CN116179868A - A method, device and application of lead-zinc smelting and rare precious metal recovery - Google Patents
A method, device and application of lead-zinc smelting and rare precious metal recovery Download PDFInfo
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- CN116179868A CN116179868A CN202310088089.0A CN202310088089A CN116179868A CN 116179868 A CN116179868 A CN 116179868A CN 202310088089 A CN202310088089 A CN 202310088089A CN 116179868 A CN116179868 A CN 116179868A
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- lead
- zinc
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- rare
- slag
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- 239000010970 precious metal Substances 0.000 title claims abstract description 87
- JQJCSZOEVBFDKO-UHFFFAOYSA-N lead zinc Chemical compound [Zn].[Pb] JQJCSZOEVBFDKO-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 238000003723 Smelting Methods 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000011084 recovery Methods 0.000 title claims abstract description 28
- 230000009467 reduction Effects 0.000 claims abstract description 84
- XLOMVQKBTHCTTD-UHFFFAOYSA-N zinc oxide Inorganic materials [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 84
- 239000002893 slag Substances 0.000 claims abstract description 73
- 239000011701 zinc Substances 0.000 claims abstract description 69
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 68
- 239000000956 alloy Substances 0.000 claims abstract description 68
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 65
- 239000011787 zinc oxide Substances 0.000 claims abstract description 65
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 60
- 239000000203 mixture Substances 0.000 claims abstract description 40
- 239000007789 gas Substances 0.000 claims abstract description 31
- 230000003647 oxidation Effects 0.000 claims description 65
- 238000007254 oxidation reaction Methods 0.000 claims description 65
- 239000011133 lead Substances 0.000 claims description 63
- 239000010949 copper Substances 0.000 claims description 42
- 239000002699 waste material Substances 0.000 claims description 42
- 229910052802 copper Inorganic materials 0.000 claims description 35
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 25
- 229910052976 metal sulfide Inorganic materials 0.000 claims description 25
- 239000011135 tin Substances 0.000 claims description 25
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 24
- 229910052718 tin Inorganic materials 0.000 claims description 21
- 229910052787 antimony Inorganic materials 0.000 claims description 19
- 238000005065 mining Methods 0.000 claims description 18
- 239000010802 sludge Substances 0.000 claims description 18
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 17
- 239000010793 electronic waste Substances 0.000 claims description 16
- 230000004907 flux Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 16
- 239000007787 solid Substances 0.000 claims description 13
- 239000004071 soot Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 10
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 9
- 239000003546 flue gas Substances 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 8
- 229910052745 lead Inorganic materials 0.000 claims description 8
- 239000001301 oxygen Substances 0.000 claims description 8
- 229910052760 oxygen Inorganic materials 0.000 claims description 8
- 235000012239 silicon dioxide Nutrition 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 7
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000005246 galvanizing Methods 0.000 claims description 6
- 238000007670 refining Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 4
- 238000009713 electroplating Methods 0.000 claims description 4
- LWUVWAREOOAHDW-UHFFFAOYSA-N lead silver Chemical compound [Ag].[Pb] LWUVWAREOOAHDW-UHFFFAOYSA-N 0.000 claims description 4
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 4
- WJZHMLNIAZSFDO-UHFFFAOYSA-N manganese zinc Chemical compound [Mn].[Zn] WJZHMLNIAZSFDO-UHFFFAOYSA-N 0.000 claims description 4
- 230000033116 oxidation-reduction process Effects 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- BSWGGJHLVUUXTL-UHFFFAOYSA-N silver zinc Chemical compound [Zn].[Ag] BSWGGJHLVUUXTL-UHFFFAOYSA-N 0.000 claims description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000003990 capacitor Substances 0.000 claims description 3
- 239000003034 coal gas Substances 0.000 claims description 3
- 229910052681 coesite Inorganic materials 0.000 claims description 3
- 229910052906 cristobalite Inorganic materials 0.000 claims description 3
- 239000012065 filter cake Substances 0.000 claims description 3
- 229910052598 goethite Inorganic materials 0.000 claims description 3
- 239000001257 hydrogen Substances 0.000 claims description 3
- 229910052739 hydrogen Inorganic materials 0.000 claims description 3
- AEIXRCIKZIZYPM-UHFFFAOYSA-M hydroxy(oxo)iron Chemical compound [O][Fe]O AEIXRCIKZIZYPM-UHFFFAOYSA-M 0.000 claims description 3
- 238000002386 leaching Methods 0.000 claims description 3
- 239000005355 lead glass Substances 0.000 claims description 3
- 229910001416 lithium ion Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 229910052682 stishovite Inorganic materials 0.000 claims description 3
- 229910052905 tridymite Inorganic materials 0.000 claims description 3
- 230000002195 synergetic effect Effects 0.000 claims description 2
- 239000000155 melt Substances 0.000 abstract description 8
- 239000003517 fume Substances 0.000 abstract description 5
- 239000010792 electronic scrap Substances 0.000 abstract description 2
- 238000006722 reduction reaction Methods 0.000 description 77
- 229910052751 metal Inorganic materials 0.000 description 22
- 239000002184 metal Substances 0.000 description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 15
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 12
- 239000000292 calcium oxide Substances 0.000 description 12
- 229910052709 silver Inorganic materials 0.000 description 12
- 239000004332 silver Substances 0.000 description 12
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 11
- 229910052737 gold Inorganic materials 0.000 description 11
- 239000010931 gold Substances 0.000 description 11
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 10
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 9
- 238000005192 partition Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 150000002739 metals Chemical class 0.000 description 8
- 238000000926 separation method Methods 0.000 description 7
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 230000001603 reducing effect Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 description 5
- 239000011707 mineral Substances 0.000 description 5
- 229910052763 palladium Inorganic materials 0.000 description 5
- 229910052697 platinum Inorganic materials 0.000 description 5
- 239000000779 smoke Substances 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000010453 quartz Substances 0.000 description 4
- 239000004575 stone Substances 0.000 description 4
- 235000019738 Limestone Nutrition 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000006028 limestone Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- GHPGOEFPKIHBNM-UHFFFAOYSA-N antimony(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Sb+3].[Sb+3] GHPGOEFPKIHBNM-UHFFFAOYSA-N 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- OSMSIOKMMFKNIL-UHFFFAOYSA-N calcium;silicon Chemical compound [Ca]=[Si] OSMSIOKMMFKNIL-UHFFFAOYSA-N 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000009854 hydrometallurgy Methods 0.000 description 2
- 229910052738 indium Inorganic materials 0.000 description 2
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 2
- XWHPIFXRKKHEKR-UHFFFAOYSA-N iron silicon Chemical compound [Si].[Fe] XWHPIFXRKKHEKR-UHFFFAOYSA-N 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 159000000000 sodium salts Chemical class 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910001656 zinc mineral Inorganic materials 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910017835 Sb—Sn Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- OMZSGWSJDCOLKM-UHFFFAOYSA-N copper(II) sulfide Chemical compound [S-2].[Cu+2] OMZSGWSJDCOLKM-UHFFFAOYSA-N 0.000 description 1
- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910000464 lead oxide Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- YEXPOXQUZXUXJW-UHFFFAOYSA-N oxolead Chemical compound [Pb]=O YEXPOXQUZXUXJW-UHFFFAOYSA-N 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009853 pyrometallurgy Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/20—Obtaining zinc otherwise than by distilling
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B13/00—Obtaining lead
- C22B13/02—Obtaining lead by dry processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B15/00—Obtaining copper
- C22B15/0026—Pyrometallurgy
- C22B15/0028—Smelting or converting
- C22B15/0052—Reduction smelting or converting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B25/00—Obtaining tin
- C22B25/02—Obtaining tin by dry processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B30/00—Obtaining antimony, arsenic or bismuth
- C22B30/02—Obtaining antimony
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/001—Dry processes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本发明提供了一种铅锌冶炼协同稀贵金属回收的方法,包括步骤:S1,提供富铅锌氧化物熔体和铅锌氧化物混合料;S2,通过促反应气体驱动所述富铅锌氧化物熔体、所述铅锌氧化物混合料和电子废料在还原炉中反应,得炉渣、合金和含锌烟气;并控制所述合金中的成分和含量,以将稀贵金属捕集至所述合金中,其中,所述合金中含有Pb 50~80%、Cu 10~40%、Sb 3~20%、Sn 1~15%。本发明通过控制合金的组成,能够实现对稀贵金属的定向捕集。
The invention provides a method for coordinating lead-zinc smelting with rare precious metal recovery, comprising the steps of: S1, providing a lead-zinc oxide melt and a lead-zinc oxide mixture; S2, driving the lead-zinc oxide by a reaction-promoting gas The melt, the lead-zinc oxide mixture and the electronic scrap are reacted in the reduction furnace to obtain slag, alloy and zinc-containing fume; and the composition and content of the alloy are controlled to trap rare and precious metals in the In the above alloy, wherein, the alloy contains 50-80% of Pb, 10-40% of Cu, 3-20% of Sb, and 1-15% of Sn. The invention can realize the directional capture of rare and precious metals by controlling the composition of the alloy.
Description
技术领域technical field
本发明属于稀贵金属提取领域,尤其涉及一种铅锌冶炼协同稀贵金属回收的方法、装置及应用。The invention belongs to the field of rare and precious metal extraction, and in particular relates to a method, device and application of lead-zinc smelting and rare and precious metal recovery.
背景技术Background technique
自然界中的稀贵金属一般与金属硫化矿、氧化矿等天然矿石伴生,但含量低,一般经“矿石采选-选矿富集-冶金提炼-精炼回收”等方法随矿石中主金属冶炼分配在烟尘、炉渣和粗金属中。根据稀贵金属性质不同,大部分稀贵金属冶炼过程中富集于粗金属中,在精炼环节分离回收,但不可避免的,部分稀贵金属会在冶炼过程进入炉渣、烟尘,造成稀贵金属回收困难、资源流失。Rare and precious metals in nature are generally associated with natural ores such as metal sulfide ore and oxide ore, but the content is low. Generally, they are distributed in the smoke and dust along with the smelting of the main metal in the ore through methods such as "ore mining-ore concentration-enrichment-metallurgical extraction-refining recovery" , slag and crude metal. According to the different properties of rare and precious metals, most of the rare and precious metals are enriched in crude metals during the smelting process and are separated and recovered in the refining process. However, it is inevitable that some rare and precious metals will enter the slag and smoke during the smelting process, resulting in difficulties in the recovery of rare and precious metals. drain.
随着现代生活通讯等电子设备的普及、应用,相当一部分稀贵金属被用于生产电子元器件、线路板等,如金、银、铂、钯、铑等,以增加电子设备的性能及稳定性。而随着技术的更新迭代,电子设备淘汰年限、服役周期在不断缩短,越来越多的废旧电子设备报废,待循环回收,其中的金银等稀贵金属含量远高于自然界矿石中的品位。从废电子元器件、线路板等城市矿产中回收铜、锡、金、银等有价(稀贵)金属越来越受到国家及企业重视。城市矿产中稀贵金属多成单独金属态或合金态存在,最适宜在火法冶金过程直接熔融回收。With the popularization and application of electronic equipment such as communication in modern life, a considerable part of rare and precious metals are used to produce electronic components, circuit boards, etc., such as gold, silver, platinum, palladium, rhodium, etc., to increase the performance and stability of electronic equipment . With the update and iteration of technology, the obsolete period and service cycle of electronic equipment are continuously shortened. More and more waste electronic equipment is scrapped and awaits recycling. The content of rare and precious metals such as gold and silver is much higher than that in natural ores. The recovery of valuable (rare and precious) metals such as copper, tin, gold, and silver from urban minerals such as waste electronic components and circuit boards has attracted more and more attention from the state and enterprises. Rare and precious metals in urban minerals mostly exist in the state of individual metals or alloys, which are most suitable for direct melting and recycling in the pyrometallurgical process.
现有技术中常采用火法回收稀贵金属,例如:在硫化铜精矿闪速熔炼、富氧熔池熔炼过程中搭配一定比例废电路板,在冰铜相(Cu2S-FeS熔体)协同预富集铜、锡等有价金属,再在后续还原吹炼环节回收。但是,电路板内金属铜、锡等在强氧化气氛下,会被氧化成金属态,部分进入炉渣,造成损失;同时,冰铜相对金、银等稀贵金属捕集能力有限。In the prior art, the fire method is often used to recover rare and precious metals. For example, in the flash smelting of copper sulfide concentrate and the smelting process of oxygen-enriched molten pool, a certain proportion of waste circuit boards are used to synergize in the matte phase (Cu 2 S-FeS melt). Valuable metals such as copper and tin are pre-enriched, and then recovered in the subsequent reduction blowing process. However, metal copper, tin, etc. in the circuit board will be oxidized into a metal state in a strong oxidizing atmosphere, and part of it will enter the slag, causing losses; at the same time, matte has limited ability to capture rare and precious metals such as gold and silver.
又例如:在铅精矿冶炼过程中,在粗铅中捕集精矿中伴生的金银等稀贵金属,单纯铅金属对金银铂钯等稀贵金属捕集能力有限,无法实现高效协同捕集,且现阶段炼铅炉渣渣型对银等稀贵金属熔解度较高,影响稀贵金属回收率进一步提升。Another example: during the smelting process of lead concentrate, rare and precious metals such as gold and silver associated in the concentrate are captured in the crude lead, and pure lead metal has limited ability to capture rare and precious metals such as gold, silver, platinum and palladium, and it is impossible to achieve efficient collaborative capture , and at this stage, the slag type of lead smelting furnace has a high solubility for rare and precious metals such as silver, which affects the further improvement of the recovery rate of rare and precious metals.
鉴于此,有必要提供一种铅锌冶炼协同稀贵金属回收的方法、装置及应用,以解决或至少缓解上述现有技术对稀贵金属捕集能力不高的技术缺陷。In view of this, it is necessary to provide a method, device and application of lead-zinc smelting in conjunction with recovery of rare and precious metals, so as to solve or at least alleviate the above-mentioned technical defects of the prior art that have low ability to capture rare and precious metals.
发明内容Contents of the invention
本发明的主要目的是提供一种铅锌冶炼协同稀贵金属回收的方法、装置及应用,旨在解决上述现有技术对稀贵金属捕集能力不高的技术问题。The main purpose of the present invention is to provide a method, device and application of lead-zinc smelting and recovery of rare and precious metals, aiming to solve the technical problem of the above-mentioned prior art with low capture capacity of rare and precious metals.
为实现上述目的,本发明提供一种铅锌冶炼协同稀贵金属回收的方法,包括步骤:In order to achieve the above object, the present invention provides a method for coordinating lead-zinc smelting to recover rare and precious metals, comprising steps:
S1,提供富铅锌氧化物熔体和铅锌氧化物混合料;S1, providing lead-rich zinc oxide melt and lead-zinc oxide mixture;
S2,通过促反应气体驱动所述富铅锌氧化物熔体、所述铅锌氧化物混合料和电子废料在还原炉中反应,得炉渣、合金和含锌烟气;S2, driving the lead-rich zinc oxide melt, the lead-zinc oxide mixture and electronic waste to react in a reduction furnace by a reaction-promoting gas to obtain slag, alloy and zinc-containing flue gas;
并控制所述合金中Pb、Cu、Sb、Sn的含量,以将稀贵金属捕集至所述合金中;其中,按质量分数计,控制所述合金中含有Pb 50~80%、Cu 10~40%、Sb 3~20%、Sn 1~15%。And control the content of Pb, Cu, Sb, Sn in the alloy, so as to trap rare and precious metals into the alloy; wherein, in terms of mass fraction, control the alloy to contain 50-80% of Pb, 10-80% of Cu 40%, Sb 3-20%, Sn 1-15%.
进一步地,所述步骤S2还包括:控制所述炉渣中的成分和含量;Further, the step S2 also includes: controlling the composition and content of the slag;
按质量分数计,控制所述炉渣中含有FeO 15~50%、CaO 10~30%、SiO210~25%;且控制所述炉渣中的钙硅质量比为0.6~1.2,铁硅质量比为1.0~1.8。In terms of mass fraction, the slag is controlled to contain 15-50% of FeO, 10-30% of CaO, and 10-25% of SiO2 ; 1.0 to 1.8.
进一步地,所述富铅锌氧化物熔体的获取方式包括:将金属硫化矿、有色采选冶废物和第一熔剂置于氧化炉中,并向所述氧化炉内喷吹氧气,得所述富铅锌氧化物熔体。Further, the method of obtaining the lead-rich zinc oxide melt includes: placing the metal sulfide ore, non-ferrous mining waste and the first flux in the oxidation furnace, and injecting oxygen into the oxidation furnace to obtain the obtained Described lead-rich zinc oxide melt.
进一步地,所述金属硫化矿包括铅金属硫化矿、锌金属硫化矿和铅锌混合硫化矿中的一种或多种;Further, the metal sulfide ore includes one or more of lead metal sulfide ore, zinc metal sulfide ore and lead-zinc mixed sulfide ore;
所述有色采选冶废物包括锌浸出渣、含铜电镀污泥、镀锌污泥、铅锌铜电解精炼阳极泥、铅滤饼和炼铅锌鼓风炉黄渣中的一种或多种。The non-ferrous mining, dressing and smelting wastes include one or more of zinc leaching slag, copper-containing electroplating sludge, galvanizing sludge, lead-zinc-copper electrolytic refining anode sludge, lead filter cake and lead-zinc smelting blast furnace yellow slag.
进一步地,所述铅锌氧化物混合料的获取方式包括:将固体氧化物料、还原剂和第二熔剂混匀,得所述铅锌氧化物混合料;Further, the method for obtaining the lead-zinc oxide mixture includes: uniformly mixing the solid oxide material, the reducing agent and the second flux to obtain the lead-zinc oxide mixture;
其中,所述固体氧化物料包括含锌氧化矿、含铅氧化矿、含铜氧化矿、含铅烟尘、次氧化锌烟灰、三氧化二锑烟尘、铅锌冶炼除尘污泥、铅锌铜浮渣、阴极锌浮渣、精馏炉锌渣、铅银渣、针铁矿渣、钢厂含锌烟灰、热镀锌过程粉尘、锌粉置换贵金属污泥、废锌锰电池和锌银电池中的一种或多种。Wherein, the solid oxide material includes zinc-containing oxide ore, lead-containing oxide ore, copper-containing oxide ore, lead-containing soot, sub-zinc oxide soot, antimony trioxide soot, lead-zinc smelting dust removal sludge, lead-zinc-copper scum , cathode zinc scum, rectification furnace zinc slag, lead-silver slag, goethite slag, steel plant zinc-containing soot, hot-dip galvanizing process dust, zinc powder replacement precious metal sludge, waste zinc-manganese batteries and zinc-silver batteries one or more.
进一步地,所述电子废料的来源包括废电脑、手机电路板、废电子元器件、废弃CPU、显卡、声卡、内存、电容器、贵金属连接件、废铅玻璃和废锂离子电池中的一种或多种;Further, the sources of electronic waste include waste computers, mobile phone circuit boards, waste electronic components, waste CPUs, graphics cards, sound cards, memory, capacitors, precious metal connectors, waste lead glass, and waste lithium-ion batteries. various;
所述促反应气体包括煤气、甲烷和氢气中的一种或多种。The reaction-promoting gas includes one or more of coal gas, methane and hydrogen.
进一步地,所述富铅锌氧化物熔体和所述铅锌氧化物混合料中均含有Pb、Zn、Cu、Sb、Sn、Fe、SiO2和CaO。Further, both the lead-rich zinc oxide melt and the lead-zinc oxide mixture contain Pb, Zn, Cu, Sb, Sn, Fe, SiO 2 and CaO.
本发明还提供一种氧化还原装置,所述氧化还原装置用于实现如上述任意一项所述的铅锌冶炼协同稀贵金属回收的方法。The present invention also provides an oxidation-reduction device, which is used to realize the method for synergistic recovery of rare and precious metals in lead-zinc smelting as described in any one of the above.
进一步地,所述氧化还原装置包括氧化炉和还原炉;Further, the redox device includes an oxidation furnace and a reduction furnace;
所述氧化炉内形成有氧化炉膛;所述氧化炉设有向所述氧化炉膛内提供气体的第一喷枪,所述氧化炉还设有第一烟道和第一加料部,所述第一烟道和所述第一加料部均与所述氧化炉膛连通设置;An oxidation furnace is formed in the oxidation furnace; the oxidation furnace is provided with a first spray gun that supplies gas to the oxidation furnace; the oxidation furnace is also provided with a first flue and a first feeding part; the first Both the flue and the first feeding part are communicated with the oxidation furnace;
所述还原炉内形成有还原炉膛;所述还原炉膛的底部和所述氧化炉膛的底部连通设置,且所述还原炉膛的底部位置低于所述氧化炉膛的底部位置;A reduction furnace is formed in the reduction furnace; the bottom of the reduction furnace is communicated with the bottom of the oxidation furnace, and the bottom of the reduction furnace is lower than the bottom of the oxidation furnace;
所述还原炉设有向所述还原炉膛内提供气体的第二喷枪,所述还原炉还设有第二烟道、第二加料部、放渣口和合金放出口;所述第二烟道、所述第二加料部、所述放渣口和所述合金放出口均与所述还原炉膛连通设置,且所述放渣口的位置高于所述合金放出口的位置。The reduction furnace is provided with a second spray gun for supplying gas into the reduction furnace, and the reduction furnace is also provided with a second flue, a second feeding part, a slag discharge port and an alloy discharge port; the second flue , The second feeding part, the slag outlet and the alloy outlet are all connected to the reduction furnace, and the position of the slag outlet is higher than that of the alloy outlet.
本发明还提供一种如上述任意一项所述的稀贵金属回收的方法或如上述任意一项所述的氧化还原装置在铅锌冶炼中的应用。The present invention also provides a method for recovering rare and precious metals as described above or an application of the redox device as described above in lead-zinc smelting.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
本发明提供了一种新的稀贵金属回收回收体系,能够实现铅锌铜等金属的同步金属态回收,并高效捕集回收稀贵金属。本发明区别于铜冶炼处理电路板,利用冰铜、金属铜预富集/捕集稀贵金属;本发明也区别于铅等熔池还原粗铅捕集回收稀贵金属。The invention provides a new recovery system for rare and precious metals, which can realize the simultaneous recovery of metals such as lead, zinc and copper, and efficiently capture and recover the rare and precious metals. The present invention is different from copper smelting and processing circuit boards, using matte copper and metal copper to pre-enrich/trap rare and precious metals; the present invention is also different from the reduction of crude lead in lead and other molten pools to capture and recover rare and precious metals.
本发明通过控制合金和炉渣的组成,生成Pb-Cu-Sb-Sn等液态合金,形成金银铂钯等稀贵金属的良好捕集相,能够对稀贵金属进行定向、高效捕集;通过控制炉渣中特定成分的含量,形成稀贵金属熔解度低的炉渣体系,可以最大限度降低稀贵金属在炉渣中的溶解和夹杂损失。The present invention generates Pb-Cu-Sb-Sn and other liquid alloys by controlling the composition of the alloy and slag, and forms good trapping phases of rare and precious metals such as gold, silver, platinum and palladium, and can capture the rare and precious metals in a directional and efficient manner; by controlling the slag The content of specific components in the slag forms a slag system with low solubility of rare and precious metals, which can minimize the dissolution and inclusion loss of rare and precious metals in the slag.
此外,本发明根据不同原生矿、二次资源内稀贵金属、杂质成分赋存形态不同,选择在氧化炉或还原炉分别加入,使得有毒有害物质去除及稀贵金属回收更科学、高效。In addition, according to the different forms of rare and precious metals and impurity components in different primary ores and secondary resources, the present invention chooses to add them in the oxidation furnace or reduction furnace respectively, so that the removal of toxic and harmful substances and the recovery of rare and precious metals are more scientific and efficient.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.
图1为本发明一实施方式中氧化还原装置的结构示意图;Fig. 1 is a schematic structural diagram of a redox device in an embodiment of the present invention;
图2为本发明实施例1中合金冷却后的实物图;Fig. 2 is the physical figure after alloy cooling in the embodiment of the present invention 1;
图3为本发明对比例1中合金冷却后的SEM图。Fig. 3 is a SEM image of the alloy in Comparative Example 1 of the present invention after cooling.
附图标记:1、第一加料部;2、第一喷枪;3、第一烟道;4、氧化炉事故排渣口;5、隔墙;6、第二加料部;7、第二喷枪;8、第二烟道;9、锌蒸气冷凝装置;10、合金放出口;11、合金分离装置;12、放渣口。Reference signs: 1, the first feeding part; 2, the first spray gun; 3, the first flue; 4, the slagging outlet of the oxidation furnace accident; 5, the partition wall; 6, the second feeding part; 7, the second spray gun ; 8, the second flue; 9, zinc vapor condensing device; 10, alloy outlet; 11, alloy separation device; 12, slag outlet.
本发明目的的实现、功能特点及优点将结合实施方式,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described with reference to the accompanying drawings in combination with the implementation modes.
具体实施方式Detailed ways
下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明的一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
并且,本发明各个实施方式之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。Moreover, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered as a combination of technical solutions. Does not exist, nor is it within the scope of protection required by the present invention.
当实施例给出数值范围时,应理解,除非本发明另有说明,每个数值范围的两个端点以及两个端点之间任何一个数值均可选用。除非另外定义,本发明中使用的所有技术和科学术语与本技术领域的技术人员对现有技术的掌握及本发明的记载,还可以使用与本发明实施例中的方法、设备、材料相似或等同的现有技术的任何方法、设备和材料来实现本发明。When the examples give numerical ranges, it should be understood that, unless otherwise stated in the present invention, the two endpoints of each numerical range and any value between the two endpoints can be selected. Unless otherwise defined, all technical and scientific terms used in the present invention are consistent with those skilled in the art's grasp of the prior art and the description of the present invention, and methods, equipment, and materials similar to or used in the embodiments of the present invention can also be used. Any method, apparatus and material equivalent to the prior art to practice the present invention.
本发明提供了一种铅锌冶炼协同稀贵金属回收的方法,包括步骤:The invention provides a method for coordinating the recovery of rare and precious metals in lead-zinc smelting, comprising the steps of:
S1,提供富铅锌氧化物熔体和铅锌氧化物混合料;其中,富铅锌氧化物熔体和铅锌氧化物混合料中的各类金属元素均部分或基本全部为氧化态。S1, providing lead-zinc oxide melts and lead-zinc oxide mixtures; wherein, the various metal elements in the lead-zinc oxide melts and lead-zinc oxide mixtures are partially or substantially all in an oxidized state.
为了实现对稀贵金属的有效捕集,富铅锌氧化物熔体和铅锌氧化物混合料中均可以含有Pb、Zn、Cu、Sb、Sn、Fe、SiO2和CaO,以便于对炉渣和合金中的成分含量进行控制。In order to achieve effective capture of rare and precious metals, Pb, Zn, Cu, Sb, Sn, Fe, SiO 2 and CaO can be contained in both the lead-zinc oxide melt and the lead-zinc oxide mixture, so as to facilitate the removal of slag and The composition content of the alloy is controlled.
按质量分数计,富铅锌氧化物熔体中可以含有Pb 5~25%、Zn 1~35%、Cu3~20%、Sb 0.5~5%、Sn 0.5~5%、Fe 8~45%、SiO2 12~30%、CaO 5~18%。In terms of mass fraction, the lead-rich zinc oxide melt can contain 5-25% of Pb, 1-35% of Zn, 3-20% of Cu, 0.5-5% of Sb, 0.5-5% of Sn, 8-45% of Fe, SiO 2 12-30%, CaO 5-18%.
按质量分数计,铅锌氧化物混合料中可以含有Pb 8~35%、Zn 10~40%、Cu2~15%、Sb 0.5~10%、Sn 0.5~8%、Fe 4~12%、SiO2 3~8%、CaO 3~12%。In terms of mass fraction, the lead-zinc oxide mixture can contain 8-35% of Pb, 10-40% of Zn, 2-15% of Cu, 0.5-10% of Sb, 0.5-8% of Sn, 4-12% of Fe, SiO 2 3-8%, CaO 3-12%.
富铅锌氧化物熔体的获取方式可以包括或为:将金属硫化矿、有色采选冶废物和第一熔剂混匀造块后置于氧化炉中,并向氧化炉内喷吹氧气,以对原料进行熔炼,脱硫脱杂,得熔炼后的富铅锌氧化物熔体和通过烟道排出的熔炼烟气;第一熔剂可以包括或为石英石和石灰石、钠盐等中的一种或多种。The way to obtain the lead-zinc oxide melt may include or be: mixing the metal sulfide ore, non-ferrous mining waste and the first flux into agglomerates, placing them in the oxidation furnace, and blowing oxygen into the oxidation furnace to Smelting raw materials, desulfurization and impurity removal, to obtain smelted lead-zinc oxide melt and smelting flue gas discharged through the flue; the first flux can include or be one or more of quartz stone, limestone, sodium salt, etc. kind.
其中,氧化炉可为顶吹/侧吹/底吹富氧强化熔池熔炼炉、闪速熔炼炉、反射炉等;熔炼的温度可以为900~1300℃,熔炼的时长可以为0.5~2h。Among them, the oxidation furnace can be top-blown/side-blown/bottom-blown oxygen-enriched enhanced molten pool melting furnace, flash melting furnace, reverberatory furnace, etc.; the melting temperature can be 900-1300°C, and the melting time can be 0.5-2h.
通过将金属硫化矿和有色采选冶废物作为富铅锌氧化物熔体的原料,不仅可以向富铅锌氧化物熔体中提供相应的组成成分,还能够借助氧化炉内的高温和富氧条件,氧化、分解、脱除原料内的硫、有机物、氟、氯等组分,从而在冶炼的过程中获得了用于捕集稀贵金属的富铅锌氧化物熔体。By using metal sulfide ore and non-ferrous mining wastes as raw materials for the lead-zinc oxide melt, not only can the corresponding components be provided to the lead-zinc oxide melt, but also the high temperature and oxygen-enriched Conditions, oxidation, decomposition, removal of sulfur, organic matter, fluorine, chlorine and other components in the raw material, so that the lead-rich zinc oxide melt used to capture rare and precious metals is obtained during the smelting process.
需指出的是,金属硫化矿通常含有铅、锌、铜、锑、锡、硫、铁、硅、钙等多种元素中的一种或多种;金属硫化矿可以包括或为铅金属硫化矿、锌金属硫化矿和铅锌混合硫化矿中的一种或多种;虽然本发明涉及的金属硫化矿主要为铅锌矿物,但是,金属硫化矿中除了含有铅锌,通常还会伴生其他金属元素,例如铜、锑、锡等。It should be pointed out that metal sulfide ores usually contain one or more of various elements such as lead, zinc, copper, antimony, tin, sulfur, iron, silicon, calcium, etc.; metal sulfide ores may include or be lead metal sulfide ores One or more of zinc metal sulfide ore and lead-zinc mixed sulfide ore; although the metal sulfide ore involved in the present invention is mainly lead-zinc mineral, metal sulfide ore usually contains other metals in addition to lead-zinc Elements such as copper, antimony, tin, etc.
有色采选冶废物可以包括或为湿法炼锌系统铁矾渣等锌浸出渣、含铜电镀污泥、镀锌污泥、铅/锌/铜电解精炼阳极泥、铅滤饼和炼铅锌鼓风炉黄渣中的一种或多种。除金属元素外,有色采选冶废物中通常还会含有含硫、硫酸盐和有机物等。Non-ferrous mining, dressing and smelting wastes may include or be zinc leaching residues such as ferrosite slag in hydrometallurgy system, copper-containing electroplating sludge, galvanizing sludge, lead/zinc/copper electrolytic refining anode sludge, lead filter cake and lead-zinc smelting One or more of blast furnace yellow slag. In addition to metal elements, non-ferrous mining, dressing and smelting waste usually contains sulfur, sulfate and organic matter.
铅锌氧化物混合料的获取方式可以包括或为:将固体氧化物料与还原剂、第二熔剂混匀造块,得铅锌氧化物混合料。The way to obtain the lead-zinc oxide mixture may include or include: mixing the solid oxide material with a reducing agent and a second flux to form agglomerates to obtain the lead-zinc oxide mixture.
其中,固体氧化物料中可以含有Zn、Pb、Cu、Sb、Sn、Fe、CaO、SiO2,且其中的各金属元素可以部分或基本全部以氧化态的形式存在;固体氧化物料可以包括或为含锌氧化矿、含铅氧化矿、含铜氧化矿、含铅烟尘、次氧化锌烟灰、三氧化二锑烟尘(锑白)、铅锌冶炼除尘污泥、铅锌铜浮渣、阴极锌浮渣、精馏炉锌渣、铅银渣、针铁矿渣、钢厂含锌烟灰、热镀锌过程粉尘、锌粉置换贵金属污泥、废锌锰电池和锌银电池中的一种或多种。Among them, the solid oxide material may contain Zn, Pb, Cu, Sb, Sn, Fe, CaO, SiO 2 , and each metal element therein may partially or substantially all exist in an oxidized state; the solid oxide material may include or be Zinc-containing oxide ore, lead-containing oxide ore, copper-containing oxide ore, lead-containing soot, sub-zinc oxide soot, antimony trioxide soot (antimony white), lead-zinc smelting dust removal sludge, lead-zinc-copper scum, cathode zinc float One or more of slag, rectification furnace zinc slag, lead-silver slag, goethite slag, steel plant zinc-containing soot, hot-dip galvanizing process dust, zinc powder replacement precious metal sludge, waste zinc-manganese battery and zinc-silver battery kind.
还原剂可以包括或为焦炭和粉煤中的一种或多种;第二熔剂可以包括或为石英石、石灰石和钠盐中的一种或多种。The reducing agent may include or be one or more of coke and pulverized coal; the second flux may include or be one or more of quartz stone, limestone and sodium salt.
S2,通过促反应气体驱动富铅锌氧化物熔体、铅锌氧化物混合料和电子废料在还原炉中反应,得炉渣、合金和含锌烟气;在未冷却时,炉渣、合金均未液态,且合金为粗合金。S2, drive the lead-zinc oxide melt, the lead-zinc oxide mixture and electronic waste to react in the reduction furnace through the reaction-promoting gas to obtain slag, alloy and zinc-containing flue gas; when not cooled, neither the slag nor the alloy Liquid, and the alloy is a crude alloy.
具体实现过程可以为:将富铅锌氧化物熔体(热态)引入还原炉中,然后向还原炉中投加铅锌氧化物混合料;之后,向还原炉中鼓入促反应气体;并在鼓入促反应气体的前期,将电子废料随促反应气体喷入还原炉中;富铅锌氧化物熔体可以一次性或连续性地引入还原炉中。将富铅锌氧化物熔体连续性地引入还原炉中时,当部分富铅锌氧化物熔体进入还原炉后,即可向还原炉中投加铅锌氧化物混合料。The specific implementation process can be as follows: introducing the lead-rich zinc oxide melt (hot state) into the reduction furnace, and then adding the lead-zinc oxide mixture to the reduction furnace; after that, blowing a reaction-promoting gas into the reduction furnace; and In the early stage of blowing the reaction-promoting gas, the electronic waste is sprayed into the reduction furnace along with the reaction-promoting gas; the lead-rich zinc oxide melt can be introduced into the reduction furnace at one time or continuously. When the lead-rich zinc oxide melt is continuously introduced into the reduction furnace, after part of the lead-rich zinc oxide melt enters the reduction furnace, the lead-zinc oxide mixture can be added to the reduction furnace.
其中,还原炉可为顶吹/侧吹/底吹熔池还原炉、电炉、反射还原炉、转炉还原炉、鼓风还原炉等。还原炉中反应的温度可以为1000~1400℃;还原炉中的反应的时长可以为1~3h。Among them, the reduction furnace can be top-blown/side-blown/bottom-blown molten pool reduction furnace, electric furnace, reverberatory reduction furnace, converter reduction furnace, blast reduction furnace, etc. The temperature of the reaction in the reduction furnace can be 1000-1400° C.; the duration of the reaction in the reduction furnace can be 1-3 hours.
需指出的是,本发明需要控制合金中的成分和含量,以将稀贵金属捕集至合金中,从而实现稀贵金属的定向分配。进一步地,本发明还可以控制炉渣中特定成分的含量,形成稀贵金属熔解度低的炉渣体系,最大限度降低稀贵金属在炉渣中的溶解和夹杂损失。It should be pointed out that the present invention needs to control the composition and content of the alloy, so as to capture the rare and precious metals into the alloy, so as to realize the directional distribution of the rare and precious metals. Furthermore, the present invention can also control the content of specific components in the slag, form a slag system with low solubility of rare and precious metals, and minimize the dissolution and inclusion loss of rare and precious metals in the slag.
本发明中的稀贵金属可以包括或为金、银、铂、钯、铟、钨、钼、铼等中的一种或多种。The rare metal in the present invention may include or be one or more of gold, silver, platinum, palladium, indium, tungsten, molybdenum, rhenium and the like.
本发明中,稀贵金属的主要来源可以为电子废料,其次,也可以来源于富铅锌氧化物熔体和铅锌氧化物混合料。即,稀贵金属可以来源于电子废料、富铅锌氧化物熔体和铅锌氧化物混合料中的一种或多种。In the present invention, the main source of rare and precious metals can be electronic waste, and secondly, it can also come from lead-rich zinc oxide melt and lead-zinc oxide mixture. That is, the rare and precious metals can be derived from one or more of electronic scrap, lead-zinc oxide melt and lead-zinc oxide mixture.
具体而言,除电子废料中含有稀贵金属之外、金属硫化矿和有色采选冶废物中也可以含有稀贵金属,金属硫化物和有色采选冶废物内的稀贵金属在熔炼后熔解在富铅锌氧化物熔体中,并随之进入还原炉中被捕集至合金中。此外,固体氧化物料也可以具有稀贵金属,并可以在还原炉中被捕集至合金中。以此,稀贵金属可以来源于电子废料、金属硫化矿、有色采选冶废物和固体氧化物料中的一种或多种。Specifically, in addition to rare and precious metals contained in electronic waste, metal sulfide ores and non-ferrous mining and dressing wastes may also contain rare and precious metals. The rare and precious metals in metal sulfides and non-ferrous mining and dressing wastes are melted in lead-rich Zinc oxide melt, and then into the reduction furnace was trapped into the alloy. In addition, the solid oxide material can also have rare precious metals and can be trapped into the alloy in the reduction furnace. In this way, rare and precious metals can be derived from one or more of electronic waste, metal sulfide ore, non-ferrous mining and dressing waste, and solid oxide materials.
本发明可以通过取样检测,调整富铅锌氧化物熔体和铅锌氧化物混合料的加入量,调整金属硫化矿、有色采选冶废物和固体氧化物料的加入量,调整促反应气体的种类等多种方式中的一种或多种调控炉渣和合金中的成分和含量,以使稀贵金属被捕集直合金中。The invention can adjust the addition amount of lead-zinc oxide melt and lead-zinc oxide mixture, the addition amount of metal sulfide ore, non-ferrous mining and dressing waste and solid oxide material, and the type of reaction-promoting gas through sampling detection. One or more of the various ways to regulate the composition and content of slag and alloy, so that rare and precious metals are trapped directly in the alloy.
具体地,按质量分数计,本发明需控制合金中含有Pb 50~80%、Cu 10~40%、Sb3~20%、Sn 1~15%;此外,虽然锌会随烟气一同挥发,但合金中一般也会含有Zn 3~15%(质量分数),与Pb、Cu、Sb、Sn共同形成合金体系。Specifically, in terms of mass fraction, the present invention needs to control the alloy to contain 50-80% of Pb, 10-40% of Cu, 3-20% of Sb, and 1-15% of Sn; Alloys generally also contain 3-15% (mass fraction) of Zn, forming an alloy system together with Pb, Cu, Sb, and Sn.
按质量分数计,本发明还可以控制炉渣中含有FeO 15~50%、CaO 10~30%、SiO210~25%;以及控制炉渣中的钙硅质量比为0.6~1.2,铁硅质量比为1.0~1.8。In terms of mass fraction, the present invention can also control the slag to contain 15-50% of FeO, 10-30% of CaO, and 10-25% of SiO2 ; 1.0 to 1.8.
其中,本领域技术人员应当理解的是,FeO指代炉渣内总铁以FeO形态计算;钙硅质量比中的钙指代炉渣中的总氧化钙含量;铁硅质量比中的铁指代炉渣中的总铁含量;钙硅质量比和铁硅质量比中的硅指代二氧化硅的含量。Among them, those skilled in the art should understand that FeO refers to the total iron in the slag and is calculated in the form of FeO; the calcium in the calcium-silicon mass ratio refers to the total calcium oxide content in the slag; the iron in the iron-silicon mass ratio refers to the slag The total iron content in; the silicon in the calcium-silicon mass ratio and the iron-silicon mass ratio refers to the content of silicon dioxide.
作为对电子废料的说明,电子废料为含铜、锡、锑、铟、钨、钼、金、银、铂、钯等一种或多种稀贵金属的城市矿产,在本发明中可以以粉料的形式存在,以便于电子废料的喷入。电子废料具体可以来源可以包括废电脑、手机电路板、废电子元器件、废弃CPU、显卡、声卡、内存、电容器、贵金属连接件、废铅玻璃和废锂离子电池中的一种或多种。As a description of electronic waste, electronic waste is urban minerals containing one or more rare and precious metals such as copper, tin, antimony, indium, tungsten, molybdenum, gold, silver, platinum, palladium, etc., which can be used as powder in the present invention The form exists to facilitate the injection of electronic waste. Specific sources of electronic waste can include one or more of waste computers, mobile phone circuit boards, waste electronic components, waste CPUs, graphics cards, sound cards, memory, capacitors, precious metal connectors, waste lead glass, and waste lithium-ion batteries.
作为对促反应气体的说明,促反应气体具有还原性,具体可以包括或为煤气、甲烷和氢气等还原性气体中的一种或多种;其中,促反应气体不可以为空气等非还原性气体。As a description of the reaction-promoting gas, the reaction-promoting gas has reducing properties, and may specifically include or be one or more of reducing gases such as coal gas, methane, and hydrogen; wherein, the reaction-promoting gas cannot be non-reducing gases such as air .
促反应气体可以经还原炉的顶部、底部或侧面喷枪喷入炉内,从而搅动熔池,强化传质传热,并驱动还原反应快速进行。The reaction-promoting gas can be sprayed into the furnace through the top, bottom or side spray guns of the reduction furnace, thereby stirring the molten pool, enhancing mass transfer and heat transfer, and driving the reduction reaction to proceed rapidly.
作为对本发明的补充说明,在还原炉中,合金位于炉渣的下方,可以将还原炉中产生的合金(未冷却)引入合金分离装置11,然后通过梯度控温使合金分离,再分别精炼回收纯稀贵金属,合金分离装置11内的温度范围可以为328~1100℃,分离放入时长可以为1~4h。As a supplementary description to the present invention, in the reduction furnace, the alloy is located below the slag, and the alloy (uncooled) produced in the reduction furnace can be introduced into the
并且,由于含锌烟气中存在挥发锌,且有时会含有易挥发的稀贵金属,为了进行锌和易挥发稀贵金属的收集,可以将含锌烟气收集于锌蒸气冷凝装置9中,从而使挥发出的锌蒸气及其他易挥发稀贵金属进入冷凝装置,捕集回收金属锌及稀贵金属。此外,可以将还原炉中产生的炉渣(未冷却)引入渣处理炉,从而对炉渣进一步贫化处理。And, because there is volatile zinc in the zinc-containing fume, and sometimes contains volatile rare precious metals, in order to collect zinc and volatile rare precious metals, the zinc-containing fume can be collected in the zinc
本发明中,通过对合金和炉渣的成分含量进行控制,可以定向地将稀贵金属捕集至合金液中,从而实现对稀贵金属和其他金属元素的高效回收。而且,本发明将铅锌冶炼和稀贵金属的捕集结合,不仅可以保证合金和炉渣中的成分和含量,还能够完成对铅锌矿物中稀贵金属的捕集,以及对铅锌等矿物的冶炼和相关金属的收集。In the present invention, by controlling the composition content of the alloy and the slag, the rare and precious metals can be directionally captured into the alloy liquid, thereby realizing efficient recovery of the rare and precious metals and other metal elements. Moreover, the present invention combines lead-zinc smelting with the capture of rare and precious metals, which not only ensures the composition and content of alloys and slag, but also completes the capture of rare and precious metals in lead-zinc minerals and the smelting of lead-zinc and other minerals. and related metal collections.
此外,除电子废料外,含铅锌等二次资源,如湿法炼锌渣、含铜电镀污泥、镀锌污泥、铅/锌/铜电解精炼阳极泥等有色采选冶废物和锌粉置换贵金属污泥、废锌锰电池、锌银电池等氧化固体物料中同样蕴含丰富稀贵金属资源。然而,国内外从此类资源中回收稀贵金属的技术研究报告较少。因此,本发明还能实现对有色采选冶废物和固体氧化物料中稀贵金属的捕集效果,从而使本发明具有极大的综合应用价值。In addition, in addition to electronic waste, secondary resources such as lead and zinc, such as hydrometallurgy zinc slag, copper-containing electroplating sludge, galvanized sludge, lead/zinc/copper electrolytic refining anode slime and other non-ferrous mining and dressing waste and zinc Oxidized solid materials such as powder replacement precious metal sludge, waste zinc-manganese batteries, zinc-silver batteries, etc. also contain rich rare and precious metal resources. However, there are few technical research reports on the recovery of rare and precious metals from such resources at home and abroad. Therefore, the present invention can also achieve the effect of trapping rare and precious metals in non-ferrous mining, dressing and smelting waste and solid oxide materials, so that the present invention has great comprehensive application value.
本发明还提供了一种氧化还原装置,氧化还原装置用于实现如上述任意实施方式的铅锌冶炼协同稀贵金属回收的方法,从而便于上述稀贵金属回收的方法在工业上的应用。The present invention also provides an oxidation-reduction device, which is used to realize the method for coordinating lead-zinc smelting and recovery of rare and precious metals according to any of the above-mentioned embodiments, thereby facilitating the industrial application of the above-mentioned method for recovering rare and precious metals.
作为示例,参见图1所示,氧化还原装置包括氧化炉和还原炉。As an example, as shown in FIG. 1 , the redox device includes an oxidation furnace and a reduction furnace.
氧化炉内形成有氧化炉膛;氧化炉设有向氧化炉膛内提供气体的多个第一喷枪2,第一喷枪2可以为氧化炉熔池浸没喷枪,设置于氧化炉膛的侧方,且靠近氧化炉膛的底部设置。An oxidation hearth is formed in the oxidation furnace; the oxidation furnace is provided with a plurality of
氧化炉还设有第一烟道3和第一加料部1,第一烟道3和第一加料部1均与氧化炉膛连通设置;第一烟道3可以理解为氧化炉烟道,第一烟道3的进烟口可以和氧化炉膛的顶部连通设置;第一加料部1可以理解为氧化炉加料口或氧化炉加料喷嘴,第一加料部1可以设置于氧化炉膛的顶部。The oxidation furnace is also provided with a
氧化炉还可以设有氧化炉事故排渣口4,氧化炉事故排渣口4可以设置阀体,且氧化炉事故排渣口4可以靠近氧化炉膛的底部设置。The oxidation furnace can also be provided with an
还原炉内形成有还原炉膛,还原炉膛的底部和氧化炉膛的底部可以直接或间接连通设置,且还原炉膛的底部位置低于氧化炉膛的底部位置;还原炉膛可以远离第一加料部1设置,避免氧化炉膛内的物料过快地进入还原炉膛内。A reduction furnace is formed in the reduction furnace, the bottom of the reduction furnace and the bottom of the oxidation furnace can be directly or indirectly connected, and the bottom position of the reduction furnace is lower than the bottom position of the oxidation furnace; the reduction furnace can be set far away from the first charging part 1 to avoid The material in the oxidation furnace enters the reduction furnace too quickly.
作为一具体的实施方式,还原炉膛和氧化炉膛可以通过密闭溜槽连通设置,密闭溜槽的顶端与氧化炉膛的底部连通设置,密闭溜槽的底端与氧化炉膛连通设置,密闭溜槽上可以设置环形加热组件,以对进入密闭溜槽内的熔体进行加热,避免其冷却。As a specific embodiment, the reduction furnace and the oxidation furnace can be connected through a closed chute, the top of the closed chute is connected to the bottom of the oxidation furnace, the bottom of the closed chute is connected to the oxidation furnace, and an annular heating assembly can be arranged on the closed chute , to heat the melt entering the closed chute and avoid its cooling.
作为另一具体的实施方式,还原炉膛和氧化炉膛之间可以设有隔墙5,即隔墙5同时作为还原炉膛和氧化炉膛的炉壁,使还原炉膛和氧化炉膛通过隔墙5横向分隔设置,隔墙5可以为带铜水套隔墙5。As another specific embodiment, a
氧化炉膛的底部在靠近还原炉膛一端向还原炉膛的底部延伸,形成有延伸段,直至与还原炉膛的底部衔接,延伸段的垂直高度可以为0~2m或1~2m,即氧化炉膛的底部与还原炉膛的底部可以具有0~2m或1~2m的高度差;为便于描述说明,延伸段的高度可以不计入还原炉膛底部的高度。The bottom of the oxidation furnace extends from the end close to the reduction furnace to the bottom of the reduction furnace, forming an extension until it connects with the bottom of the reduction furnace. The vertical height of the extension can be 0-2m or 1-2m, that is, the bottom of the oxidation furnace and The bottom of the reduction furnace may have a height difference of 0-2m or 1-2m; for the convenience of description, the height of the extension section may not be included in the height of the bottom of the reduction furnace.
隔墙5与还原炉膛的底部之间具有间隙,以使氧化炉膛内的熔体自氧化炉膛的底部进入还原炉膛内,即隔墙5与衔接处(还原炉膛和氧化炉膛的底部衔接处)具有间隙,从而形成供熔体自氧化炉膛进入还原炉膛的熔体通道;隔墙5可以位于衔接处的上方。There is a gap between the
还原炉设有向还原炉膛内提供气体的多个第二喷枪7,第二喷枪7可以为还原炉熔池浸没喷枪,可以设置于还原炉膛的侧方,且可以靠近还原炉膛的底部设置。The reduction furnace is provided with a plurality of
还原炉还设有第二烟道8、第二加料部6、放渣口12和合金放出口10;其中,第二烟道8、第二加料部6、放渣口12和合金放出口10均与还原炉膛连通设置。The reduction furnace is also provided with a
第二烟道8可以为还原炉高直升烟道,第二烟道8的进烟口可以和还原炉膛的顶部连通设置,第二烟道8的出烟口可以和锌蒸气冷凝装置9连通设置;第二加料部6可以为还原炉加料口或还原炉加料喷嘴,第二加料部6可以设置于还原炉膛的顶部;放渣口12的位置可以高于合金放出口10的位置,放渣口12的位置还可以高于第二喷枪7的位置;合金放出口10可以和合金分离装置11连通设置。The
上述氧化还原装置的工作方式可以为:The working mode of the above redox device can be:
将金属硫化矿、有色采选冶废物和第一熔剂自第一加料部1投入氧化炉膛中,并经第一喷枪2向氧化炉膛中喷吹氧气,得富铅锌氧化物熔体和熔炼烟气,熔炼烟气自第一烟道3排出,热态的富铅锌氧化物熔体自熔体通道流入还原炉膛中。Throw metal sulfide ore, non-ferrous mining, dressing and smelting waste and the first flux into the oxidation furnace from the first feeding part 1, and inject oxygen into the oxidation furnace through the
将铅锌氧化物混合料自第二加料部6投入还原炉膛中,并经第二喷枪7向还原炉膛中喷吹促反应气体和电子废料;且电子废料完全喷入还原炉膛后,继续向还原炉膛喷吹促反应气体,以使还原炉膛中生成合金、炉渣和含锌烟气。Put the lead-zinc oxide mixture into the reduction furnace from the second feeding part 6, and spray reaction-promoting gas and electronic waste into the reduction furnace through the
未冷却的合金通过合金放出口10进入合金分离装置11,未冷却的炉渣通过放渣口12进入渣处理炉,含锌烟气经第二烟道8进入锌蒸气冷凝装置9中。The uncooled alloy enters the
由于上述稀贵金属回收的方法和氧化还原装置能够对铅锌进行冶炼,且能够在铅锌冶炼的过程中除杂、捕集稀贵金属和矿物中的其他金属,本发明还提供一种如上述任意实施方式的稀贵金属回收的方法或如上述任意实施方式的氧化还原装置在铅锌冶炼中的应用。Since the above-mentioned rare and precious metal recovery method and redox device can smelt lead and zinc, and can remove impurities and capture rare and precious metals and other metals in minerals in the process of lead and zinc smelting, the present invention also provides a method as described above. The method for recovering rare and precious metals in the embodiment or the application of the redox device in any of the above embodiments in lead-zinc smelting.
以下为本发明的具体示例:The following are specific examples of the present invention:
实施例1Example 1
1、将金属硫化矿、有色采选冶废物和第一熔剂混合造块后投入氧化炉中;金属硫化矿、有色采选冶废物和第一熔剂的总质量为500g;其中,第一熔剂的质量为35g。1. Put the metal sulfide ore, non-ferrous mining and dressing waste and the first flux into the oxidation furnace after mixing and agglomerating; the total mass of the metal sulfide ore, non-ferrous mining and dressing waste and the first flux is 500g; among them, the first flux The mass is 35g.
本实施例中,金属硫化矿为铅锑混合硫化矿和含铜硫化锌矿;有色采选冶废物为铅电解阳极泥和铁矾渣;第一熔剂为石英石。In this embodiment, the metal sulfide ore is lead-antimony mixed sulfide ore and copper-containing zinc sulfide ore; non-ferrous mining and dressing waste is lead electrolysis anode slime and ferrite slag; the first flux is quartz stone.
控制氧化炉内的反应温度为1150℃,在80%富氧条件下(流量500mL/min),氧化、脱硫脱杂45min,得到熔炼后的富铅锌氧化物熔体。Control the reaction temperature in the oxidation furnace to 1150°C, and oxidize, desulfurize and remove impurities for 45 minutes under the condition of 80% oxygen enrichment (flow rate: 500mL/min), to obtain the smelted lead-rich zinc oxide melt.
按质量分数计,富铅锌氧化物熔体中主要含:Pb 24.8%、Zn 10.7%、Cu 6.4%、Sb1.9%、Sn 0.7%、Fe 25.9%、SiO2 12.1%、CaO 7.6%。In terms of mass fraction, the lead-rich zinc oxide melt mainly contains: Pb 24.8%, Zn 10.7%, Cu 6.4%, Sb 1.9%, Sn 0.7%, Fe 25.9%, SiO 2 12.1%, CaO 7.6%.
2、将热态的富铅锌氧化物熔体置于还原炉内,然后将固体氧化物料、还原剂、第二熔剂混合造块后作为铅锌氧化物混合料加入还原炉内;铅锌氧化物混合料的总质量为100g;其中,还原剂的质量为12g、第二熔剂的质量为5g。2. Put the hot lead-zinc oxide melt in the reduction furnace, then mix the solid oxide material, reducing agent, and the second flux to form a block, and then add it to the reduction furnace as a lead-zinc oxide mixture; lead-zinc oxidation The total mass of the compound mixture is 100g; wherein, the mass of the reducing agent is 12g, and the mass of the second flux is 5g.
按质量分数计,铅锌氧化物混合料中主要含:Pb 12%、Zn 35%、Cu 3.9%、Sb2.6%、Sn 1.5%、Fe 8%、SiO2 7%、CaO 8%。In terms of mass fraction, the lead-zinc oxide mixture mainly contains:
本实施例中,固体氧化物料为含铜氧化铅矿、次氧化锌烟灰、铅银渣和锑白;还原剂为粉煤;第二熔剂为石英石和石灰石。In this embodiment, the solid oxide material is copper-containing lead oxide ore, zinc suboxide soot, lead-silver slag and antimony white; the reducing agent is pulverized coal; the second flux is quartz stone and limestone.
以甲烷气体为促反应气体,并以促反应气体为载体将100g废电路板粉喷入还原炉内;在将废电路板粉喷入还原炉后,继续喷入甲烷气体,以使还原反应持续进行,生成炉渣、合金和烟气。Use methane gas as the reaction-promoting gas, and use the reaction-promoting gas as the carrier to spray 100g of waste circuit board powder into the reduction furnace; after spraying the waste circuit board powder into the reduction furnace, continue to inject methane gas to make the reduction reaction continue Carried out, generating slag, alloy and flue gas.
其中,甲烷气体的流量为350mL/min,还原反应的温度为1250℃,还原反应的时长为1.5h。Wherein, the flow rate of methane gas is 350mL/min, the temperature of the reduction reaction is 1250°C, and the duration of the reduction reaction is 1.5h.
反应完成后,对炉渣和合金的进行检测:After the reaction is completed, the slag and alloy are detected:
按质量分数计,所得炉渣中的主要成分为FeO 41.6%、CaO 19.1%、SiO224.7%、Na2O 2.4%、Al2O3 2.7%。Calculated by mass fraction, the main components in the obtained slag are FeO 41.6%, CaO 19.1%, SiO 2 24.7%, Na 2 O 2.4%, Al 2 O 3 2.7%.
按质量分数计,所得合金中的主要成分为Pb 72.6%、Cu 17.1%、Sb 4.2%、Sn1.8%、Zn 3.5%。According to the mass fraction, the main components in the obtained alloy are Pb 72.6%, Cu 17.1%, Sb 4.2%, Sn 1.8%, Zn 3.5%.
如图2所示,冷却后的合金中,铅铜相嵌、互熔,与锑锡等金属共同形成稀贵金属的优质捕集体。As shown in Figure 2, in the cooled alloy, lead and copper intercalate and intermelt, and together with antimony, tin and other metals form a high-quality collector of rare and precious metals.
经分析和计算,本实施例中,铅铜锑锡金银的回收率分别为91.6%、90.2%、89.3%、91.4%、99.1%、98.2%;锌的分离率为92.6%。其中,回收率为:某一金属在合金中的质量与其原始总质量的比率;锌分离率为:烟气和合金中锌的质量之和与锌原始总质量的比率,即从炉渣中分离出来的锌在总锌中的比率。Through analysis and calculation, in this embodiment, the recovery rates of lead, copper, antimony, tin, gold and silver are respectively 91.6%, 90.2%, 89.3%, 91.4%, 99.1%, 98.2%; the separation rate of zinc is 92.6%. Among them, the recovery rate: the ratio of the mass of a certain metal in the alloy to its original total mass; the zinc separation rate: the ratio of the sum of the mass of zinc in the flue gas and the alloy to the original total mass of zinc, that is, it is separated from the slag The ratio of zinc in total zinc.
对比例1Comparative example 1
本对比例相较于实施例1,仅将促反应气体调整为空气,其他条件与实施例1保持一致。Compared with Example 1 in this comparative example, only the reaction-promoting gas was adjusted to air, and other conditions were kept consistent with Example 1.
按质量分数计,本对比例中,所得炉渣中主要成分为FeO 38.3%、CaO 9.5%、SiO214.4%、Zn 9.2%、Pb 2.5%;其他成分基本为Na2O 1.4%、Al2O3 0.4%及其他铅锌镁等金属氧化物。In terms of mass fraction, in this comparative example, the main components of the obtained slag are FeO 38.3%, CaO 9.5%, SiO 2 14.4%, Zn 9.2%, Pb 2.5%; other components are basically Na 2 O 1.4%, Al 2 O 3 0.4% and other metal oxides such as lead, zinc and magnesium.
按质量分数计,本对比例中,所得合金中的主要成分为Pb 83.5%、Cu 12.8%、Sb1.1%、Sn 0.4%、Zn 2.1%。In terms of mass fraction, in this comparative example, the main components in the obtained alloy are 83.5% of Pb, 12.8% of Cu, 1.1% of Sb, 0.4% of Sn, and 2.1% of Zn.
如图3所示,本对比例中,合金主要由铅铜组成,其他成分的含量出现降低。As shown in Figure 3, in this comparative example, the alloy is mainly composed of lead and copper, and the contents of other components are reduced.
经分析和计算:本对比例中,铅铜锑锡金银的回收率分别为85.9%、87.4%、70.3%、80.6%、86.4%、88.3%;锌分离率为75.7%。其中,回收率为:某一金属在合金中的质量与其原始总质量的比率;锌分离率为:烟气和合金中锌的质量之和与锌原始总质量的比率,即从炉渣中分离出来的锌在总锌中的比率。After analysis and calculation: in this comparative example, the recovery rates of lead, copper, antimony, tin, gold and silver are 85.9%, 87.4%, 70.3%, 80.6%, 86.4%, 88.3% respectively; the separation rate of zinc is 75.7%. Among them, the recovery rate: the ratio of the mass of a certain metal in the alloy to its original total mass; the zinc separation rate: the ratio of the sum of the mass of zinc in the flue gas and the alloy to the original total mass of zinc, that is, it is separated from the slag The ratio of zinc in total zinc.
将对比例1和实施例1的比对,可以发现:通过促反应气体的调整、可以对炉渣和合金的组成进行调控,从而提升对稀贵金属的捕集效率。Comparing Comparative Example 1 with Example 1, it can be found that the composition of slag and alloy can be regulated by adjusting the reaction-promoting gas, thereby improving the collection efficiency of rare and precious metals.
本发明的上述技术方案中,以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的技术构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围。Among the above-mentioned technical solutions of the present invention, the above are only preferred embodiments of the present invention, and therefore do not limit the patent scope of the present invention. Under the technical conception of the present invention, the equivalent structural transformations made by utilizing the description of the present invention and the contents of the accompanying drawings , or directly/indirectly used in other related technical fields are included in the patent protection scope of the present invention.
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