CN116197991A - Novel automatic regeneration resource engineering component integrated forming device - Google Patents
Novel automatic regeneration resource engineering component integrated forming device Download PDFInfo
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- CN116197991A CN116197991A CN202211638326.8A CN202211638326A CN116197991A CN 116197991 A CN116197991 A CN 116197991A CN 202211638326 A CN202211638326 A CN 202211638326A CN 116197991 A CN116197991 A CN 116197991A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
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- Chemical & Material Sciences (AREA)
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- Mechanical Engineering (AREA)
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Abstract
本发明提供了一种新型自动化再生资源工程构件一体化成型装置,属于砖胚加工设备领域。本发明包括框架、液压机构、上连接座、下连接座、成型仓,框架内固定有支撑柱,液压机构固定在框架顶部,上连接座和下连接座均套设在支撑柱上,上连接座下端固定有压块,上连接座底部两侧转动连接有卡扣件,上连接座固定有挡杆,成型仓两侧与支撑柱相固定,下连接座顶部固定有支撑块,下连接座上端开有凹槽,凹槽内壁转动连接有转杆,转杆能与卡扣件外壁相抵靠,成型仓开有供支撑块和压块卡嵌的通孔,框架内安装有能推动卡扣件转动并脱离转杆的推料机构。本发明自动化程度高,功能多样,节省人工,生产效率高,装置整体联动性强,砖胚取出方便且安全。
The invention provides a novel automatic renewable resource engineering component integrated molding device, which belongs to the field of brick blank processing equipment. The present invention includes a frame, a hydraulic mechanism, an upper connection seat, a lower connection seat, and a forming chamber. A support column is fixed inside the frame, the hydraulic mechanism is fixed on the top of the frame, the upper connection seat and the lower connection seat are both sleeved on the support column, and the upper connection The lower end of the seat is fixed with a pressure block, the two sides of the bottom of the upper connection seat are rotatably connected with buckles, the upper connection seat is fixed with a stop bar, the two sides of the forming chamber are fixed with the support columns, the top of the lower connection seat is fixed with a support block, and the lower connection seat There is a groove on the upper end, the inner wall of the groove is rotatably connected with a rotating rod, and the rotating rod can abut against the outer wall of the buckle. Parts rotate and disengage from the pushing mechanism of the rotating rod. The invention has the advantages of high degree of automation, various functions, labor saving, high production efficiency, strong overall linkage of the device, and convenient and safe brick embryo removal.
Description
技术领域technical field
本发明属于砖胚加工设备领域,涉及一种新型自动化再生资源工程构件一体化成型装置。The invention belongs to the field of brick embryo processing equipment, and relates to a new type of integrated molding device for automatic renewable resource engineering components.
背景技术Background technique
压砖机利用工业废渣:粉煤灰、煤矸石、炉渣、冶炼渣和各种尾矿渣作为主要原料。压砖机生产线技术先进,设计合理,性能稳定,工艺可靠,压力大,运转平稳,生产效率高,是建材企事业的理想生产设备。生态制砖机是一种可将一些各种尾矿渣作为主要原料并将其制作成砖胚,也可将其制成的砖胚称为环保砖,有效重复利用资源,符合环保理念。The brick press uses industrial waste: fly ash, coal gangue, slag, smelting slag and various tailings as the main raw materials. The brick press production line has advanced technology, reasonable design, stable performance, reliable process, high pressure, stable operation and high production efficiency. It is an ideal production equipment for building materials enterprises. The ecological brick making machine is a kind of brick embryo that can use various tailings as the main raw material and make it into brick embryos. The brick embryos can also be called environmental protection bricks, which effectively reuse resources and conform to the concept of environmental protection.
现有专利公开号为(CN112092147A)一种避免卡模的环保砖生产用压砖装置,包括工作台、成型仓、支撑柱、顶板、伸缩机构和压板,工作台的上表面固定连接有成型仓,成型仓的内部安装有侧板,侧板上固定连接有套筒,套筒穿过成型仓的侧壁延伸到成型仓的外侧,套筒的内部安装有第一丝杆,第一丝杆与套筒螺纹连接,工作台的底部固定连接有第一电机,成型仓的左右两侧分别设置有支撑柱,支撑柱的下端与工作台固定连接,支撑柱的上端固定连接有顶板,顶板的下表面固定连接有伸缩机构,伸缩机构的下端固定连接有压板。发明人在实现本实用新型的过程中发现现有技术存在如下问题:The existing patent publication number is (CN112092147A) a brick pressing device for the production of environmentally friendly bricks that avoids mold jamming, including a workbench, a forming chamber, a support column, a top plate, a telescopic mechanism and a pressing plate, and the upper surface of the workbench is fixedly connected with a forming chamber , the inside of the forming chamber is equipped with a side plate, the side plate is fixedly connected with a sleeve, the sleeve passes through the side wall of the forming chamber and extends to the outside of the forming chamber, the inside of the sleeve is equipped with a first screw rod, the first screw rod It is threadedly connected with the sleeve, the bottom of the workbench is fixedly connected with the first motor, the left and right sides of the forming chamber are respectively provided with support columns, the lower end of the support column is fixedly connected with the workbench, and the upper end of the support column is fixedly connected with the top plate. A telescopic mechanism is fixedly connected to the lower surface, and a pressing plate is fixedly connected to the lower end of the telescopic mechanism. The inventor finds that the prior art has the following problems in the process of realizing the utility model:
在上述现有技术中,在压板和侧板的配合下使得砖胚成型,砖坯成型后,控制第一电机反转,从而使侧板与砖坯分离,便于取出成型的砖坯,但是侧板只与砖胚两侧相接触,砖胚的另外两侧与成型仓内壁的前后两侧相接触,在压砖成型的过程中,砖胚的前后两侧与成型仓内侧壁相贴靠并具有一定摩擦力,且现有技术是依靠人工取出砖胚费时费力且效率低下,人工在取出砖胚时,只能通过砖胚与侧板之间的间隙并夹持住砖胚左右两侧进行取出,十分不便并容易使操作人员的手发生磕碰或划伤,且砖胚被夹取住并取出成型仓时容易造成受力不均的情况,容易造成砖胚损坏,且砖胚与成型仓之间具有一定摩擦力,造成人工脱模不便,且该实用新型整体联动性较差,只能实现单一的压砖操作。In the above-mentioned prior art, the brick embryo is formed under the cooperation of the pressing plate and the side plate. After the brick is formed, the first motor is controlled to reverse, so that the side plate is separated from the brick, and it is convenient to take out the shaped brick. However, the side plate is only connected with the brick. The two sides of the brick embryo are in contact, and the other two sides of the brick embryo are in contact with the front and rear sides of the inner wall of the forming chamber. During the brick forming process, the front and rear sides of the brick embryo are in contact with the inner wall of the forming chamber and have a certain friction In addition, the existing technology relies on manual removal of the brick embryo, which is time-consuming, laborious and inefficient. When manually taking out the brick embryo, it can only be taken out through the gap between the brick embryo and the side plate and clamping the left and right sides of the brick embryo. It is inconvenient and easy to bump or scratch the hands of the operator, and when the brick embryo is clamped and taken out of the forming chamber, it is easy to cause uneven force, which is easy to cause damage to the brick embryo, and there is a gap between the brick embryo and the forming chamber. A certain frictional force causes inconvenience in manual demoulding, and the overall linkage of the utility model is relatively poor, and only a single brick pressing operation can be realized.
发明内容Contents of the invention
本发明的目的是针对现有的技术存在上述问题,提出了一种新型自动化再生资源工程构件一体化成型装置,以解决上述背景技术中提到的问题。The object of the present invention is to solve the above-mentioned problems in the prior art by proposing a new type of integrated molding device for automatic renewable resources engineering components to solve the above-mentioned problems in the background technology.
本发明的目的可通过下列技术方案来实现:一种新型自动化再生资源工程构件一体化成型装置,其特征在于,包括框架、液压机构、上连接座、下连接座、成型仓,所述框架内固定有支撑柱,所述液压机构固定在框架顶部,所述上连接座和下连接座均套设在支撑柱上并能沿着支撑柱上下移动,所述液压机构下端穿过框架顶部与上连接座顶部相固定,所述上连接座下端固定有压块,所述上连接座底部两侧转动连接有位于支撑柱外侧的卡扣件,所述上连接座固定有能与卡扣件内侧相抵靠的挡杆,所述成型仓两侧与支撑柱相固定并位于上连接座和下连接座之间,所述下连接座顶部固定有支撑块,所述下连接座上端开有两个相对称并位于支撑柱外侧的供卡扣件通过的凹槽,所述凹槽内壁转动连接有可供卡扣件前端卡扣住的转杆,所述转杆能与卡扣件外壁相抵靠,所述成型仓开有供支撑块和压块卡嵌的通孔,所述支撑块和压块外侧壁均能与通孔内壁相贴靠且支撑块一直位于通孔内,所述框架内安装有能推动卡扣件转动并脱离转杆的推料机构。The purpose of the present invention can be achieved through the following technical solutions: a new type of integrated molding device for automatic renewable resource engineering components, characterized in that it includes a frame, a hydraulic mechanism, an upper connecting seat, a lower connecting seat, and a forming warehouse. A supporting column is fixed, the hydraulic mechanism is fixed on the top of the frame, the upper connecting seat and the lower connecting seat are sleeved on the supporting column and can move up and down along the supporting column, the lower end of the hydraulic mechanism passes through the top of the frame and the upper The top of the connecting seat is fixed, the lower end of the upper connecting seat is fixed with a pressure block, the bottom of the upper connecting seat is connected with a buckle on the outside of the support column on both sides, and the upper connecting seat is fixed with a buckle that can be connected to the inside of the buckle. The two sides of the forming chamber are fixed with the supporting columns and are located between the upper connecting seat and the lower connecting seat. The top of the lower connecting seat is fixed with a supporting block, and the upper end of the lower connecting seat is provided with two A groove that is symmetrical and located on the outside of the support column for the buckle to pass through. The inner wall of the groove is rotatably connected with a rotating rod that can be buckled by the front end of the buckle. The rotating rod can abut against the outer wall of the buckle , the forming chamber has a through hole for the support block and the pressing block to be embedded, and the outer wall of the supporting block and the pressing block can be attached to the inner wall of the through hole and the supporting block is always located in the through hole. A pushing mechanism capable of pushing the buckle to rotate and disengage from the rotating rod is installed.
进一步,所述的卡扣件包括连接杆、卡爪,所述卡爪焊接固定在连接杆底端,所述连接杆转动连接在上连接座下端,所述卡爪具有能与转杆相抵靠的倾斜部,所述卡爪具有与倾斜部相衔接的弧形部,所述卡爪具有供转杆卡嵌并与倾斜部相衔接的卡扣部,所述连接杆内侧能与挡杆相抵靠。Further, the buckle includes a connecting rod and a claw, the claw is welded and fixed at the bottom end of the connecting rod, the connecting rod is rotatably connected to the lower end of the upper connecting seat, and the claw has the ability to abut against the rotating rod The inclined part, the claw has an arc part connected with the inclined part, the claw has a buckle part for the rotating rod to engage and engage with the inclined part, and the inner side of the connecting rod can be against the blocking rod Depend on.
进一步,所述的支撑柱外壁套设并焊接固定有固定板一,所述成型仓两侧固定有固定板二,所述固定板二与成型仓外侧之间固定有两个固定三角板,所述固定板具有供支撑柱穿过的圆孔,所述圆孔位于两个所述固定三角板之间,所述固定板二套设在支撑柱上,所述固定板二底部与固定板一顶部相贴靠并通过螺栓相固定。Further, the outer wall of the support column is sheathed and welded with
进一步,所述的框架包括底座、支撑平台、顶板,所述支撑柱固定在底座顶部,所述支撑平台固定在底座上端面并位于支撑柱后方,所述顶板固定在支撑柱顶部,所述顶板底部与支撑平台顶部固定有固定柱,所述顶板顶部固定有下料机构,所述上移动座顶部能与底座顶部相抵靠。Further, the frame includes a base, a support platform, and a top plate, the support column is fixed on the top of the base, the support platform is fixed on the upper end surface of the base and is located behind the support column, the top plate is fixed on the top of the support column, and the top plate The bottom and the top of the support platform are fixed with a fixed column, the top of the top plate is fixed with a blanking mechanism, and the top of the upper movable seat can be abutted against the top of the base.
进一步,所述的液压机构为液压气缸,所述液压气缸固定在顶板顶部,所述液压气缸的伸缩杆穿过顶板顶部与上连接座顶部相固定。Further, the hydraulic mechanism is a hydraulic cylinder, the hydraulic cylinder is fixed on the top of the top plate, and the telescopic rod of the hydraulic cylinder passes through the top of the top plate and is fixed to the top of the upper connecting seat.
进一步,所述的成型仓后端固定有安装板,所述安装板与成型仓后端之间固定有两个支撑三角板,所述安装前端底部固定在所述支撑平台上端面。Further, the rear end of the forming bin is fixed with a mounting plate, and two supporting triangular plates are fixed between the mounting plate and the rear end of the forming bin, and the bottom of the mounting front end is fixed on the upper end surface of the supporting platform.
进一步,所述的推料机构包括推料气缸、下料座,所述安装板顶部具有供下料座底部卡嵌的滑槽,所述下料座底部滑动连接在滑槽内,所述下料座底部能与成型仓顶部相贴靠,所述下料座前端开有与所述通孔相适配且相同形状体积的下料孔,所述推料气缸固定在安装板顶部,所述推料气缸的伸缩杆与下料座后端相固定,所述下料座两侧固定有推杆,所述推杆内侧转动连接有能与连接杆内侧相抵靠的转轮,所述推料气缸能推动下料座沿着滑槽移动并使下料口与通孔相贴合连通。Further, the pushing mechanism includes a pushing cylinder and a blanking seat, the top of the installation plate has a chute for the bottom of the blanking seat to be embedded, the bottom of the blanking seat is slidably connected in the chute, and the bottom of the bottom The bottom of the material base can be attached to the top of the forming bin, and the front end of the material base is provided with a material hole that is suitable for the through hole and has the same shape and volume. The material pushing cylinder is fixed on the top of the mounting plate. The telescoping rod of the cylinder is fixed to the rear end of the blanking seat. Push rods are fixed on both sides of the blanking seat. Push the blanking seat to move along the chute and make the blanking port fit and communicate with the through hole.
进一步,所述的下料机构包括料箱,所述料箱固定在顶板上端面,所述料箱底部连接有贯穿顶板的出料管,所述下料座顶部后端开有供出料管卡嵌的限位槽,所述限位槽内底壁能封堵住出料管,所述限位槽内底壁与所述下料座顶部处于同一水平面,所述出料管下端开有能与所述下料孔相适配,所述限位槽内壁具有能与出料管后端相抵靠的挡块。Further, the unloading mechanism includes a material box, the material box is fixed on the upper surface of the top plate, the bottom of the material box is connected with a discharge pipe that runs through the top plate, and the rear end of the top of the unloading seat is provided with a supply and discharge pipe clip The limit groove embedded in the limit groove, the inner bottom wall of the limit groove can block the discharge pipe, the inner bottom wall of the limit groove is at the same level as the top of the blanking seat, and the lower end of the discharge pipe has a Compatible with the discharge hole, the inner wall of the limiting groove has a stopper that can abut against the rear end of the discharge pipe.
进一步,所述的下料座包括下料块和能封堵住出料管下端口的封堵块,所述下料块固定在封堵块前端,所述下料块开有下料孔,所述封堵块顶部开有限位槽,两个所述推杆分别对称固定在封堵块两侧,所述下料块底部能与成型仓顶部顶部、安装板顶部相贴靠,所述限位槽内底壁与下料块顶部处于同一平行面。Further, the blanking seat includes a blanking block and a plugging block capable of blocking the lower port of the discharge pipe, the blanking block is fixed at the front end of the plugging block, and the blanking block has a blanking hole, Limiting slots are opened on the top of the blocking block, and the two push rods are respectively symmetrically fixed on both sides of the blocking block. The inner bottom wall of the bit groove is on the same parallel plane as the top of the blanking block.
采用本发明提供的技术方案,与现有技术相比,本发明具有如下有益效果:本发明自动化程度高,功能多样,节省人工,生产效率高,装置整体联动性强,本发明包括框架、液压机构、上连接座、下连接座、成型仓、推料机构、下料机构,上连接座底部两侧转动连接有位于支撑柱外侧的卡扣件,下连接座上端转动连接有转杆,通过驱动液压机构带动上连接座下移在压砖的同时,使卡扣件前端卡嵌到凹槽内,卡扣件前端位于转杆下方,压砖工序完成后,驱动液体机构带动上连接座上移,同时上连接座带动卡扣件上移,并使得转杆卡扣固定在卡扣件前端内,上连接座通过卡扣件、转杆带动下连接座向上移动,下连接座调动支撑块沿着成型仓内的通孔上移,并将成型仓内的砖胚向上推出,支撑块顶部完全与砖胚底部相贴靠,并对砖胚施加一个均匀的向上的推力,砖胚被推出成型仓时受力均匀便于完成的取出,有效避免损坏,且无需人工取出,十分便捷,且有效利用上连接座上升的动作程序,使得本发明整体联动性强一个装置可同时实现压砖和脱模取砖,便于提高生产效率;Adopting the technical solution provided by the invention, compared with the prior art, the invention has the following beneficial effects: the invention has a high degree of automation, various functions, labor saving, high production efficiency, and strong overall linkage of the device. The invention includes a frame, a hydraulic Mechanism, upper connecting seat, lower connecting seat, forming chamber, material pushing mechanism, and unloading mechanism, the two sides of the bottom of the upper connecting seat are rotatably connected with buckles located on the outside of the support column, and the upper end of the lower connecting seat is rotatably connected with a rotating rod. The driving hydraulic mechanism drives the upper connecting seat to move down while pressing the brick, so that the front end of the buckle is inserted into the groove. The front end of the buckle is located under the rotating rod. After the brick pressing process is completed, the driving liquid mechanism drives the upper connecting seat. At the same time, the upper connecting seat drives the buckle to move up, and makes the rotating rod buckle fixed in the front end of the buckle, the upper connecting seat drives the lower connecting seat to move upward through the buckle and rotating rod, and the lower connecting seat mobilizes the support block Move up along the through hole in the forming chamber, and push the bricks in the forming chamber upwards. The top of the support block is completely attached to the bottom of the bricks, and a uniform upward thrust is applied to the bricks, and the bricks are pushed out. When forming the bin, the force is even and easy to take out, effectively avoiding damage, and does not need to be taken out manually, which is very convenient, and the action program of the upper connecting seat is effectively used to make the whole linkage of the present invention strong. One device can simultaneously realize brick pressing and unloading. Bricks are taken by mold, which is convenient for improving production efficiency;
通过设置推料机构,当砖胚被推出成型仓时,驱动推料气缸带动下料座沿着滑槽向前移动,下料座前端能与砖胚相抵靠并将其推出,实现自动卸料,同时,下料座两侧的推杆带动转轮与卡扣件相抵靠并带动卡扣件转动,使得卡扣件脱离转杆,使得下连接座下降直至下连接座底部与底座顶部相抵靠,同时下料座内的原料会从下料孔进入下端被支撑块封堵住的通孔内,下料座在向前移动的同时封堵块上端会逐渐将出料管下端口封堵住,驱动推料气缸带动下料座向后移动,使下料块移动至出料管正下方,且下料块上端能与出料管下端相贴靠,料箱内的原料通过出料管进入下料块内的下料孔内,实现自动补充原料,无需人工补料,自动化程度高,进一步提高生产效率。By setting the pushing mechanism, when the brick embryo is pushed out of the forming bin, the pushing cylinder is driven to drive the unloading seat to move forward along the chute, and the front end of the unloading seat can touch the brick embryo and push it out to realize automatic unloading At the same time, the push rods on both sides of the blanking seat drive the runners to abut against the buckle and drive the buckle to rotate, so that the buckle is detached from the rotating rod, and the lower connecting seat is lowered until the bottom of the lower connecting seat is against the top of the base At the same time, the raw material in the blanking seat will enter the through hole blocked by the support block at the lower end from the blanking hole, and the upper end of the blocking block will gradually seal the lower port of the discharge pipe while the blanking seat moves forward. , drive the pusher cylinder to drive the blanking seat to move backward, so that the blanking block moves to the right below the discharge pipe, and the upper end of the blanking block can be attached to the lower end of the discharge pipe, and the raw materials in the material box enter through the discharge pipe In the feeding hole in the feeding block, the automatic replenishment of raw materials is realized without manual feeding, and the degree of automation is high, which further improves the production efficiency.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是本发明的侧视图。Figure 2 is a side view of the present invention.
图3是本发明的卡扣件的结构示意图。Fig. 3 is a schematic structural view of the buckle of the present invention.
图4是本发明的成型仓的结构示意图。Fig. 4 is a structural schematic diagram of the forming chamber of the present invention.
图5是本发明的下连接座的结构示意图。Fig. 5 is a schematic structural view of the lower connecting seat of the present invention.
图6是本发明的下料座的结构示意图。Fig. 6 is a schematic structural view of the blanking seat of the present invention.
图7是本发明的框架和下料机构的结构示意图。Fig. 7 is a structural schematic diagram of the frame and the unloading mechanism of the present invention.
图中,1、框架;2、液压机构;3、上连接座;4、下连接座;5、成型仓;6、支撑柱;7、压块;8、卡扣件;9、挡杆;10、支撑块;11、凹槽;12、转杆;13、通孔;14、连接杆;15、卡爪;16、倾斜部;17、弧形部;18、卡扣部;19、固定板一;20、固定板二;21、固定三角板;22、圆孔;23、底座;24、支撑平台;25、顶板;26、固定柱;27、安装板;28、支撑三角板;29、推料气缸;30、下料座;31、下料孔;32、推杆;33、转轮;34、料箱;35、出料管;36、限位槽;37、挡块;38、下料块;39、封堵块。In the figure, 1. frame; 2. hydraulic mechanism; 3. upper connecting seat; 4. lower connecting seat; 5. forming chamber; 6. supporting column; 7. pressing block; 10. Support block; 11. Groove; 12. Rotating rod; 13. Through hole; 14. Connecting rod; 15. Claw; 16. Inclined part; 17. Arc part; 18. Snap part; 19. Fixed Plate one; 20, fixed plate two; 21, fixed triangular plate; 22, round hole; 23, base; 24, support platform; 25, top plate; 26, fixed column; 27, installation plate; Material cylinder; 30, blanking seat; 31, blanking hole; 32, push rod; 33, runner; 34, material box; 35, discharge pipe; 36, limit groove; 37, block; 38, lower Material block; 39. Blocking block.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
如图1-5所示,本新型自动化再生资源工程构件一体化成型装置,包括框架1、液压机构2、上连接座3、下连接座4、成型仓5,所述框架1内固定有支撑柱6,所述液压机构2固定在框架1顶部,所述上连接座3和下连接座4均套设在支撑柱6上并能沿着支撑柱6上下移动,所述液压机构2下端穿过框架1顶部与上连接座3顶部相固定,所述液压机构2为液压气缸,液压气缸(也称为线性液压马达)为机械致动器,用于给一个单向力通过单向行程。它具有许多应用,特别是在建筑设备(工程车辆)、制造机械和土木工程中,液压气缸的操作方式:液压缸的动力来自通常为油的加压液压油,液压缸由一个缸筒组成,连接到活塞杆的活塞在其中往复运动,缸管的一端通过气缸底部(也称为盖)封闭,另一端通过气缸盖(也称为压盖)封闭,活塞杆从气缸盖中出来,活塞具有滑环和密封件,活塞将气缸内部分为两个腔室,即底部腔室(盖端)和活塞杆侧腔室(杆端/头端),所述液压气缸固定在顶板25顶部,所述液压气缸的伸缩杆穿过顶板25顶部与上连接座3顶部相固定,所述上连接座3下端固定有压块7,所述上连接座3底部两侧转动连接有位于支撑柱6外侧的卡扣件8,所述上连接座3固定有能与卡扣件8内侧相抵靠的挡杆9,所述成型仓5两侧与支撑柱6相固定并位于上连接座3和下连接座4之间,所述下连接座4顶部固定有支撑块10,所述下连接座4上端开有两个相对称并位于支撑柱6外侧的供卡扣件8通过的凹槽11,所述凹槽11内壁转动连接有可供卡扣件8前端卡扣住的转杆12,所述转杆12能与卡扣件8外壁相抵靠,当液压机构2驱动上连接板沿着支撑柱6下移时,上连接座3带动卡扣件8下移,卡扣件8的外壁先是与转杆12相抵靠,使得卡扣件8向外转动,上移动板下移移动位置后,卡扣件8的前端能卡进凹槽11,同时卡扣件8向内转动,液压机构2驱动上连接板沿着支撑柱6上移时,转杆12能卡嵌到卡扣件8的前端内并卡扣固定,上移动板能带动下移动板沿着支撑柱6同步向上移动,所述成型仓5开有供支撑块10和压块7卡嵌的通孔13,所述支撑块10和压块7外侧壁均能与通孔13内壁相贴靠且支撑块10一直位于通孔13内,当下移动座底部与底座23顶部相抵靠时,支撑块10位于最低位置,同时支撑块10也依旧卡嵌在通孔13内且支撑块10的外壁与通孔13内壁相贴靠。As shown in Figures 1-5, this new type of integrated forming device for automatic renewable resources engineering components includes a
如图2、3所示,所述卡扣件8包括连接杆14、卡爪15,所述卡爪15焊接固定在连接杆14底端,所述连接杆14转动连接在上连接座3下端,所述卡爪15具有能与转杆12相抵靠的倾斜部16,所述卡爪15具有与倾斜部16相衔接的弧形部17,所述卡爪15具有供转杆12卡嵌并与倾斜部16相衔接的卡扣部18,所述连接杆14内侧能与档杆相抵靠。As shown in Figures 2 and 3, the
如图1、4所示,所述支撑柱6外壁套设并焊接固定有固定板一19,所述成型仓5两侧固定有固定板二20,所述固定板二20与成型仓5外侧之间固定有两个固定三角板21,所述固定板具有供支撑柱6穿过的圆孔22,所述圆孔22位于两个所述固定三角板21之间,所述固定板二20套设在支撑柱6上,所述固定板二20底部与固定板一19顶部相贴靠并通过螺栓相固定。As shown in Figures 1 and 4, the outer wall of the
如图2、7所示,所述框架1包括底座23、支撑平台24、顶板25,所述支撑柱6固定在底座23顶部,所述支撑平台24固定在底座23上端面并位于支撑柱6后方,所述顶板25固定在支撑柱6顶部,所述顶板25底部与支撑平台24顶部固定有固定柱26,所述顶板25顶部固定有下料机构,所述上移动座顶部能与底座23顶部相抵靠,所述成型仓5后端固定有安装板27,所述安装板27与成型仓5后端之间固定有两个支撑三角板28,所述安装前端底部固定在所述支撑平台24上端面。As shown in Figures 2 and 7, the
如图1、2、6所示,所述框架1内安装有能推动卡扣件8转动并脱离转杆12的推料机构,所述推料机构包括推料气缸29、下料座30,所述安装板27顶部具有供下料座30底部卡嵌的滑槽,所述下料座30底部滑动连接在滑槽内,所述下料座30底部能与成型仓5顶部相贴靠,所述下料座30前端开有与所述通孔13相适配且相同形状体积的下料孔31,所述推料气缸29固定在安装板27顶部,所述推料气缸29的伸缩杆与下料座30后端相固定,驱动推料气缸29能带动下料座30沿着滑槽移动,所述下料座30两侧固定有推杆32,所述推杆32内侧转动连接有能与连接杆14内侧相抵靠的转轮33,所述推料气缸29能推动下料座30沿着滑槽移动并使下料口与通孔13相贴合连通,同时可以带动推杆32想着卡扣件8方向移动,推杆32带动转轮33与卡扣件8内侧相抵靠并推动卡扣件8转动。As shown in Figures 1, 2, and 6, a pusher mechanism capable of pushing the
如图2、7所示,所述下料机构包括料箱34,所述料箱34固定在顶板25上端面,所述料箱34底部连接有贯穿顶板25的出料管35,所述下料座30顶部后端开有供出料管35卡嵌的限位槽36,所述限位槽36内底壁能封堵住出料管35,所述限位槽36内底壁与所述下料座30顶部处于同一水平面,所述出料管35下端开有能与所述下料孔31相适配,所述限位槽36内壁具有能与出料管35后端相抵靠的挡块37。As shown in Figures 2 and 7, the unloading mechanism includes a
如图6所示,所述下料座30包括下料块38和能封堵住出料管35下端口的封堵块39,所述下料块38固定在封堵块39前端,所述下料块38开有下料孔31,所述封堵块39顶部开有限位槽36,两个所述推杆32分别对称固定在封堵块39两侧,所述下料块38底部能与成型仓5顶部顶部、安装板27顶部相贴靠,所述限位槽36内底壁与下料块38顶部处于同一平行面。As shown in Figure 6, the blanking
以下是本发明的具体操作方式:The following is the specific mode of operation of the present invention:
压砖时:启动液压机构2带动上连接座3沿着支撑柱6下降,并带动压块7下降,使压块7进入成型仓5具有的通孔13内并对原料进行压实,同时下移动座带动卡扣件8下降,卡扣前前端的倾斜部16先与转杆12相抵靠,同时连接杆14发生转动,直至卡爪15卡嵌进凹槽11内,此时转杆12与连接杆14内侧相抵靠;When pressing bricks: start the
脱模时:启动液压机构2带动上连接座3沿着支撑柱6上升,并带动压块7上升,使得压块7缓慢脱离通孔13并远离成型仓5,同时上连接座3带动卡扣件8上升,并使得转杆12卡嵌固定在卡爪15的卡扣部18内,通过卡扣件8和转杆12相配合,使得上连接座3能带动下连接座4同步向上移动,下连接座4带动支撑块10向上移动并推动成型仓5内的砖胚,使得砖胚底部受到一个均匀的向上的推力,下连接座4通过支撑块10带动砖胚脱离成型仓5,同时支撑块10顶部与成型仓5顶部处于同一水平面,实现自动化脱模,且砖胚脱模过程中受力均匀,有效避免发生破损,节省人工,进一步提高生产效率;When demoulding: Start the
卸料和补充制砖原料:启动推料气缸29带动下料座30沿着滑槽移动,使得下料块38的前端与砖胚后端相贴靠,并将砖胚推出成型仓5顶部,卸料方便,下料块38与成型仓5顶部相贴靠,下料孔31与通孔13相贴合,下料孔31内的原料进入下端被支撑块10封堵住的通孔13内,同时下料座30在向前移动的同时封堵块39上端会逐渐将出料管35下端口封堵住,下料块38向前移动推出砖胚的同时,封堵块39带动两侧的推杆32向前移动,推杆32带动转轮33向前移动并与连接杆14内侧相抵靠,推杆32通过转轮33推动卡扣件8转动,使得卡爪15与转杆12脱离,使得下连接座4沿着支撑柱6下降直至下连接座4底部与底座23顶部相抵靠,驱动推料气缸29带动下料座30向后移动,直至下料块38顶部与出料管35底部相贴靠,料箱34内的原料通过出料管35进入下料块38的下料孔31内。Unloading and supplementing brick-making raw materials: start the pushing
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
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| US20010052654A1 (en) * | 1999-12-13 | 2001-12-20 | Saddler Samuel L. | Concrete product molding machines and methods of making and operating the machines |
| CN211941343U (en) * | 2019-12-28 | 2020-11-17 | 俞萍 | Double-compression high-strength soil brick preparation device |
| KR102420711B1 (en) * | 2021-12-15 | 2022-07-14 | 박진영 | Sliding opening and closing mold device and a method of manufacturing a circular tube using the same |
| CN217318480U (en) * | 2022-03-18 | 2022-08-30 | 宜兴市新凯耐火材料有限公司 | Mullite refractory brick mold easy to demould |
| CN217891292U (en) * | 2022-06-07 | 2022-11-25 | 河海大学 | Baking-free brick forming die |
| CN218019167U (en) * | 2022-09-22 | 2022-12-13 | 武汉车都环保再生资源有限公司 | Environmental protection brick embossing mold utensil |
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