CN116168781A - A magnetic reconfiguration programming device and method for magnetic soft material - Google Patents
A magnetic reconfiguration programming device and method for magnetic soft material Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于磁软体材料领域,更具体地,涉及一种磁软体材料的磁重构编程装置及方法。The invention belongs to the field of magnetic soft materials, and more specifically relates to a magnetic reconfiguration programming device and method for magnetic soft materials.
背景技术Background technique
软体机器人是一种主体或者主要功能结构由软体材料(弹性模量大小介于104Pa-109 Pa之间的材料)构成的机器人。与传统刚体机器人相比,软体机器人具有自由度高,变形能力强,适应性好等优点,在生物工程,医疗等领域具有广阔的应用前景。在众多的软体机器人中,电磁驱动方式作用下的磁软体机器人具有非接触、可控性强和穿透性能好等显著优势,逐渐成为当前软体机器人领域的研究前沿和热点。A soft robot is a robot whose main body or main functional structure is made of soft materials (materials with elastic modulus ranging from 10 4 Pa to 10 9 Pa). Compared with traditional rigid-body robots, soft-body robots have the advantages of high degree of freedom, strong deformation ability, and good adaptability, and have broad application prospects in bioengineering, medical and other fields. Among the many soft robots, magnetic soft robots under the action of electromagnetic drive have significant advantages such as non-contact, strong controllability and good penetration performance, and have gradually become the research frontier and hotspot in the field of soft robots.
软体机器人的潜在应用领域对其变形形态的复杂性与可控性提出了更为苛刻的要求。因此,为了实现磁性软体机器人的多模态运动,磁性软体材料的重构磁化方法成为相关领域的研究热点之一。The potential application fields of soft robots put forward more stringent requirements on the complexity and controllability of its deformed form. Therefore, in order to realize the multimodal motion of magnetic soft robots, the reconfiguration magnetization method of magnetic soft materials has become one of the research hotspots in related fields.
为了实现磁性软体材料的重构磁化,现有的磁重构技术可以将其概括分类为三种:居里温度磁重构法,高场直接磁编程法,固液态转换重构法。居里温度磁重构法利用了磁性材料加热到居里温度时出现磁性消退的现象,进行磁性材料的退磁和二次编程磁化。主要缺点在于磁性材料的居里温度较高,因此该方法对加热装置的设计要求较高,同时较高的加热温度也增加了磁重构过程的操作危险性。高场直接磁编程法利用了磁性材料在高强度磁场作用下可以进行退磁和重新磁化,在更高强度的磁场下直接进行退磁与二次磁化重构。该方法的主要缺点是对磁化装置的磁场强度要求很高,需要磁化装置能够提供很强的退磁磁场与重新磁化磁场,同时重新磁化的编程类型也相对单一,需要模具的辅助才能进行多种类型的编程磁化。In order to achieve reconfiguration and magnetization of magnetic soft materials, the existing magnetic reconfiguration techniques can be broadly classified into three types: Curie temperature magnetic reconfiguration method, high-field direct magnetic programming method, and solid-liquid state conversion reconfiguration method. The Curie temperature magnetic reconfiguration method utilizes the phenomenon that the magnetism of the magnetic material fades when it is heated to the Curie temperature, and performs demagnetization and secondary programming magnetization of the magnetic material. The main disadvantage is that the Curie temperature of the magnetic material is relatively high, so this method has high requirements for the design of the heating device, and at the same time, the high heating temperature also increases the operational risk of the magnetic reconfiguration process. The high-field direct magnetic programming method utilizes that magnetic materials can be demagnetized and re-magnetized under the action of a high-intensity magnetic field, and can be demagnetized and re-magnetized directly under a higher-intensity magnetic field. The main disadvantage of this method is that the magnetic field strength of the magnetization device is very high, and the magnetization device must be able to provide a strong demagnetization magnetic field and a re-magnetization magnetic field. programming magnetization.
与以上两种方法相比,固液态转换重构法同时具有能够在较低的加热温度,较低的编程磁场下,完成磁重构过程的特殊优势。固液态转换重构法利用低熔点相变材料外壳包裹磁粉制备复合磁粉颗粒,在加热温度达到相变材料熔点时,此时外壳材料熔化,磁粉颗粒处于局部液态环境下,此时可以磁粉颗粒可以在较低磁场下进行编程转向,进而实现磁性材料的编程磁化。该方法的现有实现技术包括两种:一种是采用激光进行局部加热,这类方法的控制精度较高,但是激光的引入大大增加了磁重构装置的复杂度,同时当磁软体材料厚度增加时,激光难以对距离加热表面较远的材料内部进行加热,因此材料底层的磁重构效果较差。另一种是整体加热的方式,利用模具的方式改变磁软体材料的几何形状,进行重构磁化,这类方法具有重构过程简单,磁化速度相对较快的优势,但是缺点在于实施过程中往往需要特定的模具进行辅助和编程精度有限。Compared with the above two methods, the solid-liquid conversion reconstruction method also has the special advantage of being able to complete the magnetic reconstruction process at a lower heating temperature and a lower programming magnetic field. The solid-liquid conversion reconstruction method uses a low melting point phase change material shell to wrap magnetic powder to prepare composite magnetic powder particles. When the heating temperature reaches the melting point of the phase change material, the shell material melts and the magnetic powder particles are in a local liquid environment. At this time, the magnetic powder particles can be Program steering is performed at a lower magnetic field, thereby realizing program magnetization of the magnetic material. There are two existing implementation technologies for this method: one is to use laser for local heating. This type of method has higher control accuracy, but the introduction of laser greatly increases the complexity of the magnetic reconstruction device. At the same time, when the thickness of the magnetic soft material When the value is increased, it is difficult for the laser to heat the interior of the material that is far away from the heating surface, so the magnetic reconstruction effect of the bottom layer of the material is poor. The other is the overall heating method, which uses the mold to change the geometric shape of the magnetic soft material to perform reconfiguration and magnetization. This method has the advantages of simple reconfiguration process and relatively fast magnetization speed, but the disadvantage is that it is often used during the implementation process. Requires specific tooling for assistance and limited programming accuracy.
发明内容Contents of the invention
针对现有技术的缺陷,本发明的目的在于提供一种磁软体材料的磁重构编程装置及方法,旨在解决现有磁性软体材料的重构磁化方法对底层磁化材料重构效果差或者结构复杂精度有限的问题。In view of the defects of the prior art, the object of the present invention is to provide a magnetic reconfiguration programming device and method for magnetic soft materials, aiming to solve the problem that the existing reconfiguration and magnetization methods of magnetic soft materials have poor reconstruction effect on the underlying magnetization material or the structure Complex problems with limited precision.
为实现上述目的,第一方面,本发明提供了一种磁软体材料的磁重构编程装置,包括:加热单元和磁化调控单元;In order to achieve the above object, in the first aspect, the present invention provides a magnetic reconfiguration programming device for soft magnetic materials, including: a heating unit and a magnetization control unit;
所述加热单元,用于对待磁重构磁软体机器人进行加热;所述磁软体机器人由相变复合磁粉和软体材料混合制备得到;The heating unit is used to heat the magnetic soft robot to be reconfigured; the magnetic soft robot is prepared by mixing phase change composite magnetic powder and soft material;
所述磁化调控单元,包括可编程的磁体阵列;所述磁体阵列包括至少一对磁体单元;每对磁体单元包括两个磁体块,且两个磁体块相对磁软体机器人所在平面对称分布;通过对磁体阵列多对磁体单元的磁场方向分别进行控制,使得磁体阵列在磁软体机器人所在平面产生任意位置磁场方向任意可控的复合空间磁场;The magnetization control unit includes a programmable magnet array; the magnet array includes at least one pair of magnet units; each pair of magnet units includes two magnet blocks, and the two magnet blocks are symmetrically distributed relative to the plane where the magnetic soft robot is located; The magnet array controls the magnetic field directions of the magnet units separately, so that the magnet array generates a composite space magnetic field with any controllable magnetic field direction at any position on the plane where the magnetic soft robot is located;
所述磁重构编程装置工作时,所述加热单元将磁软体机器人加热到预设温度后,所述磁软体机器人内的磁性颗粒在磁体阵列产生复合空间磁场作用下被编程磁化转向,随后将所述磁软体机器人冷却,且在冷却过程中保证复合空间磁场持续作用所述磁软体机器人,直至磁软体机器人的相变复合磁粉再次固化,完成对磁软体机器人的磁重构;所述磁软体机器人任意区域的磁性颗粒的磁化转向方向能够在复合空间磁场的作用下任意可控。When the magnetic reconfiguration programming device is working, after the heating unit heats the magnetic soft robot to a preset temperature, the magnetic particles in the magnetic soft robot are programmed to turn to magnetization under the action of the composite space magnetic field generated by the magnet array, and then the The magnetic soft robot is cooled, and during the cooling process, it is ensured that the composite space magnetic field continues to act on the magnetic soft robot until the phase-change composite magnetic powder of the magnetic soft robot is solidified again, and the magnetic reconstruction of the magnetic soft robot is completed; the magnetic soft robot The magnetization steering direction of the magnetic particles in any region of the robot can be arbitrarily controllable under the action of the compound space magnetic field.
在一个可选的示例中,所述磁体阵列通过永磁方块切割或者拼装而成,每个磁体块为一个预设形状或预设图案的永磁方块;所述永磁方块为硬质或软质的永磁方块。In an optional example, the magnet array is formed by cutting or assembling permanent magnet blocks, and each magnet block is a permanent magnet block with a preset shape or pattern; the permanent magnet block is hard or soft Quality permanent magnet cubes.
在一个可选的示例中,当所述磁软体机器人的形状为长条形时,每对磁体单元两个磁体块分别置于磁软体机器人所在平面的上方和下方,每对磁体块作用于磁软体机器人所在平面的磁场方向为X轴方向、Y轴方向或Z轴方向;每个磁体块包括N极和S极;In an optional example, when the shape of the magnetic soft robot is long, two magnet blocks of each pair of magnet units are respectively placed above and below the plane where the magnetic soft robot is located, and each pair of magnet blocks acts on the magnetic The magnetic field direction of the plane where the soft robot is located is the X-axis direction, the Y-axis direction or the Z-axis direction; each magnet block includes an N pole and an S pole;
每对磁体块作用磁软体机器人的预设区域,使得预设区域内磁性颗粒朝着磁体块的作用磁场方向磁化转向;Each pair of magnet blocks acts on the preset area of the magnetic soft robot, so that the magnetic particles in the preset area are magnetized and turned toward the direction of the acting magnetic field of the magnet block;
以磁软体机器人长条形的方向为X轴,以磁软体机器人所在平面为XY平面,以垂直XY平面方向为Z轴;则多对磁体单元作用在加热后的磁软体机器人,对其进行磁重构编程;其中,长条形磁软体机器人可被磁重构为如下几种情况:内部磁性颗粒磁化方向沿着长条形的一端到另一端为:X轴负向和X轴正向;X轴负向、X轴正向、X轴负向以及X轴正向;Y轴正向、X轴负向、X轴正向以及Y轴正向;或Z轴正向和Z轴负向;当长条形磁软体机器人被磁重构成以上四种情况后,在Z轴方向外加磁场的作用下,磁软体机器人可形成U型、W型、O型或扭曲的变形形状。Take the strip-shaped direction of the magnetic soft robot as the X axis, take the plane where the magnetic soft robot is located as the XY plane, and take the direction perpendicular to the XY plane as the Z axis; then many pairs of magnet units act on the heated magnetic soft robot to magnetically Reconfiguration programming; wherein, the strip-shaped magnetic soft robot can be magnetically reconfigured into the following situations: the magnetization direction of the internal magnetic particles is along the strip from one end to the other: X-axis negative direction and X-axis positive direction; X-axis negative, X-axis positive, X-axis negative, and X-axis positive; Y-axis positive, X-axis negative, X-axis positive, and Y-axis positive; or Z-axis positive and Z-axis negative ; When the elongated magnetic soft robot is magnetically reconfigured into the above four situations, under the action of an external magnetic field in the Z-axis direction, the magnetic soft robot can form a U-shaped, W-shaped, O-shaped or distorted deformed shape.
在一个可选的示例中,当所述磁软体机器人的形状为多臂型时,所述磁体阵列为一对磁体块;In an optional example, when the magnetic soft robot is multi-armed, the magnet array is a pair of magnet blocks;
当磁体阵列为一对磁体块时,所述磁体块为圆盘型,其覆盖磁软体机器人的多条臂,且磁体块的中心与磁软体机器人的中心重合;以磁软体机器人所在平面为XY平面,以垂直XY平面方向为Z轴;所述圆盘型磁体块的N极和S极沿着Z轴方向分布;当圆盘型磁体块作用在加热后的磁软体机器人对其进行磁重构后,在Z轴方向外加磁场的作用下,磁软体机器人的多条臂可实现抓取。When the magnet array is a pair of magnet blocks, the magnet blocks are disc-shaped, which cover multiple arms of the magnetic soft robot, and the center of the magnet block coincides with the center of the magnetic soft robot; the plane where the magnetic soft robot is located is XY plane, with the direction perpendicular to the XY plane as the Z axis; the N poles and S poles of the disk-shaped magnet block are distributed along the Z-axis direction; when the disk-shaped magnet block acts on the heated magnetic soft robot After the structure, under the action of an external magnetic field in the Z-axis direction, the multiple arms of the magnetic soft robot can realize grasping.
在一个可选的示例中,当所述磁软体机器人的形状为多臂型时,所述磁体阵列为多对磁体块;每个磁体块包括N极和S极;In an optional example, when the shape of the magnetic soft robot is multi-armed, the magnet array is a plurality of pairs of magnet blocks; each magnet block includes an N pole and an S pole;
当磁体阵列为多对磁体块时,多对磁体块分别分布在磁软体机器人多条臂的上方和下方;每对磁体块作用在磁软体机器人各条臂的磁场方向与各条臂的方向相同,当多对磁体块作用在加热后的磁软体机器人对其进行磁重构后,在Z轴方向外加磁场的作用下,磁软体机器人的多条臂可实现抓取;When the magnet array is multiple pairs of magnet blocks, the multiple pairs of magnet blocks are respectively distributed above and below the multiple arms of the magnetic soft robot; the direction of the magnetic field of each pair of magnet blocks acting on each arm of the magnetic soft robot is the same as that of each arm , when multiple pairs of magnet blocks act on the heated magnetic soft robot to perform magnetic reconstruction, under the action of an external magnetic field in the Z-axis direction, the multiple arms of the magnetic soft robot can realize grasping;
当磁体阵列为多对磁体块时,多对磁体块分别分布在磁软体机器人多条臂和多条臂中心连接区域的上方和下方;When the magnet array is multiple pairs of magnet blocks, the multiple pairs of magnet blocks are respectively distributed above and below the multiple arms of the magnetic soft robot and the central connection areas of the multiple arms;
其中,多对磁体块分为第一种磁体块对和第二种磁体块对,第一种磁体块对分布在磁软体机器人多条臂中心连接区域的上下方,第二种磁体块对分布在磁软体机器人多条臂的上下方;以磁软体机器人所在平面为XY平面,以垂直XY平面方向为Z轴:当第一种磁体块对相对XY平面的磁场方向相反,且第二种磁体块对作用XY平面的磁场方向为Z轴负向时,多对磁体块作用在加热后的磁软体机器人对其进行磁重构后,在Z轴方向外加磁场的作用下,磁软体机器人的多条臂可实现开花型变形;当第一种磁体块对作用在XY平面的磁场方向为Z轴正向,且第二种磁体块对作用在磁软体机器人各条臂的磁场方向与各条臂的方向相同或相反时,多对磁体块作用在加热后的磁软体机器人对其进行磁重构后,在Z轴方向外加磁场的作用下,磁软体机器人的多条臂可实现飞鸟型变形;当第一种磁体块对相对XY平面的磁场方向相反,且第二种磁体块对作用XY平面的磁场方向为Z轴正向时,多对磁体块作用在加热后的磁软体机器人对其进行磁重构后,在Z轴方向外加磁场的作用下,磁软体机器人的多条臂可实现全包覆型抓取。Among them, the multiple pairs of magnet blocks are divided into the first type of magnet block pairs and the second type of magnet block pairs. On the upper and lower sides of the multiple arms of the magnetic soft robot; the plane where the magnetic soft robot is located is the XY plane, and the direction perpendicular to the XY plane is the Z axis: when the magnetic field direction of the first type of magnet block pair relative to the XY plane is opposite, and the second type of magnet When the magnetic field direction of the block pairs on the XY plane is the negative direction of the Z axis, multiple pairs of magnet blocks act on the heated magnetic soft robot to perform magnetic reconstruction, and under the action of an external magnetic field in the direction of the Z axis, the magnetic soft robot's multiple The arms can realize blooming deformation; when the magnetic field direction of the first magnet block pair acting on the XY plane is the positive direction of the Z axis, and the magnetic field direction of the second magnet block pair acting on each arm of the magnetic soft robot is in the same direction as that of each arm When the directions are the same or opposite, multiple pairs of magnet blocks act on the heated magnetic soft robot to perform magnetic reconstruction, and under the action of an external magnetic field in the Z-axis direction, the multiple arms of the magnetic soft robot can realize bird-shaped deformation; When the direction of the magnetic field of the first type of magnet block relative to the XY plane is opposite, and the direction of the magnetic field of the second type of magnet block acting on the XY plane is the positive direction of the Z axis, multiple pairs of magnet blocks act on the heated magnetic soft robot After magnetic reconfiguration, under the action of an external magnetic field in the Z-axis direction, the multiple arms of the magnetic soft robot can realize fully-enclosed grasping.
在一个可选的示例中,当所述磁软体机器人为平面型时;In an optional example, when the magnetic soft robot is planar;
所述磁体阵列包括多对软质永磁磁体块,每对磁体块被切割成预设图案,多对磁体块组合成预设图案;或所述磁体阵列包括多对软质永磁磁体块,每对磁体块为一对磁体方块,多对磁体方块组装成预设图案;每对磁体块作用在磁软体机器人的磁场方向相同;The magnet array includes multiple pairs of soft permanent magnet blocks, each pair of magnet blocks is cut into a preset pattern, and multiple pairs of magnet blocks are combined into a preset pattern; or the magnet array includes multiple pairs of soft permanent magnet blocks, Each pair of magnet blocks is a pair of magnet blocks, and multiple pairs of magnet blocks are assembled into a preset pattern; each pair of magnet blocks acts on the magnetic soft robot in the same direction as the magnetic field;
在所述预设图形磁体阵列作用在加热后的磁软体机器人对其进行磁重构后,磁重构后的磁软体机器人的磁化方向按照所述预设图形分布。After the preset pattern magnet array acts on the heated magnetic soft robot to perform magnetic reconstruction, the magnetization direction of the magnetic soft robot after magnetic reconstruction is distributed according to the preset pattern.
在一个可选的示例中,所述磁化调控单元,还包括:固定构件;In an optional example, the magnetization regulating unit further includes: a fixing member;
所述固定构件用于固定磁体阵列的位置,保证磁体阵列空间对称分布;且用于调整磁体阵列中各对磁体块相对磁软体机器人的距离,控制磁体块作用在磁软体机器人的磁场强度;The fixing member is used to fix the position of the magnet array to ensure the spatially symmetrical distribution of the magnet array; and is used to adjust the distance between each pair of magnet blocks in the magnet array relative to the magnetic soft robot, and control the magnetic field strength of the magnet block acting on the magnetic soft robot;
所述固定构件还用于为磁软体机器人提供磁化重构区域,承载所述磁软体机器人。The fixing member is also used to provide a magnetization reconstruction area for the magnetic soft robot and carry the magnetic soft robot.
第二方面,本发明提供了一种磁软体材料的磁重构编程方法,包括以下步骤:In a second aspect, the present invention provides a magnetic reconfiguration programming method for magnetic soft materials, comprising the following steps:
确定可编程的磁体阵列;所述磁体阵列包括至少一对磁体单元;每对磁体单元包括两个磁体块,且两个磁体块相对磁软体机器人所在平面对称分布;通过对磁体阵列多对磁体单元的磁场方向分别进行控制,使得磁体阵列在磁软体机器人所在平面产生任意位置磁场方向任意可控的复合空间磁场;Determine a programmable magnet array; the magnet array includes at least one pair of magnet units; each pair of magnet units includes two magnet blocks, and the two magnet blocks are symmetrically distributed relative to the plane where the magnetic soft robot is located; by pairing the magnet array with multiple pairs of magnet units The direction of the magnetic field is controlled separately, so that the magnet array generates a composite space magnetic field with any controllable magnetic field direction at any position on the plane where the magnetic soft robot is located;
对待磁重构磁软体机器人进行加热;所述磁软体机器人由相变复合磁粉和软体材料混合制备得到;heating the magnetic soft robot to be reconfigured; the magnetic soft robot is prepared by mixing phase change composite magnetic powder and soft material;
当磁软体机器人加热到预设温度后,所述磁软体机器人内的磁性颗粒在磁体阵列产生复合空间磁场作用下被编程磁化转向,随后将所述磁软体机器人冷却,且在冷却过程中保证复合空间磁场持续作用所述磁软体机器人,直至磁软体机器人的相变复合磁粉再次固化,完成对磁软体机器人的磁重构;所述磁软体机器人任意区域的磁性颗粒的磁化转向方向能够在复合空间磁场的作用下任意可控。When the magnetic soft robot is heated to the preset temperature, the magnetic particles in the magnetic soft robot are programmed to turn to magnetization under the action of the compound space magnetic field generated by the magnet array, and then the magnetic soft robot is cooled, and the recombination is ensured during the cooling process. The spatial magnetic field continues to act on the magnetic soft robot until the phase-change composite magnetic powder of the magnetic soft robot is solidified again, and the magnetic reconstruction of the magnetic soft robot is completed; the magnetization steering direction of the magnetic particles in any region of the magnetic soft robot can Under the action of a magnetic field, it can be controlled arbitrarily.
在一个可选的示例中,所述磁体阵列通过永磁方块切割或者拼装而成,每个磁体块为一个预设形状或预设图案的永磁方块;所述永磁方块为硬质或软质的永磁方块。In an optional example, the magnet array is formed by cutting or assembling permanent magnet blocks, and each magnet block is a permanent magnet block with a preset shape or pattern; the permanent magnet block is hard or soft Quality permanent magnet cubes.
在一个可选的示例中,当所述磁软体机器人的形状为长条形时,每对磁体单元两个磁体块分别置于磁软体机器人所在平面的上方和下方,每对磁体块作用于磁软体机器人所在平面的磁场方向为X轴方向、Y轴方向或Z轴方向;每个磁体块包括N极和S极;In an optional example, when the shape of the magnetic soft robot is long, two magnet blocks of each pair of magnet units are respectively placed above and below the plane where the magnetic soft robot is located, and each pair of magnet blocks acts on the magnetic The magnetic field direction of the plane where the soft robot is located is the X-axis direction, the Y-axis direction or the Z-axis direction; each magnet block includes an N pole and an S pole;
每对磁体块作用磁软体机器人的预设区域,使得预设区域内磁性颗粒朝着磁体块的作用磁场方向磁化转向;Each pair of magnet blocks acts on the preset area of the magnetic soft robot, so that the magnetic particles in the preset area are magnetized and turned toward the direction of the acting magnetic field of the magnet block;
以磁软体机器人长条形的方向为X轴,以磁软体机器人所在平面为XY平面,以垂直XY平面方向为Z轴;则多对磁体单元作用在加热后的磁软体机器人,对其进行磁重构编程;其中,长条形磁软体机器人可被磁重构为如下几种情况:内部磁性颗粒磁化方向沿着长条形的一端到另一端为:X轴负向和X轴正向;X轴负向、X轴正向、X轴负向以及X轴正向;Y轴正向、X轴负向、X轴正向以及Y轴正向;或Z轴正向和Z轴负向;当长条形磁软体机器人被磁重构成以上四种情况后,在Z轴方向外加磁场的作用下,磁软体机器人可形成U型、W型、O型或扭曲的变形形状。Take the strip-shaped direction of the magnetic soft robot as the X axis, take the plane where the magnetic soft robot is located as the XY plane, and take the direction perpendicular to the XY plane as the Z axis; then many pairs of magnet units act on the heated magnetic soft robot to magnetically Reconfiguration programming; wherein, the strip-shaped magnetic soft robot can be magnetically reconfigured into the following situations: the magnetization direction of the internal magnetic particles is along the strip from one end to the other: X-axis negative direction and X-axis positive direction; X-axis negative, X-axis positive, X-axis negative, and X-axis positive; Y-axis positive, X-axis negative, X-axis positive, and Y-axis positive; or Z-axis positive and Z-axis negative ; When the elongated magnetic soft robot is magnetically reconfigured into the above four situations, under the action of an external magnetic field in the Z-axis direction, the magnetic soft robot can form a U-shaped, W-shaped, O-shaped or distorted deformed shape.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有以下有益效果:Generally speaking, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects:
(1)与现有的固液态转换重构技术相比,本发明所提供的一种“整体加热—局部磁场调控”的磁重构编程装置在结构与操作上进行了简化。仿真和实验证明通过改变磁体阵列的磁极位置与磁体间距,能够在毫米尺度上,实现固液重构磁软体机器人的多种磁化方向,不同磁化强度的编程重构磁化。因此,磁重构过程按照需要的磁化类型,改变磁体阵列的组合后组装加热,就可以实现不同类型的磁软体重构。(1) Compared with the existing solid-liquid conversion reconstruction technology, the magnetic reconfiguration programming device of "overall heating-local magnetic field regulation" provided by the present invention is simplified in structure and operation. Simulations and experiments prove that by changing the pole position and magnet spacing of the magnet array, it is possible to realize various magnetization directions and programming reconstruction magnetization of different magnetization intensities on the millimeter scale. Therefore, in the magnetic reconfiguration process, according to the required magnetization type, different types of magnetic soft reconfiguration can be realized by changing the combination of the magnet array and then assembling and heating.
(2)本发明所提供的“整体加热—局部磁场调控”磁重构方法在简单磁化过程的同时,也保证了较高的重构精度。与现有固液态相变磁化方法相比,本发明提出的方法只需要一步磁重构编程,就可以实现复杂的磁化重构,而且不需要在磁化前使用模具辅助来改变软磁复合材料的形状,也不需要使用激光等装置进行多步加热重定向过程,磁体阵列产生了空间异构的多向磁场,保持各区域的稳定转向重构,在简化磁化过程的同时也保持了磁重构的精度。(2) The "overall heating-local magnetic field regulation" magnetic reconstruction method provided by the present invention not only has a simple magnetization process, but also ensures high reconstruction accuracy. Compared with the existing solid-liquid phase change magnetization method, the method proposed in the present invention only needs one-step magnetic reconfiguration programming to realize complex magnetization reconfiguration, and does not need to use mold assistance to change the soft magnetic composite material before magnetization. shape, and does not require the use of lasers and other devices for multi-step heating and reorientation processes. The magnet array generates a spatially heterogeneous multi-directional magnetic field, which maintains stable steering and reconfiguration in each region, and maintains magnetic reconfiguration while simplifying the magnetization process. accuracy.
(3)与现有的固液态转换重构法整体加热技术相比,本发明所提供的“整体加热—局部磁场调控”磁重构方法大大提高了重构编程精度,为现有技术局限下难以实现的复杂图案的磁记录应用,提供了一种新的实现方法。本发明使用的磁体阵列是容易进行替换与设置的,通过制备特殊形状的磁体或者对不同磁体单元进行组合拼装,能够产生多种类型的图案磁场,通过本发明提供的“整体加热—局部磁场调控”装置,能够对这些特殊磁场信息进行磁记录,为实现复杂信息的磁记录提供了一种有效途径。(3) Compared with the existing overall heating technology of solid-liquid state conversion reconstruction method, the magnetic reconstruction method of "overall heating-local magnetic field regulation" provided by the present invention greatly improves the reconstruction programming accuracy, which is a new solution under the limitations of existing technologies. The magnetic recording application of complex patterns that are difficult to realize provides a new realization method. The magnet array used in the present invention is easy to replace and set. By preparing special-shaped magnets or assembling different magnet units, various types of patterned magnetic fields can be generated. Through the "overall heating-local magnetic field regulation" provided by the present invention "The device can magnetically record these special magnetic field information, and provides an effective way to realize the magnetic recording of complex information.
(4)本发明所提供的“整体加热—局部磁场调控”磁重构方法具有可重复编程的特征。现有的整体加热技术,利用模具辅助的方式进行磁重构,操作可重复性低,相同模具的前后两次实验的重构效果也会因为模具固定差异有所区别。本发明提出的方法通过精准控制磁场分布,磁软体材料在相同局部磁场下编程的磁化特征具有一致性。另外,相变磁软体材料所记录的磁性信息可以很容易地被擦除和重新记录,编程前后同一块磁软体材料能稳定地表现出多种不同的内部磁化特性。(4) The "overall heating-local magnetic field regulation" magnetic reconfiguration method provided by the present invention has the feature of reprogrammable. The existing overall heating technology uses mold-assisted magnetic reconstruction, which has low repeatability of operation, and the reconstruction effect of the same mold before and after two experiments will also be different due to the difference in mold fixing. The method proposed by the invention precisely controls the magnetic field distribution, so that the magnetization characteristics of the soft magnetic material programmed under the same local magnetic field are consistent. In addition, the magnetic information recorded by the phase-change magnetic soft material can be easily erased and re-recorded, and the same piece of magnetic soft material can stably exhibit a variety of different internal magnetization characteristics before and after programming.
附图说明Description of drawings
图1为本发明磁编程原理与现有整体加热技术对比图;Fig. 1 is a comparison diagram of the magnetic programming principle of the present invention and the existing overall heating technology;
图2为本发明实施例复合方向空间磁场的产生原理示意图;Fig. 2 is a schematic diagram of the generation principle of the composite direction space magnetic field according to the embodiment of the present invention;
图3为本发明实施例的磁软体复合材料的磁重构的多次编程过程图;Fig. 3 is a multi-programming process diagram of the magnetic reconfiguration of the magnetic soft composite material according to the embodiment of the present invention;
图4为本发明实施例提供的条形磁软体材料的磁重构过程与变形实验结果图;Fig. 4 is a diagram of the magnetic reconstruction process and deformation experiment results of the bar-shaped magnetic soft material provided by the embodiment of the present invention;
图5为本发明实施例提供的条形磁软体材料磁化模式A的磁体阵图与重构区域磁场分布云图;Fig. 5 is a magnet array map and a cloud map of the magnetic field distribution in the reconstruction area of the strip-shaped magnetic soft material magnetization mode A provided by the embodiment of the present invention;
图6为本发明实施例提供的条形磁软体材料磁化模式B的磁体阵列图与重构区域磁场分布云图;Fig. 6 is a magnet array diagram and a cloud map of the magnetic field distribution in the reconstruction area of the magnetization mode B of the bar-shaped magnetic soft material provided by the embodiment of the present invention;
图7为本发明提供的条形磁软体材料的磁重构实施例;Fig. 7 is a magnetic reconstruction embodiment of the bar-shaped magnetic soft material provided by the present invention;
图8为本发明提供的多臂型磁软体材料的磁重构实施例;Fig. 8 is an embodiment of the magnetic reconstruction of the multi-arm magnetic soft material provided by the present invention;
图9为本发明提供的图案型磁记录的实施例。FIG. 9 is an embodiment of pattern-type magnetic recording provided by the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is only some embodiments of the present invention, but not all embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present invention, reference to the terms "one embodiment," "some embodiments," "exemplary embodiments," "examples," "specific examples," or "some examples" is intended to mean that the embodiments are A specific feature, structure, material, or characteristic described by or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
针对固液重构磁化现有技术的缺陷,本发明的目的在于提供一种“整体加热—局部磁场调控”的磁重构编程装置及方法,旨在提高现有的固液重构磁化方法的适用范围和编程精度,为磁控软体机器人的复杂环境应用提供了一种实现可能,以解决现有技术中存在的装置复杂,重构精度有限等技术问题。Aiming at the defects of the prior art of solid-liquid reconfiguration and magnetization, the purpose of the present invention is to provide a magnetic reconfiguration programming device and method of "overall heating-local magnetic field regulation", aiming at improving the efficiency of the existing solid-liquid reconfiguration and magnetization method. The scope of application and programming accuracy provide a realization possibility for the complex environment application of the magnetically controlled soft robot, so as to solve the technical problems such as complex devices and limited reconstruction accuracy in the prior art.
为实现上述目的,本发明提供了一种“整体加热—局部磁场调控”的磁重构编程装置,包括整体加热单元,磁化调控单元与固液重构型磁软体机器人。In order to achieve the above purpose, the present invention provides a magnetic reconfiguration programming device of "overall heating-local magnetic field regulation", which includes an integral heating unit, a magnetization regulation unit and a solid-liquid reconfiguration type magnetic soft robot.
所述整体加热单元用于给固液重构型磁软体机器人进行恒定温度的全局加热。The overall heating unit is used for global heating at a constant temperature for the solid-liquid reconfigurable magnetic soft robot.
所述磁化调控单元包括编程磁体阵列和固定构件;所述磁化调控单元用于提供固液重构型磁软体机器人编程磁化的调控磁场。The magnetization regulation unit includes a programming magnet array and a fixing member; the magnetization regulation unit is used to provide a regulation magnetic field for programming magnetization of a solid-liquid reconfigurable magnetic soft robot.
所述编程磁体阵列包括多个成对的磁体单元,每个成对的磁体单元因为其组合方式的不同,可以在中心面区域产生复杂方向或者复杂形状的磁场,因此多个成对的磁体单元可以产生复杂形状与方向的空间异构型磁场。所述编程磁体阵列用于产生固液重构型磁软体机器人的固液重构过程的重构编程磁场。The programming magnet array includes a plurality of paired magnet units, and each paired magnet unit can generate a magnetic field with a complex direction or a complex shape in the central plane area due to its different combination methods, so the plurality of paired magnet units Spatially heterogeneous magnetic fields with complex shapes and directions can be generated. The programming magnet array is used to generate a reconfiguration programming magnetic field for the solid-liquid reconfiguration process of the solid-liquid reconfiguration type magnetic soft robot.
所述固定构件一方面用于固定磁体阵列的位置,保持固定磁体阵列的空间分布对称性,另一方面用于提供固液重构型磁软体机器人的重构磁场区域,保证重构过程中磁软体材料的磁场环境的稳定加载。On the one hand, the fixing member is used to fix the position of the magnet array and maintain the symmetry of the spatial distribution of the fixed magnet array; Stable loading of soft materials in magnetic field environments.
所述的固液重构型磁软体机器人是一种相变复合磁粉和软体材料按照一定比例混合后制备得到的磁软体材料。相变复合磁粉是一种利用低熔点的复合材料包裹磁性颗粒组成磁性小球,通常状态下,相变复合磁粉的球体外壳是固态,内部的磁性颗粒处于复合材料包裹的固体环境下。当加热该磁化软体材料到复合材料的熔点时,相变复合磁粉的球体外壳发生熔化,内部的磁性颗粒处于熔化复合材料包裹的局部液体环境下。The solid-liquid reconfigurable magnetic soft robot is a magnetic soft material prepared by mixing phase-change composite magnetic powder and soft material according to a certain ratio. Phase-change composite magnetic powder is a kind of magnetic pellets that use low-melting composite materials to wrap magnetic particles. Normally, the spherical shell of phase-change composite magnetic powder is solid, and the inner magnetic particles are in a solid environment wrapped by composite materials. When the magnetized soft material is heated to the melting point of the composite material, the spherical shell of the phase-change composite magnetic powder is melted, and the inner magnetic particles are in a local liquid environment wrapped by the molten composite material.
该系统工作时,首先对固液重构型磁软体机器人进行预磁化处理,使所述磁软体机器人具有一定的磁化方向取向;然后根据设计的编程磁化类型确定编程磁体阵列的空间分布情况,装配与固定磁化调控单元,将固液重构型磁软体机器人安装到固定磁化调控单元的调控磁场区域;最后,将磁软体机器人和磁化调控单元的装配系统放置入整体加热单元,加热至相变材料熔化温度后保持一段时间后,将装配系统冷却至室温,取出磁软体机器人,施加外加的激励磁场,就能控制磁软体机器人按照编程的磁化类型进行变形与运动。When the system is working, the solid-liquid reconfigurable magnetic soft robot is pre-magnetized first, so that the magnetic soft robot has a certain magnetization direction orientation; then the spatial distribution of the programmed magnet array is determined according to the designed programmed magnetization type, and the assembly With the fixed magnetization control unit, the solid-liquid reconfigurable magnetic soft robot is installed in the control magnetic field area of the fixed magnetization control unit; finally, the assembly system of the magnetic soft robot and the magnetization control unit is placed in the overall heating unit, and heated to the phase change material After the melting temperature is maintained for a period of time, the assembly system is cooled to room temperature, the magnetic soft robot is taken out, and an external excitation magnetic field is applied to control the magnetic soft robot to deform and move according to the programmed magnetization type.
优选地,所述固液重构型磁软体机器人的预磁化处理过程是实现磁软体机器人重构编程过程的基础,固液重构型磁化过程需要磁软体机器人初始状态具有一定的对外磁性,因此需要使用其他磁化系统对固液重构型磁软体机器人提前进行处理。Preferably, the pre-magnetization process of the solid-liquid reconfigurable magnetic soft robot is the basis for realizing the reconfiguration programming process of the magnetic soft robot. The solid-liquid reconfigurable magnetization process requires the magnetic soft robot to have a certain external magnetism in its initial state, so The solid-liquid reconfigurable magnetic soft robot needs to be processed in advance using other magnetization systems.
优选地,调控编程磁体阵列可以实现三维空间多方向的磁场加载,进而实现任意方向复杂类型的固液重构型磁化。Preferably, adjusting and programming the magnet array can realize multi-directional magnetic field loading in three-dimensional space, and then realize complex solid-liquid reconfiguration magnetization in any direction.
优选地,在通常状态下,这类磁性软体材料的磁化特性经过磁场处理后具有磁化稳定性,不容易发生改变。当加热该磁化软体材料到复合材料的熔点时,磁性小球的外壳发生熔化,内部的磁性颗粒处于熔化复合材料包裹的局部液体环境下,此时磁性颗粒容易在一个较低的外加磁场方向下发生二次取向,当磁性软体材料恢复初始温度时,磁性颗粒保持取向后磁化特性的稳定。Preferably, under normal conditions, the magnetization characteristics of this type of magnetic soft material are magnetization stable after being treated with a magnetic field, and are not likely to change. When the magnetized soft material is heated to the melting point of the composite material, the outer shell of the magnetic pellets melts, and the inner magnetic particles are in a local liquid environment wrapped by the molten composite material. At this time, the magnetic particles are easily in a lower direction of the applied magnetic field Secondary orientation occurs, and when the magnetic soft material returns to the initial temperature, the magnetic particles maintain the stability of the magnetization characteristics after orientation.
按照本发明,提供的“整体加热—局部磁场调控”的磁重构编程装置的操作步骤如下:According to the present invention, the operation steps of the magnetic reconfiguration programming device provided for "overall heating-local magnetic field regulation" are as follows:
S1,在其他磁化装置下,对固液重构型磁软体机器人进行预磁化处理,使所述磁软体机器人具有一定的磁化方向取向;S1, under other magnetization devices, perform pre-magnetization treatment on the solid-liquid reconfigurable magnetic soft robot, so that the magnetic soft robot has a certain magnetization direction orientation;
S2,根据固液重构型磁软体机器人的目标编程磁化类型,设计与确定编程磁体阵列的空间分布情况,对磁化调控单元进行装配固定;S2, according to the target programming magnetization type of the solid-liquid reconfigurable magnetic soft robot, design and determine the spatial distribution of the programming magnet array, and assemble and fix the magnetization control unit;
S3,将固液重构型磁软体机器人安装到固定磁化调控单元的调控磁场区域的中心面上;S3, installing the solid-liquid reconfigurable magnetic soft robot on the central surface of the regulating magnetic field area of the fixed magnetization regulating unit;
S4,将磁软体机器人和磁化调控单元的装配系统放置入整体加热单元,加热装配系统至相变材料熔化温度后,保持一段时间稳定加热,然后将装配系统冷却至室温,取出磁软体机器人完成重构全过程。S4, put the assembly system of the magnetic soft robot and the magnetization control unit into the overall heating unit, heat the assembly system to the melting temperature of the phase change material, keep heating for a period of time, then cool the assembly system to room temperature, take out the magnetic soft robot to complete the reassembly build the whole process.
优选地,步骤S1所述固液重构型磁软体机器人的磁处理预过程的磁场应该高于磁性材料的饱和磁化磁场,保证固液重构磁化过程的高效编程磁化。Preferably, the magnetic field of the magnetic treatment pre-process of the solid-liquid reconfiguration type magnetic soft robot described in step S1 should be higher than the saturation magnetization magnetic field of the magnetic material, so as to ensure efficient programmed magnetization during the solid-liquid reconfiguration magnetization process.
优选地,步骤S2所述编程磁体阵列可以实现局部区域的三维空间具体方向的磁场产生,所述固定构件保持磁化调控单元中编程磁体阵列的空间对称分布。Preferably, the programming magnet array in step S2 can realize the generation of a magnetic field in a specific direction in three-dimensional space in a local area, and the fixing member maintains a spatially symmetrical distribution of the programming magnet array in the magnetization control unit.
优选地,步骤S3所述固定磁化调控单元的调控磁场区域关于其几何中心面对称具有对称性,固定构件的设计保证固液重构型磁软体机器人的中心位于调控磁场区域的几何中心面上。Preferably, the regulating magnetic field area of the fixed magnetization regulating unit described in step S3 has symmetry with respect to its geometric center plane, and the design of the fixing member ensures that the center of the solid-liquid reconfigurable magnetic soft robot is located on the geometric center plane of the regulating magnetic field area .
优选地,步骤S4所述加热过程应该保持温度稳定高于熔化复合材料的熔化温度,在磁化软体编程过程结束,完全冷却后再取出,保证固液重构磁化过程的完全进行。Preferably, during the heating process in step S4, the temperature should be kept stable and higher than the melting temperature of the molten composite material. After the magnetization software programming process is completed, it should be taken out after complete cooling to ensure the complete progress of the solid-liquid reconfiguration magnetization process.
图1为本发明磁编程原理与现有整体加热技术对比图,现有固液重构磁化整体加热技术如图1中(a)所示,利用磁软体材料卷绕球形模具固定后,整体加热磁软体材料,施加向上磁场,此时磁软体材料的磁化特性被编程重构。因此,现有的整体加热技术基于模具的辅助,改变磁软体材料的几何形状,进而实现对磁软体材料的编程重构。然而,基于模具约束的磁软体材料的形状改变是不精确的,实验过程中具有较大的操作误差,包括:磁软体材料在模具中的固定约束偏差和磁性软体材料在卷绕过程中软体变形厚度的分布不均匀性带来的重构磁化模式的差异。因此,现有整体加热固液重构技术的重构精度是较为有限的,只能宏观上定性地调控磁软体材料在激励磁场下的变形形貌,难以在单位长度内的磁软体材料磁化性质进行定量地精准调控。在一些对重构编程磁化的精度要求更为严格的应用场景中,现有技术往往不能满足需求,难以进行推广使用。Figure 1 is a comparison diagram of the magnetic programming principle of the present invention and the existing overall heating technology. The existing solid-liquid reconfiguration and magnetization overall heating technology is shown in (a) in Figure 1. After the magnetic soft material is used to wind the spherical mold and fix it, the overall heating The magnetic soft material is applied with an upward magnetic field, and the magnetization characteristics of the magnetic soft material are programmed and reconstructed at this time. Therefore, the existing overall heating technology is based on the assistance of the mold to change the geometry of the magnetic soft material, and then realize the programming reconstruction of the magnetic soft material. However, the shape change of the magnetic soft material based on mold constraints is inaccurate, and there are large operational errors during the experiment, including: the fixed constraint deviation of the magnetic soft material in the mold and the soft deformation of the magnetic soft material during the winding process The difference in the reconstructed magnetization pattern brought about by the inhomogeneity of the thickness distribution. Therefore, the reconstruction accuracy of the existing overall heating solid-liquid reconstruction technology is relatively limited. It can only qualitatively control the deformation morphology of the magnetic soft material under the excitation magnetic field macroscopically, and it is difficult to determine the magnetization properties of the magnetic soft material within a unit length. Carry out quantitative and precise control. In some application scenarios where the accuracy of reconfiguration programming magnetization is more stringent, existing technologies often cannot meet the requirements and are difficult to promote and use.
如图1中(b)所示,本发明提出的“整体加热—局部磁场调控”的磁重构方法,不需要改变磁软体材料的形状,通过控制磁软体材料区域的磁场加载,实现了毫米尺度上的任意方向的磁场大小和方向的调控,能够对磁软体材料进行精确的任意方向的编程磁化,大大提高了磁重构方法的编程精度与可控制性,本发明技术提出的方法具有可推广性,在磁软体材料的精准磁化领域具有广泛的可应用性。As shown in (b) of Figure 1, the magnetic reconstruction method of "overall heating-local magnetic field regulation" proposed by the present invention does not need to change the shape of the magnetic soft material, and realizes the mm The adjustment of the magnitude and direction of the magnetic field in any direction on the scale can accurately program and magnetize the soft magnetic material in any direction, which greatly improves the programming accuracy and controllability of the magnetic reconfiguration method. The method proposed by the present invention has the ability to Generalizability, it has wide applicability in the field of precise magnetization of magnetic soft materials.
在一些实施案例中,步骤S2使用的磁体阵列采用微型永磁体阵列进行组合,在磁软体材料区域产生复合方向的空间磁场。如图2所示,通过对磁体阵列进行如图2所示的组合能够在磁体阵列的几何中性面上产生X,Y,Z三维不同方向的磁场,通过将每个磁体阵列作为基本单元,然后组合不同磁体阵列单元能够在磁软体材料区域产生多种方向的空间异构型磁场,进行用于对磁软体的材料重构编程。概括而言,通过磁铁阵列的方法,能够产生三维复合方向的空间磁场,进而实现磁软体材料的三维尺度上的编程磁化。In some implementation cases, the magnet array used in step S2 is combined with a micro-permanent magnet array to generate a spatial magnetic field in composite directions in the soft magnetic material region. As shown in Figure 2, by combining the magnet arrays as shown in Figure 2, magnetic fields in X, Y, and Z three-dimensional directions can be generated on the geometric neutral plane of the magnet array. By using each magnet array as a basic unit, Then, combining different magnet array units can generate spatially heterogeneous magnetic fields in various directions in the magnetic soft material area, which is used for material reconfiguration programming of the magnetic soft body. In a nutshell, through the method of magnet array, a spatial magnetic field with three-dimensional compound directions can be generated, and then the programmed magnetization on the three-dimensional scale of the magnetic soft material can be realized.
在一些实施例中,步骤S2使用的磁体阵列通过软磁方块切割或者拼装制备,在磁软体材料区域产生特定图案形状的复杂磁场。如图9发明案例中,使用磁体阵列组成了不同的图案型磁场,进行了图案实验。In some embodiments, the magnet array used in step S2 is prepared by cutting or assembling soft magnetic squares to generate a complex magnetic field with a specific pattern in the soft magnetic material area. In the invention case shown in Fig. 9, different patterned magnetic fields were formed by using magnet arrays, and pattern experiments were carried out.
图3为本发明实施例的磁软体复合材料的磁重构的编程过程与重编程图,如图3所示。对磁软体材料进行初始的向下方向的磁化,然后对磁软体材料进行整体加热,同时基于图2提及的磁体阵列的方式,在条形磁软体区域的左半部分和右半部分施加向左和向上的不同方向的编程磁场。在加热状态下,内部复合磁性小球颗粒的PEG外壳发生熔化,磁性粉末NdFeB处于液体环境下,按照施加的多方向编程磁场发生了转向,条形磁软体材料的内部磁化发生改变。保持磁场条件下,对条形磁软体材料进行冷却,当PEG外壳重新凝固时,复合磁粉对外表现出磁稳定性,条形软体机器人编程过程完成,在向上的外加磁场下,条形磁软体机器人呈现磁化模式A的变形特征。FIG. 3 is a programming process and a reprogramming diagram of the magnetic reconfiguration of the magnetic-soft composite material according to an embodiment of the present invention, as shown in FIG. 3 . Initially magnetize the soft magnetic material in the downward direction, and then heat the soft magnetic material as a whole. At the same time, based on the magnet array mentioned in Fig. Program the magnetic fields in different directions left and up. In the heated state, the PEG shell of the internal composite magnetic sphere particles melts, the magnetic powder NdFeB is in a liquid environment, and the magnetic field turns according to the applied multi-directional programming, and the internal magnetization of the strip-shaped magnetic soft material changes. Under the condition of maintaining the magnetic field, cool the strip-shaped magnetic soft material. When the PEG shell re-solidifies, the composite magnetic powder shows magnetic stability to the outside. The programming process of the strip-shaped soft robot is completed. Under the upward external magnetic field, the strip-shaped magnetic soft robot Deformation characteristic of magnetization mode A is exhibited.
另外,该磁性软体材料仍然具有磁编程的特性,能够多次重复以上固液相变磁编程过程。如图3所示,对A型磁化模式的条形磁性软体材料重复以上过程,不同的是,分别对条形软体区域的左半部分和右半部分施加向上和向右的不同磁场,通过重编程过程得到新的磁化模式B的条形软体机器人。在相同的向上的外加磁场下,软体机器人呈现了与A磁化模式反对称的变形特征。In addition, the magnetic soft material still has the characteristics of magnetic programming, and can repeat the above solid-liquid phase transition magnetic programming process many times. As shown in Figure 3, the above process is repeated for the strip-shaped magnetic soft material in the A-type magnetization mode. The programming process results in a new bar-shaped soft robot with magnetization pattern B. Under the same upward applied magnetic field, the soft robot exhibits deformation characteristics antisymmetric to the A magnetization mode.
图4为本发明提供的条形磁软体材料的磁重构过程与变形实验结果图,如图4所示,说明了本发明提出的固液重构方法的具体实施过程。在该发明案例中,先对磁软体材料进行预先磁化处理,然后根据所需编程磁化特性设计磁体阵列的具体组合方式,将磁体阵列和磁软体材料进行等距组装固定,在高于复合磁粉外壳熔化温度下对包括磁软体材料和磁体的组装模具进行加热处理,保持加热稳定一段时间后,最后对组装模具冷却处理,等待其降至室温后取出磁软体材料,观测其磁化编程效果。Fig. 4 is a diagram of the magnetic reconfiguration process and deformation experiment results of the bar-shaped magnetic soft material provided by the present invention. As shown in Fig. 4, it illustrates the specific implementation process of the solid-liquid reconstitution method proposed by the present invention. In this invention case, pre-magnetize the soft magnetic material, then design the specific combination of the magnet array according to the required programming magnetization characteristics, assemble and fix the magnet array and the soft magnetic material equidistantly, and place the magnetic soft material above the composite magnetic powder shell Heat the assembly mold including the magnetic soft material and magnet at the melting temperature, keep the heating stable for a period of time, and finally cool the assembly mold, wait for it to cool down to room temperature, take out the magnetic soft material, and observe its magnetization programming effect.
具体地,对磁软体材料进行预先磁化处理是这类磁化方法的编程取向的基础。当磁软体材料未发生磁化时,对外没有初始磁畴取向,各磁畴单元的转向角度差异较大,难以在低外加磁场下进行编程磁化转向。当磁软体材料具有一定的初始磁化方向时,材料对外具有初始磁畴取向,局部区域内各磁畴单元的转向角度相近,能够在低外加磁场下进行特定方向的编程磁化转向。Specifically, the pre-magnetization treatment of magnetic soft materials is the basis of the programmed orientation of this type of magnetization method. When the magnetic soft material is not magnetized, there is no initial magnetic domain orientation to the outside, and the steering angle of each magnetic domain unit is quite different, so it is difficult to program the magnetization steering under a low external magnetic field. When the magnetic soft material has a certain initial magnetization direction, the material has an initial magnetic domain orientation to the outside, and the steering angles of each magnetic domain unit in a local area are similar, and the programmed magnetization steering in a specific direction can be performed under a low external magnetic field.
具体地,水浴加热的温度要高于复合磁粉的外壳的熔化温度,保证加热过程中外壳发生熔化,使得磁性颗粒处于熔化复合材料包裹的局部液体环境下进行编程磁化。相反地,如果温度较低,加热过程中外壳未发生熔化,磁性颗粒处于复合材料包裹的固体环境下,难以在低场强下进行编程重构。Specifically, the heating temperature of the water bath is higher than the melting temperature of the shell of the composite magnetic powder to ensure that the shell melts during the heating process, so that the magnetic particles are programmed and magnetized in the local liquid environment wrapped by the molten composite material. On the contrary, if the temperature is low, the shell does not melt during the heating process, and the magnetic particles are in a solid environment wrapped in a composite material, making it difficult to reprogram at low field strength.
具体地,等距组装过程的距离应该大于磁性颗粒处于熔化复合材料包裹的局部液体环境下的最低转向磁场强度,保证复合磁粉中磁性颗粒的重构转向效率。Specifically, the distance of the equidistant assembly process should be greater than the minimum steering magnetic field strength of the magnetic particles in the local liquid environment wrapped by the molten composite material, so as to ensure the reconfiguration and steering efficiency of the magnetic particles in the composite magnetic powder.
具体地,在磁软体材料的外壳完全固化前应该保持编程磁场的稳定加载。在外壳完全固化前,磁性颗粒仍然处于类液体环境下,此时的磁畴方向容易在低外加磁场下发生改变,影响实际的磁化特性与编程磁化特性相差异。因此,需要对组装模具进行冷却处理一段时间后,复合磁粉外壳完全固化后再取出磁软体材料。Specifically, a steady loading of the programming magnetic field should be maintained until the shell of magnetically soft material is fully cured. Before the shell is completely solidified, the magnetic particles are still in a liquid-like environment. At this time, the direction of the magnetic domain is easy to change under a low external magnetic field, which affects the difference between the actual magnetization characteristics and the programmed magnetization characteristics. Therefore, it is necessary to cool the assembly mold for a period of time, and then take out the magnetic soft material after the composite magnetic powder shell is completely solidified.
进一步地,在编程磁化的过程中,能够根据实际需要的磁化方向,更换不同的微型磁体阵列,能够实现这类磁性软体材料的不同类型的编程磁化。Furthermore, in the process of programming magnetization, different micro-magnet arrays can be replaced according to the actual required magnetization direction, and different types of programming magnetization of this type of magnetic soft material can be realized.
进一步地,这一类编程磁化方法的原理是磁性颗粒处于熔化复合材料包裹的局部液体环境下具有低强度磁场转向特性。因此,这一类编程磁化方法具有多次可编程性,可以对同一材料进行多次的编程与恢复以及重编程。Furthermore, the principle of this type of programmed magnetization method is that the magnetic particles have low-intensity magnetic field steering characteristics in the local liquid environment wrapped by the molten composite material. Therefore, this type of programmed magnetization method has multiple programmability, and can perform multiple programming, recovery and reprogramming on the same material.
可选地,实验过程中改变隔板厚度,精准控制磁体和磁软体材料间的距离,进而控制磁软体区域的磁体阵列产生的磁场强度,可以对编程的磁场强度进行精确控制,对不同磁场强度下磁软体材料的实验结果进行研究。Optionally, the thickness of the partition is changed during the experiment, and the distance between the magnet and the magnetic soft material is precisely controlled, thereby controlling the magnetic field strength generated by the magnet array in the magnetic soft body area, which can precisely control the programmed magnetic field strength, and different magnetic field strengths The experimental results of magnetic soft materials are studied.
具体地,在该实施案例中,更改隔板厚度时,需要保持磁软体材料的轴向几何中心面位于磁体阵列的几何中心面上,确保磁软体材料关于轴向几何中心面对称磁化,避免材料的磁化特性出现单边倾向,影响激励磁场下磁软体材料的变形对称性。Specifically, in this implementation case, when changing the thickness of the separator, it is necessary to keep the axial geometric center plane of the magnetic soft material on the geometric center plane of the magnet array, ensure that the magnetic soft material is magnetized symmetrically about the axial geometric center plane, and avoid The magnetization characteristics of the material show a unilateral tendency, which affects the deformation symmetry of the magnetic soft material under the excitation magnetic field.
图5为本发明提供的条形磁软体材料磁化模式A的磁体阵图与重构区域磁场分布云图,如图5中(a)所示,在该实施案例中设置L型变形为目标磁软体材料变形,设计磁体阵列如图5所示,该磁体阵列组合的编程区域的磁场分布云图如图5中(b)所示。因此,目标磁体阵列的分布能够较好地满足L型变形的要求。Fig. 5 is the magnet array diagram of the magnetization mode A of the bar-shaped magnetic soft material material provided by the present invention and the cloud map of the magnetic field distribution in the reconstruction area, as shown in (a) in Fig. 5, the L-shaped deformation is set as the target magnetic soft body in this embodiment The material is deformed, and the magnet array is designed as shown in FIG. 5 . The magnetic field distribution cloud image of the programming area combined with the magnet array is shown in FIG. 5( b ). Therefore, the distribution of the target magnet array can better meet the requirements of L-shaped deformation.
图6为本发明提供的条形磁软体材料磁化模式B的磁体阵列图与重构区域磁场分布云图,如图6中(a)所示,在另一个实施案例中设置B型磁化模式变形为目标磁软体材料变形,设计磁体阵列如图6所示,该磁体阵列组合的编程区域的磁场分布云图如图6中(b)所示。在图6的实验案例中,基于图5所示的实施案例的样品进行重编程,能够实现L型变形磁化向反对称的L型变形磁化的重编程转换。Fig. 6 is the magnet array diagram of the magnetization mode B of the bar-shaped magnetic soft material material provided by the present invention and the cloud diagram of the magnetic field distribution in the reconstruction area, as shown in Fig. 6 (a), in another embodiment, the B-type magnetization mode is set to be deformed The target magnetic soft material is deformed, and the designed magnet array is shown in Figure 6, and the magnetic field distribution cloud diagram of the programming area combined with the magnet array is shown in Figure 6(b). In the experimental case of FIG. 6 , reprogramming is performed based on the samples of the implementation case shown in FIG. 5 , and the reprogramming conversion from the L-shaped deformed magnetization to the antisymmetric L-shaped deformed magnetization can be realized.
图7为本发明提供的条形磁软体材料的磁重构实施例,如图7所示,以条形磁软体材料(几何尺寸为8mm×2mm×0.4mm)为例,通过采用三种类型的方形磁铁(磁铁A,B几何尺寸均为1mm×3mm×8mm,磁化方向分别为1mm方向和3mm方向两种。磁铁C几何尺寸为1mm×3mm×4mm,磁化方向为4mm方向)配置,设计了四种不同的磁铁阵列,这些磁铁阵列可以在毫米级的条状相变复合磁软体材料中产生不同的磁场分布,能够重构产生不同磁化类型的磁软体材料,记录它们在向上磁场下的变形形态如图7。本发明对四类磁体阵列进行了磁场仿真,同时ABAQUS有限元子程序中对四种磁软体材料进行变形仿真。如图7所示,仿真结果与实验结果有很好的一致性,表明相变软磁复合材料相同外加磁场下可以形成U型、W型、O型和扭曲的变形形状。Fig. 7 is the embodiment of the magnetic reconstruction of the bar-shaped magnetic soft material provided by the present invention. The square magnet (the geometric dimensions of magnet A and B are both 1mm×3mm×8mm, and the magnetization direction is 1mm direction and 3mm direction respectively. The geometric size of magnet C is 1mm×3mm×4mm, and the magnetization direction is 4mm direction) configuration, design Four different magnet arrays were developed, which can generate different magnetic field distributions in millimeter-scale strip-shaped phase-change composite magnetic soft materials, and can reconstruct magnetic soft materials with different magnetization types, and record their magnetic field under upward magnetic field. The deformation form is shown in Figure 7. The invention carries out magnetic field simulation on four types of magnet arrays, and at the same time carries out deformation simulation on four kinds of soft magnetic materials in the ABAQUS finite element subroutine. As shown in Figure 7, the simulation results are in good agreement with the experimental results, indicating that the phase change soft magnetic composite material can form U-shaped, W-shaped, O-shaped and twisted deformed shapes under the same external magnetic field.
图8为本发明提供的多臂型磁软体材料的磁重构实施例,如图8所示,以多臂型磁软体材料(臂长的几何尺寸为3mm×2mm×0.4mm,具体分为六臂型和四臂型磁软体两种类型)为例,通过采用三种类型的磁铁(方形磁铁D,E几何尺寸均为2mm×2mm×3mm,磁化方向分别为2mm方向和3mm方向两种。圆柱磁铁F几何尺寸为Φ6mm×2mm,磁化方向为2mm方向)配置,设计了六种不同的磁铁阵列,这些磁铁阵列可以在多臂型相变复合磁软体材料中产生不同的磁场分布,能够重构产生不同磁化类型的磁软体材料,记录它们在向上磁场下的变形形态如图8。本发明对以上六类磁体阵列进行了磁场仿真,同时ABAQUS有限元子程序中对六种磁软体材料进行变形仿真。如图8所示,仿真结果与实验结果有很好的一致性,证明了多臂型相变软磁复合材料相同外加磁场下可以形成多种不同的变形形状,具体包括:半抓取变形、开花型变形、飞鸟型变形以及全包覆抓取。Fig. 8 is the embodiment of the magnetic reconstruction of the multi-arm magnetic soft material provided by the present invention. As shown in Fig. Two types of six-armed and four-armed magnetic software) as an example, by using three types of magnets (square magnet D, E geometric dimensions are 2mm × 2mm × 3mm, the magnetization direction is 2mm direction and 3mm direction respectively The geometric dimension of the cylindrical magnet F is Φ6mm×2mm, and the magnetization direction is 2mm), and six different magnet arrays are designed. Reconstruction produces magnetic soft materials with different magnetization types, and their deformation forms under the upward magnetic field are recorded as shown in Figure 8. The present invention performs magnetic field simulation on the above six types of magnet arrays, and at the same time performs deformation simulation on six kinds of soft magnetic materials in the ABAQUS finite element subroutine. As shown in Figure 8, the simulation results are in good agreement with the experimental results, which proves that the multi-arm phase change soft magnetic composite material can form a variety of different deformation shapes under the same external magnetic field, including: half-grab deformation, Blossom deformation, bird deformation and full wrap grabbing.
图9为本发明提供的图案型磁记录的实施例,如图9所示。在磁记录实施例中,采用了基于PDMS制备的复合永磁体作为磁源,并按照NdFeB:PDMS=4:1的质量比制备复合永磁体。与传统的永磁体相比,这些复合磁体的制作工艺简单,而且其二维形状可以利用激光装置进行任意切割,为实现复杂的任意图案的磁记录提供了基础。在图2的方法的基础上,本案例中使用复合PDMS永磁体替换了之前NdFeB永磁体,实验过程与图2保持一致。在实施例中采用了整体切割成型和磁体方块组装两种方式,制备了六种不同类型的图案型磁体。在图案化磁记录实施例中,本发明基于整体切割复合磁体阵列完成了对图形组合,数字组合1037,字母组合HUST的磁记录。同时,基于复合磁体方块组装阵列完成了对三种人像图案(笑脸、带太阳镜的笑脸和带心眼的笑脸)的记录。FIG. 9 is an embodiment of the pattern-type magnetic recording provided by the present invention, as shown in FIG. 9 . In the magnetic recording embodiment, a composite permanent magnet prepared based on PDMS was used as a magnetic source, and the composite permanent magnet was prepared according to the mass ratio of NdFeB:PDMS=4:1. Compared with traditional permanent magnets, the manufacturing process of these composite magnets is simple, and its two-dimensional shape can be cut arbitrarily by laser devices, which provides a basis for realizing magnetic recording of complex arbitrary patterns. On the basis of the method in Figure 2, in this case, a composite PDMS permanent magnet was used to replace the previous NdFeB permanent magnet, and the experimental process was consistent with Figure 2. In the embodiment, two methods of overall cutting and forming and magnet block assembly are used to prepare six different types of patterned magnets. In the embodiment of patterned magnetic recording, the present invention completes the magnetic recording of graphic combination,
特别地,在设计装配式磁铁阵列的磁场分布时,可以沿不同的方向对磁性方块进行磁化,使记录的信息更加丰富。例如图9中(h)所示,当眼睛和嘴巴区域的磁铁的磁化方向被设定为相反时,记录的磁力图案可以显示为双色图案。In particular, when designing the magnetic field distribution of the assembled magnet array, the magnetic squares can be magnetized in different directions to enrich the recorded information. For example, as shown in (h) of Figure 9, when the magnetization directions of the magnets in the eye and mouth regions are set to be opposite, the recorded magnetic pattern can be displayed as a two-color pattern.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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