[go: up one dir, main page]

CN116354754B - Organic fertilizer preparation process - Google Patents

Organic fertilizer preparation process Download PDF

Info

Publication number
CN116354754B
CN116354754B CN202310412085.3A CN202310412085A CN116354754B CN 116354754 B CN116354754 B CN 116354754B CN 202310412085 A CN202310412085 A CN 202310412085A CN 116354754 B CN116354754 B CN 116354754B
Authority
CN
China
Prior art keywords
gear
box
organic fertilizer
fermentation
pulley
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202310412085.3A
Other languages
Chinese (zh)
Other versions
CN116354754A (en
Inventor
张君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiangxi Kangmu Biotechnology Co ltd
Original Assignee
Xiangxi Kangmu Biotechnology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiangxi Kangmu Biotechnology Co ltd filed Critical Xiangxi Kangmu Biotechnology Co ltd
Priority to CN202310412085.3A priority Critical patent/CN116354754B/en
Publication of CN116354754A publication Critical patent/CN116354754A/en
Application granted granted Critical
Publication of CN116354754B publication Critical patent/CN116354754B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/95Devices in which the material is conveyed essentially vertically between inlet and discharge means
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/90Apparatus therefor
    • C05F17/964Constructional parts, e.g. floors, covers or doors
    • C05F17/971Constructional parts, e.g. floors, covers or doors for feeding or discharging materials to be treated; for feeding or discharging other material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Biochemistry (AREA)
  • Biotechnology (AREA)
  • Health & Medical Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microbiology (AREA)
  • Molecular Biology (AREA)
  • Organic Chemistry (AREA)
  • Fertilizers (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本发明涉及有机肥制备技术领域,尤其是一种有机肥制备工艺,其通过有机肥制备装置实现,采用上述有机肥制备装置实现有机肥的制备,具体步骤如下;S1:粉碎处理:通过人工将原料导入进料箱内通过粉碎机构对其进行粉碎;S2:搅拌处理;经过步骤粉碎的物料导入混料箱内,同时加菌通过搅拌机构与物料充分混合;S3:堆腐发酵;经过步骤处理的混合物料导入发酵箱内堆积进行发酵处理;S4:翻堆处理;通过翻堆机构对步骤中堆积的物料不同区域进行间歇性翻堆,增加物料的透气性,提高发酵效果;S5:水分控制;根据水分要求利用烘干机构对步骤处理后的物料进行适度烘干,脱除一定的水分后完成有机肥料的制备。

The invention relates to the technical field of organic fertilizer preparation, in particular to an organic fertilizer preparation process, which is realized by an organic fertilizer preparation device. The organic fertilizer preparation is realized by using the organic fertilizer preparation device, and the specific steps are as follows: S1: crushing treatment: manually introducing raw materials into a feed box and crushing them by a crushing mechanism; S2: stirring treatment: the material crushed in the step is introduced into a mixing box, and bacteria are added and fully mixed with the material by a stirring mechanism; S3: composting and fermentation: the mixed material processed in the step is introduced into a fermentation box for stacking and fermentation treatment; S4: compost turning treatment: intermittently turning different areas of the material stacked in the step by a compost turning mechanism, so as to increase the air permeability of the material and improve the fermentation effect; S5: moisture control: according to moisture requirements, a drying mechanism is used to appropriately dry the material processed in the step, and the preparation of the organic fertilizer is completed after a certain amount of moisture is removed.

Description

Organic fertilizer preparation process
Technical Field
The invention relates to the technical field of organic fertilizer preparation processes, in particular to an organic fertilizer preparation process.
Background
The production process of the bio-organic fertilizer mainly comprises two production processes from production raw materials to semi-finished products, wherein one production process is a flat noodle stack type composting process, the other production process is a trough type aerobic fermentation process, and the existing flat noodle stack type composting process in the market is relatively low in investment and relatively simple in process and is widely applied.
The turning process is particularly important, and the conventional common turning machine is generally only provided with a turning column transversely, however, the turning column is generally difficult to perform turning treatment with higher degree on the fermentation pile in the working process, so that the effect and efficiency of turning treatment on the fermentation pile are reduced.
Disclosure of Invention
The invention aims to solve the defect that the fermentation pile is difficult to turn over in a high degree in the prior art, and provides a preparation process of an organic fertilizer.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The organic fertilizer preparation process is realized through an organic fertilizer preparation device, the organic fertilizer preparation device comprises a feeding box, a crushing mechanism, a mixing box, a stirring mechanism, a fermentation box, a turning mechanism and a drying mechanism, wherein the feeding box is fixedly arranged at the top of the mixing box, the fermentation box is fixedly arranged at the bottom of the mixing box, the crushing mechanism is arranged in the feeding box, the stirring mechanism is arranged in the mixing box, the turning mechanism is arranged in the fermentation box, and the drying mechanism is arranged at the outer side of the fermentation box;
s1, crushing treatment, namely manually guiding raw materials into a feeding box and crushing the raw materials through a crushing mechanism;
s2, stirring, namely guiding the crushed materials into a mixing box, and fully mixing the materials with bacteria through a stirring mechanism;
S3, composting fermentation, namely introducing the mixed materials treated in the steps into a fermentation tank for composting and fermenting;
S4, turning piles intermittently through a pile turning mechanism, so that the air permeability of the materials is increased, and the fermentation effect is improved;
and S5, controlling the moisture, moderately drying the materials treated in the step by using a drying mechanism according to the moisture requirement, and removing certain moisture to finish the preparation of the organic fertilizer.
Preferably, the crushing mechanism comprises two guide plates, two crushing toothed rollers, a first rotating shaft, a plurality of crushing cutter wheels and a first driving piece, wherein the two guide plates are respectively and fixedly arranged at two ends of the top of the feeding box, the two crushing toothed rollers are rotatably arranged at the inner side of the feeding box and are meshed with each other, the first rotating shaft penetrates through the feeding box and is rotatably connected with the feeding box, the crushing cutter wheels are uniformly arranged on the first rotating shaft and are positioned at the inner side of the feeding box, and the first driving piece is arranged at the outer side of the feeding box.
The first driving piece comprises a first motor, two worm gears, a worm, a first bevel gear, a second bevel gear, a first belt wheel and a second belt wheel, wherein the first motor is fixedly arranged on the outer side of a feeding box, an output shaft is fixedly connected with a first rotating shaft, the two worm gears are respectively and fixedly connected with two crushing tooth rollers in a coaxial mode, the worm is rotatably arranged on the outer side of the feeding box and meshed with the two worm gears, the first bevel gear is fixedly arranged at the bottom of the worm, the second bevel gear is rotatably arranged on the outer side of the feeding box and meshed with the first bevel gear, the first belt wheel is fixedly connected with the second bevel gear in a coaxial mode, and the second belt wheel is fixedly arranged on the first rotating shaft and is in transmission connection with the first belt wheel through a belt.
The stirring mechanism comprises two mounting plates, two second rotating shafts, a plurality of screw shafts, a hollow shaft, a first gear and a plurality of second gears, wherein the two mounting plates are respectively and rotatably arranged at two ends of the inner side of the mixing box through the two second rotating shafts, the plurality of screw shafts are respectively and rotatably arranged between the two mounting plates and are equidistantly distributed around the mounting plates, the hollow shaft sleeve is arranged on one of the second rotating shafts and is rotatably connected with the feeding box, the first gear is fixedly arranged at one end of the hollow shaft, and the plurality of second gears are respectively and fixedly arranged at the ends of the corresponding screw shafts and are meshed with the first gears.
Preferably, the transmission mechanism is arranged on the outer side of the mixing box and comprises a third gear, a fourth gear, a fifth gear and a sixth gear, the third gear is rotatably arranged on the outer side of the mixing box, the fourth gear is fixedly connected with the third gear in a coaxial manner, the fifth gear is fixedly arranged on the other end of the hollow shaft and meshed with the third gear, and the sixth gear is fixedly arranged on the end part of the second rotating shaft and meshed with the fourth gear.
Preferably, a fourth belt wheel is coaxially and fixedly arranged on one side of the third gear, a third belt wheel is fixedly arranged at the end part of the first rotating shaft, the third belt wheel is connected with the fourth belt wheel through belt transmission, a discharge hole is formed in one end of the fermentation tank, and a sealing door is hinged to the outer side of the discharge hole.
Preferably, the turning mechanism comprises two reciprocating screws, two movable seats, a turning piece and a second driving piece, wherein the two reciprocating screws are respectively and rotatably arranged on the inner side of the fermentation box, the two movable seats are respectively and threadably arranged on the two reciprocating screws, the turning piece is arranged between the two movable seats, and the second driving piece is arranged on the outer side of the fermentation box.
The turning piece comprises a turning roller, a seventh gear, an eighth gear, a traveling gear and a toothed plate, wherein the turning roller is rotatably arranged between two movable seats, the seventh gear is coaxially and fixedly connected with the turning roller, the eighth gear is rotatably arranged at the bottom end of the movable seat and is meshed with the seventh gear, the traveling gear is coaxially and fixedly connected with the eighth gear, the toothed plate is fixedly arranged at the inner side of the fermentation box and is parallel to the reciprocating screw, and the traveling gear is meshed with the toothed plate.
Preferably, the second driving piece comprises a bracket, a second motor and two fifth belt pulleys, wherein the bracket is fixedly arranged on the outer side of the fermentation tank, the second motor is fixedly arranged on the bracket, the output shaft is fixedly connected with one of the reciprocating screw rods, and the two fifth belt pulleys are respectively and fixedly arranged at the end parts of the two reciprocating screw rods and are in transmission connection through a belt.
Preferably, the drying mechanism comprises a drying box, a blowing impeller, a plurality of heating pipes and a seventh belt wheel, wherein the drying box is fixedly arranged on the outer side of the fermentation box and is communicated with the interior of the fermentation box, the blowing impeller is rotatably arranged in the drying box, the heating pipes are uniformly and fixedly arranged at an air outlet of the drying box, the seventh belt wheel is coaxially and fixedly connected with the blowing impeller, a sixth belt wheel is coaxially and fixedly arranged on the outer side of one fifth belt wheel, and the sixth belt wheel is connected with the seventh belt wheel through a belt in a transmission manner.
The organic fertilizer preparation process provided by the invention has the beneficial effects that:
1. The crushing tooth roller is used for primarily crushing the raw materials, the crushed materials through the crushing tooth roller fall onto the crushing cutter wheels, the first rotating shaft can synchronously rotate with all the crushing cutter wheels, so that the crushing cutter wheels can crush the materials for the second time, and the crushing effect of the materials can be greatly improved through multistage crushing treatment in the whole process;
2. the hollow shaft drives the first gear to rotate, so that all the second gears drive the corresponding screw shafts to rotate, the screw shafts stir the materials in a small range, the materials can be fully mixed by the stirring mode, and the mixing effect is greatly improved;
3. The turning device comprises a movable seat, a turning roller, a movable seat, a traveling gear, a seventh gear, a toothed plate, a gear, a rotating mechanism and a rotating mechanism, wherein the turning roller horizontally moves to intermittently turn different positions of materials, the traveling gear rolls along the toothed plate when the movable seat moves, so that the eighth gear rotates, the seventh gear drives the turning roller to rotate, the turning roller turns the materials to a greater extent, and the fermentation effect of the materials can be greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of a process for preparing organic fertilizer according to the present invention;
FIG. 2 is a schematic diagram of the internal structure of a process for preparing organic fertilizer according to the present invention;
FIG. 3 is a schematic structural view of a pulverizing mechanism of the organic fertilizer preparation process according to the present invention;
Fig. 4 is a schematic structural view of a first driving member in the organic fertilizer preparation process according to the present invention;
FIG. 5 is a schematic structural view of a stirring mechanism of the organic fertilizer preparation process according to the present invention;
FIG. 6 is a schematic structural view of a transmission mechanism of the organic fertilizer preparation process according to the present invention;
FIG. 7 is a schematic structural view of a turning mechanism of an organic fertilizer preparation process according to the present invention;
FIG. 8 is a schematic diagram of a pile turning member in the organic fertilizer preparation process according to the present invention;
Fig. 9 is a schematic structural view of a second driving member in the organic fertilizer preparation process according to the present invention;
FIG. 10 is a schematic structural view of a drying mechanism of an organic fertilizer preparation process according to the present invention;
In the drawing, a feeding box 1, a crushing mechanism 2, a guide plate 21, a crushing toothed roller 22, a first rotating shaft 23, a crushing cutter wheel 24, a first driving member 25, a first motor 251, a worm wheel 252, a worm 253, a first bevel gear 254, a second bevel gear 255, a first pulley 256, a second pulley 257, a third pulley 258, a mixing box 3, a stirring mechanism 4, a mounting plate 41, a second rotating shaft 42, a screw shaft 43, a hollow shaft 44, a first gear 45, a second gear 46, a transmission mechanism 5, a third gear 51, a fourth gear 52, a fifth gear 53, a sixth gear 54, a fourth pulley 55, a fermentation box 6, a discharge port 7, a sealing door 8, a pile turning mechanism 9, a reciprocating screw 91, a movable seat 92, a pile turning member 93, a pile turning roller 931, a seventh gear 932, an eighth gear 933, a traveling gear 934, a toothed plate 935, a second driving member 94, a bracket 941, a second motor 942, a fifth pulley 943, a sixth pulley, a drying mechanism 10, a drying box 101, a heating impeller 103, a heating pipe 102, a seventh pulley 104.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Example 1:
Referring to fig. 1-4, the organic fertilizer preparation process is realized by an organic fertilizer preparation device, the organic fertilizer preparation device comprises a feeding box 1, a crushing mechanism 2, a mixing box 3, a stirring mechanism 4, a fermentation box 6, a turning mechanism 9 and a drying mechanism 10, wherein the feeding box 1 is fixedly arranged at the top of the mixing box 3, the fermentation box 6 is fixedly arranged at the bottom of the mixing box 3, the crushing mechanism 2 is arranged in the feeding box 1, the stirring mechanism 4 is arranged in the mixing box 3, the turning mechanism 9 is arranged in the fermentation box 6, and the drying mechanism 10 is arranged at the outer side of the fermentation box 6;
S1, crushing treatment, namely manually guiding raw materials into a feeding box 1 and crushing the raw materials through a crushing mechanism 2;
s2, stirring, namely guiding the crushed materials in the step 1 into a mixing box 3, and fully mixing the materials with bacteria through a stirring mechanism 4;
s3, composting fermentation, namely introducing the mixed material treated in the step 2 into a fermentation tank 6 for composting and fermenting;
s4, turning piles intermittently through a turning pile mechanism 9 on different areas of the materials piled in the step 3, so that the air permeability of the materials is increased, and the fermentation effect is improved;
And S5, controlling the moisture, and moderately drying the material treated in the step 4 by using a drying mechanism 10 according to the moisture requirement, and removing certain moisture to finish the preparation of the organic fertilizer.
The crushing mechanism 2 comprises two guide plates 21, two crushing tooth rollers 22, a first rotating shaft 23, a plurality of crushing cutter wheels 24 and a first driving piece 25, wherein the two guide plates 21 are respectively and fixedly arranged at two ends of the top of the feeding box 1, the two crushing tooth rollers 22 are rotatably arranged at the inner side of the feeding box 1 and are meshed with each other, the first rotating shaft 23 penetrates through the feeding box 1 and is rotatably connected with the feeding box 1, the crushing cutter wheels 24 are uniformly arranged on the first rotating shaft 23 and are positioned at the inner side of the feeding box 1, and the first driving piece 25 is arranged at the outer side of the feeding box 1;
the first driving member 25 comprises a first motor 251, two worm gears 252, a worm 253, a first bevel gear 254, a second bevel gear 255, a first belt wheel 256 and a second belt wheel 257, wherein the first motor 251 is fixedly arranged on the outer side of the feeding box 1, an output shaft is fixedly connected with the first rotating shaft 23, the two worm gears 252 are respectively and coaxially fixedly connected with the two crushing tooth rollers 22, the worm 253 is rotatably arranged on the outer side of the feeding box 1 and meshed with the two worm gears 252, the first bevel gear 254 is fixedly arranged at the bottom of the worm 253, the second bevel gear 255 is rotatably arranged on the outer side of the feeding box 1 and meshed with the first bevel gear 254, the first belt wheel 256 is coaxially and fixedly connected with the second bevel gear 255, and the second belt wheel 257 is fixedly arranged on the first rotating shaft 23 and is in transmission connection with the first belt wheel 256 through a belt.
During crushing treatment, raw materials are led into the feeding box 1, then the first motor 251 is started to enable the first rotating shaft 23 to rotate, so that the second belt pulley 257 rotates, the first belt pulley 256 drives the second bevel gear 255 to synchronously rotate, the first bevel gear 254 drives the worm 253 to synchronously rotate, further the two worm gears 252 rotate in opposite directions, the two crushing tooth rollers 22 rotate in opposite directions, the raw materials can be primarily crushed, the crushed materials passing through the crushing tooth rollers 22 fall onto the crushing cutter wheel 24, the first rotating shaft 23 can synchronously rotate with all the crushing cutter wheels 24, the crushing cutter wheel 24 can also carry out secondary crushing on the materials, and the crushing effect of the materials can be greatly improved through multistage crushing treatment in the whole process.
Example 2:
Referring to fig. 1 to 6, as another preferred embodiment of the present invention, the difference from embodiment 1 is that the stirring mechanism 4 comprises two mounting plates 41, two second rotating shafts 42, a plurality of screw shafts 43, a hollow shaft 44, a first gear 45 and a plurality of second gears 46, wherein the two mounting plates 41 are respectively rotatably mounted at both ends of the inner side of the mixing box 3 through the two second rotating shafts 42, the plurality of screw shafts 43 are respectively rotatably mounted between the two mounting plates 41 and are equidistantly distributed around the mounting plates 41, the hollow shaft 44 is sleeved on one of the second rotating shafts 42 and is rotatably connected with the feeding box 1, the first gear 45 is fixedly mounted at one end of the hollow shaft 44, and the plurality of second gears 46 are respectively fixedly mounted at the ends of the corresponding screw shafts 43 and are respectively meshed with the first gears 45;
The outer side of the mixing box 3 is provided with a transmission mechanism 5, the transmission mechanism 5 comprises a third gear 51, a fourth gear 52, a fifth gear 53 and a sixth gear 54, the third gear 51 is rotatably arranged on the outer side of the mixing box 3, the fourth gear 52 is fixedly connected with the third gear 51 in a coaxial way, the fifth gear 53 is fixedly arranged at the other end of the hollow shaft 44 and meshed with the third gear 51, the sixth gear 54 is fixedly arranged at the end part of the second rotating shaft 42 and meshed with the fourth gear 52, one side of the third gear 51 is fixedly provided with a fourth belt wheel 55 in a coaxial way, the end part of the first rotating shaft 23 is fixedly provided with a third belt wheel 258, the third belt wheel 258 is connected with the fourth belt wheel 55 in a belt transmission way, one end of the fermentation box 6 is provided with a discharge hole 7, and the outer side of the discharge hole 7 is hinged with a sealing door 8.
During stirring, the crushed materials are led into the mixing box 3, the first rotating shaft 23 drives the third belt pulley 258 to rotate simultaneously, the fourth belt pulley 55 drives the third gear 51 and the fourth gear 52 to rotate synchronously, the fifth gear 53 drives the hollow shaft 44 to rotate, the sixth gear 54 drives the second rotating shaft 42 to rotate, the second rotating shaft 42 can drive the two mounting plates 41 to rotate, the plurality of screw shafts 43 rotate along with the mounting plates 41 to stir the materials in a large range, the hollow shaft 44 drives the first gear 45 to rotate, all the second gears 46 drive the corresponding screw shafts 43 to rotate, so that the screw shafts 43 stir the materials in a small range, the stirring mode can fully mix the materials, the mixing effect is greatly improved, in addition, the stirring mechanism 4 and the crushing mechanism 2 share a driving source, and the use cost of the equipment can be saved.
Example 3:
Referring to fig. 1 to 9, as another preferred embodiment of the present invention, the difference from embodiment 1 or embodiment 2 is that the turning mechanism 9 includes two reciprocating screws 91, two movable seats 92, a turning member 93 and a second driving member 94, wherein the two reciprocating screws 91 are rotatably installed at the inner side of the fermenting case 6, the two movable seats 92 are threadedly installed at the two reciprocating screws 91, the turning member 93 is installed between the two movable seats 92, and the second driving member 94 is installed at the outer side of the fermenting case 6;
The turning member 93 comprises a turning roller 931, a seventh gear 932, an eighth gear 933, a traveling gear 934 and a toothed plate 935, the turning roller 931 is rotatably mounted between two movable bases 92, the seventh gear 932 is fixedly connected with the turning roller 931 coaxially, the eighth gear 933 is rotatably mounted at the bottom end of the movable base 92 and meshed with the seventh gear 932, the traveling gear 934 is fixedly connected with the eighth gear 933 coaxially, the toothed plate 935 is fixedly mounted inside the fermenting case 6 and arranged in parallel with the reciprocating screw 91, the traveling gear 934 is meshed with the toothed plate 935, the second driving member 94 comprises a bracket 941, a second motor 942 and two fifth pulleys 943, the bracket 941 is fixedly mounted outside the fermenting case 6, the second motor 942 is fixedly mounted on the bracket 941, an output shaft is fixedly connected with one of the reciprocating screw 91, and the two fifth pulleys 943 are fixedly mounted at the ends of the two reciprocating screws 91 respectively and are in driving connection through belts.
When turning up, the second motor 942 is started to rotate the corresponding fifth belt pulley 943 and the reciprocating screw 91, under the transmission action of the two fifth belt pulleys 943, the two reciprocating screw 91 can synchronously rotate in the same direction, so that the two movable seats 92 reciprocate along the reciprocating screw 91, the turning-up roller 931 horizontally moves to intermittently turn up different positions of materials, and when the movable seats 92 move, the travelling gear 934 rolls along the toothed plate 935, so that the eighth gear 933 rotates, the seventh gear 932 drives the turning-up roller 931 to rotate, and the turning-up roller 931 turns up the materials to a greater extent, so that the fermentation effect of the materials can be greatly improved.
Example 4:
referring to fig. 1 to 10, as another preferred embodiment of the present invention, there is a difference from embodiment 2 or embodiment 3 in that the drying mechanism 10 includes a drying box 101, a blower impeller 102, a plurality of heating pipes 103 and a seventh pulley 104, the drying box 101 is fixedly installed at the outer side of the fermenting box 6 and communicates with the interior of the fermenting box 6, the blower impeller 102 is rotatably installed in the drying box 101, the plurality of heating pipes 103 are uniformly and fixedly installed at the air outlet of the drying box 101, the seventh pulley 104 is fixedly connected with the blower impeller 102 coaxially, a sixth pulley 944 is fixedly installed coaxially at the outer side of one of the fifth pulleys 943, and the sixth pulley 944 is connected with the seventh pulley 104 by belt transmission.
After fermentation is completed, the heating pipe 103 is electrified to heat the air in the drying box 101, and the fifth belt pulley 943 drives the sixth belt pulley 944 to rotate, so that the seventh belt pulley 104 drives the blowing impeller 102 to rotate, hot air in the drying box 101 can be blown into the fermentation box 6 to dry the materials, and the materials can be further removed to reach the moisture requirement, so that the preparation of the organic fertilizer is completed.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (4)

1.一种有机肥制备工艺,其通过有机肥制备装置实现,其特征在于,所述有机肥制备装置包括进料箱(1)、粉碎机构(2)、混料箱(3)、搅拌机构(4)、发酵箱(6)、翻堆机构(9)和烘干机构(10);所述进料箱(1)固定安装在混料箱(3)的顶部,所述发酵箱(6)固定安装在混料箱(3)的底部,所述粉碎机构(2)安装在进料箱(1)内,所述搅拌机构(4)安装在混料箱(3)内,所述翻堆机构(9)安装在发酵箱(6)内部,所述烘干机构(10)安装在发酵箱(6)的外侧;采用上述有机肥制备装置实现有机肥的制备,具体步骤如下;1. An organic fertilizer preparation process, which is implemented by an organic fertilizer preparation device, characterized in that the organic fertilizer preparation device comprises a feed box (1), a crushing mechanism (2), a mixing box (3), a stirring mechanism (4), a fermentation box (6), a compost turning mechanism (9) and a drying mechanism (10); the feed box (1) is fixedly installed on the top of the mixing box (3), the fermentation box (6) is fixedly installed on the bottom of the mixing box (3), the crushing mechanism (2) is installed in the feed box (1), the stirring mechanism (4) is installed in the mixing box (3), the compost turning mechanism (9) is installed in the fermentation box (6), and the drying mechanism (10) is installed on the outside of the fermentation box (6); the organic fertilizer preparation device is used to prepare organic fertilizer, and the specific steps are as follows; S1:粉碎处理:通过人工将原料导入进料箱(1)内通过粉碎机构(2)对其进行粉碎;S1: Crushing process: the raw materials are manually introduced into the feed box (1) and crushed by the crushing mechanism (2); S2:搅拌处理;经过步骤1粉碎的物料导入混料箱(3)内,同时加菌通过搅拌机构(4)与物料充分混合;S2: stirring process; the material crushed in step 1 is introduced into a mixing box (3), and the bacteria are added to be fully mixed with the material through a stirring mechanism (4); S3:堆腐发酵;经过步骤2处理的混合物料导入发酵箱(6)内堆积进行发酵处理;S3: composting and fermenting; the mixed material treated in step 2 is introduced into a fermentation box (6) for accumulation and fermentation; S4:翻堆处理;通过翻堆机构(9)对步骤3中堆积的物料不同区域进行间歇性翻堆,增加物料的透气性,提高发酵效果;S4: compost turning process; intermittently turning the different regions of the material piled in step 3 by means of a compost turning mechanism (9) to increase the air permeability of the material and improve the fermentation effect; S5:水分控制;根据水分要求利用烘干机构(10)对步骤4处理后的物料进行适度烘干,脱除一定的水分后完成有机肥料的制备;S5: moisture control; according to the moisture requirement, the material after the treatment in step 4 is appropriately dried using the drying mechanism (10), and the preparation of the organic fertilizer is completed after removing a certain amount of moisture; 所述粉碎机构(2)包括两个导料板(21)、两个粉碎齿辊(22)、第一转轴(23)、若干粉碎刀轮(24)和第一驱动件(25);两个所述导料板(21)分别固定安装在进料箱(1)顶部的两端,两个所述粉碎齿辊(22)均转动安装在进料箱(1)内侧、且两者相互啮合,所述第一转轴(23)贯穿进料箱(1)、且与进料箱(1)转动连接,若干所述粉碎刀轮(24)均匀安装在第一转轴(23)上、且位于进料箱(1)内侧,所述第一驱动件(25)安装在进料箱(1)的外侧;The pulverizing mechanism (2) comprises two guide plates (21), two pulverizing tooth rollers (22), a first rotating shaft (23), a plurality of pulverizing blade wheels (24) and a first driving member (25); the two guide plates (21) are respectively fixedly mounted at two ends of the top of the feed box (1); the two pulverizing tooth rollers (22) are both rotatably mounted on the inner side of the feed box (1) and are meshed with each other; the first rotating shaft (23) passes through the feed box (1) and is rotatably connected to the feed box (1); the plurality of pulverizing blade wheels (24) are evenly mounted on the first rotating shaft (23) and are located on the inner side of the feed box (1); and the first driving member (25) is mounted on the outer side of the feed box (1); 所述第一驱动件(25)包括第一电机(251)、两个蜗轮(252)、蜗杆(253)、第一锥齿轮(254)、第二锥齿轮(255)、第一带轮(256)和第二带轮(257);所述第一电机(251)固定安装在进料箱(1)的外侧、且输出轴与第一转轴(23)固定连接,两个所述蜗轮(252)分别与两个粉碎齿辊(22)同轴固定连接,所述蜗杆(253)转动安装在进料箱(1)的外侧、且与两个蜗轮(252)啮合,所述第一锥齿轮(254)固定安装在蜗杆(253)的底部,所述第二锥齿轮(255)转动安装在进料箱(1)外侧、且与第一锥齿轮(254)啮合,所述第一带轮(256)与第二锥齿轮(255)同轴固定连接,所述第二带轮(257)固定安装在第一转轴(23)上、且与第一带轮(256)通过皮带传动连接;The first driving member (25) comprises a first motor (251), two worm wheels (252), a worm (253), a first bevel gear (254), a second bevel gear (255), a first pulley (256) and a second pulley (257); the first motor (251) is fixedly mounted on the outside of the feed box (1), and the output shaft is fixedly connected to the first rotating shaft (23); the two worm wheels (252) are respectively coaxially fixedly connected to the two grinding tooth rollers (22); the worm (253) is rotated to rotate The first bevel gear (254) is fixedly mounted on the outside of the feed box (1) and meshes with the two worm gears (252); the first bevel gear (254) is fixedly mounted on the bottom of the worm (253); the second bevel gear (255) is rotatably mounted on the outside of the feed box (1) and meshes with the first bevel gear (254); the first belt pulley (256) is coaxially fixedly connected to the second bevel gear (255); the second belt pulley (257) is fixedly mounted on the first rotating shaft (23) and connected to the first belt pulley (256) via a belt drive; 所述搅拌机构(4)包括两个安装板(41)、两个第二转轴(42)、若干螺旋轴(43)、空心轴(44)、第一齿轮(45)和若干第二齿轮(46);两个所述安装板(41)通过两个第二转轴(42)分别转动安装在混料箱(3)内侧的两端,若干所述螺旋轴(43)均转动安装在两个安装板(41)之间、且环绕着安装板(41)等距分布,所述空心轴(44)套设在其中一个第二转轴(42)上、且与进料箱(1)转动连接,所述第一齿轮(45)固定安装在空心轴(44)的一端,若干所述第二齿轮(46)分别固定安装在相应的螺旋轴(43)的端部、且均与第一齿轮(45)啮合;The stirring mechanism (4) comprises two mounting plates (41), two second rotating shafts (42), a plurality of spiral shafts (43), a hollow shaft (44), a first gear (45) and a plurality of second gears (46); the two mounting plates (41) are rotatably mounted at two ends of the inner side of the mixing box (3) via the two second rotating shafts (42); the plurality of spiral shafts (43) are rotatably mounted between the two mounting plates (41) and are equidistantly distributed around the mounting plates (41); the hollow shaft (44) is sleeved on one of the second rotating shafts (42) and is rotatably connected to the feed box (1); the first gear (45) is fixedly mounted on one end of the hollow shaft (44); the plurality of second gears (46) are fixedly mounted on the ends of the corresponding spiral shafts (43) and are meshed with the first gear (45); 所述混料箱(3)的外侧安装有传动机构(5),所述传动机构(5)包括第三齿轮(51)、第四齿轮(52)、第五齿轮(53)和第六齿轮(54);所述第三齿轮(51)转动安装在混料箱(3)的外侧,所述第四齿轮(52)与第三齿轮(51)同轴固定连接,所述第五齿轮(53)固定安装在空心轴(44)的另一端、且与第三齿轮(51)啮合,所述第六齿轮(54)固定安装在第二转轴(42)的端部、且与第四齿轮(52)啮合;A transmission mechanism (5) is installed on the outer side of the mixing box (3), and the transmission mechanism (5) comprises a third gear (51), a fourth gear (52), a fifth gear (53) and a sixth gear (54); the third gear (51) is rotatably installed on the outer side of the mixing box (3), the fourth gear (52) is coaxially fixedly connected to the third gear (51), the fifth gear (53) is fixedly installed on the other end of the hollow shaft (44) and meshes with the third gear (51), and the sixth gear (54) is fixedly installed on the end of the second rotating shaft (42) and meshes with the fourth gear (52); 所述第三齿轮(51)的一侧同轴固定安装有第四第带轮(55),所述第一转轴(23)的端部固定安装有第三带轮(258);A fourth pulley (55) is coaxially and fixedly mounted on one side of the third gear (51), and a third pulley (258) is fixedly mounted on the end of the first rotating shaft (23); 所述第三带轮(258)与第四第带轮(55)通过皮带传动连接;所述发酵箱(6)的一端开设有出料口(7),所述出料口(7)的外侧铰接有密封门(8);The third pulley (258) is connected to the fourth pulley (55) via a belt drive; a discharge port (7) is provided at one end of the fermentation box (6), and a sealing door (8) is hingedly connected to the outer side of the discharge port (7); 所述翻堆机构(9)包括两个往复螺杆(91)、两个活动座(92)、翻堆件(93)和第二驱动件(94);两个所述往复螺杆(91)分别转动安装在发酵箱(6)的内侧,两个所述活动座(92)分别螺纹安装在两个往复螺杆(91)上,所述翻堆件(93)安装在两个活动座(92)之间,所述第二驱动件(94)安装在发酵箱(6)的外侧;所述翻堆件(93)包括翻料辊(931)、第七齿轮(932)、第八齿轮(933)、行走齿轮(934)和齿板(935);所述翻料辊(931)转动安装在两个活动座(92)之间,所述第七齿轮(932)与翻料辊(931)同轴固定连接,所述第八齿轮(933)转动安装在活动座(92)的底端、且与第七齿轮(932)啮合,所述行走齿轮(934)与第八齿轮(933)同轴固定连接,所述齿板(935)固定安装在发酵箱(6)内侧、且与往复螺杆(91)平行设置,所述行走齿轮(934)与齿板(935)啮合;所述第二驱动件(94)包括支架(941)、第二电机(942)和两个第五带轮(943);所述支架(941)固定安装在发酵箱(6)的外侧,所述第二电机(942)固定安装在支架(941)上、且输出轴与其中一个往复螺杆(91)固定连接,两个所述第五带轮(943)分别固定安装在两个往复螺杆(91)的端部、且两者通过皮带传动连接。The compost turning mechanism (9) comprises two reciprocating screws (91), two movable seats (92), a compost turning member (93) and a second driving member (94); the two reciprocating screws (91) are respectively rotatably mounted on the inner side of the fermentation box (6); the two movable seats (92) are respectively threadedly mounted on the two reciprocating screws (91); the compost turning member (93) is mounted between the two movable seats (92); and the second driving member (94) is mounted on the outer side of the fermentation box (6); the compost turning member (93) comprises a material turning roller (931), a seventh gear (932), an eighth gear (933), a running gear (934) and a toothed plate (935); the material turning roller (931) is rotatably mounted between the two movable seats (92); the seventh gear (932) is coaxially fixedly connected to the material turning roller (931); and the eighth gear (93 ... ) is rotatably mounted on the bottom end of the movable seat (92) and meshes with the seventh gear (932); the travel gear (934) is coaxially fixedly connected to the eighth gear (933); the toothed plate (935) is fixedly mounted on the inner side of the fermentation box (6) and arranged parallel to the reciprocating screw (91); the travel gear (934) meshes with the toothed plate (935); the second driving member (94) comprises a bracket (941), a second motor (942) and two fifth pulleys (943); the bracket (941) is fixedly mounted on the outer side of the fermentation box (6); the second motor (942) is fixedly mounted on the bracket (941) and the output shaft is fixedly connected to one of the reciprocating screws (91); the two fifth pulleys (943) are respectively fixedly mounted on the ends of the two reciprocating screws (91) and the two are connected by belt transmission. 2.根据权利要求1所述的一种有机肥制备工艺,其特征在于,所述烘干机构(10)包括烘干箱(101)、吹风叶轮(102)、若干发热管(103)和第七带轮(104)。2. The process for preparing organic fertilizer according to claim 1, characterized in that the drying mechanism (10) comprises a drying box (101), a blowing impeller (102), a plurality of heating tubes (103) and a seventh pulley (104). 3.根据权利要求2所述的一种有机肥制备工艺,其特征在于,所述烘干箱(101)固定安装在发酵箱(6)的外侧、且与发酵箱(6)内部相通,所述吹风叶轮(102)转动安装在烘干箱(101)内,若干所述发热管(103)均匀固定安装在烘干箱(101)的出风口。3. A process for preparing organic fertilizer according to claim 2, characterized in that the drying box (101) is fixedly installed on the outside of the fermentation box (6) and communicates with the inside of the fermentation box (6), the blowing impeller (102) is rotatably installed in the drying box (101), and a plurality of the heating tubes (103) are evenly fixedly installed at the air outlet of the drying box (101). 4.根据权利要求3所述的一种有机肥制备工艺,其特征在于,;所述第七带轮(104)与吹风叶轮(102)同轴固定连接,其中一个所述第五带轮(943)的外侧同轴固定安装有第六带轮(944),所述第六带轮(944)与第七带轮(104)通过皮带传动连接。4. An organic fertilizer preparation process according to claim 3, characterized in that: the seventh pulley (104) is coaxially fixedly connected to the blowing impeller (102), a sixth pulley (944) is coaxially fixedly installed on the outer side of one of the fifth pulleys (943), and the sixth pulley (944) is connected to the seventh pulley (104) through a belt drive.
CN202310412085.3A 2023-04-18 2023-04-18 Organic fertilizer preparation process Active CN116354754B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310412085.3A CN116354754B (en) 2023-04-18 2023-04-18 Organic fertilizer preparation process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310412085.3A CN116354754B (en) 2023-04-18 2023-04-18 Organic fertilizer preparation process

Publications (2)

Publication Number Publication Date
CN116354754A CN116354754A (en) 2023-06-30
CN116354754B true CN116354754B (en) 2024-12-20

Family

ID=86908825

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310412085.3A Active CN116354754B (en) 2023-04-18 2023-04-18 Organic fertilizer preparation process

Country Status (1)

Country Link
CN (1) CN116354754B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120058404B (en) * 2025-04-27 2025-09-09 福建省聚源融汇实业有限公司 A device for adding microbial agent for lotus pod organic fertilizer fermentation and a method for using the same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115010522A (en) * 2022-06-09 2022-09-06 涡阳县金宝农化科技有限公司 Organic fertilizer production process and processing equipment thereof
CN115738858A (en) * 2022-10-26 2023-03-07 付娜 Preparation method of livestock feed

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1099835A (en) * 1996-10-02 1998-04-21 Hitachi Techno Eng Co Ltd Garbage disposal equipment
KR19980024901U (en) * 1998-04-18 1998-07-25 장삼철 Compost fertilizer
JP3997058B2 (en) * 2001-03-22 2007-10-24 タナ鐵工株式会社 Composting equipment
JP4102713B2 (en) * 2003-06-17 2008-06-18 株式会社神戸製鋼所 Continuous kneading apparatus and operation method thereof
CN214881162U (en) * 2021-03-18 2021-11-26 新疆鑫锦昊联新材料科技有限公司 Fermenting installation is used in fertilizer preparation with turn over throwing structure
CN113024293A (en) * 2021-04-08 2021-06-25 周卫通 Preparation process of bio-organic fertilizer
CN218089384U (en) * 2022-07-25 2022-12-20 深圳市澳洁源环保科技有限公司 Organic fertilizer fermentation equipment

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115010522A (en) * 2022-06-09 2022-09-06 涡阳县金宝农化科技有限公司 Organic fertilizer production process and processing equipment thereof
CN115738858A (en) * 2022-10-26 2023-03-07 付娜 Preparation method of livestock feed

Also Published As

Publication number Publication date
CN116354754A (en) 2023-06-30

Similar Documents

Publication Publication Date Title
CN116354754B (en) Organic fertilizer preparation process
CN203771949U (en) Silicon carbide micro powder drying device
CN216914766U (en) A plastic granulator feeding device
CN106733088A (en) A kind of crushed stalk drying device
CN205295178U (en) Solid organic fertilizer production equipment
CN111545097A (en) Forestry is fertilizied and is produced processingequipment with fertilizer
CN113883876B (en) Melt-blown cloth raw materials preprocessing device
CN214682243U (en) A chemical raw material grinding device
TW201302661A (en) Composting of agricultural waste treatment system
CN214926423U (en) Feeding device for foaming machine
TWM523708U (en) Production equipment of solid organic fertilizer
CN108673778A (en) A kind of air conditioner air deflector automatic manufacturing device
CN211458263U (en) Porous fungi is planted and is disposed device with cultivateing material
CN211668111U (en) Crushing and drying device for production of high polymer materials
CN209098523U (en) A decomposing device for bio-organic fertilizer production
JP3660229B2 (en) Fermentation drying method of internal mixing type fermentation dryer
CN209836142U (en) Horizontal drum-type fermentation device
CN216018886U (en) Organic green tea processing is with high-efficient type tea machine of completing
CN221659770U (en) A raw material processing device for producing and processing resin boards
CN215277575U (en) Selfheal reducing mechanism
CN223404826U (en) Batching device for organic fertilizer production
CN118788228B (en) Efficient microbial fertilizer production stirrer
CN206306253U (en) A kind of manufacture of cement stirs drying equipment with crushing material
CN223351764U (en) A crushing and grinding device for food processing
CN213919081U (en) A rubber granule mixer with heating function

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20241114

Address after: Room 101, 1st Floor, Building of Fenghuang Taimei Animal Husbandry Development Co., Ltd., Gaoyan Village, Lianglin Township, Fenghuang County, Xiangxi Tujia and Miao Autonomous Prefecture, Hunan Province 416211

Applicant after: Xiangxi Kangmu Biotechnology Co.,Ltd.

Country or region after: China

Address before: No. 2515, Dianmian Avenue, Wuhua District, Kunming 650108, Yunnan Agricultural University

Applicant before: Zhang Jun

Country or region before: China

GR01 Patent grant
GR01 Patent grant