导致的触电风险,节省了供电板内部排线空间,使得供电装置更简洁。通过设置包括插头和插座的接头组件,所述插头上设有用于输出的输出触点,在插头的内部还设有正极触点和负极触点,所述插座固定在正电极片上,这样,当插头插入插座时,插头内部的正极触点与输出触点连通,此时接头组件与正电极片连通,接头组件表现为连接电路正极,反之,当插头与插座分离时,插头内部的负极触点与输出触点连通,此时接头组件与负电极片连通,接头组件表现为连接电路负极。电阻焊中的其他模块(或元件)通过与连接电路正极的接头组件和连接负极的接头组件分别相连,即可形成电路,连接电路正极的接头组件和连接负极的接头组件为电阻焊中的其他模块(或元件)提供了正负极电源输出。实现了模块安装定位孔、正极电路输出孔与负极电路输出孔的功能整合。In this way, by setting the power supply device as a positive electrode-insulation layer-negative electrode stacked power transmission system, the risk of electric shock caused by the use of wire harnesses for power supply in the existing power supply device is avoided, the space for wiring inside the power supply board is saved, and the power supply device is more concise. By setting a joint assembly including a plug and a socket, the plug is provided with an output contact for output, and a positive contact and a negative contact are also provided inside the plug, and the socket is fixed on the positive electrode sheet, so that when When the plug is inserted into the socket, the positive contact inside the plug communicates with the output contact. At this time, the joint assembly is connected to the positive electrode sheet, and the joint assembly acts as the positive pole of the connection circuit. Conversely, when the plug is separated from the socket, the negative contact inside the plug It communicates with the output contact, at this time, the joint component is connected with the negative electrode sheet, and the joint component acts as the negative pole of the connection circuit. Other modules (or components) in resistance welding can form a circuit by connecting the joint components connected to the positive pole of the circuit and the joint components connected to the negative pole respectively, and the joint components connected to the positive pole of the circuit and the joint components connected to the negative pole are other components in resistance welding. Modules (or components) provide positive and negative power outputs. The functional integration of the module installation positioning hole, the positive circuit output hole and the negative circuit output hole is realized.

作为优选,在负电极片、绝缘片和正电极片上对应开有呈矩形阵列分布的通孔,所述插座固定在供电板的正电极片的通孔内。负电极片、绝缘片和正电极片上呈矩形阵列分布的通孔排列整齐,能够为热塑性复合材料电阻焊接过程中其他模块的定位快速安装提供位点,使得安装和定位更加方便,实现了模块化的快速安装。Preferably, through holes distributed in a rectangular array are correspondingly opened on the negative electrode sheet, the insulating sheet and the positive electrode sheet, and the socket is fixed in the through hole of the positive electrode sheet of the power supply board. The through-holes distributed in a rectangular array on the negative electrode sheet, insulating sheet and positive electrode sheet are arranged neatly, which can provide sites for the positioning and quick installation of other modules during the resistance welding process of thermoplastic composite materials, making installation and positioning more convenient and realizing modularization Quick installation.

作为优选,所述供电板还包括位于负电极片上方的定位板和位于正电极片下方的下盖板,在定位板和下盖板上也对应开有呈矩形阵列分布的通孔。这样,使供电装置更易定位,也更安全。Preferably, the power supply board further includes a positioning plate located above the negative electrode sheet and a lower cover plate located below the positive electrode sheet, and the positioning plate and the lower cover plate are correspondingly opened with through holes distributed in a rectangular array. In this way, the location of the power supply device is easier and safer.

作为优选,所述插头包括壳体和导电杆;所述壳体为一端封闭的筒状结构,另一端连接有环形的负极接头;所述负极接头的外侧延伸至壳体的外侧且其外径大于负电极片上通孔的直径;在壳体上设有延伸至壳体内部的输出环,该输出环的内侧形成输出触点;所述导电杆的一端连接有把手,另一端穿过壳体和负极接头后与一正极接头相连;在导电杆上套设有负极环,该负极环的外侧向输出环的方向延伸形成负极触点;在负极环与负极接头之间的导电杆上还套设有导电弹簧,该导电弹簧的一端与负极环相连,另一端与负极接头相连;在插杆上沿其径向还设有正极棒,该正极棒位于负极环背离导电弹簧的一侧,该正极棒的外侧向输出环的方向延伸形成正极触点;所述导电杆与负极接头、负极环及导电弹簧之间均采用绝缘材料隔开;当导电杆沿壳体的轴向移动时,所述负极触点和正极触点能够分别与输出触点相接触并连通。Preferably, the plug includes a shell and a conductive rod; the shell is a cylindrical structure with one end closed, and the other end is connected with a ring-shaped negative terminal; the outside of the negative terminal extends to the outside of the shell and its outer diameter It is larger than the diameter of the through hole on the negative electrode sheet; an output ring extending to the inside of the housing is provided on the housing, and the inner side of the output ring forms an output contact; one end of the conductive rod is connected with a handle, and the other end passes through the housing After being connected with the negative pole connector, it is connected with a positive pole joint; a negative pole ring is set on the conductive rod, and the outer side of the negative pole ring extends toward the direction of the output ring to form a negative pole contact; A conductive spring is provided, one end of the conductive spring is connected to the negative electrode ring, and the other end is connected to the negative electrode connector; a positive rod is also provided on the insertion rod along its radial direction, and the positive rod is located on the side of the negative electrode ring away from the conductive spring. The outer side of the positive rod extends toward the direction of the output ring to form a positive contact; the conductive rod is separated from the negative connector, the negative ring and the conductive spring by insulating material; when the conductive rod moves along the axial direction of the housing, the The negative pole contact and the positive pole contact can respectively contact and communicate with the output contact.

通过在壳体上设置用于输出的输出环,在壳体内设置正极棒和负极环,且在负极环和负极接头之间设有导电弹簧,这样,将插座固定在供电板上的通孔后,将插头插入时,负极接头由于其外径大于壳体,与负电极片上的通孔抵接并连通。此时导电弹簧处于自然状态,在导电弹簧的作用下负极环的负极触点与输出环的输出触点相接触,正极接头还未到达插座,与插座处于分离状态。负电极片通过导电弹簧、负极环与输出环导通,使插座表现为负电极。当向下按压导电杆使正极接头插入插座后,由于与正极杆相连的负极环也向下运动,因此负极环的负极触点与输出环的输出触点断开,此时,正极棒的正极触点与输出环的输出触点相接触,正电极片通过正极接头、导电杆和正极片与输出环导通,使插座表现为正电极。反之,将插头从表现为正电极切换为表现为负电极时,通过把手将导电杆上抬,使正极接头与插座分离,导电弹簧由压缩状态变为自然状态,导电弹簧向上伸长带动负极环上升,从而带动与其固定的导电杆上升,使正极触点与输出触点断开,负极触点与输出触点接触。By setting the output ring for output on the casing, setting the positive rod and the negative electrode ring in the casing, and setting the conductive spring between the negative electrode ring and the negative electrode connector, so that the socket is fixed behind the through hole on the power supply board , when the plug is inserted, the negative electrode connector abuts and communicates with the through hole on the negative electrode sheet because its outer diameter is larger than the shell. At this time, the conductive spring is in a natural state. Under the action of the conductive spring, the negative contact of the negative pole ring is in contact with the output contact of the output ring. The negative electrode sheet is conducted through the conductive spring, the negative electrode ring and the output ring, so that the socket acts as a negative electrode. When the conductive rod is pressed down to insert the positive connector into the socket, since the negative ring connected to the positive rod also moves downward, the negative contact of the negative ring is disconnected from the output contact of the output ring. At this time, the positive pole of the positive rod The contacts are in contact with the output contacts of the output ring, and the positive electrode sheet is connected to the output ring through the positive connector, the conductive rod and the positive electrode sheet, so that the socket acts as a positive electrode. On the contrary, when the plug is switched from the positive electrode to the negative electrode, the conductive rod is lifted up by the handle to separate the positive connector from the socket, the conductive spring changes from the compressed state to the natural state, and the conductive spring stretches upward to drive the negative electrode ring It rises, thereby driving the conductive rod fixed with it to rise, so that the positive contact is disconnected from the output contact, and the negative contact is in contact with the output contact.

作为优选,所述导电杆、输出环、正极棒、负极环和负极接头均采用导电材料制成,使电流能够导通,增加装置的可靠性。Preferably, the conductive rod, the output ring, the positive pole, the negative pole ring and the negative pole connector are all made of conductive materials, so that the current can be conducted and the reliability of the device is increased.

作为优选,所述正极棒采用弹性导电材料制成。这样,正极接头接入正电极片时,正极棒的正极触点能够与输出环的输出触点相互作用起到限位的作用,使得导电杆固定在该位置。Preferably, the positive rod is made of elastic conductive material. In this way, when the positive terminal is connected to the positive electrode sheet, the positive contact of the positive rod can interact with the output contact of the output ring to play a limiting role, so that the conductive rod is fixed at this position.

作为优选,所述插座包括限位器和正极引脚;所述限位器设有与正极接头相匹配的限位卡口;所述正极引脚向背离限位器的方向伸出并能够与正电极片上的通孔卡接固定,增加整个装置的可靠性。Preferably, the socket includes a limiter and a positive pin; the limiter is provided with a limit bayonet matched with the positive connector; the positive pin protrudes in a direction away from the limiter and can be connected with The through hole on the positive electrode sheet is clipped and fixed to increase the reliability of the whole device.

作为优选,所述壳体为绝缘壳体,所述把手为绝缘把手,这样,提高用电安全,降低用电风险。Preferably, the casing is an insulating casing, and the handle is an insulating handle, so that the safety of electricity usage is improved and the risk of electricity usage is reduced.

本发明还提供一种用于热塑性复合材料电阻焊的电阻焊机,所述电阻焊机采用所述的用于热塑性复合材料电阻焊的供电装置进行供电。The present invention also provides a resistance welding machine for resistance welding of thermoplastic composite materials. The resistance welding machine adopts the power supply device for resistance welding of thermoplastic composite materials for power supply.

这样,在进行热塑性复合材料电阻焊的电阻焊接过程中,能够取电方便、操作简洁,并且不存在因线路裸露导致的用电危险,大大提高了电阻焊操作中的安全性能。并且,通过供电板上的规则分布的通孔进行定位,实现了供电板的模块化快速安装设计,实现了模块安装定位孔、正极电路输出孔与负极电路输出孔的功能整合。In this way, during the resistance welding process of thermoplastic composite material resistance welding, it is convenient to take power, the operation is simple, and there is no danger of power consumption caused by exposed lines, which greatly improves the safety performance in the resistance welding operation. Moreover, through the regularly distributed through holes on the power supply board for positioning, the modular and quick installation design of the power supply board is realized, and the functional integration of the module installation positioning hole, the positive circuit output hole and the negative circuit output hole is realized.

与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:

这样,通过将供电装置设置为正极-绝缘层-负极层叠输电系统,避免了现有供电装置采用线束进行供电导致的触电风险,节省了供电板内部排线空间,使得供电装置更简洁。通过设置包括插头和插座的接头组件,所述插头上设有用于输出的输出触点,在插头的内部还设有正极触点和负极触点,所述插座固定在正电极片上,这样,当插头插入插座时,插头内部的正极触点与输出触点连通,此时接头组件与正电极片连通,接头组件表现为连接电路正极,反之,当插头与插座分离时,插头内部的负极触点与输出触点连通,此时接头组件与负电极片连通,接头组件表现为连接电路负极。电阻焊中的其他模块(或元件)通过与连接电路正极的接头组件和连接负极的接头组件分别相连,即可形成电路,连接电路正极的接头组件和连接负极的接头组件为电阻焊中的其他模块(或元件)提供了正负极电源输出。实现了模块安装定位孔、正极电路输出孔与负极电路输出孔的功能整合。In this way, by setting the power supply device as a positive electrode-insulation layer-negative electrode stacked power transmission system, the risk of electric shock caused by the use of wire harnesses for power supply in the existing power supply device is avoided, the space for wiring inside the power supply board is saved, and the power supply device is more concise. By setting a joint assembly including a plug and a socket, the plug is provided with an output contact for output, and a positive contact and a negative contact are also provided inside the plug, and the socket is fixed on the positive electrode sheet, so that when When the plug is inserted into the socket, the positive contact inside the plug communicates with the output contact. At this time, the joint assembly is connected to the positive electrode sheet, and the joint assembly acts as the positive pole of the connection circuit. Conversely, when the plug is separated from the socket, the negative contact inside the plug It communicates with the output contact, at this time, the joint component is connected with the negative electrode sheet, and the joint component acts as the negative pole of the connection circuit. Other modules (or components) in resistance welding can form a circuit by connecting the joint components connected to the positive pole of the circuit and the joint components connected to the negative pole respectively, and the joint components connected to the positive pole of the circuit and the joint components connected to the negative pole are other components in resistance welding. Modules (or components) provide positive and negative power outputs. The functional integration of the module installation positioning hole, the positive circuit output hole and the negative circuit output hole is realized.

附图说明Description of drawings

图1为本发明一种用于热塑性复合材料电阻焊的供电装置的示意图。Fig. 1 is a schematic diagram of a power supply device for resistance welding of thermoplastic composite materials according to the present invention.

图2为本发明一种用于热塑性复合材料电阻焊的供电装置中供电板的示意图。Fig. 2 is a schematic diagram of a power supply board in a power supply device for resistance welding of thermoplastic composite materials according to the present invention.

图3为本发明一种用于热塑性复合材料电阻焊的供电装置中接头组件的示意图。Fig. 3 is a schematic diagram of a joint assembly in a power supply device for resistance welding of thermoplastic composite materials according to the present invention.

图4为本发明中插头与插座分离的剖视图。Fig. 4 is a cross-sectional view of the separation of the plug and the socket in the present invention.

图5为本发明中插头与插座连接的剖视图。Fig. 5 is a sectional view of the connection between the plug and the socket in the present invention.

图6为本发明一种用于热塑性复合材料电阻焊的供电装置中插头与负电极片连通的剖面图。Fig. 6 is a cross-sectional view of a plug connected to a negative electrode sheet in a power supply device for resistance welding of thermoplastic composite materials according to the present invention.

图7为本发明一种用于热塑性复合材料电阻焊的供电装置中插头与正电极片连通的剖面图。Fig. 7 is a cross-sectional view of a plug connected to a positive electrode sheet in a power supply device for resistance welding of thermoplastic composite materials according to the present invention.

图中:供电板10、负电极片11、正电极片12、绝缘片13、定位板14、下盖板15、插头20、输出环21、正极棒22、负极环23、壳体24、导电杆25、负极接头26、正极接头27、绝缘垫圈28、导电弹簧29、插座30、限位器31、正极引脚32。In the figure: power supply board 10, negative electrode sheet 11, positive electrode sheet 12, insulating sheet 13, positioning plate 14, lower cover plate 15, plug 20, output ring 21, positive rod 22, negative electrode ring 23, housing 24, conductive Rod 25, negative terminal 26, positive terminal 27, insulating washer 28, conductive spring 29, socket 30, limiter 31, positive pin 32.

具体实施方式Detailed ways

本发明实施例公开了一种用于热塑性复合材料电阻焊的供电装置,参见图1,所述供电装置包括供电板10和接头组件。参见图2,所述供电板10包括负电极片11和正电极片12,负电极片11和正电极片12之间采用绝缘片13隔开。所述接头组件包括插头20和插座30。参见图3,所述插座30的一端与插头20相连,另一端固定在供电板10的正电极片12上。所述插头20上设有用于输出的输出触点,在插头20的内部还设有正极触点和负极触点。当插头20插入插座30时,所述正极触点能够与输出触点相接触,使插头20与正电极片12连通。当插头20与插座30分离时,所述负极触点能够与输出触点连通,使插头20与负电极片11连通。The embodiment of the present invention discloses a power supply device for resistance welding of thermoplastic composite materials. Referring to FIG. 1 , the power supply device includes a power supply board 10 and a joint assembly. Referring to FIG. 2 , the power supply board 10 includes a negative electrode sheet 11 and a positive electrode sheet 12 , and the negative electrode sheet 11 and the positive electrode sheet 12 are separated by an insulating sheet 13 . The connector assembly includes a plug 20 and a socket 30 . Referring to FIG. 3 , one end of the socket 30 is connected to the plug 20 , and the other end is fixed on the positive electrode sheet 12 of the power supply board 10 . The plug 20 is provided with an output contact for output, and a positive contact and a negative contact are also provided inside the plug 20 . When the plug 20 is inserted into the socket 30 , the positive contact can contact the output contact, so that the plug 20 communicates with the positive electrode piece 12 . When the plug 20 is separated from the socket 30 , the negative contact can communicate with the output contact, so that the plug 20 communicates with the negative electrode piece 11 .

具体实施时,再参见图2,所述供电板10的负电极片11、绝缘片13和正电极片12上对应开有呈矩形阵列分布的通孔,所述插座30固定在供电板10的正电极片12的通孔内。实施时,由于负电极片11有一定的厚度,在负电极片11的通孔内设有沿通孔轴向的割槽,增加负电极片11的形变能力。优选在负电极片11的通孔壁上每90°设置一切割槽。这样,便于负极接头26插入负电极片11的通孔中。更优选的,在负电极片11的通孔的内壁上设置环状突起,配合通孔的形变使负极接头26的夹持更加稳固。通过在负电极片11、绝缘片13和正电极片12上开有呈矩形阵列整齐分布的通孔,能够为热塑性复合材料电阻焊接过程中其他模块的定位快速安装提供位点,使得安装和定位更加方便,实现了模块化的快速安装。作为优选,所述供电板10还包括位于负电极片11上方的定位板14和位于正电极片12下方的下盖板15,在定位板14和下盖板15上也对应开有呈矩形阵列分布的通孔。这样,使供电装置更易定位,也更安全。During specific implementation, referring to FIG. 2 again, the negative electrode sheet 11, the insulating sheet 13 and the positive electrode sheet 12 of the power supply board 10 are correspondingly provided with through holes distributed in a rectangular array, and the socket 30 is fixed on the positive electrode sheet 10 of the power supply board 10. In the through hole of the electrode sheet 12. During implementation, since the negative electrode sheet 11 has a certain thickness, a slot along the axial direction of the through hole is provided in the through hole of the negative electrode sheet 11 to increase the deformability of the negative electrode sheet 11 . Preferably, a cutting groove is provided every 90° on the through hole wall of the negative electrode sheet 11 . In this way, it is convenient to insert the negative electrode tab 26 into the through hole of the negative electrode sheet 11 . More preferably, an annular protrusion is provided on the inner wall of the through hole of the negative electrode sheet 11 , and the clamping of the negative electrode joint 26 is more stable in cooperation with the deformation of the through hole. By opening the through holes arranged in a rectangular array on the negative electrode sheet 11, the insulating sheet 13 and the positive electrode sheet 12, it is possible to provide sites for the positioning and rapid installation of other modules during the resistance welding process of thermoplastic composite materials, making the installation and positioning easier. It is convenient and realizes the rapid installation of modularization. As a preference, the power supply board 10 also includes a positioning plate 14 located above the negative electrode sheet 11 and a lower cover plate 15 located below the positive electrode sheet 12, and the positioning plate 14 and the lower cover plate 15 are also correspondingly opened in a rectangular array. Distributed vias. In this way, the location of the power supply device is easier and safer.

具体实施时,参见图4和图5,所述插头20包括壳体24和导电杆25。所述壳体24为一端封闭的筒状结构,另一端连接有环形的负极接头26。所述负极接头26的外侧延伸至壳体24的外侧且其外径大于负电极片11上通孔的直径,这样在负极接头26插入时会迫使负电极片11发生形变,从而夹持住负极接头26,使插头20插入所述通孔时该负极接头26能够与所述负电极片11接触并导通。For specific implementation, referring to FIG. 4 and FIG. 5 , the plug 20 includes a housing 24 and a conductive rod 25 . The casing 24 is a cylindrical structure with one end closed, and the other end is connected with an annular negative electrode connector 26 . The outside of the negative electrode joint 26 extends to the outside of the casing 24 and its outer diameter is greater than the diameter of the through hole on the negative electrode sheet 11, so that when the negative electrode joint 26 is inserted, the negative electrode sheet 11 will be forced to deform, thereby clamping the negative electrode Connector 26 , so that the negative electrode connector 26 can be in contact with the negative electrode sheet 11 and conducted when the plug 20 is inserted into the through hole.

在壳体24上设有延伸至壳体24内部的输出环21,该输出环21的内侧形成输出触点。所述导电杆25的一端连接有把手,另一端穿过壳体24和负极接头26后与一正极接头27相连。在导电杆25上套设有负极环23,该负极环23的外侧向输出环21的方向延伸形成负极触点。具体实施时,负极环23紧固在导电杆25上。在负极环23与负极接头26之间的导电杆25上还套设有导电弹簧29,该导电弹簧29的一端与负极环23相连,另一端与负极接头26相连。在插杆上沿其径向还设有正极棒22,该正极棒22位于负极环23背离导电弹簧29的一侧,该正极棒22的外侧向输出环21的方向延伸形成正极触点。具体实施时,正极棒22采用弹性导电材料制成。这样,正极接头27接入正电极片12时,正极棒22的正极触点能够与输出环21的输出触点相互作用起到限位的作用,使得导电杆25固定在该位置。所述导电杆25与负极接头26、负极环23及导电弹簧29之间均采用绝缘材料隔开。作为优选,在导电杆25与负极接头26、电杆与负极环23以及导电杆25与导电弹簧29之间均设有绝缘垫圈28,确保导电杆25与负极接头26、负极环23及导电弹簧29之间绝缘,提高装置了安全性能。当导电杆25沿壳体24的轴向移动时,所述负极触点和正极触点能够分别与输出触点相接触并连通。An output ring 21 extending to the inside of the housing 24 is provided on the housing 24 , and the inner side of the output ring 21 forms an output contact. One end of the conductive rod 25 is connected with a handle, and the other end is connected to a positive terminal 27 after passing through the casing 24 and the negative terminal 26 . A negative electrode ring 23 is sheathed on the conductive rod 25 , and the outer side of the negative electrode ring 23 extends toward the output ring 21 to form a negative electrode contact. During specific implementation, the negative electrode ring 23 is fastened on the conductive rod 25 . A conductive spring 29 is sheathed on the conductive rod 25 between the negative electrode ring 23 and the negative electrode connector 26 . One end of the conductive spring 29 is connected to the negative electrode ring 23 , and the other end is connected to the negative electrode connector 26 . A positive rod 22 is also arranged on the inserting rod along its radial direction. The positive rod 22 is located on the side of the negative ring 23 away from the conductive spring 29 . The outer side of the positive rod 22 extends toward the output ring 21 to form a positive contact. During specific implementation, the positive rod 22 is made of elastic conductive material. In this way, when the positive terminal 27 is connected to the positive electrode sheet 12, the positive contact of the positive rod 22 can interact with the output contact of the output ring 21 to limit the position, so that the conductive rod 25 is fixed at this position. The conductive rod 25 is separated from the negative electrode connector 26 , the negative electrode ring 23 and the conductive spring 29 by insulating materials. As preferably, an insulating washer 28 is arranged between the conductive rod 25 and the negative pole joint 26, the electric pole and the negative pole ring 23, and the conductive rod 25 and the conductive spring 29 to ensure that the conductive rod 25 and the negative pole joint 26, the negative pole ring 23 and the conductive spring 29 are insulated, which improves the safety performance of the device. When the conductive rod 25 moves along the axial direction of the housing 24, the negative contact and the positive contact can respectively contact and communicate with the output contacts.

具体的,参见图6,将插座30固定在供电板10上的通孔后,将插头20插入时,负极接头26由于其外径大于壳体24,与负电极片11上的通孔抵接并连通。此时导电弹簧29处于自然状态,在导电弹簧29的作用下负极环23的负极触点与输出环21的输出触点相接触,正极接头27还未到达插座30,与插座30处于分离状态。负电极片11通过导电弹簧29、负极环23与输出环21导通,使插座30表现为负电极。参见图7,当向下按压导电杆25使正极接头27插入插座30后,由于与正极杆相连的负极环23也向下运动,因此负极环23的负极触点与输出环21的输出触点断开,此时,正极棒22的正极触点与输出环21的输出触点相接触,正电极片12通过正极接头27、导电杆25和正极片与输出环21导通,使插座30表现为正电极。反之,将插头20从表现为正电极切换为表现为负电极时,通过把手将导电杆25上抬,使正极接头27与插座30分离,导电弹簧29由压缩状态变为自然状态,导电弹簧29向上伸长带动负极环23上升,从而带动与其固定的导电杆25上升,使正极触点与输出触点断开,负极触点与输出触点接触。Specifically, referring to FIG. 6 , after fixing the socket 30 to the through hole on the power supply board 10 , when the plug 20 is inserted, the negative terminal 26 abuts against the through hole on the negative electrode piece 11 because its outer diameter is larger than that of the housing 24 and connected. At this time, the conductive spring 29 is in a natural state. Under the action of the conductive spring 29, the negative contact of the negative pole ring 23 is in contact with the output contact of the output ring 21. The positive terminal 27 has not yet reached the socket 30 and is in a separated state with the socket 30. The negative electrode sheet 11 conducts with the output ring 21 through the conductive spring 29, the negative electrode ring 23, so that the socket 30 acts as a negative electrode. Referring to Fig. 7, when the conductive rod 25 is pressed down to insert the positive connector 27 into the socket 30, since the negative ring 23 connected with the positive rod also moves downward, the negative contact of the negative ring 23 and the output contact of the output ring 21 disconnected, at this time, the positive contact of the positive pole 22 is in contact with the output contact of the output ring 21, and the positive electrode piece 12 is connected to the output ring 21 through the positive joint 27, the conductive rod 25 and the positive pole piece, so that the socket 30 behaves for the positive electrode. On the contrary, when the plug 20 is switched from the positive electrode to the negative electrode, the conductive rod 25 is lifted by the handle to separate the positive terminal 27 from the socket 30, and the conductive spring 29 changes from a compressed state to a natural state, and the conductive spring 29 The upward extension drives the negative pole ring 23 to rise, thereby driving the conductive rod 25 fixed thereto to rise, so that the positive pole contact is disconnected from the output contact, and the negative pole contact is in contact with the output contact.

作为优选,所述导电杆25、输出环21、正极棒22、负极环23和负极接头26均采用导电材料制成,使电流能够导通,增加装置的可靠性。所述壳体24为绝缘壳体24,所述把手为绝缘把手,这样,提高用电安全,降低用电风险。As a preference, the conductive rod 25, the output ring 21, the positive rod 22, the negative ring 23 and the negative connector 26 are all made of conductive materials, so that the current can be conducted and the reliability of the device is increased. The casing 24 is an insulating casing 24, and the handle is an insulating handle, so that the safety of electricity usage is improved and the risk of electricity usage is reduced.

具体实施时,所述插座30包括限位器31和正极引脚32。所述限位器31设有与正极接头27相匹配的限位卡口。所述正极引脚32向背离限位器31的方向伸出并能够与正电极片12上的通孔卡接固定,增加整个装置的可靠性。During specific implementation, the socket 30 includes a limiter 31 and a positive pin 32 . The limiter 31 is provided with a limit bayonet matched with the positive terminal 27 . The positive pin 32 protrudes away from the limiter 31 and can be engaged with the through hole on the positive electrode sheet 12 to increase the reliability of the whole device.

通过将供电装置设置为正极-绝缘层-负极层叠输电系统,避免了现有供电装置采用线束进行供电导致的触电风险,节省了供电板内部排线空间,使得供电装置更简洁。通过设置包括插头和插座的接头组件,所述插头上设有用于输出的输出触点,在插头的内部还设有正极触点和负极触点,所述插座固定在正电极片上,这样,当插头插入插座时,插头内部的正极触点与输出触点连通,此时接头组件与正电极片连通,接头组件表现为连接电路正极,反之,当插头与插座分离时,插头内部的负极触点与输出触点连通,此时接头组件与负电极片连通,接头组件表现为连接电路负极。电阻焊中的其他模块(或元件)通过与连接电路正极的接头组件和连接负极的接头组件分别相连,即可形成电路,连接电路正极的接头组件和连接负极的接头组件为电阻焊中的其他模块(或元件)提供了正负极电源输出。实现了模块安装定位孔、正极电路输出孔与负极电路输出孔的功能整合。By setting the power supply device as a positive electrode-insulation layer-negative electrode stacked power transmission system, the risk of electric shock caused by the use of wire harnesses for power supply in the existing power supply device is avoided, and the internal wiring space of the power supply board is saved, making the power supply device more concise. By setting a joint assembly including a plug and a socket, the plug is provided with an output contact for output, and a positive contact and a negative contact are also provided inside the plug, and the socket is fixed on the positive electrode sheet, so that when When the plug is inserted into the socket, the positive contact inside the plug communicates with the output contact. At this time, the joint assembly is connected to the positive electrode sheet, and the joint assembly acts as the positive pole of the connection circuit. Conversely, when the plug is separated from the socket, the negative contact inside the plug It communicates with the output contact, at this time, the joint component is connected with the negative electrode sheet, and the joint component acts as the negative pole of the connection circuit. Other modules (or components) in resistance welding can form a circuit by connecting the joint components connected to the positive pole of the circuit and the joint components connected to the negative pole respectively, and the joint components connected to the positive pole of the circuit and the joint components connected to the negative pole are other components in resistance welding. Modules (or components) provide positive and negative power outputs. The functional integration of the module installation positioning hole, the positive circuit output hole and the negative circuit output hole is realized.

由于采用了上述供电装置对热塑性复合材料电阻焊机进行供电,使得电阻焊过程中取电方便、操作简洁,并且不存在因线路裸露导致的用电危险,大大提高了电阻焊操作中的安全性能。同时。通过供电板上的规则分布的通孔进行定位,实现了供电板的模块化快速安装定位,节约的定位时间,提高了效率。Since the above-mentioned power supply device is used to supply power to the thermoplastic composite material resistance welding machine, it is convenient to take power during the resistance welding process, and the operation is simple, and there is no danger of power consumption caused by exposed lines, which greatly improves the safety performance in the resistance welding operation . at the same time. The positioning is carried out through the regularly distributed through holes on the power supply board, which realizes the modularized rapid installation and positioning of the power supply board, saves positioning time and improves efficiency.

显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies thereof, the present invention also intends to include these modifications and variations.

Claims (9)

1. A power supply device for resistance welding of thermoplastic composite materials, which is characterized by comprising a power supply plate and a joint assembly; the power supply plate comprises a negative electrode plate and a positive electrode plate, and the negative electrode plate and the positive electrode plate are separated by an insulating plate; the connector assembly comprises a plug and a socket; one end of the socket is connected with the plug, and the other end of the socket is fixed on the positive electrode plate of the power supply plate; the plug is provided with an output contact for output, and the plug is internally provided with an anode contact and a cathode contact; when the plug is inserted into the socket, the positive electrode contact can be contacted with the output contact, so that the plug is communicated with the positive electrode plate; when the plug is separated from the socket, the negative electrode contact can be communicated with the output contact, so that the plug is communicated with the negative electrode plate.
2. The power supply device for thermoplastic composite material resistance welding according to claim 1, wherein through holes distributed in a rectangular array are correspondingly formed in the negative electrode sheet, the insulating sheet and the positive electrode sheet, and the socket is fixed in the through hole of the positive electrode sheet of the power supply board.
3. The power supply device for resistance welding of thermoplastic composite materials according to claim 2, wherein the power supply plate further comprises a positioning plate positioned above the negative electrode plate and a lower cover plate positioned below the positive electrode plate, and through holes distributed in a rectangular array are correspondingly formed in the positioning plate and the lower cover plate.
4. The power supply for thermoplastic composite material resistance welding of claim 1, wherein the plug comprises a housing and a conductive rod; the shell is of a cylindrical structure with one end closed, and the other end is connected with an annular negative electrode joint; the outer side of the negative electrode joint extends to the outer side of the shell, and the outer diameter of the negative electrode joint is larger than the diameter of the through hole on the negative electrode plate; an output ring extending to the inside of the shell is arranged on the shell, and an output contact is formed on the inner side of the output ring; one end of the conducting rod is connected with a handle, and the other end of the conducting rod penetrates through the shell and the negative electrode connector and then is connected with a positive electrode connector; a negative electrode ring is sleeved on the conducting rod, and the outer side of the negative electrode ring extends towards the direction of the output ring to form a negative electrode contact; a conductive spring is sleeved on the conductive rod between the negative electrode ring and the negative electrode joint, one end of the conductive spring is connected with the negative electrode ring, and the other end of the conductive spring is connected with the negative electrode joint; the plunger is also provided with a positive pole rod along the radial direction of the plunger, the positive pole rod is positioned at one side of the negative pole ring, which is away from the conductive spring, and the outer side of the positive pole rod extends towards the direction of the output ring to form a positive pole contact; the conducting rod is separated from the negative electrode joint, the negative electrode ring and the conducting spring by insulating materials; the negative contact and the positive contact are capable of contacting and communicating with the output contact, respectively, when the conductive rod moves in the axial direction of the housing.
5. The power supply device for resistance welding of thermoplastic composite materials according to claim 4, wherein the conductive rod, the output ring, the positive electrode rod, the negative electrode ring and the negative electrode joint are all made of conductive materials.
6. The power supply device for resistance welding of thermoplastic composite material according to claim 4, wherein the positive electrode rod is made of an elastic conductive material.
7. The power supply for thermoplastic composite material resistance welding of claim 4, wherein the socket comprises a limiter and a positive pin; the limiter is provided with a limiting bayonet matched with the positive electrode joint; the positive electrode pin extends out to the direction deviating from the limiter and can be clamped and fixed with the through hole on the positive electrode plate.
8. The power supply for thermoplastic composite electric resistance welding of claim 4, wherein the housing is an insulated housing and the handle is an insulated handle.
9. A resistance welder for resistance welding of thermoplastic composite materials, characterized in that the resistance welder is powered with a power supply device for resistance welding of thermoplastic composite materials according to any of claims 1-8.
CN202310119993.3A 2023-02-15 2023-02-15 Power supply device and resistance welding machine for resistance welding of thermoplastic composite materials Active CN116408527B (en)

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CN202310119993.3A CN116408527B (en) 2023-02-15 2023-02-15 Power supply device and resistance welding machine for resistance welding of thermoplastic composite materials

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CN202310119993.3A CN116408527B (en) 2023-02-15 2023-02-15 Power supply device and resistance welding machine for resistance welding of thermoplastic composite materials

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT3893U1 (en) * 1995-01-28 2000-09-25 Whitaker Corp LOAD CONNECTOR
US20180206555A1 (en) * 2016-11-30 2018-07-26 Shenzhen Ivps Technology Co., Ltd. Conductive contact structure, electrode assembly, power supply assembly and electronic cigarette having same
CN209880890U (en) * 2019-07-31 2019-12-31 深圳零时差电子有限公司 Current signal transmission device
CN113922166A (en) * 2021-09-28 2022-01-11 江苏新航电气有限公司 An electric boat charging quick connection device
CN218887601U (en) * 2023-02-15 2023-04-18 重庆科技学院 Power supply plug and socket for resistance welding

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT3893U1 (en) * 1995-01-28 2000-09-25 Whitaker Corp LOAD CONNECTOR
US20180206555A1 (en) * 2016-11-30 2018-07-26 Shenzhen Ivps Technology Co., Ltd. Conductive contact structure, electrode assembly, power supply assembly and electronic cigarette having same
CN209880890U (en) * 2019-07-31 2019-12-31 深圳零时差电子有限公司 Current signal transmission device
CN113922166A (en) * 2021-09-28 2022-01-11 江苏新航电气有限公司 An electric boat charging quick connection device
CN218887601U (en) * 2023-02-15 2023-04-18 重庆科技学院 Power supply plug and socket for resistance welding

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