CN116336802A - Waste aluminum product recovery device - Google Patents
Waste aluminum product recovery device Download PDFInfo
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- CN116336802A CN116336802A CN202310248840.9A CN202310248840A CN116336802A CN 116336802 A CN116336802 A CN 116336802A CN 202310248840 A CN202310248840 A CN 202310248840A CN 116336802 A CN116336802 A CN 116336802A
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 161
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 161
- 238000011027 product recovery Methods 0.000 title claims description 8
- 239000002699 waste material Substances 0.000 title abstract description 58
- 238000002844 melting Methods 0.000 claims abstract description 49
- 230000008018 melting Effects 0.000 claims abstract description 49
- 238000004064 recycling Methods 0.000 claims abstract description 22
- 238000011084 recovery Methods 0.000 claims abstract description 19
- 238000002485 combustion reaction Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 25
- 239000007789 gas Substances 0.000 description 24
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 12
- 238000009434 installation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000003345 natural gas Substances 0.000 description 6
- 230000032258 transport Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
- C22B7/003—Dry processes only remelting, e.g. of chips, borings, turnings; apparatus used therefor
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/005—Preliminary treatment of scrap
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B21/00—Obtaining aluminium
- C22B21/0084—Obtaining aluminium melting and handling molten aluminium
- C22B21/0092—Remelting scrap, skimmings or any secondary source aluminium
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details specially adapted for crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
- F27B14/143—Heating of the crucible by convection of combustion gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Combustion & Propulsion (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
本发明公开了一种废铝制品回收装置,包括熔融炉以及设置在熔融炉下方的电磁搅拌器,所述熔融炉的中部从上方插入有圆台形外壳,所述圆台形外壳的内部设有锥形绞龙主体,所述圆台形外壳的下方安装有镂空筒,所述圆台形外壳位于熔融炉内部的部分开设有密集的排气孔,所述熔融炉的上方插入有缓冲气室,所述缓冲气室位于圆台形外壳的外部,且缓冲气室的上方与进料斗之间均匀的安装有至少三个热量回收管,本发明设置了镂空筒,使得废铝能够在高度方向上均匀到达铝液的内部,在圆台形外壳的下部侧壁上开设了排气孔,避免气体到达铝液体内部导致对的铝液内部有存有气泡的情况。
The invention discloses a recycling device for waste aluminum products, which comprises a melting furnace and an electromagnetic stirrer arranged below the melting furnace. The main body of the frustum-shaped auger, a hollow cylinder is installed under the frustum-shaped shell, and the part of the frustum-shaped shell located inside the melting furnace is provided with dense exhaust holes, and a buffer gas chamber is inserted above the melting furnace. The buffer air chamber is located outside the frustum-shaped shell, and at least three heat recovery pipes are evenly installed between the upper part of the buffer air chamber and the feeding hopper. The invention sets a hollow cylinder so that the waste aluminum can reach evenly in the height direction Inside the molten aluminum, vent holes are set on the lower side wall of the frustum-shaped shell to prevent the gas from reaching the inside of the molten aluminum and causing bubbles to exist inside the molten aluminum.
Description
技术领域technical field
本发明涉及废铝回收技术领域,具体为一种废铝制品回收装置。The invention relates to the technical field of waste aluminum recycling, in particular to a recycling device for waste aluminum products.
背景技术Background technique
铝作为有色金属中利用最广的金属,具有重量轻、耐用性强和可回收等优点,而且铝工业是高能耗产业,故废铝的回收再利用就显得尤其重要。As the most widely used metal among non-ferrous metals, aluminum has the advantages of light weight, strong durability and recyclability, and the aluminum industry is a high-energy-consuming industry, so the recycling and reuse of waste aluminum is particularly important.
现有的铝屑回收一般都是利用永磁搅拌机、电磁搅拌器、电磁泵、机械泵或其他装置使熔铝炉铝屑投料口的铝熔液产生旋涡,铝屑投放到铝液旋涡中,被熔化带走。但是,由于铝屑在投放到铝熔液中时,初期会漂浮在铝液表面,当其接触到高温铝熔液时会迅速燃烧,铝屑的烧损增大,降低实收率。Existing recycling of aluminum shavings generally uses permanent magnetic stirrers, electromagnetic stirrers, electromagnetic pumps, mechanical pumps or other devices to create a vortex in the molten aluminum at the aluminum shavings feeding port of the aluminum melting furnace, and put the aluminum shavings into the vortex of the molten aluminum. taken away by melting. However, since the aluminum chips will float on the surface of the molten aluminum when they are put into the molten aluminum, they will burn rapidly when they come into contact with the high-temperature molten aluminum, and the burning loss of the aluminum chips will increase, reducing the actual yield.
为此公开号为CN101235443A的专利中提出了废铝回收系统,其发明由于在熔炼炉的投料处设置有输料管其下端插入铝液内,输料管上端设有投料口,输料管内设有机械驱动的纵向送料部件,当铝屑从投料口投入后,纵向送料部件将投入的铝屑经输料管向下压送,从输料管底部挤出,被流动的铝液带走,使铝屑在不接触空气的情况下熔化,故本发明在铝屑熔化时几乎不发生燃烧,提高了熔炼实收率;又由于铝屑被直接压入铝液层内,无需形成旋涡使铝液翻腾,免除了旋涡生成机械装置,故本发明结构相对简单,安装与维护方便的装置,由于不形成铝液旋涡造成铝液翻腾,使铝液表面氧化膜不被破坏,故不存在新的氧化铝生成,大大减少了铝液的氧化损耗。For this reason, the publication number is that the patent of CN101235443A proposes a waste aluminum recovery system, and its invention is owing to be provided with feeding pipe at the feeding place of smelting furnace, and its lower end is inserted in the aluminum liquid, and the upper end of feeding pipe is provided with feeding port, and is provided with in the feeding pipe There is a mechanically driven longitudinal feeding part. When the aluminum chips are put in from the feeding port, the vertical feeding part will press the input aluminum chips down through the feeding pipe, extrude from the bottom of the feeding pipe, and be taken away by the flowing aluminum liquid. The aluminum scraps are melted without contact with the air, so the present invention hardly burns when the aluminum scraps are melted, which increases the actual yield of smelting; and because the aluminum scraps are directly pressed into the aluminum liquid layer, there is no need to form a vortex to make the aluminum The liquid tumbling avoids the vortex generating mechanical device, so the structure of the present invention is relatively simple, and the device is easy to install and maintain. Since the aluminum liquid does not form a vortex to cause the aluminum liquid to tumbling, the oxide film on the surface of the aluminum liquid is not damaged, so there is no new The formation of alumina greatly reduces the oxidation loss of molten aluminum.
但是上述设备仍然存在缺陷:1、输料管其下端直接插入铝液的漩涡中心,上方压入的废铝从输料管的下端进入到铝液内部,导致其出料位置单一,出料位置瞬时处有较多废铝,废铝不能够在竖直高度上均匀的到达铝液的内部,降低熔融效率;2、在输料管向下输送废铝时,外界空气也被向下输送,从而气体进入到铝液内部,致使铝液内部产生气泡,而影响到后期铝的成型件的效果。However, there are still defects in the above-mentioned equipment: 1. The lower end of the feed pipe is directly inserted into the vortex center of the aluminum liquid, and the scrap aluminum pressed from above enters the interior of the aluminum liquid from the lower end of the feed pipe, resulting in a single discharge position. There are a lot of waste aluminum at the moment, and the waste aluminum cannot evenly reach the interior of the molten aluminum in the vertical height, which reduces the melting efficiency; 2. When the conveying pipe is conveying the waste aluminum downward, the outside air is also conveyed downward, As a result, the gas enters the interior of the aluminum liquid, causing bubbles to be generated inside the aluminum liquid, which affects the effect of the later aluminum forming parts.
发明内容Contents of the invention
本发明的目的在于提供一种废铝制品回收装置,以解决上述背景技术提出的熔融不均匀以及铝液内产生气泡的问题。The object of the present invention is to provide a recycling device for waste aluminum products to solve the problems of uneven melting and bubbles in molten aluminum raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种废铝制品回收装置,包括熔融炉以及设置在熔融炉下方的电磁搅拌器,所述熔融炉的中部从上方插入有圆台形外壳,所述圆台形外壳的内部设有锥形绞龙主体,所述圆台形外壳的下方安装有镂空筒。In order to achieve the above object, the present invention provides the following technical proposal: a waste aluminum product recycling device, comprising a melting furnace and an electromagnetic stirrer arranged below the melting furnace, a frustum-shaped shell is inserted into the middle of the melting furnace from above, the The inside of the frustum-shaped casing is provided with a main body of a conical auger, and a hollow cylinder is installed below the frustum-shaped casing.
所述圆台形外壳位于熔融炉内部的部分开设有密集的排气孔,所述熔融炉的上方插入有缓冲气室,所述缓冲气室位于圆台形外壳的外部,且缓冲气室的上方与进料斗之间均匀的安装有至少三个热量回收管。The part of the truncated conical shell located inside the melting furnace is provided with intensive exhaust holes, and a buffer gas chamber is inserted above the melting furnace, and the buffer gas chamber is located outside the truncated conical shell, and the upper part of the buffer gas chamber is connected to the At least three heat recovery pipes are evenly installed between the feed hoppers.
进一步的,所述进料斗的下方设有一体的锥形斗,所述锥形斗的下端与圆台形外壳的上端固定连通,所述进料斗的内部交错的设有折流板,且折流板上开设有密集的通孔,所述热量回收管插入进料斗内部的一端安装有上翘部。Further, an integral conical bucket is provided below the feed hopper, the lower end of the conical bucket is fixedly communicated with the upper end of the frustum-shaped shell, and baffles are provided in the inside of the feed hopper in a staggered manner, and Dense through-holes are opened on the baffle plate, and an upturned part is installed at one end of the heat recovery pipe inserted into the hopper.
进一步的,所述折流板靠近进料斗内壁的一侧开设有安装凹槽,所述安装凹槽的内部固定有销轴,所述进料斗的内壁上与安装凹槽对应的位置固定有安装座,所述销轴与安装座之间设有扭簧。Further, the side of the baffle plate close to the inner wall of the feed hopper is provided with an installation groove, the inside of the installation groove is fixed with a pin shaft, and the position corresponding to the installation groove on the inner wall of the feed hopper is fixed There is a mounting seat, and a torsion spring is arranged between the pin shaft and the mounting seat.
进一步的,所述镂空筒包括上下并排的圆环,且相邻的两个圆环之间设有间隙,相邻的两个所述圆环之间固定有至少两个连接立柱,且圆环的外侧面安装有向下倾斜的导流盘,所述导流盘的上表面设为上开口,且导流盘的下表面设为下开口。Further, the hollow cylinder includes circular rings arranged up and down, and there is a gap between two adjacent circular rings, at least two connecting columns are fixed between the two adjacent circular rings, and the circular rings A downwardly inclined guide plate is installed on the outer surface of the guide plate, the upper surface of the guide plate is set as an upper opening, and the lower surface of the guide plate is set as a lower opening.
进一步的,所述缓冲气室上方设有能够驱动锥形绞龙主体旋转的绞龙驱动结构,所述绞龙驱动结构包括安装在缓冲气室上表面的第一电机、固定在第一电机动力输出端与锥形绞龙主体上端的皮带轮以及用于传动两个皮带轮的皮带。Further, an auger driving structure capable of driving the main body of the conical auger to rotate is provided above the buffer air chamber, the auger driving structure includes a first motor installed on the upper surface of the buffer air chamber, The output end and the pulley at the upper end of the main body of the tapered auger and the belt for driving the two pulleys.
进一步的,所述圆台形外壳位于缓冲气室内部上方的位置圆周外部固定有固定环,所述固定环的外部通过轴承转动安装有旋转环,所述旋转环的外表面上方固定有导流扇,所述缓冲气室的内部一侧设有能够驱动旋转环转动的导流扇驱动结构。Further, a fixed ring is fixed on the outside of the circumference of the frustum-shaped shell above the interior of the buffer air chamber, a rotating ring is installed on the outside of the fixed ring through bearings, and a guide fan is fixed above the outer surface of the rotating ring , The inner side of the buffer air chamber is provided with a guide fan driving structure capable of driving the rotating ring to rotate.
进一步的,所述导流扇驱动结构包括安装在缓冲气室内部一侧的第二电机、固定在第二电机动力输出端的主动齿轮以及固定在旋转环下方的从动齿轮,所述主动齿轮与从动齿轮咬合。Further, the driving structure of the guide fan includes a second motor installed on one side of the buffer air chamber, a driving gear fixed at the power output end of the second motor, and a driven gear fixed below the rotating ring, and the driving gear and The driven gear meshes.
进一步的,还包括底座,所述电磁搅拌器安装在底座的上方。Further, a base is also included, and the electromagnetic stirrer is installed above the base.
进一步的,所述熔融炉的一侧下方设有出料管,所述出料管上设有截止阀。Further, a discharge pipe is provided under one side of the melting furnace, and a stop valve is provided on the discharge pipe.
进一步的,所述熔融炉的内部设有内胆,所述内胆与熔融炉之间设为燃烧室。Further, a liner is provided inside the melting furnace, and a combustion chamber is set between the liner and the melting furnace.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、本发明将原有一体的送料筒,分为圆台形外壳以及镂空筒,进而在废铝向下运行到达镂空筒体内部,其在镂空筒体内部持续向下运动,而在其继续向下运动的过程中,一部分的废铝则被涡流带走,另一部分废铝则持续向下运动直至到达从最下方的一个圆环的下方出料,使得废铝能够在高度方向上均匀到达铝液的内部,保证其熔融的均匀性;1. In the present invention, the original integrated feeding cylinder is divided into a frustum-shaped shell and a hollowed-out cylinder, and then the waste aluminum runs downwards to reach the inside of the hollowed-out cylinder, which continues to move downward inside the hollowed-out cylinder, and continues to During the downward movement, part of the scrap aluminum is taken away by the eddy current, and the other part of the scrap aluminum continues to move downward until it reaches the bottom of the bottom ring, so that the scrap aluminum can reach the aluminum alloy evenly in the height direction. inside the liquid to ensure the uniformity of its melting;
2、本发明设置了导流盘,进而被涡流带走的废铝可沿着导流盘运动,进一步的保证废铝能够在高度方向上均匀到达铝液的内部;2. The present invention is provided with a deflector, and then the waste aluminum taken away by the eddy current can move along the deflector, further ensuring that the waste aluminum can evenly reach the interior of the aluminum liquid in the height direction;
3、本发明在圆台形外壳的下部侧壁上开设了排气孔,在熔融炉的上方插入有缓冲气室,进而在被锥形绞龙主体下压的气体可通过排气孔到达缓冲气室的内部,避免气体到达铝液体内部导致对的铝液内部有存有气泡的情况;3. In the present invention, a vent hole is provided on the lower side wall of the frustum-shaped shell, and a buffer gas chamber is inserted above the melting furnace, so that the gas pressed down by the main body of the conical auger can reach the buffer gas through the vent hole. The interior of the chamber, to prevent the gas from reaching the interior of the aluminum liquid and causing bubbles to exist inside the aluminum liquid;
4、本发明中缓冲气室与进料斗之间设置了热量回收管,由于缓冲气室内部的温度较高,所以这些气体处于被加热的状态,使其成为热气流,热气流可通过热量回收管到达进料斗的内部给初始的废铝进行预热,进而可促进废铝在进入内胆内部后的熔融作业;4. In the present invention, a heat recovery pipe is set between the buffer gas chamber and the feed hopper. Because the temperature inside the buffer gas chamber is relatively high, these gases are in a heated state, making them a hot air flow, which can pass through the heat The recovery pipe reaches the inside of the feed hopper to preheat the initial scrap aluminum, which can promote the melting operation of the scrap aluminum after entering the inner tank;
5、本发明设置了导流扇,导流扇能够将从排气孔排出的气体快速的输送至热量回收管的内部,避免热气堆积;5. The present invention is equipped with a guide fan, which can quickly transport the gas discharged from the exhaust hole to the inside of the heat recovery pipe to avoid accumulation of hot gas;
6、本发明在进料斗的内部安装了可抖动的折流板,进而延长了废铝预热的时间。6. The present invention installs a shakeable baffle inside the feed hopper, thereby prolonging the preheating time of waste aluminum.
附图说明Description of drawings
图1为本发明一种废铝制品回收装置的整体图;Fig. 1 is the whole figure of a kind of waste aluminum products recovery device of the present invention;
图2为本发明一种废铝制品回收装置的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of a recycling device for waste aluminum products of the present invention;
图3为本发明一种废铝制品回收装置中缓冲气室的内部示意图;Fig. 3 is an internal schematic diagram of a buffer air chamber in a waste aluminum product recycling device of the present invention;
图4为本发明一种废铝制品回收装置中圆台形外壳的结构示意图;Fig. 4 is a structural schematic diagram of a frustum-shaped shell in a waste aluminum product recycling device of the present invention;
图5为本发明一种废铝制品回收装置图4中圆台形外壳的剖开图;Fig. 5 is a sectional view of a frustum-shaped shell in Fig. 4 of a recycling device for waste aluminum products of the present invention;
图6为本发明一种废铝制品回收装置图5这种未安装圆环的结构示意图;Fig. 6 is a structural schematic diagram of an uninstalled ring in Fig. 5 of a waste aluminum product recovery device of the present invention;
图7为本发明一种废铝制品回收装置中导流盘的第一视角图;Fig. 7 is a first perspective view of a guide plate in a waste aluminum product recovery device of the present invention;
图8为本发明一种废铝制品回收装置中导流盘的第二视角图;Fig. 8 is a second perspective view of the deflector in a waste aluminum product recovery device of the present invention;
图9为本发明一种废铝制品回收装置中折流板的安装示意图;Fig. 9 is a schematic diagram of installation of a baffle in a waste aluminum product recycling device of the present invention;
图10为本发明一种废铝制品回收装置中折流板的结构示意图;Fig. 10 is a schematic structural view of a baffle in a waste aluminum product recycling device of the present invention;
图11为本发明一种废铝制品回收装置中上翘部与热量回收管的结构示意图。Fig. 11 is a structural schematic diagram of an upturned part and a heat recovery pipe in a waste aluminum product recovery device of the present invention.
图中:1、底座;2、电磁搅拌器;3、熔融炉;4、出料管;5、缓冲气室;6、进料斗;61、锥形斗;7、热量回收管;71、上翘部;8、导流盘;81、上开口;82、下开口;9、圆台形外壳;10、锥形绞龙主体;11、绞龙驱动结构;111、第一电机;112、皮带轮;113、皮带;12、导流扇驱动结构;121、第二电机;122、主动齿轮;123、从动齿轮;13、排气孔;14、导流扇;15、旋转环;16、固定环;17、圆环;18、连接立柱;19、销轴;20、折流板;201、安装凹槽;202、通孔;21、安装座;22、扭簧;23、内胆;24、燃烧室。In the figure: 1. base; 2. electromagnetic stirrer; 3. melting furnace; 4. discharge pipe; 5. buffer air chamber; 6. feed hopper; 61. conical bucket; 7. heat recovery pipe; 71. Upturned part; 8. Guide plate; 81. Upper opening; 82. Lower opening; 9. Conical shell; 10. Conical auger main body; 11. Auger driving structure; 111. First motor; 112. Pulley ; 113, belt; 12, guide fan drive structure; 121, second motor; 122, driving gear; 123, driven gear; 13, exhaust hole; 14, guide fan; 15, rotating ring; 16, fixed Ring; 17, circular ring; 18, connecting column; 19, bearing pin; 20, baffle; 201, installation groove; 202, through hole; 21, mounting seat; 22, torsion spring; 23, liner; 24 , Combustion chamber.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described implementation regulations are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1和图2所示,本发明提供一种废铝制品回收装置技术方案:一种废铝制品回收装置,包括熔融炉3,在熔融炉3的内部设有内胆23,内胆23与熔融炉3之间设为燃烧室24,燃烧室24内部可通入燃烧气体,例如天然气,其需要在熔融炉3上开设孔洞,并且在孔洞位置安装天然气的输送管道,以便于将天然气输送进入到燃烧室24的内部,而还需要在燃烧室24的内部配备点燃结构,以使得天然气被点燃(天然气的点燃技术已经非常成熟,在此不做进一步赘述,需要注意的是,熔融炉开设空气流通孔),在天然气燃烧后产生的热量可通过内胆23到达废铝上,使得废铝高温熔融,在熔融炉3的一侧下方设有出料管4,出料管4上设有截止阀,进而借截止阀的截止作用,使出料管4关闭,当需要排料时,可通过截止阀的开启来实现。Please refer to Fig. 1 and Fig. 2, the present invention provides a technical scheme of a waste aluminum product recovery device: a waste aluminum product recovery device, including a
如图1和图2所示,在熔融炉3的下方设有底座1,在底座1与熔融炉3之间设有电磁搅拌器2,在电磁搅拌器2工作时,能够使内胆23内部的铝熔液产生旋涡,当铝屑到达铝液旋涡的涡心位置时,可被铝溶液带走。As shown in Figures 1 and 2, a base 1 is provided below the
结合图2和图6所示,为了使废铝能够精准的到达铝液旋涡的涡心位置,且避免废铝漂浮在铝液的上表面,从熔融炉3的中部上方插入有一个圆台形外壳9,这个圆台形外壳9的内部设有锥形绞龙主体10,进而在锥形绞龙主体10旋转过程中,能够逐步的将废铝向下传送,并且由于锥形绞龙主体10以及圆台形外壳9的直径均逐渐减小,所以废铝在向下运动的过程中还能够受到轻微压缩,以增大压缩后废块的密集度(重量增大),进而使得铝液能够更加快速的将废块带走。As shown in Fig. 2 and Fig. 6, in order to enable the scrap aluminum to accurately reach the vortex center of the molten aluminum vortex, and to prevent the scrap aluminum from floating on the upper surface of the molten aluminum, a frustum-shaped shell is inserted from the upper middle of the
如图4,为了实现锥形绞龙主体10的回转,在缓冲气室5上方设有能够驱动锥形绞龙主体10旋转的绞龙驱动结构11,进一步的,在本实施例中,绞龙驱动结构11包括安装在缓冲气室5上表面的第一电机111、固定在第一电机111动力输出端与锥形绞龙主体10上端的皮带轮112以及用于传动两个皮带轮112的皮带113,即借第一电机111的动力驱动作用使第一电机111上的皮带轮112旋转,而借锥形绞龙主体10上端的皮带轮112以及皮带113的作用使锥形绞龙主体10产生旋转,使其可对废铝向下推进。As shown in Figure 4, in order to realize the rotation of the tapered auger
结合图4、图5和图6所示,为了进一步的避免废铝漂浮在铝液上导致的烧损轻快,并且使废铝在竖直方向上均匀的到达竖向的涡流中心,将锥形绞龙主体10的下端向下延长,并且在圆台形外壳9的下方安装有上下并排的圆环17,相邻的两个圆环17之间固定有至少两个连接立柱18,进而借连接立柱18的作用使上下相邻的两个圆环17并为一体,且相邻的两个圆环17之间设有间隙(上下并排的圆环17、连接立柱18以及间隙,其三者形成了一个镂空的筒体),进而在废铝向下运行从圆台形外壳9下端出料后会到达这个镂空的筒体内部持续向下运动,使其在涡流中心持续向下运动,而在其继续向下运动的过程中,一部分的废铝则被涡流带走(此时这些废铝可穿过间隙进入到铝液内部进行熔融),另一部分废铝则持续向下运动直至到达从最下方的一个圆环17的下方出料,至此完成废铝被卷入铝液内部的全过程。As shown in Figure 4, Figure 5 and Figure 6, in order to further avoid the brisk burning caused by the waste aluminum floating on the aluminum liquid, and to make the waste aluminum evenly reach the center of the vertical vortex in the vertical direction, the conical The lower end of the auger
参照图3、图7和图8所示,进一步的,为了保证每个涡流在从两个圆环17之间的间隙带走的废铝,并且这部分废铝能够在被带走的初始高度熔融(这样是为了保证铝液的每个高度均能够对废铝进行熔融,使熔融均匀),在圆环17的外侧面安装有向下倾斜的导流盘8,进而被涡流带走的废铝可沿着导流盘8运动,保证熔融均匀,导流盘8的上表面设为上开口81,且导流盘8的下表面设为下开口82。Referring to Fig. 3, Fig. 7 and Fig. 8, further, in order to ensure that each eddy current takes away the scrap aluminum from the gap between the two
结合图1、图2和图3所示,在实际操作中,由于锥形绞龙主体10在向下输送废铝的过程中,其会将外界气体一并压入废铝的内部,导致铝液内部有大量气泡,影响后期铝液的成型,所以在圆台形外壳9位于熔融炉3内部的部分开设有密集的排气孔13,进而在锥形绞龙主体10向下压缩输送废铝的过程中,大量被向下输送的气体可通过排气孔13向外排出,为了将这个从排气孔13排出的气体从熔融炉3排出,在熔融炉3的上方插入有缓冲气室5,缓冲气室5位于圆台形外壳9的外部,从排气孔13排出的气体可到达缓冲气室5的内部,由于缓冲气室5内部的温度较高,所以这些气体处于被加热的状态,使其成为热气流,此时在缓冲气室5的上方与进料斗6之间均匀的安装有至少三个热量回收管7,进而热气流可到达进料斗6的内部,使进料斗6内部的热量升高,进而在将废铝通过进料斗6为料时,可被热气流预热,进而促进废铝在内胆23内部的熔融。As shown in Fig. 1, Fig. 2 and Fig. 3, in actual operation, since the main body of the
如图1和图11所示,在本实施例中,热量回收管7插入进料斗6内部的一端应当设置上翘部71,其一方面能够将热气流向上输送来预热更多的废铝,另一方面可避免热气流向下流动进入到下方铝液的内部导致的气泡现象。As shown in Figures 1 and 11, in this embodiment, the end of the
结合图2、图9和图10所示,在进料斗6的下方设有一体的锥形斗61,锥形斗61的下端与圆台形外壳9的上端固定连通,便于废铝到达圆台形外壳9的内部,而为了延长废铝在进料斗6内部的时间,以加强其预热效果,在进料斗6的内部交错的设有折流板20,使进入进料斗6内部的废铝可沿着折流板20运行,延长废铝在进料斗6内部的时间,而为了使得热量回收的热气流能够到达进料斗6内部任意位置,折流板20上开设有密集的通孔202,进而回收的热气流可通过通孔202到达废铝上来进行预热。As shown in Fig. 2, Fig. 9 and Fig. 10, an integrated
而为了加快热气流排出,来保证圆台形外壳9内部气体能够快速排出, 在圆台形外壳9位于缓冲气室5内部上方的位置圆周外部固定有固定环16,固定环16的外部通过轴承转动安装有旋转环15,旋转环15的外表面上方固定有导流扇14,缓冲气室5的内部一侧设有能够驱动旋转环15转动的导流扇驱动结构12,进而旋转环15可借导流扇驱动结构12的作用来驱动导流扇14旋转,导流扇14旋转时能够快速的将缓冲气室5内部的热气流输送至热量回收管7的内部。And in order to speed up the discharge of hot air flow, to ensure that the gas inside the truncated
如图3,优选的,在本实施例中,导流扇驱动结构12包括安装在缓冲气室5内部一侧的第二电机121、固定在第二电机121动力输出端的主动齿轮122以及固定在旋转环15下方的从动齿轮123,主动齿轮122与从动齿轮123咬合,进而借第二电机121的作用可使主动齿轮122驱动从动齿轮123回转,从而实现旋转环15带动导流扇14旋转。As shown in Fig. 3, preferably, in this embodiment, the guide fan driving structure 12 includes a
继续参照图2、图9和图10,上述结构中,废铝在折流板20上可能会出现卡料的现象,为了解决这个问题,在折流板20靠近进料斗6内壁的一侧开设有安装凹槽201,安装凹槽201的内部固定有销轴19,进料斗6的内壁上与安装凹槽201对应的位置固定有安装座21,销轴19与安装座21之间设有扭簧22,折流板20可被扭簧22和销轴19支撑成为图9所示的状态,当废铝位于折流板20上时,受到废铝重量的作用,折流板20可被下压(沿着销轴19旋转一定角度),又由于上料时,折流板20上方的废铝量处于不断变化的这状态,所以折流板20所受到的重量为不断变化的状态,此种状态即可实现折流板20的不断抖动,进而避免了废铝在折流板20卡料的情况。Continuing to refer to Fig. 2, Fig. 9 and Fig. 10, in the above structure, scrap aluminum may be jammed on the
本发明的工作原理:在使用本装置时,将废铝从进料斗6的内部喂入,废铝可通过锥形斗61到达圆台形外壳9的内部,在绞龙驱动结构11的作用下锥形绞龙主体10可向下推动废铝,且由于锥形绞龙主体10以及圆台形外壳9的直径均逐渐减小,所以废铝在向下运动的过程中还能够受到轻微压缩,以增大压缩后废块的密集度(重量增大,进而使得铝液能够更加快速的将废块带走),废铝向下运行从圆台形外壳9下端出料,并且会到达上下并排的圆环17、连接立柱18以及间隙形成的镂空筒体内部,沿着这个镂空的筒体内部持续向下运动,使其在涡流中心竖直持续向下运动,而在其向下运动的过程中,一部分的废铝则被涡流带走(此时这些废铝可穿过间隙进入到铝液内部进行熔融),这些废铝可沿着导流盘8向外扩散,进而保证这部分废铝能够在被带走的初始高度熔融(这样是为了保证铝液的每个高度均能够对废铝进行熔融,使熔融均匀),保证熔融均匀,而另一部分废铝则持续向下运动直至到达从最下方的一个圆环17的下方出料,至此完成废铝被卷入铝液内部的全过程,在废铝熔融完成后可通过开启截止阀来从出料管4排料。The working principle of the present invention: when using the device, the waste aluminum is fed from the inside of the feed hopper 6, and the waste aluminum can reach the inside of the conical shell 9 through the conical bucket 61, and under the action of the auger driving structure 11 The tapered auger main body 10 can push down the scrap aluminum, and because the diameters of the tapered auger main body 10 and the truncated conical casing 9 are gradually reduced, the scrap aluminum can also be slightly compressed during the downward movement, so as to Increase the density of waste blocks after compression (increase in weight, so that the aluminum liquid can take away the waste blocks more quickly), and the waste aluminum runs downward from the lower end of the frustum-shaped shell 9, and will reach the upper and lower circles The inside of the hollow cylinder formed by the ring 17, the connecting column 18 and the gap continues to move downward along the inside of the hollow cylinder, making it move vertically and continuously downward at the center of the vortex, and during its downward movement, A part of the scrap aluminum is taken away by the eddy current (at this time, the scrap aluminum can pass through the gap and enter the interior of the molten aluminum for melting), and the scrap aluminum can diffuse outward along the deflector 8, thereby ensuring that this part of scrap aluminum can be The initial height taken away is melted (this is to ensure that each height of the aluminum liquid can melt the scrap aluminum and make the melting uniform), and the melting is uniform, while the other part of the scrap aluminum continues to move downward until it reaches the bottom. Discharge from the bottom of a
在废铝被锥形绞龙主体10向下输送的过程中,锥形绞龙主体10会将外界气体一并下压,这些气体可在锥形绞龙主体10向下压缩输送废铝的过程中通过排气孔13向外排出到达缓冲气室5的内部,借导流扇驱动结构12的作用来驱动导流扇14旋转,导流扇14旋转时能够快速的将缓冲气室5内部的热气流输送至热量回收管7对的内部,热量回收管7内部的热量可到达进料斗6的内部来给废铝进行预热(热量回收管7插入进料斗6内部的一端应当设置上翘部71,其一方面能够将热气流向上输送来预热更多的废铝,另一方面可避免热气流向下流动进入到下方铝液的内部导致的气泡现象),在持续喂入废铝时,废铝被折流板20折流,延长废铝预热时间,并且受到废铝重量的作用,折流板20可被下压(沿着销轴19旋转一定角度),又由于上料时折流板20上方的废铝重量处于不断变化的这状态,所以折流板20所受到的重量为不断变化的状态,此种状态即可实现折流板20的不断抖动,进而避免了废铝在折流板20卡料的情况。In the process of the waste aluminum being conveyed downward by the conical auger
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included in the protection scope of the present invention.
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| CN117968374A (en) * | 2024-03-28 | 2024-05-03 | 广州龙鑫蓄热工业炉有限公司 | Aluminum waste recycling smelting furnace and using method thereof |
| RU2845777C1 (en) * | 2024-09-19 | 2025-08-25 | Общество с ограниченной ответственностью "Производственный Комплекс "Беллит" | Furnace for refining metallized zinc and aluminium wastes |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117968374A (en) * | 2024-03-28 | 2024-05-03 | 广州龙鑫蓄热工业炉有限公司 | Aluminum waste recycling smelting furnace and using method thereof |
| RU2845777C1 (en) * | 2024-09-19 | 2025-08-25 | Общество с ограниченной ответственностью "Производственный Комплекс "Беллит" | Furnace for refining metallized zinc and aluminium wastes |
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