CN116164165A - A pipe jacking construction method for an open channel under an expressway - Google Patents
A pipe jacking construction method for an open channel under an expressway Download PDFInfo
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- CN116164165A CN116164165A CN202310098181.5A CN202310098181A CN116164165A CN 116164165 A CN116164165 A CN 116164165A CN 202310098181 A CN202310098181 A CN 202310098181A CN 116164165 A CN116164165 A CN 116164165A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D23/00—Caissons; Construction or placing of caissons
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D23/00—Caissons; Construction or placing of caissons
- E02D23/08—Lowering or sinking caissons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/06—Accessories therefor, e.g. anchors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/06—Accessories therefor, e.g. anchors
- F16L1/10—Accessories therefor, e.g. anchors for aligning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/06—Accessories therefor, e.g. anchors
- F16L1/11—Accessories therefor, e.g. anchors for the detection or protection of pipes in the ground
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
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Abstract
Description
技术领域technical field
本发明涉及顶管施工技术领域,尤其涉及一种下穿高速公路明渠顶管施工方法。The invention relates to the technical field of pipe jacking construction, in particular to a pipe jacking construction method for an open channel passing through an expressway.
背景技术Background technique
顶管施工就是非开挖施工方法,是一种不开挖或者少开挖的管道埋设施工技术。顶管法施工就是在工作坑内借助于顶进设备产生的顶力,克服管道与周围土壤的摩擦力,将管道按设计的坡度顶入土中,并将土方运走。一节管子完成顶入土层之后,再下第二节管子继续顶进。其原理是借助于主顶油缸及管道间、中继间等推力,把工具管或掘进机从工作坑内穿过土层一直推进到接收坑内吊起。管道紧随工具管或掘进机后,埋设在两坑之间。Pipe jacking construction is a non-excavation construction method, and it is a pipeline burying construction technology that does not excavate or excavates less. Pipe jacking construction is to use the jacking force generated by the jacking equipment in the working pit to overcome the friction between the pipeline and the surrounding soil, push the pipeline into the soil according to the designed slope, and transport the earth away. After one section of pipe has been jacked into the soil layer, the second section of pipe will continue to be jacked. Its principle is to push the tool pipe or roadheader from the working pit through the soil layer to the receiving pit by means of the thrust of the main top oil cylinder, the pipeline room, and the relay room. The pipeline is buried between the two pits immediately after the tool pipe or the roadheader.
泥水平衡顶管机是由水泵将具有一定浓度的泥水送至挖掘面,再经井内旁通压力调整阀及调整排泥泵转速来调整进水压大小,使其平衡地下水压及挖掘面土压力,使掘进机刀盘在平衡压力下工作,从而防止由于挖掘面的失稳,造成地面沉降和隆起,但是对于实际顶管施工过程中,由于地层情况、机头刀盘磨损情况以及施工人员技术水平等问题,经常会出现偏差较大的偏斜问题,严重时甚至会造成工程顶进失败。The mud-water balance pipe jacking machine sends the mud water with a certain concentration to the excavation surface by the water pump, and then adjusts the inlet water pressure through the bypass pressure adjustment valve in the well and adjusts the speed of the mud discharge pump to balance the groundwater pressure and the soil pressure of the excavation surface. , so that the cutter head of the roadheader works under balanced pressure, so as to prevent ground subsidence and uplift due to the instability of the excavation surface. Problems such as leveling often cause deflection problems with large deviations, and even cause jacking failures in severe cases.
现有技术中采用勤测勤纠:每顶进一段距离,测量一次工具头轴线及标高。发现偏差情况时,要求纠偏人员将工具头纠偏角度、各方向上千斤顶的油压值、轴线的偏差等报给中控室,输入微机。微机将显示出纠偏方法、数据,按此进行纠偏,进而导致不能实时监测纠偏,需要顶进一端时间后,在进行人工测量,通过多组数据进行传输对比从而进行计算偏移的量在进行纠偏操作,进而导致效率低,施工进度慢,不能顶进操作的同时进行纠偏检测纠偏调节,所以需要一种下穿高速公路明渠顶管施工方法。In the prior art, frequent measurement and frequent rectification are adopted: the axis and elevation of the tool head are measured every time a certain distance is jacked up. When a deviation is found, the deviation correcting personnel are required to report the deviation correction angle of the tool head, the oil pressure value of the jack in all directions, the deviation of the axis, etc. to the central control room and enter it into the microcomputer. The microcomputer will display the correction method and data, and correct the deviation according to this, which will lead to the inability to monitor the deviation in real time. After the time of jacking up one end, manual measurement is performed, and the amount of deviation is calculated by comparing multiple sets of data for transmission. operation, which in turn leads to low efficiency and slow construction progress. It is impossible to perform deviation correction detection and correction adjustment while jacking operation. Therefore, a pipe jacking construction method for open channels under the expressway is needed.
发明内容Contents of the invention
基于现有的技术问题,本发明提出了一种下穿高速公路明渠顶管施工方法。Based on the existing technical problems, the present invention proposes a pipe jacking construction method for an open channel under an expressway.
本发明提出的一种下穿高速公路明渠顶管施工方法,包括:步骤一、刃脚及沉井制作,包括刃脚以及井身钢筋、支架、模板和混凝土,预留洞口采用砖砌Mu20砖及M10水泥浆的砖墙临时封堵;The present invention proposes a construction method for pipe jacking in an open channel under an expressway, comprising:
步骤二、井身挖土下沉,沉井混凝土强度达到设计强度100%时可开始下沉;
步骤三、重复步骤一和步骤二的步骤,直到沉井下降设计位置,进行封底操作,包括沉井封底、底板钢筋制作、底板混凝土浇筑以及砼养生,且封底底层采用大石块回填,中层采用G35钢筋砼底板,底层采用C25素砼回填;
步骤四、管道钻孔顶进,采用泥水平衡顶管机进行钻孔操作,钻孔操作的同时通过设置的纠偏机构进行实时纠偏操作,以及钻孔的同时进行管道顶进安装操作,直至钻孔结束和管道顶进安装结束;
所述纠偏机构包括安装在靠近泥水平衡顶管机与相对管道内部的安装环以及顶进驱动机构,所述安装环的内部设置有辅助安装同心机构,所述安装环的一侧分别设置圆周动态倾斜检测机构和倾斜纠偏驱动机构;The deviation correction mechanism includes an installation ring installed close to the mud-water balance pipe jacking machine and the interior of the opposite pipeline and a jacking drive mechanism. The inside of the installation ring is provided with an auxiliary installation concentric mechanism, and one side of the installation ring is respectively provided with a circular dynamic Tilt detection mechanism and tilt correction drive mechanism;
所述顶进驱动机构实现管道顶进输送操作;The jacking drive mechanism realizes the pipeline jacking and conveying operation;
所述辅助安装同心机构实现所述安装环的轴心与管道的轴心位于同一轴心调节操作;The auxiliary installation concentric mechanism realizes that the axis of the installation ring and the axis of the pipeline are located at the same axis adjustment operation;
所述圆周动态倾斜检测机构实现泥水平衡顶管机钻孔操作中实时检测倾斜操作;The circular dynamic tilt detection mechanism realizes real-time detection of tilt operation during the drilling operation of the mud-water balance pipe jacking machine;
所述倾斜纠偏机构实现所述圆周动态倾斜检测机构检测倾斜后进行纠偏调节操作;The tilt correction mechanism realizes the correction and adjustment operation after the circumferential dynamic tilt detection mechanism detects the tilt;
步骤五、出洞,各环节检查操作;且机头出洞时,顶进操作应谨慎平稳、匀速推进,首节管出洞口后立即开始均匀压注触变泥浆;在管节出洞5m范围内,检查并督促施工人员将切土、出泥、顶速、土压、轴线、标高施工参数逐渐调整至正常状态。Step 5: Exit the hole, check the operation of each link; and when the machine head exits the hole, the jacking operation should be cautious, steady, and advanced at a uniform speed. Immediately after the first section of the pipe exits the hole, start to inject thixotropic mud evenly; within 5m of the pipe section exiting the hole Inside, check and urge the construction personnel to gradually adjust the construction parameters of soil cutting, mud discharge, top speed, earth pressure, axis, and elevation to the normal state.
优选地,所述顶进驱动机构安装在沉井的底端一侧内部,所述顶进驱动机构包括安装板以及导向底板,所述安装板的安装表面与沉井的内壁固定安装,所述导向底板的底部与沉井的内底壁固定安装,所述导向底板的顶部圆弧表面与管道的圆弧表面滑动插接,所述安装板的一侧表面固定安装有激光发射器。Preferably, the jacking drive mechanism is installed inside the bottom end of the caisson, the jacking drive mechanism includes a mounting plate and a guide bottom plate, the mounting surface of the mounting plate is fixedly installed with the inner wall of the caisson, the The bottom of the guide base plate is fixedly installed with the inner bottom wall of the caisson, the top arc surface of the guide base plate is slidably inserted into the arc surface of the pipeline, and a laser transmitter is fixedly installed on one side surface of the installation plate.
优选地,所述安装板的一侧表面固定安装有液压缸,两个所述液压缸均以管道的轴心进行对称设置,所述导向底板的顶部固定安装有连接板,所述连接板的顶部与所述液压缸的一端圆弧表面底板固定安装,所述液压缸的伸缩端固定安装有橡胶垫,两个所述橡胶垫的一侧表面均与管道的一侧相接触。Preferably, a hydraulic cylinder is fixedly installed on one side surface of the installation plate, and the two hydraulic cylinders are arranged symmetrically with respect to the axis of the pipeline, and a connecting plate is fixedly installed on the top of the guide bottom plate, and the connecting plate The top is fixedly installed with the arc surface bottom plate at one end of the hydraulic cylinder, and rubber pads are fixedly installed at the telescopic end of the hydraulic cylinder, and one side surface of the two rubber pads is in contact with one side of the pipeline.
优选地,所述辅助安装同心机构包括开设有在所述安装环内部的压力腔和连通孔,多个所述压力腔的内壁均与所述连通孔的两端固定连通,所述压力腔的一侧内壁固定连通有加压管,所述加压管的表面设置有阀门,所述加压管的一端与油泵的出油端固定连通,所述安装环的一侧表面固定安装有激光接收器。Preferably, the auxiliary installation concentric mechanism includes a pressure chamber and a communication hole inside the installation ring, the inner walls of a plurality of the pressure chambers are fixedly communicated with both ends of the communication hole, and the pressure chambers One side of the inner wall is fixedly connected with a pressurized tube, the surface of the pressurized tube is provided with a valve, one end of the pressurized tube is fixedly connected with the oil outlet end of the oil pump, and one side of the mounting ring is fixedly installed with a laser receiver. device.
优选地,所述压力腔的内顶壁滑动插接有定位杆,多个所述定位杆的一端均与所述管道的内壁相接触,且多个所述压力腔均呈环形阵列,所述定位杆的底端分别固定安装有弹簧和密封垫,所述密封垫的表面与所述压力腔的内壁滑动插接,所述弹簧的一端与所述压力腔的内底壁固定安装。Preferably, positioning rods are slidably inserted into the inner top wall of the pressure chamber, and one end of a plurality of positioning rods is in contact with the inner wall of the pipeline, and the plurality of pressure chambers are in an annular array, the The bottom end of the positioning rod is respectively fixed with a spring and a gasket, the surface of the gasket is slidably inserted into the inner wall of the pressure chamber, and one end of the spring is fixedly installed with the inner bottom wall of the pressure chamber.
优选地,所述圆周动态倾斜检测机构包括安装在所述安装环一侧的环形导轨以及安装在所述安装环一端内壁的环形伞齿圈,所述环形导轨的内壁分别滑动插接有第一弧形滑块和第二弧形滑块,三个所述第二弧形滑块均在所述环形导轨上三等分排列分布。Preferably, the circumferential dynamic tilt detection mechanism includes an annular guide rail installed on one side of the installation ring and an annular bevel gear ring installed on the inner wall at one end of the installation ring, the inner walls of the annular guide rail are respectively slidably inserted with first The arc-shaped slider and the second arc-shaped slider, the three second arc-shaped sliders are arranged in three equal parts on the annular guide rail.
优选地,所述第一弧形滑块的顶部固定安装有驱动电机,所述驱动电机的输出轴通过联轴器固定安装有齿轮轴,所述齿轮轴的一端固定安装有伞齿轮,所述伞齿轮的齿槽与所述环形伞齿圈的内壁啮合。Preferably, a drive motor is fixedly installed on the top of the first arc-shaped slider, a gear shaft is fixedly installed on the output shaft of the drive motor through a coupling, and a bevel gear is fixedly installed on one end of the gear shaft. The tooth grooves of the bevel gear mesh with the inner wall of the annular bevel gear.
优选地,所述第一弧形滑块的顶部两端均固定安装有站板,所述第二弧形滑块的顶部均固定安装有支撑柱,三个所述支撑柱的顶部和两个所述站板的顶部均固定安装有环形板。Preferably, both ends of the top of the first arc-shaped slider are fixedly installed with standing plates, and the top of the second arc-shaped slider is fixedly installed with support columns, and the tops of the three support columns and the two Ring plates are fixedly installed on the tops of the stand plates.
优选地,所述环形板的一侧固定安装有检测管,四个所述检测管均在所述环形板的表面四等分环形阵列,所述检测管的内壁滑动插接有检测杆,所述检测杆的一端呈半球形状,四个所述检测杆的半球圆弧表面均与泥水平衡顶管机的一端表面相接触,所述检测杆的圆弧表面活动套接有压簧,所述压簧的一端与所述检测管的内壁固定安装,所述压簧的另一端与所述检测杆的表面固定安装,所述检测管的内壁固定安装有接触按钮,所述接触按钮的触发端与所述检测杆的一端相接触。Preferably, a detection tube is fixedly installed on one side of the annular plate, and the four detection tubes are all quartered into an annular array on the surface of the annular plate, and a detection rod is slidably inserted into the inner wall of the detection tube, so that One end of the detection rod is in the shape of a hemisphere, and the hemispherical arc surfaces of the four detection rods are all in contact with the surface of one end of the mud-water balance pipe jacking machine. One end of the compression spring is fixedly installed with the inner wall of the detection tube, the other end of the compression spring is fixedly installed with the surface of the detection rod, the inner wall of the detection tube is fixed with a contact button, and the trigger end of the contact button contact with one end of the detection rod.
优选地,所述倾斜纠偏驱动机构包括伸缩气缸,四个所述伸缩气缸均在所述环形板的表面四等分环形阵列分布,四个所述伸缩气缸的安装表面均与所述环形板的一侧表面固定安装,且四个所述伸缩气缸的伸缩端贯穿并延伸至所述环形板的一侧,所述伸缩气缸的伸缩端固定安装有橡胶推板。Preferably, the tilt correction driving mechanism includes a telescopic cylinder, and four telescopic cylinders are distributed on the surface of the annular plate in a quadrant ring array, and the installation surfaces of the four telescopic cylinders are all connected to the surface of the annular plate. One side surface is fixedly installed, and the telescopic ends of the four telescopic cylinders penetrate and extend to one side of the annular plate, and the telescopic ends of the telescopic cylinders are fixedly installed with rubber push plates.
本发明中的有益效果为:Beneficial effects among the present invention are:
通过在泥水平衡顶管机钻孔时设置的辅助安装同心机构、圆周动态倾斜检测机构和倾斜纠偏驱动机构,进行控制泥水平衡顶管机钻孔中利用激光发射器和检测杆同时检测操作,当发生倾斜时激光接收器接收不到光线即可控制圆周动态倾斜检测机构进行圆周运动检测倾斜方向,从而控制对应的倾斜纠偏驱动机构进行纠偏操作,进而避免钻孔角度发生偏移导致钻孔错位,从而增强了施工的效率,能够及时对刀头实时监控及纠偏,最大程度的保证管道的轴线、标高及线型。Through the auxiliary installation of the concentric mechanism, the circumferential dynamic tilt detection mechanism and the tilt correction drive mechanism set up during the drilling of the mud-water balance pipe jacking machine, the simultaneous detection operation of the mud-water balance pipe jacking machine using the laser transmitter and the detection rod is carried out. When the laser receiver does not receive light when the tilt occurs, it can control the circular dynamic tilt detection mechanism to perform circular motion to detect the tilt direction, so as to control the corresponding tilt correction drive mechanism to perform the deviation correction operation, thereby avoiding the deviation of the drilling angle and causing the drilling misalignment. In this way, the efficiency of construction is enhanced, and the cutter head can be monitored and corrected in real time, so as to ensure the axis, elevation and line shape of the pipeline to the greatest extent.
附图说明Description of drawings
图1为一种下穿高速公路明渠顶管施工方法的结构示意图;Fig. 1 is the structural representation of a kind of construction method of pipe jacking in the open channel of passing through expressway;
图2为一种下穿高速公路明渠顶管施工方法的顶进驱动机构立体图;Fig. 2 is a kind of perspective view of the jacking drive mechanism of the pipe jacking construction method of the open channel under the expressway;
图3为一种下穿高速公路明渠顶管施工方法的安装环结构立体图;Fig. 3 is a perspective view of the installation ring structure of a construction method for pipe jacking in an open channel under the expressway;
图4为一种下穿高速公路明渠顶管施工方法的辅助安装同心机构立体图;Fig. 4 is a kind of perspective view of the auxiliary installation concentric mechanism of the pipe jacking construction method of the open channel under the expressway;
图5为一种下穿高速公路明渠顶管施工方法的爆炸图;Fig. 5 is an exploded view of a kind of pipe jacking construction method of the open channel under the expressway;
图6为一种下穿高速公路明渠顶管施工方法的图3中A处结构放大图;Fig. 6 is an enlarged view of the structure at A in Fig. 3 of a method of pipe jacking for an open channel under the expressway;
图7为一种下穿高速公路明渠顶管施工方法的图5中C处结构放大图;Fig. 7 is an enlarged view of the structure at C in Fig. 5 of a method of pipe jacking for an open channel under the expressway;
图8为一种下穿高速公路明渠顶管施工方法的图5中B处结构放大图;Fig. 8 is an enlarged view of the structure at B in Fig. 5 of a method of pipe jacking for an open channel under the expressway;
图9为一种下穿高速公路明渠顶管施工方法的圆周动态倾斜检测机构立体图。Fig. 9 is a perspective view of a circumferential dynamic tilt detection mechanism of a pipe jacking construction method for an open channel under an expressway.
图中:1、泥水平衡顶管机;2、安装环;3、顶进驱动机构;31、安装板;32、导向底板;33、激光发射器;34、液压缸;35、连接板;36、橡胶垫;4、辅助安装同心机构;41、压力腔;42、连通孔;43、加压管;44、阀门;45、激光接收器;46、定位杆;47、弹簧;48、密封垫;5、圆周动态倾斜检测机构;51、环形导轨;52、环形伞齿圈;53、第一弧形滑块;54、第二弧形滑块;55、驱动电机;56、齿轮轴;57、伞齿轮;58、站板;59、支撑柱;510、环形板;511、检测管;512、检测杆;513、压簧;514、接触按钮;6、倾斜纠偏驱动机构;61、伸缩气缸;62、橡胶推板。In the figure: 1, mud-water balance pipe jacking machine; 2, installation ring; 3, jacking drive mechanism; 31, installation plate; 32, guide base plate; 33, laser transmitter; 34, hydraulic cylinder; 35, connecting plate; 36 , rubber pad; 4, auxiliary installation concentric mechanism; 41, pressure chamber; 42, communication hole; 43, pressurized pipe; 44, valve; 45, laser receiver; 46, positioning rod; 47, spring; 48, gasket ;5, circular dynamic tilt detection mechanism; 51, annular guide rail; 52, annular bevel gear ring; 53, first arc-shaped slider; 54, second arc-shaped slider; 55, drive motor; 56, gear shaft; 57 , bevel gear; 58, stand plate; 59, support column; 510, annular plate; 511, detection tube; 512, detection rod; 513, pressure spring; 514, contact button; ; 62, rubber push plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1-图9,一种下穿高速公路明渠顶管施工方法,包括:步骤一、刃脚及沉井制作,包括刃脚以及井身钢筋、支架、模板和混凝土,预留洞口采用砖砌Mu20砖及M10水泥浆的砖墙临时封堵。Referring to Fig. 1-Fig. 9, a construction method for pipe jacking in an open channel passing through an expressway, including:
步骤二、井身挖土下沉,沉井混凝土强度达到设计强度100%时可开始下沉。Step 2: The shaft body is excavated and subsides, and the caisson can begin to sink when the concrete strength of the caisson reaches 100% of the design strength.
步骤三、重复步骤一和步骤二的步骤,直到沉井下降设计位置,进行封底操作,包括沉井封底、底板钢筋制作、底板混凝土浇筑以及砼养生,且封底底层采用大石块回填,中层采用G35钢筋砼底板,底层采用C25素砼回填。
步骤四、管道钻孔顶进,采用泥水平衡顶管机1进行钻孔操作,钻孔操作的同时通过设置的纠偏机构进行实时纠偏操作,以及钻孔的同时进行管道顶进安装操作,直至钻孔结束和管道顶进安装结束。
纠偏机构包括安装在靠近泥水平衡顶管机1与相对管道内部的安装环2以及顶进驱动机构3,安装环2的内部设置有辅助安装同心机构4,安装环2的一侧分别设置圆周动态倾斜检测机构5和倾斜纠偏驱动机构6。The deviation correction mechanism includes an
为了顶进驱动机构3实现管道顶进输送操作;设置顶进驱动机构3安装在沉井的底端一侧内部,顶进驱动机构3包括安装板31以及导向底板32,安装板31的安装表面与沉井的内壁固定安装,导向底板32的底部与沉井的内底壁固定安装,导向底板32的顶部圆弧表面与管道的圆弧表面滑动插接,安装板31的一侧表面固定安装有激光发射器33。In order to realize the pipeline jacking and conveying operation for the jacking
具体的,通过设置导向底板32便于管道输送时自动定位中心导向的效果,设置激光发射器33便于控制激光发射器33发射的水平光线照射到泥水平衡顶管机1的一侧进行被接收,进而进行实时监测倾斜,当光线接收不到说明发生倾斜既可以进行纠偏操作。Specifically, by setting the
为了进行驱动管道输送操作,安装板31的一侧表面固定安装有液压缸34,两个液压缸34均以管道的轴心进行对称设置,导向底板32的顶部固定安装有连接板35,连接板35的顶部与液压缸34的一端圆弧表面底板固定安装,液压缸34的伸缩端固定安装有橡胶垫36,两个橡胶垫36的一侧表面均与管道的一侧相接触。In order to carry out the operation of driving the pipeline, a
具体的,输送操作时利用液压缸34进行伸缩运动带动橡胶垫36进行与放置在导向底板32上方的管道一侧,进而进行延伸运动带动管道向前滑动,从而进行输送操作。Specifically, during the conveying operation, the
为了辅助安装同心机构4实现安装环2的轴心与管道的轴心位于同一轴心调节操作;辅助安装同心机构4包括开设有在安装环2内部的压力腔41和连通孔42,多个压力腔41的内壁均与连通孔42的两端固定连通,压力腔41的一侧内壁固定连通有加压管43,加压管43的表面设置有阀门44,加压管43的一端与油泵的出油端固定连通,安装环2的一侧表面固定安装有激光接收器45。In order to assist the installation of the
具体的,在控制安装环2安装操作时,利用油泵工作控制内部的液压有进行向外输送,使之液压油在阀门44打开下经过加压管43进入到压力腔41的内部,进行增压操作,以及利用激光接收器45进行接收激光发射器33发射的光线,进行始终保持同心连接,当发生倾斜时,及激光接收器45接收不到发射的光线,即可通过圆周动态倾斜检测机构5进行工作检测倾斜发生的部位效果。Specifically, when controlling the installation operation of the
为了压力腔41内部的压力进行驱动安装槽,压力腔41的内顶壁滑动插接有定位杆46,多个定位杆46的一端均与管道的内壁相接触,且多个压力腔41均呈环形阵列,定位杆46的底端分别固定安装有弹簧47和密封垫48,密封垫48的表面与压力腔41的内壁滑动插接,弹簧47的一端与压力腔41的内底壁固定安装。In order to drive the installation groove for the pressure inside the
具体的,当压力腔41内部的压力增大后进行挤压内部的定位杆46向外延伸运动,同时利用密封垫48进行密封操作,当多个定位杆46同时向外延伸运动挤压管道的内壁时,进而控制安装环2的轴心与管道的轴心位于同一轴线的效果。Specifically, when the pressure inside the
为了圆周动态倾斜检测机构5实现泥水平衡顶管机1钻孔操作中实时检测倾斜操作;圆周动态倾斜检测机构5包括安装在安装环2一侧的环形导轨51以及安装在安装环2一端内壁的环形伞齿圈52,环形导轨51的内壁分别滑动插接有第一弧形滑块53和第二弧形滑块54,三个第二弧形滑块54均在环形导轨51上三等分排列分布。In order to realize the real-time detection of inclination operation in the drilling operation of the mud-water balance
具体的,在进行圆周运动检测时,利用一个第一弧形滑块53和多个第二弧形滑块54均在环形导轨51的内壁滑动,进行圆周运动辅助检测设备进行圆周动图检测的效果。Specifically, when performing circular motion detection, a first arc-shaped
为了圆周运动驱动,第一弧形滑块53的顶部固定安装有驱动电机55,驱动电机55的输出轴通过联轴器固定安装有齿轮轴56,齿轮轴56的一端固定安装有伞齿轮57,伞齿轮57的齿槽与环形伞齿圈52的内壁啮合。For circular motion driving, a
具体的,通过驱动电机55工作带动齿轮轴56旋转,从而控制伞齿轮57转动,在啮合的条件下伞齿轮57在环形伞齿圈52的表面进行圆周运动。Specifically, the driving
第一弧形滑块53的顶部两端均固定安装有站板58,第二弧形滑块54的顶部均固定安装有支撑柱59,三个支撑柱59的顶部和两个站板58的顶部均固定安装有环形板510。Both ends of the top of the first arc-shaped
具体的,通过伞齿轮57在环形伞齿圈52的表面圆周运动时,带动环形板510进行圆周运动,通过支撑柱59和站板58进行支撑安装。Specifically, when the
环形板510的一侧固定安装有检测管511,四个检测管511均在环形板510的表面四等分环形阵列,检测管511的内壁滑动插接有检测杆512,检测杆512的一端呈半球形状,四个检测杆512的半球圆弧表面均与泥水平衡顶管机1的一端表面相接触,检测杆512的圆弧表面活动套接有压簧513,压簧513的一端与检测管511的内壁固定安装,压簧513的另一端与检测杆512的表面固定安装,检测管511的内壁固定安装有接触按钮514,接触按钮514的触发端与检测杆512的一端相接触。One side of the
具体的,进行环形检测时,在环形板510做圆周运动时带动表面的检测管511旋转,从而控制多个检测杆512的一端都接触泥水平衡顶管机1的相对表面,使之挤压接触按钮514进行实时检测,当泥水平衡顶管机1钻孔发生倾斜时,会导致其中的一个检测杆512表面离开泥水平衡顶管机1的相对表面,进而在压簧513的条件下使之不在接触按钮514离开,从而检测到此时的泥水平衡顶管机1发生倾斜的效果。Specifically, when performing ring detection, the
为了倾斜纠偏机构实现圆周动态倾斜检测机构5检测倾斜后进行纠偏调节操作;倾斜纠偏驱动机构6包括伸缩气缸61,四个伸缩气缸61均在环形板510的表面四等分环形阵列分布,四个伸缩气缸61的安装表面均与环形板510的一侧表面固定安装,且四个伸缩气缸61的伸缩端贯穿并延伸至环形板510的一侧,伸缩气缸61的伸缩端固定安装有橡胶推板62。In order to tilt the deviation correction mechanism to realize the circumferential dynamic
具体的,检测到泥水平衡顶管机1发生倾斜时,通过倾斜部位检测杆512的相对一端设置的伸缩气缸61进行延伸运动,带动橡胶推板62向前运动挤压泥水平衡顶管机1的相对表面,进行调节纠偏操作的效果。Specifically, when it is detected that the mud-water balance
步骤五、出洞,各环节检查操作;且机头出洞时,顶进操作应谨慎平稳、匀速推进,首节管出洞口后立即开始均匀压注触变泥浆;在管节出洞5m范围内,检查并督促施工人员将切土、出泥、顶速、土压、轴线、标高施工参数逐渐调整至正常状态。Step 5: Exit the hole, check the operation of each link; and when the machine head exits the hole, the jacking operation should be cautious, steady, and advanced at a uniform speed. Immediately after the first section of the pipe exits the hole, start to inject thixotropic mud evenly; within 5m of the pipe section exiting the hole Inside, check and urge the construction personnel to gradually adjust the construction parameters of soil cutting, mud discharge, top speed, earth pressure, axis, and elevation to the normal state.
通过在泥水平衡顶管机1钻孔时设置的辅助安装同心机构4、圆周动态倾斜检测机构5和倾斜纠偏驱动机构6,进行控制泥水平衡顶管机1钻孔中利用激光发射器33和检测杆512同时检测操作,当发生倾斜时激光接收器45接收不到光线即可控制圆周动态倾斜检测机构5进行圆周运动检测倾斜方向,从而控制对应的倾斜纠偏驱动机构6进行纠偏操作,进而避免钻孔角度发生偏移导致钻孔错位,从而增强了施工的效率,能够及时对刀头实时监控及纠偏,最大程度的保证管道的轴线、标高及线型。Through the auxiliary installation of the
工作原理:施工中,通过顶进驱动机构3进行控制液压缸34工作,使之橡胶垫36推动管道向前对接移动,跟随泥水平衡顶管机1钻孔辅助前行,当泥水平衡顶管机1钻孔中发生倾斜时,导致激光接收器45接收不到光线,及判断发生倾斜控制圆周动态倾斜检测机构5工作。Working principle: During construction, the jacking
圆周动态倾斜检测机构5工作中,通过驱动电机55旋转带动齿轮轴56转动,进而控制伞齿轮57旋转,在啮合下从而控制伞齿轮57在环形伞齿圈52的表面进行圆周运动行走,进而控制环形板510转动,带动表面的多个检测杆512进行圆周运动,使之检测杆512的半球表面在泥水平衡顶管机1的一端表面滑动,因泥水平衡顶管机1钻孔发生倾斜,及导致圆周运动中的某一个检测杆512半球表面离开泥水平衡顶管机1的表面,使之不在挤压接触按钮514,从而判断此位置和对应位置发生倾斜,即可控制倾斜纠偏驱动机构6工作进行纠偏。When the circular dynamic
纠偏中利用对应纠偏位置的伸缩气缸61延伸工作进行推动泥水平衡顶管机1倾斜的表面,使之进行纠偏矫正操作。In the deviation correction, the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN120739939A (en) * | 2025-09-04 | 2025-10-03 | 山西一建集团有限公司 | Pipeline positioning assembly, sewage pipe network jacking pipe construction device and construction method |
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