CN116140057A - Continuous selection device for rich ore extraction - Google Patents
Continuous selection device for rich ore extraction Download PDFInfo
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- CN116140057A CN116140057A CN202211625417.8A CN202211625417A CN116140057A CN 116140057 A CN116140057 A CN 116140057A CN 202211625417 A CN202211625417 A CN 202211625417A CN 116140057 A CN116140057 A CN 116140057A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/04—Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables
- B03C1/06—Magnetic separation acting directly on the substance being separated with the material carriers in the form of trays or with tables with magnets moving during operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/16—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本发明涉及选矿厂磁选技术领域,尤其涉及一种用于富矿提品的连选装置。包括机架、振动给料单元、板式粗磁选单元与辊筒式精磁选单元;振动给料单元振动给料机的振动箱体从给料端至排料端倾斜布置;板式粗磁选单元的板式输送机同倾斜度固接在振动箱体内;粗选废石溜槽固接在给料端底部,粗选精矿溜槽固接在排料段底部,精磁选给料斗固接在粗选精矿溜槽底部;辊筒式精磁选单元包括精磁选分选辊筒,精磁选分选辊筒安装在精磁选给料斗内;精磁选分选辊筒下方在辊筒和料流之间设置有纵向分隔板,分成精选废石排料斗和精选矿石排料斗。实现磁铁矿的连续多次选别,获得理想产品指标的基础上降低设备、基建投资以及运营管理费用。
The invention relates to the technical field of magnetic separation in mineral processing plants, in particular to a continuous separation device for extracting rich ore. Including frame, vibrating feeding unit, plate type coarse magnetic separation unit and roller type fine magnetic separation unit; the vibrating box of the vibrating feeding unit vibrating feeder is arranged obliquely from the feeding end to the discharging end; plate type coarse magnetic separation unit The plate conveyor of the unit is fixed in the vibrating box at the same inclination; the rough separation waste rock chute is fixed in the bottom of the feeding end, the rough separation concentrate chute is fixed in the bottom of the discharge section, and the fine magnetic separation feed hopper is fixed in the coarse The bottom of the concentrate chute; the roller-type fine magnetic separation unit includes fine magnetic separation and sorting rollers, which are installed in the fine magnetic separation feeding hopper; A vertical partition is arranged between the material flow, which is divided into a selected waste rock discharge hopper and a selected ore discharge hopper. Realize continuous multiple sorting of magnetite, and reduce equipment, infrastructure investment and operation and management costs on the basis of obtaining ideal product indicators.
Description
技术领域technical field
本发明涉及选矿厂磁选技术领域,尤其涉及一种用于富矿提品的连选装置。The invention relates to the technical field of magnetic separation in mineral processing plants, in particular to a continuous separation device for extracting rich ore.
背景技术Background technique
由于当前大多数铁矿矿种均有一定程度的磁性,所以磁选是铁矿石最主要的选矿方法,其中强磁性矿物如磁铁矿、钛磁铁矿多用筒式磁选机分选,弱磁性矿物如赤铁矿褐铁矿、镜铁矿等多用立环强磁选机和平环强磁选机进行选别。磁铁矿是当前储量较大,利用最为广泛的铁矿石,由于磁铁矿磁性较强,其通过磁场强度较小的弱磁选机进行分选回收。As most of the current iron ore minerals have a certain degree of magnetism, magnetic separation is the most important beneficiation method for iron ore. Among them, strong magnetic minerals such as magnetite and titanium magnetite are mostly separated by drum magnetic separators. Weak magnetic minerals such as hematite, limonite, specularite, etc. are usually separated by vertical ring high-speed magnetic separator and flat-ring high-speed magnetic separator. Magnetite is currently the most widely used iron ore with large reserves. Due to its strong magnetic properties, magnetite is separated and recovered by a weak magnetic separator with a low magnetic field strength.
当前很多磁铁矿山,尤其是澳大利亚、巴西的磁铁矿山,其原矿品位达到45%~50%之间,为磁铁矿含量较高的富矿。而当前的铁矿石销售品位一般在58%~65%之间,这就需要对磁铁矿进行磁选富集以达到要求的销售品位指标。而对于一些品位为45%~0%之间的矿石往往通过一次磁选,品位尚不能达到销售的要求。At present, many magnetite mines, especially magnetite mines in Australia and Brazil, have a raw ore grade of 45% to 50%, which is a rich ore with relatively high magnetite content. However, the current iron ore sales grade is generally between 58% and 65%, which requires magnetic separation and enrichment of magnetite to achieve the required sales grade index. And for some ores whose grades are between 45% and 0%, they often pass through a magnetic separation, and the grades still cannot meet the requirements of sales.
现有的干式磁选机单台设备只能执行一次选别作业,要想获得更理想的选别指标,只能通过采用多台设备,设置多段作业进行扫选或精选作业,设备投资过大,占用厂房空间较大,基建投资高,运营维护费高。The existing dry-type magnetic separator can only perform one sorting operation for a single device. To obtain a more ideal sorting index, it is only possible to use multiple devices and set up multiple operations for scanning or selection operations. Equipment investment If it is too large, it will take up a lot of space in the factory building, and the investment in infrastructure is high, and the operation and maintenance costs are high.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供了一种用于富矿提品的连选装置,实现磁铁矿的连续多次选别,以在获得理想产品指标的基础上降低设备和基建投资,降低运营管理费用。In order to overcome the deficiencies of the prior art, the present invention provides a continuous separation device for extracting rich ore, which realizes continuous multiple selection of magnetite, and reduces equipment and infrastructure investment on the basis of obtaining ideal product indicators. Reduce operation and management costs.
为实现上述目的,本发明采用以下技术方案实现:To achieve the above object, the present invention adopts the following technical solutions:
一种用于富矿提品的连选装置,包括机架、振动给料单元、板式粗磁选单元与辊筒式精磁选单元;所述振动给料单元包括振动给料机,其振动箱体从给料端至排料端倾斜布置;板式粗磁选单元包括板式输送机,板式输送机同倾斜度固接在振动箱体内;粗选废石溜槽固接在给料端底部,粗选精矿溜槽固接在排料段底部,精磁选给料斗固接在粗选精矿溜槽底部;辊筒式精磁选单元包括精磁选分选辊筒,精磁选分选辊筒安装在精磁选给料斗内;精磁选分选辊筒下方在辊筒和料流之间设置有纵向分隔板,分成精选废石排料斗和精选矿石排料斗。A continuous selection device for rich ore extraction, including a frame, a vibrating feeding unit, a plate-type rough magnetic separation unit and a roller-type fine magnetic separation unit; the vibrating feeding unit includes a vibrating feeder, and its vibrating box The body is arranged obliquely from the feed end to the discharge end; the plate coarse magnetic separation unit includes a plate conveyor, and the plate conveyor is fixed in the vibration box with the same inclination; the rougher waste rock chute is fixed at the bottom of the feed end, and the coarse separation The concentrate chute is fixed at the bottom of the discharge section, and the fine magnetic separation feed hopper is fixed at the bottom of the rougher concentrate chute; the roller-type fine magnetic separation unit includes fine magnetic separation and separation rollers, and the fine magnetic separation and separation rollers are installed In the fine magnetic separation feeding hopper; under the fine magnetic separation sorting roller, a longitudinal partition plate is arranged between the roller and the material flow, which is divided into a selected waste rock discharge hopper and a selected ore discharge hopper.
进一步地,机架包括上层平台与下层平台;振动给料单元安装在上层平台上,辊筒式精磁选单元安装在下层平台上。Further, the frame includes an upper platform and a lower platform; the vibrating feeding unit is installed on the upper platform, and the roller type fine magnetic separation unit is installed on the lower platform.
进一步地,振动给料机包括振动箱体、偏心激振块、振动电机、弹簧与底座;所述偏心激振块安装在振动箱体上,偏心激振块通过转动轴与振动电机相连;底座固接在机架上,弹簧顶部与振动箱体相连,底部与底座相连。Further, the vibrating feeder includes a vibrating box, an eccentric vibrating block, a vibrating motor, a spring and a base; the eccentric vibrating block is installed on the vibrating box, and the eccentric vibrating block is connected to the vibrating motor through a rotating shaft; the base Fixed on the frame, the top of the spring is connected with the vibration box, and the bottom is connected with the base.
进一步地,板式粗磁选单元由板式输送机和接电板构成;板式输送机包括输送板、传动滚筒与传动电机;传动电机与传动滚筒相连,输送板安装在传动滚筒上;输送板由多个电磁板链板通过两端的导链串联而成。Further, the plate-type coarse magnetic separation unit is composed of a plate conveyor and a power connection plate; the plate conveyor includes a conveying plate, a driving roller and a driving motor; the driving motor is connected with the driving roller, and the conveying plate is installed on the driving roller; the conveying plate is composed of multiple An electromagnetic plate chain plate is connected in series through guide chains at both ends.
进一步地,电磁板链板强度为100~200mT,相邻链板之间的缝隙为磁铁矿石最大粒度的1.3~1.48倍。Further, the strength of the chain plates of the electromagnetic plate is 100-200 mT, and the gap between adjacent chain plates is 1.3-1.48 times of the maximum particle size of the magnetite.
进一步地,链板的一端设有触点开关,触点开关为弹簧式触点开关;所述板式输送机分选段的与触点开关位于一侧的纵梁上部设有接电板,电板中间设有宽度为10~20mm的接电槽,接电槽两侧为绝缘橡胶。Further, one end of the chain plate is provided with a contact switch, and the contact switch is a spring-type contact switch; the upper part of the longitudinal beam on the side of the contact switch of the sorting section of the slat conveyor is provided with a connecting plate, and the electric plate There is a power connection groove with a width of 10-20mm in the middle, and the two sides of the power connection groove are insulating rubber.
进一步地,辊筒式精磁选单元包括精磁选分选辊筒与辊筒电机;精磁选分选辊筒位于粗选精矿溜槽下料口的侧方。Further, the roller-type fine magnetic separation unit includes a fine magnetic separation and separation roller and a roller motor; the fine magnetic separation and separation roller is located at the side of the discharge opening of the rough concentrate chute.
进一步地,精磁选分选辊筒朝向料流一侧内置包角为110~130度的永磁磁系,磁系为扇形并以分选辊筒的水平轴线为中心线设置,精磁选分选辊筒进料流一侧的转动方向为向下的转动。Further, the fine magnetic separation sorting roller has a built-in permanent magnet system with a wrap angle of 110-130 degrees on the side facing the material flow. The magnetic system is fan-shaped and set with the horizontal axis of the sorting roller as the center line. The direction of rotation on the feed stream side of the sorting roller is downward rotation.
进一步地,精磁选分选辊筒的表面设有30mm~80mm的耐磨橡胶层,辊筒表面磁场强度为粗选磁场强度0.6~0.8倍。Further, a 30mm-80mm wear-resistant rubber layer is provided on the surface of the fine magnetic separation and separation roller, and the magnetic field strength on the surface of the roller is 0.6-0.8 times that of the rough separation magnetic field.
进一步地,振动给料机的振动电机、板式输送机的传动电机、精磁选分选辊筒的辊筒电机均为变频调速电机,接电板和精磁选分选辊筒的电流强度可调,三个电机的启停及变频信号,接电板和精磁选分选辊筒的电流强度信号均与控制箱连接。Further, the vibrating motor of the vibrating feeder, the transmission motor of the apron conveyor, and the roller motor of the fine magnetic separation and sorting roller are all frequency conversion speed regulating motors, and the current intensity of the electric plate and the fine magnetic separation and sorting roller Adjustable, the start-stop and frequency conversion signals of the three motors, the current intensity signals of the power board and the fine magnetic separation roller are all connected to the control box.
与现有的技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1)本发明创造性的将粗选、精选及振动箱体在同一个机架上进行了集成,从而实现了两段作业在一台设备的集成,装置结构紧凑,如此就降低了设备的数量和布置空间,从而降低了设备的投资和厂房的的建设费用,降低了能耗和运营管理费用。1) The present invention creatively integrates the roughing, selecting and vibrating boxes on the same frame, thus realizing the integration of two operations in one piece of equipment, and the structure of the device is compact, thus reducing the number of equipment And layout space, thereby reducing equipment investment and plant construction costs, reducing energy consumption and operating management costs.
2)本发明粗磁选采用振动板式磁选的方式。物料在箱体的给料端给入板式输送机上部后,在分选段受电磁板磁力的作用下实现了磁铁矿的吸附;在振动箱体提供的振动力的作用下,实现了部分磁性较弱,或夹杂在吸附的磁铁矿中的废石的向前抛离,抛离物继而被后续的电磁板继续吸附和抛离,没有磁性的废石在重力的作用下在电磁板的板缝之间卸落至废石排料斗排出。反复多次吸附和抛离后的精矿最终随电磁板的牵引运动至卸矿区,此时电磁板断电,磁力消失,粗磁选精矿透过回程链板的缝隙卸入精磁选给料斗。上述结构实现了在磁力和振动立场下的磁铁矿的反复多次分选,从而在保证了磁性矿物的连续多次非磁性岩石的抛离。每次的抛离再分选都可以再次的排出部分磁性较弱的低品位矿石以及矿石-脉石连生体,从而实现了品位逐次提高的目的,为高品位的最终精矿产品打下了坚实的基础。2) The coarse magnetic separation of the present invention adopts the mode of vibrating plate magnetic separation. After the material is fed into the upper part of the apron conveyor at the feeding end of the box, the magnetite adsorption is realized under the action of the magnetic force of the electromagnetic plate in the sorting section; under the action of the vibration force provided by the vibrating box, part of the magnetite is realized. Weaker, or the waste rock mixed in the adsorbed magnetite is thrown forward, and the thrown matter is then continuously adsorbed and thrown away by the subsequent electromagnetic plate. Between the slabs, it is discharged to the waste rock discharge hopper. The concentrated ore after repeated adsorption and throwing away is finally moved to the unloading area with the traction of the electromagnetic plate. At this time, the electromagnetic plate is powered off and the magnetic force disappears. hopper. The above-mentioned structure realizes repeated multiple separations of magnetite under the magnetic force and vibration standpoint, thereby ensuring continuous multiple times of non-magnetic rock throwing off of magnetic minerals. Each throwing and re-separation can discharge some low-grade ores with weak magnetic properties and ore-gangster joints, so as to achieve the goal of increasing the grade and lay a solid foundation for the final high-grade concentrate products. Base.
3)本发明接电板中间为宽度仅为5~10mm的接电槽,两侧为绝缘橡胶,接电开关为弹簧式触点快关,即在触点和接电板接触后,弹簧压缩将电磁板通电实现电磁板充磁,这栋接电的方式接电及断电迅速,且杜绝了触点的危险,保障了安全。3) In the middle of the power connection plate of the present invention is a power connection groove with a width of only 5-10mm, and the two sides are insulating rubber. The electromagnetic board is energized to realize the magnetization of the electromagnetic board. The power connection method of this building is quickly connected and disconnected, and the danger of contacts is eliminated, which ensures safety.
4)本发明电磁板通过控制接入的电流大小可实现场强在100~200mT之间的调节,从而实现矿石磁力吸附的控制和调节;振动单元的振动电机可以变频调速从而实现了振动强度的控制和调节;板式输送带的传动电机可以变频调速实现了矿石在分选段的时长调节,既可以实现分选时间的控制和调节。从而实现了分选力场的磁力和振动力的调节控制,保证了适合力场的获得,在结合分选时间的控制,保障了高品位的分选矿石产品的获得。4) The electromagnetic board of the present invention can realize the adjustment of the field strength between 100-200mT by controlling the magnitude of the connected current, thereby realizing the control and adjustment of the ore magnetic adsorption; the vibration motor of the vibration unit can be frequency-controlled to realize the vibration intensity The control and adjustment of the plate conveyor belt can be adjusted by frequency conversion to realize the time length adjustment of the ore in the sorting section, which can realize the control and adjustment of the sorting time. Thus, the adjustment and control of the magnetic force and vibration force of the sorting force field are realized, and the acquisition of a suitable force field is ensured. Combined with the control of the sorting time, the acquisition of high-grade sorted ore products is guaranteed.
5)本发明精磁选给料斗实现了对粗磁选的精矿产品在宽度上的集束式布料,从而将物料的竖直宽度降为200~400mm,从而有效的避免了由于物料分选宽度过宽,边界物料距离磁选辊筒过远时场强降低过大,造成的磁选物料不能被吸附的情况。有利的优化了磁选辊筒的分选环境,从而有利的避免了料流边界处磁铁矿石的损失。5) The fine magnetic separation feeding hopper of the present invention realizes the clustered distribution of the concentrate products in the width of the rough magnetic separation, thereby reducing the vertical width of the material to 200-400mm, thus effectively avoiding the If it is too wide, the field strength will drop too much when the boundary material is too far away from the magnetic separation roller, resulting in the situation that the magnetic separation material cannot be adsorbed. The separation environment of the magnetic separation roller is advantageously optimized, thereby advantageously avoiding the loss of magnetite at the boundary of the material flow.
6)本发明对粗磁选的产品进行再次的精磁选,精磁选的场强为粗磁选场强的0.6~0.8倍,从而通过精磁选的较低场强再次释放了混在在粗磁选精矿中的部分品位较低的磁铁矿或连生体,实现了对粗磁选精矿的品位的再次提升。通过粗磁选和精磁选作业,品位为45%以上的磁铁矿的品位可以提高到65%左右,从而获得了高品质的铁精矿,从而适应了市场对高品质磁铁精矿的需求。6) The present invention carries out fine magnetic separation again to the product of coarse magnetic separation, and the field strength of fine magnetic separation is 0.6~0.8 times of coarse magnetic separation field strength, thereby released again by the lower field strength of fine magnetic separation mixed in Some low-grade magnetite or conjoined bodies in the coarse magnetic separation concentrate have achieved a further increase in the grade of the coarse magnetic separation concentrate. Through rough magnetic separation and fine magnetic separation, the grade of magnetite with a grade of more than 45% can be increased to about 65%, so as to obtain high-quality iron concentrate, thus meeting the market demand for high-quality magnetite concentrate .
7)本发明的磁选辊筒表面设有30mm~80mm的耐磨橡胶层,有利的保障了磁选辊筒的寿命,降低了磁选辊筒的维修频率,提高了设备作业率。7) The surface of the magnetic separation roller of the present invention is provided with a wear-resistant rubber layer of 30 mm to 80 mm, which advantageously guarantees the service life of the magnetic separation roller, reduces the maintenance frequency of the magnetic separation roller, and improves the equipment operation rate.
8)本发明精磁选分选辊筒的辊筒电机为变频调速电机,从而可以调整吸附的磁性矿石卸料时的惯性动能,改变磁性矿石的卸落轨迹,从而调整分隔板两侧的物料的比例,以最大限度的保障磁选精矿的品位。8) The roller motor of the fine magnetic separation and sorting roller of the present invention is a variable frequency speed regulation motor, so that the inertial kinetic energy of the magnetic ore adsorbed can be adjusted when unloading, and the unloading track of the magnetic ore can be changed, thereby adjusting the separation plate on both sides The proportion of the material to ensure the maximum grade of magnetic separation concentrate.
9)本发明振动给料机的振动电机、板式输送机的传动电机、精磁选分选辊筒的辊筒电机均为变频调速电机,接电板和精磁选分选辊筒的的电流强度可调,三个转动电机的启停及变频信号,接电板和精磁选分选辊筒的电流强度信号均与控制箱连接。自动化程度高。9) The vibrating motor of the vibrating feeder of the present invention, the transmission motor of the apron conveyor, and the roller motor of the fine magnetic separation and separation roller are all frequency conversion speed regulating motors, and the electric plate and the fine magnetic separation and separation roller The current intensity is adjustable, the start-stop and frequency conversion signals of the three rotating motors, the current intensity signals of the power board and the fine magnetic separation roller are all connected to the control box. high degree of automation.
附图说明Description of drawings
图1为本发明结构示意俯视图;Fig. 1 is a schematic top view of the structure of the present invention;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为本发明接电板及接电槽结构示意图。Fig. 3 is a schematic diagram of the structure of the power connection board and the power connection groove of the present invention.
图中:1-机架 2-振动箱体 3-偏心激振块 4-转动轴 5-振动电机 6-弹簧 7-底座8-上层平台 9-板式输送机 10-接电板 11-纵梁 12-输送板 13-导链 14-传动辊筒 15-传动电机 16-基础台 17-粗选废石溜槽 18-粗选精矿溜槽 19-第一支座20-第二支座21触点开关 22-接电槽 23-绝缘橡胶 24-精磁选给料斗 25-精磁选分选辊筒 26-辊筒电机 27-轴承座 28-基座 29-下层平台 30-分隔板 31-精选废石排料斗32-精选矿石排料斗33-磁系。In the figure: 1-frame 2-vibration box 3-eccentric excitation block 4-rotating shaft 5-vibration motor 6-spring 7-base 8-upper platform 9-plate conveyor 10-connection plate 11-longitudinal beam 12-conveyor plate 13-guide chain 14-transmission roller 15-transmission motor 16-basic platform 17-rougher waste rock chute 18-rougher concentrate chute 19-first support 20-
具体实施方式Detailed ways
下面结合附图和实施例对本发明的实施方式作进一步详细描述。以下实施例用于说明本发明,但不能用来限制本发明的范围。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but should not be used to limit the scope of the present invention.
在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上;术语In the description of the present invention, unless otherwise stated, the meaning of "plurality" is two or more; the term
“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。The orientation or positional relationship indicated by "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on The orientation or positional relationship shown in the drawings is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as Limitations on the Invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
【实施例】【Example】
如图1-3所示,一种用于富矿提品的连选装置,包括机架1、振动给料单元、板式粗磁选单元与辊筒式精磁选单元。As shown in Figure 1-3, a continuous separation device for extracting rich ore products includes a frame 1, a vibrating feeding unit, a plate-type rough magnetic separation unit and a roller-type fine magnetic separation unit.
机架1包括上层平台8与下层平台29,上层平台8位于机架1顶部,下层平台19位于机架1的下部。The frame 1 includes an upper platform 8 and a
振动给料机为振动给料单元,振动给料机包括振动箱体2、偏心激振块3、振动电机5、弹簧6与底座7。两个偏心激振块3镜像对称设置安装在振动箱体2顶部,偏心激振块3通过转动轴4及万向联轴器与振动电机5相连。振动箱体2从给料端至排料端倾斜布置,箱体长度方向的两侧侧板的外侧各设两个弹簧6,底座7固接在机架1的上层平台8上,弹簧6顶部与振动箱体2相连,底部与底座7相连。The vibrating feeder is a vibrating feeding unit, and the vibrating feeder includes a vibrating box 2 , an
板式粗磁选单元由板式输送机9和接电板10构成。板式输送机9同倾斜度内置于振动箱体2内并通过其两侧纵梁11与振动箱体2内侧连接。The plate-type coarse magnetic separation unit is composed of a plate conveyor 9 and a power-connecting
板式输送机9包括输送板12、传动滚筒14与传动电机15。传动电机15与传动滚筒14相连,并带动其旋转,输送板12安装在传动滚筒14上。输送板12由多个电磁板链板通过两端的导链13串联而成。The slat conveyor 9 includes a conveying plate 12 , a driving
电磁板链板强度为100~200mT,相邻链板之间的缝隙为磁铁矿石最大粒度的1.3~1.48倍。每个链板的一端均设有触点开关21,触点开关21为弹簧式触点开关。板式输送机9分选段的与触点开关21位于一侧的纵梁11上部设有接电板10,接电板10中间设有宽度为10~20mm的接电槽22,接电槽22两侧为绝缘橡胶23。The strength of the chain plate of the electromagnetic plate is 100-200mT, and the gap between adjacent chain plates is 1.3-1.48 times the maximum particle size of the magnetite ore. One end of each chain plate is provided with a
板式输送机9的传动辊筒14的传动电机15外置于振动箱体2外侧,与箱体侧壁焊接的基础台16螺栓连接。The drive motor 15 of the
板式输送机9在长度方向上从给料端至排料端依次分为分选段和卸矿段,分选段的长度为3~8米,卸料段的长度为1~2米,卸料段的下方即为辊筒式精磁选单元。The plate conveyor 9 is divided into a sorting section and an ore unloading section in the length direction from the feeding end to the discharging end. The length of the sorting section is 3-8 meters, the length of the unloading section is 1-2 meters, and Below is the roller fine magnetic separation unit.
分选段的下方接粗选废石溜槽17,卸料段的下方接粗选精矿溜槽18,粗选废石溜槽通过其第一支座19,粗选精矿溜槽通过其第二支座20与机架1的上层平台8连接。The bottom of the sorting section is connected to the rougher
辊筒式精磁选单元包括精磁选给料斗24、精磁选分选辊筒25与辊筒电机26。精磁选给料斗24通过法兰与粗选精矿排料溜槽18连接。精磁选分选辊筒25通过其两端的轴承座27与机架1的下层平29台连接,辊筒电机26外置于精磁选给料斗24外侧并通过基座28与机架1的下层平台29连。精磁选分选辊筒25位于精磁选给料斗24内,位于粗选精矿溜槽18下料口一侧的下方。The roller-type fine magnetic separation unit includes a fine magnetic
精磁选给料斗24设于板式输送机卸料段的回程链板的下方,是一种收口型料斗,料斗下口的宽度为200~400mm。精磁选分选辊筒25设置于精磁选给料斗24料流左侧50~100mm处。The fine magnetic
精磁选分选辊筒25的下方,在辊筒和料流之间设置有纵向分隔板30,以纵向分隔板30为界,在分隔板的下方设有精选废石排料斗31和精选矿石排料斗32。Below the fine magnetic separation and sorting
精磁选分选辊筒25朝向料流一侧内置包角为110~130度的永磁磁系33,磁系33为扇形并以分选辊筒的水平轴线为中心线设置,精磁选分选辊筒25进料流一侧的转动方向为向下的转动。The fine magnetic
精磁选分选辊筒25的表面设有30mm~80mm的耐磨橡胶层,辊筒表面磁场强度为粗选磁场强度0.6~0.8倍。A wear-resistant rubber layer of 30 mm to 80 mm is provided on the surface of the fine magnetic separation and sorting
振动给料机的振动电机5、板式输送机的传动电机15、精磁选分选辊筒的辊筒电机26均为变频调速电机,接电板10和精磁选分选辊筒25的电流强度可调,三个电机的启停及变频信号,接电板10和精磁选分选辊筒25的电流强度信号均与控制箱连接。The vibrating motor 5 of the vibrating feeder, the transmission motor 15 of the plate conveyor, and the
本发明创造性的将粗选、精选及振动箱体2在同一个机架上进行了集成,从而实现了两段作业在一台设备的集成,装置结构紧凑,如此就降低了设备的数量和布置空间,从而降低了设备的投资和厂房的的建设费用,降低了能耗和运营管理费用。The present invention creatively integrates the roughing, refining and vibrating box 2 on the same frame, thereby realizing the integration of two stages of operations in one piece of equipment, and the device has a compact structure, thus reducing the number of equipment and The space is arranged, thereby reducing the investment in equipment and the construction cost of the plant, reducing energy consumption and operation management costs.
本发明粗磁选采用振动板式磁选的方式。物料在箱体的给料端给入板式输送机9上部后,在分选段受电磁板磁力的作用下实现了磁铁矿的吸附;在振动箱体2提供的振动力的作用下,实现了部分磁性较弱,或夹杂在吸附的磁铁矿中的废石的向前抛离,抛离物继而被后续的电磁板继续吸附和抛离,没有磁性的废石在重力的作用下在电磁板的板缝之间卸落至废石排料斗排出。反复多次吸附和抛离后的精矿最终随电磁板的牵引运动至卸矿区,此时电磁板断电,磁力消失,粗磁选精矿透过回程链板的缝隙卸入精磁选给料斗24。上述结构实现了在磁力和振动立场下的磁铁矿的反复多次分选,从而在保证了磁性矿物的连续多次非磁性岩石的抛离。每次的抛离再分选都可以再次的排出部分磁性较弱的低品位矿石以及矿石-脉石连生体,从而实现了品位逐次提高的目的,为高品位的最终精矿产品打下了坚实的基础。The coarse magnetic separation of the present invention adopts the mode of vibrating plate magnetic separation. After the material is fed into the upper part of the apron conveyor 9 at the feeding end of the box, the adsorption of magnetite is realized under the action of the magnetic force of the electromagnetic plate in the sorting section; under the action of the vibration force provided by the vibrating box 2, the Part of the magnetism is weak, or the waste rock mixed in the adsorbed magnetite is thrown forward, and the thrown matter is then continuously adsorbed and thrown away by the subsequent electromagnetic plate. Between the slits of the slabs, it is discharged to the waste rock discharge hopper. The concentrated ore after repeated adsorption and throwing away is finally moved to the unloading area with the traction of the electromagnetic plate. At this time, the electromagnetic plate is powered off and the magnetic force disappears.
本发明接电板10中间为宽度仅为5~10mm的接电槽22,两侧为绝缘橡胶23,接电开关为弹簧式触点开关21,即在触点和接电板10接触后,弹簧压缩将电磁板通电实现电磁板充磁,这栋接电的方式接电及断电迅速,且杜绝了触点的危险,保障了安全。In the middle of the connecting
本发明电磁板通过控制接入的电流大小可实现场强在100~200mT之间的调节,从而实现矿石磁力吸附的控制和调节;振动单元的振动电机5可以变频调速从而实现了振动强度的控制和调节;板式输送带的传动电机15可以变频调速实现了矿石在分选段的时长调节,既可以实现分选时间的控制和调节。从而实现了分选力场的磁力和振动力的调节控制,保证了适合力场的获得,在结合分选时间的控制,保障了高品位的分选矿石产品的获得。The electromagnetic board of the present invention can realize the adjustment of the field strength between 100 and 200mT by controlling the magnitude of the connected current, thereby realizing the control and adjustment of the ore magnetic adsorption; the vibration motor 5 of the vibration unit can be adjusted by frequency conversion to realize the vibration intensity Control and adjustment: The transmission motor 15 of the plate conveyor belt can be adjusted by frequency conversion to realize the time length adjustment of the ore in the sorting section, which can realize the control and adjustment of the sorting time. Thus, the adjustment and control of the magnetic force and vibration force of the sorting force field are realized, and the acquisition of a suitable force field is ensured. Combined with the control of the sorting time, the acquisition of high-grade sorted ore products is guaranteed.
本发明精磁选给料斗24实现了对粗磁选的精矿产品在宽度上的集束式布料,从而将物料的竖直宽度降为200~400mm,从而有效的避免了由于物料分选宽度过宽,边界物料距离磁选辊筒过远时场强降低过大,造成的磁选物料不能被吸附的情况。有利的优化了磁选辊筒的分选环境,从而有利的避免了料流边界处磁铁矿石的损失。The fine magnetic
本发明对粗磁选的产品进行再次的精磁选,精磁选的场强为粗磁选场强的0.6~0.8倍,从而通过精磁选的较低场强再次释放了混在在粗磁选精矿中的部分品位较低的磁铁矿或连生体,实现了对粗磁选精矿的品位的再次提升。通过粗磁选和精磁选作业,品位为45%以上的磁铁矿的品位可以提高到65%左右,从而获得了高品质的铁精矿,从而适应了市场对高品质磁铁精矿的需求。In the present invention, fine magnetic separation is carried out on the product of coarse magnetic separation again, and the field strength of fine magnetic separation is 0.6~0.8 times of the field strength of coarse magnetic separation, so that the lower field strength of fine magnetic separation releases the mixture mixed in coarse magnetic separation again. Some low-grade magnetite or conjoined bodies in the concentrated ore have achieved a further increase in the grade of the coarse magnetic-separated concentrate. Through rough magnetic separation and fine magnetic separation, the grade of magnetite with a grade of more than 45% can be increased to about 65%, so as to obtain high-quality iron concentrate, thus meeting the market demand for high-quality magnetite concentrate .
本发明的精磁选分选辊筒25表面设有30mm~80mm的耐磨橡胶层,有利的保障了磁选辊筒的寿命,降低了磁选辊筒的维修频率,提高了设备作业率。The fine magnetic separation and sorting
本发明精磁选分选辊筒25的辊筒电机26为变频调速电机,从而可以调整吸附的磁性矿石卸料时的惯性动能,改变磁性矿石的卸落轨迹,从而调整分隔板两侧的物料的比例,以最大限度的保障磁选精矿的品位。The
本发明振动给料机的振动电机5、板式输送机的传动电机15、精磁选分选辊筒的辊筒电机26均为变频调速电机,接电板10和精磁选分选辊筒25的的电流强度可调,三个转动电机的启停及变频信号,接电板10和精磁选分选辊筒25的电流强度信号均与控制箱连接。自动化程度高。The vibration motor 5 of the vibrating feeder of the present invention, the transmission motor 15 of the apron conveyor, and the
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| CN104888950A (en) * | 2015-06-23 | 2015-09-09 | 北矿机电科技有限责任公司 | Asynchronous dry magnetic separator |
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| CN219051653U (en) * | 2022-12-16 | 2023-05-23 | 中冶北方(大连)工程技术有限公司 | Continuous selection device for rich ore extraction |
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| CN110882841A (en) * | 2019-12-10 | 2020-03-17 | 成都利君实业股份有限公司 | Tandem type double-grading magnetic separator and magnetic ore dry grinding and sorting system |
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