CN116130858A - Shock absorbing parts, bottom bracket frame, power battery box assembly and battery replacement vehicle - Google Patents
Shock absorbing parts, bottom bracket frame, power battery box assembly and battery replacement vehicle Download PDFInfo
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- CN116130858A CN116130858A CN202310402429.2A CN202310402429A CN116130858A CN 116130858 A CN116130858 A CN 116130858A CN 202310402429 A CN202310402429 A CN 202310402429A CN 116130858 A CN116130858 A CN 116130858A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/242—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/66—Arrangements of batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L53/00—Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
- B60L53/80—Exchanging energy storage elements, e.g. removable batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
- H01M50/231—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
- B60K2001/0455—Removal or replacement of the energy storages
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Transportation (AREA)
- Power Engineering (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Aviation & Aerospace Engineering (AREA)
- Battery Mounting, Suspending (AREA)
- Vibration Prevention Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及汽车领域,特别涉及一种减震件、底托框架、动力电池箱总成及换电车辆。The invention relates to the field of automobiles, in particular to a shock absorber, a bottom bracket frame, a power battery box assembly and a battery exchange vehicle.
背景技术Background technique
换电重卡为新能源车辆中的重要组成,特别是换电集卡在煤炭短倒、矿石短倒、港口短倒、钢厂短倒、砂石短倒、专线运输、区域短倒、港口内倒、场内运输等应用场景下使用具有明显优势。换电重卡利用可更换的电池箱结构,实现车辆持续工作能力强,污染物零排放的效果,降低用车成本。The battery-swapping heavy truck is an important component of new energy vehicles, especially when the battery-swapping set truck is used for short-term coal, ore, port, steel mill, sand and gravel, special line transportation, regional short-term, and port It has obvious advantages in application scenarios such as pouring and in-site transportation. The replaceable battery box structure is used to replace the heavy-duty truck to achieve the effect of strong continuous working ability of the vehicle and zero emission of pollutants, and reduce the cost of using the vehicle.
换电重卡的换电过程为:换电机器人抓取重卡的底托上的电池箱,并带动电池箱脱离车辆主体进入换电站;换电机器人再抓取充满电的电池箱装配至重卡的底托,以使新的电池箱为车辆供电。其中,底托上安装有多个橡胶垫,橡胶垫支撑电池箱的框架,以构成缓冲及支撑结构。The battery replacement process of the heavy truck is as follows: the battery replacement robot grabs the battery box on the bottom bracket of the heavy truck, and drives the battery box away from the main body of the vehicle to enter the battery replacement station; the battery replacement robot then grabs the fully charged battery box and assembles it to the bottom of the heavy truck to allow the new battery box to power the vehicle. Wherein, a plurality of rubber pads are installed on the bottom support, and the rubber pads support the frame of the battery box to form a buffer and support structure.
然而,电池箱的重量在两吨以上,换电机器人每一次吊装电池箱均会冲击底托上的橡胶垫,橡胶垫在电池箱的巨大冲击力作用下极易砸烂,易出现破损、撕裂甚至断裂等现象,特别是螺栓锁定橡胶垫的位置极易断裂,导致企业需要频繁更换橡胶垫的技术问题。橡胶垫的更换不仅材料及维护成本提高,还极大影响换电重卡的持续使用时长,提高整体运营成本等相关问题,因此需要改进。However, the weight of the battery box is more than two tons. Every time the battery box is hoisted by the battery replacement robot, it will impact the rubber pad on the bottom support. Cracks or even breaks, especially the position where the bolt locks the rubber pad is easily broken, resulting in the technical problem that the company needs to frequently replace the rubber pad. The replacement of the rubber pad not only increases the cost of materials and maintenance, but also greatly affects the continuous use time of the battery replacement heavy truck, and increases the overall operating cost and other related issues, so it needs to be improved.
发明内容Contents of the invention
为解决橡胶垫易破损的问题,本发明提供了一种减震件、底托框架、动力电池箱总成及换电车辆。In order to solve the problem that the rubber pad is easily damaged, the present invention provides a shock absorber, a bottom support frame, a power battery box assembly and a battery exchange vehicle.
第一方面,本发明提供一种减震件,所述减震件包括板状的金属基底层、成型于所述金属基底层的弹性层及成型于所述弹性层的耐磨层,所述金属基底层的面积大于所述弹性层的面积,所述金属基底层设置贯穿的两个及以上的安装孔,所述弹性层及耐磨层规避所述安装孔。In a first aspect, the present invention provides a shock absorber, the shock absorber includes a plate-shaped metal base layer, an elastic layer formed on the metal base layer, and a wear-resistant layer formed on the elastic layer, the The area of the metal base layer is larger than the area of the elastic layer, and the metal base layer is provided with two or more installation holes through which the elastic layer and the wear-resistant layer avoid the installation holes.
在一些实施例中,所述减震件包括自所述耐磨层的表面向所述弹性层一侧凹陷形成至少一条形变槽,所述形变槽将所述耐磨层分隔形成至少两个耐磨区域。In some embodiments, the shock absorber includes at least one deformation groove that is recessed from the surface of the wear-resistant layer toward the side of the elastic layer, and the deformation groove separates the wear-resistant layer to form at least two wear-resistant layers. grinding area.
在一些实施例中,所述减震件设置交错分布的两条及以上的形变槽。In some embodiments, the shock absorbing member is provided with two or more deformation grooves distributed in a staggered manner.
在一些实施例中,所述形变槽的槽底配置为弧形曲面,所述弹性层和耐磨层的厚度之和大于所述形变槽的深度,所述形变槽的深度大于所述耐磨层的厚度。In some embodiments, the groove bottom of the deformation groove is configured as an arc-shaped curved surface, the sum of the thicknesses of the elastic layer and the wear-resistant layer is greater than the depth of the deformation groove, and the depth of the deformation groove is greater than the wear-resistant layer. layer thickness.
在一些实施例中,所述弹性层相对于所述金属基底层的边中心线偏心设置,其中,所述边中心线为金属基底层相对两条长侧边的中心线。In some embodiments, the elastic layer is arranged eccentrically with respect to the side centerline of the metal base layer, wherein the side centerline is the centerline of the metal base layer with respect to the two long sides.
在一些实施例中,所述弹性层的厚度大于所述耐磨层厚度,所述弹性层的厚度大于所述金属基底层厚度。In some embodiments, the thickness of the elastic layer is greater than the thickness of the wear-resistant layer, and the thickness of the elastic layer is greater than the thickness of the metal base layer.
在一些实施例中,所述减震件呈长条状;或,所述减震件至少部分弯折,所述弹性层及耐磨层随所述金属基底层弯曲布设。In some embodiments, the shock-absorbing element is long; or, the shock-absorbing element is at least partly bent, and the elastic layer and the wear-resistant layer are arranged along with the bending of the metal base layer.
第二方面,本发明提供一种底托框架,用于承载电池箱框架,所述底托框架包括框架主体、间隔凸设于所述框架主体的至少两块加强板及如上所述的减震件,所述金属基底层通过紧固件锁固于所述框架主体,所述减震件的高度大于所述加强板凸出所述框架主体部分的高度,所述加强板的顶部承压面位于所述减震件的弹性形变范围内。In a second aspect, the present invention provides a bottom bracket frame for carrying a battery box frame, the bottom bracket frame includes a frame body, at least two reinforcing plates protruding from the frame body at intervals, and the above-mentioned shock absorber part, the metal base layer is locked to the frame main body by a fastener, the height of the shock absorber is greater than the height of the reinforcing plate protruding from the frame main body, and the top pressure bearing surface of the reinforcing plate It is located within the elastic deformation range of the shock absorber.
在一些实施例中,所述减震件超出所述加强板的高度范围处于2mm~10mm。In some embodiments, the height of the shock-absorbing element beyond the reinforcing plate is in a range of 2 mm to 10 mm.
在一些实施例中,所述加强板的两侧均分布至少一个所述减震件。In some embodiments, at least one shock absorber is distributed on both sides of the reinforcing plate.
在一些实施例中,所述加强板位于立柱的延伸方向,其中,所述立柱为所述电池箱框架垂直于所述框架主体平面的柱状结构件。In some embodiments, the reinforcing plate is located in the extension direction of the upright column, wherein the upright column is a columnar structural member perpendicular to the plane of the frame main body of the battery box frame.
在一些实施例中,所述框架主体的转角处设置有所述减震件。In some embodiments, the shock absorber is provided at a corner of the frame body.
第三方面,本发明提供一种动力电池箱总成,包括电池箱框架和如上所述的底托框架,所述电池箱框架架设于所述加强板并抵接于所述减震件。In a third aspect, the present invention provides a power battery box assembly, including a battery box frame and the above-mentioned bottom bracket frame, where the battery box frame is erected on the reinforcement plate and abuts against the shock absorber.
第四方面,本发明提供一种换电车辆,包括车辆主体及如上所述的动力电池箱总成,所述底托框架固定于所述车辆主体。In a fourth aspect, the present invention provides a battery swapping vehicle, including a vehicle body and the power battery box assembly as described above, and the bottom bracket frame is fixed to the vehicle body.
为解决橡胶垫易破损的问题,本发明有以下优点:减震件形成多层结构,实现每个阶层的功能独立,又能有机紧密结合成一个整体,结合强度高。金属基底层的安装面积大,减震件采用金属基底层进行安装固定,避免紧固件与弹性层直接挤压接触,且金属基底层的结构强度高,紧固件锁定牢固,避免出现紧固件挤压弹性层,导致弹性层形变不平整等问题。耐磨层设置于弹性层的顶部,其耐磨性能好且不易破损,提高减震件的抗冲击性能及延长使用寿命。弹性层具有良好的弹性形变吸能效果,是构成减震件弹性形变的主要结构。In order to solve the problem that the rubber pad is easily damaged, the present invention has the following advantages: the shock absorber forms a multi-layer structure, realizes the independent function of each layer, and can be organically and tightly combined into a whole with high bonding strength. The installation area of the metal base layer is large, and the shock absorbing parts are installed and fixed by the metal base layer to avoid direct extrusion contact between the fastener and the elastic layer, and the structural strength of the metal base layer is high, and the fasteners are locked firmly to avoid fastening Parts squeeze the elastic layer, resulting in uneven deformation of the elastic layer and other problems. The wear-resistant layer is arranged on the top of the elastic layer, which has good wear-resistant performance and is not easy to be damaged, so as to improve the shock-resistant performance of the shock-absorbing parts and prolong the service life. The elastic layer has a good elastic deformation energy absorption effect, and is the main structure constituting the elastic deformation of the shock absorber.
附图说明Description of drawings
图1示出了一些实施例的减震件的立体示意图;FIG. 1 shows a schematic perspective view of a shock absorber in some embodiments;
图2示出了一些实施例的减震件的剖视结构示意图;Fig. 2 shows a schematic cross-sectional structural view of a shock absorber in some embodiments;
图3示出了一些实施例的减震件的俯视结构示意图;Figure 3 shows a schematic top view of a shock absorber in some embodiments;
图4示出了一些实施例的弯曲结构减震件的示意图;Figure 4 shows a schematic diagram of a curved structure shock absorber of some embodiments;
图5示出了一些实施例的底托框架的示意图;Figure 5 shows a schematic view of the bottom bracket frame of some embodiments;
图6示出了一些实施例的电池箱框架装配至底托框架的示意图;Figure 6 shows a schematic diagram of the assembly of the battery box frame to the bottom bracket frame in some embodiments;
图7示出了一些实施例的电池箱框架装配至底托框架的主视示意图。Fig. 7 shows a schematic front view of the assembly of the battery box frame to the bottom bracket frame in some embodiments.
图中,10、金属基底层;11、安装孔;20、弹性层;21、第一边;22、第二边;23、避空槽;30、耐磨层;31、形变槽;311、横向槽;312、纵向槽;32、耐磨区域;33、第一支脚边;34、第二支脚边;35、矩形支撑区域;40、底托框架;41、加强板;42、框架主体;50、电池箱框架;51、立柱;100、减震件;101、紧固件。In the figure, 10, metal base layer; 11, installation hole; 20, elastic layer; 21, first side; 22, second side; 23, avoidance groove; 30, wear-resistant layer; 31, deformation groove; 311, Transverse groove; 312, longitudinal groove; 32, wear-resistant area; 33, first leg edge; 34, second leg edge; 35, rectangular support area; 40, bottom support frame; 41, reinforcing plate; 42, frame main body; 50. Battery box frame; 51. Column; 100. Shock absorber; 101. Fastener.
具体实施方式Detailed ways
现在将参照若干示例性实施例来论述本发明的内容。应当理解,论述了这些实施例仅是为了使得本领域普通技术人员能够更好地理解且因此实现本发明的内容,而不是暗示对本发明的范围的任何限制。The subject matter of the invention will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those of ordinary skill in the art to better understand and thus implement the content of the present invention, and do not imply any limitation on the scope of the present invention.
如本文中所使用的,术语“包括”及其变体要被解读为意味着“包括但不限于”的开放式术语。术语“基于”要被解读为“至少部分地基于”。术语“一个实施例”和“一种实施例”要被解读为“至少一个实施例”。术语“另一个实施例”要被解读为“至少一个其他实施例”。As used herein, the term "comprising" and variations thereof are to be read as open-ended terms meaning "including but not limited to". The term "based on" is to be read as "based at least in part on". The terms "one embodiment" and "an embodiment" are to be read as "at least one embodiment". The term "another embodiment" is to be read as "at least one other embodiment".
如图1至图5所示,本发明提出一种减震件100,减震件100包括板状的金属基底层10、成型于金属基底层10的弹性层20及叠合成型于弹性层20的耐磨层30。金属基底层10采用金属板材制成,如,金属基底层10采用碳钢、不锈钢等金属板材制成。弹性层20和耐磨层30采用成型工艺成型于金属基底层10的表面,整体结合紧密度高,连接强度高,不易出现受冲击而分层脱离的问题。As shown in FIGS. 1 to 5 , the present invention proposes a shock absorber 100 . The
减震件100通过金属基底层10锁固于底托框架40,其中,金属基底层10的面积大于弹性层20的面积,以使紧固件101避开弹性层20,从而锁定减震件100。具体地,弹性层20的面积小于金属基底层10的面积,在弹性层20和金属基底层10之间构成避空区域。金属基底层10设置贯穿的两个及以上的安装孔11,安装孔11用于配合紧固件101固定减震件100。安装孔11位于金属基底层10的避空区域,弹性层20及耐磨层30规避安装孔11。其中,螺钉穿过安装孔11并锁定至底托框架40,以将减震件100固定于底托框架40。The
在减震件100的安装过程中紧固件101的螺栓头避开弹性层20,从而避免螺栓头在挤压过程中的受力传递至弹性层20,减少弹性层20受力破坏的因素。紧固件101直接固定金属基底层10和底托框架40,在电池箱冲击减震件100的过程中,弹性层20和耐磨层30仅仅承受压力,弹性层20通过弹性形变吸能,从而极大提高减震件100的使用寿命。During the installation process of the shock absorber 100 , the bolt heads of the
作为优选,紧固件101的螺栓头低于弹性层20及耐磨层30的高度之和,从而使紧固件101与金属基底层10的连接不会影响减震件100的弹性形变范围,又能具有可靠的连接性。Preferably, the bolt head of the
弹性层20与金属基底层10结合,弹性层20具有良好的弹性形变吸能效果,是构成减震件100弹性形变的主要结构,可选地,弹性层20配置为橡胶材料制成。可选地,耐磨层30的厚度小于弹性层20的厚度,以保持弹性层20具有良好的弹性形变能力及充足的形变空间,且降低耐磨层30材料的使用量。耐磨层30设置于弹性层20的顶部,其耐磨性能好且不易破损,提高减震件100的抗冲击性能及延长使用寿命。The
如图1至图4所示,耐磨层30设置于弹性层20的顶面,其中,耐磨层30的面积小于或等于弹性层20的顶部面积。如,耐磨层30可设置为平面、具有凹凸花纹的防滑面、具有分隔槽的多面结构。As shown in FIGS. 1 to 4 , the wear-
在一些实施例中,耐磨层30可设置为整体的平面,以构成平面支撑结构。其中,弹性层20在压力作用下形变并向弹性层20的周边扩展凸出。在本实施例中,弹性层20受压后的形变在展开方向主要集中的外周边,中部形变少。In some embodiments, the wear-
在一优选的实施例中,减震件100包括自耐磨层30的表面向弹性层20一侧凹陷形成至少一条形变槽31,形变槽31将耐磨层30分隔形成至少两个耐磨区域32。形变槽31分布于减震件100的顶部,以将耐磨层30及部分弹性层20分隔设置。形变槽31延伸至弹性层20,在减震件100受压情况下,弹性层20发生弹性形变,其中,弹性层20的一部分形变释放朝向外周壁方向凸出,另一部分形变朝向形变槽31内形变。形变槽31在弹性层20弹性形变时吸收部分弹性形变量,多个耐磨区域32保持受力均衡,并能够同时支撑底托框架40,保持耐磨层30和弹性层20的结构稳定性和使用寿命。在本实施例中,形变槽31的设置可扩大弹性层20的形变量释放方向,进一步提高形变的均衡性,避免内部弹性力集中。作为优选,弹性层20的横向截面近似于梯形结构,以构成自上而下逐渐增大的承压结构。In a preferred embodiment, the
形变槽31分布于减震件100的顶部,其分布位置可根据减震件100的形状及承压部位灵活调节。可选地,减震件100呈长条状。减震件100为一字形长条结构,减震件100可沿底托框架40的长度方向间隔分别。可选地,形变槽31设置为一条,并将耐磨层30对称分隔成两个耐磨区域32。如,形变槽31垂直于耐磨层30的长度方向设置。可选地,形变槽31设置多条,多条形变槽31呈相交结构。可选地,形变槽31包括交错分布的至少一条横向槽311和至少一条纵向槽312,横向槽311和纵向槽312交叉连接,从而构建弹性层20的不同的形变量释放方向。如,横向槽311和纵向槽312交叉构成十字形结构、网格结构、丰字型结构及其它交错结构。The
作为优选,弹性层20和耐磨层30的厚度之和大于形变槽31的深度,形变槽31的深度大于耐磨层30的厚度。形变槽31将耐磨层30隔断且分隔部分弹性层20,从而使减震件100的形变量主要集中于弹性层20的形变槽31及外周边,形变区域可控性高,对底托框架40的支撑及贴合度高。Preferably, the sum of the thicknesses of the
作为优选,形变槽31的槽底配置为弧形曲面,将形变槽31的底部设置为弧形,可以实现方便脱模,避免应力集中这一常规效果。在本实施例中,形变槽31设置为弧形曲面还可进一步提高弹性层20形变量释放方向的可控性。其中,减震件100在电池箱的平面压力作用下弹性层20形变,其中,形变槽31的两个内侧壁向凹槽内鼓起,底部的圆弧扩大形变,从而降低形变槽31的中部相对尺寸。Preferably, the groove bottom of the
如图3至图5所示,减震件100安装于底托框架40的直梁上,进一步地,底托框架40的转角位置设置安装减震件100,底托框架40在转角位置采用减震件100对电池箱提供支撑和减震。在一些实施例中,减震件100至少部分弯折,该弯折结构可根据底托框架40的使用布局调整,例如,减震件100设置为不同角度“L”形结构,如减震件100设置为直角结构、钝角结构或者锐角结构。其中,弹性层20及耐磨层30随金属基底层10弯曲布设,以铺满金属基底层10的大部分表面。As shown in Fig. 3 to Fig. 5, the
在一些实施例中,减震件100包括相交的第一支脚边33和第二支脚边34,金属基底层10和弹性层20均构成弯折结构。形变槽31包括至少部分相交的横向槽311和纵向槽312,横向槽311垂直于第一支脚边33的长边方向和第二支脚边34的长边方向,纵向槽312平行于第一支脚边33的长边方向和第二支脚边34的长边方向。优选地,第一支脚边33的横向槽311和第二支脚边34的边缘平齐,第二支脚边34的横向槽311和第一支脚边33的边缘平齐,以在减震件100的转角位置形成矩形支撑区域35。当电池箱框架50压接于底托框架40时,电池箱框架50的转角压接于减震件100,矩形支撑区域35对电池箱框架50的转角位置进行支撑,第一支脚边33和第二支脚板分别支撑电池箱框架50的两根相交的框架结构件。可选地,第一支脚边33的横向槽311和/或第二支脚边34的横向槽311设置有沉孔,具体地,金属基底层10设置有安装孔11和弹性层20构成的避空槽23形成沉孔。其中一个沉孔通过螺钉锁定于底托框架40,另一个沉孔不锁定以避开底托框架40上的焊缝。优选地,第一支脚边33和第二支脚边34均设置沉孔,以提高产品的统配性。In some embodiments, the
如图3至图5所示,弹性层20成型于金属基底层10,两者构成一体结构。在一些实施例中,弹性层20的中心与金属基底层10的中心对应设置,弹性层20与金属基底层10呈轴对称结构,提高减震件100的受力均衡性。可选地,弹性层20位于金属基底层10的中部,安装孔11分布于弹性层20的两侧。和\或,安装孔11位于弹性层20的包围区域内,弹性层20设置有围绕安装孔11的避空区。安装孔11的中心线和弹性层20的中心线重合,以构成在横向和纵向两个方向的居中对称结构。As shown in FIGS. 3 to 5 , the
在一优选的实施例中,弹性层20相对于金属基底层10的边中心线偏心设置,其中,边中心线为金属基底层10相对两条长侧边的中心线。金属基底层10为长条状结构或者呈直角弯折结构,相应地,弹性层20随着金属基底层10的长度方向延伸。边中心线为金属基底层10长边方向的对称中心线,其沿金属基底层10的长度变化或角度变化而变化。具体地,弹性层20的第一边21与金属基底层10的第一边21的距离设置为第一值,弹性层20的第二边22与金属基底层10的第二边22的距离设置为第二值,第一值小于第二值。其中第一值大于等于零。作为优选,第一值等于零,则弹性层20的第一边21与金属基底层10的第一边21边缘相交,弹性层20的第二边22与金属基底层10的第二边22边缘间隔设置,从而构成偏心结构。在减震件100装配至底托框架40时,弹性层20的第一边21边缘靠近或者平齐底托框架40的外侧边缘。In a preferred embodiment, the
在一些实施例中,弹性层20的厚度大于耐磨层30厚度,耐磨层30采用耐磨材料加工,其复合于弹性层20的顶部。耐磨层30的主要功能是提高减震件100的表面耐磨持久性及顶面的稳定性,耐磨层30厚度小,可将主要弹性形变区域集中于弹性层20,从而在达到表面耐磨性的要求基础上提高弹性层20厚度,在减震件100有限总高度内扩大弹性形变范围。In some embodiments, the thickness of the
进一步地,弹性层20的厚度大于金属基底层10厚度,金属基底层10的主要功能是将减震件100可靠连接至底托框架40,减震件100与底托框架40的连接既具有金属连接的强度,又具有弹性层20良好的减震效果。金属基底层10的厚度小,以满足弹性层20的整体弹性形变空间充足。Further, the thickness of the
如图3至图7所示,在一些实施例中,将上述实施例公开的减震件100应用于底托框架40,该底托框架40用于承载电池箱框架50。电池箱为储能单元,包括电池箱框架50及沿电池箱框架50高度方向逐层堆叠的电池组,电池组设有两组及以上,每组电池组设置两个电池单元。电池箱框架50包括间隔分布的立柱51、连接立柱51的多组横档和纵档,横档和纵档将电池箱框架50构成多层结构。As shown in FIGS. 3 to 7 , in some embodiments, the
其中,底托框架40包括框架主体42、间隔凸设于框架主体42的至少两块加强板41及如上述实施例公开的减震件100,减震件100分布于框架主体42用于承载电池箱框架50的安装表面,该安装表面是框架主体42用于承载及托举电池箱框架50的表面。Wherein, the
其中,减震件100的金属基底层10通过紧固件101锁固于框架主体42,其中,金属基底层10可通过二个及以上的紧固件101共同锁定,锁固效果好。减震件100安装于安装表面,减震件100的高度大于加强板41凸出框架主体42部分的高度,加强板41的顶部承压面位于减震件100的弹性形变范围内。Wherein, the
加强板41固定于框架主体42,加强板41为凸出框架主体42的凸台结构,其中,加强板41用于支撑电池箱框架50的刚性支撑部分,而减震件100为配合加强板41支撑电池箱框架50的辅助部分。在未承压状态下,减震件100的高度大于加强板41的高度,电池箱框架50装配至底托框架40时,电池箱框架50先压接于减震件100的耐磨层30,并带动弹性层20弹性形变。减震件100继续形变直至电池箱框架50抵接于加强板41,则电池箱框架50和减震件100之间均在弹性预压力,且电池箱框架50受到加强板41的支撑,从而保持稳定的安装位置。The reinforcing
在一些实施例中,减震件100超出加强板41的高度范围处于2mm~10mm,以满足减震件100对电池箱框架50的初步缓冲减震,又能保持良好的形状稳定性。作为优选,减震件100超出加强板41的高度设为2mm、3mm、5mm、8mm、10mm等。In some embodiments, the height of the
作为优选,加强板41的两侧均分布至少一个减震件100,以保持加强板41两侧的受力均衡,减震效果好。可选地,底托框架40呈矩形框架结构,加强板41固定于底托框架40的矩形边上。优选地,在底托框架40的长边上设置有间隔分布的两个加强板41,每个加强板41的两侧均分布有至少一个减震件100。减震件100与加强板41间隔设置,以扩大底托框架40对电池箱框架50的支撑面积。Preferably, at least one
作为优选,加强板41位于立柱51的延伸方向,其中,立柱51为电池箱框架50垂直于框架主体42平面的柱状结构件。立柱51为电池箱框架50主要集中传递压力的部位,特别是电池箱框架50的多层电池组均通过立柱51传递压力压接于加强板41上,从而构成稳定支撑结构。进一步地,框架主体42的转角处设置有减震件100,以保持电池箱框架50的各个角度均受到支撑。Preferably, the reinforcing
在一可选地实施例中,框架主体42的每个矩形长边方向安装有两个加强板41,该加强板41对应于电池箱框架50的中部两根立柱51,每个矩形长边上安装有三块减震件100,减震件100将两个加强板41间隔开,并保持均衡分布。在框架主体42的转角处均设置有减震件100,转角处的减震件100和矩形长边上的减震件100共同构建缓冲矩阵,以共同减震缓冲电池箱框架50。In an optional embodiment, two reinforcing
将上述实施例公开的底托框架40应用于动力电池箱总成,其中,动力电池箱总成包括电池箱框架50和如上实施例公开的底托框架40,电池箱框架50架设于加强板41并抵接于减震件100。The
本发明还公开了一种换电车辆,包括车辆主体及如上实施例公开的动力电池箱总成,底托框架40固定于车辆主体。The present invention also discloses a battery exchange vehicle, which includes a vehicle body and the power battery box assembly disclosed in the above embodiments, and the
出于示例和描述的目的,已经给出了本公开实施的前述说明。前述说明并非是穷举性的也并非要将本公开限制到所公开的确切形式,根据上述教导还可能存在各种变形和修改,或者是可能从本公开的实践中得到各种变形和修改。选择和描述这些实施例是为了说明本公开的原理及其实际应用,以使得本领域的技术人员能够以适合于构思的特定用途来以各种实施方式和各种修改而利用本公开。The foregoing description of an implementation of the disclosure has been presented for purposes of illustration and description. The foregoing description is not intended to be exhaustive or to limit the disclosure to the precise form disclosed, and variations and modifications are possible in light of the above teachings or may be acquired from practice of the disclosure. The embodiments were chosen and described in order to illustrate the principles of the disclosure and its practical application, to enable others skilled in the art to utilize the disclosure in various embodiments and with various modifications as are suited to the particular use contemplated.
Claims (14)
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| WO2024217595A1 (en) * | 2023-04-17 | 2024-10-24 | 上海玖行能源科技有限公司 | Damping member, bottom bracket frame, power battery box assembly and battery swapping vehicle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024217595A1 (en) * | 2023-04-17 | 2024-10-24 | 上海玖行能源科技有限公司 | Damping member, bottom bracket frame, power battery box assembly and battery swapping vehicle |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116130858B (en) | 2023-12-29 |
| WO2024217595A1 (en) | 2024-10-24 |
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Address after: Room 01-211-10, 2nd Floor, Building 13, Yard 53, Yanqi Street, Yanqi Economic Development Zone, Huairou District, Beijing 102200 Patentee after: Beijing Jiuxing Zhiyan Transportation Technology Co.,Ltd. Country or region after: China Patentee after: Shanghai Jiuxing Energy Technology Co.,Ltd. Address before: Room 01-211-10, 2nd Floor, Building 13, Yard 53, Yanqi Street, Yanqi Economic Development Zone, Huairou District, Beijing 102200 Patentee before: Beijing Jiuxing Zhiyan Transportation Technology Co.,Ltd. Country or region before: China Patentee before: SHANGHAI ENNEAGON ENERGY TECHNOLOGY Co.,Ltd. |