CN116407310A - Preparation mold and method for denture supporting seat - Google Patents
Preparation mold and method for denture supporting seat Download PDFInfo
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- CN116407310A CN116407310A CN202310174514.8A CN202310174514A CN116407310A CN 116407310 A CN116407310 A CN 116407310A CN 202310174514 A CN202310174514 A CN 202310174514A CN 116407310 A CN116407310 A CN 116407310A
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0003—Making bridge-work, inlays, implants or the like
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0003—Making bridge-work, inlays, implants or the like
- A61C13/0006—Production methods
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0027—Base for holding castings
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Abstract
本发明公开了一种假牙支撑座的制备模具及方法,包括锻造模具和切边模具;锻造模具包括锻造压块和锻造垫块,锻造压块上可拆卸安装有朝向锻造垫块的锻造第一模芯,锻造垫块上与锻造第一模芯对应位置上可拆卸安装有锻造第二模芯;锻造第二模芯上间隔设有若干个模芯凹腔,模芯凹腔的形状与支撑座表面形状相同;本发明通过设计锻造模具实现了支撑座的一体化锻造,不会改变支撑座的整体综合性能;同时在锻造第一模芯上设计柱状凹陷部,可以使得锻造得到的支撑件内壁上具有柱状体,当放入假牙时,可以保持假牙在其内的稳定性。
The invention discloses a mold and method for preparing a denture support seat, comprising a forging mold and a trimming mold; the forging mold includes a forging briquetting block and a forging pad, and a forging first facing toward the forging pad is detachably mounted on the forging briquetting block. For the mold core, the second forged mold core is detachably installed on the forging pad corresponding to the first forged mold core; several mold core cavities are arranged at intervals on the forged second mold core, and the shape and support of the mold core cavity The surface shape of the seat is the same; the present invention realizes the integrated forging of the support seat by designing the forging die, without changing the overall comprehensive performance of the support seat; at the same time, designing a columnar concave part on the forging first mold core can make the support obtained by forging There are columns on the inner wall, which can maintain the stability of the dentures when they are put in.
Description
技术领域technical field
本发明属于假牙支撑座制备技术领域,尤其涉及一种假牙支撑座的制备模具及方法。The invention belongs to the technical field of preparation of a denture support seat, and in particular relates to a mold and a method for preparing a denture support seat.
背景技术Background technique
种植牙是近年来发展较快较新的技术,是在牙槽骨内植入种植体,待种植体与牙槽骨形成骨结合后,再在种植体上镶牙,在镶牙过程中,需要先准备假牙放置装置(即支撑座),将假牙从包装中取出放置在支撑座上,最后在进行镶牙过程。Dental implant is a relatively new technology that has developed rapidly in recent years. It is to implant implants in the alveolar bone. Prepare the denture placement device (that is, the support base), take the dentures out of the package and place them on the support base, and finally carry out the denture process.
支撑座从顶部向下具有容纳槽,可以放置假牙。现有的支撑座为了便于制备通常分为几部分,在最后步骤中将几部分连接成型。这就导致支撑座使用一段时间后,易发生开裂,从而降低使用寿命。The support base has a receiving groove from the top down, and the denture can be placed. The existing supporting seat is usually divided into several parts for the convenience of preparation, and several parts are connected and formed in the final step. This causes the support seat to crack easily after being used for a period of time, thereby reducing the service life.
发明内容Contents of the invention
本发明的目的是提供一种假牙支撑座的制备模具及方法,通过锻造方式得到一体式支撑座,降低开裂几率,延长使用寿命。The object of the present invention is to provide a mold and method for preparing a denture support seat, which can obtain an integrated support seat by forging, reduce the probability of cracking, and prolong the service life.
本发明采用以下技术方案:一种假牙支撑座的制备模具,包括锻造模具和切边模具;The present invention adopts the following technical solutions: a mold for preparing a denture support seat, including a forging mold and a trimming mold;
锻造模具包括锻造压块和锻造垫块,锻造压块上可拆卸安装有朝向锻造垫块的锻造第一模芯,锻造垫块上与锻造第一模芯对应位置上可拆卸安装有锻造第二模芯;The forging mold includes a forging briquetting block and a forging cushion block. The forging briquetting block is detachably installed with a forging first mold core facing the forging cushion block, and a forging second mold core is detachably installed on the forging cushion block corresponding to the forging first mold core. mold core;
锻造第二模芯上间隔设有若干个模芯凹腔,模芯凹腔的形状与支撑座表面形状相同;There are several mold core cavities at intervals on the second forging mold core, and the shape of the mold core cavity is the same as the surface shape of the support seat;
锻造第一模芯朝向锻造第二模芯的表面上具有若干个凸起,每个凸起的形状与支撑座的形状对应,且每个凸起的周面上向该凸起的中心轴方向具有柱状凹陷部,柱状凹陷部的长度方向与凸起的轴线方向一致。There are several protrusions on the surface of the first forging core facing the second forging core, the shape of each protrusion corresponds to the shape of the support seat, and the peripheral surface of each protrusion faces the direction of the central axis of the protrusion It has a columnar concave part, and the length direction of the columnar concave part is consistent with the axial direction of the protrusion.
进一步地,锻造第二模芯上在模芯凹腔之外还具有定位凹腔。Further, the second forging core also has a positioning cavity outside the cavity of the core.
进一步地,定位凹腔的数量至少为两个。Further, the number of positioning cavities is at least two.
进一步地,相邻的模芯凹腔之间具有定位凹腔。Further, there are positioning cavities between adjacent mold core cavities.
进一步地,锻造第一模芯安装于锻造第一模套上,锻造第一模套上还安装有锻造第一加热棒;Further, the first forging mold core is installed on the first forging mold sleeve, and the first forging heating rod is also installed on the first forging mold sleeve;
锻造第二模芯安装于锻造第二模套上;锻造第二模套上还安装有锻造第二加热棒。The second forging mold core is installed on the second forging mold sleeve; the second forging heating rod is also installed on the second forging mold sleeve.
进一步地,切边模具包括位于切边压块上的切边第一模芯和位于切边垫块上切边第二模芯;Further, the edge trimming mold includes a trimming first mold core positioned on the trimming pressing block and a trimming second mold core positioned on the trimming pad;
切边第二模芯与锻造第二模芯形状一致、且大小相同;The shape and size of the trimming second mold core is consistent with that of the forging second mold core;
切边第一模芯朝向切边第二模芯的表面上具有若干个环形切刀,每个环形切刀与模芯凹腔顶端环形口形状一致、且大小相同。The surface of the edge-trimming first mold core facing the edge-trimming second mold core has several annular cutters, and each annular cutter has the same shape and size as the annular opening at the top of the cavity of the mold core.
本发明的另一种技术方案:一种假牙支撑座的制备方法,包括以下步骤:Another technical solution of the present invention: a method for preparing a denture support seat, comprising the following steps:
将锻造模具安装在锻造设备中;Install the forging dies in the forging equipment;
将锻造模具的锻造第一模芯和锻造第二模芯加热至第一预定温度;heating the first forging core and the second forging core of the forging mold to a first predetermined temperature;
将加热至第二预定温度的纯钛棒材置于锻造第二模芯的定位凹槽中,并对其进行锻造,得到支撑座组件;支撑座组件包括若干个连接在一起的支撑座;placing the pure titanium rod heated to the second predetermined temperature in the positioning groove of the forging second mold core, and forging it to obtain a support seat assembly; the support seat assembly includes several support seats connected together;
将切边模具安装在锻造设备中,且将支撑座组件置入切边模具的切边第二模芯中;Installing the trimming die in the forging equipment, and placing the support seat assembly into the second trimming core of the trimming die;
启动锻造设备,通过切边模具的切边第一模芯和切边第二模芯将支撑座组件切割成若干个支撑座。The forging equipment is started, and the support base assembly is cut into several support bases through the trimming first mold core and the trimming second mold core of the trimming die.
本发明的有益效果是:本发明通过设计锻造模具实现了支撑座的一体化锻造,不会改变支撑座的整体综合性能;同时在锻造第一模芯上设计柱状凹陷部,可以使得锻造得到的支撑件内壁上具有柱状体,当放入假牙时,可以保持假牙在其内的稳定性。The beneficial effect of the present invention is that: the present invention realizes the integrated forging of the support seat by designing the forging die, without changing the overall comprehensive performance of the support seat; There are pillars on the inner wall of the supporting member, which can keep the stability of the dentures inside when the dentures are put in.
附图说明Description of drawings
图1为本发明实施例中锻造模具的结构示意图;Fig. 1 is the structural representation of forging die in the embodiment of the present invention;
图2为本发明实施例中锻造第二模芯的俯视图;Fig. 2 is the top view of forging the second mold core in the embodiment of the present invention;
图3为本发明实施例中切边模具的结构示意图;Fig. 3 is the structural representation of trimming mold in the embodiment of the present invention;
图4为本发明实施例中支撑座的俯视图;Fig. 4 is the top view of the supporting seat in the embodiment of the present invention;
图5为图4的左视图;Fig. 5 is the left view of Fig. 4;
图6为本发明实施例中支撑座的剖视示意图。Fig. 6 is a schematic cross-sectional view of the support seat in the embodiment of the present invention.
其中:100.锻造模具;Among them: 100. Forging dies;
110.锻造压块;111.锻造第一垫块;112.锻造第一绝缘板;113.锻造第一模套;114.锻造第一模芯;115.锻造第一加热棒;116.锻造第一绝缘螺栓;110. Forging briquettes; 111. Forging the first pad; 112. Forging the first insulating plate; 113. Forging the first mold sleeve; 114. Forging the first mold core; 115. Forging the first heating rod; 116. Forging the first an insulating bolt;
120.锻造垫块;121.锻造第二垫块;122.锻造第二绝缘板;123.锻造第二模套;124.锻造第二模芯;125.锻造第二加热棒;126.锻造第二绝缘螺栓;120. Forging block; 121. Forging the second block; 122. Forging the second insulating plate; 123. Forging the second die set; 124. Forging the second mold core; 125. Forging the second heating rod; Two insulating bolts;
1241.模芯凹腔;1242.定位凹腔;1243.凹腔底板;1241. Die core cavity; 1242. Positioning cavity; 1243. Cavity bottom plate;
200.切边模具;200. Trimming mold;
210.切边压块;211.切边第一垫块;212.切边第一绝缘板;213.切边第一模套;214.切边第一模芯;216.切边第一绝缘螺栓;210. Trimming press block; 211. Trimming first cushion block; 212. Trimming first insulation board; 213. Trimming first mold sleeve; 214. Trimming first mold core; 216. Trimming first insulation bolt;
220.切边垫块;221.切边第二垫块;222.切边第二绝缘板;223.切边第二模套;224.切边第二模芯;226.切边第二绝缘螺栓;220. Trimming spacer; 221. Trimming second spacer; 222. Trimming second insulation board; 223. Trimming second mold cover; 224. Trimming second mold core; 226. Trimming second insulation bolt;
300.坯料;300. Blank;
400.加热装置;400. Heating device;
500.支撑座。500. Support seat.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明公开了一种假牙支撑座的制备模具,包括锻造模具100和切边模具200;锻造模具100包括锻造压块110和锻造垫块120,锻造压块110上可拆卸安装有朝向锻造垫块120的锻造第一模芯114,锻造垫块120上与锻造第一模芯114对应位置上可拆卸安装有锻造第二模芯124;锻造第二模芯124上间隔设有若干个模芯凹腔1241,模芯凹腔1241的形状与支撑座500表面形状相同。The invention discloses a mold for preparing a denture support seat, which includes a forging
锻造第一模芯114朝向锻造第二模芯124的表面上具有若干个凸起,每个凸起的形状与支撑座500的形状对应,且每个凸起的周面上向该凸起的中心轴方向具有柱状凹陷部,柱状凹陷部的长度方向与凸起的轴线方向一致。Forging the
本发明通过设计锻造模具实现了支撑座500的一体化锻造,不会改变支撑座500的整体综合性能;同时在锻造第一模芯113上设计柱状凹陷部,可以使得锻造得到的支撑件内壁上具有柱状体,当放入假牙时,可以保持假牙在其内的稳定性。The present invention realizes the integrated forging of the
在一个实施例中,如图1所示,锻造压块110包括锻造第一模芯114,锻造第一模芯114上设置有五个凸起,凸起朝向锻造垫块120。锻造垫块120包括锻造第二模芯124,锻造第二模芯124两端设置有定位凹槽,用于原材料纯钛棒材的定位。锻造第二模芯上与五个凸起相对位置设置有相同形状的模芯凹腔1241,用于纯钛棒材锻造成型。In one embodiment, as shown in FIG. 1 , the forging compact 110 includes a first forging
锻造压块110还包括用于与压机连接的锻造第一垫块111,锻造第一垫块111通过锻造第一绝缘板112连接有锻造第一模套113,锻造第一垫块111、锻造第一绝缘板112和锻造第一模套113通过锻造第一绝缘螺栓116连接。锻造第一模芯114安装于锻造第一模套113上;锻造第一模套113上设置有凹陷部,锻造第一模芯114安装在凹陷部;锻造第一模芯114与锻造第一模套113螺纹连接。The forging
锻造垫块120还包括锻造第二垫块121,锻造第二垫块121通过锻造第二绝缘板122连接锻造第二模套123;锻造第二模芯124安装于锻造第二模套123上;锻造第二模套123上设置有凹陷部,锻造第二模芯124安装在凹陷部。锻造第二模芯124与锻造第二模套123螺纹连接。锻造压块110和锻造垫块120之间还设置有定位组件;定位组件为至少两个定位杆,锻造压块110和锻造垫块120上均具有定位槽。The forging
在一个实施例中,锻造第二模芯124上在模芯凹腔1241之外还具有定位凹腔1242,定位凹腔1242的数量至少为两个。更具体的,相邻的模芯凹腔1241之间具有定位凹腔1242。In one embodiment, the second forging
如图2所示,锻造第二模芯124的顶面向下开设有五个模芯凹腔1241,在模芯凹腔1241旁还设有定位凹腔1242,锻造完成后,图中凹腔底板1243与支撑座500的底部贴合,通过定位凹腔1242可以帮助在锻造好的支撑座组件下方设有定位柱,以便于切边时定位。As shown in Figure 2, the top surface of the forging
另外,锻造第一模芯114安装于锻造第一模套113上,锻造第一模套113上还安装有锻造第一加热棒115。锻造第二模芯124安装于锻造第二模套123上;锻造第二模套123上还安装有锻造第二加热棒125。通过锻造第一加热棒115和锻造第二加热棒125可以对锻造第一模芯114以及锻造第二模芯124进行加热,使二者达到预定的温度后,进行锻造。In addition, the first forging
在一个实施例中,切边模具200包括位于切边压块210上的切边第一模芯214和位于切边垫块220上切边第二模芯224;切边第二模芯224与锻造第二模芯124形状一致、且大小相同;切边第一模芯214朝向切边第二模芯224的表面上具有若干个环形切刀,每个环形切刀与模芯凹腔1241顶端环形口形状一致、且大小相同。In one embodiment, the trimming
具体的,如图3所示,切边压块210包括切边第一模芯214,切边第一模芯214上设置有与锻造第一模芯114相对应的物个切边刀刃(即环形切刀),切边刀刃朝向切边垫块220。Concrete, as shown in Figure 3, trimming
切边垫块220包括切边第二模芯224,切边第二模芯224与锻造第二模芯124一样两端设置有定位凹槽,用于支撑座组件的定位;切边第二模芯224上与锻造第二模芯124一样设置有相同形状的模芯凹腔,用于支撑座组件终锻件的支撑。Trimming
切边压块210还包括用于与压机连接的切边第一垫块211,切边第一垫块211通过切边第一绝缘板212连接切边第一模套213,切边第一模芯214安装于切边第一模套213上;切边第一模套213上设置有凹陷部,切边第一模芯214安装在凹陷部;切边第一模芯214与切边第一模套213螺纹连接。Trimming
切边垫块220还包括切边第二垫块221,切边第二垫块221通过切边第二绝缘板222连接切边第二模套223;切边第二模芯224安装于切边第二模套223上;切边第二模套223上设置有凹陷部,切边第二模芯224安装在凹陷部;切边第二模芯224与切边第二模套223螺纹连接。切边压块210和切边垫块220之间设置有定位组件;定位组件为至少两个定位杆,切边压块210和切边垫块220上均具有定位槽。切边第一垫块211、切边第一绝缘板212和切边第一模套213通过切边第一绝缘螺栓216连接。切边第二垫块221、切边第二绝缘板222和切边第二模套223通过切边第二绝缘螺栓226连接。Trimming
加工制得的支撑座500如图4所示,其顶端包括一个圆环形外延,中部向下延伸有凹腔,该凹腔用于放置假牙,而且在凹腔边缘的壁面上周向设置有若干柱状体,通过若干柱状体可以将假牙牢牢卡在凹腔内,防止其掉出。如图5所示,为图4的左视图,从其外形可以看出,其底部小于上部,这样可以节省用料。如图6所示,剖面线部分为支撑座500的外壳部分,中间空白处为用来放置假牙的凹腔,空白部分的中间处上小下大的梯形为柱状体,用来卡住假牙,防止掉落。The processed
本发明还公开了一种假牙支撑座的制备方法,包括以下步骤:将锻造模具100安装在锻造设备中;将锻造模具100的锻造第一模芯114和锻造第二模芯124加热至第一预定温度;将加热至第二预定温度的纯钛棒材置于锻造第二模芯124的定位凹槽中,并对其进行锻造,得到支撑座组件;支撑座组件包括若干个连接在一起的支撑座500;将切边模具安装在锻造设备中,且将支撑座组件置入切边模具200的切边第二模芯224中;启动锻造设备,通过切边模具200的切边第一模芯214和切边第二模芯224将支撑座组件切割成若干个支撑座500。The present invention also discloses a method for preparing a denture support seat, comprising the following steps: installing the forging
具体的,首先安装锻造压块110和锻造垫块120,并固定锻造第一模芯114和锻造第二模芯124。Specifically, the forging compact 110 and the forging
接着启动锻造第一加热棒115和锻造第二加热棒125,将锻造第一模芯114、锻造第二模芯124加热至模芯预定温度。然后,启动加热炉,将坯料300(本实施例中为纯钛棒材)加热至坯料预定温度。具体的,坯料预定温度根据纯钛棒材的相变点和塑性设置。而且,由于锻造时坯料是高温的,为了防止模芯和坯料温差过大影响锻造件的性能,所以,根据坯料预定温度和温差来确定模芯预定温度。Then start the forging
将待加工的纯钛棒材放置在锻造第二模芯124的定位凹槽中。将锻造压块110向锻造垫块120方向压动预定距离,使位于锻造第二模芯124处的坯料300变形并位于锻造第二模芯124的腔体中,得到一体的纯钛支撑座组件终锻件。The pure titanium rod to be processed is placed in the positioning groove of the second forging
将锻造压块110和锻造垫块120卸掉,安装切边压块210和切边垫块220,并固定切边第一模芯214和切边第二模芯224。The forging
将锻造完成后的纯钛支撑座组件放置在切边第二模芯224的定位凹槽中;将切边压块210向切边垫块220方向压动预定距离,切除位于切边第二模芯224处的纯钛支撑座组件的多余边部,得到五件纯钛的支撑座500。通过该方式制备的牙种植体用支撑座,不会改变纯钛的综合性能,可以避免支撑座开裂。Place the pure titanium support seat assembly after forging in the positioning groove of the trimming
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|---|---|---|---|---|
| JP2002096134A (en) * | 2000-09-21 | 2002-04-02 | Mitsubishi Heavy Ind Ltd | Heating jig for forging metal mold and heating method for forging metal mold using this jig |
| JP2015193045A (en) * | 2014-03-28 | 2015-11-05 | 日立金属株式会社 | FORGING APPARATUS AND METHOD FOR PRODUCING FORGED PRODUCT |
| CN106163449A (en) * | 2014-04-11 | 2016-11-23 | 贺利氏古萨有限公司 | The processing method of prefabricated artificial tooth |
| CN219501221U (en) * | 2023-02-28 | 2023-08-11 | 西安赛特思迈钛业有限公司 | Preparation mould of denture supporting seat |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002096134A (en) * | 2000-09-21 | 2002-04-02 | Mitsubishi Heavy Ind Ltd | Heating jig for forging metal mold and heating method for forging metal mold using this jig |
| JP2015193045A (en) * | 2014-03-28 | 2015-11-05 | 日立金属株式会社 | FORGING APPARATUS AND METHOD FOR PRODUCING FORGED PRODUCT |
| CN106163449A (en) * | 2014-04-11 | 2016-11-23 | 贺利氏古萨有限公司 | The processing method of prefabricated artificial tooth |
| CN219501221U (en) * | 2023-02-28 | 2023-08-11 | 西安赛特思迈钛业有限公司 | Preparation mould of denture supporting seat |
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