CN116066330A - Pump body structure of a compressor, compressor and refrigerator - Google Patents
Pump body structure of a compressor, compressor and refrigerator Download PDFInfo
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- CN116066330A CN116066330A CN202310027599.7A CN202310027599A CN116066330A CN 116066330 A CN116066330 A CN 116066330A CN 202310027599 A CN202310027599 A CN 202310027599A CN 116066330 A CN116066330 A CN 116066330A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/122—Cylinder block
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0207—Lubrication with lubrication control systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0284—Constructional details, e.g. reservoirs in the casing
- F04B39/0292—Lubrication of pistons or cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/04—Measures to avoid lubricant contaminating the pumped fluid
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- General Engineering & Computer Science (AREA)
- Compressor (AREA)
Abstract
Description
技术领域technical field
本发明涉及压缩机技术领域,具体涉及一种压缩机的泵体结构、压缩机和冰箱。The invention relates to the technical field of compressors, in particular to a pump body structure of a compressor, a compressor and a refrigerator.
背景技术Background technique
活塞压缩机市场的发展趋势是低成本化和高效化,其中压缩机油路设计是润滑零件、减小机械运动摩擦、提高压缩机效率的重要部分。目前,在全封闭活塞压缩机中,供油路径的设计主要是将润滑油储存在壳体底部的存油空间内,通过驱动曲轴,使润滑油沿轴径的油槽进行润滑。曲轴油路的设计决定了压缩机的润滑油性能。若润滑不充分,会使压缩机功率上升,效率和可靠性下降;若油量较多,曲轴甩油高度过高,甩油路径较远,会使大量润滑油被吸气消音器吸入,造成压缩机排油率较大。压缩机排油量大会导致零件润滑不足,造成磨损,同时也会导致制冷剂在蒸发换热时效率低,压缩机开机率高,最终增加冰箱的耗电量。The development trend of the piston compressor market is low cost and high efficiency, among which the oil circuit design of the compressor is an important part of lubricating parts, reducing mechanical friction, and improving compressor efficiency. At present, in the fully enclosed piston compressor, the design of the oil supply path is mainly to store the lubricating oil in the oil storage space at the bottom of the casing, and drive the crankshaft to make the lubricating oil lubricate along the oil groove on the shaft diameter. The design of the crankshaft oil circuit determines the lubricant performance of the compressor. If the lubrication is insufficient, the power of the compressor will increase, and the efficiency and reliability will decrease; if there is a large amount of oil, the crankshaft oil throwing height is too high, and the oil throwing path is far away, a large amount of lubricating oil will be sucked into the suction muffler, causing The oil discharge rate of the compressor is large. The large amount of oil discharged by the compressor will lead to insufficient lubrication of the parts, resulting in wear and tear. At the same time, it will also lead to low efficiency of the refrigerant in evaporation and heat exchange, and a high operating rate of the compressor, which will eventually increase the power consumption of the refrigerator.
由于现有技术中的压缩机存在排油量大,导致零件润滑不足等技术问题,因此本发明研究设计出一种压缩机的泵体结构、压缩机和冰箱。Because the compressor in the prior art has a large amount of oil discharge, resulting in technical problems such as insufficient lubrication of parts, the present invention researches and designs a pump body structure of a compressor, a compressor and a refrigerator.
发明内容Contents of the invention
因此,本发明要解决的技术问题在于克服现有技术中的压缩机排油量大的缺陷,从而提供一种压缩机的泵体结构、压缩机和冰箱。Therefore, the technical problem to be solved by the present invention is to overcome the defect of large oil discharge capacity of the compressor in the prior art, so as to provide a pump body structure of the compressor, the compressor and the refrigerator.
为了解决上述问题,本发明提供一种压缩机的泵体结构,其包括:In order to solve the above problems, the present invention provides a pump body structure of a compressor, which includes:
气缸座,所述气缸座具有压缩腔,所述气缸座上设置有开口,所述开口与所述压缩腔相连通,所述开口用于引导气体进出所述压缩腔,所述气缸座上设置有输油孔,且,所述输油孔位于所述开口处,所述输油孔一端连通所述压缩腔,另一端连通压缩机的油池,所述输油孔内设置有密封件,沿所述输油孔的轴向,所述密封件能在所述输油孔内运动,以使所述输油孔打开或关闭。Cylinder seat, the cylinder seat has a compression chamber, and an opening is arranged on the cylinder seat, and the opening communicates with the compression chamber, and the opening is used to guide gas in and out of the compression chamber, and the cylinder seat is provided with There is an oil delivery hole, and the oil delivery hole is located at the opening, one end of the oil delivery hole is connected to the compression chamber, and the other end is connected to the oil pool of the compressor, and a seal is arranged in the oil delivery hole, Along the axial direction of the oil delivery hole, the sealing member can move in the oil delivery hole to open or close the oil delivery hole.
在一些实施方式中,所述输油孔内壁与所述密封件的外壁之间具有夹角,所述夹角为锐角,且,所述压缩腔内设置有活塞,所述密封件能根据所述活塞的运动,打开或关闭所述输油孔。In some embodiments, there is an included angle between the inner wall of the oil delivery hole and the outer wall of the sealing member, and the included angle is an acute angle, and a piston is arranged in the compression chamber, and the sealing member can The movement of the piston opens or closes the oil delivery hole.
在一些实施方式中,沿所述开口的周向,所述压缩腔的内壁上设置有多个凹槽,所述凹槽位于所述开口处,相邻两个所述凹槽之间通过连通孔(10)相连通,所述输油孔的一端设置在所述凹槽的底部。In some embodiments, along the circumferential direction of the opening, the inner wall of the compression chamber is provided with a plurality of grooves, the grooves are located at the opening, and two adjacent grooves are connected by a The holes (10) are connected, and one end of the oil delivery hole is arranged at the bottom of the groove.
在一些实施方式中,所述输油孔内壁的纵切面和所述密封件的纵切面呈梯形,所述梯形的长边朝向所述压缩腔,短边背向所述压缩腔,且,所述输油孔的短边长度大于等于所述密封件的短边长度。In some embodiments, the longitudinal section of the inner wall of the oil delivery hole and the longitudinal section of the sealing member are trapezoidal, the long side of the trapezoid faces the compression chamber, and the short side faces away from the compression chamber, and the The length of the short side of the oil delivery hole is greater than or equal to the length of the short side of the sealing member.
在一些实施方式中,所述输油孔包括固定孔和流通孔,所述固定孔具有第一端和第二端,所述第一端连通所述压缩腔,所述第二端连通所述流通孔,所述密封件位于所述固定孔内。In some embodiments, the oil delivery hole includes a fixed hole and a flow hole, the fixed hole has a first end and a second end, the first end communicates with the compression chamber, and the second end communicates with the a flow hole, and the seal is located in the fixing hole.
在一些实施方式中,所述固定孔的内径大于所述密封件的外径,所述密封件的外径大于所述流通孔的内径,当所述密封件运动时,所述密封件能打开或关闭所述流通孔。In some embodiments, the inner diameter of the fixing hole is larger than the outer diameter of the sealing member, the outer diameter of the sealing member is larger than the inner diameter of the flow hole, and the sealing member can be opened when the sealing member moves Or close the flow holes.
在一些实施方式中,所述固定孔内设置有弹性件,所述密封件位于所述弹性件与所述流通孔之间,所述弹性件能驱动所述密封件运动。In some embodiments, an elastic member is disposed in the fixing hole, the sealing member is located between the elastic member and the flow hole, and the elastic member can drive the sealing member to move.
在一些实施方式中,所述弹性件的一端连接所述密封件,另一端与所述固定孔的内壁相连接,且,所述固定孔的内径大于所述弹性件的外径。In some embodiments, one end of the elastic member is connected to the sealing member, and the other end is connected to the inner wall of the fixing hole, and the inner diameter of the fixing hole is larger than the outer diameter of the elastic member.
在一些实施方式中,所述弹性件背向所述密封件的一端设置有挡板,所述挡板呈环状,所述固定孔的内径大于所述挡板的外径,所述弹性件能在所述固定孔内运动。In some embodiments, a baffle is provided at the end of the elastic member facing away from the sealing member, the baffle is annular, the inner diameter of the fixing hole is larger than the outer diameter of the baffle, and the elastic member Can move in the fixed hole.
本发明还提供一种压缩机,包括前任一项所述的压缩机的泵体结构。The present invention also provides a compressor, including the pump body structure of the compressor described in any one of the preceding items.
本发明还提供一种冰箱,包括上述的压缩机。The present invention also provides a refrigerator, including the above-mentioned compressor.
本发明提供的一种压缩机的泵体结构、压缩机和冰箱具有如下有益效果:A pump body structure of a compressor, a compressor and a refrigerator provided by the present invention have the following beneficial effects:
气缸座上设置有输油孔,且,所述输油孔位于所述开口处,所述输油孔一端连通所述压缩腔,另一端连通压缩机的油池,所述输油孔内设置有密封件,沿所述输油孔的轴向,所述密封件能在所述输油孔内运动,以使所述输油孔打开或关闭,当活塞运行到上止点时,此时,气缸座的开口处会有大量的润滑油,此时,当气缸内的气体压缩时,密封件在压力的作用下运动以使输油孔关闭,润滑油会流入输油孔内进行存储,防止压缩腔漏气,当压缩排气过程完成后,压缩机开始吸气,此时,密封件运动以使输油孔打开,开口处的润滑油通过输油孔流入压缩机的油池中,进行下一轮的供油润滑,既可以提高制冷剂的换热效率,又可以降低压缩机的排油率。An oil delivery hole is arranged on the cylinder block, and the oil delivery hole is located at the opening, one end of the oil delivery hole is connected to the compression chamber, and the other end is connected to the oil pool of the compressor, and the oil delivery hole is set There is a seal, along the axial direction of the oil delivery hole, the seal can move in the oil delivery hole to open or close the oil delivery hole, when the piston moves to the top dead center, at this time , There will be a large amount of lubricating oil at the opening of the cylinder seat. At this time, when the gas in the cylinder is compressed, the seal moves under the action of pressure to close the oil delivery hole, and the lubricating oil will flow into the oil delivery hole for storage. Prevent air leakage in the compression chamber. When the compression and exhaust process is completed, the compressor starts to suck air. At this time, the seal moves to open the oil delivery hole, and the lubricating oil at the opening flows into the oil pool of the compressor through the oil delivery hole. Carrying out the next round of oil supply lubrication can not only improve the heat exchange efficiency of the refrigerant, but also reduce the oil discharge rate of the compressor.
附图说明Description of drawings
图1为本发明实施例的压缩机的泵体结构中气缸座的结构示意图;Fig. 1 is the schematic structural view of the cylinder block in the pump body structure of the compressor of the embodiment of the present invention;
图2为本发明实施例的压缩机的泵体结构中输油孔的结构示意图;Fig. 2 is a structural schematic diagram of an oil delivery hole in a pump body structure of a compressor according to an embodiment of the present invention;
图3为本发明实施例的压缩机的泵体结构中弹性件的结构示意图;3 is a structural schematic diagram of an elastic member in a pump body structure of a compressor according to an embodiment of the present invention;
图4为本发明实施例的压缩机的泵体结构中密封件的结构示意图;Fig. 4 is a structural schematic diagram of a seal in a pump body structure of a compressor according to an embodiment of the present invention;
图5为本发明实施例的压缩机的泵体结构中气缸盖的结构示意图;5 is a schematic structural view of the cylinder head in the pump body structure of the compressor according to the embodiment of the present invention;
图6为本发明实施例的压缩机的泵体结构中气缸座的的剖视图;6 is a cross-sectional view of the cylinder block in the pump body structure of the compressor according to the embodiment of the present invention;
图7为图6的局部放大图。FIG. 7 is a partially enlarged view of FIG. 6 .
附图标记表示为:The reference signs are indicated as:
1、气缸座;2、活塞;3、气缸盖;4、弹性件;5、密封件;6、凹槽;7、输油孔;8、固定孔;9、流通孔;10、连通孔;11、垫片;12、阀片。1. Cylinder seat; 2. Piston; 3. Cylinder head; 4. Elastic member; 5. Seal; 6. Groove; 7. Oil delivery hole; 8. Fixing hole; 9. Flow hole; 10. Communication hole; 11. Gasket; 12. Valve plate.
具体实施方式Detailed ways
结合参见图1至图7所示,根据本发明的实施例,提供一种压缩机的泵体结构,包括:气缸座1,所述气缸座1具有压缩腔,所述气缸座1上设置有开口,所述开口与所述压缩腔相连通,所述开口用于引导气体进出所述压缩腔,所述气缸座1上设置有输油孔7,且,所述输油孔7位于所述开口处,所述输油孔7一端连通所述压缩腔,另一端连通压缩机的油池,所述输油孔7内设置有密封件5,沿所述输油孔7的轴向,所述密封件5能在所述输油孔7内运动,以使所述输油孔7打开或关闭。该技术方案中,气缸座1的开口处设置有气缸盖3,压缩腔内还设置有活塞2,活塞2能在压缩腔内做往复运动,压缩机的曲轴甩油进入到压缩腔内,使得压缩腔内的存在润滑油,由于目前行业内压缩机的运行频率越来越高,高频时曲轴的上油量较大,导致缸孔内进入大量的润滑油,润滑油通过排气通道排出压缩机,壳体内的润滑油大量减少,长时间运行后由于润滑油不足导致零件磨损,同时也会导致制冷剂在蒸发换热时效率低,压缩机开机率高,最终增加冰箱的耗电量。气缸座1上设置有输油孔7,且,所述输油孔7位于所述开口处,所述输油孔7一端连通所述压缩腔,另一端连通压缩机的油池,所述输油孔7内设置有密封件5,沿所述输油孔7的轴向,所述密封件5能在所述输油孔7内运动,以使所述输油孔7打开或关闭,当活塞2运行到上止点时,此时,气缸座1的开口处会有大量的润滑油,此时,当气缸内的气体压缩时,密封件5在压力的作用下运动以使输油孔7关闭,润滑油会流入输油孔内进行存储,防止压缩腔漏气,当压缩排气过程完成后,压缩机开始吸气,此时,密封件5运动以使输油孔7打开,开口处的润滑油通过输油孔7流入压缩机的油池中,进行下一轮的供油润滑,既可以提高制冷剂的换热效率,又可以降低压缩机的排油率。参见图5所示,本发明压缩机的泵体结构还包括气缸盖3、垫片11和阀片12,具体的,其与常规的活塞压缩机结构相同,气缸盖3安装在气缸座1上。适量的润滑油可以使气缸盖3垫片11的密封效果提升,防止漏气,当润滑油过多时会造成吸气阀片12和阀板间有大量的润滑油,在粘滞力的作用下使吸气阀片开启困难,造成制冷量降低,阀片寿命减小的情况。活塞2在压缩腔中做往复运动,压缩腔内的润滑油主要通过曲轴甩油进入到压缩腔内。由于目前行业内压缩机的运行频率越来越高,高频时曲轴的上油量较大,导致压缩腔内进入大量的润滑油,润滑油通过排气通道排出压缩机,壳体内的润滑油大量减少,长时间运行后由于润滑油不足导致零件磨损,同时也会导致制冷剂在蒸发换热时效率低,压缩机开机率高,最终增加冰箱的耗电量。Referring to Fig. 1 to Fig. 7, according to an embodiment of the present invention, a pump body structure of a compressor is provided, including: a
在一些实施方式中,所述输油孔7内壁与所述密封件5的外壁之间具有夹角,所述夹角为锐角,且,所述压缩腔内设置有活塞2,所述密封件5能根据所述活塞2的运动,打开或关闭所述输油孔7。该技术方案中,输油孔7内壁与所述密封件5的外壁之间具有夹角,夹角为锐角,使得密封件5运动时,能使输油孔7打开或关闭,保证压缩腔内的润滑油能通过输油孔7流入压缩机壳体的油池内。当气缸内的气体压缩时,密封件5在压力的作用下运动以使输油孔7关闭,润滑油会流入输油孔内进行存储,防止压缩腔漏气,当压缩排气过程完成后,压缩机开始吸气,此时,密封件5运动以使输油孔7打开,开口处的润滑油通过输油孔7流入压缩机的油池中。In some embodiments, there is an included angle between the inner wall of the
在一些实施方式中,参见图1所示,沿所述开口的周向,所述压缩腔的内壁上设置有多个凹槽6,所述凹槽6位于所述开口处,相邻两个所述凹槽6之间通过连通孔10相连通,所述输油孔7的一端设置在所述凹槽6的底部。In some embodiments, as shown in FIG. 1 , along the circumferential direction of the opening, the inner wall of the compression chamber is provided with a plurality of
该技术方案中,所述开口的周向,所述压缩腔的内壁上设置有多个凹槽6,所述凹槽6位于所述开口处,相邻两个所述凹槽6之间通过连通孔10相连通,连通孔10设置在凹槽6的内端面上,且位于压缩腔的内壁下,当活塞2运行到上止点时,气缸座1顶部会有大量的润滑油,润滑油通过凹槽6流入到输油孔7处,多个凹槽6呈环形布置,环槽结构不连续,即部分区域与压缩腔直径一致,不连通的部分设计有连通孔10,压缩腔顶部一圈的润滑油可以通过连通孔10流入到输油孔7处,分散状的凹槽6,能避免活塞磨损和余隙容积过大的问题。连通孔10结构为矩形、梯形、圆形、半圆形等结构,便于润滑油流通。In this technical solution, a plurality of
在一些实施方式中,所述输油孔7内壁的纵切面和所述密封件5的纵切面呈梯形,所述梯形的长边朝向所述压缩腔,短边背向所述压缩腔,且,所述输油孔7的短边长度大于等于所述密封件5的短边长度。该技术方案中,所述输油孔7内壁的纵切面和所述密封件5的纵切面呈梯形,所述梯形的长边朝向所述压缩腔,短边背向所述压缩腔,且,所述输油孔7的短边长度大于等于所述密封件5的短边长度。保证密封件5在输油孔7中运动,使得密封件5的侧壁与输油孔7的侧壁相匹配,打开或关闭输油孔7更加方便,控制梯度精准,安装简单,结构可靠,可行性强。In some embodiments, the longitudinal section of the inner wall of the
在一些实施方式中,参见图2所示,所述输油孔7包括固定孔8和流通孔9,所述固定孔8具有第一端和第二端,所述第一端连通所述压缩腔,所述第二端连通所述流通孔9,所述密封件5位于所述固定孔8内。该技术方案中,所述输油孔7包括固定孔8和流通孔9,固定孔8具有第一端和第二端,所述第一端连通所述压缩腔,所述第二端连通所述流通孔9,使得压缩腔内的润滑油能存储在固定孔8内,提高输油孔7的输油效率。In some embodiments, as shown in FIG. 2, the
在一些实施方式中,所述固定孔8的内径大于所述密封件5的外径,所述密封件5的外径大于所述流通孔9的内径,当所述密封件5运动时,所述密封件5能打开或关闭所述流通孔9。该技术方案中,当压缩腔内的气体压缩时,压力较大,在压力的作用下密封件5使得流通孔9关闭,防止压缩腔漏气;当压缩排气过程完成后,压缩机开始吸气,密封件5上升,润滑油从流通孔9流出到壳体内,进行下一轮的供油润滑,既可以提高制冷剂的换热效率,又可以降低压缩机的排油率。In some embodiments, the inner diameter of the fixing
在一些实施方式中,结合参见图6和图7所示,所述固定孔8内设置有弹性件4,所述密封件5位于所述弹性件4与所述流通孔9之间,所述弹性件4能驱动所述密封件5运动。该技术方案中,固定孔8内设置有弹性件4,所述密封件5位于所述弹性件4与所述流通孔9之间,通过弹性件4驱动密封件5运动,从而打开或关闭所述流通孔9。In some embodiments, as shown in FIG. 6 and FIG. 7 , the fixing
在一些实施方式中,结合参见图3和图4所示,所述弹性件4的一端连接所述密封件5,另一端与所述固定孔8的内壁相连接,且,所述固定孔8的内径大于所述弹性件4的外径。该技术方案中,当压缩腔内的气体压缩时,压力较大,在压力的作用下密封件5运动,从而使得弹性件4拉伸,流通孔9关闭,防止压缩腔漏气;当压缩排气过程完成后,压缩机开始吸气,密封件5在弹性件4的弹性作用下上升,润滑油从流通孔9流出到壳体内,进行下一轮的供油润滑,既可以提高制冷剂的换热效率,又可以降低压缩机的排油率。In some embodiments, as shown in FIG. 3 and FIG. 4 , one end of the
在一些实施方式中,所述弹性件4背向所述密封件5的一端设置有挡板,所述挡板呈环状,所述固定孔8的内径大于所述挡板的外径,所述弹性件4能在所述固定孔8内运动。该技术方案中,当压缩腔内的气体压缩时,压力较大,在压力的作用下,挡板使得弹性件4不断压缩,使密封件5密封,防止漏气;当压缩排气过程完成后,压缩机开始吸气,弹性件4回弹,密封件5上升,润滑油从漏油孔流出到壳体内,进行下一轮的供油润滑。弹性件4可采用弹簧。In some embodiments, a baffle is provided at the end of the
本发明还提供一种压缩机,包括前任一项所述的压缩机的泵体结构。The present invention also provides a compressor, including the pump body structure of the compressor described in any one of the preceding items.
本发明还提供一种冰箱,包括上述的压缩机。The present invention also provides a refrigerator, including the above-mentioned compressor.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range. The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.
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