CN116284912A - Mulching film for reducing heavy metal effective state and preparation method thereof - Google Patents
Mulching film for reducing heavy metal effective state and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种降低重金属有效态的地膜及其制备方法,原料包括线性低密度聚乙烯、茂金属聚乙烯、增强增韧母料,地膜耐老化母料、非金属天然矿物吸附材料;制备步骤如下:(1)配置增强增韧母料;(2)配置地膜耐老化母料;(3)制备降低重金属有效态的地膜:将原料按重量份配比加入混料机中进行搅拌,搅拌均匀后所得的混合物加入双螺杆挤出机,后经过热熔挤出并加入吹膜机进行吹塑,制得降低重金属有效态的地膜。本发明通过添加非金属天然矿物吸附材料吸附或交换吸附土壤中的重金属离子,降低重金属在土壤环境中的迁移转化能力及毒性,固定土壤中的重金属并降低其有效态,本发明的地膜还兼具了高强度、高韧性的特点。The invention relates to a mulch that reduces the effective state of heavy metals and a preparation method thereof. The raw materials include linear low-density polyethylene, metallocene polyethylene, a reinforced and toughened masterbatch, an aging-resistant mulch masterbatch, and a non-metallic natural mineral adsorption material; preparation steps It is as follows: (1) configure the reinforcement and toughening masterbatch; (2) configure the anti-aging masterbatch of the mulch film; (3) prepare the mulch film that reduces the effective state of heavy metals: add the raw materials into the mixer according to the weight ratio and stir, and stir evenly Finally, the obtained mixture is fed into a twin-screw extruder, and then subjected to hot-melt extrusion and fed into a film blowing machine for blow molding, so as to obtain a mulch film that reduces the effective state of heavy metals. The present invention absorbs or exchanges the heavy metal ions in the soil by adding non-metallic natural mineral adsorption materials, reduces the migration and transformation ability and toxicity of heavy metals in the soil environment, fixes the heavy metals in the soil and reduces their effective state. It has the characteristics of high strength and high toughness.
Description
技术领域technical field
本发明涉及农用地膜领域,具体涉及一种降低重金属有效态的地膜及其制备方法。The invention relates to the field of agricultural mulch films, in particular to a mulch film for reducing the effective state of heavy metals and a preparation method thereof.
背景技术Background technique
随着中国工业化进程的快速发展,在工业生产、农业生产的发展过程中,在机械制造、化工、电子生产以及农药使用过程中,大量重金属流失到自然界土壤之中,造成重金属污染。重金属污染中常见的铅、铜、铬等可以通过水体、食物链等途径进入人体,从而危害人类的健康。With the rapid development of China's industrialization process, during the development of industrial production and agricultural production, in the process of machinery manufacturing, chemical industry, electronic production and pesticide use, a large amount of heavy metals are lost into the natural soil, causing heavy metal pollution. Lead, copper, and chromium, which are common in heavy metal pollution, can enter the human body through water bodies and food chains, thereby endangering human health.
自然中土壤是人类生存以及发展的重要基础,是至关重要的环境资源。重金属污染始终是土壤的主要污染物,并且具有隐蔽性、长期影响性、生物累计性和不可逆等特点,重金属污染造成的民众健康问题以及土地荒芜屡屡出现。污染土壤的修复十分困难,不仅经济投入巨大,技术上也有一定难度。重金属污染在土壤中不随微生物降解,通过食物链进入人体后,在体内富集,严重威胁人类的健康。因此,土地的重金属污染是需要长期关注和亟待解决的问题。目前土壤修复的主要途径有热处理法、稳定化法、电动修复法、客土法等等。热处理法作用范围有限,并且易导致土壤失去原本的生态功能,稳定化法对土壤的扰动程度较大,对植物分布有影响,电动修复法技术较复杂且能耗高,而客土法不具有长期可持续性,且实施范围有限,因此研究对土壤重金属污染的治理方法非常重要。Soil in nature is an important basis for human survival and development, and is a vital environmental resource. Heavy metal pollution has always been the main pollutant in the soil, and has the characteristics of concealment, long-term impact, bioaccumulation and irreversibility. Public health problems and land barrenness caused by heavy metal pollution appear frequently. The remediation of contaminated soil is very difficult, not only with huge economic investment, but also with certain technical difficulties. Heavy metal pollution does not degrade with microorganisms in the soil, and after entering the human body through the food chain, it accumulates in the body, seriously threatening human health. Therefore, the heavy metal pollution of land is a problem that needs long-term attention and needs to be solved urgently. At present, the main ways of soil remediation are heat treatment method, stabilization method, electrodynamic remediation method, guest-soil method and so on. The heat treatment method has a limited range of action, and it is easy to cause the soil to lose its original ecological function. The stabilization method has a greater degree of disturbance to the soil and has an impact on the distribution of plants. The electrodynamic restoration method is more complicated and energy-intensive. Long-term sustainability, and the scope of implementation is limited, so it is very important to study the control methods of heavy metal pollution in soil.
发明内容Contents of the invention
本发明的目的是提供一种降低重金属有效态的地膜及其制备方法,可吸附土壤内重金属、降低重金属有效态,在保水、保墒的同时具有高强度、高韧性的优点。The purpose of the present invention is to provide a mulch film for reducing the effective state of heavy metals and its preparation method, which can absorb heavy metals in the soil and reduce the effective state of heavy metals, and has the advantages of high strength and high toughness while retaining water and moisture.
为实现上述目的,本发明提供的技术方案是:To achieve the above object, the technical solution provided by the invention is:
一种降低重金属有效态的地膜的制备方法,由如下重量份数的原料制成:线性低密度聚乙烯45-60份、茂金属聚乙烯5-10份、增强增韧母料8-12份,地膜耐老化母料8-12份、非金属天然矿物吸附材料15-20份;A method for preparing a mulch film that reduces the effective state of heavy metals, which is made of the following raw materials in parts by weight: 45-60 parts of linear low-density polyethylene, 5-10 parts of metallocene polyethylene, and 8-12 parts of reinforced and toughened masterbatch , 8-12 parts of mulch anti-aging masterbatch, 15-20 parts of non-metallic natural mineral adsorption material;
降低重金属有效态的地膜的制备步骤如下:The preparation steps of the mulch film that reduces the effective state of heavy metals are as follows:
(1)配置增强增韧母料,将增强增韧母料的原料按重量份配比加入混料机中进行搅拌,经充分混合后用双螺杆挤出机挤出、切粒,制成增强增韧母料;(1) Configure the reinforced and toughened masterbatch, add the raw materials of the reinforced and toughened masterbatch into the mixer according to the weight ratio and stir, after fully mixing, extrude and pelletize with a twin-screw extruder to make reinforced toughening masterbatch;
(2)配置地膜耐老化母料:将地膜耐老化母料的原料按重量份配比加入密炼机,经密炼机混合密炼后双螺杆挤出机挤出、切粒,制成地膜耐老化母料;(2) Configure anti-aging masterbatch of mulch film: add the raw materials of anti-aging masterbatch of mulch film into the internal mixer according to the weight ratio, mix and banbury in the internal mixer, extrude and pelletize with twin-screw extruder, and make mulch film Anti-aging masterbatch;
(3)制备降低重金属有效态的地膜:将线性低密度聚乙烯、茂金属聚乙烯、增强增韧母料,地膜耐老化母料及非金属天然矿物吸附材料按重量份配比加入混料机中进行搅拌,搅拌均匀后所得的混合物加入双螺杆挤出机热熔挤出后,采用吹膜机进行吹塑,制得降低重金属有效态的地膜;(3) Preparation of mulch film that reduces the effective state of heavy metals: add linear low-density polyethylene, metallocene polyethylene, reinforced and toughened masterbatch, anti-aging masterbatch of mulch film and non-metallic natural mineral adsorption material into the mixer according to the weight ratio After stirring, the mixture obtained after stirring evenly is added to a twin-screw extruder for hot-melt extrusion, and then blown by a film blowing machine to obtain a mulch film that reduces the effective state of heavy metals;
所述的增强增韧母料由如下重量份数的原料制成:聚己二酸/对苯二甲酸丁二酯PBAT 18-22份、增韧相容剂13-17份、改性硫酸钙晶须55-65份、分散剂1-3份、润滑剂1-2份、抗氧剂1-3份;The reinforcing and toughening masterbatch is made of the following raw materials in parts by weight: 18-22 parts of polyadipate/butylene terephthalate PBAT, 13-17 parts of toughening compatibilizer, modified calcium sulfate 55-65 parts of whiskers, 1-3 parts of dispersant, 1-2 parts of lubricant, 1-3 parts of antioxidant;
所述的地膜耐老化母料由如下重量份数的原料制成:低密度高压聚乙烯88-93份、光稳定剂2-4份、抗氧剂1-4份、紫外线吸收剂1-2份、分散剂1-2份、润滑剂1-2份;The aging-resistant masterbatch of the film is made of the following raw materials in parts by weight: 88-93 parts of low-density high-pressure polyethylene, 2-4 parts of light stabilizer, 1-4 parts of antioxidant, 1-2 parts of ultraviolet absorber 1-2 parts, 1-2 parts of dispersant, 1-2 parts of lubricant;
所述的非金属天然矿物吸附材料采用海泡石、蒙脱石、膨润土中的一种或几种的混合;非金属天然矿物吸附材料为颗粒或粉末,或颗粒与粉末的混合。The non-metallic natural mineral adsorption material adopts one or a mixture of sepiolite, montmorillonite and bentonite; the non-metallic natural mineral adsorption material is granule or powder, or a mixture of granule and powder.
步骤(1)、步骤(3)中,混料机转速为80-100rpm,热混温度180-250℃。In step (1) and step (3), the rotation speed of the mixer is 80-100 rpm, and the heat mixing temperature is 180-250°C.
步骤(2)中,密炼机温度为105-115℃,双螺杆挤出机各区加工温度在150-170℃。In step (2), the temperature of the internal mixer is 105-115°C, and the processing temperature of each zone of the twin-screw extruder is 150-170°C.
步骤(3)中,双螺杆挤出机各区加工温度为180-220℃,螺杆转速为80-100rpm。In step (3), the processing temperature in each zone of the twin-screw extruder is 180-220° C., and the screw speed is 80-100 rpm.
步骤(3)中,吹膜机料简前段的三部分温度依次控制为60℃、80℃、90℃,料筒后段的三部分温度依次控制为100℃、100℃、90℃,吹胀比为1.5-2:3,牵引比为4-4.5:6,吹膜机螺杆转速为50-80rpm。In step (3), the temperature of the three parts in the front section of the film blowing machine is controlled to 60°C, 80°C, and 90°C in sequence, and the temperature of the three parts in the rear section of the barrel is controlled to 100°C, 100°C, and 90°C in sequence, and the inflation The ratio is 1.5-2:3, the traction ratio is 4-4.5:6, and the screw speed of the film blowing machine is 50-80rpm.
所述的改性硫酸钙晶须的制备过程为:改性剂用稀释剂稀释45-55倍后,加入硫酸钙晶须进行震荡,经过滤、洗涤、干燥制得;其中所述的改性剂为钛酸酯偶联剂NDZ-201,所述的稀释剂为丙酮溶液,所述的稀释后的改性剂与硫酸钙晶须的质量比为1:50-55。The preparation process of the modified calcium sulfate whisker is as follows: After the modifier is diluted 45-55 times with a diluent, the calcium sulfate whisker is added for shaking, filtered, washed and dried; wherein the modified The agent is titanate coupling agent NDZ-201, the diluent is acetone solution, and the mass ratio of the diluted modifying agent to calcium sulfate whisker is 1:50-55.
非金属天然矿物吸附材料中,颗粒粒径为100-1000μm,粉末粒径为50-100μm。In non-metallic natural mineral adsorption materials, the particle size is 100-1000 μm, and the powder particle size is 50-100 μm.
所述的增韧相容剂采用尼龙增韧相容剂8505、甲基丙烯酸环氧丙酯中的一种或几种的混合;所述的分散剂采用改性羟基硬脂酸镁;所述的润滑剂为油酸酰胺;所述的抗氧剂为抗氧剂hp-136、抗氧剂1010或抗氧剂168中的一种或几种的混合;所述的光稳定剂为聚合型高分子量受阻胺光稳定剂;所述的紫外线吸收剂为二苯酮类紫外线吸收剂。Described toughening compatibilizer adopts nylon toughening compatibilizer 8505, the mixing of one or more in glycidyl methacrylate; Described dispersant adopts modified hydroxy magnesium stearate; The lubricant is oleic acid amide; the antioxidant is one or a mixture of antioxidant hp-136, antioxidant 1010 or antioxidant 168; the light stabilizer is polymeric A high molecular weight hindered amine light stabilizer; the ultraviolet absorber is a benzophenone ultraviolet absorber.
本发明还保护上述方法制备的降低重金属有效态的地膜。The invention also protects the mulch film for reducing the effective state of heavy metals prepared by the above method.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明的降低重金属有效态的地膜在制备中加入非金属天然矿物吸附材料,通过吸附或交换吸附土壤中的重金属离子,降低重金属在土壤环境中的迁移转化能力及毒性,从而固定了土壤中的重金属并降低其有效态,达到治理环境的目的。The non-metallic natural mineral adsorption material is added to the mulch film for reducing the effective state of heavy metals in the preparation of the present invention, and the heavy metal ions in the soil are adsorbed or exchanged to reduce the migration and transformation ability and toxicity of heavy metals in the soil environment, thereby fixing the heavy metal ions in the soil. Heavy metals and reduce their effective state to achieve the purpose of environmental governance.
非金属天然矿物吸附材料不仅拥有复杂的多孔道结构,能吸附重金属离子,还可作为“矿物肥”,具有增强土壤酶活性和微生物的活性、提高土壤微生物的代谢呼吸率、改善土壤环境质量、增加作物抗性并优化产量结构的功效,因此在提高地膜性能的同时吸附土壤中的重金属,能实现土壤的增值修复。Non-metallic natural mineral adsorption materials not only have a complex porous structure, can absorb heavy metal ions, but also can be used as "mineral fertilizers", which can enhance the activity of soil enzymes and microorganisms, improve the metabolic respiration rate of soil microorganisms, improve the quality of soil environment, Increase crop resistance and optimize the effect of yield structure. Therefore, while improving the performance of the mulch film, it can absorb heavy metals in the soil and realize the value-added restoration of the soil.
本发明中的非金属天然矿物吸附材料可根据土壤重金属污染的不同情况选取其类型,根据需要选取一种或多种混合的非金属天然矿物吸附材料。当非金属天然矿物吸附材料选用海泡石,土壤中镉、锌金属的有效态将大幅降低,地膜固水性能得到提高;当非金属天然矿物吸附材料选用蒙脱石,土壤中砷、铜金属的有效态将大幅降低;当非金属天然矿物吸附材料选用膨润土,土壤中铅、锌金属的有效态将大幅降低。The type of non-metallic natural mineral adsorption material in the present invention can be selected according to different situations of soil heavy metal pollution, and one or more mixed non-metallic natural mineral adsorption materials can be selected according to needs. When sepiolite is selected as the non-metallic natural mineral adsorption material, the effective state of cadmium and zinc in the soil will be greatly reduced, and the water-fixing performance of the mulch film will be improved; when the non-metallic natural mineral adsorption material is montmorillonite, the arsenic and copper metals in the soil The effective state of the metal will be greatly reduced; when the non-metallic natural mineral adsorption material is bentonite, the effective state of the lead and zinc metals in the soil will be greatly reduced.
本发明的降低重金属有效态的地膜在制备中添加增强增韧母料、地膜耐老化母料,制成的地膜既具备普通聚乙烯地膜的保水、保墒的同时,还具有高强度、高韧性的优点。The mulch film in the effective state of reducing heavy metals of the present invention is prepared by adding a strengthening and toughening masterbatch and an anti-aging masterbatch of the mulch film. The prepared mulch film not only has the water retention and moisture retention of ordinary polyethylene mulch film, but also has high strength and high toughness. advantage.
其中,增强增韧母料中添加的PBAT是以对苯二甲酸、己二酸和丁二醇为原料,采用高效钛系催化剂原位聚合而成,己二酸丁二醇酯链段形成了弹性的软段,对苯二甲酸丁二醇链段形成硬段,将其应用于地膜的制备,具有优异的耐热氧老化和抗紫外线性能,力学性能、熔体强度和加工性能都很优异;PBAT是极性分子,与改性硫酸钙晶须、增韧相容剂等材料具有良好的相容性;PBAT的分子链中所含叔碳原子相对较少,耐候性较好;PBAT在低温下仍有较好的韧性和延展性,耐环境应力性能好。Among them, the PBAT added in the strengthening and toughening masterbatch is made of terephthalic acid, adipic acid and butanediol as raw materials, and is polymerized in situ by using a high-efficiency titanium-based catalyst, and the butanediol adipate segment forms a The elastic soft segment, the butylene terephthalate chain segment forms a hard segment, which is applied to the preparation of mulch film, has excellent thermal oxygen aging resistance and UV resistance, and has excellent mechanical properties, melt strength and processing performance ; PBAT is a polar molecule, which has good compatibility with materials such as modified calcium sulfate whiskers and toughening compatibilizers; the molecular chain of PBAT contains relatively few tertiary carbon atoms, and has good weather resistance; It still has good toughness and ductility at low temperature, and has good environmental stress resistance.
具体实施方式Detailed ways
以下通过实施例的形式对本发明的上述内容再作进一步的详细说明,但不应将此理解为本发明上述主题的范围仅限于以下的实施例,凡基于本发明上述内容所实现的技术均属于本发明的范围。The above-mentioned content of the present invention will be described in further detail below by the form of the embodiment, but this should not be interpreted as the scope of the above-mentioned theme of the present invention being limited to the following embodiments, all technologies realized based on the above-mentioned content of the present invention belong to scope of the invention.
下述实施例中所使用的实验方法,如无特殊说明均为常规方法,所用的试剂、方法和设备,如无特殊说明均为本技术领域常规试剂、方法和设备。The experimental methods used in the following examples are conventional methods unless otherwise specified, and the reagents, methods and equipment used are conventional reagents, methods and equipment in this technical field unless otherwise specified.
以下实施例中,所述的增韧相容剂为甲基丙烯酸环氧丙酯,选自法国阿科玛AX8900;所述的非金属天然矿物吸附材料有多种供选择,选自安邦矿业的产品;所述的线性低密度聚乙烯优选沙特厂家、牌号为222WT的产品;所述的茂金属聚乙烯优选埃克森厂家、牌号为8656的产品;所述的改性硫酸钙晶须的制备过程为:改性剂用稀释剂稀释45-55倍后,加入硫酸钙晶须进行震荡,经过滤、洗涤、干燥制得;所述的改性剂为钛酸酯偶联剂NDZ-201;所述的稀释剂为丙酮溶液;所述的改性剂与硫酸钙晶须的质量比为1:50-55;所述的低密度高压聚乙烯优选中海壳牌石油化工有限公司的2420F产品;所述的分散剂为改性羟基硬脂酸镁,选自天津氢键高科化工有限公司的产品KPW-12P;所述的润滑剂为油酸酰胺,选自江西智联塑化科技有限公司的产品;所述的抗氧剂为抗氧剂1010或抗氧剂168,选自上海魔核新材料科技有限公司;所述的光稳定剂为光稳定剂622和光稳定剂944,选自北京天罡助剂有限责任公司;所述的紫外线吸收剂为紫外线吸收剂531,选自天津天大天海科技发展有限公司。In the following examples, the toughening compatibilizer is glycidyl methacrylate, selected from Arkema AX8900 in France; the non-metallic natural mineral adsorption material has many options, selected from Anbang Mining The product; the preferred Saudi Arabian manufacturer of the linear low density polyethylene, the product grade is 222WT; the preferred Exxon manufacturer of the metallocene polyethylene, the product grade is 8656; the modified calcium sulfate whisker The preparation process is as follows: after the modifier is diluted 45-55 times with a diluent, calcium sulfate whiskers are added to shake, filtered, washed and dried; the modifier is titanate coupling agent NDZ-201 ; Described diluent is acetone solution; The mass ratio of described modifying agent and calcium sulfate whisker is 1:50-55; The 2420F product of described low-density high-pressure polyethylene preferred CNOOC Shell Petrochemical Co., Ltd.; The dispersant is modified magnesium hydroxystearate, selected from the product KPW-12P of Tianjin Hydrobond High-Tech Chemical Co., Ltd.; the lubricant is oleic acid amide, selected from the product of Jiangxi Zhilian Plastic Chemical Technology Co., Ltd. ; The antioxidant is antioxidant 1010 or antioxidant 168, selected from Shanghai Magic Nuclear New Material Technology Co., Ltd.; the light stabilizer is light stabilizer 622 and light stabilizer 944, selected from Beijing Tiangang Agent limited liability company; Described ultraviolet absorber is ultraviolet absorber 531, is selected from Tianjin Tianda Tianhai Technology Development Co., Ltd.
以下实施例按该制备步骤制备:(1)原料准备;(2)配置增强增韧母料:将PBAT、增韧相容剂、改性硫酸钙晶须、分散剂、润滑剂、抗氧剂按配方添加量加入混料机中进行搅拌,经充分混合后用双螺杆挤出切粒制成;混料机转速为80-100rpm,热混温度180-250℃;(3)配置地膜耐老化母料:将低密度高压聚乙烯、光稳定剂、抗氧剂、紫外线吸收剂、分散剂、润滑剂按配方添加量加入密炼机,经密炼机混合密炼后双螺杆挤出切粒制成;密炼机温度为105-115℃,双螺杆挤出机各区加工温度在150-170℃;(4)将线性低密度聚乙烯、茂金属聚乙烯、地膜耐老化母料、增强增韧母料、非金属天然矿物吸附材料按配方添加量加入混料机中进行搅拌,搅拌均匀后所得的混合物加入双螺杆挤出机,经过热熔挤出,加入吹膜机进行吹塑,制得可吸附重金属的高强可回收地膜;混料机转速为80-100rpm,热混温度180-250℃;吹膜机料简前段的三部分温度依次控制为60℃、80℃、90℃,料筒后段的三部分温度依次控制为100℃、100℃、90℃,吹胀比为1.5-2:3,牵引比为4-4.5:6,吹膜机螺杆转速为50-80rpm。The following examples are prepared according to this preparation step: (1) raw material preparation; (2) configuration strengthening and toughening masterbatch: PBAT, toughening compatibilizer, modified calcium sulfate whisker, dispersant, lubricant, antioxidant According to the amount added according to the formula, it is added into the mixer for stirring, and it is made by twin-screw extrusion and granulation after being fully mixed; the speed of the mixer is 80-100rpm, and the heat mixing temperature is 180-250°C; (3) Equipped with anti-aging plastic film Masterbatch: Add low-density high-pressure polyethylene, light stabilizer, antioxidant, ultraviolet absorber, dispersant, and lubricant into the internal mixer according to the formula addition amount, mix and banbury in the internal mixer, and then twin-screw extrude and pelletize made; the temperature of the internal mixer is 105-115°C, and the processing temperature of each zone of the twin-screw extruder is 150-170°C; (4) linear low-density polyethylene, metallocene polyethylene, mulch aging-resistant Tough masterbatch and non-metallic natural mineral adsorption materials are added to the mixer according to the formula and stirred. After the mixture is evenly stirred, the mixture is added to the twin-screw extruder, and after hot-melt extrusion, it is added to the blown film machine for blow molding. Get a high-strength recyclable film that can absorb heavy metals; the speed of the mixer is 80-100rpm, and the temperature of the heat mix is 180-250°C; The temperature of the three parts in the rear section of the cylinder is controlled to 100°C, 100°C, and 90°C in sequence, the inflation ratio is 1.5-2:3, the traction ratio is 4-4.5:6, and the screw speed of the film blowing machine is 50-80rpm.
实施例1:Example 1:
一种降低重金属有效态的地膜,由如下重量份数的原料制成:线性低密度聚乙烯54份、茂金属聚乙烯6份、地膜耐老化母料10份、增强增韧母料10份,非金属天然矿物吸附材料20份,非金属天然矿物吸附材料选用海泡石;所述的增强增韧母料由如下重量份数的原料制成:PBAT 22份、增韧相容剂17份、改性硫酸钙晶须65份、分散剂3份、润滑剂2份、抗氧剂3份;所述的地膜耐老化母料由如下重量份数的原料制成:低密度高压聚乙烯93份、光稳定剂4份、抗氧剂4份、紫外线吸收剂2份、分散剂2份、润滑剂2份。A mulch film for reducing the effective state of heavy metals, made of the following raw materials in parts by weight: 54 parts of linear low-density polyethylene, 6 parts of metallocene polyethylene, 10 parts of anti-aging masterbatch for mulch film, 10 parts of reinforced and toughened masterbatch, 20 parts of non-metallic natural mineral adsorption material, the non-metallic natural mineral adsorption material selects sepiolite; described reinforcing and toughening masterbatch is made of the following raw materials in parts by weight: 22 parts of PBAT, 17 parts of toughening compatibilizer, 65 parts of modified calcium sulfate whiskers, 3 parts of dispersant, 2 parts of lubricant, and 3 parts of antioxidant; the anti-aging masterbatch of mulching film is made of the following raw materials in parts by weight: 93 parts of low-density high-pressure polyethylene , 4 parts of light stabilizer, 4 parts of antioxidant, 2 parts of ultraviolet absorber, 2 parts of dispersant, 2 parts of lubricant.
将上述物料按照上述制备方法进行处理,最后吹塑制得宽度为1.2米,厚度为0.012um的地膜。The above-mentioned materials were processed according to the above-mentioned preparation method, and finally blow-molded to obtain a mulch film with a width of 1.2 meters and a thickness of 0.012 um.
实施例2:Example 2:
一种降低重金属有效态的地膜,由如下重量份数的原料制成:线性低密度聚乙烯55份、茂金属聚乙烯5份、地膜耐老化母料12份、增强增韧母料12份,非金属天然矿物吸附材料16份,非金属天然矿物吸附材料选用海泡石;所述的增强增韧母料由如下重量份数的原料制成:PBAT20份、增韧相容剂15份、改性硫酸钙晶须60份、分散剂2份、润滑剂1.5份、抗氧剂2份;所述的地膜耐老化母料由如下重量份数的原料制成:低密度高压聚乙烯90份、光稳定剂3份、抗氧剂2份、紫外线吸收剂1.5份、分散剂1.5份、润滑剂1.5份。A mulch film for reducing the effective state of heavy metals, made of the following raw materials in parts by weight: 55 parts of linear low-density polyethylene, 5 parts of metallocene polyethylene, 12 parts of anti-aging masterbatch for mulch film, 12 parts of reinforced and toughened masterbatch, 16 parts of non-metallic natural mineral adsorption material, the non-metallic natural mineral adsorption material selects sepiolite; the described reinforcement and toughening masterbatch is made of the following raw materials in parts by weight: 20 parts of PBAT, 15 parts of toughening compatibilizer, modified 60 parts of calcium sulfate whiskers, 2 parts of dispersant, 1.5 parts of lubricant, and 2 parts of antioxidant; the anti-aging masterbatch of plastic film is made of the following raw materials in parts by weight: 90 parts of low-density high-pressure polyethylene, 3 parts of light stabilizer, 2 parts of antioxidant, 1.5 parts of ultraviolet absorber, 1.5 parts of dispersant, 1.5 parts of lubricant.
将上述物料按照上述制备方法进行处理,最后吹塑制得宽度为1.2米,厚度为0.012um的地膜。The above-mentioned materials were processed according to the above-mentioned preparation method, and finally blow-molded to obtain a mulch film with a width of 1.2 meters and a thickness of 0.012 um.
实施例3:Example 3:
一种降低重金属有效态的地膜,由如下重量份数的原料制成:线性低密度聚乙烯60份、茂金属聚乙烯5份、地膜耐老化母料8份、增强增韧母料8份,非金属天然矿物吸附材料19份,非金属天然矿物吸附材料选用蒙脱土;所述的增强增韧母料由如下重量份数的原料制成:PBAT 18份、增韧相容剂13份、改性硫酸钙晶须55份、分散剂1份、润滑剂1份、抗氧剂1份;所述的地膜耐老化母料由如下重量份数的原料制成:低密度高压聚乙烯88份、光稳定剂2份、抗氧剂1份、紫外线吸收剂1份、分散剂1份、润滑剂1份。A mulch film for reducing the effective state of heavy metals, made of the following raw materials in parts by weight: 60 parts of linear low-density polyethylene, 5 parts of metallocene polyethylene, 8 parts of anti-aging masterbatch for mulch film, 8 parts of reinforced and toughened masterbatch, 19 parts of non-metallic natural mineral adsorption materials, montmorillonite is selected as the non-metallic natural mineral adsorption materials; the reinforced and toughened masterbatch is made of the following raw materials in parts by weight: 18 parts of PBAT, 13 parts of toughening compatibilizer, 55 parts of modified calcium sulfate whiskers, 1 part of dispersant, 1 part of lubricant, and 1 part of antioxidant; the anti-aging masterbatch of mulching film is made of the following raw materials in parts by weight: 88 parts of low-density high-pressure polyethylene , 2 parts of light stabilizer, 1 part of antioxidant, 1 part of ultraviolet absorber, 1 part of dispersant, 1 part of lubricant.
将上述物料按照上述制备方法进行处理,最后吹塑制得宽度为1.2米,厚度为0.012um的地膜。The above-mentioned materials were processed according to the above-mentioned preparation method, and finally blow-molded to obtain a mulch film with a width of 1.2 meters and a thickness of 0.012 um.
实施例4Example 4
一种降低重金属有效态的地膜,由如下重量份数的原料制成:线性低密度聚乙烯55份、茂金属聚乙烯8份、地膜耐老化母料10份、增强增韧母料10份,非金属天然矿物吸附材料17份,非金属天然矿物吸附材料选用蒙脱土;所述的增强增韧母料由如下重量份数的原料制成:PBAT 18份、增韧相容剂13份、改性硫酸钙晶须55份、分散剂1份、润滑剂1份、抗氧剂1份;所述的地膜耐老化母料由如下重量份数的原料制成:低密度高压聚乙烯88份、光稳定剂2份、抗氧剂1份、紫外线吸收剂1份、分散剂1份、润滑剂1份。A mulch film for reducing the effective state of heavy metals is made of the following raw materials in parts by weight: 55 parts of linear low-density polyethylene, 8 parts of metallocene polyethylene, 10 parts of anti-aging masterbatch for mulch film, 10 parts of reinforced and toughened masterbatch, 17 parts of non-metallic natural mineral adsorption materials, montmorillonite is selected as the non-metallic natural mineral adsorption materials; the reinforced and toughened masterbatch is made of the following raw materials in parts by weight: 18 parts of PBAT, 13 parts of toughening compatibilizer, 55 parts of modified calcium sulfate whiskers, 1 part of dispersant, 1 part of lubricant, and 1 part of antioxidant; the anti-aging masterbatch of mulching film is made of the following raw materials in parts by weight: 88 parts of low-density high-pressure polyethylene , 2 parts of light stabilizer, 1 part of antioxidant, 1 part of ultraviolet absorber, 1 part of dispersant, 1 part of lubricant.
将上述物料按照上述制备方法进行处理,最后吹塑制得宽度为1.2米,厚度为0.012um的地膜。The above-mentioned materials were processed according to the above-mentioned preparation method, and finally blow-molded to obtain a mulch film with a width of 1.2 meters and a thickness of 0.012 um.
实施例5Example 5
一种降低重金属有效态的地膜,由如下重量份数的原料制成:线性低密度聚乙烯60份、茂金属聚乙烯9份、地膜耐老化母料8份、增强增韧母料8份,非金属天然矿物吸附材料15份,非金属天然矿物吸附材料选用膨润土;所述的增强增韧母料由如下重量份数的原料制成:PBAT 18份、增韧相容剂13份、改性硫酸钙晶须55份、分散剂1份、润滑剂1份、抗氧剂1份;所述的地膜耐老化母料由如下重量份数的原料制成:低密度高压聚乙烯88份、光稳定剂2份、抗氧剂1份、紫外线吸收剂1份、分散剂1份、润滑剂1份。A mulch film for reducing the effective state of heavy metals, made of the following raw materials in parts by weight: 60 parts of linear low-density polyethylene, 9 parts of metallocene polyethylene, 8 parts of anti-aging masterbatch for mulch film, 8 parts of reinforced and toughened masterbatch, 15 parts of non-metallic natural mineral adsorption material, bentonite is selected as the non-metallic natural mineral adsorption material; the reinforced and toughened masterbatch is made of the following raw materials in parts by weight: 18 parts of PBAT, 13 parts of toughening compatibilizer, modified 55 parts of calcium sulfate whiskers, 1 part of dispersant, 1 part of lubricant, and 1 part of antioxidant; the anti-aging masterbatch of the mulch film is made of the following raw materials in parts by weight: 88 parts of low-density high-pressure polyethylene, light 2 parts of stabilizer, 1 part of antioxidant, 1 part of ultraviolet absorber, 1 part of dispersant, 1 part of lubricant.
将上述物料按照上述制备方法进行处理,最后吹塑制得宽度为1.2米,厚度为0.012um的地膜。The above-mentioned materials were processed according to the above-mentioned preparation method, and finally blow-molded to obtain a mulch film with a width of 1.2 meters and a thickness of 0.012 um.
实施例6Example 6
一种降低重金属有效态的地膜,由如下重量份数的原料制成:线性低密度聚乙烯55份、茂金属聚乙烯7份、地膜耐老化母料10份、增强增韧母料10份,非金属天然矿物吸附材料18份,非金属天然矿物吸附材料选用膨润土;所述的增强增韧母料由如下重量份数的原料制成:PBAT 18份、增韧相容剂13份、改性硫酸钙晶须55份、分散剂1份、润滑剂1份、抗氧剂1份;所述的地膜耐老化母料由如下重量份数的原料制成:低密度高压聚乙烯88份、光稳定剂2份、抗氧剂1份、紫外线吸收剂1份、分散剂1份、润滑剂1份。A mulch film for reducing the effective state of heavy metals, made of the following raw materials in parts by weight: 55 parts of linear low-density polyethylene, 7 parts of metallocene polyethylene, 10 parts of anti-aging masterbatch for mulch film, 10 parts of reinforced and toughened masterbatch, 18 parts of non-metallic natural mineral adsorption material, bentonite is selected as the non-metallic natural mineral adsorption material; the reinforced and toughened masterbatch is made of the following raw materials in parts by weight: 18 parts of PBAT, 13 parts of toughening compatibilizer, modified 55 parts of calcium sulfate whiskers, 1 part of dispersant, 1 part of lubricant, and 1 part of antioxidant; the anti-aging masterbatch of the mulch film is made of the following raw materials in parts by weight: 88 parts of low-density high-pressure polyethylene, light 2 parts of stabilizer, 1 part of antioxidant, 1 part of ultraviolet absorber, 1 part of dispersant, 1 part of lubricant.
将上述物料按照上述制备方法进行处理,最后吹塑制得宽度为1.2米,厚度为0.012um的地膜。The above-mentioned materials were processed according to the above-mentioned preparation method, and finally blow-molded to obtain a mulch film with a width of 1.2 meters and a thickness of 0.012 um.
对比例1Comparative example 1
常规聚乙烯地膜的制备方法,主要原料为线性低密度聚乙烯60份、茂金属聚乙烯40份。其制备方法是通过常规制备方法完成,不添加增强增韧母料、地膜耐老化母料和非金属天然矿物吸附材料,规格与实施例1-6相同(宽度为1.2米,厚度为0.012um)。按配方添加量将线性低密度聚乙烯和茂金属聚乙烯加入混料机中进行搅拌,所得的混合物加入双螺杆挤出机,后经过热熔挤出并吹膜,制得常规聚乙烯地膜。其中混料机转速为80-100rpm,热混温度180-250℃。双螺杆挤出机加工温度为180-220℃,螺杆转速为80-100rpm。吹膜机料简前段的三部分温度依次控制为60℃、80℃、90℃,料筒后段的三部分温度依次控制为100℃、100℃、90℃,吹胀比为(1.5-2):3,牵引比为(4-4.5):6,螺杆转速为50-80rpm。The preparation method of conventional polyethylene film, the main raw materials are 60 parts of linear low density polyethylene and 40 parts of metallocene polyethylene. Its preparation method is to finish by conventional preparation method, does not add reinforced and toughened masterbatch, mulch anti-aging masterbatch and non-metallic natural mineral adsorption material, and the specification is identical with embodiment 1-6 (the width is 1.2 meters, and thickness is 0.012um) . The linear low-density polyethylene and metallocene polyethylene are added into the mixer for stirring according to the dosage of the formula, and the obtained mixture is fed into the twin-screw extruder, and then subjected to hot-melt extrusion and film blowing to obtain a conventional polyethylene film. Wherein the speed of the mixer is 80-100rpm, and the heat mixing temperature is 180-250°C. The processing temperature of the twin-screw extruder is 180-220°C, and the screw speed is 80-100rpm. The temperature of the three parts in the front section of the film blowing machine is controlled to 60°C, 80°C, and 90°C in sequence, and the temperature of the three parts in the rear section of the barrel is controlled to 100°C, 100°C, and 90°C in sequence, and the inflation ratio is (1.5-2 ): 3, the traction ratio is (4-4.5): 6, and the screw speed is 50-80rpm.
表1一种可吸附重金属的高强可回收地膜性能测评表Table 1 Performance evaluation table of a high-strength recyclable plastic film that can absorb heavy metals
测试结果分析:Analysis of test results:
1.产品的力学性能分析:将实施例1-6与对比例1进行比较,由表1可以分析出,实施例1-6加入的增强增韧母料、地膜耐老化母料和非金属天然矿物吸附材料,能够提高产品的力学性能。1. Analysis of the mechanical properties of the product: Comparing Examples 1-6 with Comparative Example 1, it can be analyzed from Table 1 that the reinforcement and toughening masterbatch, mulch anti-aging masterbatch and non-metallic natural Mineral adsorption material can improve the mechanical properties of the product.
2.作为“矿物肥”,非金属天然矿物吸附材料提升土壤酶活性分析:将实施例1-6与对比例1进行比较,由表1可以分析出,实施例1-6加入的非金属天然矿物吸附材料,提高了农作物的平均产量,起到了“矿物肥”的作用。2. As "mineral fertilizer", the non-metallic natural mineral adsorption material promotes soil enzyme activity analysis: compare examples 1-6 with comparative example 1, it can be analyzed from Table 1 that the non-metallic natural minerals added in examples 1-6 Mineral adsorption materials increase the average yield of crops and play the role of "mineral fertilizer".
3.降低土壤重金属有效态分析:将实施例1-6与对比例1进行比较,由表1可以分析出,实施例1-6加入的非金属天然矿物吸附材料,降低了土壤中重金属的有效态,并且根据非金属天然矿物吸附材料的种类不同,降低有效态的重金属的种类也不同。特别地,当非金属天然矿物吸附材料选用海泡石,土壤中镉、锌金属的有效态将降低;当非金属天然矿物吸附材料选用蒙脱石,土壤中砷、铜金属的有效态将降低;当非金属天然矿物吸附材料选用膨润土,土壤中铅、锌金属的有效态将降低。3. reduce soil heavy metal effective state analysis: compare embodiment 1-6 with comparative example 1, can analyze by table 1, the non-metallic natural mineral adsorption material that embodiment 1-6 adds reduces the effective state of heavy metal in soil state, and according to the different types of non-metallic natural mineral adsorption materials, the types of heavy metals that reduce the effective state are also different. In particular, when sepiolite is selected as the non-metallic natural mineral adsorption material, the effective state of cadmium and zinc metals in the soil will decrease; when the non-metallic natural mineral adsorption material is selected from montmorillonite, the effective state of arsenic and copper metals in the soil will be reduced ; When bentonite is selected as the non-metallic natural mineral adsorption material, the effective state of lead and zinc metals in the soil will be reduced.
综上,从表1中数据可以看出,本发明实施例1-6的一种降低重金属有效态的地膜较好地降低了重金属在土壤环境中的迁移转化能力及毒性,增强了力学性能,并起到“矿物肥”的作用,真正实现了土壤增值修复。In summary, it can be seen from the data in Table 1 that a mulch film that reduces the effective state of heavy metals in Examples 1-6 of the present invention better reduces the migration and transformation ability and toxicity of heavy metals in the soil environment, and enhances the mechanical properties. And play the role of "mineral fertilizer", truly realize the soil value-added restoration.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何形式上的限制,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,依据本发明的技术实质,对以上实施例所作的任何简单的修改、等同替换与改进等,均仍属于本发明技术方案的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any skilled person who is familiar with the profession, without departing from the scope of the technical solutions of the present invention, according to the technical essence of the present invention, Any simple modifications, equivalent replacements and improvements made in the above embodiments still fall within the protection scope of the technical solution of the present invention.
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