CN116147336A - Sulfur-containing multi-metal solid waste smelting furnace and smelting treatment method thereof - Google Patents
Sulfur-containing multi-metal solid waste smelting furnace and smelting treatment method thereof Download PDFInfo
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- 238000003723 Smelting Methods 0.000 title claims abstract description 187
- 239000002910 solid waste Substances 0.000 title claims abstract description 76
- 229910052717 sulfur Inorganic materials 0.000 title claims abstract description 52
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 239000011593 sulfur Substances 0.000 title claims abstract description 50
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 46
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000002184 metal Substances 0.000 title claims description 37
- 230000009467 reduction Effects 0.000 claims abstract description 73
- 239000002893 slag Substances 0.000 claims abstract description 59
- 230000003647 oxidation Effects 0.000 claims abstract description 53
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 53
- 239000007788 liquid Substances 0.000 claims abstract description 32
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 14
- 238000006722 reduction reaction Methods 0.000 claims description 78
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 59
- 239000003546 flue gas Substances 0.000 claims description 59
- 238000010438 heat treatment Methods 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 15
- 239000002918 waste heat Substances 0.000 claims description 15
- 238000004062 sedimentation Methods 0.000 claims description 12
- 238000006477 desulfuration reaction Methods 0.000 claims description 8
- 230000023556 desulfurization Effects 0.000 claims description 8
- 239000000446 fuel Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 230000000153 supplemental effect Effects 0.000 claims description 6
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- 238000007664 blowing Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 2
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
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- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
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- 238000009713 electroplating Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
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- 230000005484 gravity Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
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- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
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- 239000000203 mixture Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000009856 non-ferrous metallurgy Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- NIFIFKQPDTWWGU-UHFFFAOYSA-N pyrite Chemical compound [Fe+2].[S-][S-] NIFIFKQPDTWWGU-UHFFFAOYSA-N 0.000 description 1
- 229910052683 pyrite Inorganic materials 0.000 description 1
- 239000011028 pyrite Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B14/00—Crucible or pot furnaces
- F27B14/08—Details specially adapted for crucible or pot furnaces
- F27B14/14—Arrangements of heating devices
- F27B14/143—Heating of the crucible by convection of combustion gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/20—Arrangements for treatment or cleaning of waste gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1545—Equipment for removing or retaining slag
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本发明提供了一种处理含硫多金属固废熔炼炉及其使用方法,其中的熔炼炉包括炉本体,在所述炉本体内形成有熔炼腔;所述熔炼腔包括相互连通的氧化熔炼区和还原熔炼区;其中,在所述氧化熔炼区的顶部设置有供固废物料投放的第一加料口,在所述还原熔炼区的顶部设置有供还原剂原料投放的第二加料口;并且,所述固废物料在所述氧化熔炼区氧化熔炼为液态熔渣并流入所述还原熔炼区,所述液态熔渣内的金属元素在所述还原熔炼区内与所述还原剂原料发生还原反应并沉降于所述还原熔炼区的底部。本发明提供的处理含硫多金属固废熔炼炉能够解决现有固态废弃物的处理方式经济效益低且容易造成资源浪费的问题。
The invention provides a smelting furnace for treating sulfur-containing polymetallic solid waste and its use method, wherein the smelting furnace includes a furnace body, and a smelting chamber is formed in the furnace body; the smelting chamber includes interconnected oxidation smelting zones and a reduction smelting zone; wherein, a first charging port for feeding solid waste materials is set at the top of the oxidation smelting zone, and a second charging port for feeding reducing agent raw materials is set at the top of the reduction smelting zone; and , the solid waste material is oxidized and smelted into liquid slag in the oxidation smelting zone and flows into the reduction smelting zone, and the metal elements in the liquid slag are reduced with the reducing agent raw material in the reduction smelting zone reacts and settles at the bottom of the reduction smelting zone. The smelting furnace for treating sulfur-containing polymetallic solid waste provided by the invention can solve the problems of low economic benefit and easy waste of resources in the existing solid waste treatment methods.
Description
技术领域technical field
本发明涉及固体废弃物回收处理及资源化技术领域,更为具体地,涉及一种处理含硫多金属固废熔炼炉及其处理方法。The invention relates to the technical field of solid waste recycling and recycling, and more specifically, to a smelting furnace for treating sulfur-containing polymetallic solid waste and a treatment method thereof.
背景技术Background technique
含硫多金属固态废弃物常见于有色冶金、化工、电镀等生产行业中,如硫铁矿烧渣、石膏渣、电解锰渣、污泥等。在这些固体废弃物中,存有较多的S、Fe、Cu等有价元素。Sulfur-containing polymetallic solid waste is commonly found in non-ferrous metallurgy, chemical industry, electroplating and other production industries, such as pyrite slag, gypsum slag, electrolytic manganese slag, sludge, etc. In these solid wastes, there are more valuable elements such as S, Fe, and Cu.
现有的技术针对这类固态废弃物的处理方式为:若固态废弃物的有价金属元素含量较高,则采用现有的主流冶金工艺回收其内部的大部分金属元素后,剩余尾渣直接外卖水泥建材企业使用;而若固态废弃物的有价金属元素含量很低,且品位也远低于各工艺要求,即便品位能够通过改善达到处理要求,处理方也会因处理效率低,回收成本高等原因,无法进行实际处理,因此,对于这类固废渣,部分会用于建材生产,但绝大部分则直接堆存,无合适的其他处置方法、The existing technology for this kind of solid waste is treated as follows: if the solid waste has a high content of valuable metal elements, the remaining tailings are directly recycled after the existing mainstream metallurgical process is used to recover most of the metal elements inside. Takeaway cement and building materials companies use it; and if the content of valuable metal elements in solid waste is very low, and the grade is far lower than the requirements of various processes, even if the grade can be improved to meet the processing requirements, the processing party will have low processing efficiency and recovery costs. Due to high-level reasons, it is impossible to carry out actual treatment. Therefore, for this kind of solid waste, part of it will be used in the production of building materials, but most of it will be stored directly, and there is no other suitable disposal method.
由此可知,对于含硫多金属固态废弃物(尤其是有价金属元素含量较低的固态废弃物),由于现有处理方法和生产工艺处理这些固废时,产品质量不佳,能耗高,使得总体经济效益较差,以致这些固废仍无法大规模高效资源化利用,仍在持续堆存,不仅造成资源浪费,也给当地环保带来诸多压力。而新工艺和新技术的产生,必定是通过各种装备的技术改进或系统集成等方法实现。It can be seen that for solid wastes containing sulfur and polymetallic elements (especially solid wastes with low content of valuable metal elements), due to the existing treatment methods and production processes for these solid wastes, the product quality is poor and the energy consumption is high. , so that the overall economic benefits are poor, so that these solid wastes are still unable to be efficiently utilized on a large scale and continue to be piled up, which not only causes waste of resources, but also brings a lot of pressure to local environmental protection. The emergence of new processes and new technologies must be achieved through technical improvement of various equipment or system integration.
基于上述技术问题,亟需一种新的设备和处理工艺来实现对含硫多金属固态废弃物的处理。Based on the above technical problems, a new equipment and treatment process is urgently needed to realize the treatment of sulfur-containing polymetallic solid waste.
发明内容Contents of the invention
鉴于上述问题,本发明的目的是提供一种新型的处理含硫多金属固废熔炼炉及其处理方法,以解决现有固态废弃物的处理方式经济效益低且容易造成资源浪费的问题。In view of the above problems, the purpose of the present invention is to provide a new smelting furnace for treating sulfur-containing polymetallic solid waste and its treatment method, so as to solve the problems of low economic benefits and easy waste of resources in the existing solid waste treatment methods.
本发明提供的处理含硫多金属固废熔炼炉,包括炉本体,在所述炉本体内形成有熔炼腔;所述熔炼腔包括相互连通的氧化熔炼区和还原熔炼区;其中,在所述氧化熔炼区的顶部设置有供固废物料、第一辅助原料投放的第一加料口,在所述还原熔炼区的顶部设置有供还原剂、、第二辅助原料投放的第二加料口;并且,The smelting furnace for treating sulfur-containing polymetallic solid waste provided by the present invention includes a furnace body, and a smelting chamber is formed in the furnace body; the smelting chamber includes an oxidation smelting zone and a reduction smelting zone that communicate with each other; wherein, in the The top of the oxidation smelting zone is provided with a first feeding port for solid waste materials and first auxiliary raw materials, and the top of the reduction smelting zone is provided with a second feeding port for reducing agent and second auxiliary raw materials; and ,
所述固废物料、所述第一辅助原料在所述氧化熔炼区氧化熔炼为液态熔渣并流入所述还原熔炼区,所述液态熔渣内的金属元素在所述还原熔炼区内与所述还原剂、所述第二辅助原料发生还原反应并沉降于所述还原熔炼区的底部。The solid waste material and the first auxiliary raw material are oxidized and smelted into liquid slag in the oxidation smelting zone and flow into the reduction smelting zone, and the metal elements in the liquid slag are in the reduction smelting zone and the The reducing agent and the second auxiliary raw material undergo a reduction reaction and settle at the bottom of the reducing smelting zone.
此外,优选的方案是,在所述氧化熔炼区的顶部还设置有第一烟气口;其中,In addition, the preferred solution is that a first flue gas port is also provided at the top of the oxidation smelting zone; wherein,
所述固废物料在所述氧化熔炼区氧化熔炼为液态熔渣的过程中产生一级烟气,所述一级烟气经所述第一烟气口排出并进行余热回收后,产生的高浓度含硫烟气送往化工工艺回收制取浓硫酸。The solid waste material is oxidized and smelted into liquid slag in the oxidation smelting zone to generate primary flue gas. After the primary flue gas is discharged through the first flue gas port and waste heat is recovered, the high Concentrated sulfur-containing flue gas is sent to the chemical process for recovery to produce concentrated sulfuric acid.
此外,优选的方案是,在所述还原熔炼区的顶部设置有第二烟气口,在所述第二烟气口上设置有空气孔;其中,In addition, the preferred scheme is that a second flue gas port is provided on the top of the reduction smelting zone, and air holes are provided on the second flue gas port; wherein,
所述液态熔渣在所述还原熔炼区进行还原反应的过程中产生二级烟气,所述二级烟气在所述第二烟气口内通过所述空气孔鼓入的空气进行充分燃烧后进行余热回收和脱硫处理。The liquid slag generates secondary flue gas during the reduction reaction in the reducing smelting zone, and the secondary flue gas is fully burned in the second flue gas port through the air blown through the air hole Carry out waste heat recovery and desulfurization treatment.
此外,优选的方案是,在所述氧化熔炼区的两侧设置有第一补热喷嘴,在所述还原熔炼区的两侧设置有第二补热喷嘴;其中,所述第一补热喷嘴和所述第二补热喷嘴均采用喷吹燃料和助燃空气的形式分别为所述氧化熔炼区和还原熔炼区进行补热。In addition, it is preferred that first supplementary heat nozzles are provided on both sides of the oxidation smelting zone, and second supplementary heat nozzles are provided on both sides of the reduction smelting zone; wherein, the first supplementary heat nozzles and the second supplementary heating nozzle adopt the form of injecting fuel and combustion air to provide supplementary heat for the oxidation smelting zone and the reducing smelting zone respectively.
此外,优选的方案是,所述第一补热喷嘴和所述第二补热喷嘴均浸没于液态熔渣的液面以下;并且,In addition, it is preferred that both the first supplementary heating nozzle and the second supplementary heating nozzle are submerged below the liquid level of the liquid slag; and,
所述第二补热喷嘴的设置深度大于所述第一补热喷嘴的设置深度,所述第二补热喷嘴的设置数量少于所述第一补热喷嘴的设置数量。The installation depth of the second supplementary heat nozzles is greater than the installation depth of the first supplementary heat nozzles, and the number of the second supplementary heat nozzles is less than that of the first supplementary heat nozzles.
此外,优选的方案是,所述第一补热喷嘴和所述第二补热喷嘴均倾斜朝向所述炉本体的中心部分;并且,In addition, it is preferred that both the first supplementary heating nozzle and the second supplementary heating nozzle are inclined towards the central part of the furnace body; and,
所述第一补热喷嘴的中轴线与所述炉本体的侧墙之间的水平夹角在45-80°之间,所述第二补热喷嘴的中轴线与所述炉本体的侧墙之间的水平夹角在45-90°之间。The horizontal angle between the central axis of the first supplemental heating nozzle and the side wall of the furnace body is between 45° and 80°, and the central axis of the second supplementary heating nozzle and the side wall of the furnace body The horizontal angle between them is between 45-90°.
此外,优选的方案是,所述第一补热喷嘴的喷吹方向由所述氧化熔炼区朝向所述还原熔炼区,所述第二补热喷嘴的喷吹方向由所述还原熔炼区朝向所述氧化熔炼区。In addition, it is preferred that the blowing direction of the first supplementary heat nozzle is from the oxidation smelting zone to the reduction smelting zone, and the spraying direction of the second supplementary heat nozzle is from the reduction smelting zone to the reduction smelting zone. The above oxidation melting zone.
此外,优选的方案是,在所述还原熔炼区的底部设置有沉积槽,沉降形成的金属液收容在所述沉积槽内,在所述沉积槽上设置有金属出口;并且,In addition, the preferred solution is that a sedimentation tank is provided at the bottom of the reduction smelting zone, and the molten metal formed by sedimentation is accommodated in the sedimentation tank, and a metal outlet is provided on the sedimentation tank; and,
在所述还原熔炼区的两侧的底部设置有出渣口。A slag outlet is provided at the bottom of both sides of the reduction smelting zone.
另一方面,本发明还提供一种如前述的处理含硫多金属固废熔炼炉的处理方法,所述处理方法包括:On the other hand, the present invention also provides a treatment method for treating sulfur-containing polymetallic solid waste smelting furnace as described above, the treatment method comprising:
由第一加料口投放的固废物料在所述氧化熔炼区氧化熔炼为液态熔渣,并在所述氧化熔炼区与所述还原熔炼区之间循环流动;The solid waste material fed from the first feeding port is oxidized and smelted into liquid slag in the oxidation smelting zone, and circulates between the oxidation smelting zone and the reduction smelting zone;
所述液态熔渣内在所述还原熔炼区内与还原剂原料发生还原反应并形成沉积于所述还原熔炼区的底部的金属液;The liquid slag undergoes a reduction reaction with the reducing agent raw material in the reduction smelting zone and forms molten metal deposited at the bottom of the reduction smelting zone;
沉积于所述原熔炼区的底部的金属液在达到第一预设厚度后通过金属出口排出。The molten metal deposited at the bottom of the original smelting zone is discharged through the metal outlet after reaching a first predetermined thickness.
此外,优选的方案是,所述处理方法还包括:In addition, the preferred solution is that the processing method also includes:
在所述氧化熔炼区产生的一级烟气经所述第一烟气口排出并进行余热回收后,产生的高浓度含硫烟气再送往化工工艺回收制取浓硫酸;以及,After the primary flue gas generated in the oxidation smelting zone is discharged through the first flue gas port and waste heat is recovered, the generated high-concentration sulfur-containing flue gas is then sent to a chemical process for recovery to produce concentrated sulfuric acid; and,
由所述还原熔炼区产生的二级烟气在所述第二烟气口内通过所述空气孔鼓入的空气进行充分燃烧后进行余热回收和脱硫处理;以及,The secondary flue gas produced by the reduction smelting zone is fully burned in the second flue gas port through the air blown in through the air hole, and then undergoes waste heat recovery and desulfurization treatment; and,
在所述还原熔炼区还原后的液态熔渣在达到预设第二预设厚度后通过出渣口排出,然后直接进行水淬急冷处理,产生的水淬渣再作为活性材料用于建材生产。The reduced liquid slag in the reduction smelting zone reaches a preset second preset thickness and is discharged through the slag outlet, and then directly undergoes water quenching and quenching treatment, and the resulting water quenched slag is used as an active material for building material production.
和现有技术相比,上述根据本发明的处理含硫多金属固废熔炼炉,有如下有益效果:Compared with the prior art, the above-mentioned smelting furnace for treating sulfur-containing polymetallic solid waste according to the present invention has the following beneficial effects:
本发明提供的处理含硫多金属固废熔炼炉及其处理方法,针对工业固废,采用熔池熔炼方法,设计了双区斜向浸没燃烧熔炼炉,具有处理效率高,气体产出快,金属回收率高,烟气余热利用效率高等特点。此外,本炉型还能协同处理多种固废,发挥以废治废的目的,具有原料适应种类广的特点;另外,本发明提供的处理含硫多金属固废熔炼炉能够解决富含硫和有价金属的一类工业固体废弃物的资源化处理够实现固体废弃物中硫和金属的回收利用,以及尾渣直接作为建筑材料;最重要的一点,本发明提供的处理含硫多金属固废熔炼炉及其处理方法具有固废处理效率高,燃料热利用效率高,单位固废处理能耗低,金属回收率高,熔渣残余金属含量少等特点;并且,熔池内部熔体水平流动性和垂直搅动性好,熔池热温度均匀性高;双区炉设计也使得投资更低。The smelting furnace for treating sulfur-containing polymetallic solid waste and its treatment method provided by the present invention adopts the molten pool smelting method for industrial solid waste, and designs a double-zone oblique submerged combustion smelting furnace, which has high processing efficiency and fast gas output, It has the characteristics of high metal recovery rate and high utilization efficiency of flue gas waste heat. In addition, this furnace type can also synergistically process a variety of solid wastes, exerting the purpose of using waste to treat waste, and has the characteristics of adapting to a wide variety of raw materials; in addition, the smelting furnace for treating sulfur-containing polymetallic solid waste provided by the invention can solve the problem of sulfur-rich solid waste. The resource treatment of a class of industrial solid wastes such as metals and valuable metals can realize the recycling of sulfur and metals in solid wastes, and the tailings can be directly used as building materials; the most important point is that the treatment of sulfur-containing polymetallic The solid waste smelting furnace and its treatment method have the characteristics of high solid waste treatment efficiency, high fuel heat utilization efficiency, low energy consumption per unit of solid waste treatment, high metal recovery rate, and low residual metal content in slag; The horizontal fluidity and vertical agitation are good, and the thermal temperature uniformity of the molten pool is high; the double-zone furnace design also makes the investment lower.
为了实现上述以及相关目的,本发明的一个或多个方面包括后面将详细说明并在权利要求中特别指出的特征。下面的说明以及附图详细说明了本发明的某些示例性方面。然而,这些方面指示的仅仅是可使用本发明的原理的各种方式中的一些方式。此外,本发明旨在包括所有这些方面以及它们的等同物。To the accomplishment of the above and related ends, one or more aspects of the invention comprise the features hereinafter described in detail and particularly pointed out in the claims. The following description and accompanying drawings detail certain exemplary aspects of the invention. These aspects are indicative, however, of but a few of the various ways in which the principles of the invention may be employed. Furthermore, the invention is intended to include all such aspects and their equivalents.
附图说明Description of drawings
通过参考以下结合附图的说明及权利要求书的内容,并且随着对本发明的更全面理解,本发明的其它目的及结果将更加明白及易于理解。在附图中:By referring to the following description combined with the accompanying drawings and the contents of the claims, and with a more comprehensive understanding of the present invention, other objectives and results of the present invention will be more clear and easy to understand. In the attached picture:
图1为根据本发明实施例的处理含硫多金属固废熔炼炉的主视剖面示意图;Fig. 1 is a schematic front view sectional view of a smelting furnace for treating sulfur-containing polymetallic solid waste according to an embodiment of the present invention;
图2为根据本发明实施例的处理含硫多金属固废熔炼炉俯视示意图。Fig. 2 is a schematic top view of a smelting furnace for treating sulfur-containing polymetallic solid waste according to an embodiment of the present invention.
附图标记:炉本体1、氧化熔炼区2、还原熔炼区3、液态熔渣4、第一加料口5、第一烟气口6、隔墙7、第二加料口8、第二烟气口9、空气孔10、第一补热喷嘴11、第二补热喷嘴12、沉积槽13、金属出口14、出渣口15。Reference signs: furnace body 1,
在所有附图中相同的标号指示相似或相应的特征或功能。The same reference numerals indicate similar or corresponding features or functions throughout the drawings.
具体实施方式Detailed ways
在下面的描述中,出于说明的目的,为了提供对一个或多个实施例的全面理解,阐述了许多具体细节。然而,很明显,也可以在没有这些具体细节的情况下实现这些实施例。在其它例子中,为了便于描述一个或多个实施例,公知的结构和设备以方框图的形式示出。In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that these embodiments may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, and therefore cannot be construed as limiting the present invention; the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be construed as indicating or implying relative importance; in addition, unless otherwise Clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or a Electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面详细介绍本发明提供的处理含硫多金属固废熔炼炉的结构,图1示出了根据本发明实施例的处理含硫多金属固废熔炼炉的主视剖面结构,图2示出了根据本发明实施例的处理含硫多金属固废熔炼炉俯视结构。The structure of the smelting furnace for treating sulfur-containing polymetallic solid waste provided by the present invention is described in detail below. Fig. 1 shows the front view section structure of the smelting furnace for processing sulfur-containing polymetallic solid waste according to an embodiment of the present invention, and Fig. 2 shows A top view structure of a smelting furnace for treating sulfur-containing polymetallic solid waste according to an embodiment of the present invention.
结合图1与图2可知,本发明提供的处理含硫多金属固废熔炼炉,包括炉本体1,在炉本体1内形成有用于熔炼固态废料的熔炼腔。具体地,熔炼腔包括相互连通的氧化熔炼区2和还原熔炼区3;其中,在氧化熔炼区2用于对固态废料进行氧化熔化,氧化熔炼区2的顶部设置有供固废物料、第一辅助原料投放的第一加料口5;在还原熔炼区3用于对固态废料融化后形成的液态熔渣4内的金属进行还原,还原熔炼区3的顶部设置有供还原剂、第二辅助原料原料投放的第二加料口8。1 and 2, it can be seen that the smelting furnace for treating sulfur-containing polymetallic solid waste provided by the present invention includes a furnace body 1, and a smelting chamber for smelting solid waste is formed in the furnace body 1 . Specifically, the smelting chamber includes an
在实际熔炼过程中,由第一加料口5投放的固废物料和第一辅助原料在氧化熔炼区2氧化熔炼为液态熔渣4并流入还原熔炼区3,液态熔渣4内的金属元素在还原熔炼区3内与由第二加料口8投放的还原剂、第二辅助原料等原料发生还原反应形成金属液沉降于还原熔炼区3的底部。In the actual smelting process, the solid waste material and the first auxiliary raw material put in from the
需要详细说明的是,本发明提供的处理含硫多金属固废熔炼炉具有两个熔炼区,氧化熔炼区2主要用来处理加入炉内的各种含硫工业固体废弃物。在实际使用过程中,物料从第一加料口5倒入炉内后,在熔池剧烈燃烧和搅拌状态下,物料快速实现熔化,其所含的硫酸盐、硫化物等物质会分解进入烟气中,形成含SO2烟气,通过氧化熔炼区2烟气口排出炉外进行余热回收发电。发电后的剩余高浓度含硫烟气直接送化工制酸系统制取浓硫酸。It should be explained in detail that the smelting furnace for treating sulfur-containing polymetallic solid waste provided by the present invention has two smelting zones, and the
还原熔炼区3主要对来自氧化熔炼区2的熔体进行深度还原,还原剂等原料则通过第二加料口8倒入熔炼区内,熔渣在熔渣流动作用将会将漂浮于熔渣表面的还原剂卷入熔渣中,同熔渣中的Fe、Ni、Co等金属元素发生还原反应。还原形成的金属液因比重大于熔渣则沉降于还原熔炼区3底部,形成一定厚度金属层后从金属出口14排出。还原后的熔渣则累积一定厚度后则从还原熔炼区3两侧出渣口15定期排出炉外,直接进行水淬处理后作为活性材料外售水泥或混凝土生产企业使用。The
此外,为实现处理含硫多金属固废熔炼炉中的烟气的排出,在氧化熔炼区2的顶部还设置有第一烟气口6;其中,固废物料在氧化熔炼区2氧化熔炼为液态熔渣4的过程中产生一级烟气,一级烟气经第一烟气口6排出并进行余热回收后,产生的高浓度含硫烟气再送往化工工艺回收制取浓硫酸。在还原熔炼区3的顶部设置有第二烟气口9,在第二烟气口9上设置有空气孔10;其中,液态熔渣4在还原熔炼区3进行还原反应的过程中产生二级烟气,二级烟气在第二烟气口9内通过空气孔10鼓入的空气进行充分燃烧后进行余热回收和脱硫处理。In addition, in order to realize the discharge of flue gas in the sulfur-containing polymetallic solid waste smelting furnace, a first
具体地,还原熔炼区3产生的烟气从第二烟气口9排出炉外后,再通过烟道上的多排空气孔10鼓入空气后进行二次燃烧,将烟气中的CO、S、CH4等物质燃烧成CO2、SO2、H2O后,再送入余热锅炉进行发电,剩余尾气则直接送入尾气脱硫处理。为了防止氧化区和还原区内的烟气产生混合,在两区中间还设置了一道隔墙6,隔墙6内通入冷却水进行降温,保护隔墙6高温热强度。Specifically, after the flue gas produced in the
另外,为实现对熔炼区的补热,氧化熔炼区2的两侧设置有第一补热喷嘴11,在还原熔炼区3的两侧设置有第二补热喷嘴12;其中,第一补热喷嘴11和第二补热喷嘴12均采用喷吹燃料和助燃空气的形式分别为氧化熔炼区2和还原熔炼区3进行补热。In addition, in order to realize supplementary heat to the smelting zone, first
需要说明的是,由于熔化物料能耗较高,熔池上部温度会较低,燃料喷枪深度较低些有助于实现快速加热物料和熔化,达到提高热效率目的。因此,第一补热喷嘴11和第二补热喷嘴12均需要浸没于液态熔渣4的液面以下;并且,第二补热喷嘴12的设置深度大于第一补热喷嘴11的设置深度,第二补热喷嘴12的设置数量少于第一补热喷嘴11的设置数量。还原熔炼区3内的第二补热喷嘴12深度则较氧化熔炼区2的第一补热喷嘴11深些,一方面是有助于形成熔渣流动动力,另一方面增加熔池中下部温度,防止金属出现降温发粘甚至凝固现象,也有助于增加排渣口和排铁口附近熔体温度,便于放渣出铁。It should be noted that due to the high energy consumption of the melting material, the upper temperature of the molten pool will be lower, and the lower depth of the fuel spray gun will help to achieve rapid heating and melting of the material to achieve the purpose of improving thermal efficiency. Therefore, both the first
当然,为提升对熔炼区的补热效果,第一补热喷嘴11和第二补热喷嘴12均倾斜朝向炉本体1的中心部分;并且,第一补热喷嘴11的中轴线与炉本体1的侧墙之间的水平夹角在45-80°之间,第二补热喷嘴12的中轴线与炉本体1的侧墙之间的水平夹角在45-90°之间。Of course, in order to enhance the effect of supplementary heat on the smelting zone, both the first
需要说明的是,第一补热喷嘴11的喷吹方向由氧化熔炼区2朝向还原熔炼区3,第二补热喷嘴12的喷吹方向由还原熔炼区3朝向氧化熔炼区2。两区在不同深度设置成不同的喷吹方向,有助于熔体内部形成水平流动效应。其中,位于氧化熔炼区2上部的熔渣在喷枪作用下从氧化熔炼区2上部流向还原熔炼区3上部,并在还原熔炼区3喷枪口作用下下降至还原熔炼区3下部,再从还原熔炼区3下部流入氧化熔炼区2下部,从而在熔炼炉纵向面形成环形流动场。It should be noted that the blowing direction of the first
此外,喷枪(包括第一补热喷嘴11和第二补热喷嘴12)设置成双通道模式,可同时喷吹燃料和助燃气体。喷吹的燃料可以是煤粉、天然气或燃油等,助燃气体为富氧空气,氧气浓度在40-70%之间。还原后的熔渣,在喷吹燃料枪后部区域进行均化,熔渣中残余金属含量少,熔体热量高。In addition, the spray gun (including the first
此外,为实现金属液的收集,在还原熔炼区3的底部设置有沉积槽13,沉降形成的金属液收容在沉积槽13内,在沉积槽13上设置有金属出口14,便于金属液排出;并且,在还原熔炼区3的两侧的底部设置有出渣口15,便于最终的液渣排出。In addition, in order to realize the collection of molten metal, a
另外,为详细说明本发明提供的处理含硫多金属固废熔炼炉的工作原理,本发明还提供一种如前述的处理含硫多金属固废熔炼炉的处理方法,处理方法包括:In addition, in order to describe in detail the working principle of the smelting furnace for treating sulfur-containing polymetallic solid waste provided by the present invention, the present invention also provides a treatment method for treating sulfur-containing polymetallic solid waste smelting furnace as described above. The processing method includes:
由第一加料口5投放的固废物料在氧化熔炼区2氧化熔炼为液态熔渣4,并在氧化熔炼区2与还原熔炼区3之间循环流动;The solid waste material fed from the first charging
液态熔渣4内在还原熔炼区3内与还原剂原料发生还原反应并形成沉积于还原熔炼区3的底部的金属液;The
沉积于原熔炼区的底部的金属液在达到第一预设厚度后通过金属出口14排出。The molten metal deposited at the bottom of the original smelting zone is discharged through the
进一步地,为实现对烟气的处理,处理方法还包括:Further, in order to realize the treatment of flue gas, the treatment method also includes:
在氧化熔炼区2产生的一级烟气经第一烟气口6排出并进行余热回收和脱硫处理;以及,The primary flue gas produced in the
由还原熔炼区3产生的二级烟气在第二烟气口9内通过空气孔10鼓入的空气进行充分燃烧后进行余热回收和脱硫处理;以及,The secondary flue gas produced by the
在还原熔炼区3还原后的液态熔渣4在达到预设第二预设厚度后通过出渣口15排出。The
通过上述具体实施方式可知,本发明提出的处理含硫多金属固废熔炼炉及其处理方法具备以下优点:It can be seen from the above specific implementation methods that the smelting furnace for treating sulfur-containing polymetallic solid waste and its treatment method proposed by the present invention have the following advantages:
1、采用双熔炼区设计,固废冷料、外添加辅料等原料从氧化熔炼区内加入,氧化熔炼区保持微富氧状态,烟气中氧气浓度控制在3-8%。1. Adopt double smelting zone design, raw materials such as solid waste cold material and external auxiliary materials are added from the oxidation smelting zone, the oxidation smelting zone maintains a slightly oxygen-enriched state, and the oxygen concentration in the flue gas is controlled at 3-8%.
2、还原熔炼区用于将熔渣中的金属还原,还原剂从还原熔炼区加入炉内,烟气中的氧气浓度低于3%,CO浓度介于5-16%;2. The reduction smelting zone is used to reduce the metal in the slag, the reducing agent is added into the furnace from the reduction smelting zone, the oxygen concentration in the flue gas is lower than 3%, and the CO concentration is between 5-16%;
3、在两个熔炼区中间设置内部通入水冷隔墙,用于阻隔两区气体的混合,隔墙底面略高于熔池设计液面,防止隔墙被熔渣冲刷损坏。3. An internal water-cooled partition wall is installed in the middle of the two smelting areas to block the gas mixture in the two areas. The bottom surface of the partition wall is slightly higher than the design liquid level of the melting pool to prevent the partition wall from being damaged by slag erosion.
4、采用斜向喷吹燃烧方式,两区喷枪浸没熔池深度不同;两区喷枪的水平喷吹方向采用对向喷吹方式;氧化熔炼区喷枪数量要稍高于还原熔炼区喷枪个数;还原熔炼区熔池底部略低于氧化熔炼区熔池底部,这有助于收集还原出的液态金属液。4. The oblique injection combustion method is adopted, and the immersion depths of the spray guns in the two areas are different; the horizontal injection direction of the spray guns in the two areas adopts the opposite injection method; the number of spray guns in the oxidation smelting area is slightly higher than that in the reduction smelting area; The bottom of the molten pool in the reduction smelting zone is slightly lower than the bottom of the molten pool in the oxidation smelting zone, which helps to collect the reduced liquid metal.
5、能够处理多种含硫和含金属的工业固废,原料适应性广。5. It can handle a variety of industrial solid wastes containing sulfur and metals, with wide adaptability of raw materials.
6、实现固废的全组分利用。不仅固废中的硫和有价金属实现回收,用于制造硫酸和金属外,获得的水淬渣在物化特性方面也不同于原固废物,具有高潜在水化活性,可直接用于水泥和混凝土生产,市场用量庞大。6. Realize the utilization of all components of solid waste. Not only the sulfur and valuable metals in the solid waste can be recovered for the manufacture of sulfuric acid and metals, but the obtained water-quenched slag is also different from the original solid waste in terms of physical and chemical properties, with high potential hydration activity, and can be directly used in cement and Concrete production, the market volume is huge.
如上参照图1和图2以示例的方式描述根据本发明的处理含硫多金属固废熔炼炉及其使用方法。但是,本领域技术人员应当理解,对于上述本发明所提出的处理含硫多金属固废熔炼炉及其使用方法,还可以在不脱离本发明内容的基础上做出各种改进。因此,本发明的保护范围应当由所附的权利要求书的内容确定。The smelting furnace for treating sulfur-containing polymetallic solid waste and its use method according to the present invention are described by way of example with reference to FIG. 1 and FIG. 2 . However, those skilled in the art should understand that various improvements can be made without departing from the content of the present invention to the smelting furnace for treating sulfur-containing polymetallic solid waste and its use method proposed in the present invention. Therefore, the protection scope of the present invention should be determined by the contents of the appended claims.
Claims (10)
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