CN116355303A - A kind of polymer material composition and its application in ES fiber - Google Patents
A kind of polymer material composition and its application in ES fiber Download PDFInfo
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Abstract
本发明提供一种高分子材料组合物及其在ES纤维中的应用。所述高分子材料组合物包括高密度聚乙烯和抗氧化组合物,所述抗氧化组合物包括:受阻胺类光稳定剂、亚磷酸酯类抗氧剂和除酸剂。本发明的高分子材料组合物具有优异的抗气熏(NOX)褪色性,和较低的黄色指数,可作为皮层材料应用于ES纤维中,使ES纤维在储存、使用等过程中保持良好的外观颜色。The invention provides a polymer material composition and its application in ES fiber. The polymer material composition includes high-density polyethylene and an antioxidant composition, and the antioxidant composition includes: a hindered amine light stabilizer, a phosphite antioxidant and an acid scavenger. The polymer material composition of the present invention has excellent resistance to gas fumigation (NO x ) fading, and low yellowness index, and can be used as a cortex material in ES fibers to keep ES fibers in good condition during storage and use. appearance color.
Description
技术领域Technical Field
本发明涉及高分子材料功能助剂领域,具体涉及一种高分子材料组合物及其在ES纤维中的应用。The invention relates to the field of polymer material functional additives, and in particular to a polymer material composition and application thereof in ES fibers.
背景技术Background Art
ES(Ethylene-Propylene Side By Side)复合纤维是由日本Chisso公司开发出来的一种热结合型纤维。该纤维为双组分皮芯结构复合纤维,皮层组织熔点低且柔软性好,芯层组织则熔点高、强度高。这种纤维经过热处理后,皮层一部分熔融而起到粘结作用,其余部分仍然保留纤维状态。ES纤维是一种不使用粘合剂的清洁纤维,所以被广泛用于纸尿布等卫生材料中。ES (Ethylene-Propylene Side By Side) composite fiber is a heat-bonded fiber developed by Chisso Corporation of Japan. This fiber is a two-component skin-core composite fiber. The skin layer has a low melting point and good softness, while the core layer has a high melting point and high strength. After heat treatment, part of the skin layer melts to play a bonding role, while the rest remains in the fiber state. ES fiber is a clean fiber that does not use adhesives, so it is widely used in sanitary materials such as diapers.
ES纤维主要有两种,一种是PE(聚乙烯)/PP(聚丙烯)复合纤维,另一种是PE(聚乙烯)/PET(聚对苯二甲酸乙二醇酯)复合纤维。PE由于具有较低的熔点便于加工,成为了ES纤维的理想的皮层材料。根据ES复合纤维的加工特点,其皮层一般选用熔体流动速率较大的HDPE(高密度聚乙烯)。There are two main types of ES fibers, one is PE (polyethylene) / PP (polypropylene) composite fiber, and the other is PE (polyethylene) / PET (polyethylene terephthalate) composite fiber. PE has become an ideal skin material for ES fibers because of its low melting point and easy processing. According to the processing characteristics of ES composite fibers, the skin layer generally uses HDPE (high-density polyethylene) with a larger melt flow rate.
目前,ES复合纤维用HDPE专用料的抗氧剂主要由受阻酚、亚磷酸酯和吸酸剂组成。这类配方通常可以提供良好的加工稳定性和一定的热氧稳定性。但是,由于使用了受阻酚类抗氧剂,使得材料不具有足够的抗气熏(NOX)褪色性。另外,ES纤维在储存、使用时,还存在容易发生变黄或者变红的现象,严重影响了外观。At present, the antioxidants of HDPE special materials for ES composite fibers are mainly composed of hindered phenols, phosphites and acid absorbers. Such formulations can usually provide good processing stability and certain thermal oxygen stability. However, due to the use of hindered phenol antioxidants, the material does not have sufficient resistance to gas fumigation (NO X ) fading. In addition, ES fibers are prone to yellowing or reddening during storage and use, which seriously affects the appearance.
发明内容Summary of the invention
为了解决现有技术中存在的上述技术问题,本发明提供一种高分子材料组合物,通过加入特定的抗氧化组合物,可以使其具有优异的抗气熏(NOX)褪色性,降低高密度聚乙烯树脂的黄色指数,作为皮层材料应用于ES纤维中,可使ES纤维在储存、使用等过程中保持良好的外观颜色。In order to solve the above technical problems existing in the prior art, the present invention provides a polymer material composition, which can have excellent anti-gas (NO X ) fading properties by adding a specific antioxidant composition, reduce the yellow index of high-density polyethylene resin, and be applied to ES fiber as a skin material, so that the ES fiber can maintain a good appearance color during storage, use, etc.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
第一方面,本发明提供一种高分子材料组合物,包括高密度聚乙烯和抗氧化组合物,所述抗氧化组合物包括:受阻胺类光稳定剂、亚磷酸酯类抗氧剂和除酸剂。In a first aspect, the present invention provides a polymer material composition, comprising high-density polyethylene and an antioxidant composition, wherein the antioxidant composition comprises: a hindered amine light stabilizer, a phosphite antioxidant and an acid scavenger.
与现有技术中通常使用的受阻酚类抗氧剂相比,本发明以受阻胺类光稳定剂作为抗氧剂,可使聚乙烯树脂材料具有极其优异的抗气熏褪色性,长期存储或使用时避免材料表面变黄或变红的问题,使聚烯烃树脂具有良好的初始颜色,尤其用于密度在0.935~0.965g/cm3的高密度聚乙烯(High DensityPolyethylene,HDPE)时效果更为突出。Compared with the hindered phenol antioxidants commonly used in the prior art, the present invention uses hindered amine light stabilizers as antioxidants, which can make the polyethylene resin material have extremely excellent anti-gas fading properties, avoid the problem of yellowing or reddening of the material surface during long-term storage or use, and make the polyolefin resin have good initial color. The effect is more prominent when it is used for high-density polyethylene (HDPE) with a density of 0.935 to 0.965 g/ cm3 .
本发明中亚磷酸酯抗氧剂可使高密度聚乙烯以及ES纤维在加工过程中具有较好的稳定性,以及较好的初始颜色。由于聚乙烯的聚合反应中常用到酸性催化剂,加入除酸剂可以去除酸性的催化剂残留物,避免材料发黄的问题。本申请的组合物避免了酚黄变对材料外观的影响,保证了高密度聚乙烯材料颜色的长期稳定性;同时可以有效避免受阻酚抗氧剂遇到的氮氧化物气熏黄变问题。The phosphite antioxidant in the present invention can make high-density polyethylene and ES fiber have better stability and better initial color during the processing. Since acidic catalysts are often used in the polymerization reaction of polyethylene, the addition of an acid scavenger can remove acidic catalyst residues and avoid the problem of yellowing of the material. The composition of the present application avoids the influence of phenol yellowing on the appearance of the material, ensures the long-term stability of the color of the high-density polyethylene material; at the same time, it can effectively avoid the nitrogen oxide fumigation yellowing problem encountered by hindered phenol antioxidants.
本发明中的受阻胺类光稳定剂的用量需控制在合适的范围内,添加量太少不利于材料的长期稳定性。由于ES纤维料一般使用寿命比较短,因此受阻胺类光稳定剂的添加量也不宜过多,否则造成资源浪费,增大成本。The amount of the hindered amine light stabilizer in the present invention needs to be controlled within an appropriate range. Too little addition is not conducive to the long-term stability of the material. Since ES fiber materials generally have a short service life, the amount of hindered amine light stabilizer added should not be too much, otherwise it will cause waste of resources and increase costs.
本发明的抗氧化组合物中,基于所述抗氧化组合物的总重量,所述受阻胺类光稳定剂的重量百分含量为10%-30%,例如可以是10%、12%、15%、18%、20%、22%、25%、28%、30%以及它们之间的任意值。优选地,所述受阻胺类光稳定剂的重量百分含量为15%-25%。In the antioxidant composition of the present invention, based on the total weight of the antioxidant composition, the weight percentage of the hindered amine light stabilizer is 10%-30%, for example, it can be 10%, 12%, 15%, 18%, 20%, 22%, 25%, 28%, 30% and any value therebetween. Preferably, the weight percentage of the hindered amine light stabilizer is 15%-25%.
本发明的抗氧化组合物中,基于所述抗氧化组合物的总重量,所述亚磷酸酯类抗氧剂的重量百分含量为40%-65%,例如可以是40%、42%、45%、48%、50%、52%、55%、58%、60%、62%、65%以及它们之间的任意值。优选地,所述亚磷酸酯类抗氧剂的重量百分含量为45%-55%。In the antioxidant composition of the present invention, based on the total weight of the antioxidant composition, the weight percentage of the phosphite antioxidant is 40%-65%, for example, it can be 40%, 42%, 45%, 48%, 50%, 52%, 55%, 58%, 60%, 62%, 65% and any value therebetween. Preferably, the weight percentage of the phosphite antioxidant is 45%-55%.
本发明的抗氧化组合物中,基于所述抗氧化组合物的总重量,所述除酸剂的重量百分含量为20%-40%,例如可以是20%、22%、25%、28%、30%、32%、35%、38%、40%以及它们之间的任意值。优选地,所述除酸剂的重量百分含量为25%-35%。In the antioxidant composition of the present invention, the weight percentage of the acid scavenger is 20%-40% based on the total weight of the antioxidant composition, for example, it can be 20%, 22%, 25%, 28%, 30%, 32%, 35%, 38%, 40% and any value therebetween. Preferably, the weight percentage of the acid scavenger is 25%-35%.
根据本发明的一些实施方式,以重量百分比计,所述抗氧化组合物包括:受阻胺类光稳定剂10%-30%,亚磷酸酯类抗氧剂40%-65%,除酸剂20%-40%。According to some embodiments of the present invention, the antioxidant composition includes, by weight percentage: 10%-30% of hindered amine light stabilizer, 40%-65% of phosphite antioxidant, and 20%-40% of acid scavenger.
根据本发明的优选实施方式,以重量百分比计,所述抗氧化组合物包括:受阻胺类光稳定剂15%-25%,亚磷酸酯类抗氧剂45%-55%和除酸剂25%-35%。According to a preferred embodiment of the present invention, the antioxidant composition comprises, by weight percentage: 15%-25% of hindered amine light stabilizer, 45%-55% of phosphite antioxidant and 25%-35% of acid scavenger.
根据本发明的一些实施方式,所述抗氧化组合物中,受阻胺类光稳定剂与亚磷酸酯类抗氧剂的质量比为1:(1.5-6.5),例如1:1.5、1:1.8、1:2、1:2.5、1:3、1:3.5、1:4、1:4.5、1:5、1:6、1:6.5或它们之间的任意值。优选地,所述受阻胺类光稳定剂与所述亚磷酸酯类抗氧剂的质量比为1:(1.8-4.0)。According to some embodiments of the present invention, in the antioxidant composition, the mass ratio of the hindered amine light stabilizer to the phosphite antioxidant is 1:(1.5-6.5), such as 1:1.5, 1:1.8, 1:2, 1:2.5, 1:3, 1:3.5, 1:4, 1:4.5, 1:5, 1:6, 1:6.5 or any value therebetween. Preferably, the mass ratio of the hindered amine light stabilizer to the phosphite antioxidant is 1:(1.8-4.0).
根据本发明的一些实施方式,所述受阻胺类光稳定剂选自非液体类受阻胺光稳定剂。在具体实施时,所述非液体受阻胺光稳定剂为粉末、颗粒、膏状体、或者母粒的形式。According to some embodiments of the present invention, the hindered amine light stabilizer is selected from non-liquid hindered amine light stabilizers. In a specific implementation, the non-liquid hindered amine light stabilizer is in the form of powder, granules, paste, or masterbatch.
根据本发明的优选实施方式,所述受阻胺光稳定剂选自酯连接的哌啶系列的受阻胺光稳定剂和三嗪类受阻胺光稳定剂;所述酯连接的哌啶系列的受阻胺光稳定剂含有式I所示的基团,所述三嗪类受阻胺光稳定剂含式II所示的基团:According to a preferred embodiment of the present invention, the hindered amine light stabilizer is selected from ester-linked piperidine series hindered amine light stabilizers and triazine hindered amine light stabilizers; the ester-linked piperidine series hindered amine light stabilizer contains a group shown in formula I, and the triazine hindered amine light stabilizer contains a group shown in formula II:
其中,式I和式II中,R1、R2各自独立地选自H、取代或未取代的C1-C10的烷基、取代或未取代的C1-C10的酯基、取代或未取代的C6-C20的芳基、取代或未取代的C1-C10烷氧基、取代或未取代的C6-C20的芳氧基,所述取代的取代基选自C1-C5的烷基、C1-C5的烷氧基、C1-C5的环烷基或C6-C15的芳基;Wherein, in Formula I and Formula II, R 1 and R 2 are each independently selected from H, substituted or unsubstituted C1-C10 alkyl, substituted or unsubstituted C1-C10 ester, substituted or unsubstituted C6-C20 aryl, substituted or unsubstituted C1-C10 alkoxy, substituted or unsubstituted C6-C20 aryloxy, and the substituted substituent is selected from C1-C5 alkyl, C1-C5 alkoxy, C1-C5 cycloalkyl or C6-C15 aryl;
更优选地,所述三嗪类受阻胺光稳定剂包括己二胺哌啶系列的三嗪类受阻胺光稳定剂、丁胺哌啶系列的三嗪类受阻胺光稳定剂;所述己二胺哌啶系列的三嗪类受阻胺光稳定剂还含有式III所示的基团,所述丁胺哌啶系列三嗪类的受阻胺光稳定剂还含有式IV所示的基团,More preferably, the triazine hindered amine light stabilizer includes a hexamethylenediaminepiperidine series of triazine hindered amine light stabilizers and a butylaminepiperidine series of triazine hindered amine light stabilizers; the hexamethylenediaminepiperidine series of triazine hindered amine light stabilizers further contain a group shown in formula III, and the butylaminepiperidine series of triazine hindered amine light stabilizers further contain a group shown in formula IV,
其中,式III和式IV中,R1选自H、取代或未取代的C1-C10的烷基、取代或未取代的C1-C10的酯基、取代或未取代的C6-C20的芳基、取代或未取代的C1-C10烷氧基、取代或未取代的C6-C20的芳氧基,所述取代的取代基选自C1-C5的烷基、C1-C5的烷氧基、C1-C5的环烷基或C6-C15的芳基。Wherein, in Formula III and Formula IV, R1 is selected from H, substituted or unsubstituted C1-C10 alkyl, substituted or unsubstituted C1-C10 ester, substituted or unsubstituted C6-C20 aryl, substituted or unsubstituted C1-C10 alkoxy, substituted or unsubstituted C6-C20 aryloxy, and the substituted substituent is selected from C1-C5 alkyl, C1-C5 alkoxy, C1-C5 cycloalkyl or C6-C15 aryl.
在一些实施方式中,所述酯连接的哌啶系列的受阻胺光稳定剂是指具有式I结构基团的受阻胺光稳定剂,所述酯连接的哌啶系列的受阻胺光稳定剂包括但不限于双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯(即光稳定剂770)、聚丁二酸(4-羟基-2,2,6,6-四甲基-1-哌啶乙醇)酯(即光稳定剂622)等。In some embodiments, the ester-linked piperidine series hindered amine light stabilizer refers to a hindered amine light stabilizer having a structural group of formula I, and the ester-linked piperidine series hindered amine light stabilizer includes but is not limited to bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate (i.e., light stabilizer 770), poly(4-hydroxy-2,2,6,6-tetramethyl-1-piperidinethanol) succinate (i.e., light stabilizer 622), and the like.
在一些实施方式中,所述己二胺哌啶系列的三嗪类受阻胺光稳定剂是指具有式III结构基团的受阻胺光稳定剂,所述己二胺哌啶系列的受阻胺光稳定剂包括但不限于聚-{[6-[(1,1,3,3-四甲基丁基)-亚氨基]-1,3,5-三嗪-2,4-二基][2-(2,2,6,6-四甲基哌啶基)-氨基]-亚己基-[4-(2,2,6,6-四甲基哌啶基)-亚氨基]}(即光稳定剂944)、N,N'-双(2,2,6,6-四甲基-4-哌啶基)-1,6-己二胺与2,4,6-三氯-1,3,5-三嗪和N-丁基-1-丁胺和N-丁基-2,2,6,6-四甲基-4-哌啶胺的反应产物的聚合物(即光稳定剂2020)、聚[(6-吗啉基-1,3,5-三嗪-2,4-基)-((2,2,6,6-四甲基-4-哌啶基)亚氨)己烷-((2,2,6,6-四甲基-4-哌啶基)亚氨)](即光稳稳定剂3346)、N,N'-双(2,2,6,6-四甲基-4-哌啶基)-1,6-己二胺同吗啉-2,4,6-三氯-1,3,5-三嗪的甲基化聚合物(即光稳定剂3529)。In some embodiments, the triazine hindered amine light stabilizer of the hexamethylenediamine piperidine series refers to a hindered amine light stabilizer having a structural group of formula III, and the hexamethylenediamine piperidine series hindered amine light stabilizer includes but is not limited to poly-{[6-[(1,1,3,3-tetramethylbutyl)-imino]-1,3,5-triazine-2,4-diyl][2-(2,2,6,6-tetramethylpiperidinyl)-amino]-hexamethylene-[4-(2,2,6,6-tetramethylpiperidinyl)-imino]} (i.e., light stabilizer 944), N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl)-1,6-hexamethylenediamine and 2,4,6-trichloro -1,3,5-triazine and N-butyl-1-butylamine and N-butyl-2,2,6,6-tetramethyl-4-piperidinamine reaction product polymer (i.e., light stabilizer 2020), poly[(6-morpholinyl-1,3,5-triazine-2,4-yl)-((2,2,6,6-tetramethyl-4-piperidinyl)imino)hexane-((2,2,6,6-tetramethyl-4-piperidinyl)imino)] (i.e., light stabilizer 3346), N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl)-1,6-hexanediamine methylated polymer with morpholinyl-2,4,6-trichloro-1,3,5-triazine (i.e., light stabilizer 3529).
在一些实施方式中,所述丁胺哌啶系列的三嗪类受阻胺光稳定剂是指具有式IV结构基团的受阻胺光稳定剂,所述丁胺哌啶系列的受阻胺光稳定剂包括但不限于1,5,8,12-四[2,4-双(N-丁基-N-1,2,2,6,6-五甲基-4-哌啶基氨基)-1,3,5-三嗪-6-基]-1,5,8,12-四氮杂十二烷(即光稳定剂119)、N,N”-1,2-二亚甲基-1,3-丙二胺聚合物与2,4,6-三氯-1,3,5-三嗪与N-丁基-2,2,6,6-四甲基-4-铵的反应物(即光稳定剂HA-88)等。In some embodiments, the triazine hindered amine light stabilizer of the butylamine piperidine series refers to a hindered amine light stabilizer having a structural group of formula IV, and the hindered amine light stabilizer of the butylamine piperidine series includes but is not limited to 1,5,8,12-tetrakis[2,4-bis(N-butyl-N-1,2,2,6,6-pentamethyl-4-piperidinylamino)-1,3,5-triazine-6-yl]-1,5,8,12-tetraazadodecane (i.e., light stabilizer 119), N,N″-1,2-dimethylene-1,3-propylenediamine polymer and the reactant of 2,4,6-trichloro-1,3,5-triazine and N-butyl-2,2,6,6-tetramethyl-4-ammonium (i.e., light stabilizer HA-88), etc.
其中,式III、式IV中,R1选自H、取代或未取代的C1-C10的烷基、取代或未取代的C1-C10的酯基、取代或未取代的C6-C20的芳基、取代或未取代的C1-C10烷氧基、取代或未取代的C6-C20的芳氧基,所述取代的取代基选自C1-C5的烷基、C1-C5的烷氧基、C1-C5的环烷基或C6-C15的芳基。Wherein, in Formula III and Formula IV, R1 is selected from H, substituted or unsubstituted C1-C10 alkyl, substituted or unsubstituted C1-C10 ester, substituted or unsubstituted C6-C20 aryl, substituted or unsubstituted C1-C10 alkoxy, substituted or unsubstituted C6-C20 aryloxy, and the substituted substituent is selected from C1-C5 alkyl, C1-C5 alkoxy, C1-C5 cycloalkyl or C6-C15 aryl.
在一些优选实施方式中,R1选自H、C1-C10的烷基、C1-C10的酯基、C6-C20的芳基、C7-C20的芳烷基、C1-C10烷氧基、C6-C20的芳氧基或者C7-C20的烷基芳氧基。In some preferred embodiments, R 1 is selected from H, C1-C10 alkyl, C1-C10 ester, C6-C20 aryl, C7-C20 aralkyl, C1-C10 alkoxy, C6-C20 aryloxy or C7-C20 alkylaryloxy.
在一些优选实施方式中,R1选自H、甲基、乙基、丙基、异丙基、丁基、异丁基、叔丁基、苯基、甲氧基、乙氧基、苯氧基、烷基苯氧基或者二元酸酯基。In some preferred embodiments, R 1 is selected from H, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl, phenyl, methoxy, ethoxy, phenoxy, alkylphenoxy or dibasic acid ester.
根据本发明的一些实施方式,所述受阻胺类光稳定剂选自高分子量的受阻胺光稳定剂。所述高分子量的受阻胺光稳定剂可以是聚合型高分子量受阻胺光稳定剂,也可以是非聚合型高分子量受阻胺光稳定剂。优选地,所述高分子量的受阻胺光稳定剂的分子量为1000-5000,优选2000-4000。According to some embodiments of the present invention, the hindered amine light stabilizer is selected from a high molecular weight hindered amine light stabilizer. The high molecular weight hindered amine light stabilizer can be a polymeric high molecular weight hindered amine light stabilizer or a non-polymeric high molecular weight hindered amine light stabilizer. Preferably, the molecular weight of the high molecular weight hindered amine light stabilizer is 1000-5000, preferably 2000-4000.
根据本发明的一些优选实施方式,所述受阻胺类光稳定剂选自双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯(即光稳定剂770)、聚丁二酸(4-羟基-2,2,6,6-四甲基-1-哌啶乙醇)酯(即光稳定剂622)和1,5,8,12-四[2,4-双(N-丁基-N-1,2,2,6,6-五甲基-4-哌啶基氨基)-1,3,5-三嗪-6-基]-1,5,8,12-四氮杂十二烷(即光稳定剂119)中的至少一种。According to some preferred embodiments of the present invention, the hindered amine light stabilizer is selected from at least one of bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate (i.e., light stabilizer 770), poly(4-hydroxy-2,2,6,6-tetramethyl-1-piperidinethanol) succinate (i.e., light stabilizer 622) and 1,5,8,12-tetrakis[2,4-bis(N-butyl-N-1,2,2,6,6-pentamethyl-4-piperidinylamino)-1,3,5-triazine-6-yl]-1,5,8,12-tetraazadodecane (i.e., light stabilizer 119).
根据本发明的一些实施方式,所述亚磷酸酯类抗氧剂选自具有2,4-二叔丁基苯结构或季戊四醇结构的亚磷酸酯类抗氧剂。According to some embodiments of the present invention, the phosphite antioxidant is selected from phosphite antioxidants having a 2,4-di-tert-butylbenzene structure or a pentaerythritol structure.
根据本发明的一些优选实施方式,所述亚磷酸酯类抗氧剂选自亚磷酸三(2,4-二叔丁基苯)酯(即抗氧剂168)、双(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯(即抗氧剂626)、季戊四醇二亚磷酸双十八酯(即抗氧剂618)中的至少一种。在一些更优选实施方式中,所述亚磷酸酯类抗氧剂选自亚磷酸三(2,4-二叔丁基苯)酯。According to some preferred embodiments of the present invention, the phosphite antioxidant is selected from at least one of tris(2,4-di-tert-butylphenyl) phosphite (i.e., antioxidant 168), bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite (i.e., antioxidant 626), and dioctadecyl pentaerythritol diphosphite (i.e., antioxidant 618). In some more preferred embodiments, the phosphite antioxidant is selected from tris(2,4-di-tert-butylphenyl) phosphite.
根据本发明的一些实施方式,所述除酸剂为硬脂酸金属盐。According to some embodiments of the invention, the acid scavenger is a metal stearate.
根据本发明的一些优选实施方式,所述除酸剂选自硬脂酸锌、硬脂酸钙和硬脂酸镁中的至少一种。在一些更优选实施方式中,所述除酸剂为硬脂酸钙。According to some preferred embodiments of the present invention, the acid scavenger is selected from at least one of zinc stearate, calcium stearate and magnesium stearate. In some more preferred embodiments, the acid scavenger is calcium stearate.
根据本发明的一些实施方式,所述抗氧化组合物包括光稳定剂622,抗氧剂168和硬脂酸钙。According to some embodiments of the present invention, the antioxidant composition includes light stabilizer 622, antioxidant 168 and calcium stearate.
根据本发明的一些实施方式,以重量百分比计,所述抗氧化组合物包括15-25%的光稳定剂622(例如15%、16%、17%、18%、19%、20%、21%、22%、23%、24%、25%),和/或45-55%的抗氧剂168(例如45%、46%、47%、48%、49%、50%、51%、52%、53%、54%、55%),和/或25-35%的硬脂酸钙(例如25%、26%、27%、28%、29%、30%、31%、32%、33%、34%、35%)。According to some embodiments of the invention, the antioxidant composition includes, by weight percentage, 15-25% of light stabilizer 622 (e.g., 15%, 16%, 17%, 18%, 19%, 20%, 21%, 22%, 23%, 24%, 25%), and/or 45-55% of antioxidant 168 (e.g., 45%, 46%, 47%, 48%, 49%, 50%, 51%, 52%, 53%, 54%, 55%), and/or 25-35% of calcium stearate (e.g., 25%, 26%, 27%, 28%, 29%, 30%, 31%, 32%, 33%, 34%, 35%).
根据本发明的一些实施方式,所述高密度聚乙烯的熔体流动速率MFR为10-40g/10min,例如10g/10min、15g/10min、20g/10min、25g/10min、30g/10min、35g/10min、40g/10min或它们之间的任意值。优选为15-25g/10min。According to some embodiments of the present invention, the melt flow rate MFR of the high density polyethylene is 10-40 g/10 min, such as 10 g/10 min, 15 g/10 min, 20 g/10 min, 25 g/10 min, 30 g/10 min, 35 g/10 min, 40 g/10 min or any value therebetween, preferably 15-25 g/10 min.
根据本发明的一些实施方式,基于所述高密度聚乙烯的质量,所述抗氧化组合物的添加量为1300-2500ppm,例如可以是1300ppm、1500ppm、1700ppm、1900ppm、2100ppm、2300ppm、2500ppm或者它们之间的任意值,优选为1500-2000ppm。According to some embodiments of the present invention, based on the mass of the high-density polyethylene, the added amount of the antioxidant composition is 1300-2500ppm, for example, it can be 1300ppm, 1500ppm, 1700ppm, 1900ppm, 2100ppm, 2300ppm, 2500ppm or any value therebetween, preferably 1500-2000ppm.
根据本发明的一些实施方式,所述抗氧化组合物在所述高密度聚乙烯中的添加量为0.13-0.25%,优选为0.15%-0.2%。According to some embodiments of the present invention, the antioxidant composition is added to the high-density polyethylene in an amount of 0.13%-0.25%, preferably 0.15%-0.2%.
第二方面,本发明提供一种ES纤维皮层材料,包括本发明第一方面所述的高分子材料组合物。In a second aspect, the present invention provides an ES fiber cortex material, comprising the polymer material composition described in the first aspect of the present invention.
第三方面,本发明提供一种ES纤维,其包括皮层和芯层,所述皮层包括本发明第一方面所述的高分子材料组合物。In a third aspect, the present invention provides an ES fiber, comprising a skin layer and a core layer, wherein the skin layer comprises the polymer material composition described in the first aspect of the present invention.
本发明中,所述ES纤维的芯层可以是聚丙烯(PP)或聚对苯二甲酸乙二醇酯(PET)的一种或两种的混合物。In the present invention, the core layer of the ES fiber may be polypropylene (PP) or polyethylene terephthalate (PET) or a mixture of both.
第四方面,本发明提供第一方面所述的高分子材料组合物在ES纤维中的应用,优选在ES纤维生产、加工、使用、存储、运输中的应用。In a fourth aspect, the present invention provides the use of the polymer material composition described in the first aspect in ES fibers, preferably in the production, processing, use, storage and transportation of ES fibers.
本发明的有益效果是:本发明的抗氧化组合物以受阻胺光稳定剂为抗氧剂,通过与亚磷酸酯类抗氧剂以及除酸剂的配合使用,并优化抗氧化组合物在聚乙烯中的添加量,使得聚乙烯树脂具有良好的加工稳定剂,抗热氧老化性能以及优异的抗气熏褪色性,用于ES纤维中,可使ES纤维保持较好的外观颜色和高稳定性。The beneficial effects of the present invention are as follows: the antioxidant composition of the present invention uses a hindered amine light stabilizer as an antioxidant, and is used in combination with a phosphite antioxidant and an acid scavenger, and the amount of the antioxidant composition added to polyethylene is optimized, so that the polyethylene resin has good processing stabilizer, heat-oxidative aging resistance and excellent anti-gas fading performance, and is used in ES fiber to enable the ES fiber to maintain a good appearance color and high stability.
具体实施方式DETAILED DESCRIPTION
为使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步的详细说明。此处所描述的具体实施例仅用于解释本发明,并不用于构成对本发明的任何限制。本发明的实际保护范围在权利要求书中进行阐述。应理解,在不脱离本发明精神的情况下,可以进行任何修改和改变。In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with embodiments. The specific embodiments described herein are only used to explain the present invention and are not intended to constitute any limitation of the present invention. The actual protection scope of the present invention is set forth in the claims. It should be understood that any modifications and changes can be made without departing from the spirit of the present invention.
本发明所述ES(Ethylene-Propylene Side By Side)纤维,是一种双组分皮芯结构复合纤维,皮层材料通常为熔点低且柔软性好的树脂材料例如聚烯烃,芯层材料则通常为熔点高、强度高的树脂例如聚丙烯、聚对苯二甲酸乙二醇酯等。经过热处理后,纤维的皮层一部分熔融而起粘结作用,其余仍保留纤维状态,同时具有热收缩率小的特征,适合用作热风穿透工艺生产卫生材料、保暖填充料、过滤材料等产品。The ES (Ethylene-Propylene Side By Side) fiber of the present invention is a two-component composite fiber with a core-skin structure. The skin material is usually a resin material with a low melting point and good softness, such as polyolefin, and the core material is usually a resin with a high melting point and high strength, such as polypropylene, polyethylene terephthalate, etc. After heat treatment, a part of the skin layer of the fiber melts to play a bonding role, and the rest remains in a fiber state. At the same time, it has the characteristic of a small heat shrinkage rate and is suitable for use as a hot air penetration process to produce sanitary materials, thermal insulation filling materials, filter materials and other products.
本发明以下各实施例所用试剂如无特殊说明,均为商业途径获得。Unless otherwise specified, the reagents used in the following examples of the present invention were obtained from commercial sources.
以下实施例中所用受阻胺类光稳定剂770为双(2,2,6,6-四甲基-4-哌啶基)癸二酸酯,CASNo.:[52829-07-9]。The hindered amine light stabilizer 770 used in the following examples is bis(2,2,6,6-tetramethyl-4-piperidinyl) sebacate, CAS No.: [52829-07-9].
受阻胺类光稳定剂622为聚丁二酸(4-羟基-2,2,6,6-四甲基-1-哌啶乙醇)酯,CASNo.:[65447-77-0]。Hindered amine light stabilizer 622 is poly(4-hydroxy-2,2,6,6-tetramethyl-1-piperidinylethanol) succinate, CAS No.: [65447-77-0].
受阻胺类光稳定剂944为聚-{[6-[(1,1,3,3-四甲基丁基)-亚氨基]-1,3,5-三嗪-2,4-二基][2-(2,2,6,6-四甲基哌啶基)-氨基]-亚己基-[4-(2,2,6,6-四甲基哌啶基)-亚氨基]},CAS No.:[70624-18-9;71878-19-8]。Hindered amine light stabilizer 944 is poly-{[6-[(1,1,3,3-tetramethylbutyl)-imino]-1,3,5-triazine-2,4-diyl][2-(2,2,6,6-tetramethylpiperidinyl)-amino]-hexylene-[4-(2,2,6,6-tetramethylpiperidinyl)-imino]}, CAS No.: [70624-18-9; 71878-19-8].
受阻胺类光稳定剂119为1,5,8,12-四[2,4-双(N-丁基-N-1,2,2,6,6-五甲基-4-哌啶基氨基)-1,3,5-三嗪-6-基]-1,5,8,12-四氮杂十二烷,CAS No.:[106990-43-6]。The hindered amine light stabilizer 119 is 1,5,8,12-tetrakis[2,4-bis(N-butyl-N-1,2,2,6,6-pentamethyl-4-piperidinylamino)-1,3,5-triazine-6-yl]-1,5,8,12-tetraazadodecane, CAS No.: [106990-43-6].
受阻胺类光稳定剂2020为N,N'-双(2,2,6,6-四甲基-4-哌啶基)-1,6-己二胺与2,4,6-三氯-1,3,5-三嗪和N-丁基-1-丁胺和N-丁基-2,2,6,6-四甲基-4-哌啶胺的反应产物的聚合物,CASNo.:[192268-64-7]。Hindered amine light stabilizer 2020 is a polymer of the reaction product of N,N'-bis(2,2,6,6-tetramethyl-4-piperidinyl)-1,6-hexanediamine, 2,4,6-trichloro-1,3,5-triazine, N-butyl-1-butylamine and N-butyl-2,2,6,6-tetramethyl-4-piperidinamine, CAS No.: [192268-64-7].
以下各对比例中所用受阻酚抗氧剂1010为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯,CAS No.:[6683-19-8]。The hindered phenol antioxidant 1010 used in the following comparative examples is pentaerythritol tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate, CAS No.: [6683-19-8].
受阻酚抗氧剂3114为1,3,5-三(3,5-二叔丁基-4-羟基苄基)-1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮,CAS No.:[27676-62-6]。Hindered phenol antioxidant 3114 is 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, CAS No.: [27676-62-6].
实施例1Example 1
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述组合物的总重量计,将百分含量为17.65%的光稳定剂622,百分含量为52.94%的抗氧剂168,百分含量为29.41%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the composition, 17.65% of the light stabilizer 622, 52.94% of the antioxidant 168, and 29.41% of the calcium stearate are mixed to obtain an antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备,在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) prepared by the Hostalen ACP process and having a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例2Example 2
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为17.65%的光稳定剂770,百分含量为52.94%的抗氧剂168,百分含量为29.41%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 17.65% of the light stabilizer 770, 52.94% of the antioxidant 168, and 29.41% of the calcium stearate are mixed to obtain the antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例3Example 3
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为17.65%的光稳定剂944,百分含量为52.94%的抗氧剂168,百分含量为29.41%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 17.65% of the light stabilizer 944, 52.94% of the antioxidant 168, and 29.41% of the calcium stearate are mixed to obtain the antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例4Example 4
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为17.65%的光稳定剂2020,百分含量为52.94%的抗氧剂168,百分含量为29.41%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 17.65% of light stabilizer 2020, 52.94% of antioxidant 168, and 29.41% of calcium stearate are mixed to obtain an antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例5Example 5
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为17.65重量%的光稳定剂119,百分含量为52.94重量%的抗氧剂168,百分含量为29.41重量%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 17.65 wt % of light stabilizer 119, 52.94 wt % of antioxidant 168, and 29.41 wt % of calcium stearate are mixed to obtain an antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例6Example 6
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述组合物的总重量计,将百分含量为25%的光稳定剂622,百分含量为45%的抗氧剂168,百分含量为30%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the composition, 25% of the light stabilizer 622, 45% of the antioxidant 168, and 30% of the calcium stearate are mixed to obtain an antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备,在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) prepared by the Hostalen ACP process and having a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例7Example 7
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为10%的光稳定剂770,百分含量为65%的抗氧剂168,百分含量为25%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 10% of the light stabilizer 770, 65% of the antioxidant 168, and 25% of the calcium stearate are mixed to obtain the antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例8Example 8
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为17.65重量%的光稳定剂119,百分含量为52.94重量%的抗氧剂618,百分含量为29.41重量%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 17.65 wt % of light stabilizer 119, 52.94 wt % of antioxidant 618, and 29.41 wt % of calcium stearate are mixed to obtain an antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例9Example 9
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述组合物的总重量计,将百分含量为7.65%的光稳定剂622,百分含量为62.94%的抗氧剂168,百分含量为29.41%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the composition, 7.65% of the light stabilizer 622, 62.94% of the antioxidant 168, and 29.41% of the calcium stearate are mixed to obtain an antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备,在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) prepared by the Hostalen ACP process and having a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例10Example 10
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为57.65%的光稳定剂944,百分含量为12.94%的抗氧剂168,百分含量为29.41%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 57.65% of the light stabilizer 944, 12.94% of the antioxidant 168, and 29.41% of the calcium stearate are mixed to obtain the antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
实施例1-10以及对比例1-3中的抗氧化组合物的组分及重量百分含量,以及抗氧化组合物在HDPE中的添加量列于表1中。The components and weight percentages of the antioxidant compositions in Examples 1-10 and Comparative Examples 1-3, as well as the amounts of the antioxidant compositions added to HDPE are listed in Table 1.
对比例1Comparative Example 1
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为23.46%的受阻酚抗氧剂1010,百分含量为46.92%的抗氧剂168,百分含量为29.62%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 23.46% of the hindered phenol antioxidant 1010, 46.92% of the antioxidant 168, and 29.62% of the calcium stearate are mixed to obtain the antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1300ppm的步骤(1)的抗氧化组合物进行掺混,混合,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1300 ppm of the antioxidant composition of step (1) is added for blending and mixing, and HDPE composition particles are obtained by an extrusion granulator at a temperature of 210° C.
对比例2Comparative Example 2
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为17.65%的受阻酚抗氧剂3114,百分含量为52.94%的抗氧剂168,百分含量为29.41%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 17.65% of the hindered phenol antioxidant 3114, 52.94% of the antioxidant 168, and 29.41% of the calcium stearate are mixed to obtain the antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加1700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 1700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
对比例3Comparative Example 3
(1)制备抗氧化组合物(1) Preparation of antioxidant composition
以所述抗氧化组合物的总重量计,将百分含量为3.7%的受阻酚抗氧剂1010,百分含量为66.67%的抗氧剂168,百分含量为11.11%的626,百分含量为18.52%的硬脂酸钙,混合,得到抗氧化组合物。Based on the total weight of the antioxidant composition, 3.7% of hindered phenol antioxidant 1010, 66.67% of antioxidant 168, 11.11% of 626, and 18.52% of calcium stearate are mixed to obtain an antioxidant composition.
(2)制备HDPE组合物(2) Preparation of HDPE composition
以Hostalen ACP工艺制备在2.16kg载荷下190℃时的熔融指数为20g/10min的HDPE(粉料)为基质,添加2700ppm的步骤(1)的抗氧化组合物进行掺混,通过挤压造粒机获得HDPE组合物颗粒,挤压机温度为210℃。HDPE (powder) with a melt index of 20 g/10 min at 190° C. under a load of 2.16 kg prepared by the Hostalen ACP process is used as a matrix, 2700 ppm of the antioxidant composition of step (1) is added for blending, and HDPE composition particles are obtained by an extrusion granulator at an extruder temperature of 210° C.
表1Table 1
性能测试(一):Performance test (I):
测试实施例1-10和对比例1-3中造粒后的HDPE颗粒初始YI、注塑样片YI及气熏测试后的黄色指数,结果见表2。其中,YI按照ASTM E313-2005测试;气熏测试按照JIS L-0855的方法进行,为了缩短测试时间,试样浓度为该标准的2倍,样片厚度为1mm。The initial YI of the HDPE granules after granulation, the YI of the injection molded samples and the yellowness index after the fumigation test in Examples 1-10 and Comparative Examples 1-3 were tested, and the results are shown in Table 2. Among them, the YI was tested according to ASTM E313-2005; the fumigation test was carried out according to the method of JIS L-0855. In order to shorten the test time, the sample concentration was twice that of the standard, and the sample thickness was 1 mm.
表2造粒后HDPE颗粒初始YI,注塑样片YI及气熏测试后的黄色指数Table 2 Initial YI of HDPE granules after granulation, YI of injection molded samples and yellow index after fumigation test
从表2可以看出,与对比例1-3使用受阻酚类抗氧剂作为抗氧剂相比,本申请实施例1-实施例10中,使用受阻胺类光稳定剂作为抗氧剂,得到的高密度聚乙烯树脂,不仅样片初始YI值较低,且气熏3天、6天后YI的变化值均较低,说明本发明使用特定的抗氧化组合物可使聚乙烯材料具有较低的初始颜色,同时还具有更好的耐气熏褪色性。As can be seen from Table 2, compared with comparative examples 1-3 using hindered phenol antioxidants as antioxidants, in Examples 1 to 10 of the present application, hindered amine light stabilizers are used as antioxidants, and the obtained high-density polyethylene resins not only have lower initial YI values for the samples, but also have lower YI change values after 3 days and 6 days of fumigation, indicating that the use of a specific antioxidant composition in the present invention can make the polyethylene material have a lower initial color and better resistance to fumigation fading.
性能测试(二):Performance test (II):
测试实施例1-10和对比例1-3中注塑样片YI及热老化后的YI(按照ASTM E313-2005测试)、拉伸性能(按照GB/T1040.2-2006测试),结果见表3。其中,热老化测试在100℃下进行,YI按照ASTM E313-2005测试;拉伸性能按照GB/T1040.2-2006测试。The YI of the injection molded samples in Examples 1-10 and Comparative Examples 1-3 and the YI after heat aging (tested in accordance with ASTM E313-2005) and the tensile properties (tested in accordance with GB/T1040.2-2006) were tested, and the results are shown in Table 3. The heat aging test was carried out at 100°C, the YI was tested in accordance with ASTM E313-2005, and the tensile properties were tested in accordance with GB/T1040.2-2006.
表3造粒后MFR、注塑样片YI及热老化后的YI、拉伸性能Table 3 MFR after granulation, YI of injection molded samples, YI after heat aging, and tensile properties
从表3可以看出,经过热老化后,实施例1-10中的聚乙烯材料YI的变化较小,实施例中的组合物不含受阻酚抗氧剂,避免了酚黄变对材料外观的影响,保证了高密度聚乙烯材料颜色的长期稳定性;同时可以有效避免受阻酚抗氧剂遇到的氮氧化物气熏黄变问题。尤其是实施例1,实施例2,实施例5,实施例6,实施例8,热老化后YI的变化远低于相应的对比例。实施例3和实施例4中的光稳定剂944和光稳定剂2020均属于己二胺哌啶系列的三嗪类受阻胺光稳定剂,热老化ΔYI略高,可能与该类受阻胺结构有关。As can be seen from Table 3, after thermal aging, the change in YI of the polyethylene materials in Examples 1-10 is small. The compositions in the examples do not contain hindered phenol antioxidants, which avoids the effect of phenol yellowing on the appearance of the material and ensures the long-term stability of the color of the high-density polyethylene material; at the same time, it can effectively avoid the nitrogen oxide fumigation yellowing problem encountered by hindered phenol antioxidants. Especially in Example 1, Example 2, Example 5, Example 6, and Example 8, the change in YI after thermal aging is much lower than that of the corresponding comparative example. Light stabilizer 944 and light stabilizer 2020 in Example 3 and Example 4 are both triazine hindered amine light stabilizers belonging to the hexamethylenediaminepiperidine series, and the thermal aging ΔYI is slightly higher, which may be related to the structure of this type of hindered amine.
综上,从聚乙烯树脂造粒YI、样片初始YI以及气熏后的黄色指数和热老化后的黄色指数等指标综合来看,实施例1、2、5、6、8中制备的聚乙烯树脂材料性能更优。In summary, from the comprehensive view of the indicators such as polyethylene resin granulation YI, sample initial YI, yellow index after fumigation and yellow index after heat aging, the polyethylene resin materials prepared in Examples 1, 2, 5, 6 and 8 have better performance.
虽然,上文中已经用一般性说明、具体实施方式及试验,对本发明作了详尽的描述,但在本发明基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本发明精神的基础上所做的这些修改或改进,均属于本发明要求保护的范围。Although the present invention has been described in detail above by general description, specific implementation methods and experiments, it is obvious to those skilled in the art that some modifications or improvements can be made on the basis of the present invention. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
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