CN116279273A - Air guide bag, manufacturing method thereof, and vehicle safety device - Google Patents
Air guide bag, manufacturing method thereof, and vehicle safety device Download PDFInfo
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- CN116279273A CN116279273A CN202310291295.1A CN202310291295A CN116279273A CN 116279273 A CN116279273 A CN 116279273A CN 202310291295 A CN202310291295 A CN 202310291295A CN 116279273 A CN116279273 A CN 116279273A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/231—Inflatable members characterised by their shape, construction or spatial configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/231—Inflatable members characterised by their shape, construction or spatial configuration
- B60R21/23138—Inflatable members characterised by their shape, construction or spatial configuration specially adapted for side protection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/237—Inflatable members characterised by the way they are folded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/239—Inflatable members characterised by their venting means
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Abstract
Description
技术领域technical field
本公开涉及汽车被动安全技术领域,具体涉及一种用于侧面安全气囊的导气袋及其制造方法,以及具有该导气袋的车辆安全装置。The present disclosure relates to the technical field of automobile passive safety, in particular to an air guide bag used for side airbags, a manufacturing method thereof, and a vehicle safety device having the air guide bag.
背景技术Background technique
作为汽车的被动安全防护装置,侧面安全气囊属于安全气囊的一种。如图1和图2所示,整个气囊10的位置处于车窗的上部位置,具体分布在例如整个A柱到C柱的位置,气体发生器(未示出)通常布置在车顶侧面B柱的正上方或者其附近位置,需要一定长宽高的空间。导气袋20紧紧贴合气体发生器出气端的位置或者气囊10的进气位置11,整个气囊模块所需要的空间位置较大。斜向插装的气体发生器与横向插装的气体发生器相比,在车身竖直方向(Z方向)上的尺寸更小,能够节省更多的空间,因而较为广泛使用,相应地,图示斜导气袋应运而生。在侧面碰撞的过程中,当收到点火电流的信号后,气体发生器迅速释放气体,并通过导气袋20的进气口21经由导气袋20给气囊10充气,气囊能够在短时间内(20-30s)快速展开,在车窗以及车内饰件与人体之间形成屏障,能够吸收弱化能量,避免对人体头部产生伤害。As a passive safety protection device for automobiles, side airbags are a type of airbags. As shown in Figures 1 and 2, the position of the
在碰撞发生的过程中,导气袋的出现不仅能够有效阻隔气体发生器所带来的温度的升高对气囊主片面料的损害,而且能够通过导气袋20朝向前后方向的出气口22、23将气体分散到气囊的前后腔中。同时,由于气体发生器点爆时产生的巨大冲击,会产生巨大的局部应力集中,导气袋具有一定的强度,能够分担一部分应力,保持气囊主片的完整性。During the collision, the appearance of the air guide bag can not only effectively block the damage to the main fabric of the airbag caused by the temperature rise caused by the gas generator, but also can pass the
目前,由于阅读灯、水管、拉手等设计,在方便车内乘员的同时,也大大减小了气囊设计的空间布置。对于一些需要三排乘员保护的气囊,限于空间布置问题,只能将气体发生器布置在较为靠向车辆前方的位置,这样会造成气囊尾端的展开速度太慢,在前排气囊已充气到位的情况下后排气囊还在充气状态。而且,在内饰件子系统实验中,尾端容易卡在内饰件中无法展开。对于气体发生器布置在靠向车辆后方位置的情形同样如此。某些方式中,采用增加气体发生器数量来避免上述问题,然而这也存在空间布置问题,并会导致成本增加。At present, due to the design of reading lights, water pipes, handles, etc., it not only facilitates the occupants in the car, but also greatly reduces the space layout of the airbag design. For some airbags that need to protect three rows of occupants, limited to the space layout, the gas generator can only be arranged in a position closer to the front of the vehicle, which will cause the deployment speed of the rear end of the airbag to be too slow, and the front airbag has been fully inflated. The rear air bag is still inflated. Moreover, in the interior trim subsystem experiment, the tail end is easily stuck in the interior trim and cannot be unfolded. The same is true for the case where the gas generator is arranged at a position toward the rear of the vehicle. In some ways, the above-mentioned problems are avoided by increasing the number of gas generators, but this also has space arrangement problems and will lead to increased costs.
发明内容Contents of the invention
本公开的目的在于提出一种导气袋以解决现有技术中的问题,通过使用加长的导气袋增加气体分流的可能性,加速尾端充气到位,以解决常规导气袋尾端展开速度太慢的问题。The purpose of this disclosure is to propose an air guide bag to solve the problems in the prior art. By using an extended air guide bag, the possibility of gas diversion is increased, and the inflation of the tail end is accelerated to solve the deployment speed of the tail end of the conventional air guide bag. too slow problem.
为此,根据本公开的一个方面,提供一种导气袋,所述导气袋适于置入安全气囊内并包括:主体部,所述主体部设有进气口和第一出气口,所述进气口适于连通气体发生器;延长部,所述延长部附接于所述主体部,并连同所述主体部沿所述主体部的对折线翻折及缝制边缘而形成为整体;其中,所述延长部设有第二出气口,所述延长部翻折及相对于所述主体部成角度地移动后使所述第二出气口在大致水平方向上与所述第一出气口相反布置。Therefore, according to one aspect of the present disclosure, there is provided an air guiding bag, which is suitable for being placed in an airbag and includes: a main body part, the main body part is provided with an air inlet and a first air outlet, The air inlet is suitable for communicating with the gas generator; an extension part, the extension part is attached to the main part, and together with the main part is folded along the folding line of the main part and the edge is sewn to form a Integral; wherein, the extension part is provided with a second air outlet, and the extension part is folded and moved at an angle relative to the main body so that the second air outlet is substantially horizontal to the first The air outlets are arranged oppositely.
根据上述技术构思,本公开可进一步包括任何一个或多个如下的可选形式。According to the technical concept above, the present disclosure may further include any one or more of the following optional forms.
在某些可选形式中,所述延长部与所述主体部为单一裁片,邻近所述延长部和所述主体部的相接位置设有沿所述对折线延伸的切口,所述延长部在翻折后通过所述切口相对于所述主体部成角度地旋转至大致水平。In some optional forms, the extension part and the main body part are a single cut piece, and a slit extending along the folding line is provided adjacent to the joint position of the extension part and the main body part, and the extension part The portion is angularly rotated relative to the body portion through the cutout to approximately horizontal after being folded over.
在某些可选形式中,所述延长部相对于所述主体部旋转的同时沿所述切口移动并形成向外折叠的折叠部,所述折叠部的边缘与所述延长部和所述主体部缝制为整体。In some optional forms, the extension rotates relative to the main body while moving along the cutout and forming an outwardly folded fold, the edge of the fold being in contact with the extension and the main body. The bottom is sewn as a whole.
在某些可选形式中,所述主体部为第一裁片,所述导气袋还包括第二裁片和第三裁片,所述第二裁片和所述第三裁片分别与所述第一裁片成角度地交叉缝制,所述第二裁片和所述第三裁片形成所述延长部并连同所述主体部沿所述主体部的对折线翻折后,所述第二出气口在大致水平方向上与所述第一出气口相反布置。In some optional forms, the main body part is a first cut piece, and the air guide bag further includes a second cut piece and a third cut piece, and the second cut piece and the third cut piece are respectively connected with The first cut piece is cross-stitched at an angle, the second cut piece and the third cut piece form the extension part and are folded together with the main body part along the folding line of the main body part, the The second air outlet is arranged opposite to the first air outlet in a substantially horizontal direction.
在某些可选形式中,所述第二裁片和所述第三裁片分别包括与所述第一裁片叠置的重叠部,所述重叠部位于所述主体部的外表面。In some optional forms, the second cut piece and the third cut piece each include an overlapping portion overlapping with the first cut piece, and the overlapping portion is located on an outer surface of the main body portion.
在某些可选形式中,所述延长部设有开口,所述开口偏离所述第二出气口。In some optional forms, the extension is provided with an opening offset from the second air outlet.
在某些可选形式中,所述导气袋还包括隔热片,所述隔热片邻近所述进气口缝制于所述主体部的内表面。In some optional forms, the air guide bag further includes a thermal insulation sheet, and the thermal insulation sheet is sewn on the inner surface of the main body adjacent to the air inlet.
根据本公开的另一方面,提供用于制造上述导气袋的方法,所述方法包括:S1:提供形成主体部和延长部的裁片;S2:将所述裁片沿对折线翻折;S3:使所述延长部相对于所述主体部成角度地移动至大致水平;S4:将所述主体部和所述延长部的边缘缝制为整体。According to another aspect of the present disclosure, there is provided a method for manufacturing the above-mentioned air-guiding bag, the method comprising: S1: providing a cut piece forming a main body portion and an extension portion; S2: folding the cut piece along a folding line; S3: making the extension part angularly move relative to the main body part to be substantially horizontal; S4: sewing the edges of the main body part and the extension part into a whole.
在某些可选形式中,所述延长部与所述主体部为单一裁片,在S2之前或之后,还包括S21:邻近所述延长部和所述主体部的相接位置开设沿所述对折线延伸的切口。In some optional forms, the extension part and the main body part are a single cut piece, and before or after S2, S21 is further included: opening a section along the A cut that extends across the polyline.
在某些可选形式中,在S3中,将所述延长部相对于所述主体部成角度地旋转,同时沿所述切口移动并形成向外折叠的折叠部。In some optional forms, in S3, said extension portion is angularly rotated relative to said body portion while moving along said cut and forming an outwardly folded fold.
在某些可选形式中,在S1中,提供形成所述主体部的第一裁片,以及形成所述延长部的第二裁片和第三裁片;在S2之前,还包括S22:将所述第二裁片和所述第三裁片分别与所述第一裁片成角度地交叉缝制。In some optional forms, in S1, a first cut piece forming the main body portion, and a second cut piece and a third cut piece forming the extension portion are provided; before S2, S22 is also included: The second panel and the third panel are respectively cross-stitched at an angle to the first panel.
在某些可选形式中,在S1中,还包括S11:在所述延长部上形成开口,所述开口偏离所述第二出气口;以及,在S4中,所述缝制不封闭所述开口。In some optional forms, in S1, further comprising S11: forming an opening on the extension part, the opening is deviated from the second air outlet; and, in S4, the sewing does not close the Open your mouth.
在某些可选形式中,在S2之前,还包括S23:提供隔热片,将所述隔热片缝制于所述主体部的内表面。In some optional forms, before S2, S23 is further included: providing a heat insulation sheet, and sewing the heat insulation sheet to the inner surface of the main body.
根据本公开的另一方面,还提供一种车辆安全装置,所述车辆安全装置包括安全气囊、气体发生器以及上述的导气袋,所述安全气囊包括气囊腔,所述导气袋布置于所述气囊腔内并与所述气体发生器的出气端连通。According to another aspect of the present disclosure, there is also provided a vehicle safety device, the vehicle safety device includes a safety airbag, a gas generator, and the above-mentioned air guide bag, the safety airbag includes an airbag cavity, and the air guide bag is arranged on The cavity of the airbag is in communication with the gas outlet of the gas generator.
本公开的导气袋通过提供延长部,并改变延长部的角度以使延长部的第二出气口与主体部的第一出气口大致水平,实现帮助气体快速输送至气囊尾端的功能,保证气囊前后腔气体到位的一致性。导气袋整体结构紧凑且制造简单,成本低廉,能够应用于多种场合,满足用户的多元化需求。The air guide bag of the present disclosure provides an extension part, and changes the angle of the extension part so that the second air outlet of the extension part is roughly level with the first air outlet of the main body, so as to realize the function of helping the gas to be quickly delivered to the tail end of the airbag, ensuring that the airbag The consistency of the air in the front and back chambers. The overall structure of the air-guiding bag is compact, the manufacture is simple, and the cost is low, so it can be applied to various occasions and meet the diversified needs of users.
附图说明Description of drawings
本公开的其它特征以及优点将通过以下结合附图详细描述的可选实施方式更好地理解,附图中相同的标记标识相同或相似的部件,其中:Other features and advantages of the present disclosure will be better understood through the following optional embodiments described in detail in conjunction with the accompanying drawings, in which the same symbols identify the same or similar components, wherein:
图1是一种车辆侧面安全气囊的示意图,其中未示出气体发生器;Fig. 1 is a schematic diagram of a vehicle side airbag, wherein the gas generator is not shown;
图2是图1中A部分的放大示意图;Fig. 2 is the enlarged schematic diagram of part A in Fig. 1;
图3与图1类似,示出了根据本公开一种实施方式的车辆安全装置的示意图,其中未示出气体发生器;FIG. 3 is similar to FIG. 1 , showing a schematic diagram of a vehicle safety device according to an embodiment of the present disclosure, wherein the gas generator is not shown;
图4是根据本公开一种实施方式的导气袋的展开示意图;Fig. 4 is a schematic diagram of the development of an air guide bag according to an embodiment of the present disclosure;
图5是图4导气袋沿对折线翻折后的示意图,其中延长部处于相对于主体部未旋转的状态;Fig. 5 is a schematic diagram of the air-guiding bag in Fig. 4 after being folded along the fold line, wherein the extension part is in a non-rotated state relative to the main body part;
图6是延长部通过切口相对于主体部旋转后的示意图;Fig. 6 is a schematic diagram of the extension part rotated relative to the main part through the cutout;
图7A至图7C依次示出了延长部通过切口相对于主体部旋转过程中切口处的变化示意图;7A to 7C sequentially show the schematic diagrams of the change of the notch when the extension part passes through the notch and rotates relative to the main part;
图8与图6类似,示出了延长部上的一种实施方式的开口;Figure 8 is similar to Figure 6, showing an embodiment of an opening on an extension;
图9与图6类似,示出了延长部上的另一种实施方式的开口;Figure 9 is similar to Figure 6, showing another embodiment of the opening on the extension;
图10是根据本公开另一种实施方式的导气袋的展开示意图;Fig. 10 is a schematic diagram of the development of an air guide bag according to another embodiment of the present disclosure;
图11是图10导气袋沿对折线翻折后的示意图;Fig. 11 is a schematic diagram of the air-guiding bag in Fig. 10 folded along the folding line;
图12是图10导气袋的分解示意图。Fig. 12 is an exploded schematic diagram of the air guide bag in Fig. 10 .
具体实施方式Detailed ways
下面详细讨论实施例的实施和使用。然而,应理解,所讨论的具体实施例仅仅示范性地说明实施和使用本公开的特定方式,而非限制本公开的范围。在描述时各个部件的结构位置例如上、下、顶部、底部等方向的表述不是绝对的,而是相对的。当各个部件如图中所示布置时,这些方向表述是恰当的,但图中各个部件的位置改变时,这些方向表述也相应改变。The making and using of the embodiments are discussed in detail below. It should be understood, however, that the specific embodiments discussed are merely illustrative of specific ways to make and use the disclosure, and do not limit the scope of the disclosure. The expression of the structural position of each component such as up, down, top, bottom, etc. in the description is not absolute, but relative. These directional expressions are appropriate when the various components are arranged as shown in the drawings, but when the positions of the various components in the drawings are changed, these directional expressions are also changed accordingly.
本文中,表述“包含”或与其同义的类似表述“包括”、“含有”和“具有”等是开放性的,不排除额外的未列举的元素、步骤或成分。Herein, the expression "comprises" or its synonymous similar expressions "comprising", "containing" and "having" etc. are open-ended and do not exclude additional unlisted elements, steps or components.
本文中,术语“第一”、“第二”等类似表述并不用于限定先后顺序以及组件数量,除非另有说明。Herein, the terms "first", "second" and similar expressions are not used to limit the sequence and the number of components, unless otherwise specified.
本文中,除非另有明确具体的限定,“安装”、“连接”、“附接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域技术人员而言,可以根据具体情况理解上述术语在本文中的具体含义。In this article, unless otherwise clearly and specifically defined, terms such as "installation", "connection", and "attachment" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be It can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two elements or the interaction relationship between two elements. Those skilled in the art can understand the specific meanings of the above terms herein according to specific situations.
应理解的是,本公开的导气袋适用于各种适当的交通工具,术语“交通工具”包括但不限于车辆、船只、飞机等,其中,“车辆”包括燃料车辆、混合动力车辆、电动车辆、氢动力车辆等,且可为各种车型,例如小型汽车、公共汽车、轨道车辆等。下文中,导气袋的应用环境主要以小型汽车的车辆安全装置来描述,然而并不排除本公开可应用于其他类型的交通工具中。It should be understood that the air guide bag of the present disclosure is applicable to various suitable vehicles, and the term "vehicle" includes but is not limited to vehicles, boats, airplanes, etc., wherein "vehicle" includes fuel vehicles, hybrid vehicles, electric vehicles, etc. Vehicles, hydrogen-powered vehicles, etc., and can be various types of vehicles, such as small cars, buses, rail vehicles, etc. Hereinafter, the application environment of the air bag is mainly described as a vehicle safety device of a small car, but it does not exclude that the present disclosure can be applied to other types of vehicles.
已意识到,对于多排座椅设计需要覆盖较大区域的侧面安全气囊时,如何将气体快速分散至气囊的前后腔是关键设计因素,本文中,前后相对于车辆的前后方向而言。出于空间和成本的考虑,使用加长导气袋是经济且有效的方式。根据本公开的构思,提供一种具有延长部的导气袋,在不改变气体发生器和安全气囊的前提下,以简单的结构设计、经济的成本效益实现气体迅速到位,保证气囊前后腔展开的一致性。It has been realized that how to quickly disperse the gas to the front and rear cavities of the airbag is a key design factor when designing side airbags that need to cover a large area for multi-row seat design. In this paper, front and rear are relative to the front and rear directions of the vehicle. Due to space and cost considerations, using an extended air bag is an economical and effective way. According to the concept of the present disclosure, an air guide bag with an extension part is provided. Without changing the gas generator and the airbag, the gas can be quickly put in place with a simple structural design and economical cost-effectiveness, ensuring the deployment of the front and rear chambers of the airbag. consistency.
结合图3至图6所示一种实施方式的导气袋200,导气袋200包括主体部211和附接于主体部211的延长部214。在该实施方式中,如图4所示,主体部211构造为包括适于形成进气口261的第一部分212和形成第一出气口262的第二部分213。延长部214和主体部211为单一裁片,且构造为大致矩形。主体部211和延长部214沿对折线C1对称,从而在沿对折线C1翻折后形成图5所示的具有进气口261、第一出气口262和第二出气口263的结构,其中,进气口261适于连通气体发生器,第一出气口262朝向气囊的前腔,第二出气口263则由延长部214的自由端形成并朝向气囊的后腔。应理解,主体部和延长部的形状并不限于图示。对于裁片材质,可选为隔热材料或多层涂胶材料,在此不作限制。此外,本文中以延长部朝向气囊的后腔延伸的方式描述,取决于不同造型设计,延长部亦可朝向气囊的前腔延伸布置,相应地,主体部的第一出气口则朝向气囊的后腔布置。Referring to an embodiment of the
在图5所示状态下,延长部214的第二出气口263朝向左下方指向,也就是相对于主体部211的第一出气口262或者水平方向,第二出气口263具有倾斜角度。有利地,期望第二出气口263能够与第一出气口262在大致水平的方向上相反布置,或者说,第二出气口263能够被调整至处于大致水平的方向,从而有助于将气体快速导向至与第二出气口相关联的区域。这里,“大致水平”是指水平或者近似水平,取决于气囊内部图案设计,第二出气口263被调整的最终角度可以有一定范围内的偏差,例如5度或10度的偏差,下文中,为简化起见,均按水平方向描述。In the state shown in FIG. 5 , the
调整第二出气口或者延长部角度的一种方式为,将图5所示已翻折的延长部214相对于主体部211成角度地移动至水平方向,这可通过在裁片上提供切口来实现。参照图4所示,邻近延长部214和主体部211的相接位置设有沿对折线C1延伸的切口250,通过切口250提供了延长部214朝向主体部211旋转移动并与主体部211相交叠的移动空间或者两者之间的侵入空间。结合图5和图6,延长部214与假想水平线的夹角设为α,也就是延长部的旋转角度。当延长部以旋转角度α旋转至水平后,如图6所示,延长部214和主体部211具有相互侵入的部分,因而,切口250的尺寸应与延长部214的侵入量P2或者主体部211的侵入量P1相关联。One way to adjust the angle of the second air outlet or extension is to move the folded-over
具体地,切口250的尺寸与延长部的旋转角度α和延长部的第二出气口263的宽度W相关。从图6可知,理论切口长度(P1或P2的长度)=W×tan(α/2),为便于生产,实际切口长度L可为理论切口长度与调整系数的乘积,根据实际需要,该调整系数例如可取为1.5-2。宽度W的取值亦可根据实际需要合理设计,W尺寸太大会增加导气袋整体体积,并且影响气体到位速度,太小则会影响导气袋完整性,在气体发生器点爆时可能由于局部压力过高而破裂。作为示例,第二出气口263的宽度W可选为80-120mm,例如选为100mm。Specifically, the size of the
实际上,旋转角度α也与主体部211的倾斜角度相关。常规斜导气袋的主体部分与水平方向的倾斜角度通常为25°-35°,相应地,当延长部和主体部由单一裁片形成时,旋转角度α即可确定,例如可为28°。如此,切口长度L亦可确定。Actually, the rotation angle α is also related to the inclination angle of the
某些实施方式中,延长部相对于主体部旋转的同时沿切口移动并形成向外折叠的折叠部。在实际生产的过程中,有利地在导气袋双侧划线以明确折叠线位置,方便操作人员控制产品质量。结合图4至图6,折叠线B的划线位置的起点为导气袋下方主体部211与延长部214的交界处,划线角度θ为主体部211的边缘与竖直方向的夹角β和延长部214的旋转角度α之和。作为示例,夹角β为60°,旋转角度α为28°,划线角度θ则为88°。应理解,划线角度θ根据生产过程能力来确定,考虑到生产波动会存在一定范围内的公差,例如5度或10度。在计算出划线角度θ后,可在导气袋的双侧各划两条折叠线B,一条为角度上极限(例如划线角度θ加上10度),一条为角度下极限(例如划线角度θ减去10度),延长部折叠后的侵入量P1或侵入量P2位于两极限值内即为产品合格。In some embodiments, the extension portion rotates relative to the main body portion while moving along the incision and forming an outwardly folded fold. In the actual production process, it is advantageous to draw lines on both sides of the air guide bag to clarify the position of the folding line, which is convenient for the operator to control the product quality. Referring to Fig. 4 to Fig. 6, the starting point of the scribing position of the folding line B is the junction of the
图7A至图7C依次示出了延长部通过切口相对于主体部旋转过程中切口处的变化状态。如上所述的,延长部相对于所述主体部旋转的同时沿切口移动并形成向外折叠的折叠部,这里的“向外”是指延长部和主体部沿对折线翻折后切口250处能够形成向外扩张或撑开的空间。如图7A所示,当延长部214被旋转并折叠时,操作人员可将切口250向外撑开,以提供延长部214朝向主体部211旋转移动并与主体部211相交叠的移动空间或者两者之间的侵入空间,折叠线B已划线的情况下则可形成如图所示的大致菱形。之后,沿箭头方向将延长部214朝向主体部211旋转移动并沿折叠线B折叠至图7B所示状态,分别形成位于两侧的第一折叠部271和第二折叠部272。此时,可清楚看出主体部211的侵入量P1和延长部214的侵入量P2。最后,继续沿箭头方向将延长部214推入主体部211直至第一折叠部271和第二折叠部272贴合在延长部214的外表面,如图7C所示。应理解,上述示例性变化过程中第一折叠部271和第二折叠部272朝向延长部214翻转贴合,然而,取决于操作人员,第一折叠部271和第二折叠部272亦可在折叠过程中朝向主体部211翻转贴合。7A to 7C sequentially show the changing state of the notch when the extension part passes through the notch and rotates relative to the main part. As mentioned above, while the extension part rotates relative to the main part, it moves along the incision and forms an outwardly folded folded part, where "outward" refers to the
该实施方式中,通过提供切口250并将延长部214相对于主体部211旋转至水平状态,主体部211和延长部214多余的裁片部分通过切口250互相侵入,延长部214旋转到位后,即可将主体部211和延长部214的边缘进行缝制而形成为整体的导气袋。图8和图9示出了缝制边缘的缝纫线243、244,以及将切口250位置处连同包括第一折叠部271和第二折叠部272的折叠部270一起缝纫的缝纫线245。In this embodiment, by providing the
某些实施方式中,导气袋还包括隔热片,隔热片邻近进气口缝制于主体部211的内表面,能够对气体发生器出气端喷出的气体起到缓冲作用,防止高温气体对导气袋造成的破损。图4示例性示出了两片隔热片220、230以及相应的缝纫线241、242。In some embodiments, the air guide bag also includes a heat insulation sheet, which is sewn on the inner surface of the
有利地,用于缝纫边缘的缝纫线243、244、245的强度高于缝纫隔热片的缝纫线241、242的强度,避免导气袋边缘缝纫线被冲击撕裂,进而保证导气袋的完整性。同样有利地,缝纫隔热片的缝纫线242可设计为强度相对更低的牺牲线或撕裂线,能够通过撕裂来缓冲气体发生器爆裂而产生的应力过大的问题。Advantageously, the strength of the
某些实施方式中,延长部上可设有开口,以增加延长部的排气效率。如图8所示一种实施方式,开口281偏离第二出气口263布置。在图8所示方式中,开口281与缝纫线244不关联。图9所示另一种实施方式中,开口282与缝纫线244相关联。应理解,这里的“关联”并不意味着缝纫线会封闭开口,而是指缝纫线穿透开口区域且仍然保留开口的排气作用,这可以有助于导气袋的整体缝纫以便于生产。应理解,开口的数量、尺寸、形状以及位置与气囊的图案设计相关,可根据实际需要合理设计。In some embodiments, openings may be provided on the extension to increase the exhaust efficiency of the extension. As one embodiment shown in FIG. 8 , the
图10至图12示出了另一种实施方式的导气袋300,在该实施方式中,导气袋300的主体部和延长部为分体式设计。具体地,主体部311由第一裁片制得,延长部由形状和尺寸大致相同的第二裁片314和第三裁片315制得,例如为大致矩形等平行四边形。与图4所示实施方式类似,主体部311构造为包括适于形成进气口361的第一部分312和形成第一出气口362的第二部分313,且沿对折线C2对称。在图10所示展开状态下,第二裁片314和第三裁片315分别与第一裁片成角度地交叉缝制,这里的角度仍可参照第一裁片的边缘与竖直方向的夹角β,使得主体部311和延长部(第二裁片314和第三裁片315)沿对折线C2翻折后即可实现延长部自由端形成的第二出气口363在大致水平方向上与第一出气口362相反布置,如图11所示。Fig. 10 to Fig. 12 show another embodiment of the
在这种实施方式中,第二裁片314和第三裁片315在翻折前分别通过缝纫线346与主体部311进行缝纫,并由此分别形成与第一裁片叠置的第一重叠部371和第二重叠部372。翻折后,从图11可见,包括第一重叠部371和第二重叠部372的重叠部370有利地位于主体部311的外表面,这有利于避免包括第一重叠部371和第二重叠部372的重叠部370布置于导气袋内部时气体压力冲击而导致的缝纫处撕裂。当然,条件允许的情况下,例如裁片强度足够时,亦可将重叠部布置于导气袋内部,In this embodiment, the
主体部311和延长部翻折到位后,即可将主体部311和延长部的边缘进行缝制而形成为整体的导气袋。在该实施方式中,除了缝制边缘的缝纫线343、344,如图11所示,还包括将第二裁片314和第三裁片315的上边缘一起缝纫的缝纫线345。同样类似地,该实施方式中的导气袋亦可包括邻近进气口缝制于主体部311的内表面的隔热片320、330以及相应的缝纫线341、342。After the
本公开的导气袋通过提供延长部并设计延长部的两种形成方式,以使延长部的第二出气口在大致水平方向上与主体部的第一出气口相反布置,不仅解决了现有技术中空间布置的问题,还有效实现了碰撞发生时将气体发生器喷出的气体快速输送至气囊前后腔的功能,保证气囊前后腔气体到位的一致性,能够有效地对前后排乘员形成保护。The air guide bag of the present disclosure not only solves the existing The space layout problem in the technology also effectively realizes the function of quickly transporting the gas ejected from the gas generator to the front and rear chambers of the airbag when a collision occurs, ensuring the consistency of the gas in the front and rear chambers of the airbag, and effectively protecting the front and rear passengers. .
相应地,本公开针对延长部的不同形成方式提供了导气袋的制造方法,所述方法包括:Correspondingly, the present disclosure provides a method for manufacturing an air-guiding bag for different ways of forming the extension, and the method includes:
S1:提供形成主体部和延长部的裁片;S1: providing the cut pieces forming the main body and the extension;
S2:将所述裁片沿对折线翻折;S2: Fold the cut piece along the fold line;
S3:使所述延长部相对于所述主体部成角度地移动至大致水平;S3: Angularly moving the extension part relative to the main body part to be substantially horizontal;
S4:将所述主体部和所述延长部的边缘缝制为整体。S4: Sewing the edges of the main body part and the extension part as a whole.
针对图4至图9所示一体形式的导气袋200,延长部214与主体部211为单一裁片,在S2之前或之后,还包括S21:邻近延长部214和主体部211的相接位置开设沿对折线C1延伸的切口250。之后,在S3中,延长部214相对于主体部211成角度地旋转,同时沿切口250移动并形成向外折叠的折叠部270,进而通过S4将边缘缝制为整体即形成导气袋200。For the integrated
针对图10至图12所示分体形式的导气袋300,在S1中,提供形成主体部311的第一裁片,以及形成延长部的第二裁片314和第三裁片315;在S2之前,还包括S22:将第二裁片314和第三裁片315分别与第一裁片成角度地交叉缝制。之后,通过S2翻折的同时实现S3中延长部相对于主体部311成角度地移动至大致水平,进而通过S4将边缘缝制为整体即形成导气袋300。For the
对于形成有开口281或282的实施方式,有利地在S1中,还包括S11:在所述延长部上形成开口281或282,所述开口偏离第二出气口;以及在S4中,所述缝制不封闭所述开口。此种方法同样适用于一体形式和分体形式的导气袋。For the embodiment with the
对于设置有隔热片的实施方式,有利地在S2之前,还包括S23:提供隔热片,将所述隔热片缝制于所述主体部的内表面。此种方法同样适用于一体形式和分体形式的导气袋。For the embodiment provided with a heat insulating sheet, advantageously before S2, S23 is further included: providing a heat insulating sheet, and sewing the heat insulating sheet to the inner surface of the main body. This method is also applicable to the air-guiding bags of integral form and split form.
从上述导气袋的制造方法可以理解,一体形式的导气袋便于生产、降低成本并节约工时,需要通过旋转及折叠的方式改变延长部相对于主体部的角度;分体形式的导气袋需要在翻折前将形成延长部的裁片与主体部先行成角度地缝纫,之后通过翻折即可获得延长部相对于主体部的角度的改变。取决于不同需要,本公开为用户提供了更多的布置选择方案。It can be understood from the above-mentioned manufacturing method of the air guide bag that the one-piece air guide bag is convenient for production, reduces costs and saves man-hours, and needs to change the angle of the extension part relative to the main body by rotating and folding; the split air guide bag It is necessary to sew the cut piece forming the extension part and the main part at an angle before turning over, and then the angle of the extension part relative to the main part can be changed by turning over. Depending on different needs, the present disclosure provides users with more arrangement options.
进一步,本公开还提供了车辆安全装置,包括安全气囊、气体发生器以及导气袋,所述安全气囊包括气囊腔,所述导气袋布置于所述气囊腔内并与所述气体发生器的出气端连通。本公开的导气袋并未对安全气囊和气体发生器加以改动,因而安全气囊、气体发生器以及导气袋之间的连接可采用常规方式,例如,导气袋通过靠近导气袋端口一定距离的拉带卡箍与气囊固定,气体发生器通过拉带卡箍固定的形式与发生器支架固定,发生器支架通过预挂钩和螺栓的形式和车身钣金连接,气囊通过卡扣加单指夹的形式固定在车身钣金上,从而形成车辆安全装置。Further, the present disclosure also provides a vehicle safety device, including an airbag, a gas generator, and an air guide bag, the airbag includes an airbag cavity, and the air guide bag is arranged in the airbag cavity and connected to the gas generator The outlet port is connected. The air guide bag of the present disclosure does not modify the air bag and the gas generator, so the connection between the air bag, the gas generator and the air guide bag can be in a conventional manner. The airbag is fixed with the strap clamp of the distance, the gas generator is fixed with the generator bracket through the strap clamp, the generator bracket is connected with the body sheet metal through the form of pre-hook and bolt, and the airbag is fixed with a single finger through the buckle. It is fixed to the body sheet metal in the form of a clip to form a vehicle safety device.
这里应当理解的是,图中所示实施方式仅显示了根据本发明的导气袋及车辆安全装置的各个可选部件的可选架构、形状、尺寸和布置方式,然而其仅为示意而非限制,在不背离本发明的思想和范围的情况下,亦可采取其他形状、尺寸和布置方式。It should be understood here that the embodiment shown in the figures only shows the optional structure, shape, size and arrangement of the various optional parts of the air bag and vehicle safety device according to the present invention, but it is only for illustration rather than limitations, other shapes, sizes and arrangements may also be adopted without departing from the spirit and scope of the invention.
需要注意的是,本发明(例如发明概念等)已经根据示例性实施例在本专利文件的说明书中描述和/或在图中说明;本发明的实施例仅以举例的方式提出,并不打算作为对本发明范围的限制。如说明书中所描述的和/或图中所说明的本发明中所体现的发明概念的元素的结构和/或安排仅是说明性的。尽管在本专利文件中已经详细描述了本发明的示例性实施例,但本领域的普通技术人员很容易理解,示例性实施例和替代性实施例的主题事项的等同物、修改、变化等是可能的,并被认为是在本发明的范围内;所有这些主题事项(例如修改、变化、实施例、组合、等同物等)都旨在包括在本发明的范围内。还应注意的是,在示例性实施例的配置和/或安排中(例如在概念、设计、结构、装置、形式、装配、构造、手段、功能、系统、过程/方法、步骤、过程/方法步骤的顺序、操作、操作条件、性能、材料、组成、组合等方面)可以做出各种/其他修改、变化、替代、等同、改变、遗漏等。)而不偏离本发明的范围;所有这些主题(例如修改、变化、实施例、组合、等同物等)都旨在包括在本发明的范围内。本发明的范围并不打算局限于本专利文件的说明书和/或图中所描述的主题(如细节、结构、功能、材料、行为、步骤、顺序、系统、结果等)。考虑到本专利文件的权利要求将被适当地解释为涵盖本发明主题的完整范围(例如包括任何和所有这样的修改、变化、实施例、组合、等同物等);应理解本专利文件中使用的术语是为了提供示范性实施例的主题的描述,而不是作为对本发明范围的限制。It should be noted that the invention (eg, inventive concepts, etc.) has been described in the specification of this patent document and/or illustrated in the drawings according to exemplary embodiments; the embodiments of the invention are presented by way of example only and are not intended to as a limitation on the scope of the invention. The structure and/or arrangement of elements of the inventive concept embodied in the present invention as described in the specification and/or illustrated in the drawings is illustrative only. Although exemplary embodiments of the present invention have been described in detail in this patent document, those skilled in the art will readily understand that equivalents, modifications, variations, etc., of the subject matter of the exemplary embodiments and alternative embodiments are possible and are considered to be within the scope of the present invention; all such subject matter (eg modifications, variations, embodiments, combinations, equivalents, etc.) are intended to be embraced within the scope of the present invention. It should also be noted that in the configuration and/or arrangement (eg, in concept, design, structure, device, form, assembly, construction, means, function, system, process/method, step, process/method) of the exemplary embodiments Various/other modifications, changes, substitutions, equivalents, changes, omissions, etc., may be made in terms of sequence of steps, operations, operating conditions, properties, materials, compositions, combinations, etc. ) without departing from the scope of the present invention; all such matters (such as modifications, variations, embodiments, combinations, equivalents, etc.) are intended to be included within the scope of the present invention. The scope of the present invention is not intended to be limited to the subject matter (such as details, structures, functions, materials, acts, steps, sequences, systems, results, etc.) described in the specification and/or drawings of this patent document. It is considered that the claims of this patent document are to be properly construed to cover the full scope of the inventive subject matter (eg including any and all such modifications, variations, embodiments, combinations, equivalents, etc.); The terminology is to provide a description of the subject matter of the exemplary embodiment and not to limit the scope of the invention.
还需要注意的是,根据示例性实施例,本发明可以包括常规技术(例如在示例性实施例、修改、变化、组合、等价物中实施和/或集成的技术),或者可以包括任何其他适用技术(现在和/或未来),具有执行说明书中描述的功能和过程/操作和/或图中说明的能力。所有这些技术(例如以实施例、修改、变化、组合、等同物等方式实现的技术)都被认为是在本专利文件的本发明的范围内。It should also be noted that according to the exemplary embodiments, the present invention may include conventional technologies (such as technologies implemented and/or integrated in the exemplary embodiments, modifications, variations, combinations, equivalents), or may include any other applicable technologies (now and/or in the future), having the ability to perform the functions and processes/operations described in the specification and/or illustrated in the drawings. All such techniques (eg, techniques implemented in the form of embodiments, modifications, variations, combinations, equivalents, etc.) are considered to be within the scope of the invention of this patent document.
Claims (14)
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