CN116078336A - Preparation method and application of fresh-keeping quick-freezing liquid based on reverse opposite-stroke opposite-impact reinforced turbulence - Google Patents
Preparation method and application of fresh-keeping quick-freezing liquid based on reverse opposite-stroke opposite-impact reinforced turbulence Download PDFInfo
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/80—Freezing; Subsequent thawing; Cooling
- A23B2/85—Freezing; Subsequent thawing; Cooling with addition of or treatment with chemicals
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- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
- B01F25/4314—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor with helical baffles
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- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
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- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
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- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
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- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
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- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
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- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
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Abstract
Description
技术领域technical field
本发明涉及一种保鲜速冻液制备领域,具体是基于反程对冲强化紊流的保鲜速冻液制备方法及应用。The invention relates to the field of preparation of a fresh-keeping quick-freezing liquid, in particular to a preparation method and application of a fresh-keeping quick-freezing liquid based on reverse stroke and enhanced turbulent flow.
背景技术Background technique
随着生活品质的提高,越来越多的地域性食品涌入市场,由于气候差异和长途运输需要,冷冻加工逐渐成为食品加工行业的重要环节,因此,冷冻加工是食品品质、安全及运输的保证。With the improvement of the quality of life, more and more regional foods are pouring into the market. Due to climate differences and long-distance transportation needs, freezing processing has gradually become an important link in the food processing industry. Therefore, freezing processing is the key to food quality, safety and transportation. ensure.
冷冻食品一般是通过速冻机等设备进行冷冻处理,但这些设备在节能和提高食品品质的能力受到冷冻方式的限制,导致其冻结速率相对较慢,仍存在冰晶长大,易破坏食品的组织结构,造成汁液流失等问题,而通过速冻液进行冷冻有着冷冻速率快、冷冻均匀、干耗小、能耗低的优势,可使食品在冻结过程中形成细小致密且分布均匀的冰晶,避免冰晶膨大引起的机械损伤和细胞脱水。Frozen food is generally frozen through equipment such as quick-freezers, but the ability of these equipment to save energy and improve food quality is limited by the freezing method, resulting in a relatively slow freezing rate, and the growth of ice crystals still exists, which is easy to damage the organizational structure of food , causing juice loss and other problems, and freezing through quick-freezing liquid has the advantages of fast freezing rate, uniform freezing, low drying consumption, and low energy consumption. It can form small, dense and evenly distributed ice crystals during the freezing process to avoid ice crystal expansion. mechanical damage and cellular dehydration.
现有的速冻液在制备时,一般是向反应釜内依次添加原料,并在添加过程中通过搅拌杆对溶液进行搅拌的方法进行制备,每次制备时,需要根据配比称取对应原料的量,在此过程中,由于原料中的部分成分有着较高的粘稠度,若一次性将所有原料全部添加入反应釜中,将会导致负载较高,且由于没有进行预混合,只通过搅拌杆进行一次搅拌的情况下,难以使原料之间充分混合,容易导致产品的质量不合格的问题。When the existing quick-freezing liquid is prepared, the raw materials are generally added to the reactor in sequence, and the solution is prepared by stirring the solution through the stirring rod during the addition process. When preparing each time, it is necessary to weigh the corresponding raw materials according to the proportion. In this process, due to the high viscosity of some ingredients in the raw materials, if all the raw materials are added into the reactor at one time, it will lead to a high load, and because there is no pre-mixing, only through When the stirring rod performs one stirring, it is difficult to fully mix the raw materials, which easily leads to the problem of unqualified product quality.
发明内容Contents of the invention
本发明的目的在于提供基于反程对冲强化紊流的保鲜速冻液制备方法及应用,以解决上述背景技术中提出的问题。The object of the present invention is to provide a fresh-keeping quick-frozen liquid preparation method and application based on backstroke hedging enhanced turbulent flow, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
基于反程对冲强化紊流的保鲜速冻液制备方法,包括以下步骤:A method for preparing a fresh-keeping quick-freezing liquid based on backstroke hedging and strengthening turbulent flow, comprising the following steps:
步骤一:在制备开始前,对搅拌桶、支撑桶、物料罐以及混合管进行消毒杀菌处理,同时,通过称量用具称取所需原料,并将称取后的原料添加入对应的所述物料罐内;Step 1: Before the preparation begins, sterilize the mixing tank, support tank, material tank and mixing tube, and at the same time, weigh the required raw materials through the weighing tool, and add the weighed raw materials into the corresponding In the material tank;
步骤二:启动设置在所述搅拌桶上的驱动机构,驱动所述混合管间歇转动,并通过设置在所述支撑桶内的下料机构控制所述物料罐内的溶液间歇输送至所述混合管内;Step 2: Start the driving mechanism arranged on the mixing barrel, drive the mixing tube to rotate intermittently, and control the solution in the material tank to be intermittently delivered to the mixing tube through the feeding mechanism arranged in the supporting barrel tube;
步骤三:在所述物料罐下料前,随着所述混合管的转动,带动设置在所述支撑桶内的负压吸引机构工作,并对置于所述混合管内的溶液进行吸引,当所述物料罐下料时,设置在所述混合管内的导通机构工作,以使所述负压吸引机构不再提供负压,在重力的作用下,使得被吸引的溶液回流,并与所述物料罐输送的溶液形成对冲,从而实现混合的效果;Step 3: before the material tank is unloaded, with the rotation of the mixing tube, the negative pressure suction mechanism set in the support barrel is driven to work, and the solution placed in the mixing tube is sucked, when When the material tank is unloading, the conduction mechanism arranged in the mixing tube works, so that the negative pressure suction mechanism no longer provides negative pressure, and under the action of gravity, the suctioned solution is refluxed and combined with the The solution conveyed by the above-mentioned material tank forms a hedge, so as to achieve the effect of mixing;
步骤四:当所述混合管转动一圈后,制备所需的原料均已投放入所述混合管内,并得到了初步对冲混合,形成速冻基液,随着所述混合管的继续转动,设置在所述搅拌桶内的螺旋输送组件工作,并将所述混合管内的速冻基液输送至所述搅拌桶内;Step 4: After the mixing tube rotates one turn, all the raw materials required for preparation have been put into the mixing tube, and preliminary hedging and mixing have been obtained to form a quick-frozen base liquid. As the mixing tube continues to rotate, set The screw conveying assembly in the mixing tank works, and transports the quick-frozen base liquid in the mixing tube to the mixing tank;
步骤五:当物料罐内的原料下料完成时,所述驱动机构继续对所述搅拌桶内的溶液搅拌一定时间后,得到该保鲜速冻液。Step 5: When the raw material feeding in the material tank is completed, the driving mechanism continues to stir the solution in the mixing tank for a certain period of time to obtain the fresh-keeping quick-freezing liquid.
作为本发明进一步的方案:所述驱动机构包括固定安装在所述搅拌桶上的固定板,所述固定板上固定有电机,所述电机的输出轴贯穿所述固定板并连接有传动杆,所述固定板上设置有与所述混合管连接的马耳他十字机芯组件;所述驱动机构还包括转动安装在所述搅拌桶内且与所述螺旋输送组件连接的一号转动杆,所述一号转动杆上固定有呈圆周等距分布的多个搅拌叶,所述一号转动杆上套设有与所述传动杆连接的一号皮带。As a further solution of the present invention: the driving mechanism includes a fixed plate fixedly installed on the mixing bucket, a motor is fixed on the fixed plate, the output shaft of the motor passes through the fixed plate and is connected to a transmission rod, The fixed plate is provided with a Maltese cross movement assembly connected to the mixing tube; the drive mechanism also includes a No. 1 rotating rod that is rotatably installed in the mixing barrel and connected with the screw conveying assembly. A number of stirring blades distributed equidistantly around the circumference are fixed on the No. 1 rotating rod, and a No. 1 belt connected with the transmission rod is sheathed on the No. 1 rotating rod.
作为本发明再进一步的方案:所述马耳他十字机芯组件包括转动安装在所述固定板上的二号转动杆,所述二号转动杆远离所述物料罐的一端固定有从动轮,所述传动杆上固定有与所述从动轮配合的主动轮;所述马耳他十字机芯组件还包括转动安装在所述支撑桶内且与所述混合管固定连接的三号转动杆,所述三号转动杆远离所述混合管的一端套设有与所述二号转动杆连接的二号皮带。As a further solution of the present invention: the Maltese cross movement assembly includes a No. 2 rotating rod rotatably mounted on the fixed plate, and a driven wheel is fixed on the end of the No. 2 rotating rod far away from the material tank. A driving wheel cooperating with the driven wheel is fixed on the transmission rod; the Maltese cross movement assembly also includes a No. The end of the rotating rod away from the mixing tube is sheathed with a No. 2 belt connected to the No. 2 rotating rod.
作为本发明再进一步的方案:所述下料机构包括固定安装在所述物料罐底部的导流管,所述导流管的圆周侧面开设有卡槽,所述导流管内活动安装有贯穿所述物料罐的下料管,所述下料管靠近所述物料罐的一端开设有下料槽,所述支撑桶内设置有与所述导流管和所述下料管连接的限位组件。As a further solution of the present invention: the unloading mechanism includes a guide tube fixedly installed at the bottom of the material tank; The feeding pipe of the material tank, the feeding pipe is provided with a feeding tank at one end close to the material tank, the support barrel is provided with a limit assembly connected with the guide pipe and the feeding pipe .
作为本发明再进一步的方案:所述限位组件包括固定安装在所述下料管上且与所述卡槽卡合的限位环,所述导流管上套设有与所述限位环抵接的一号弹簧,所述限位环上固定有限位板,所述混合管靠近管口位置固定有与所述限位板配合的限位轮。As a further solution of the present invention: the limiting assembly includes a limiting ring that is fixedly installed on the feeding tube and engages with the slot; The ring abuts against the No. 1 spring, the limit ring is fixed with a limit plate, and the mixing tube is fixed with a limit wheel that cooperates with the limit plate at a position close to the mouth of the mixing tube.
作为本发明再进一步的方案:所述负压吸引机构包括固定安装在所述支撑桶内壁上的齿环,所述混合管上转动安装有与所述齿环啮合的齿轮,所述齿轮远离所述搅拌桶的一端固定有中空环,所述中空环内壁上开设有引导槽;所述负压吸引机构还包括活动安装在所述混合管内的活塞盘,所述活塞盘远离所述搅拌桶的一端固定有一号活动杆,所述二号活动杆远离所述支撑套筒的一端固定有密封环,且所述二号活动杆侧壁上固定有二号凸起,所述活塞盘与所述导通机构连接。As a further solution of the present invention: the negative pressure suction mechanism includes a gear ring fixedly installed on the inner wall of the support bucket, and a gear meshing with the gear ring is rotatably installed on the mixing tube, and the gear is far away from the gear ring. One end of the mixing barrel is fixed with a hollow ring, and a guide groove is provided on the inner wall of the hollow ring; the negative pressure suction mechanism also includes a piston plate movably installed in the mixing tube, and the piston plate is far away from the side of the mixing barrel. One end is fixed with a No. 1 movable rod, and the end of the No. 2 movable rod away from the support sleeve is fixed with a sealing ring, and the side wall of the No. 2 movable rod is fixed with a No. 2 protrusion, and the piston disc and the Conduction mechanism connection.
作为本发明再进一步的方案:所述导通机构包括活动安装在所述活塞盘上的中空杆,所述中空杆上开设有进气孔且套设有与所述活塞盘抵接的三号弹簧,所述中空杆远离所述活塞盘的一端固定有固定轮,所述中空环远离所述齿轮的一端固定有与所述固定轮配合的限位块,所述混合管内设置有与所述活塞盘和所述中空杆连接的卡合组件。As a further solution of the present invention: the conduction mechanism includes a hollow rod movably installed on the piston disc, the hollow rod is provided with an air intake hole and is sleeved with a No. a spring, the end of the hollow rod away from the piston disc is fixed with a fixed wheel, the end of the hollow ring away from the gear is fixed with a limit block that matches the fixed wheel, and the mixing tube is provided with a An engaging assembly for connecting the piston disc and the hollow rod.
作为本发明再进一步的方案:所述卡合组件包括开设在所述活塞盘上且呈对称设置的滑槽,所述滑槽内滑动安装有呈中空设置的滑动杆,所述滑动杆远离所述活塞盘的一端转动安装有转轮,所述滑动杆上铰接有与所述中空杆铰接的连杆;所述卡合组件还包括开设在所述活塞盘且置于所述滑槽内的限位孔,所述滑动杆内活动安装有与所述限位孔配合的支撑杆,所述滑动杆内固定有与所述支撑杆抵接的二号弹簧。As a further solution of the present invention: the engaging assembly includes a symmetrically arranged chute on the piston plate, a hollow sliding rod is slidably installed in the chute, and the sliding rod is far away from the One end of the piston disk is rotatably installed with a runner, and the sliding rod is hinged with a connecting rod hinged with the hollow rod; the engaging assembly also includes a A limit hole, a support rod cooperating with the limit hole is movably installed in the slide rod, and a No. 2 spring abutting against the support rod is fixed inside the slide rod.
作为本发明再进一步的方案:所述螺旋输送组件包括转动安装在所述支撑桶内且贯穿所述搅拌桶的导管,所述导管内固定有螺旋导轨且所述导管内开设有导向槽,所述导管上开设有通槽;所述螺旋输送组件还包括固定安装在所述搅拌桶内的固定套筒,所述固定套筒内固定有支撑套筒,所述支撑套筒内活动安装有二号活动杆,所述二号活动杆上固定有密封环和二号凸起;所述密封环与所述导管滑动密封连接,所述二号凸起与所述导向槽卡合,所述固定套筒与所述一号转动杆转动连接。As a further solution of the present invention: the screw conveying assembly includes a conduit that is rotatably installed in the support barrel and runs through the mixing barrel, a spiral guide rail is fixed in the conduit and a guide groove is opened in the conduit, so There is a through groove on the conduit; the screw conveying assembly also includes a fixed sleeve fixedly installed in the mixing barrel, a support sleeve is fixed inside the fixed sleeve, and two No. 2 movable rod, a sealing ring and a No. 2 protrusion are fixed on the No. 2 movable rod; the sealing ring is in sliding and sealing connection with the conduit, the No. The sleeve is rotatably connected with the No. 1 rotating rod.
一种基于反程对冲强化紊流的保鲜速冻液制备方法,在生产保鲜速冻液中的应用。A method for preparing fresh-keeping quick-frozen liquid based on backstroke hedging and enhanced turbulent flow, and its application in the production of fresh-keeping quick-freeze liquid.
与现有技术相比,本发明的有益效果是:本申请可在原料添加时进行快速对冲混合,从而得到超低温速冻基液,并在原料添加完成后,通过螺旋输送组件将速冻基液输送至搅拌桶内进行快速搅拌,以实现再次混合的效果,在驱动机构的作用下,驱动混合管间歇转动,从而控制物料罐内的溶液间歇输送至混合管内,同时,在负压吸引机构的作用下,使得混合管内溶液被吸引,并在下料机构输送物料时,通过导通机构使得负压吸引机构不再吸引溶液,从而实现两股溶液对冲的效果,当原料添加完成后,通过螺旋输送组件将溶液输送至搅拌桶内,同时螺旋输送组件将会控制溶液螺旋向下流动,从而进一步对溶液进行混合。Compared with the prior art, the beneficial effect of the present invention is: this application can carry out rapid hedging and mixing when raw materials are added, so as to obtain ultra-low temperature quick-frozen base liquid, and after the addition of raw materials is completed, the quick-frozen base liquid is transported to Rapid stirring is carried out in the mixing tank to achieve the effect of re-mixing. Under the action of the driving mechanism, the mixing tube is driven to rotate intermittently, so as to control the intermittent delivery of the solution in the material tank to the mixing tube. At the same time, under the action of the negative pressure suction mechanism , so that the solution in the mixing tube is attracted, and when the material is conveyed by the feeding mechanism, the negative pressure suction mechanism no longer attracts the solution through the conduction mechanism, so as to realize the effect of hedging the two solutions. The solution is conveyed into the mixing barrel, and the screw conveying component will control the spiral downward flow of the solution, so as to further mix the solution.
附图说明Description of drawings
图1为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例的结构示意图;Fig. 1 is the structural representation of a kind of embodiment of the fresh-keeping quick-freezing liquid preparation method based on backstroke hedging strengthening turbulent flow;
图2为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中又一角度的结构示意图;Fig. 2 is the structure schematic diagram of another angle in an embodiment of the method for preparing fresh-keeping quick-freezing liquid based on backstroke hedging and strengthening turbulence;
图3为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中的半剖结构示意图;Fig. 3 is the semi-sectional structure schematic diagram in a kind of embodiment of the fresh-keeping quick-freezing liquid preparation method based on counter-stroke hedging strengthened turbulent flow;
图4为图3中A处的结构放大示意图;Fig. 4 is the enlarged schematic diagram of the structure at place A in Fig. 3;
图5为图3中B处的结构放大示意图;Fig. 5 is the enlarged schematic diagram of the structure at B place in Fig. 3;
图6为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中部分驱动机构、部分负压吸引机构、混合管的连接关系示意图;6 is a schematic diagram of the connection relationship between a part of the driving mechanism, a part of the negative pressure suction mechanism, and a mixing tube in an embodiment of a method for preparing fresh-keeping quick-freezing liquid based on backstroke hedging and enhanced turbulence;
图7为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中下料机构的结构示意图;Fig. 7 is the structural representation of the blanking mechanism in an embodiment of the method for preparing fresh-keeping quick-frozen liquid based on reverse stroke enhanced turbulence;
图8为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中下料机构的爆炸结构示意图;Fig. 8 is a schematic diagram of the explosive structure of the blanking mechanism in an embodiment of the method for preparing fresh-keeping quick-freezing liquid based on reverse stroke enhanced turbulence;
图9为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中部分负压吸引机构、部分导通机构的连接关系示意图;Fig. 9 is a schematic diagram of the connection relationship between a part of the negative pressure suction mechanism and a part of the conduction mechanism in an embodiment of the method for preparing fresh-keeping quick-freezing liquid based on reverse stroke and enhanced turbulence;
图10为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中部分负压吸引机构、导通机构的爆炸结构示意图;Fig. 10 is a schematic diagram of the explosion structure of a part of the negative pressure suction mechanism and the conduction mechanism in an embodiment of the method for preparing fresh-keeping quick-freezing liquid based on reverse stroke and enhanced turbulence;
图11为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中限位块、中空环、引导槽的爆炸结构示意图;Fig. 11 is a schematic diagram of the explosion structure of the limit block, the hollow ring, and the guide groove in an embodiment of the method for preparing fresh-keeping quick-freezing liquid based on back-stroke hedging and enhanced turbulence;
图12为基于反程对冲强化紊流的保鲜速冻液制备方法一种实施例中螺旋输送组件的爆炸结构示意图。Fig. 12 is a schematic diagram of the exploded structure of the screw conveying assembly in an embodiment of the method for preparing fresh-keeping quick-frozen liquid based on reverse stroke enhanced turbulence.
图中:1、搅拌桶;2、支撑桶;3、物料罐;4、固定板;5、电机;6、传动杆;7、一号皮带;8、一号转动杆;9、搅拌叶;10、主动轮;11、从动轮;12、二号转动杆;13、二号皮带;14、三号转动杆;15、混合管;16、限位轮;17、导流管;18、卡槽;19、下料管;20、下料槽;21、一号弹簧;22、限位环;23、限位板;24、活塞盘;25、滑槽;26、限位孔;27、滑动杆;28、支撑杆;29、二号弹簧;30、中空杆;31、三号弹簧;32、连杆;33、固定轮;34、一号活动杆;35、一号凸起;36、齿轮;37、中空环;38、引导槽;39、限位块;40、齿环;41、导管;42、螺旋导轨;43、导向槽;44、密封环;45、二号活动杆;46、支撑套筒;47、二号凸起;48、固定套筒。In the figure: 1. Mixing barrel; 2. Supporting barrel; 3. Material tank; 4. Fixed plate; 5. Motor; 6. Transmission rod; 7. No. 1 belt; 8. No. 1 rotating rod; 10. Driving wheel; 11. Driven wheel; 12. No. 2 rotating rod; 13. No. 2 belt; 14. No. 3 rotating rod; 15. Mixing tube; Groove; 19, feeding pipe; 20, feeding trough; 21, No. 1 spring; 22, limit ring; 23, limit plate; 24, piston disc; 25, chute; 26, limit hole; 27, Slide bar; 28, support rod; 29, No. two spring; 30, hollow rod; 31, No. three spring; 32, connecting rod; 33, fixed wheel; 34, No. 1 movable rod; 35, No. 1 protrusion; 36 , gear; 37, hollow ring; 38, guide groove; 39, limit block; 40, gear ring; 41, conduit; 42, spiral guide rail; 43, guide groove; 44, sealing ring; 45, No. 46, support sleeve; 47, No. 2 protrusion; 48, fixed sleeve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
另外,本发明中的元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。In addition, an element in the present invention is said to be "fixed" or "disposed on" another element, and it may be directly on another element or an intervening element may also exist. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.
请参阅图1~12,本发明实施例中,基于反程对冲强化紊流的保鲜速冻液制备方法,包括以下步骤:Please refer to Figures 1 to 12. In the embodiment of the present invention, the preparation method of fresh-keeping quick-freezing liquid based on reverse stroke and enhanced turbulence includes the following steps:
步骤一:在制备开始前,对搅拌桶1、支撑桶2、物料罐3以及混合管15进行消毒杀菌处理,同时,通过称量用具称取所需原料,并将称取后的原料添加入对应的所述物料罐3内;Step 1: Before the preparation starts, sterilize the
步骤二:启动设置在所述搅拌桶1上的驱动机构,驱动所述混合管15间歇转动,并通过设置在所述支撑桶2内的下料机构控制所述物料罐3内的溶液间歇输送至所述混合管15内;Step 2: start the driving mechanism arranged on the mixing
步骤三:在所述物料罐3下料前,随着所述混合管15的转动,带动设置在所述支撑桶2内的负压吸引机构工作,并对置于所述混合管15内的溶液进行吸引,当所述物料罐3下料时,设置在所述混合管15内的导通机构工作,以使所述负压吸引机构不再提供负压,在重力的作用下,使得被吸引的溶液回流,并与所述物料罐3输送的溶液形成对冲,从而实现混合的效果;Step 3: before the
步骤四:当所述混合管15转动一圈后,制备所需的原料均已投放入所述混合管15内,并得到了初步对冲混合,形成速冻基液,随着所述混合管15的继续转动,设置在所述搅拌桶1内的螺旋输送组件工作,并将所述混合管15内的速冻基液输送至所述搅拌桶1内;Step 4: After the mixing
步骤五:当物料罐3内的原料下料完成时,所述驱动机构继续对所述搅拌桶1内的溶液搅拌一定时间后,得到该保鲜速冻液。Step 5: When the raw material feeding in the
其中,搅拌桶1与支撑桶2为固定连接,物料罐3固定在支撑桶2远离搅拌桶1的一端,且设置有四个,四个物料罐3内分别装有不同的原料,混合管15位于支撑桶2内,且呈U形设置。Wherein, the mixing
请参阅图1-3、图6,所述驱动机构包括固定安装在所述搅拌桶1上的固定板4,所述固定板4上固定有电机5,所述电机5的输出轴贯穿所述固定板4并连接有传动杆6,所述固定板4上设置有与所述混合管15连接的马耳他十字机芯组件;所述驱动机构还包括转动安装在所述搅拌桶1内且与所述螺旋输送组件连接的一号转动杆8,所述一号转动杆8上固定有呈圆周等距分布的多个搅拌叶9,所述一号转动杆8上套设有与所述传动杆6连接的一号皮带7,其中,所述马耳他十字机芯组件包括转动安装在所述固定板4上的二号转动杆12,所述二号转动杆12远离所述物料罐3的一端固定有从动轮11,所述传动杆6上固定有与所述从动轮11配合的主动轮10;所述马耳他十字机芯组件还包括转动安装在所述支撑桶2内且与所述混合管15固定连接的三号转动杆14,所述三号转动杆14远离所述混合管15的一端套设有与所述二号转动杆12连接的二号皮带13。Please refer to Figures 1-3 and Figure 6, the drive mechanism includes a fixed
详细来说,混合管15用于对物料罐3内输送的物料进行对冲混合,物料罐3为圆周等距分布,为了确保混合管15的管口顺利运动至物料罐3下方并承接物料,需要控制混合管15间歇转动,当开始制备时,此时,电机5工作,带动传动杆6转动,从而通过一号皮带7带动一号转动杆8转动,使得搅拌叶9转动,以对置于搅拌桶1内的溶液进行搅拌,同时,传动杆6还会带动主动轮10转动,使得与之配合的从动轮11间歇转动,主动轮10与从动轮11的传动比为4:1,当主动轮10转动一圈时,从动轮11转动四分之一圈,从动轮11还会带动二号转动杆12转动,并通过二号皮带13驱动三号转动杆14转动,从而带动混合管15间歇转动,且每次转动四分之一圈,使得混合管15转动至物料罐3正下方时停留一定时间,确保下料量到达所需要求。In detail, the mixing
请参阅图3、图6-8,所述下料机构包括固定安装在所述物料罐3底部的导流管17,所述导流管17的圆周侧面开设有卡槽18,所述导流管17内活动安装有贯穿所述物料罐3的下料管19,所述下料管19靠近所述物料罐3的一端开设有下料槽20,所述支撑桶2内设置有与所述导流管17和所述下料管19连接的限位组件,其中,所述限位组件包括固定安装在所述下料管19上且与所述卡槽18卡合的限位环22,所述导流管17上套设有与所述限位环22抵接的一号弹簧21,所述限位环22上固定有限位板23,所述混合管15靠近管口位置固定有与所述限位板23配合的限位轮16。Please refer to Fig. 3, Fig. 6-8, described unloading mechanism comprises the
需要说明的是,下料管19置于物料罐3内的一端固定有密封垫,初始状态下,限位板23与限位轮16处于分离状态,一号弹簧21处于压缩状态,使得限位环22位于卡槽18远离物料罐3一侧的行程末端,下料管19位于朝向搅拌桶1方向的行程末端,密封垫与物料罐3的底部内壁贴合,且下料槽20位于物料罐3外,确保物料罐3内的物料无法排出,当需要控制物料罐3内的溶液输送至混合管15时,此时,混合管15转动,带动限位轮16运动,当限位轮16运动至与限位板23的倾斜面抵接位置时,驱动限位板23朝向物料罐3方向运动,并通过限位环22带动下料管19朝向物料罐3内运动,使得一号弹簧21被压缩,下料管19还会带动下料槽20运动,当下料槽20进入物料罐3内时,物料罐3内的溶液将会通过下料槽20进入下料管19内,并输送至混合管15内。It should be noted that the end of the feeding
优选的,由于混合管15为间歇转动,当混合管15继续转动时,使得限位轮16与限位板23分离,一号弹簧21弹性释放,并通过限位环22控制下料管19复位,使得下料槽20脱离物料罐3,从而停止下料,其中,混合管15的孔径大于下料管19的孔径,当限位轮16与限位板23抵接时,下料槽20不会立刻进入物料罐3内,当混合管15完全位于下料管19下方时,下料槽20进入物料罐3内,确保溶液不会溅射到混合管15外。Preferably, since the mixing
请参阅图3-4、图6、图9-11,所述负压吸引机构包括固定安装在所述支撑桶2内壁的齿环40,所述混合管15转动安装有与所述齿环40啮合的齿轮36,所述齿轮36远离所述搅拌桶1的一端固定有中空环37,所述中空环37内壁开设有引导槽38;所述负压吸引机构还包括活动安装在所述混合管15内的活塞盘24,所述活塞盘24远离所述搅拌桶1的一端固定有一号活动杆34,所述二号活动杆45远离所述支撑套筒46的一端固定有密封环44,且所述二号活动杆45侧壁上固定有二号凸起47,所述活塞盘24与所述导通机构连接。Please refer to Fig. 3-4, Fig. 6, Fig. 9-11, the negative pressure suction mechanism includes a
进一步来说,在下料过程中,为了确保原料混合效果,可通过控制置于混合管15内的溶液与物料罐3输送的溶液进行对冲,从而实现快速混合的效果,引导槽38为波浪状设置,且波浪状的槽设置有四个,每个波浪状槽的波谷位于同一水平面,每个波浪状槽的波峰依次增高,初始状态下,一号凸起35位于引导槽38的波谷位置,使得一号活动杆34和活塞盘24位于朝向混合管15内的行程末端,当混合管15内添加入第一个物料罐3内原料时,在重力的作用下,溶液将会位于混合管15中间位置,混合管15继续转动,并带动齿轮36运动,由于齿轮36与齿环40啮合,从而驱动齿轮36自身发生转动,齿轮36还会带动中空环37转动,并带动引导槽38运动,由于引导槽38与一号凸起35卡合,且一号活动杆34上固定有一号限位杆(附图中未标出),混合管15内壁上开设有与一号限位杆卡合的一号限位槽(附图中未标出),确保一号活动杆34不会发生转动,在引导槽38和一号凸起35的作用下,驱动一号活动杆34朝向远离混合管15的方向运动,从而带动活塞盘24运动,活塞盘24将会使混合管15内部与溶液之间的空隙压强减小,从而将混合管15内的溶液朝向位于活塞盘24的方向吸引,活塞盘24还会带动导通机构运动,当一号凸起35将要运动至引导槽38的波峰位置时,导通机构将会使外界的空气与活塞盘24和溶液之间的空隙接通,使得混合管15内的压强与外界压强保持一致,混合管15内的溶液将会因重力回流至混合管15中间位置,一号凸起35运动至引导槽38的波峰位置,同时,下料槽20与物料罐3接通,物料罐3内的溶液将会输送至混合管15内,并与回流的溶液进行对冲,从而实现对冲混合的效果。Furthermore, in the feeding process, in order to ensure the mixing effect of raw materials, the solution placed in the mixing
优选的,随着混合管15的转动,混合管15内的溶液将会逐渐增多,为了确保对冲效果,需要在溶液增加时,进一步减小混合管15内压强,从而实现随着溶液的增加,增加溶液上升的高度,随着混合管15的继续转动,使得一号凸起35朝向引导槽38的波谷位置运动,从而带动活塞盘24复位,混合管15继续转动,并使一号凸起35再次朝向引导槽38的波峰位置运动,由于波峰位置的高度不断增加,确保混合管15内的压强不断减小,从而逐渐增加位于混合管15内溶液的上升高度。Preferably, as the mixing
请参阅图3-4、图9-11,所述导通机构包括活动安装在所述活塞盘24的中空杆30,所述中空杆30上开设有进气孔且套设有与所述活塞盘24抵接的三号弹簧31,所述中空杆30远离所述活塞盘24的一端固定有固定轮33,所述中空环37远离所述齿轮36的一端固定有与所述固定轮33配合的限位块39,所述混合管15内设置有与所述活塞盘24和所述中空杆30连接的卡合组件;所述卡合组件包括开设在所述活塞盘24上且呈对称设置的滑槽25,所述滑槽25内滑动安装有呈中空设置的滑动杆27,所述滑动杆27远离所述活塞盘24的一端转动安装有转轮,所述滑动杆27上铰接有与所述中空杆30铰接的连杆32;所述卡合组件还包括开设在所述活塞盘24且置于所述滑槽25内的限位孔26,所述滑动杆27内活动安装有与所述限位孔26配合的支撑杆28,所述滑动杆27内固定有与所述支撑杆28抵接的二号弹簧29。Please refer to Figures 3-4 and Figures 9-11, the conduction mechanism includes a
再进一步来说,限位块39可分为四部分,且每部分为90°夹角的扇形柱状设置,每个限位块39的凸出量为依次增加,因此限位块39为圆周阶梯状设置,初始状态下,二号弹簧29处于压缩状态,凸出量最小的一块限位块39位于固定轮33正下方,此时,一号凸起35位于两个波峰高度差距最大的波谷内,三号弹簧31处于压缩状态,使得中空杆30远离限位块39的一端与活塞盘24抵接,在连杆32的作用下,控制两个滑动杆27朝向相互靠近方向的行程末端,当中空环37转动时,通过引导槽38和一号凸起35带动一号活动杆34运动,从而带动活塞盘24运动,在三号弹簧31的作用下,还会带动中空杆30跟随活塞盘24同步运动,中空环37还会带动限位块39运动,当一号凸起35将要运动至波峰位置时,限位块39凸出量最大的一块将会转动至固定轮33正下方,此时,中空杆30将会运动至与限位块39相抵接的位置,中空杆30不再运动,活塞盘24继续运动,使得三号弹簧31被压缩,中空杆30将会通过连杆32带动滑动杆27朝向相互远离的方向运动,同时,活塞盘24运动时,将会使开设在中空杆30上的进气孔位于活塞盘24下方,使得外界空气与混合管15接通,混合管15内的溶液将会回流,此时,下料管19同步开始下料,从而使两股溶液进行对冲,当一号凸起35运动至波峰位置时,滑动杆27之间的间距最大,且支撑杆28运动至限位孔26配合位置,二号弹簧29弹性释放,并驱动支撑杆28进入限位孔26内。Further speaking, the
优选的,为了确保活塞盘24在复位时,不会因压强影响,导致溶液被推动,需要确保混合管15始终保持导通状态,当活塞盘24朝向初始位置运动时,由于支撑杆28与限位孔26卡合,确保中空杆30与活塞盘24的相对位置不会发生改变,使得进气孔始终位于活塞盘24下方,当转轮运动至与混合管15的内壁抵接时,使得两个滑动杆27朝向相互靠近的方向运动,并控制支撑杆28脱离限位孔26,从而压缩二号弹簧29,当支撑杆28脱离限位孔26时,三号弹簧31弹性释放,并驱动中空杆30再次与活塞盘24抵接,使得限位孔26位于活塞盘24上方,活塞盘24刚好运动至初始位置,使得活塞盘24与溶液之间的空间再次处于封闭状态,其中,波峰的高度与限位块39的凸出状对应,波峰高度越高,限位块39的凸出状越小,确保进气孔运动至活塞盘24下方时,下料管19刚好进行下料。Preferably, in order to ensure that the solution will not be pushed due to the influence of pressure when the
请参阅图3、图5、图12,所述螺旋输送组件包括转动安装在所述支撑桶2内且贯穿所述搅拌桶1的导管41,所述导管41内固定有螺旋导轨42且所述导管41内开设有导向槽43,所述导管41上开设有通槽;所述螺旋输送组件还包括固定安装在所述搅拌桶1内的固定套筒48,所述固定套筒48内固定有支撑套筒46,所述支撑套筒46内活动安装有二号活动杆45,所述二号活动杆45上固定有密封环44和二号凸起47;所述密封环44与所述导管41滑动密封连接,所述二号凸起47与所述导向槽43卡合,所述固定套筒48与所述一号转动杆8转动连接。Please refer to Fig. 3, Fig. 5 and Fig. 12, the screw conveying assembly includes a
需要说明的是,导向槽43可分为两段,一端为环形槽,另一端为与环形槽接通的V状槽,初始状态下,二号凸起47位于V状槽与环形槽的接通位置,一号凸起35位于两个波峰高度差距最大的波谷内,密封环44位于通槽上方,当混合管15转动时,带动导管41转动,从而带动导向槽43转动,一号凸起35将会进入V状槽内,并驱动二号活动杆45朝向支撑套筒46内运动,使得密封环44朝向远离混合管15的方向运动,密封环44将会运动至通槽下方,使得导管41与固定套筒48接通,混合管15内的溶液将会通过导管41进入固定套筒48内,固定套筒48上开设有出料槽,从而确保溶液通过出料槽排出至搅拌桶1内,溶液在流经螺旋导轨42时,在螺旋导轨42的作用下,使得溶液呈螺旋状向下流动,从而进一步对溶液进行混合。It should be noted that the
优选的,当一号凸起35脱离V状槽并进入环形槽内时,密封环44再次运动至通槽上方,使得导管41处于封堵状态,此时,混合管15还未转动四分之一圈,因此在导管41导通时,物料罐3不会下料,在导管41封堵时,随着混合管15的转动,物料罐3才会开始下料,其中,环形槽的两端与中心点形成的夹角大于270°,使得混合管15还未转动四分之一圈时,密封环44升降一次,并在混合管15转动剩余四分之三圈时,二号凸起47始终位置环形槽内,确保导管41始终处于封堵状态。Preferably, when the No. 1
一种基于反程对冲强化紊流的保鲜速冻液制备方法,在生产保鲜速冻液中的应用。A method for preparing fresh-keeping quick-frozen liquid based on backstroke hedging and enhanced turbulent flow, and its application in the production of fresh-keeping quick-freeze liquid.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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