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CN116200792A - Adjusting assembly for solving swimming leakage - Google Patents

Adjusting assembly for solving swimming leakage Download PDF

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Publication number
CN116200792A
CN116200792A CN202310145895.7A CN202310145895A CN116200792A CN 116200792 A CN116200792 A CN 116200792A CN 202310145895 A CN202310145895 A CN 202310145895A CN 116200792 A CN116200792 A CN 116200792A
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assembly
lifting
support
solving
fixed
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朱晴
熊强
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Jiangling Motors Corp Ltd
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Jiangling Motors Corp Ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D13/00Electrophoretic coating characterised by the process
    • C25D13/22Servicing or operating apparatus or multistep processes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • C25D17/06Suspending or supporting devices for articles to be coated
    • C25D17/08Supporting racks, i.e. not for suspending
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/04Removal of gases or vapours ; Gas or pressure control
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/10Agitating of electrolytes; Moving of racks

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Invalid Beds And Related Equipment (AREA)

Abstract

The invention provides an adjusting assembly for solving the problem of electrophoresis leakage, which comprises a lifting assembly, a follow-up supporting assembly arranged on one side of the lifting assembly and a suspension arm assembly, wherein two sides of the suspension arm assembly are respectively overlapped between the lifting assembly and the follow-up supporting assembly, the lifting assembly comprises a fixed support, a fixed support column which extends outwards along the top end of the fixed support, a driving assembly arranged on one side of the fixed support column, and a lifting member which is arranged on the driving assembly and is driven by the driving assembly, the lifting member moves towards the direction approaching and separating from the fixed support column, the lifting member is used for supporting one side of the suspension arm assembly, the driving assembly can be started, so that the lifting member and one side of the suspension arm assembly which is supported by the lifting member are driven by the driving assembly to lift the other side frame which is supported by the follow-up supporting assembly, the horizontal height of the follow-up supporting assembly is unchanged, the inclination angle is manufactured, the operation means for lifting the suspension arm assembly is beneficial to discharging accumulated bubbles in the inner cavity of a workpiece on the suspension arm assembly, and the electrophoresis upper film quality is improved at the same time without greatly improving the electrophoresis production line.

Description

一种解决漏泳的调节总成An adjustment assembly for solving the problem of leakage

技术领域Technical Field

本发明涉及电泳技术领域,特别涉及一种解决漏泳的调节总成。The invention relates to the technical field of electrophoresis, and in particular to an adjustment assembly for solving electrophoresis leakage.

背景技术Background Art

带电颗粒在电场作用下,向着与其电性相反的电极移动,称为电泳(electrophoresis,EP)。利用带电粒子在电场中移动速度不同而达到分离的技术称为电泳技术。The movement of charged particles towards the electrode with opposite electrical properties under the action of an electric field is called electrophoresis (EP). The technology that uses the different moving speeds of charged particles in an electric field to achieve separation is called electrophoresis.

对于现有步进式的电泳线产线,通过使用龙门吊臂输送产品,在电泳上,是龙门吊臂将产品放置在槽体上,挂具与槽体上的铜块接触,产品与挂具接触,铜块通电即开始电泳,电泳过程产品属于静止状态。For the existing step-by-step electrophoresis production line, the product is transported by using a gantry crane. During electrophoresis, the gantry crane places the product on the tank, the hanger contacts the copper block on the tank, the product contacts the hanger, and the copper block is energized to start electrophoresis. The product is in a static state during the electrophoresis process.

目前步进式的电泳线产线的静止状态下的电泳方式,会在产品的内腔和存在C型腔槽处积聚气泡,导致气泡占据位置无法电泳上膜,降低上膜质量,在后续还需要花费大量的人工和修补漆资源弥补,且修补效果远差于电泳漆,另外,对应国内先进的步进式电泳方式,在改造方面都面临巨大消耗,无异于重新建设一条生产线,所以如何在现有设备布局下,提升电泳质量,成为本发明的目的。At present, the electrophoresis method of the step-by-step electrophoresis line in a static state will accumulate bubbles in the inner cavity of the product and in the C-shaped cavity groove, resulting in bubbles occupying the position and making it impossible to electrophoretically coat the film, thereby reducing the quality of the film. A large amount of labor and repair paint resources will be required in the future, and the repair effect is far worse than that of electrophoretic paint. In addition, corresponding to the domestic advanced step-by-step electrophoresis method, it faces huge consumption in transformation, which is tantamount to rebuilding a production line. Therefore, how to improve the quality of electrophoresis under the existing equipment layout has become the purpose of the present invention.

发明内容Summary of the invention

基于此,本发明的目的是提供一种解决漏泳的调节总成,用以解决现有技术中,目前步进式的电泳线产线的静止状态下的电泳方式,会在产品的内腔和存在C型腔槽处积聚气泡,导致气泡占据位置无法电泳上膜,降低上膜质量的问题。Based on this, the purpose of the present invention is to provide an adjustment assembly for solving the problem of electrophoresis leakage, which is used to solve the problem in the prior art that the electrophoresis method of the current step-by-step electrophoresis line production line in a static state will accumulate bubbles in the inner cavity of the product and in the C-shaped cavity groove, resulting in bubbles occupying the position and making it impossible to electrophoretically coat the film, thereby reducing the quality of the film.

根据本发明实施例的一种解决漏泳的调节总成,包括举升总成、设置在所述举升总成一侧的随动支撑组件以及两侧分别搭接在所述举升总成与所述随动支撑组件之间的吊臂总成;An adjustment assembly for solving the problem of leakage according to an embodiment of the present invention comprises a lifting assembly, a follower support assembly arranged on one side of the lifting assembly, and a boom assembly with two sides respectively overlapped between the lifting assembly and the follower support assembly;

所述举升总成包括固定支座、沿所述固定支座顶端向外延伸出的固定支柱、设置在所述固定支柱一侧的驱动组件以及设置在所述驱动组件上且通过所述驱动组件驱动的举升件,所述举升件朝靠近和远离固定支座方向活动,所述举升件用于支撑所述吊臂总成一侧,以使所述举升件带动所述吊臂总成一侧抬起和下降。The lifting assembly includes a fixed support, a fixed pillar extending outward from the top of the fixed support, a driving component arranged on one side of the fixed pillar, and a lifting member arranged on the driving component and driven by the driving component, the lifting member moves in a direction approaching and away from the fixed support, and the lifting member is used to support one side of the boom assembly so that the lifting member drives one side of the boom assembly to lift and lower.

进一步的,所述举升总成还包括固定连接在固定支柱上靠近所述驱动组件一侧设置的滑轨以及用于连接所述固定支柱于所述驱动组件的安装架,所述举升件嵌于所述滑轨内并沿所述滑轨轨迹滑移。Furthermore, the lifting assembly also includes a slide rail fixedly connected to the fixed pillar and arranged on one side close to the driving component, and a mounting frame for connecting the fixed pillar to the driving component. The lifting member is embedded in the slide rail and slides along the slide rail track.

进一步的,所述驱动组件包括固定连接在所述安装架上的驱动电机、于所述驱动电机输出端联接的电机减速轴、于所述电机减速轴上远离所述驱动电机一侧联接的齿形联轴器以及于所述齿形联轴器上远离所述电机减速轴一侧设置的滚珠丝杆。Furthermore, the driving assembly includes a driving motor fixedly connected to the mounting frame, a motor reduction shaft connected to the output end of the driving motor, a gear coupling connected to the motor reduction shaft on a side away from the driving motor, and a ball screw arranged on the gear coupling on a side away from the motor reduction shaft.

进一步的,所述安装架顶部且靠近所述滚珠丝杆一侧设置有限位轴,所述限位轴套设在所述滚珠丝杆外围用于稳定所述滚珠丝杆。Furthermore, a limiting shaft is arranged on the top of the mounting frame and close to one side of the ball screw, and the limiting shaft sleeve is arranged on the periphery of the ball screw for stabilizing the ball screw.

进一步的,所述举升件包括嵌于所述滑轨内且沿所述滑轨轨迹滑移的滑移部、沿所述滑移部远离所述滑轨一侧向外延伸出的固定台、固定连接在所述固定台上远离所述滑移部一侧的举升臂以及固定连接在所述举升臂上远离所述固定台一侧的举升端,所述举升端与所述吊臂总成一侧抵靠。Furthermore, the lifting member includes a sliding portion embedded in the slide rail and sliding along the slide rail track, a fixed platform extending outward from the sliding portion on a side away from the slide rail, a lifting arm fixedly connected to the fixed platform on a side away from the sliding portion, and a lifting end fixedly connected to the lifting arm on a side away from the fixed platform, and the lifting end abuts against one side of the boom assembly.

进一步的,所述固定台上贯穿有用于容置所述所述滚珠丝杆的容置槽,且所述容置槽内壁设置有与所述滚珠丝杆纹路适配的纹壁。Furthermore, a receiving groove for receiving the ball screw is penetrated through the fixing platform, and the inner wall of the receiving groove is provided with a textured wall adapted to the texture of the ball screw.

进一步的,所述吊臂总成包括固定臂、沿所述固定臂两侧顶端向外延伸出的吊挂部、沿所述固定臂左端顶部向外延伸出的至少一托举延伸部以及沿所述固定臂右端底部向外延伸出的至少一导电延伸部,所述固定臂上开设有多个用于吊挂工件的挂料槽。Furthermore, the boom assembly includes a fixed arm, hanging portions extending outward from the top ends of both sides of the fixed arm, at least one lifting extension portion extending outward from the top of the left end of the fixed arm, and at least one conductive extension portion extending outward from the bottom of the right end of the fixed arm, and the fixed arm is provided with a plurality of hanging grooves for hanging workpieces.

进一步的,所述举升端包括用于连接所述举升臂的连接部、沿所述连接部两端向外延伸出的延伸杆以及固定连接在所述延伸杆上远离所述连接部一侧的托举部,所述托举部顶部用于支撑托举延伸部。Furthermore, the lifting end includes a connecting part for connecting the lifting arm, an extension rod extending outward from both ends of the connecting part, and a lifting part fixedly connected to the extension rod on a side away from the connecting part, and the top of the lifting part is used to support the lifting extension part.

进一步的,所述随动支撑组件包括支撑台、沿所述支撑台顶端向外延伸出的两支撑架,活动连接在所述支撑架内的活动架以及嵌于所述活动架内的导电铜块,所述导电铜块与导线连接。Furthermore, the follow-up support assembly includes a support platform, two support frames extending outward from the top of the support platform, a movable frame movably connected to the support frame, and a conductive copper block embedded in the movable frame, and the conductive copper block is connected to the wire.

进一步的,所述导电铜块上开设有V型槽,并用于容置所述导电延伸部。Furthermore, a V-shaped groove is provided on the conductive copper block for accommodating the conductive extension portion.

与现有技术相比:本发明提出一种解决漏泳的调节总成,操作人员可将所需电泳上膜的工件依次挂装在吊臂总成上,之后将吊臂总成两侧分别架靠在举升总成与支撑组件上进行电泳上膜,为确保上膜过程中工件内腔处积聚气泡情况影响上膜质量,操作人员可通过启动驱动组件,使得通过驱动组件依次带动举升件以及架靠在举升件上的吊臂总成一侧抬起另一侧架靠在随动支撑组件水平高度不变,制造倾斜角度有助于吊臂总成上工件内腔处所积聚的气泡排出,同时实施吊臂总成抬起的操作手段在未对电泳产线做出较大改进的同时提高电泳上膜质量,节省了电泳产线改进成本,解决了目前步进式的电泳线产线的静止状态下的电泳方式,会在产品的内腔和存在C型腔槽处积聚气泡,导致气泡占据位置无法电泳上膜,降低上膜质量,在后续还需要花费大量的人工和修补漆资源弥补,且修补效果远差于电泳漆,另外,对应国内先进的步进式电泳方式,在改造方面都面临巨大消耗,无异于重新建设一条生产线的问题。Compared with the prior art: the present invention proposes an adjustment assembly to solve the problem of electrophoresis leakage. The operator can hang the workpieces required for electrophoresis coating on the boom assembly in turn, and then respectively place the two sides of the boom assembly on the lifting assembly and the support assembly to perform electrophoresis coating. In order to ensure that the bubbles accumulated in the inner cavity of the workpiece during the coating process do not affect the coating quality, the operator can start the driving assembly so that the driving assembly drives the lifting member and one side of the boom assembly resting on the lifting member to be lifted up and the other side resting on the follow-up support assembly at a constant horizontal height. Creating an inclined angle is helpful to discharge the bubbles accumulated in the inner cavity of the workpiece on the boom assembly. At the same time, the operation method of lifting the boom assembly is implemented to improve the quality of electrophoresis film without making major improvements to the electrophoresis production line, saving the cost of improving the electrophoresis production line, and solving the problem that the current step-by-step electrophoresis line production line is in a static state. Bubbles will accumulate in the inner cavity of the product and in the C-shaped cavity, resulting in bubbles occupying the position where electrophoresis film cannot be applied, reducing the quality of film application. A large amount of labor and repair paint resources will be required in the future, and the repair effect is far worse than that of electrophoresis paint. In addition, corresponding to the domestic advanced step-by-step electrophoresis method, huge consumption is faced in the transformation, which is tantamount to the problem of rebuilding a production line.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明实施例中的解决漏泳的调节总成的侧视结构示意图;FIG1 is a side view of the structure of an adjustment assembly for solving the problem of leakage in an embodiment of the present invention;

图2为本发明实施例中的解决漏泳的调节总成的俯视结构示意图;FIG2 is a schematic diagram of a top view of the structure of an adjustment assembly for solving the problem of leakage in an embodiment of the present invention;

图3为本发明实施例中的解决漏泳的调节总成中举升总成的侧视结构示意图;FIG3 is a schematic side view of the structure of the lifting assembly in the adjustment assembly for solving the problem of swimming leakage in an embodiment of the present invention;

图4为本发明实施例中的解决漏泳的调节总成中举升总成的俯视结构示意图;FIG4 is a schematic diagram of a top view of a lifting assembly in an adjustment assembly for solving swimming leakage in an embodiment of the present invention;

图5为本发明实施例中的解决漏泳的调节总成中吊臂总成的侧视结构示意图;FIG5 is a schematic side view of the structure of the boom assembly in the adjustment assembly for solving the problem of swimming leakage in an embodiment of the present invention;

图6为本发明实施例中的解决漏泳的调节总成中吊臂支撑组件的测试结构示意图。FIG. 6 is a schematic diagram of the test structure of the boom support assembly in the adjustment assembly for solving the problem of leakage in an embodiment of the present invention.

主要元件符号说明:Description of main component symbols:

Figure BDA0004089190020000031
Figure BDA0004089190020000031

Figure BDA0004089190020000041
Figure BDA0004089190020000041

以下具体实施方式将结合上述附图进一步说明本发明。The following specific implementations will further illustrate the present invention in conjunction with the above-mentioned drawings.

具体实施方式DETAILED DESCRIPTION

为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的若干实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more related listed items.

请参阅图1至图6,所示为本发明实施例中的解决漏泳的调节总成,包括举升总成1、设置在举升总成1一侧的随动支撑组件3以及两侧分别搭接在举升总成1与随动支撑组件3之间的吊臂总成2,举升总成1包括固定支座11、沿固定支座11顶端向外延伸出的固定支柱12、设置在固定支柱12一侧的驱动组件14以及设置在驱动组件14上且通过驱动组件14驱动的举升件,举升件朝靠近和远离固定支座11方向活动,举升件用于支撑吊臂总成2一侧,以使举升件带动吊臂总成2一侧抬起和下降。Please refer to Figures 1 to 6, which show an adjustment assembly for solving the problem of leakage in an embodiment of the present invention, including a lifting assembly 1, a follower support assembly 3 arranged on one side of the lifting assembly 1, and an arm assembly 2 with two sides respectively overlapped between the lifting assembly 1 and the follower support assembly 3. The lifting assembly 1 includes a fixed support 11, a fixed pillar 12 extending outward from the top of the fixed support 11, a driving assembly 14 arranged on one side of the fixed pillar 12, and a lifting member arranged on the driving assembly 14 and driven by the driving assembly 14. The lifting member moves in a direction close to and away from the fixed support 11. The lifting member is used to support one side of the arm assembly 2 so that the lifting member drives one side of the arm assembly 2 to lift and lower.

进一步的,举升总成1还包括固定连接在固定支柱12上靠近驱动组件14一侧设置的滑轨15以及用于连接固定支柱12与驱动组件14的安装架13,举升件嵌于滑轨15内并沿滑轨15轨迹滑移,驱动组件14包括固定连接在安装架13上的驱动电机141、与驱动电机141输出端联接的电机减速轴142、于电机减速轴142上远离驱动电机141一侧联接的齿形联轴器143以及于齿形联轴器143上远离电机减速轴142一侧设置的滚珠丝杆145,安装架13顶部且靠近滚珠丝杆145一侧设置有限位轴144,限位轴144套设在滚珠丝杆145外围用于稳定滚珠丝杆145,举升件包括嵌于滑轨15内且沿滑轨15轨迹滑移的滑移部16、沿滑移部16远离滑轨15一侧向外延伸出的固定台17、固定连接在固定台17上远离滑移部16一侧的举升臂18以及固定连接在举升臂18上远离固定台17一侧的举升端19,举升端19与吊臂总成2一侧抵靠,固定台17上贯穿有用于容置滚珠丝杆145的容置槽,且容置槽内壁设置有与滚珠丝杆145纹路适配的纹壁,吊臂总成2包括固定臂21、沿固定臂21两侧顶端向外延伸出的吊挂部22、沿固定臂21左端顶部向外延伸出的至少一托举延伸部24以及沿固定臂21右端底部向外延伸出的至少一导电延伸部25,固定臂21上开设有多个用于吊挂工件的挂料槽23,举升端19包括用于连接举升臂18的连接部191、沿连接部191两端向外延伸出的延伸杆192以及固定连接在延伸杆192上远离连接部191一侧的托举部193,托举部193顶部用于支撑托举延伸部24,随动支撑组件3包括支撑台31、沿支撑台31顶端向外延伸出的两支撑架32,活动连接在支撑架32内的活动架33以及嵌于活动架33内的导电铜块34,导电铜块34上开设有V型槽,并用于容置导电延伸部25。Furthermore, the lifting assembly 1 also includes a slide rail 15 fixedly connected to the fixed support 12 and arranged near the driving assembly 14, and a mounting frame 13 for connecting the fixed support 12 and the driving assembly 14. The lifting member is embedded in the slide rail 15 and slides along the track of the slide rail 15. The driving assembly 14 includes a driving motor 141 fixedly connected to the mounting frame 13, a motor reduction shaft 142 connected to the output end of the driving motor 141, a gear coupling 143 connected to the side of the motor reduction shaft 142 away from the driving motor 141, and a gear coupling 143 connected to the side of the motor reduction shaft 143 away from the motor 141. A ball screw 145 is arranged on one side of the reduction shaft 142 of the machine, a limit shaft 144 is arranged on the top of the mounting frame 13 and close to one side of the ball screw 145, the limit shaft 144 is sleeved on the outer periphery of the ball screw 145 for stabilizing the ball screw 145, and the lifting member includes a sliding portion 16 embedded in the slide rail 15 and sliding along the track of the slide rail 15, a fixed platform 17 extending outward from the side of the sliding portion 16 away from the slide rail 15, a lifting arm 18 fixedly connected to the fixed platform 17 away from the sliding portion 16, and a lifting end 19 fixedly connected to the lifting arm 18 away from the fixed platform 17. The lifting end 19 is against one side of the boom assembly 2, and a receiving groove for accommodating the ball screw 145 is penetrated on the fixed platform 17, and the inner wall of the receiving groove is provided with a wall pattern adapted to the pattern of the ball screw 145. The boom assembly 2 includes a fixed arm 21, a hanging portion 22 extending outward from the top of both sides of the fixed arm 21, at least one lifting extension portion 24 extending outward from the top of the left end of the fixed arm 21, and at least one conductive extension portion 25 extending outward from the bottom of the right end of the fixed arm 21. A plurality of hanging grooves 23 for hanging workpieces are provided on the fixed arm 21. The lifting end 19 includes A connecting portion 191 for connecting the lifting arm 18, an extension rod 192 extending outward from both ends of the connecting portion 191, and a lifting portion 193 fixedly connected to the extension rod 192 on a side away from the connecting portion 191, the top of the lifting portion 193 is used to support the lifting extension portion 24, and the follower support assembly 3 includes a support platform 31, two support frames 32 extending outward from the top of the support platform 31, a movable frame 33 movably connected to the support frame 32, and a conductive copper block 34 embedded in the movable frame 33, the conductive copper block 34 is provided with a V-shaped groove, and is used to accommodate the conductive extension portion 25.

在具体实施时,首先操作人员可将所需电泳上膜的工件依次吊挂在吊臂总成2上的挂料槽23上,其中在一些可选实施例当中用于将工件与挂料槽23挂接的结构可以是两侧设置的双头勾,接着,操作人员可通过将转运结构与吊臂总成2上设置的吊挂部22连接后,将装配有工件的吊臂总成2转运至举升总成1与随动支撑组件3之间,其中需要说明的是,举升总成1与随动支撑组件3之间设置有容置漆料的容置池,当装配有工件的吊臂总成2放置在举升总成1与随动支撑组件3之间时,吊臂总成2上的工件整体会浸入容置池内,另外,转运结构可以是机械臂或悬于厂房顶部沿轨迹活动的转运吊架,上述结构为本领域技术人员可以理解的常见转运结构在此不做具体阐述,紧接着,操作人员可通过对随动支撑组件3进行通电,其中需要说明的是,在随动支撑组件3上位于导电铜块34底端处连接有导线,且与导电铜块34接触的吊臂总成2一侧的导电延伸部25也采用导电金属材料制成,当导电铜块34在导通后电流会从导电延伸部25蔓延至整个吊臂总成2上,并由吊臂总成2使得挂料槽23处的工件整个导电,并在容置池内进行电泳上膜工作,紧接着,操作人员为确保工件在电泳上膜过程中漆料能够均匀附着在工件表面及上膜过程中的完整性,具体的,可通过启动举升总成1上的驱动组件14,通过驱动电机141带动其顶部电机减速轴142进行输出,再由电机减速轴142带动顶端联接的齿形联轴器143进行同向输出转动,再由齿形联轴器143带动其顶端连接的滚珠丝杆145进行转动,与此同时,为保证滚珠丝杆145在转动过程中的稳定,在滚珠丝杆145外围套设有限位轴144,其本身会跟随滚珠丝杆145进行转动,在不影响滚珠丝杆145输出的同时起到稳定滚珠丝杆145的目的,其中需要说明的是,滚珠丝杆145是将回转运动转化为直线运动,或将直线运动转化为回转运动的理想的产品,滚珠丝杆145是工具机械和精密机械上最常使用的传动元件,其主要功能是将旋转运动转换成线性运动,或将扭矩转换成轴向反复作用力,同时兼具高精度、可逆性和高效率的特点,由于具有很小的摩擦阻力,滚珠丝杆被广泛应用于各种工业设备和精密仪器,进一步的,通过滚珠丝杆145可带动套设在其外围且与其联接的固定台17沿滚珠丝杆145的竖直轨迹活动,另外,在本发明一些可选实施例当中,驱动组件14还可以是气缸或电动伸缩杆,同样可以实现驱动举升件升降的目的,与此同时,通过设置在固定台17左侧的滑移部16,且由于滑移部16受到滑轨15的轴向限制,使得滚珠丝杆145在驱动固定台17移动过程中进一步对固定台17进行限位,确保其在活动过程中竖直方向的稳定,同时滑移部16与滑轨15接触部位还设置有轨道滚轮,可用于提高固定台17在移动过程中的顺畅,之后,通过固定台17可带动其右端设置的举升臂18和支撑有吊臂总成2一侧托举延伸部24的举升端19进行高度调整,与此同时,为确保吊臂总成2一侧抬起时另一侧与随动支撑组件3之间接触的稳定,通过支撑架32与活动架33之间朝吊臂总成2抬起方向轴向活动设置,以使支撑架32呈固定状态而活动架33可跟随导电延伸部25作用力方向对应转动调节,以保证导电延伸部25与导电铜块34之间的接触面积,避免吊臂总成2一侧抬起时带动导电延伸部25抬起减少与导电铜块34之间的接触从而造成后续电流通导时出现断触情况降低后续电泳上膜质量及效率,另外,在本发明一些可选实施例中,导电铜块34顶部远离放置导电延伸部25一侧可向外延伸出铜制挡板,能够限制吊臂总成2一侧抬起的时导电延伸部25沿导电铜块34处滑落,同时还能增加与导电延伸部25轴向部位的接触,确保后续电流导通的稳定,最后,当吊臂总成2一侧抬起后,可带动挂置在其底部的工件进行相应的角度抬起位置调整,用于排出存在于工件内腔处积聚气泡,同时实施吊臂总成2抬起的操作手段在未对电泳产线做出较大改进的同时提高电泳上膜质量,节省了电泳产线改进成本,解决了目前步进式的电泳线产线的静止状态下的电泳方式,会在产品的内腔和存在C型腔槽处积聚气泡,导致气泡占据位置无法电泳上膜,降低上膜质量,在后续还需要花费大量的人工和修补漆资源弥补,且修补效果远差于电泳漆,另外,对应国内先进的步进式电泳方式,在改造方面都面临巨大消耗,无异于重新建设一条生产线的问题。In the specific implementation, the operator can first hang the workpieces to be coated with electrophoresis films on the hanging groove 23 on the arm assembly 2 in sequence, wherein in some optional embodiments, the structure for hanging the workpieces and the hanging groove 23 can be a double-headed hook set on both sides, and then the operator can connect the transfer structure with the hanging part 22 set on the arm assembly 2, and then transfer the arm assembly 2 equipped with the workpiece to between the lifting assembly 1 and the follower support component 3, wherein it should be noted that a containing pool for containing paint is set between the lifting assembly 1 and the follower support component 3, and when the arm assembly 2 equipped with the workpiece is placed between the lifting assembly 1 and the follower support component 3, the arm assembly 2 will be immersed in the containing pool as a whole. In addition, the transfer structure can be a mechanical arm or a transfer hanger suspended on the top of the plant and moving along the track. The above structure is a common transfer structure that can be understood by those skilled in the art and will not be elaborated on here. Next, the operator can energize the follower support assembly 3. It should be noted that a wire is connected to the bottom end of the conductive copper block 34 on the follower support assembly 3, and the conductive extension 25 on the side of the boom assembly 2 in contact with the conductive copper block 34 is also made of conductive metal material. When the conductive copper block 34 is turned on, the current will spread from the conductive extension 25 to the entire boom assembly 2, and the boom assembly 2 will make the hanging material The entire workpiece at the groove 23 is conductive, and the electrophoresis coating is performed in the containing tank. Next, in order to ensure that the paint can be evenly attached to the surface of the workpiece and the integrity of the coating process during the electrophoresis coating process, the operator can start the driving component 14 on the lifting assembly 1, and drive the motor 141 to drive the motor reduction shaft 142 at the top to output, and then the motor reduction shaft 142 drives the gear coupling 143 connected at the top to output and rotate in the same direction, and then the gear coupling 143 drives the ball screw 145 connected at the top to rotate. At the same time, in order to ensure the stability of the ball screw 145 during the rotation process, the ball screw 145 is rotated outside. The sleeve is provided with a limit shaft 144, which itself will rotate with the ball screw 145, and stabilize the ball screw 145 without affecting the output of the ball screw 145. It should be noted that the ball screw 145 is an ideal product for converting rotary motion into linear motion, or converting linear motion into rotary motion. The ball screw 145 is the most commonly used transmission element in tool machinery and precision machinery. Its main function is to convert rotational motion into linear motion, or to convert torque into axial repetitive force. It has the characteristics of high precision, reversibility and high efficiency. Due to its small friction resistance, the ball screw is widely used in various industrial equipment and precision machinery. The invention provides a close-fitting instrument. Furthermore, the ball screw 145 can drive the fixed platform 17 which is sleeved on the periphery and connected thereto to move along the vertical track of the ball screw 145. In addition, in some optional embodiments of the present invention, the driving component 14 can also be a cylinder or an electric telescopic rod, which can also achieve the purpose of driving the lifting member to rise and fall. At the same time, the sliding portion 16 is arranged on the left side of the fixed platform 17, and because the sliding portion 16 is axially limited by the slide rail 15, the ball screw 145 further limits the fixed platform 17 during the process of driving the fixed platform 17 to move, thereby ensuring its vertical stability during the activity. At the same time, the contact portion between the sliding portion 16 and the slide rail 15 is A track roller is also provided to improve the smoothness of the fixed platform 17 during movement. Afterwards, the fixed platform 17 can drive the lifting arm 18 provided at its right end and the lifting end 19 supporting the lifting extension 24 on one side of the boom assembly 2 to adjust the height. At the same time, in order to ensure the stability of the contact between the other side and the follow-up support component 3 when one side of the boom assembly 2 is lifted, the support frame 32 and the movable frame 33 are axially movable in the lifting direction of the boom assembly 2, so that the support frame 32 is fixed and the movable frame 33 can be rotated and adjusted accordingly following the direction of the force of the conductive extension 25, so as to ensure the contact area between the conductive extension 25 and the conductive copper block 34, thereby avoiding When one side of the arm assembly 2 is lifted, the conductive extension part 25 is lifted up to reduce the contact with the conductive copper block 34, thereby causing a disconnection during subsequent current conduction, thereby reducing the quality and efficiency of subsequent electrophoresis film. In addition, in some optional embodiments of the present invention, a copper baffle can extend outward from the top of the conductive copper block 34 away from the side where the conductive extension part 25 is placed, which can limit the conductive extension part 25 from sliding along the conductive copper block 34 when one side of the arm assembly 2 is lifted, and at the same time increase the contact with the axial part of the conductive extension part 25, thereby ensuring the stability of subsequent current conduction. Finally, when one side of the arm assembly 2 is lifted up, the workpiece hung at the bottom thereof can be lifted up to adjust the position at a corresponding angle. The whole is used to discharge the bubbles accumulated in the inner cavity of the workpiece. At the same time, the operation means of lifting the boom assembly 2 improves the quality of electrophoretic film without making major improvements to the electrophoretic production line, saving the cost of improving the electrophoretic production line. It solves the problem that the current step-by-step electrophoretic line electrophoresis method in a static state will accumulate bubbles in the inner cavity of the product and in the C-shaped cavity groove, resulting in bubbles occupying the position where electrophoretic film cannot be applied, thereby reducing the quality of film application. A large amount of manpower and repair paint resources will be needed in the future to make up for it, and the repair effect is far worse than that of electrophoretic paint. In addition, corresponding to the domestic advanced step-by-step electrophoresis method, it faces huge consumption in transformation, which is tantamount to the problem of rebuilding a production line.

另外,在本发明一些可选实施例当中,对于驱动组件14的控制,可以是操作人员手动调节控制器控制或通过微控单元及芯片控制驱动组件14,控制器可以是包括一MCU(Microcontroller Unit;微控制单元)芯片,以通过MCU芯片控制驱动组件14调节,使得驱动组件14可在指定时间内进行升降调整,如每隔五秒或每隔十秒唤醒驱动组件14带动吊臂总成2完成一次升降调整,避免操作人员频繁手动调节驱动组件14时的操作麻烦,其中,MCU芯片可内置于控制器内,控制器可设置在本发明一种解决漏泳的调节总成上任意便于操作人员使用位置并与驱动组件14和随动支撑组件3电性连接,均可以是无线连接和有线连接,其中,无线连接方式包括但不限于蓝牙连接、WiFi、IF射频、zigbee,有线连接方式包括但不限于USB连接。In addition, in some optional embodiments of the present invention, the control of the drive component 14 can be manually adjusted by the operator through the controller control or the drive component 14 can be controlled by the microcontroller unit and the chip. The controller can include an MCU (Microcontroller Unit) chip to control the adjustment of the drive component 14 through the MCU chip, so that the drive component 14 can be raised and lowered within a specified time, such as waking up the drive component 14 every five seconds or every ten seconds to drive the boom assembly 2 to complete a lifting adjustment, thereby avoiding the operator's frequent manual adjustment of the drive component 14. The MCU chip can be built into the controller, and the controller can be set at any position convenient for the operator to use on the adjustment assembly for solving the leakage problem of the present invention and electrically connected to the drive component 14 and the follow-up support assembly 3. Both can be wireless connections and wired connections. The wireless connection method includes but is not limited to Bluetooth connection, WiFi, IF radio frequency, zigbee, and the wired connection method includes but is not limited to USB connection.

综上,操作人员可将所需电泳上膜的工件依次挂装在吊臂总成2上,之后将吊臂总成2两侧分别架靠在举升总成1与支撑组件3上进行电泳上膜,为确保上膜过程中工件内腔处积聚气泡情况影响上膜质量,操作人员可通过启动驱动组件14,使得通过驱动组件14依次带动举升件以及架靠在举升件上的吊臂总成2一侧抬起另一侧架靠在随动支撑组件3水平高度不变,制造倾斜角度有助于吊臂总成2上工件内腔处所积聚的气泡排出,同时实施吊臂总成2抬起的操作手段在未对电泳产线做出较大改进的同时提高电泳上膜质量,节省了电泳产线改进成本,解决了目前步进式的电泳线产线的静止状态下的电泳方式,会在产品的内腔和存在C型腔槽处积聚气泡,导致气泡占据位置无法电泳上膜,降低上膜质量,在后续还需要花费大量的人工和修补漆资源弥补,且修补效果远差于电泳漆,另外,对应国内先进的步进式电泳方式,在改造方面都面临巨大消耗,无异于重新建设一条生产线的问题。In summary, the operator can hang the workpieces required for electrophoresis coating on the boom assembly 2 in sequence, and then respectively place the two sides of the boom assembly 2 on the lifting assembly 1 and the support assembly 3 for electrophoresis coating. In order to ensure that the bubbles accumulated in the inner cavity of the workpiece during the coating process do not affect the coating quality, the operator can start the driving assembly 14 so that the driving assembly 14 drives the lifting part and the one side of the boom assembly 2 resting on the lifting part to be lifted up while the other side resting on the follow-up support assembly 3 remains at a constant horizontal height. Creating an inclined angle helps to discharge the bubbles accumulated in the inner cavity of the workpiece on the boom assembly 2, and at the same time implements the lifting. The operation means of lifting the arm assembly 2 improves the quality of electrophoretic film coating without making major improvements to the electrophoretic production line, saves the cost of improving the electrophoretic production line, and solves the problem that the current step-by-step electrophoretic production line electrophoresis method in a static state will accumulate bubbles in the inner cavity of the product and in the C-shaped cavity groove, resulting in bubbles occupying the position where electrophoretic film coating cannot be applied, thereby reducing the quality of film coating. A large amount of labor and repair paint resources will be needed in the future to make up for it, and the repair effect is far worse than that of electrophoretic paint. In addition, corresponding to the domestic advanced step-by-step electrophoretic method, huge consumption is faced in the transformation, which is tantamount to the problem of rebuilding a production line.

在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims (10)

1.一种解决漏泳的调节总成,其特征在于,包括举升总成、设置在所述举升总成一侧的随动支撑组件以及两侧分别搭接在所述举升总成与所述随动支撑组件之间的吊臂总成;1. An adjustment assembly for solving missed swimming, characterized in that it includes a lifting assembly, a follow-up support assembly arranged on one side of the lifting assembly, and two sides respectively lapped between the lifting assembly and the lifting assembly. The boom assembly between the follower support components; 所述举升总成包括固定支座、沿所述固定支座顶端向外延伸出的固定支柱、设置在所述固定支柱一侧的驱动组件以及设置在所述驱动组件上且通过所述驱动组件驱动的举升件,所述举升件朝靠近和远离固定支座方向活动,所述举升件用于支撑所述吊臂总成一侧,以使所述举升件带动所述吊臂总成一侧抬起和下降。The lifting assembly includes a fixed support, a fixed support extending outward along the top end of the fixed support, a drive assembly arranged on one side of the fixed support, and a drive assembly arranged on the drive assembly and driven by the drive assembly. The lifting part driven by the component moves towards and away from the fixed support, and the lifting part is used to support one side of the boom assembly so that the lifting part drives the boom One side of the assembly is raised and lowered. 2.根据权利要求1所述的解决漏泳的调节总成,其特征在于,所述举升总成还包括固定连接在固定支柱上靠近所述驱动组件一侧设置的滑轨以及用于连接所述固定支柱于所述驱动组件的安装架,所述举升件嵌于所述滑轨内并沿所述滑轨轨迹滑移。2. The adjustment assembly for solving missing swimming according to claim 1, characterized in that, the lifting assembly also includes a slide rail fixedly connected to the side of the drive assembly on the fixed pillar and used for connecting The fixing pillar is mounted on a mounting frame of the driving assembly, and the lifting member is embedded in the slide rail and slides along the track of the slide rail. 3.根据权利要求2所述的解决漏泳的调节总成,其特征在于,所述驱动组件包括固定连接在所述安装架上的驱动电机、于所述驱动电机输出端联接的电机减速轴、于所述电机减速轴上远离所述驱动电机一侧联接的齿形联轴器以及于所述齿形联轴器上远离所述电机减速轴一侧设置的滚珠丝杆。3. The adjustment assembly for solving leakage swimming according to claim 2, characterized in that, the drive assembly includes a drive motor fixedly connected to the mounting frame, and a motor reduction shaft connected to the output end of the drive motor . A toothed coupling coupled to the motor reduction shaft away from the driving motor, and a ball screw provided on the toothed coupling away from the motor reduction shaft. 4.根据权利要求3所述的解决漏泳的调节总成,其特征在于,所述安装架顶部且靠近所述滚珠丝杆一侧设置有限位轴,所述限位轴套设在所述滚珠丝杆外围用于稳定所述滚珠丝杆。4. The adjustment assembly for solving missing swimming according to claim 3, characterized in that, a limit shaft is provided on the top of the mounting frame and on the side close to the ball screw, and the limit shaft is sleeved on the The ball screw periphery is used to stabilize the ball screw. 5.根据权利要求4所述的解决漏泳的调节总成,其特征在于,所述举升件包括嵌于所述滑轨内且沿所述滑轨轨迹滑移的滑移部、沿所述滑移部远离所述滑轨一侧向外延伸出的固定台、固定连接在所述固定台上远离所述滑移部一侧的举升臂以及固定连接在所述举升臂上远离所述固定台一侧的举升端,所述举升端与所述吊臂总成一侧抵靠。5. The adjustment assembly for solving missed swimming according to claim 4, characterized in that, the lifting member includes a sliding part embedded in the slide rail and sliding along the track of the slide rail, The fixed platform extending outward from the side of the sliding part away from the slide rail, the lifting arm fixedly connected to the side of the fixed platform away from the sliding part, and the lifting arm fixedly connected to the lifting arm away from The lifting end on one side of the fixed platform, the lifting end abuts against one side of the boom assembly. 6.根据权利要求5所述的解决漏泳的调节总成,其特征在于,所述固定台上贯穿有用于容置所述所述滚珠丝杆的容置槽,且所述容置槽内壁设置有与所述滚珠丝杆纹路适配的纹壁。6. The adjustment assembly for solving missed swimming according to claim 5, characterized in that, the fixing table is penetrated with an accommodating groove for accommodating the ball screw, and the inner wall of the accommodating groove A groove wall adapted to the texture of the ball screw is provided. 7.根据权利要求5所述的解决漏泳的调节总成,其特征在于,所述吊臂总成包括固定臂、沿所述固定臂两侧顶端向外延伸出的吊挂部、沿所述固定臂左端顶部向外延伸出的至少一托举延伸部以及沿所述固定臂右端底部向外延伸出的至少一导电延伸部,所述固定臂上开设有多个用于吊挂工件的挂料槽。7. The adjustment assembly for solving missed swimming according to claim 5, characterized in that, the boom assembly includes a fixed arm, hanging parts extending outward along the top ends of both sides of the fixed arm, At least one lifting extension extending outward from the top of the left end of the fixed arm and at least one conductive extension extending outward along the bottom of the right end of the fixed arm, the fixed arm is provided with a plurality of holes for hanging workpieces Hanging chute. 8.根据权利要求7所述的解决漏泳的调节总成,其特征在于,所述举升端包括用于连接所述举升臂的连接部、沿所述连接部两端向外延伸出的延伸杆以及固定连接在所述延伸杆上远离所述连接部一侧的托举部,所述托举部顶部用于支撑托举延伸部。8. The adjustment assembly for solving missed swimming according to claim 7, characterized in that, the lifting end includes a connecting portion for connecting the lifting arm, and extends outward along both ends of the connecting portion The extension rod of the extension rod and the lifting part fixedly connected to the side of the extension rod away from the connecting part, the top of the lifting part is used to support the lifting extension part. 9.根据权利要求5所述的解决漏泳的调节总成,其特征在于,所述随动支撑组件包括支撑台、沿所述支撑台顶端向外延伸出的两支撑架,活动连接在所述支撑架内的活动架以及嵌于所述活动架内的导电铜块,所述导电铜块与导线连接。9. The adjustment assembly for solving missed swimming according to claim 5, characterized in that, the follow-up support assembly includes a support platform and two support frames extending outward along the top of the support platform, which are movably connected to the The movable frame in the support frame and the conductive copper block embedded in the movable frame, the conductive copper block is connected with the wire. 10.根据权利要求9所述的解决漏泳的调节总成,其特征在于,所述导电铜块上开设有V型槽,并用于容置所述导电延伸部。10 . The adjustment assembly for solving leakage swimming according to claim 9 , wherein a V-shaped groove is opened on the conductive copper block for accommodating the conductive extension. 11 .
CN202310145895.7A 2023-02-21 2023-02-21 Adjusting assembly for solving swimming leakage Pending CN116200792A (en)

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