CN116406852A - an atomizing component - Google Patents
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- CN116406852A CN116406852A CN202111668720.1A CN202111668720A CN116406852A CN 116406852 A CN116406852 A CN 116406852A CN 202111668720 A CN202111668720 A CN 202111668720A CN 116406852 A CN116406852 A CN 116406852A
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- 238000010438 heat treatment Methods 0.000 claims abstract description 64
- 229920000742 Cotton Polymers 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 26
- 230000000694 effects Effects 0.000 abstract description 5
- CNQCVBJFEGMYDW-UHFFFAOYSA-N lawrencium atom Chemical compound [Lr] CNQCVBJFEGMYDW-UHFFFAOYSA-N 0.000 description 22
- 238000000889 atomisation Methods 0.000 description 18
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000009835 boiling Methods 0.000 description 3
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- 229910002060 Fe-Cr-Al alloy Inorganic materials 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000013772 propylene glycol Nutrition 0.000 description 2
- 230000000391 smoking effect Effects 0.000 description 2
- 206010013911 Dysgeusia Diseases 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- -1 NI200 Inorganic materials 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/46—Shape or structure of electric heating means
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
- A24F40/44—Wicks
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- Resistance Heating (AREA)
Abstract
Description
技术领域technical field
本发明涉及电子雾化器技术领域,更具体地说,涉及一种雾化组件。The present invention relates to the technical field of electronic atomizers, and more specifically relates to an atomizing assembly.
背景技术Background technique
电阻式发热丝有圆丝和网片两种,圆丝通常绕成螺旋状,网片通常卷成筒状或管状。无论哪一种发热丝,在同等功率的前提下,发热面积的大小直接影响着口感。电子烟烟油通常是丙二醇、丙三醇和香精香料的调和物,丙二醇的沸点是184.8℃,丙三醇的沸点是290℃,混合后烟油的沸点是230℃,发热丝温度需要在180-220℃间才能将烟油雾化,香味和甜味才能出来。然而,现有的发热丝的发热面积较小,发热丝与烟油接触不够充分,使得烟油中的每一种成分不能充分受热,或雾化,或随着被雾化的烟油一并出来,导致抽吸口感不佳。There are two types of resistive heating wires: round wire and mesh. The round wire is usually wound into a spiral shape, and the mesh is usually rolled into a cylindrical or tubular shape. No matter what kind of heating wire, under the premise of the same power, the size of the heating area directly affects the taste. E-cigarette oil is usually a blend of propylene glycol, glycerin and flavors and fragrances. The boiling point of propylene glycol is 184.8°C, the boiling point of glycerin is 290°C, and the boiling point of e-liquid after mixing is 230°C. The temperature of the heating wire needs to be at 180- Only at 220°C can the e-liquid be atomized, and the aroma and sweetness can come out. However, the heating area of the existing heating wire is small, and the contact between the heating wire and the e-liquid is not sufficient, so that each component in the e-liquid cannot be fully heated, or atomized, or together with the atomized e-liquid. out, resulting in a bad-tasting puff.
因此,如何在不提高功率或降低发热丝阻值的情况下,增加雾化效果,以提升雾化器的抽吸体验感成为本领域技术人员亟需解决的技术问题。Therefore, how to increase the atomization effect without increasing the power or reducing the resistance of the heating wire to improve the suction experience of the atomizer has become an urgent technical problem to be solved by those skilled in the art.
发明内容Contents of the invention
本发明要解决的技术问题在于,针对现有技术的上述现有的发热丝的发热面积较小,发热丝与烟油接触不够充分,使得烟油中的每一种成分不能充分受热,或雾化,或随着被雾化的烟油一并出来,导致抽吸口感不佳的缺陷,提供一种发热面积较大且雾化效果较佳的雾化组件。The technical problem to be solved by the present invention is that the heating area of the above-mentioned existing heating wire in the prior art is small, and the contact between the heating wire and the e-liquid is not sufficient, so that each component in the e-liquid cannot be fully heated, or fog vaping, or coming out together with the atomized e-liquid, which leads to the defect of bad taste, and provides an atomization component with a larger heating area and better atomization effect.
本发明解决其技术问题所采用的技术方案是:构造一种雾化组件,具备:The technical solution adopted by the present invention to solve the technical problem is: to construct an atomization assembly, which has:
发热元件,其设置为带状或条状的螺旋体,所述螺旋体包括至少两个连续设置的螺旋圈。The heating element is configured as a strip-shaped or strip-shaped spiral body, and the spiral body includes at least two consecutively arranged spiral turns.
在一些实施方式中,所述螺旋圈共圆心设置,且间距保持一致。In some embodiments, the helical circles are arranged with the same center, and the distance between them is consistent.
在一些实施方式中,所述螺旋圈的阻值相同,每一所述螺旋圈共轴,且每一圈呈现有规律地纵向排列,共同组成一个螺旋所述发热元件。In some embodiments, the resistance values of the helical turns are the same, each of the helical turns is coaxial, and each turn is regularly arranged longitudinally, together forming a helical heating element.
在一些实施方式中,在所述螺旋圈内镂空形成的多边形状紧密排列,排列的多边形镂空形成牢固的镂空链。In some embodiments, the polygonal shapes formed by the hollows in the spiral circle are closely arranged, and the arranged polygonal hollows form a strong chain of hollows.
在一些实施方式中,在所述发热元件的外侧裹设有导油棉。In some embodiments, oil-conducting cotton is wrapped on the outside of the heating element.
在一些实施方式中,裹设有所述导油棉的所述发热元件设置在雾化五金内。In some embodiments, the heating element wrapped with the oil-conducting cotton is arranged in the atomizing hardware.
在一些实施方式中,所述发热元件设置在一体棉内或设置在液态油腔内。In some embodiments, the heating element is arranged in the integral cotton or in the liquid oil cavity.
在本发明所述的雾化组件中,包括设置为带状或条状的螺旋体的发热元件,螺旋体包括至少两个连续设置的螺旋圈。与现有技术相比,设置至少两个连续的螺旋圈,在不提高功率或降低发热丝阻值的情况下,通过增大发热元件的发热面积,使得发热元件与烟油接触充分,进而将烟油里的每一种成分充分受热、雾化或随着被雾化的烟油一并出来,以提升抽吸的体验感。In the atomization assembly of the present invention, the heating element is provided as a strip-shaped or strip-shaped spiral body, and the spiral body includes at least two spiral coils arranged continuously. Compared with the prior art, at least two continuous helical coils are set, without increasing the power or reducing the resistance of the heating wire, by increasing the heating area of the heating element, the heating element is fully in contact with the e-liquid, and then the Each component in the e-liquid is fully heated, atomized or released together with the atomized e-liquid to enhance the smoking experience.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是本发明提供发热元件一实施例的立体图;Fig. 1 is a perspective view of an embodiment of a heating element provided by the present invention;
图2是本发明提供发热元件另一实施例的立体图;Fig. 2 is a perspective view of another embodiment of the heating element provided by the present invention;
图3是本发明提供发热元件一实施例的俯视图;Fig. 3 is a top view of an embodiment of a heating element provided by the present invention;
图4是本发明提供发热元件一实施例的局部放大图;Fig. 4 is a partially enlarged view of an embodiment of a heating element provided by the present invention;
图5是本发明提供雾化组件一实施例的剖视图;Fig. 5 is a cross-sectional view of an embodiment of an atomization assembly provided by the present invention;
图6是本发明提供雾化组件一实施例的爆炸图;Figure 6 is an exploded view of an embodiment of the atomization assembly provided by the present invention;
图7是本发明提供雾化组件另一实施例的剖视图;Fig. 7 is a cross-sectional view of another embodiment of the atomization assembly provided by the present invention;
图8是本发明提供雾化组件另一实施例的爆炸图;Fig. 8 is an exploded view of another embodiment of the atomization assembly provided by the present invention;
图9是本发明提供雾化组件又一实施例的剖视图;Fig. 9 is a cross-sectional view of another embodiment of the atomization assembly provided by the present invention;
图10是本发明提供雾化组件又一实施例的爆炸图。Fig. 10 is an exploded view of another embodiment of the atomization assembly provided by the present invention.
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图详细说明本发明的具体实施方式。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation manners of the present invention will now be described in detail with reference to the accompanying drawings.
如图1-图10所示,在本发明的雾化组件第一实施例中,雾化组件10包括雾化五金101、导油棉102及发热元件103。As shown in FIGS. 1-10 , in the first embodiment of the atomization assembly of the present invention, the
具体地,发热元件103设置为带状或条状的螺旋体,其用于产生热量,以对一体棉110或储油腔130a内的烟液进行雾化。Specifically, the
其中,螺旋体包括至少两个连续设置的螺旋圈(对应103a、103b及103c),该螺旋圈(对应103a、103b及103c)是连续设置的。Wherein, the spiral body includes at least two consecutive spiral turns (corresponding to 103a, 103b and 103c), and the spiral turns (corresponding to 103a, 103b and 103c) are continuously arranged.
具体而言,网片螺旋发热元件由镂空金属片和发热丝引脚组成,金属片经过腐蚀成镂空网片,形状可以是蜂窝孔状、菱形、正方形等镂空形状。Specifically, the mesh spiral heating element is composed of a hollow metal sheet and a heating wire pin. The metal sheet is corroded into a hollow mesh, and the shape can be a hollow shape such as a honeycomb hole, a rhombus, and a square.
材质可以是316L、铁铬铝、NI200、镍铬丝等牌号,鉴于发热速度,优先考虑铁铬铝材质;整个网片经过工艺成型为螺旋上升的螺旋体,螺旋体由第一螺旋圈103a、第二螺旋圈103b、第三螺旋圈103c......等n圈螺旋圈组成,第一螺旋圈103a、第二螺旋圈103b、第三螺旋圈103c共圆心,指螺旋圈置疑中心轴呈有规律地螺旋式上升,每相同长度的镂空网片螺旋上升一圈,向上平移一定距离,故第一螺旋圈103a与第二螺旋圈103b的距离等于第二螺旋圈103b与第三螺旋圈103c,即间距保持一致。The material can be 316L, Fe-Cr-Al, NI200, Ni-Cr wire and other grades. In view of the heating speed, Fe-Cr-Al material is given priority; the entire mesh is formed into a spiral spiral through the process, and the spiral consists of the first
第一螺旋圈103b与第二螺旋圈103c相互联系,无论是面到面或端到端,形成一个有效的发热圈。对于引脚通常不需要发热,引脚材质通常为纯镍或银等超低电阻率的金属。The first
成型工艺:经腐蚀后的镂空网片经过绕丝形成一种螺旋的形态,包括右手螺旋和左手螺旋体,通常镂空网片需要一定的硬度和强度以确保成型后以及后期组装过程中不变形。Forming process: The corroded hollow mesh is wound to form a spiral shape, including right-handed and left-handed spirals. Usually, the hollow mesh needs a certain hardness and strength to ensure that it will not be deformed after forming and in the later assembly process.
使用本技术方案,设置至少两个连续的螺旋圈,在不提高功率或降低发热丝阻值的情况下,通过增大发热元件103的发热面积,使得发热元件103与烟油接触充分,进而将烟油里的每一种成分充分受热、雾化或随着被雾化的烟油一并出来,以提升抽吸的体验感。Using this technical solution, set at least two continuous spiral coils, without increasing the power or reducing the resistance of the heating wire, by increasing the heating area of the
在一些实施方式中,为了提高雾化性能,可将螺旋圈的阻值相同,且每一螺旋圈共轴,且每一圈呈现有规律地纵向排列,共同组成一个螺旋状的发热元件103。In some embodiments, in order to improve the atomization performance, the helical coils can have the same resistance value, and each helical coil is coaxial, and each coil is regularly arranged vertically, forming a
进一步地,在螺旋圈(对应103a、103b及103c)内镂空形成的多边形状紧密排列,排列的多边形镂空形成牢固的镂空链。Furthermore, the polygonal shapes hollowed out in the spiral circle (corresponding to 103a, 103b and 103c) are closely arranged, and the arranged polygonal hollows form a firm hollowed out chain.
具体而言,通过螺旋状的发热元件103的俯视图可知,每一螺旋圈共轴,且每一圈呈现有规律地纵向排列,共同组成一个螺旋的发热元件103。Specifically, according to the top view of the
在长度方向上,镂空形成的特定形状紧密排列,第一六角形与第二六角形共边,即可形成牢固的镂空链。经过腐蚀后的金属网片经过绕丝形成螺旋状的发热元件,以外径是2.6mm,内径是2.05mm,总高7mm的螺旋发热丝而言,空间体积是16.39mm3,经计算,对于线径是0.12mm,圈外径是2.6,共5圈的圆丝螺旋发热丝而言,发热面积约为0.35mm2-0.42mm2,在同样空间下,网片螺旋发热体面积约为0.45mm2-0.50mm2,面积增大15%-22%。In the length direction, the specific shapes formed by the hollows are closely arranged, and the first hexagon and the second hexagon share the same side to form a strong hollow chain. The corroded metal mesh is wound to form a spiral heating element. The outer diameter is 2.6mm, the inner diameter is 2.05mm, and the total height is 7mm. The space volume is 16.39mm 3 . After calculation, for the wire The diameter is 0.12mm, and the outer diameter of the ring is 2.6. For a round wire spiral heating wire with 5 turns in total, the heating area is about 0.35mm 2 -0.42mm 2 . In the same space, the area of the mesh spiral heating element is about 0.45mm 2 -0.50mm 2 , the area increases by 15%-22%.
在一些实施方式中,为了保证雾化效果,可在发热元件103的外侧裹设有导油棉102。其中,导油棉102用于传导烟液。In some embodiments, in order to ensure the atomization effect, the oil-conducting
进一步地,裹设有导油棉102的发热元件103设置在雾化五金101内,通过雾化五金101对发热元件103进行定位。Further, the
其中,发热元件103及导油棉102设置在一体棉110内或设置在液态油腔103a内,以对一体棉110内或液态油腔103a内的烟液进行雾化。Wherein, the
具体而言,雾化组件可由螺旋状的发热元件103、导油棉102和雾化五金101组成。导油棉102可以是全棉水刺无纺布、亚麻水刺无纺布、木浆水刺无纺布等,导油棉102缠绕在螺旋状的发热元件103外面,与螺旋状的发热元件103形成一体后固定在雾化五金101中。Specifically, the atomization assembly can be composed of a
导油棉102可以是双耳、单耳或无耳。
导油棉102与螺旋状的发热元件103以及雾化五金101共轴,由外及内分别是雾化五金101、导油棉102和螺旋状的发热元件103。导油棉102紧紧缠绕在螺旋状的发热元件103的外面,再固定于雾化五金101中。The oil-conducting
其中,一体棉110是一种多孔纤维网状体,能存储雾化的烟油,导油棉102导油速度非常快,它将一体棉110中的烟油导出来后附在螺旋状的发热元件103的表面,螺旋状的发热元件103发热把烟油雾化成气溶胶。Among them, the integrated cotton 110 is a porous fiber mesh body that can store atomized e-liquid. The oil-conducting
一方面,导油棉102的双耳延伸到一体棉110内部,这种结构导油棉102能非常顺利地把油从一体棉110中导过来供螺旋状的发热元件103发热雾化。On the one hand, the ears of the oil-conducting
另一方面,油仓130a是一储油仓体,能存储雾化的烟油,导油棉102导油速度非常快,它将油仓130a中的烟油导出来后附在螺旋状的发热元件103表面,螺旋状的发热元件103发热把烟油雾化成气溶胶。On the other hand, the
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than restrictive, and those of ordinary skill in the art will Under the enlightenment of the present invention, many forms can also be made without departing from the gist of the present invention and the protection scope of the claims, and these all belong to the protection of the present invention.
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| CN108926042A (en) * | 2017-05-24 | 2018-12-04 | 虹霓机械制造有限公司 | Method for the evaporator unit of inhalator and for controlling evaporator unit |
| CN208064494U (en) * | 2018-04-04 | 2018-11-09 | 深圳市优维尔科技有限公司 | The flat winding heating wire of one kind and atomizer arrangement |
| CN213587435U (en) * | 2020-10-20 | 2021-07-02 | 东莞市嘉博林科技有限公司 | Spiral sheet heating wire and electronic cigarette |
| CN215075501U (en) * | 2021-01-27 | 2021-12-10 | 深圳市华诚达精密工业有限公司 | Atomizing assembly capable of heating uniformly and atomizing device |
| CN217407817U (en) * | 2021-12-31 | 2022-09-13 | 品度生物科技(深圳)有限公司 | Atomization assembly |
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