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CN116146262A - A grouting type constant resistance - Google Patents

A grouting type constant resistance Download PDF

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Publication number
CN116146262A
CN116146262A CN202211591572.2A CN202211591572A CN116146262A CN 116146262 A CN116146262 A CN 116146262A CN 202211591572 A CN202211591572 A CN 202211591572A CN 116146262 A CN116146262 A CN 116146262A
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China
Prior art keywords
constant resistance
grouting
constant
hole
base
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Chinese (zh)
Inventor
张农
方齐
潘东江
李岛
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Anhui Luyuan Environmental Protection Technology Co ltd
Xuzhou University of Technology
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Anhui Luyuan Environmental Protection Technology Co ltd
Xuzhou University of Technology
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Priority to CN202211591572.2A priority Critical patent/CN116146262A/en
Publication of CN116146262A publication Critical patent/CN116146262A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/028Devices or accesories for injecting a grouting liquid in a bore-hole
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D21/00Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
    • E21D21/0093Accessories
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A10/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE at coastal zones; at river basins
    • Y02A10/23Dune restoration or creation; Cliff stabilisation

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

The invention belongs to the technical field of anchoring support of geotechnical engineering, and particularly relates to a grouting type constant-resistance device. The constant resistor includes: the constant-resistance sleeve is used for being fixed at the hole position of the drilling hole and used as a mounting base of the constant-resistance device; the constant-resistance base is assembled in the constant-resistance sleeve in a sliding way with constant resistance, and a through hole is formed in the constant-resistance base and is used for the anchor rod or the anchor cable to pass through; the grouting pipe is communicated with the through hole on the constant-resistance base, and the anchor rod or the anchor cable penetrates through the grouting pipe to extend into the drill hole after penetrating through the through hole on the constant-resistance base; grouting liquid is injected into the drilled hole from a gap between the grouting pipe and the anchor rod or the anchor cable. The grouting type constant-resistance device is matched with the constant-resistance sleeve through the constant-resistance base capable of realizing the grouting function and the constant-resistance sliding function, so that the deformation of the grouting type constant-resistance device can increase the deformation of an anchor rod (rope), and the technical problem that the existing anchor rod (rope) is low in elongation rate and difficult to adapt to the large deformation of surrounding rock is solved, and the grouting type constant-resistance device is popularized and used.

Description

一种注浆式恒阻器A grouting type constant resistance

技术领域technical field

本发明属于岩土工程的锚固支护技术领域,具体涉及一种注浆式恒阻器。The invention belongs to the technical field of anchoring and supporting in geotechnical engineering, and in particular relates to a grouting type constant resistance device.

背景技术Background technique

目前煤矿存在问题分别是煤矿井下巷道爆破钻孔施工、煤矿巷道支护和煤矿巷道掘进中的顶板保护问题,这三点在煤矿巷道掘进中最容易发生安全生产事故,也是导致不安全生产的主要因素。At present, the existing problems in coal mines are the blasting and drilling construction of coal mine roadways, coal mine roadway support and roof protection in coal mine roadway excavation. These three points are the most likely to cause safety production accidents in coal mine roadway excavation, and they are also the main causes of unsafe production. factor.

煤矿开采过程中常见的顶板支护有锚杆支护、矿用支护型钢和可伸缩性支护,一般情况下金属的承载力主要表现在两个方面,一个是极限承载力,另一个是实际承载力。煤矿掘进中顶板安全问题也有很多,第一是地质构造及其影响,如果围岩的稳定性极差,在煤矿施工过程中就会出现大的变形,就会使支护在多次维修后仍达不到应有的标准。Common roof supports in the coal mining process include bolt support, mine support steel and scalable support. Generally, the bearing capacity of metal is mainly manifested in two aspects, one is the ultimate bearing capacity, and the other is actual carrying capacity. There are also many safety issues of the roof during coal mine excavation. The first is the geological structure and its influence. If the stability of the surrounding rock is extremely poor, large deformations will occur during the construction of the coal mine, which will cause the support to remain intact after repeated repairs. Not up to the standard it should be.

其次是顶层缺乏合理的固定结构,巷道内如果遇到水就可能会导致围岩发生变形,甚至会出现围岩离层,加大了顶板支护的难度。现阶段我国煤矿开采过程中主要运用钻爆发进行施工。但在实际的施工过程中采用常规锚杆支护仍然存在大量问题,对于井下一些比较密集的地方,当开挖出巷道后,岩体的平衡就会遭到破坏,会造成大面积垮落现象。Secondly, the top layer lacks a reasonable fixed structure. If the roadway encounters water, it may cause deformation of the surrounding rock, and even separation of the surrounding rock, which increases the difficulty of roof support. At present, in the process of coal mining in my country, drilling and blasting are mainly used for construction. However, in the actual construction process, there are still many problems in the use of conventional bolt support. For some relatively dense underground places, when the roadway is excavated, the balance of the rock mass will be destroyed, which will cause large-scale collapse. .

因此,需要提供一种针对上述现有技术不足的改进技术方案。Therefore, it is necessary to provide an improved technical solution for the above-mentioned deficiencies in the prior art.

发明内容Contents of the invention

本发明的目的在于提供一种注浆式恒阻器,以至少解决现有技术存在的上述问题。The object of the present invention is to provide a grouting type varistor to at least solve the above-mentioned problems in the prior art.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种注浆式恒阻器,所述恒阻器包括:A grouting type constant resistance device, said constant resistance device comprising:

恒阻套管,所述恒阻套管用于固定在钻孔的孔口位置,作为恒阻器的安装基础;A constant resistance casing, the constant resistance casing is used to be fixed at the hole position of the borehole, as the installation basis of the constant resistance device;

恒阻底座,所述恒阻底座以恒定阻力滑动装配在恒阻套管内,所述恒阻底座中设置有通孔,通孔用于供锚杆或锚索穿过;A constant resistance base, the constant resistance base is slidably assembled in the constant resistance casing with constant resistance, and a through hole is provided in the constant resistance base, and the through hole is used for the anchor rod or the anchor cable to pass through;

注浆管,所述注浆管与恒阻底座上的通孔连通,锚杆或锚索在穿过恒阻底座上的通孔后,穿过注浆管伸入到钻孔中;注浆液从注浆管与锚杆或锚索之间的间隙中注入到钻孔中。Grouting pipe, the grouting pipe communicates with the through hole on the constant resistance base, after the anchor rod or anchor cable passes through the through hole on the constant resistance base, it passes through the grouting pipe and extends into the borehole; The liquid is injected into the borehole from the gap between the grouting pipe and the anchor rod or anchor cable.

如上所述的注浆式恒阻器,优选地,所述恒阻底座的外周面上设置有进浆孔,所述进浆孔与通孔连通,所进浆孔用于与注浆装置连接,注浆液从进浆孔进入钻孔中。For the above-mentioned grouting type constant resistance device, preferably, the outer peripheral surface of the constant resistance base is provided with a grouting hole, the grouting hole communicates with the through hole, and the grouting hole is used to connect with the grouting device , the grouting fluid enters the borehole from the grouting hole.

如上所述的注浆式恒阻器,优选地,所述进浆孔垂直于所述通孔;所述恒阻底座安装在恒阻套管时,恒阻底座上的进浆孔位于恒阻套管外。In the above-mentioned grouting type constant resistance device, preferably, the grouting hole is perpendicular to the through hole; when the constant resistance base is installed on the constant resistance casing, the grouting hole on the constant resistance base is located at the constant resistance casing outside.

如上所述的注浆式恒阻器,优选地,所述恒阻底座为中空的圆锥台结构,恒阻底座从插入恒阻套管中的一端至另一端直径逐渐变大。In the above-mentioned grouting type constant resistance device, preferably, the constant resistance base is a hollow truncated cone structure, and the diameter of the constant resistance base gradually increases from one end inserted into the constant resistance sleeve to the other end.

如上所述的注浆式恒阻器,优选地,所述注浆管与恒阻底座的小端过渡连接。As for the above-mentioned grouting type constant resistance device, preferably, the grouting pipe is transitionally connected with the small end of the constant resistance base.

如上所述的注浆式恒阻器,优选地,所述恒阻器还包括密封限位环,所述密封限位还设置在恒阻套管内部,在注浆管插入到恒阻套管时,注浆管穿过密封限位环,以使密封限位环处于注浆管外围。As for the above-mentioned grouting type constant resistance device, preferably, the said constant resistance device also includes a sealing limit ring, and the sealing limit is also arranged inside the constant resistance casing, and when the grouting pipe is inserted into the constant resistance casing , the grouting pipe passes through the sealing limiting ring so that the sealing limiting ring is at the periphery of the grouting pipe.

如上所述的注浆式恒阻器,优选地,所述注浆管上套设有止浆套,当注浆管插入密封限位环时,止浆套与密封限位环相互挡止接触。As for the above-mentioned grouting type constant resistance device, preferably, the grouting pipe is covered with a grout stop sleeve, and when the grouting pipe is inserted into the sealing stop ring, the grout stop sleeve and the seal stop ring stop contact with each other .

如上所述的注浆式恒阻器,优选地,所述注浆管的外壁上固定有限位件,所述限位件位于所述止浆套的上游;所述限位件用于将止浆套压紧在密封限位环上。As for the grouting type varistor mentioned above, preferably, a limiting member is fixed on the outer wall of the grouting pipe, and the limiting member is located upstream of the grout stop sleeve; The slurry sleeve is pressed tightly on the sealing limit ring.

如上所述的注浆式恒阻器,优选地,所述恒阻器还包括锁具与密封圈,所述密封圈设置在锁具与恒阻底座之间;For the above-mentioned grouting type constant resistance device, preferably, the said constant resistance device further includes a lock and a sealing ring, and the sealing ring is arranged between the lock device and the constant resistance base;

在锚杆或锚索插入恒阻器后,锁具锁紧在锚杆或锚索的端部,且锁具将密封圈压紧在恒阻底座上,用于实现恒阻底座与锚杆或锚索之间的密封。After the anchor rod or anchor cable is inserted into the constant resistance device, the lock is locked on the end of the anchor rod or anchor cable, and the lock will press the sealing ring on the constant resistance base to realize the constant resistance base and the anchor rod or anchor cable. seal between.

如上所述的注浆式恒阻器,优选地,所述恒阻器还包括套设在恒阻套管外围的托盘调芯座与调芯座钢板;As for the above-mentioned grouting type constant resistance device, preferably, the said constant resistance device further includes a tray alignment seat and an alignment seat steel plate sheathed on the periphery of the constant resistance casing;

所述托盘调芯座的任意横截面为锥形,托盘调芯座锥形较大的一端抵靠在调芯座钢板上。Any cross-section of the tray centering seat is conical, and the end of the tray centering seat with a larger taper abuts against the steel plate of the tray centering seat.

有益效果:Beneficial effect:

该注浆式恒阻器是一种有效使用的巷道锚杆(锚索)锚固支护方式,由于对巷道围岩强度的强化作用,可显著提高围岩的稳定性、巷道锚固速度快、提高巷道断面利用率、简化回采面端头维护工艺、明显改善作业环境和安全生产条件等优点,可提高矿井的经济效益,因而成为煤矿企业矿井巷道的一种主要锚杆(锚索)注浆锚固支护形式,主要在隧道的支护,围岩面锚固、边坡面锚固,煤矿巷道、半煤岩巷道的支护和各类地下工程支护、深基坑锚固、等巷道支护技术的主要发展方向。对变形量很大的软岩、塑性较大的巷道的回采巷道,能得到很好支护效果。The grouting type constant resistance device is an effective anchoring support method for roadway bolts (cables). Due to the strengthening effect on the strength of the surrounding rock of the roadway, it can significantly improve the stability of the surrounding rock, fast anchoring speed of the roadway, and improve The utilization rate of the roadway section, the simplification of the maintenance process at the end of the mining face, and the obvious improvement of the working environment and safety production conditions can improve the economic benefits of the mine, so it has become a main anchor (anchor cable) grouting anchorage in the mine roadway of coal mining enterprises. Support forms, mainly in tunnel support, surrounding rock surface anchoring, slope surface anchoring, coal mine roadway, semi-coal roadway support and various underground engineering support, deep foundation pit anchorage, and other roadway support technologies The main direction of development. It can get very good support effect for the recovery roadway of soft rock with large deformation and large plastic roadway.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. in:

图1为本发明注浆式恒阻器的结构示意图。Fig. 1 is a schematic structural diagram of a grouting type constant resistance device of the present invention.

图中:1、恒阻套管;2、密封限位环;3、止浆套;4、限位件;5、注浆管;6、托盘调芯座;7、调芯座钢板;8、恒阻底座;9、密封圈;10、进浆孔;11、锁具。In the figure: 1. Constant resistance casing; 2. Sealing limit ring; 3. Grout stopper; 4. Limiting piece; 5. Grouting pipe; 6. Tray centering seat; , Constant resistance base; 9, sealing ring; 10, slurry inlet hole; 11, lock.

具体实施方式Detailed ways

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.

在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top", "bottom", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation, so they cannot be understood as Limitations on the Invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense, for example, it can be fixedly connected or detachably connected; it can be directly connected or indirectly connected through intermediate parts, for ordinary A skilled person can understand the specific meanings of the above terms according to specific situations.

下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and examples. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

根据本发明的具体实施例,如图1所示,本发明提供一种注浆式恒阻器,恒阻器包括:According to a specific embodiment of the present invention, as shown in Figure 1, the present invention provides a grouting type constant resistance device, the constant resistance device includes:

恒阻套管1,恒阻套管1用于固定在钻孔的孔口位置,作为恒阻器的安装基础;在本实施例中,恒阻套管1采用波纹钢管制作,波纹钢管上的波纹结构作为与恒阻底座8配合的恒阻结构。The constant resistance casing 1, the constant resistance casing 1 is used to be fixed at the hole position of the drill hole, as the installation basis of the constant resistance device; in this embodiment, the constant resistance casing 1 is made of corrugated steel pipe, and the corrugated steel pipe The corrugated structure serves as a constant resistance structure matched with the constant resistance base 8 .

恒阻底座8,恒阻底座8以恒定阻力滑动装配在恒阻套管1内,恒阻底座8中设置有通孔,通孔用于供锚杆或锚索穿过。The constant resistance base 8 is slidably assembled in the constant resistance sleeve 1 with constant resistance, and a through hole is provided in the constant resistance base 8 for the anchor rod or anchor cable to pass through.

注浆管5,注浆管5与恒阻底座8上的通孔连通,锚杆或锚索在穿过恒阻底座8上的通孔后,穿过注浆管5伸入到钻孔中;注浆液从注浆管5与锚杆或锚索之间的间隙中注入到钻孔中。Grouting pipe 5, the grouting pipe 5 communicates with the through hole on the constant resistance base 8, after the anchor rod or anchor cable passes through the through hole on the constant resistance base 8, it passes through the grouting pipe 5 and extends into the borehole ; The grouting fluid is injected into the borehole from the gap between the grouting pipe 5 and the anchor rod or the anchor cable.

该恒阻器中,设置与恒阻底座8的通孔相连通的注浆管5,实现了在恒阻锚杆或锚索的钻孔中注浆的功能,使得锚杆或锚索起到全长注浆锚固的作用,且通过注浆能够将破碎裂隙的围岩体形成新的稳固整体围岩,使整个支护面形成一个整体结构,极大提高了锚杆或锚索支护的有效性;同时注浆液是通过注浆管5与锚杆或锚索间隙进入钻孔的,这也就使得注浆液不会影响恒阻底座8与恒阻套管1的恒阻装配,保证了锚杆或锚索能够通过恒阻底座8在恒阻套管1中以恒定阻力滑动,从而增加了锚杆或锚索的变形量,使得锚杆或锚索能够更加完美的适应围岩大变形的情况,提高了锚杆或锚索的支护能力。In the constant resistance device, the grouting pipe 5 connected with the through hole of the constant resistance base 8 is set to realize the function of grouting in the borehole of the constant resistance anchor rod or anchor cable, so that the anchor rod or anchor cable can play a role The role of full-length grouting and anchoring, and through grouting, the broken and cracked surrounding rock mass can be formed into a new stable overall surrounding rock, so that the entire support surface forms an integral structure, which greatly improves the support of anchor rods or anchor cables. Effectiveness; at the same time, the grouting fluid enters the borehole through the gap between the grouting pipe 5 and the anchor rod or anchor cable, which makes the grouting fluid not affect the constant resistance assembly of the constant resistance base 8 and the constant resistance casing 1, It ensures that the anchor rod or anchor cable can slide with constant resistance in the constant resistance casing 1 through the constant resistance base 8, thereby increasing the deformation of the anchor rod or anchor cable, so that the anchor rod or anchor cable can more perfectly adapt to the surrounding rock In the case of large deformation, the supporting capacity of the anchor rod or anchor cable is improved.

恒阻底座8的外周面上设置有进浆孔10,进浆孔10与通孔连通,所进浆孔10用于与注浆装置连接,注浆液从进浆孔10进入钻孔中。进浆孔10设置在恒阻底座8上,便于注浆作业,使得恒阻器的结构更加紧凑。A grouting hole 10 is arranged on the outer peripheral surface of the constant resistance base 8, and the grouting hole 10 communicates with the through hole. The grout inlet hole 10 is arranged on the constant resistance base 8, which facilitates the grouting operation and makes the structure of the constant resistance device more compact.

进浆孔10垂直于通孔;恒阻底座8安装在恒阻套管1时,恒阻底座8上的进浆孔10位于恒阻套管1外。注浆液从恒阻底座8外周面上进浆孔10进入口,在发生一个九十度的转向进入到恒阻底座8的通孔中,在这个过程中注浆液得到进一步的搅拌,这也使注浆液被搅拌的更加均匀。The slurry inlet hole 10 is perpendicular to the through hole; when the constant resistance base 8 is installed on the constant resistance casing 1 , the slurry inlet 10 on the constant resistance base 8 is located outside the constant resistance casing 1 . The grouting liquid enters the grouting hole 10 on the outer peripheral surface of the constant resistance base 8 and enters the port, and enters the through hole of the constant resistance base 8 after a 90-degree turn. In this process, the grouting liquid is further stirred, which also Make the grouting liquid be stirred more evenly.

恒阻底座8为中空的圆锥台结构,恒阻底座8从插入恒阻套管1中的一端至另一端直径逐渐变大。在本实施例中,恒阻底座8为圆锥台结构;在围岩变形里作用下,恒阻底座8随着锚杆或锚索逐渐进入恒阻套管1中,这也使得恒阻底座8与恒阻套管1之间的阻力逐渐变大,当恒阻底座8完全进入恒阻套管1中时,两者达到最大恒定阻力。The constant resistance base 8 is a hollow truncated cone structure, and the diameter of the constant resistance base 8 gradually increases from one end inserted into the constant resistance sleeve 1 to the other end. In this embodiment, the constant resistance base 8 is a truncated conical structure; under the action of the surrounding rock deformation, the constant resistance base 8 gradually enters the constant resistance casing 1 along with the anchor rod or anchor cable, which also makes the constant resistance base 8 The resistance between them and the constant resistance bushing 1 gradually increases, and when the constant resistance base 8 completely enters the constant resistance bushing 1, the two reach the maximum constant resistance.

注浆管5与恒阻底座8的小端过渡连接。在本实施例中,注浆管5与恒阻底座8为一体式结构,保证注浆管5与恒阻底座8具有更好连接强度与结构强度;在其他实施例中,注浆管5与恒阻底座8为分体结构,注浆管5螺纹连接在恒阻底座8上,如此设置便于恒阻器的拆装以及零部件的更换。The grouting pipe 5 is transitionally connected with the small end of the constant resistance base 8 . In this embodiment, the grouting pipe 5 and the constant resistance base 8 are of an integrated structure to ensure that the grouting pipe 5 and the constant resistance base 8 have better connection strength and structural strength; in other embodiments, the grouting pipe 5 and the The constant resistance base 8 is a split structure, and the grouting pipe 5 is threadedly connected to the constant resistance base 8, which is convenient for the disassembly and assembly of the constant resistance device and the replacement of parts.

恒阻器还包括密封限位环2,密封限位还设置在恒阻套管1内部,在注浆管5插入到恒阻套管1时,注浆管5穿过密封限位环2,以使密封限位环2处于注浆管5外围。设置密封限位环2,以起到两个作用,第一,密封限位环2对注浆管5与恒阻套管1之间的间隙进行封堵,以避免注浆液进入到恒阻套管1内,从而保证恒阻套管1中恒阻结构的有效性;第二,密封限位环2设置在远离恒阻套管1进口端的位置,当恒阻底座8恒阻滑动至恒阻套管1远离进口端时,密封限位环2对恒阻底座8进行限位,以防止恒阻底座8脱出恒阻套管1,从而保证整个锚杆或锚索支护的有效性。The constant resistance device also includes a sealing limit ring 2, and the sealing limit is also arranged inside the constant resistance casing 1. When the grouting pipe 5 is inserted into the constant resistance casing 1, the grouting pipe 5 passes through the sealing limit ring 2, So that the sealing limit ring 2 is on the periphery of the grouting pipe 5 . The sealing limit ring 2 is set to play two functions. First, the sealing limit ring 2 seals the gap between the grouting pipe 5 and the constant resistance casing 1 to prevent the grouting liquid from entering the constant resistance In the bushing 1, so as to ensure the effectiveness of the constant resistance structure in the constant resistance bushing 1; second, the sealing limit ring 2 is set at a position far away from the inlet end of the constant resistance bushing 1, when the constant resistance base 8 slides to the constant resistance When the resistance sleeve 1 is away from the inlet end, the sealing limit ring 2 limits the constant resistance base 8 to prevent the constant resistance base 8 from breaking out of the constant resistance sleeve 1, thereby ensuring the effectiveness of the entire anchor rod or anchor cable support.

注浆管5上套设有止浆套3,当注浆管5插入密封限位环2时,止浆套3与密封限位环2相互挡止接触。止浆套3与密封限位环2相互抵接配合,从而起到双重密封的作用。The grouting pipe 5 is covered with a grout stopper 3, and when the grouting pipe 5 is inserted into the sealing stop ring 2, the grout stopper 3 and the seal stopper ring 2 stop and contact each other. The grout stopper 3 abuts against and cooperates with the sealing limit ring 2, so as to play the role of double sealing.

注浆管5的外壁上固定有限位件4,限位件4位于止浆套3的上游;限位件4用于将止浆套3压紧在密封限位环2上。当锚杆或锚索带动恒阻底座8在恒阻套管1中进行恒阻运动时,限位件4与注浆管5之间的连接被巨大的外力所破坏,保证恒阻底座8与恒阻套管1可以稳定进行恒阻相对运动。在本实施例中,限位件4为环形,且限位件4的环形截面大于止浆套3的环形截面,如此设置能够使得止浆套3受压更加均匀,从而起到更好对注浆管5与恒阻套管1密封的作用。在其他实施例中,限位件4可以为设置在注浆管5轴向上的挡块,如此设置便于制作取材。A limiting member 4 is fixed on the outer wall of the grouting pipe 5 , and the limiting member 4 is located upstream of the grout stop sleeve 3 ; When the anchor rod or anchor cable drives the constant resistance base 8 to perform constant resistance movement in the constant resistance casing 1, the connection between the stopper 4 and the grouting pipe 5 is destroyed by a huge external force, ensuring that the constant resistance base 8 and the The constant-resistance sleeve 1 can stably perform constant-resistance relative motion. In this embodiment, the limiting member 4 is ring-shaped, and the annular section of the limiting member 4 is larger than the annular section of the grout stop sleeve 3. Such setting can make the grout stop sleeve 3 be more uniformly compressed, thereby achieving a better anti-spray effect. The sealing effect between the slurry pipe 5 and the constant resistance casing 1. In other embodiments, the limiting member 4 may be a stopper arranged in the axial direction of the grouting pipe 5, which is convenient for making and obtaining materials.

恒阻器还包括锁具11与密封圈9,密封圈9设置在锁具11与恒阻底座8之间;在锚杆或锚索插入恒阻器后,锁具11锁紧在锚杆或锚索的端部,且锁具11将密封圈9压紧在恒阻底座8上,用于实现恒阻底座8与锚杆或锚索之间的密封。The constant resistance device also includes a lock 11 and a sealing ring 9, and the sealing ring 9 is arranged between the lock device 11 and the constant resistance base 8; after the anchor rod or the anchor cable is inserted into the constant resistance device, the lock device 11 is locked on the anchor rod or the anchor cable. end, and the lock 11 presses the sealing ring 9 on the constant resistance base 8 to realize the sealing between the constant resistance base 8 and the anchor rod or anchor cable.

在本实施例中,密封圈9的任一横截面为锥形结构,从而更便于适用在锚杆或锚索与恒阻底座8之间的环形间隙中,而且锥形结构的密封圈9在锁具11的压紧作用下,压紧里越大,密封效果越好。In this embodiment, any cross-section of the sealing ring 9 is a tapered structure, so that it is more convenient to be used in the annular gap between the anchor rod or anchor cable and the constant resistance base 8, and the sealing ring 9 of the tapered structure is in the Under the compression effect of the lockset 11, the larger the compression, the better the sealing effect.

恒阻器还包括套设在恒阻套管1外围的托盘调芯座6与调芯座钢板7;托盘调芯座6的任意横截面为锥形,托盘调芯座6锥形较大的一端抵靠在调芯座钢板7上。该托盘调芯座6设置为锥形的结构,使得恒阻套管1能够适应性的安装在钻孔中,保证恒阻套管1受力更加均匀。The constant resistance device also includes a tray alignment seat 6 and an alignment seat steel plate 7 set on the periphery of the constant resistance casing 1; any cross section of the tray alignment seat 6 is conical, and the tray alignment seat 6 has a larger cone shape. One end leans against the steel plate 7 of the centering seat. The tray centering seat 6 is set in a tapered structure, so that the constant resistance bushing 1 can be adaptively installed in the drilled hole, ensuring that the constant resistance bushing 1 is more evenly stressed.

本申请的注浆式恒阻器的使用原理是,注浆式恒阻器和锚杆(索)配套用于巷道支护,注浆式恒阻器与和锚杆(索)共同组成完整的支护体,支护体能够在恒阻的情况下发生拉伸变形,可以充分适应围岩大变形对支护杆体延伸量的要求,解决了传统锚杆(索)支护技术不能适应围岩非线性大变形破坏特征而造成的支护失效问题。The usage principle of the grouting type constant resistance device of the present application is that the grouting type constant resistance device and the anchor rod (cable) are matched for roadway support, and the grouting type constant resistance device and the anchor rod (cable) together form a complete The supporting body, the supporting body can be stretched and deformed under the condition of constant resistance, which can fully meet the requirements of the large deformation of the surrounding rock on the extension of the supporting rod body, and solve the problem that the traditional anchor (cable) support technology cannot adapt to the surrounding rock The problem of support failure caused by nonlinear large deformation failure characteristics.

为了实现通过拉伸其长度而适应围岩大变形并保持恒定的工作阻力。静态时,恒阻装置紧紧的套装在调芯注浆装置上,当锚杆(锚索)受到的轴向拉力小于恒阻套管1和恒阻底座8之间的静止摩擦力时,恒阻套管1和恒阻底座8处于相对静止状态;当锚杆(锚索)受到的轴向拉力大于恒阻套管1和恒阻底座8之间的静止摩擦力时,恒阻套管1和恒阻底座8之间将发生相对位移,同时恒阻套管1发生表现为径向膨胀的微小弹性形变以利于发生该相对位移,在发生该相对位移的过程中,恒阻套管1和恒阻底座8之间仍保持恒定的工作阻力,经过能量释放后,围岩趋向新的稳定,支护外力随之逐渐减小,当外部轴向拉力减小至恒阻值时,二者将不再发生相对位移而重新达到静止状态。In order to adapt to the large deformation of the surrounding rock and maintain a constant working resistance by stretching its length. In static state, the constant resistance device is tightly fitted on the aligning grouting device. When the axial tension on the anchor rod (anchor cable) is less than the static friction between the constant resistance casing 1 and the constant resistance base 8, the constant resistance The resistance sleeve 1 and the constant resistance base 8 are in a relatively static state; when the axial tension on the anchor rod (anchor cable) is greater than the static friction between the constant resistance sleeve 1 and the constant resistance base 8, the constant resistance sleeve 1 There will be a relative displacement between the constant resistance base 8, and at the same time, the constant resistance sleeve 1 undergoes a small elastic deformation in the form of radial expansion to facilitate the relative displacement. During the relative displacement, the constant resistance sleeve 1 and the The constant resistance base 8 still maintains a constant working resistance. After the energy is released, the surrounding rock tends to be new and stable, and the external force of the support gradually decreases. When the external axial tension decreases to the constant resistance value, the two will The relative displacement no longer occurs and the static state is reached again.

恒阻套管1从微小的弹性形变恢复至原状态并再次紧紧的套装在恒阻底座8上。围岩发生大变形之后,其能量得到释放,当围岩的变形能小于恒阻大变形锚杆设定的恒阻力时,恒阻套管1恢复原状并紧紧的套装在杆体上时,巷道围岩将再次趋于稳定状态,消除了冒顶、塌方等安全隐患。The constant resistance sleeve 1 returns to its original state from slight elastic deformation and is tightly fitted on the constant resistance base 8 again. After the surrounding rock undergoes large deformation, its energy is released. When the deformation energy of the surrounding rock is less than the constant resistance set by the constant resistance large deformation bolt, when the constant resistance casing 1 returns to its original shape and is tightly fitted on the rod body, the roadway The surrounding rock will become stable again, eliminating safety hazards such as roof fall and landslides.

在使用该恒阻器时:When using this constant resistance:

将恒阻套管1插入到钻孔中,然后将连接在一起的恒阻底座8与注浆管5插入到恒阻套管1中,注浆管5上套设有止浆套3,通过限位件4将止浆套3压紧在恒阻套管1内部的密封限位环2上,防止注浆液进入注浆套管内,安装恒阻底座8时,将恒阻底座8上的进浆孔10留在恒阻套管1外。然后将锚杆或锚索穿过恒阻底座8中的通孔以及注浆管5,伸入到钻孔内部;然后用锁具11紧固在锚杆或锚索端部,锁具11将密封圈9压紧在恒阻底座8上,并且锁具11紧固锚杆或锚索达到要求力矩,同时保证恒阻底座8上的进浆孔10留在恒阻套管1外;将注浆泵的出浆管口与恒阻底座8上的进浆孔10连通,进行注浆,直至注浆达到一定压力后,在停止注浆。起到一个全长注浆锚固,达到设计的锚固要求。而且可以使整个需要支护面形成一个整体结构;便于综采作业,有利于生产安全,提高生产效率。Insert the constant resistance casing 1 into the borehole, then insert the connected constant resistance base 8 and the grouting pipe 5 into the constant resistance casing 1, the grouting pipe 5 is covered with a grout stopper 3, and pass The stopper 4 presses the grout stopper 3 onto the seal stop ring 2 inside the constant resistance casing 1 to prevent the grouting liquid from entering the grouting casing. When the constant resistance base 8 is installed, the The slurry inlet 10 stays outside the constant resistance casing 1 . Then the anchor rod or anchor cable passes through the through hole in the constant resistance base 8 and the grouting pipe 5, and stretches into the inside of the borehole; then fasten the anchor rod or anchor cable end with the lock 11, and the lock 11 will seal 9 is pressed on the constant resistance base 8, and the lock 11 fastens the anchor rod or anchor cable to the required torque, and at the same time ensures that the grouting hole 10 on the constant resistance base 8 remains outside the constant resistance casing 1; the grouting pump The grouting nozzle is communicated with the grouting hole 10 on the constant resistance base 8 for grouting until the grouting reaches a certain pressure before stopping the grouting. Play a full-length grouting anchor to meet the anchoring requirements of the design. Moreover, it can make the entire supporting surface form an integral structure; it is convenient for fully-mechanized mining operation, conducive to production safety, and improves production efficiency.

综上所述,本发明提供的注浆式恒阻器的技术方案中,注浆式恒阻器,主要用于巷道支护,套装于锚杆(锚索)配合使用,通过能够实现注浆功能以及恒阻滑动功能的恒阻底座与恒阻套管配合,使得其自身的变形能够增加锚杆(锚索)的变形量,解决了现有锚杆(锚索)延伸率低难以适应围岩大变形的技术难题,现已推广使用。In summary, in the technical solution of the grouting type constant resistance device provided by the present invention, the grouting type constant resistance device is mainly used for roadway support, and is used in conjunction with the anchor rod (anchor cable). The constant-resistance base with constant-resistance sliding function cooperates with the constant-resistance casing, so that its own deformation can increase the deformation of the anchor (anchor cable), which solves the problem that the existing anchor (anchor cable) has a low elongation rate and is difficult to adapt to the surrounding environment. The technical problem of large deformation of rock has been widely used.

另外,使用注浆式恒阻器可以形成锚杆(锚索)支护体系,既能注浆恒阻器大变形释放岩土工程中的集中应力,又能通过合适时机注浆加固使得锚杆(锚索)支护体系具备稳定锚固基点和将破碎裂隙的围岩体形成新的稳固整体围岩,更好应用于煤矿井下巷道支护、半煤岩巷道支护、冲击地压矿井、隧道支护、坝体支护,涵洞支护或边坡锚固支护、各类地下工程支护、深基坑锚固、等岩土工程支护。In addition, the use of grouting constant resistance can form a bolt (anchor cable) support system, which can not only release the concentrated stress in geotechnical engineering through the large deformation of the grouting constant resistance, but also make the bolt reinforced by grouting at the right time. The (anchor cable) support system has a stable anchoring base point and forms a new stable overall surrounding rock mass from the broken and cracked surrounding rock mass, which is better used in coal mine underground roadway support, semi-coal rock roadway support, rock burst mines, and tunnels Support, dam body support, culvert support or slope anchor support, various underground engineering support, deep foundation pit anchorage, and other geotechnical engineering support.

可以理解的是,以上描述仅为示例性的,本申请实施例对此并不进行限定。It can be understood that, the above description is only exemplary, and this embodiment of the present application does not limit it.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均在本发明待批权利要求保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention are within the scope of the pending rights of the present invention. within the scope of protection.

Claims (10)

1.一种注浆式恒阻器,其特征在于,所述恒阻器包括:1. A grouting type constant resistance device, characterized in that, said constant resistance device comprises: 恒阻套管,所述恒阻套管用于固定在钻孔的孔口位置,作为恒阻器的安装基础;A constant resistance casing, the constant resistance casing is used to be fixed at the hole position of the borehole, as the installation basis of the constant resistance device; 恒阻底座,所述恒阻底座以恒定阻力滑动装配在恒阻套管内,所述恒阻底座中设置有通孔,通孔用于供锚杆或锚索穿过;A constant resistance base, the constant resistance base is slidably assembled in the constant resistance casing with constant resistance, and a through hole is provided in the constant resistance base, and the through hole is used for the anchor rod or the anchor cable to pass through; 注浆管,所述注浆管与恒阻底座上的通孔连通,锚杆或锚索在穿过恒阻底座上的通孔后,穿过注浆管伸入到钻孔中;注浆液从注浆管与锚杆或锚索之间的间隙中注入到钻孔中。Grouting pipe, the grouting pipe communicates with the through hole on the constant resistance base, after the anchor rod or anchor cable passes through the through hole on the constant resistance base, it passes through the grouting pipe and extends into the borehole; The liquid is injected into the borehole from the gap between the grouting pipe and the anchor rod or anchor cable. 2.根据权利要求1所述的注浆式恒阻器,其特征在于,所述恒阻底座的外周面上设置有进浆孔,所述进浆孔与通孔连通,所进浆孔用于与注浆装置连接,注浆液从进浆孔进入钻孔中。2. The grouting type constant resistance device according to claim 1, characterized in that, the outer peripheral surface of the constant resistance base is provided with a grouting hole, and the grouting hole communicates with the through hole, and the grouting hole is used for In connection with the grouting device, the grouting fluid enters the borehole from the grouting hole. 3.根据权利要求2所述的注浆式恒阻器,其特征在于,所述进浆孔垂直于所述通孔;所述恒阻底座安装在恒阻套管时,恒阻底座上的进浆孔位于恒阻套管外。3. The grouting type constant resistance device according to claim 2, characterized in that, the grout inlet hole is perpendicular to the through hole; when the constant resistance base is installed on the constant resistance casing, the The slurry inlet is located outside the constant resistance casing. 4.根据权利要求1所述的注浆式恒阻器,其特征在于,所述恒阻底座为中空的圆锥台结构,恒阻底座从插入恒阻套管中的一端至另一端直径逐渐变大。4. The grouting type constant resistance device according to claim 1, characterized in that, the constant resistance base is a hollow truncated conical structure, and the diameter of the constant resistance base gradually changes from one end inserted into the constant resistance casing to the other end. big. 5.根据权利要求4所述的注浆式恒阻器,其特征在于,所述注浆管与恒阻底座的小端过渡连接。5. The grouting type constant resistance device according to claim 4, characterized in that the grouting pipe is transitionally connected to the small end of the constant resistance base. 6.根据权利要求1所述的注浆式恒阻器,其特征在于,所述恒阻器还包括密封限位环,所述密封限位还设置在恒阻套管内部,在注浆管插入到恒阻套管时,注浆管穿过密封限位环,以使密封限位环处于注浆管外围。6. The grouting type resistance constant according to claim 1, characterized in that, the resistance constant also includes a sealing limit ring, and the sealing limit is also arranged inside the constant resistance casing, and the grouting pipe When inserted into the constant resistance casing, the grouting pipe passes through the sealing limiting ring, so that the sealing limiting ring is at the periphery of the grouting pipe. 7.根据权利要求6所述的注浆式恒阻器,其特征在于,所述注浆管上套设有止浆套,当注浆管插入密封限位环时,止浆套与密封限位环相互挡止接触。7. The grouting type constant resistance device according to claim 6, characterized in that, the grouting pipe is covered with a grout stopper, and when the grouting pipe is inserted into the sealing limit ring, the grout stopper and the sealing limiter The bit rings block contact with each other. 8.根据权利要求7所述的注浆式恒阻器,其特征在于,所述注浆管的外壁上固定有限位件,所述限位件位于所述止浆套的上游;所述限位件用于将止浆套压紧在密封限位环上。8. The grouting type constant resistance device according to claim 7, characterized in that, a limiting member is fixed on the outer wall of the grouting pipe, and the limiting member is located upstream of the grout stop sleeve; The position piece is used to press the grout stop sleeve tightly on the sealing limit ring. 9.根据权利要求1-8任一所述的注浆式恒阻器,其特征在于,所述恒阻器还包括锁具与密封圈,所述密封圈设置在锁具与恒阻底座之间;9. The grouting type constant resistance device according to any one of claims 1-8, characterized in that, the said constant resistance device further comprises a lock and a sealing ring, and the sealing ring is arranged between the lock and the constant resistance base; 在锚杆或锚索插入恒阻器后,锁具锁紧在锚杆或锚索的端部,且锁具将密封圈压紧在恒阻底座上,用于实现恒阻底座与锚杆或锚索之间的密封。After the anchor rod or anchor cable is inserted into the constant resistance device, the lock is locked on the end of the anchor rod or anchor cable, and the lock will press the sealing ring on the constant resistance base to realize the constant resistance base and the anchor rod or anchor cable. seal between. 10.根据权利要求1-8任一所述的注浆式恒阻器,其特征在于,所述恒阻器还包括套设在恒阻套管外围的托盘调芯座与调芯座钢板;10. The grouting type constant resistance device according to any one of claims 1-8, characterized in that the resistance constant device also includes a tray centering seat and a centering seat steel plate sheathed on the periphery of the constant resistance casing; 所述托盘调芯座的任意横截面为锥形,托盘调芯座锥形较大的一端抵靠在调芯座钢板上。Any cross-section of the tray centering seat is conical, and the end of the tray centering seat with a larger taper abuts against the steel plate of the tray centering seat.
CN202211591572.2A 2022-12-12 2022-12-12 A grouting type constant resistance Pending CN116146262A (en)

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WO2011153810A1 (en) * 2010-06-10 2011-12-15 He Manchao Constant resistance and large deformation anchor rod
CN103670466A (en) * 2013-11-28 2014-03-26 尤洛卡矿业安全工程股份有限公司 Constant-resistance deformer
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CN107237646A (en) * 2017-06-28 2017-10-10 山东科技大学 The quantitative method for protecting support in large deformation constant resistance supporting grouted anchor bar, anchor cable and tunnel
WO2020151366A1 (en) * 2019-01-21 2020-07-30 河南理工大学 Hydraulic constant-resistance deformation automatic pressure-relieving anchor bolt used in mining and operating method thereof
CN112211656A (en) * 2020-10-16 2021-01-12 青岛理工大学 Prestressed constant-resistance grouting anchor rod device and working method
CN115182765A (en) * 2022-09-14 2022-10-14 北京中矿创新联盟能源环境科学研究院 Slip casting NPR anchor cable

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011153810A1 (en) * 2010-06-10 2011-12-15 He Manchao Constant resistance and large deformation anchor rod
CN103670466A (en) * 2013-11-28 2014-03-26 尤洛卡矿业安全工程股份有限公司 Constant-resistance deformer
CN105257326A (en) * 2015-11-23 2016-01-20 尤洛卡(山东)深部地压防治安全技术有限公司 Cooperated supporting method for constant-resistance lengthened anchor cable and O-shaped hole packer
CN107237646A (en) * 2017-06-28 2017-10-10 山东科技大学 The quantitative method for protecting support in large deformation constant resistance supporting grouted anchor bar, anchor cable and tunnel
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CN112211656A (en) * 2020-10-16 2021-01-12 青岛理工大学 Prestressed constant-resistance grouting anchor rod device and working method
CN115182765A (en) * 2022-09-14 2022-10-14 北京中矿创新联盟能源环境科学研究院 Slip casting NPR anchor cable

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