CN116371636A

CN116371636A - Online plastic product energy-saving automatic spraying production line

Info

Publication number: CN116371636A
Application number: CN202310340832.7A
Authority: CN
Inventors: 张东
Original assignee: Individual
Current assignee: Individual
Priority date: 2023-04-03
Filing date: 2023-04-03
Publication date: 2023-07-04

Abstract

The invention discloses an online plastic product energy-saving automatic spraying production line which comprises a chassis, two conveyor belts, a paint spraying assembly, a traversing device and a baffle structure, wherein the conveyor belts are positioned on two sides of the chassis. Through setting up sucking disc, revolving stage, control, remove the cooperation of frame, paint spraying robot, shower nozzle and conveyer belt and use, the sucking disc snatchs the flowerpot and remove to the revolving stage on, control removes the frame and drives the sucking disc rotatory, the sucking disc drives the flowerpot and rotate on the revolving stage, paint spraying robot and shower nozzle cooperation carry out the processing of spraying paint to the flowerpot, after the completion of spraying paint, control removes the frame and drives the sucking disc, the sucking disc drives the flowerpot and removes, place the flowerpot on right side conveyer belt, the spraying equipment to the flowerpot has solved now mostly needs the manual work to shift and manual operation spraying etc. to the flowerpot, its process needs to use artifical a large amount of time, the process is comparatively loaded down with trivial details, and the lower problem of efficiency.

Description

Online plastic product energy-saving automatic spraying production line

Technical Field

The invention belongs to the technical field of paint spraying, and particularly relates to an online energy-saving automatic spraying production line for plastic products.

Background

Spraying is carried out by a spray gun or a disc atomizer, and by means of pressure or centrifugal force, the spraying method of dispersing into uniform and fine fog drops and applying the fog drops on the surface of a coated object can be divided into air spraying, airless spraying, electrostatic spraying and various derivative modes of the basic spraying modes, such as high-flow low-pressure atomization spraying, thermal spraying, automatic spraying, multiple groups of spraying and the like;

the Chinese patent discloses a spraying device with static electricity removing function for processing plastic products, the publication number is: CN215878469U, wherein include the spraying case, the back rigid coupling of spraying case has the coating case, and the top rigid coupling of coating case has the conveying pipe, and the one end of conveying pipe runs through the top of spraying case and extends to inside and rigid coupling has the application pump, and the exit of application pump has rotary joint through the connecting pipe rigid coupling, and rotary joint's rotation end rigid coupling has communicating pipe, and the ring gear has been cup jointed on the surface of communicating pipe, and first motor is installed at the top of spraying case. Through the arrangement of the first motor, the rotary joint, the coating box, the coating pump, the spray head and other devices, the spray head rotates while automatically spraying plastic products, so that the time and labor saving effect is achieved, the spraying range of the spray head is effectively increased, the spraying is uniform, the spraying efficiency is further effectively improved, the practicability and applicability of the device are effectively improved, and the situation closest to the prior art is obtained through searching;

the plastic flowerpot belongs to one kind of plastic products, need carry out spraying treatment to it at the in-process of processing to the flowerpot, in sum, the problem that prior art exists is: most of the existing spraying equipment for the flowerpot needs to manually transfer the flowerpot, manually operate spraying and the like, a great amount of time is needed to be used in the process of the spraying equipment, the process is complicated, and the efficiency is low, so that the online plastic product energy-saving automatic spraying production line is specially provided for solving the problems.

Disclosure of Invention

Aiming at the problems existing in the prior art, the invention provides an online plastic product energy-saving automatic spraying production line, which has the advantages of full-automatic assembly line production and high efficiency, and solves the problems that most of the existing spraying equipment for flowerpots needs to manually transfer flowerpots, manually operate spraying and the like, a great deal of time is needed in the process, the process is complicated, and the efficiency is low.

The invention discloses an online plastic product energy-saving automatic spraying production line, which comprises a machine case, two conveyor belts, a paint spraying assembly, a traversing device and a baffle structure, wherein the conveyor belts are positioned on two sides of the machine case, the paint spraying assembly is positioned on the front side of the machine case, the traversing device is arranged at the top of the machine case, the baffle body device is positioned on the left side of a machine body, a grabbing manipulator assembly is arranged at the bottom of the traversing device, a rotary table is arranged at the bottom of the inner wall of the machine case, a control cabinet is fixedly connected to the left side of the front side of the machine case, and a water inlet pipe is arranged in an inner cavity of the machine case and used for absorbing redundant sprayed paint.

Preferably, the paint spraying assembly comprises a base, a paint spraying robot and a spray head, wherein the paint spraying robot is arranged on the top of the base, and the spray head is arranged on the paint spraying robot.

As preferable, the baffle structure comprises a baffle body, wherein the top of the baffle body is fixedly connected with a connecting piece, the top of the connecting piece is fixedly connected with a cylinder, and the right side of the cylinder is fixedly connected with a mounting block.

As preferable, the grabbing manipulator device comprises a movable frame, wherein the bottom of the movable frame is fixedly connected with a sucker, and the top of the movable frame is fixedly connected with a control piece matched with the traversing device.

As preferable in the invention, the right side of the case is fixedly connected with a dust baffle, and the bottom of the rotary table is fixedly connected with a workbench.

As the preferable mode of the invention, the base is positioned at the front side of the chassis, the right side of the mounting block is fixedly connected with the chassis, and the number of the suckers is a plurality and is uniformly distributed at the bottom of the movable frame.

As a preferred aspect of the present invention, S1: the air cylinder is controlled by the control cabinet, the air cylinder drives the mounting block to move through the connecting piece, the mounting block drives the baffle body to move, and the flowerpot after injection molding is placed on the left conveyor belt;

s2: the control cabinet controls the transverse moving device to drive the control piece to move, the control piece drives the moving frame to move, the moving frame drives the sucker to grab and move the flowerpot onto the rotary table, the control piece controls the moving frame to drive the sucker to rotate, the sucker drives the flowerpot to rotate on the rotary table, the paint spraying robot and the spray head cooperate to spray paint on the flowerpot, the paint sprayed on the outer side can be absorbed by water sprayed by the water inlet pipe, and then is discharged out of the machine case after being uniformly purified after being absorbed by water flow, after the paint spraying is finished, the control piece controls the moving frame to drive the sucker to drive the flowerpot to move, and the flowerpot is placed on the right-side conveyor belt;

s3: the right side conveyer belt carries the flowerpot to the right side, and the dust board protects the flowerpot, prevents that the flowerpot from being polluted by dust, stops after moving to relevant position, waits for next processing.

Advantageous effects

1. According to the invention, through the matched use of the suckers, the rotary table, the control part, the movable frame, the paint spraying robot, the spray head and the conveyor belt, the suckers grasp and move the flowerpots onto the rotary table, the control part controls the movable frame to drive the suckers to rotate, the suckers drive the flowerpots to rotate on the rotary table, the paint spraying robot and the spray head are matched to spray paint on the flowerpots, after the paint spraying is finished, the control part controls the movable frame to drive the suckers to drive the flowerpots to move, the flowerpots are placed on the right conveyor belt, the problems that most of the existing spraying equipment for the flowerpots needs to be manually transferred and manually operated to spray paint are solved, the process needs to be used for a lot of time, the process is complicated, the efficiency is low, and the flowerpots directly enter a machine box from the left conveyor belt after the injection molding is finished, the residual temperature of the injection molding is utilized to directly dry the paint, additional drying equipment is not needed, as long as the residual temperature of the injection molding is directly used for drying the paint, if the flowerpots need to be subjected to a plurality of times, the equipment can be repeatedly used for a plurality of sets, and the equipment needs to be conveyed into a second machine box from the conveyor belt after the first paint spraying is finished, and the flowerpots enter the machine box into a second machine box to carry out on the energy saving production line, and automatic production line has the advantages of saving and high production cost and automatic production line and saving, and high production efficiency, and full automatic production line is worth of the energy saving and production line is realized.

2. According to the invention, the paint spraying assembly is arranged, so that paint spraying treatment can be performed on the flowerpot, and full-automatic paint spraying is completed through the paint spraying robot and the spray head.

3. According to the invention, by arranging the baffle plate structure, other foreign matters can be prevented from entering the machine case in the flowerpot processing process.

4. According to the invention, the grabbing manipulator device is arranged, so that the movement of the flowerpot can be controlled fully automatically, the efficiency is high, and the error is small.

5. According to the flowerpot, the dust baffle is arranged, so that dust in the air is prevented from polluting the flowerpot just sprayed with paint.

6. According to the flowerpot sucking device, the sucking disc is arranged, so that the flowerpot can be accurately and stably sucked, and the flowerpot is controlled and limited.

Drawings

FIG. 1 is a schematic diagram of a structure provided by an embodiment of the present invention;

FIG. 2 is a schematic perspective view of a left side structure of an embodiment of the present invention;

FIG. 3 is a schematic perspective view of a case according to an embodiment of the present invention;

FIG. 4 is a schematic perspective view of a partial structure provided by an embodiment of the present invention;

FIG. 5 is a schematic perspective view of a paint spray assembly according to an embodiment of the present invention;

fig. 6 is a schematic perspective view of a baffle structure according to an embodiment of the present invention.

In the figure: 1. a chassis; 2. a conveyor belt; 3. a paint spraying assembly; 301. a base; 302. a paint spraying robot; 303. a spray head; 4. a traversing device; 5. a baffle structure; 501. a baffle body; 502. a connecting piece; 503. a cylinder; 504. a mounting block; 6. grabbing a manipulator assembly; 601. a moving rack; 602. a suction cup; 603. a control member; 7. a rotary table; 8. a control cabinet; 9. a dust-blocking plate; 10. a working table.

Description of the embodiments

For a further understanding of the invention, its features and advantages, reference is now made to the following examples, which are illustrated in the accompanying drawings.

The structure of the present invention will be described in detail with reference to the accompanying drawings.

As shown in fig. 1 to 6, the on-line energy-saving automatic spraying production line for plastic products provided by the embodiment of the invention comprises a case 1, two conveyor belts 2, a paint spraying assembly 3, a traversing device 4 and a baffle structure 5, wherein the conveyor belts 2 are positioned on two sides of the case 1, the paint spraying assembly 3 is positioned on the front side of the case 1, the traversing device 4 is arranged on the top of the case 1, the baffle body 501 is positioned on the left side of a machine body, the grabbing manipulator assembly 6 is arranged at the bottom of the traversing device 4, a rotary table 7 is arranged at the bottom of the inner wall of the case 1, a control cabinet 8 is fixedly connected on the left side of the front side of the case 1, and a water inlet pipe is arranged in the inner cavity of the case 1 and used for absorbing redundant sprayed paint.

Referring to fig. 5, the paint spray assembly 3 includes a base 301, a paint robot 302, and a spray head 303, the paint robot 302 being mounted on top of the base 301, the spray head 303 being mounted on the paint robot 302.

The scheme is adopted: by providing the paint spraying assembly 3, paint spraying treatment can be performed on the flowerpot, and full-automatic paint spraying is completed through the paint spraying robot 302 and the spray head 303.

Referring to fig. 6, the baffle structure 5 includes a baffle body 501, a connecting member 502 is fixedly connected to the top of the baffle body 501, an air cylinder 503 is fixedly connected to the top of the connecting member 502, and a mounting block 504 is fixedly connected to the right side of the air cylinder 503.

The scheme is adopted: by providing the baffle structure 5, other foreign matters can be prevented from entering the case 1 during the flowerpot processing.

Referring to fig. 4, the grasping manipulator device includes a moving frame 601, a suction cup 602 is fixedly connected to the bottom of the moving frame 601, and a control member 603 used in cooperation with the traversing device 4 is fixedly connected to the top of the moving frame 601.

The scheme is adopted: through setting up snatch manipulator device, can control the removal of flowerpot fully automatic, efficient and the error is little.

Referring to fig. 1, a dust plate 9 is fixedly connected to the right side of the cabinet 1, and a table 10 is fixedly connected to the bottom of the rotary table 7.

The scheme is adopted: by arranging the dust baffle 9, dust in the air is prevented from polluting the flowerpot just sprayed with paint.

Referring to fig. 4, 5 and 6, the base 301 is located at the front side of the chassis 1, the right side of the mounting block 504 is fixedly connected with the chassis 1, and the number of the suction cups 602 is several and is uniformly distributed at the bottom of the moving frame 601.

The scheme is adopted: through setting up sucking disc 602, can accurately and stably absorb the flowerpot, control and spacing the flowerpot.

Referring to fig. 1 to 6, S1: the air cylinder 503 is controlled by the control cabinet 8, the air cylinder 503 drives the installation block 504 to move through the connecting piece 502, the installation block 504 drives the baffle plate body 501 to move, and the flowerpot after injection molding is placed on the left conveyor belt 2;

s2: the control cabinet 8 controls the traversing device 4 to drive the control piece 603 to move, the control piece 603 drives the movable frame 601 to move, the movable frame 601 drives the sucker 602 to move, the sucker 602 grabs a flowerpot and moves to the rotary table 7, the control piece 603 controls the movable frame 601 to drive the sucker 602 to rotate, the sucker 602 drives the flowerpot to rotate on the rotary table 7, the paint spraying robot 302 and the spray head 303 cooperate to spray paint the flowerpot, the sprayed paint can be absorbed by water sprayed by the water inlet pipe, and is discharged out of the case 1 after being absorbed by water flow and uniformly purified, after the paint spraying is finished, the control piece 603 controls the movable frame 601 to drive the sucker 602, the sucker 602 drives the flowerpot to move, and the flowerpot is placed on the right conveyor belt 2;

s3: the right conveyor belt 2 conveys the flowerpot to the right, the dust baffle 9 protects the flowerpot, the flowerpot is prevented from being polluted by dust, and the flowerpot stops after moving to a corresponding position and waits for the next processing.

The working principle of the invention is as follows:

when in use, the cylinder 503 is controlled by the control cabinet 8, the cylinder 503 drives the installation block 504 to move through the connecting piece 502, the installation block 504 drives the baffle body 501 to move, the injection molded flowerpot is placed on the left conveyor belt 2, the control cabinet 8 controls the traversing device 4 to drive the control piece 603 to move, the control piece 603 drives the moving frame 601 to move, the moving frame 601 drives the sucker 602 to move, the sucker 602 grabs the flowerpot and moves to the rotary table 7, the control piece 603 controls the moving frame 601 to drive the sucker 602 to rotate, the sucker 602 drives the flowerpot to rotate on the rotary table 7, the paint spraying robot 302 and the spray head 303 cooperate to spray paint on the flowerpot, the sprayed paint is absorbed by water sprayed by the water inlet pipe, then is uniformly purified and discharged out of the machine case 1, after the paint spraying is finished, the control piece 603 controls the moving frame 601 to drive the sucker 602, the sucker 602 drives the sucker 602 to move, the flowerpots are placed on the right conveyor belt 2, the right conveyor belt 2 conveys the flowerpots to the right, the dust baffle 9 protects the flowerpots, the flowerpots are prevented from being polluted by dust, the flowerpots are stopped after moving to corresponding positions and waiting for next processing, the left conveyor belt 2 can be connected with injection molding equipment, trimming equipment and the like to form a complete flowerpots production line, labor is reduced, the flowerpots directly enter the machine box 1 from the left conveyor belt 2 after injection molding is completed, the flowerpots still have residual temperature of injection molding, the residual temperature can be utilized to directly dry paint after paint spraying, no additional drying equipment is needed, the flowerpots which need to be subjected to a plurality of paint spraying procedures can be repeatedly sleeved if the residual temperature of injection molding is used for drying the paint, the flowerpots which need to be subjected to a plurality of paint spraying procedures are conveyed into the second machine box 1 from the conveyor belt 2 after the first paint spraying is completed, and (5) pipelining production.

To sum up: this energy-conserving automatic spraying production line of online plastic products, through setting up sucking disc 602, revolving stage 7, control 603, remove the frame 601, paint spraying robot 302, shower nozzle 303 and conveyer belt 2's cooperation is used, sucking disc 602 snatchs the flowerpot and removes to revolving stage 7 on, control 603 control removes the frame 601 and drives sucking disc 602 rotation, sucking disc 602 drives the flowerpot and rotate on revolving stage 7, paint spraying robot 302 and shower nozzle 303 cooperation carry out the processing of spraying paint to the flowerpot, after the completion of spraying paint, control 603 control removes frame 601 and drives sucking disc 602, sucking disc 602 drives the flowerpot and removes, place the flowerpot on right side conveyer belt 2, the spraying equipment to the flowerpot mostly needs the manual work to shift and manual operation spraying etc. now, its process needs to use a large amount of time of manual work, the process is comparatively loaded down with trivial details, and the lower problem of efficiency.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an energy-conserving automatic spraying production line of online plastic products, includes quick-witted case (1), two conveyer belts (2), spray painting subassembly (3), sideslip device (4) and baffle structure (5), conveyer belt (2) are located the both sides of machine case (1), spray painting subassembly (3) are located the front side of machine case (1), sideslip device (4) are installed at the top of machine case (1), baffle body (501) device are located the left side of organism, its characterized in that: the bottom of sideslip device (4) is provided with snatchs manipulator subassembly (6), revolving stage (7) are installed to the bottom of quick-witted case (1) inner wall, the left side fixedly connected with switch board (8) of machine case (1) front side, the inner chamber of machine case (1) is provided with the inlet tube, the inlet tube is used for absorbing unnecessary paint that sprays out.

2. An on-line energy-saving automatic spraying production line for plastic products as claimed in claim 1, wherein: the paint spraying assembly (3) comprises a base (301), a paint spraying robot (302) and a spray head (303), wherein the paint spraying robot (302) is installed at the top of the base (301), and the spray head (303) is installed on the paint spraying robot (302).

3. An on-line energy-saving automatic spraying production line for plastic products as claimed in claim 2, characterized in that: baffle structure (5) include baffle body (501), the top fixedly connected with connecting piece (502) of baffle body (501), the top fixedly connected with cylinder (503) of connecting piece (502), right side fixedly connected with installation piece (504) of cylinder (503).

4. An on-line energy-saving automatic spraying production line for plastic products as claimed in claim 3, characterized in that: the grabbing manipulator device comprises a moving frame (601), a sucker (602) is fixedly connected to the bottom of the moving frame (601), and a control piece (603) matched with the traversing device (4) for use is fixedly connected to the top of the moving frame (601).

5. An on-line energy-saving automatic spraying production line for plastic products as claimed in claim 1, wherein: the dust board (9) is fixedly connected to the right side of the case (1), and the workbench (10) is fixedly connected to the bottom of the rotary table (7).

6. An on-line energy-saving automatic spraying production line for plastic products as claimed in claim 4, wherein: the base (301) is located at the front side of the chassis (1), the right side of the mounting block (504) is fixedly connected with the chassis (1), and the number of the suckers (602) is a plurality of suckers and is evenly distributed at the bottom of the movable frame (601).

7. The method for using the on-line energy-saving automatic spraying production line for plastic products according to claim 4, which is characterized in that: s1: the air cylinder (503) is controlled by the control cabinet (8), the air cylinder (503) drives the installation block (504) to move through the connecting piece (502), the installation block (504) drives the baffle body (501) to move, and the flowerpot after injection molding is placed on the left conveyor belt (2);

s2: the control cabinet (8) controls the transverse moving device (4) to drive the control piece (603) to move, the control piece (603) drives the moving frame (601) to move, the moving frame (601) drives the sucker (602) to move, the sucker (602) grabs a flowerpot and moves to the rotary table (7), the control piece (603) controls the moving frame (601) to drive the sucker (602) to rotate, the sucker (602) drives the flowerpot to rotate on the rotary table (7), the paint spraying robot (302) and the spray head (303) cooperate to spray paint on the flowerpot, the paint sprayed on the outer side can be absorbed by water sprayed by the water inlet pipe, the water is absorbed and then uniformly purified, and then discharged out of the case (1), after the paint spraying is finished, the control piece (603) controls the moving frame (601) to drive the sucker (602), and the sucker (602) drives the flowerpot to move, and places the flowerpot on the right conveyor belt (2);

s3: the right conveying belt (2) conveys the flowerpot to the right, the dust baffle (9) protects the flowerpot, the flowerpot is prevented from being polluted by dust, and the flowerpot stops after moving to a corresponding position and waits for the next processing.