CN116065111A - Slag removal device and plating equipment - Google Patents
Slag removal device and plating equipment Download PDFInfo
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- CN116065111A CN116065111A CN202210964719.1A CN202210964719A CN116065111A CN 116065111 A CN116065111 A CN 116065111A CN 202210964719 A CN202210964719 A CN 202210964719A CN 116065111 A CN116065111 A CN 116065111A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/74—Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/561—Continuous furnaces for strip or wire with a controlled atmosphere or vacuum
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
Description
技术领域technical field
本发明涉及熔渣除去装置以及镀敷设备。The present invention relates to a slag removal device and a plating equipment.
背景技术Background technique
在用于利用熔融金属对金属带板(钢带等)进行镀敷处理的镀敷设备中,在用于对带板进行热处理的热处理炉的出口与贮存熔融金属的镀敷槽之间设置有包围带板的筒状的炉鼻(snout)。炉鼻设置为其前端部(下端部)浸渍于镀敷槽内的熔融金属,由此,空气向炉鼻内部的侵入、炉鼻内部的气氛气体向外部的泄漏被抑制。In the plating equipment for plating metal strips (steel strips, etc.) Surrounds a cylindrical snout with a plate. The nose is provided such that its front end (lower end) is immersed in the molten metal in the coating tank, thereby suppressing the intrusion of air into the inside of the nose and the leakage of atmospheric gas inside the nose to the outside.
炉鼻的内部通常被还原性气体或非氧化性气体等气氛气体充满,通过炉鼻内部的带板、镀敷浴的熔融金属的氧化被抑制,但实际上有时存在微量的氧。因此,在炉鼻内部,有时镀敷浴的熔融金属与氧发生反应而在镀敷浴的表面形成金属氧化物的熔渣(slag)。当浮游于镀敷浴的熔渣附着于带板时,有可能成为镀敷的缺陷的原因,有时损害带板的品质。因此,需要将在炉鼻的内部产生的熔渣向炉鼻之外排出。The inside of the nose is usually filled with atmospheric gas such as reducing gas or non-oxidizing gas, and the oxidation of the molten metal passing through the strip or plating bath inside the nose is suppressed, but actually there may be a trace amount of oxygen. Therefore, inside the snout, the molten metal in the plating bath may react with oxygen to form metal oxide slag (slag) on the surface of the plating bath. When the slag floating in the plating bath adheres to the strip, it may cause defects in plating and may impair the quality of the strip. Therefore, it is necessary to discharge the slag generated inside the nose to the outside of the nose.
在专利文献1公开了将用于向炉鼻之外排出炉鼻内部的熔渣的机构设置于炉鼻的下端部的镀敷装置。在该装置中,由炉鼻下端部的炉鼻壁与连接于该炉鼻壁的地板以及溢流壁形成流出室,导入到流出室的熔渣以及熔融金属被吸引泵吸引,从而被向炉鼻以及流出室之外排出。
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本专利第6329621号公报Patent Document 1: Japanese Patent No. 6329621
发明内容Contents of the invention
发明要解决的课题The problem to be solved by the invention
在专利文献1的装置中,用于将炉鼻内部的熔渣排出的熔渣排出机构与炉鼻一体地设置,构造复杂。另外,由于熔渣排出机构与炉鼻一体地设置,因此难以确认熔渣的排出状况,或者难以进行检修、清扫,因此,难以高效地进行熔渣的排出。In the apparatus of
鉴于上述的情况,本发明的至少一实施方式的目的在于,提供能够以简单结构将炉鼻内的熔渣高效地排出的熔渣除去装置以及镀敷设备。In view of the above circumstances, an object of at least one embodiment of the present invention is to provide a slag removal device and a plating facility capable of efficiently discharging slag in a nose with a simple structure.
用于解决课题的方案Solution to the problem
本发明的至少一实施方式的熔渣除去装置用于将具有浸渍于熔融金属镀敷浴的下端部的炉鼻内的熔渣除去,其中,The slag removal device of at least one embodiment of the present invention is used to remove slag in a snout having a lower end immersed in a molten metal plating bath, wherein,
所述熔渣除去装置具备承接盘部以及中间壁,The slag removal device includes a receiving pan and an intermediate wall,
所述承接盘部包括:内侧壁,其以面向炉鼻的下端部中的所述炉鼻的内壁面的方式遍及一周而设置;及外侧壁,其以面向所述炉鼻的所述下端部中的所述炉鼻的外壁面的方式遍及一周而设置,且具有位于比所述内侧壁的上端高的位置的上端,且所述承接盘部能够接收所述炉鼻的所述下端部,The receiving plate portion includes: an inner wall provided over a circumference so as to face the inner wall surface of the lower end of the nose; and an outer wall to face the lower end of the nose. The outer wall surface of the furnace nose is provided over a circle, and has an upper end located higher than the upper end of the inner wall, and the receiving plate can receive the lower end of the furnace nose,
所述中间壁在所述内侧壁与所述外侧壁之间从所述承接盘部的底面朝向上方延伸,且具有位于比所述内侧壁的所述上端低的位置的上端,The intermediate wall extends upward from the bottom surface of the receiving tray portion between the inner side wall and the outer side wall, and has an upper end located lower than the upper end of the inner side wall,
所述内侧壁、所述中间壁以及所述底面的至少一部分划定用于贮存熔融金属的贮存部,at least a part of the inner side wall, the intermediate wall, and the bottom surface define a storage portion for storing molten metal,
所述熔渣除去装置具备排出口,所述排出口用于将经由所述中间壁的上端从所述贮存部溢出的熔融金属朝向比所述底面靠下方的位置排出。The slag removal device includes a discharge port for discharging the molten metal overflowing from the storage portion through the upper end of the intermediate wall toward a position lower than the bottom surface.
另外,本发明的至少一实施方式的镀敷设备具备:In addition, the plating equipment of at least one embodiment of the present invention has:
镀敷槽,其用于贮存熔融金属;Plating tanks, which are used to store molten metal;
炉鼻,其具有浸渍于所述镀敷槽内的所述熔融金属的下端部;以及a nose having a lower end portion of the molten metal immersed in the plating tank; and
上述的熔渣除去装置,其构成为将所述炉鼻内的熔渣除去。The above-mentioned slag removal device is configured to remove slag in the furnace nose.
发明效果Invention effect
根据本发明的至少一实施方式,提供能够以简单结构将炉鼻内的熔渣高效地排出的熔渣除去装置以及镀敷设备。According to at least one embodiment of the present invention, there are provided a slag removal device and a plating facility capable of efficiently discharging slag in a nose with a simple structure.
附图说明Description of drawings
图1是一实施方式的镀敷设备的概要性的结构图。FIG. 1 is a schematic configuration diagram of a plating facility according to an embodiment.
图2A是一实施方式的熔渣除去装置的沿着水平面的剖视图。Fig. 2A is a cross-sectional view along a horizontal plane of the slag removal device according to one embodiment.
图2B是示出图2A所示的熔渣除去装置的B-B截面的图。Fig. 2B is a diagram showing a B-B cross section of the slag removal device shown in Fig. 2A.
图2C是示出图2A所示的熔渣除去装置的C-C截面的图。Fig. 2C is a diagram showing a C-C cross section of the slag removal device shown in Fig. 2A.
图3A是一实施方式的熔渣除去装置的沿着水平面的剖视图。Fig. 3A is a cross-sectional view along a horizontal plane of the slag removal device according to one embodiment.
图3B是示出图3A所示的熔渣除去装置的B-B截面的图。Fig. 3B is a diagram showing a B-B cross section of the slag removal device shown in Fig. 3A.
图3C是示出图3A所示的熔渣除去装置的C-C截面的图。Fig. 3C is a diagram showing a C-C section of the slag removal device shown in Fig. 3A.
图4A是示出一实施方式的熔渣除去装置的沿着水平面的剖视图。FIG. 4A is a cross-sectional view along a horizontal plane showing a slag removal device according to one embodiment.
图4B是示出图4A所示的熔渣除去装置的B-B截面的图。Fig. 4B is a diagram showing a B-B cross section of the slag removal device shown in Fig. 4A.
图5A是一实施方式的熔渣除去装置的沿着水平面的剖视图。Fig. 5A is a cross-sectional view along a horizontal plane of the slag removal device according to one embodiment.
图5B是示出图5A所示的熔渣除去装置的B-B截面的图。Fig. 5B is a diagram showing a B-B cross section of the slag removal device shown in Fig. 5A.
图6A是示出一实施方式的熔渣除去装置的沿着水平面的剖视图。FIG. 6A is a cross-sectional view along a horizontal plane showing a slag removal device according to one embodiment.
图6B是示出图6A所示的熔渣除去装置的B-B截面的图。Fig. 6B is a diagram showing a B-B cross section of the slag removal device shown in Fig. 6A.
图7是一实施方式的熔渣除去装置的概要图。FIG. 7 is a schematic diagram of a slag removal device according to one embodiment.
图8是一实施方式的熔渣除去装置的概要图。FIG. 8 is a schematic diagram of a slag removal device according to one embodiment.
图9是一实施方式的熔渣除去装置的概要图。FIG. 9 is a schematic diagram of a slag removal device according to one embodiment.
图10是一实施方式的熔渣除去装置的概要图。Fig. 10 is a schematic diagram of a slag removal device according to one embodiment.
图11是一实施方式的镀敷设备的概要图。FIG. 11 is a schematic diagram of a plating facility according to an embodiment.
图12是一实施方式的镀敷设备的概要图。FIG. 12 is a schematic diagram of a plating facility according to an embodiment.
图13是一实施方式的镀敷设备的概要性的框图。FIG. 13 is a schematic block diagram of a plating facility according to one embodiment.
附图标记说明Explanation of reference signs
2 热处理炉2 heat treatment furnace
4 辊4 rolls
6 镀敷槽6 plating tank
8 熔融金属8 molten metal
10 沉没辊10 sinking rollers
12 炉鼻12 Nose
12a 下端部12a lower end
13 伸缩部13 telescopic part
14 内壁面14 inner wall surface
16 外壁面16 outer wall
20 熔渣除去装置20 Slag removal device
22 承接盘部22 Undertake the plate department
23 底板部23 Bottom plate
24 底面24 Bottom
26 内侧壁26 inner wall
27 上端27 upper end
28 外侧壁28 outer wall
29 上端29 upper end
30 中间壁30 middle wall
31 上端31 upper end
32 贮存部32 storage department
34 排出口34 outlet
36 排出管36 discharge pipe
36a 第一部分36a Part I
36b 第二部分36b Part II
36c 第三部分36c Part III
36d 第四部分36d part four
37 出口37 exit
40 管部40 Tube
42 上端开口42 upper opening
50 泵50 pumps
51 旋转轴51 axis of rotation
52 螺旋叶片52 helical blades
54 马达54 motor
56 桨叶片56 propeller blades
58 非活性气体供给部58 Inactive gas supply unit
59 非活性气体供给管59 Inert gas supply tube
60 第一炉鼻驱动部60 First furnace nose drive unit
62 第二炉鼻驱动部62 Second furnace nose drive unit
64 柱64 columns
66 台板66 pallets
68 非活性气体供给部68 Inactive gas supply unit
69 供给配管69 Supply piping
70 开闭阀70 On-off valve
71 筒状壳体71 Cylindrical shell
72 顶板72 top plate
74 支承部74 Supporting part
76 台板76 pallets
78 滚子78 roller
80 第一承接盘驱动部80 The first to undertake the disk drive unit
82 第二承接盘驱动部82 The second receiving disk drive unit
90 液位检测部90 Liquid level detection department
92 控制部92 Control Department
100 镀敷设备100 plating equipment
M 液面M level
S 带板。S with plate.
具体实施方式Detailed ways
以下,参照附图对本发明的几个实施方式进行说明。其中,作为实施方式而记载的或附图所示的构成部件的尺寸、材质、形状、其相对的配置等并不旨在将本发明的范围限定于此,而只不过是说明例。Hereinafter, several embodiments of the present invention will be described with reference to the drawings. However, dimensions, materials, shapes, relative arrangements, etc. of components described as embodiments or shown in the drawings are not intended to limit the scope of the present invention, but are merely illustrative examples.
(镀敷设备的结构)(Structure of Plating Equipment)
图1是应用一实施方式的熔渣除去装置的镀敷设备的概要性的结构图。如图1所示那样,镀敷设备100是用于对金属的带板S(例如钢带)连续地进行镀敷处理的设备,且具备:热处理炉2,其用于对带板S进行热处理;以及镀敷槽6(熔融金属釜),其设置于热处理炉2的外部,并形成熔融金属8的镀敷浴。FIG. 1 is a schematic configuration diagram of a plating facility to which a slag removal device according to an embodiment is applied. As shown in FIG. 1 , the
热处理炉2是用于对通过该热处理炉2的内部的带板S进行热处理的装置,例如也可以构成为对带板S连续地进行退火处理。在热处理炉2的内部设置有多个辊4。通过利用这些辊4对带板S赋予张力、或者进行带板S的方向转换,从而搬运带板S,由此能够对带板S连续地进行处理。需要说明的是,图1中的箭头表示带板S的搬运方向。也可以向热处理炉2的内部供给还原性或非氧化性的气体。The
在热处理炉2的出口部与镀敷槽6之间设置有炉鼻12。炉鼻12具有形成带板S的通路的筒状的形状。炉鼻12的下端部12a(即前端部)设置为浸渍于在镀敷槽6贮存的熔融金属8(镀敷浴)。由此,气体从热处理炉2以及炉鼻12的内部向外部的流出、或者气体(例如空气)从热处理炉2以及炉鼻12的外部向内部的流入被防止。A
在镀敷槽6贮存作为镀敷液的熔融金属8,并形成镀敷浴。贮存于镀敷槽6内的熔融金属的种类没有特别限定,但例如在带板S为钢板的情况下,也可以是锌或铝、或者包含它们的合金。
另外,在镀敷槽6内设置有沉没辊10。从热处理炉2的内部通过炉鼻12而导入到熔融金属8的镀敷浴的带板S由沉没辊10方向转换为朝上,在表面附着了熔融金属的带板S向镀敷槽6的上方行进。In addition, a
也可以在比沉没辊10靠带板S的搬运方向上的下游侧的位置设置有用于朝向被搬运的带板S吹送气体而对附着于带板S的镀敷液(熔融金属)的厚度进行调节的擦拭喷嘴(未图示)。A device for blowing gas toward the strip S to be conveyed to measure the thickness of the plating solution (molten metal) adhering to the strip S may be provided at a position on the downstream side of the sinking
镀敷设备100还具备用于除去炉鼻12内的浮在熔融金属8的熔渣的熔渣除去装置20。The
(熔渣除去装置的结构)(Structure of slag removal device)
图2A、3A、4A、5A、6A分别是一实施方式的熔渣除去装置的沿着水平面的剖视图。图2B、3B、4B、5B、6B分别是示出图2A、3A、4A、5A、6A所示的熔渣除去装置的B-B截面的图。图2C以及图3C分别是示出图2A以及图3A所示的熔渣除去装置的C-C截面的图。2A, 3A, 4A, 5A, and 6A are each a cross-sectional view along a horizontal plane of a slag removal device according to an embodiment. 2B, 3B, 4B, 5B, and 6B are diagrams showing B-B cross sections of the slag removal apparatus shown in FIGS. 2A, 3A, 4A, 5A, and 6A, respectively. 2C and 3C are diagrams showing the C-C cross section of the slag removal device shown in FIGS. 2A and 3A , respectively.
如图2A~图6B所示那样,几个实施方式的熔渣除去装置20包括以以接收炉鼻12的下端部12a的方式配置于炉鼻12的下方的承接盘部22。承接盘部22经由未图示的支承机构而支承于静止部(例如镀敷槽6)。As shown in FIGS. 2A to 6B , the
承接盘部22包括:内侧壁26,其设置于炉鼻12的内侧;外侧壁28,其设置于炉鼻12的外侧;以及底板部23,其设置于内侧壁26与外侧壁28之间,并形成承接盘部22的底面24。内侧壁26以面向炉鼻12的下端部12a的炉鼻12的内壁面14的方式遍及一周而设置。外侧壁28以面向炉鼻12的下端部12a的炉鼻12的外壁面16的方式遍及一周而设置。外侧壁28的上端29位于比内侧壁26的上端27高的位置。即,外侧壁28的上端29的高度方向上的位置比内侧壁26的上端27的高度方向上的位置高。The receiving
另外,承接盘部22包括在内侧壁26与外侧壁28之间从承接盘部22的底面24朝向上方延伸的中间壁30。中间壁30的上端31位于比内侧壁26的上端27低的位置。即,外侧壁28的上端29的高度方向上的位置、内侧壁26的上端27的高度方向上的位置以及中间壁30的上端31的高度方向上的位置依次从高到低。Furthermore, the receiving
由内侧壁26、中间壁30以及底面24的至少一部分划定用于贮存熔融金属的贮存部32。A
另外,熔渣除去装置20具有用于将经由中间壁30的上端31从贮存部32溢出的熔融金属朝向比底面24靠下方的位置排出的排出口34。排出口34在高度方向上位于与中间壁30的上端31相同或者比该上端31低的位置。In addition, the
熔渣除去装置20也可以包括用于将引导到排出口34的熔融金属向承接盘部22之外排出的排出管36。排出管36设置为与排出口34连通。排出口34也可以在比排出口34靠下方的位置与承接盘部22连接。The
在熔渣除去装置20的使用时,承接盘部22以内侧壁26的上端27的高度方向上的位置与镀敷槽6内的熔融金属8的液面M相同或者比液面M低一些的方式设置。另外,在熔渣除去装置20的使用时,承接盘部22以炉鼻12的下端部12a位于内侧壁26与外侧壁28之间的方式(即,以接收炉鼻12的下端部12a的方式)、并且以在高度方向上炉鼻12的下端位于中间壁30的上端31与承接盘部22的底面24之间的方式设置。When the
如上所述,构成承接盘部22的外侧壁28的上端29、内侧壁26的上端27以及中间壁30的上端31依次高度方向的位置从高到低。因此,在熔渣除去装置20的使用时,通过如上述那样设置承接盘部22,从而镀敷槽6内的浮有熔渣的熔融金属经由内侧壁26的上端27而流入贮存部32。贮存于该贮存部32的熔融金属以及熔渣经由中间壁30的上端31而从贮存部32溢出。另外,从贮存部32溢出的熔融金属以及熔渣经由排出口34而朝向承接盘部22的下方排出。As mentioned above, the
因此,根据上述的结构,能够以将承接盘部22配置于炉鼻12的下方的简单结构将炉鼻12内部的熔渣向炉鼻12之外排出。另外,包括承接盘部22的熔渣除去装置20与炉鼻12为分体,因此例如仅通过将炉鼻12抬起,就能够容易地确认炉鼻12内部的熔渣的除去状况、或者进行承接盘部22的清扫。因而,根据上述的结构,能够以简单结构将炉鼻12内的熔渣高效地排出。Therefore, according to the above structure, the slag inside the
需要说明的是,经由排出口34而朝向承接盘部22的下方排出的熔融金属以及熔渣也可以经由上述的排出管36等而返回镀敷浴。It should be noted that the molten metal and slag discharged toward the lower side of the receiving
在几个实施方式中,例如如图2A~2C以及图4A~4B所示那样,中间壁30具有分别连接于外侧壁28的两端。在图2A~2C以及图4A~4B所示的例示性的实施方式中,贮存部32由内侧壁26、中间壁30、外侧壁28以及底面24划定。In several embodiments, for example, as shown in FIGS. 2A to 2C and FIGS. 4A to 4B , the
根据上述的结构,能够以将中间壁30的两端连接于外侧壁28的简单结构形成贮存部32。According to the above-mentioned structure, the
在几个实施方式中,例如如图3A~图3C所示那样,中间壁30在内侧壁26与外侧壁28之间遍及一周而形成。在图3A~3C所示的例示性的实施方式中,贮存部32由内侧壁26、中间壁30以及底面24划定。In several embodiments, for example, as shown in FIGS. 3A to 3C , the
根据上述的结构,中间壁30在内侧壁26与外侧壁28之间遍及一周而形成,因此在中间壁30与内侧壁26之间形成的贮存部32也遍及一周而形成。因此,能够增大贮存部32的容量,即使在炉鼻12内存在大量的熔渣的情况下,也容易将熔渣向炉鼻12之外排出。According to the above configuration, the
在几个实施方式中,排出口34设置于承接盘部22的底面24。在图2A~2C、图3A~3C以及图4A~4B所示的例示性的实施方式中,排出口34具有设置于底板部23的开口。In several embodiments, the
根据上述的结构,能够以将排出口34设置于承接盘部22的底面24的简单结构形成贮存部32。According to the above structure, the
在几个实施方式中,例如如图5A~5B以及图6A~6B所示那样,中间壁30包括具有管状形的管部40。该管部40具有形成排出口34的上端开口42。在图5A~5B以及图6A~6B所示的例示性的实施方式中,贮存部32由内侧壁26、中间壁30、外侧壁28以及底面24划定。In several embodiments, for example, as shown in FIGS. 5A-5B and FIGS. 6A-6B , the
根据上述的结构,能够以设置有从承接盘部22的底面24向上方延伸的管部40的简单结构,形成贮存部32以及排出口34。According to the above-mentioned structure, the
在几个实施方式中,例如如图2A~2C、图3A~3C、图4A~3B以及图5A~5B所示那样,在内侧壁26与中间壁30之间接收炉鼻12的下端部12a的至少一部分。In several embodiments, for example, as shown in FIGS. 2A to 2C , FIGS. 3A to 3C , FIGS. 4A to 3B and FIGS. at least part of .
根据上述的结构,在内侧壁26与中间壁30之间接收炉鼻12的下端部12a,因此贮存部32的一部分位于炉鼻12的外侧。因而,即使不抬起炉鼻12,也能够通过目视确认熔渣的排出状况。因此,能够更高效地排出炉鼻12内的熔渣。According to the above structure, since the
在几个实施方式中,例如如图6A~6B所示那样,在外侧壁28与中间壁30之间接收炉鼻12的下端部12a的至少一部分。In several embodiments, for example, as shown in FIGS. 6A to 6B , at least a portion of the
根据上述的结构,在外侧壁28与中间壁30之间接收炉鼻12的下端部12a,因此浮在贮存于贮存部32的熔融金属的熔渣容易经由中间壁30的上端31而溢出。因而,能够更高效地排出炉鼻12内的熔渣。According to the above structure, the
图7~图10分别是一实施方式的熔渣除去装置的概要图。如以下说明的那样,在几个实施方式中,熔渣除去装置20也可以包括用于促进熔融金属以及熔渣从承接盘部22的排出的泵、吸引泵或非活性气体供给部。7 to 10 are schematic diagrams of a slag removal device according to an embodiment, respectively. As will be described below, in several embodiments, the
例如在几个实施方式中,例如如图7~图9所示那样,熔渣除去装置20具备:螺杆型或压出桨型的泵50,其设置于经由排出口34从承接盘部22排出的熔融金属的排出流路;以及马达54,其驱动泵50。在图7~图9所示的实施方式中,泵50构成为将排出管36内的熔融金属以及熔渣朝向排出管36的出口37压出或吸出。For example, in several embodiments, for example, as shown in FIGS. A discharge flow path of the molten metal; and a
在上述的结构中,在经由排出口34从承接盘部22排出的熔融金属的排出路径设置有螺杆型或压出桨型的泵50,因此通过利用泵50压出排出路径的熔融金属以及熔渣,从而能够顺畅地排出熔渣。In the above-mentioned structure, the screw-type or paddle-
在此,在图7所示的实施方式中,与图2A~图5B所示的实施方式同样地,中间壁30设置于炉鼻12的外侧,排出口34位于炉鼻12的外侧。图7所示的排出管36包括:第一部分36a,其从排出口34朝向下方沿着上下方向延伸;以及第二部分36b,其与该第一部分36a连接,并在镀敷浴内沿着水平方向延伸。排出管36的第二部分36b具有朝向侧方的出口37。Here, in the embodiment shown in FIG. 7 , like the embodiment shown in FIGS. 2A to 5B , the
另外,在图8以及图9所示的实施方式中,与图6A~图6B所示的实施方式同样地,中间壁30设置于炉鼻12的内侧,排出口34位于炉鼻12的内侧。In addition, in the embodiment shown in FIGS. 8 and 9 , like the embodiment shown in FIGS. 6A to 6B , the
图8所示的排出管36包括:第一部分36a,其从排出口34朝向下方沿着上下方向延伸;第二部分36b,其与该第一部分36a连接,并在镀敷浴内沿着水平方向延伸;以及第三部分36c,其与第二部分36b连接,并朝向上方沿着上下方向延伸。排出管36的第三部分36c具有朝向上方的出口37。The
图9所示的排出管36包括:第一部分36a,其从排出口34朝向下方沿着上下方向延伸;第二部分36b,其与该第一部分36a连接,并在镀敷浴内沿着水平方向延伸;第三部分36c,其与第二部分36b连接,并朝向上方沿着上下方向延伸;以及第四部分36d,其与第三部分的上端部连接,并沿着水平方向延伸。排出管36的第四部分36d具有朝向侧方的出口37。The
图7以及图8所示的泵50是螺杆型的泵。该泵50包括旋转轴51以及构成为与旋转轴51一起旋转的螺旋叶片52。旋转轴51与马达54的输出轴连接。The
在图7所示的例示性的实施方式中,泵50的旋转轴51设置为通过排出口34。另外,螺旋叶片52设置于排出管36的第一部分36a。In the exemplary embodiment shown in FIG. 7 , the axis of
在图7所示的例示性的实施方式中,在泵50中具有将旋转轴51支承为能够旋转的筒状壳体71。在筒状壳体71的侧面下侧适当设置有供熔渣、熔融金属流入的开口。具备供给非活性气体的非活性气体供给部68,以不使泵50将大气(空气)卷入并将其与熔渣、熔融金属一起送出。非活性气体供给部68经由供给配管69向筒状壳体内供给非活性气体。在供给配管69设置有开闭阀70,能够根据需要供给非活性气体或者停止供给非活性气体。In the exemplary embodiment shown in FIG. 7 , the
在图8所示的例示性的实施方式中,泵50的旋转轴51设置为通过排出管36的出口37的开口。另外,螺旋叶片52设置于排出管36的第三部分36c。In the exemplary embodiment shown in FIG. 8 , the axis of
图9所示的泵50是桨型的泵。该泵50包括旋转轴51以及构成为与旋转轴51一起旋转的桨叶片56。旋转轴51与马达54的输出轴连接。The
在图9所示的例示性的实施方式中,泵50的旋转轴51设置为贯通排出管36的第四部分36d的管壁。另外,桨叶片56设置于排出管36的第四部分36d。需要说明的是,在采用桨型的泵的情况下,也可以以使被桨叶片56赋予了离心力的流体从排出管36顺畅地排出的方式设定排出管36、出口37的朝向。In the exemplary embodiment shown in FIG. 9 , the
需要说明的是,在炉鼻12的外侧设置排出口34的实施方式中(例如图2A~图5B),可以如图7所示那样在承接盘部22中至少局部地设置泵50,或者也可以如图8~9所示那样在排出管36的出口部设置泵50。另外,在炉鼻12的内侧设置排出口34的实施方式中(例如图6),也可以如图8~图9所示那样在排出管36的出口部设置泵50。It should be noted that, in the embodiment in which the
如图7~图9所示那样,用于驱动泵50的马达54也可以设置于排出口34的上方。或者,也可以如图7所示那样,设置为马达54与排出口34在俯视下至少局部地重叠。As shown in FIGS. 7 to 9 , a
在上述的结构中,在排出口34的上方设置有用于驱动泵50的马达54,因此是紧凑的结构,并且能够顺畅地排出熔渣。In the above-mentioned structure, since the
在几个实施方式中,熔渣除去装置20也可以具备构成为对经由排出口34从承接盘部22排出的熔融金属的排出流路(例如排出管36)内的熔融金属进行吸引的吸引泵(未图示)。吸引泵可以设置于镀敷槽6中,或者也可以设置于镀敷槽6之外。In several embodiments, the
根据上述的结构,在经由排出口34从承接盘部22排出的熔融金属的排出路径设置有吸引泵,因此通过利用吸引泵对排出路径的熔融金属以及熔渣进行吸引,从而能够顺畅地排出熔渣。另外,吸引泵由于放置场所的备选项较宽泛,因此具有由吸引泵排出的熔渣等的处理的自由度。例如,也能够将由吸引泵吸引的熔融液体照原样返回镀敷浴,或者也能够将由吸引泵吸引的熔融液体利用过滤器等除去熔渣后返回镀敷浴。According to the above-mentioned structure, since the suction pump is provided in the discharge path of the molten metal discharged from the receiving
在几个实施方式中,例如如图10所示那样,熔渣除去装置20具备构成为向经由排出口34从承接盘部22排出的熔融金属的排出流路内供给非活性气体(例如氮气等)的非活性气体供给部58。In several embodiments, for example, as shown in FIG. 10 , the
在图10所示的例示性的实施方式中,非活性气体供给部58包括与排出管36连接的非活性气体供给管59。来自非活性气体供给源(气体瓶等)的非活性气体经由非活性气体供给管59向排出管36的内部供给。In the exemplary embodiment shown in FIG. 10 , the inert
根据上述的结构,向经由排出口34从承接盘部22排出的熔融金属的排出路径(上述的排出管36)内供给非活性气体,因此能够利用气体促进排出路径内的熔融金属以及熔渣的流动。因而,能够顺畅地排出熔渣。According to the above-mentioned structure, since the inert gas is supplied into the discharge path (the above-mentioned discharge pipe 36) of the molten metal discharged from the receiving
需要说明的是,非活性气体供给部58构成为向排出管36中的、排出管36的熔融金属的流动朝上的部分供给非活性气体。例如在图10所示的实施方式中,排出管36包括:第一部分36a,其从排出口34朝向下方沿着上下方向延伸;第二部分36b,其与该第一部分36a连接,并在镀敷浴内沿着水平方向延伸;以及第三部分36c,其与第二部分36b连接,并朝向上方沿着上下方向延伸。排出管36的第三部分36c具有朝向上方的出口37。非活性气体供给部58构成为向熔融金属的流动成为朝上的第三部分36c供给非活性气体。由此,能够更有效地促进排出路径(排出管36)内的熔融金属以及熔渣的流动。In addition, the inert
(承接盘部的位置控制)(Receives position control of the plate)
图11以及图12是一实施方式的镀敷设备100的概要图。图13是一实施方式的镀敷设备100的概要性的框图。11 and 12 are schematic diagrams of a
如图11~图13所示那样,在几个实施方式中,镀敷设备100包括用于使熔渣除去装置20的承接盘部22移动的第一和/或第二承接盘驱动部80、82(驱动部)(参照图12、图13)。另外,在几个实施方式中,镀敷设备100也可以具备:液位检测部90,其用于检测镀敷槽6内的熔融金属的液位;以及控制部92,其构成为基于由液位检测部90检测出的熔融金属的液位,控制第一或第二承接盘驱动部80、82(参照图11~图13)。另外,在几个实施方式中,镀敷设备100也可以包括用于使炉鼻12移动的第一和/或第二炉鼻驱动部60、62(参照图11、图13)。As shown in FIGS. 11 to 13 , in several embodiments, the
第一承接盘驱动部80构成为能够使承接盘部22沿着炉鼻12的上下方向移动。第一承接盘驱动部80例如也可以包括电动千斤顶或液压千斤顶。The first receiving
第二承接盘驱动部82构成为能够使承接盘部22沿着炉鼻12的前后方向移动。在此,炉鼻12的前后方向是指俯视时的带板在炉鼻12内的行进方向(参照图12)。第二承接盘驱动部82例如也可以包括电动缸或液压缸等。The second receiving
在图12所示的例示性的实施方式中,第一承接盘驱动部80位于镀敷槽6的侧方的两个部位(图12的纸面跟前以及里侧),设置于具备在位于该部位的静止部之上滚动的滚子78的台板76之上,并且在第一承接盘驱动部80的上端部连接顶板72。第一承接盘驱动部80具有利用夹紧机构或活塞、工作缸等的在上下方向上伸缩的机构,能够通过该机构使顶板72升降、下降。熔渣除去装置20的承接盘部22在侧方经由沿上下方向延伸的支承部74而与顶板72连接。因此,通过第一承接盘驱动部80使顶板72在上下方向上移动,从而与此相应地承接盘部22在上下方向上移动。两个部位的第一承接盘驱动部80也可以相互同步。In the exemplary embodiment shown in FIG. 12 , the first receiving
第二承接盘驱动部82以沿着炉鼻12的前后方向延伸的方式设置于静止部之上,并且第二承接盘驱动部82的端部以不妨碍支承部74的升降的形态连接于支承部74。因此,通过第二承接盘驱动部82在炉鼻12的前后方向上伸缩,从而与此相应地承接盘部22在炉鼻12的前后方向上移动。第二承接盘驱动部82也可以分别连接于两个部位的第一承接盘驱动部80的支承部74而位于两个部位,并相互同步。或者,也可以连接于将两个部位的第一承接盘驱动部80连结的未图示的部件而将发挥驱动力的机构设为一个部位,并使两个部位的第一承接盘驱动部80同时移动。The second receiving
镀敷槽内的熔融金属的液位(液面高度)有时伴随着时间的经过而变动。即使在这样的情况下,通过利用第一承接盘驱动部80根据熔融金属的液位的变动使承接盘部22在上下方向上移动,从而也能够使承接盘部22位于适合熔渣的排出的位置。The liquid level (liquid level) of the molten metal in the plating tank may fluctuate with the passage of time. Even in such a case, by moving the receiving
另外,炉鼻12通常相对于上下方向(铅垂方向)倾斜地设置。因此,存在由于炉鼻12的伸缩等或者例如上述的由第一承接盘驱动部80进行的承接盘部22的上下方向的移动,而炉鼻12与承接盘部22的前后方向上的相对位置关系变动的情况。即使在这样的情况下,通过利用第二承接盘驱动部82使承接盘部22在前后方向上移动,由此根据上述的位置关系的变动使承接盘部22在前后方向上移动,从而也能够使承接盘部22位于适合熔渣的排出的位置。In addition, the
包括第一以及第二炉鼻驱动部60、62的炉鼻驱动部构成为使炉鼻12沿着炉鼻12的前后方向和/或沿着上下方向移动。需要说明的是,在图11所示的实施方式中,通过使用以下说明的第一以及第二炉鼻驱动部60、62这两方,能够使炉鼻12沿着炉鼻12的前后方向以及沿着上下方向移动。The nose drive unit including the first and second
第一炉鼻驱动部60构成为能够使炉鼻12沿着炉鼻12的长度方向移动。需要说明的是,炉鼻12包括能够在炉鼻12的长度方向上伸缩的伸缩部13,炉鼻12的沿着长度方向的移动被容许。第一炉鼻驱动部60也可以包括构成为能够沿着炉鼻12的长度方向伸缩的电动千斤顶或液压千斤顶。如图11所示那样,第一炉鼻驱动部60也可以支承于热处理炉2,并支承炉鼻12。The first
第二炉鼻驱动部62构成为能够使炉鼻12沿着倾斜的方向(图11中的Z方向)移动,以变更炉鼻12相对于铅垂方向的倾斜角度θ(参照图11)。第二炉鼻驱动部62例如也可以包括电动缸或液压缸等。The second nose drive unit 62 is configured to be able to move the
如图11所示那样,第二炉鼻驱动部62也可以支承于静止部(例如,从地板面向上方延伸的柱64)。另外,第二炉鼻驱动部62的端部与具备在炉鼻12的面上沿着炉鼻12的长度方向滚动的滚子的台板66连接。因此,通过第二炉鼻驱动部62在上述的Z方向上伸缩,从而与此相应地变更炉鼻12相对于铅垂方向的倾斜角度θ。As shown in FIG. 11, the 2nd nose drive part 62 may be supported by the stationary part (for example, the
虽未特别图示,但在几个实施方式中,镀敷设备100也可以具备用于使承接盘部22沿着炉鼻12的宽度方向移动的第三承接盘驱动部。需要说明的是,炉鼻12的宽度方向与带板S的板宽度方向大致一致。Although not particularly shown, in some embodiments, the
根据上述的结构,能够利用第三承接盘驱动部使承接盘部22在炉鼻12的宽度方向上移动。因而,容易使承接盘部22位于适合熔渣的排出的位置。According to the above structure, the receiving
液位检测部90也可以包括能够对该液位检测部90的位置与镀敷槽6内的熔融金属的液面M的距离进行检测的激光或者雷达液位计。The liquid
控制部92也可以构成为基于由液位检测部90检测出的熔融金属的液位,控制第一承接盘驱动部80、第二承接盘驱动部82、第一炉鼻驱动部60以及第二炉鼻驱动部62中的至少一个,以使承接盘部22的内侧壁26的上端27与镀敷槽6内的熔融金属的液面M在上下方向上的距离成为规定范围内。The
通过基于镀敷槽6内的熔融金属的液位的检测结果利用第一承接盘驱动部80、第二承接盘驱动部82、第一炉鼻驱动部60以及第二炉鼻驱动部62中的至少一个使承接盘部22和/或炉鼻12移动,由此即使在镀敷槽6内的熔融金属的液位(液面高度)变动的情况下,通过根据该液位的变动使承接盘部22适当地移动,从而也容易使承接盘部22位于适合熔渣的排出的位置。Based on the detection result of the liquid level of the molten metal in the
例如,通过液位检测部90,设为镀敷槽6内的液位上升了Δy。另外,将此时的炉鼻12的倾斜角度设为θ(参照图11)。For example, it is assumed that the liquid level in the
在该情况下,需要使承接盘部22以及炉鼻12的上下方向的位置上升与液位的上升量相同的Δy。于是,通过使第一承接盘驱动部80伸长Δy,从而使承接盘部22上升Δy。另外,通过使第一炉鼻驱动部60缩短Δy/cosθ,从而使炉鼻12的高度方向位置上升Δy。In this case, it is necessary to raise the positions of the receiving
在该情况下,炉鼻12的下端的位置朝向纸面右侧移动Δy/tanθ。于是,通过使第二承接盘驱动部82缩短Δy/tanθ,从而使承接盘部22朝向纸面右侧移动Δy/tanθ。In this case, the position of the lower end of the
这样,能够基于液位检测部90的检测结果,算出承接盘部22以及炉鼻12的上下方向以及前后方向上的移动量。因而,即使在镀敷槽6内的熔融金属的液位变动的情况下,也能够根据该液位的变动使承接盘部22适当地移动,能够使承接盘部22位于适合熔渣的排出的位置。Thus, based on the detection result of the liquid
上述各实施方式所述的内容例如如以下那样掌握。The contents described in each of the above-mentioned embodiments are grasped as follows, for example.
(1)本发明的至少一实施方式的熔渣除去装置20,其用于将具有浸渍于熔融金属镀敷浴的下端部12a的炉鼻12内的熔渣除去,其中,(1) The
所述熔渣除去装置具备承接盘部22以及中间壁30,The slag removal device includes a receiving
所述承接盘部22包括:内侧壁26,其以面向炉鼻的下端部中的所述炉鼻的内壁面14的方式遍及一周而设置;及外侧壁28,其以面向所述炉鼻的所述下端部中的所述炉鼻的外壁面16的方式遍及一周而设置,且具有位于比所述内侧壁的上端27高的位置的上端29,且所述承接盘部能够接收所述炉鼻的所述下端部,The receiving
所述中间壁30在所述内侧壁与所述外侧壁之间从所述承接盘部的底面24朝向上方延伸,且具有位于比所述内侧壁的所述上端低的位置的上端31,The
所述内侧壁、所述中间壁以及所述底面的至少一部分划定用于贮存熔融金属的贮存部32,At least a part of the inner side wall, the middle wall, and the bottom surface define a
所述熔渣除去装置具备排出口34,所述排出口34用于将经由所述中间壁的上端从所述贮存部溢出的熔融金属朝向比所述底面靠下方的位置排出。The slag removal device includes a
在上述(1)的结构中,构成承接盘部的外侧壁、内侧壁以及中间壁依次上端的位置从高到低。因此,通过将该承接盘部以接收炉鼻的下端部的方式设置,从而镀敷槽内的浮有熔渣的熔融金属能够经由内侧壁的上端向贮存部流入,并且贮存于该贮存部的熔融金属以及熔渣能够经由中间壁的上端从贮存部溢出。另外,能够使这样溢出的熔融金属以及熔渣经由排出口朝向承接盘部的下方排出。因此,能够以将承接盘部配置于炉鼻的下方的简单结构将炉鼻内部的熔渣向炉鼻之外排出。另外,承接盘部与炉鼻为分体,因此例如仅通过将炉鼻抬起,就能够容易地确认炉鼻内部的熔渣的除去状况、或者进行承接盘部的清扫。因而,根据上述(1)的结构,能够以简单结构将炉鼻内的熔渣高效地排出。In the structure of (1) above, the positions of the upper ends of the outer wall, the inner wall and the middle wall constituting the receiving tray portion are from high to low. Therefore, by providing the receiving pan portion so as to receive the lower end portion of the nose, the molten metal with slag floating in the plating tank can flow into the storage portion through the upper end of the inner side wall and be stored in the storage portion. Molten metal and slag can escape from the reservoir via the upper end of the intermediate wall. In addition, the molten metal and slag overflowing in this way can be discharged toward the lower side of the receiving pan part through the discharge port. Therefore, the slag inside the nose can be discharged out of the nose with a simple structure in which the receiving pan is disposed below the nose. In addition, since the receiving pan and the nose are separated, for example, only by lifting the nose, it is possible to easily check the state of slag removal inside the nose or clean the receiving pan. Therefore, according to the structure of (1) above, the slag in the nose can be efficiently discharged with a simple structure.
(2)在几个实施方式中,在上述(1)的结构的基础上,(2) In some embodiments, on the basis of the structure of (1) above,
所述中间壁具有分别连接于所述外侧壁的两端。The middle wall has two ends respectively connected to the outer side walls.
根据上述(2)的结构,能够以将中间壁的两端连接于外侧壁的简单结构形成贮存部。According to the structure of (2) above, the storage part can be formed with the simple structure which connects the both ends of an intermediate wall to an outer side wall.
(3)在几个实施方式中,在上述(1)的结构的基础上,(3) In several embodiments, on the basis of the structure of (1) above,
所述中间壁在所述内侧壁与所述外侧壁之间遍及一周而形成。The intermediate wall is formed over a circumference between the inner wall and the outer wall.
根据上述(3)的结构,中间壁在所述内侧壁与所述外侧壁之间遍及一周而形成,因此形成于中间壁与内侧壁之间的贮存部也遍及一周而形成。因此,能够增大贮存部的容量,即使在炉鼻内存在大量的熔渣的情况下,也容易将熔渣向炉鼻之外排出。According to the configuration of (3) above, since the intermediate wall is formed over the entire circumference between the inner wall and the outer wall, the storage portion formed between the intermediate wall and the inner wall is also formed over the entire circumference. Therefore, the capacity of the storage part can be increased, and even when a large amount of slag exists in the nose, the slag can be easily discharged out of the nose.
(4)在几个实施方式中,在上述(1)至(3)中任一结构的基础上,(4) In several embodiments, on the basis of any structure in the above (1) to (3),
所述排出口设置于所述承接盘部的所述底面。The discharge port is provided on the bottom surface of the receiving tray.
根据上述(4)的结构,能够以将排出口设置于承接盘部的底面的简单结构形成贮存部。According to the structure of (4) above, the storage part can be formed with the simple structure which provided the discharge port in the bottom surface of the receiving pan part.
(5)在几个实施方式中,在上述(1)至(3)中任一结构的基础上,(5) In several embodiments, on the basis of any one of the above (1) to (3),
所述中间壁包括具有管状形的管部40,Said intermediate wall comprises a
所述管部具有形成所述排出口的上端开口42。The tube portion has an upper end opening 42 forming the discharge opening.
根据上述(5)的结构,能够以设置有从承接盘部的底面向上方延伸的管部的简单结构形成贮存部以及排出口。According to the structure of (5) above, the storage part and the discharge port can be formed with the simple structure provided with the pipe part extended upward from the bottom surface of a receiving pan part.
(6)在几个实施方式中,在上述(1)至(5)中任一结构的基础上,(6) In several embodiments, on the basis of any one of the above (1) to (5),
所述熔渣除去装置构成为在所述内侧壁与所述中间壁之间接收所述炉鼻的所述下端部的至少一部分。The slag removal device is configured to receive at least a portion of the lower end of the nose between the inner side wall and the intermediate wall.
根据上述(6)的结构,在内侧壁与中间壁之间接收炉鼻的下端部,因此贮存部的一部分位于炉鼻的外侧。因而,即使不抬起炉鼻,也能够通过目视确认熔渣的排出状况。因此,能够更高效地排出炉鼻内的熔渣。According to the structure of said (6), since the lower end part of a nose is received between the inner side wall and the intermediate wall, a part of storage part is located in the outer side of a nose. Therefore, even without raising the nose, the discharge state of the slag can be confirmed visually. Therefore, the slag in the furnace nose can be discharged more efficiently.
(7)在几个实施方式中,在上述(3)的结构的基础上,(7) In some embodiments, on the basis of the structure of (3) above,
所述熔渣除去装置构成为在所述外侧壁与所述中间壁之间接收所述炉鼻的所述下端部的至少一部分。The slag removal device is configured to receive at least a portion of the lower end of the nose between the outer side wall and the intermediate wall.
根据上述(7)的结构,在外侧壁与中间壁之间接收炉鼻的下端部,因此浮在贮存于贮存部的熔融金属的熔渣容易经由中间壁的上端而溢出。因而,能够更高效地排出炉鼻内的熔渣。According to the structure of (7) above, since the lower end part of the nose is received between the outer side wall and the intermediate wall, the slag floating on the molten metal stored in the storage part easily overflows through the upper end of the intermediate wall. Therefore, the slag in the furnace nose can be discharged more efficiently.
(8)在几个实施方式中,在上述(1)至(7)中任一结构的基础上,(8) In several embodiments, on the basis of any one of the above (1) to (7),
所述熔渣除去装置具备:The slag removal device has:
螺杆型或压出桨型的泵50,其设置于经由所述排出口从所述承接盘部排出的所述熔融金属的排出流路;以及a screw-type or paddle-
马达54,其设置于比所述排出口靠上方的位置,且用于驱动所述泵。The
根据上述(8)的结构,在经由排出口从承接盘部排出的熔融金属的排出路径设置有螺杆型或压出桨型的泵,因此通过利用泵将排出路径的熔融金属以及熔渣压出,从而能够顺畅地排出熔渣。另外,在比排出口靠上方的位置设置有用于驱动泵的马达,因此是紧凑的结构,并且能够顺畅地排出熔渣。According to the structure of (8) above, since the discharge path of the molten metal discharged from the receiving pan through the discharge port is provided with a screw type or a paddle type pump, the molten metal and slag in the discharge path are pressed out by using the pump. , so that the slag can be discharged smoothly. In addition, since the motor for driving the pump is provided above the discharge port, it has a compact structure and can discharge slag smoothly.
(9)在几个实施方式中,在上述(1)至(7)中任一结构的基础上,(9) In several embodiments, on the basis of any one of the above (1) to (7),
所述熔渣除去装置具备吸引泵,所述吸引泵构成为对经由所述排出口从所述承接盘部排出的所述熔融金属的排出流路(例如上述的排出管36)内的所述熔融金属进行吸引。The slag removal device includes a suction pump configured to discharge the molten metal in a discharge channel (for example, the above-mentioned discharge pipe 36 ) of the molten metal discharged from the receiving pan through the discharge port. The molten metal is attracted.
根据上述(9)的结构,在经由排出口从承接盘部排出的熔融金属的排出路径设置有吸引泵,因此通过利用吸引泵吸引排出路径的熔融金属以及熔渣,从而能够顺畅地排出熔渣。According to the configuration of (9) above, since the suction pump is provided in the discharge path of the molten metal discharged from the receiving pan through the discharge port, the molten metal and slag in the discharge path can be sucked by the suction pump to smoothly discharge the slag. .
(10)在几个实施方式中,在上述(1)至(9)中任一结构的基础上,(10) In several embodiments, on the basis of any one of the above (1) to (9),
所述熔渣除去装置具备非活性气体供给部58,所述非活性气体供给部58构成为向经由所述排出口从所述承接盘部排出的所述熔融金属的排出流路内供给非活性气体。The slag removal device includes an inert
根据上述( 10)的结构,向经由排出口从承接盘部排出的熔融金属的排出路径内供给非活性气体,因此能够利用气体促进排出路径内的熔融金属以及熔渣的流动。因而,能够顺畅地排出熔渣。According to the structure of (10) above, since the inert gas is supplied into the discharge path of the molten metal discharged from the receiving tray through the discharge port, the flow of molten metal and slag in the discharge path can be promoted by the gas. Therefore, slag can be discharged smoothly.
( 11)本发明的至少一实施方式的镀敷设备具备:(11) The plating equipment of at least one embodiment of the present invention has:
镀敷槽6,其用于贮存熔融金属;
炉鼻12,其具有浸渍于所述镀敷槽内的所述熔融金属的下端部;以及a
上述( 1)至(10)中任一项所述的熔渣除去装置20,其构成为将所述炉鼻内的熔渣除去。The
在上述(11)的结构中,构成承接盘部的外侧壁、内侧壁以及中间壁依次上端的位置从高到低。因此,通过将该承接盘部以接收炉鼻的下端部的方式设置,从而镀敷槽内的浮有熔渣的熔融金属能够经由内侧壁的上端向贮存部流入,并且贮存于该贮存部的熔融金属以及熔渣能够经由中间壁的上端从贮存部溢出。另外,能够使这样溢出的熔融金属以及熔渣经由排出口朝向承接盘部的下方排出。因此,能够以将承接盘部配置于炉鼻的下方的简单结构将炉鼻内部的熔渣向炉鼻之外排出。另外,承接盘部与炉鼻为分体,因此例如仅通过将炉鼻抬起,就能够容易地确认炉鼻内部的熔渣的除去状况、或者进行承接盘部的清扫。因而,根据上述(11)的结构,能够以简单结构将炉鼻内的熔渣高效地排出。In the structure of (11) above, the positions of the upper ends of the outer wall, the inner wall and the middle wall constituting the receiving tray portion are in descending order from high to low. Therefore, by providing the receiving pan portion so as to receive the lower end portion of the nose, the molten metal with slag floating in the plating tank can flow into the storage portion through the upper end of the inner side wall and be stored in the storage portion. Molten metal and slag can escape from the reservoir via the upper end of the intermediate wall. In addition, the molten metal and slag overflowing in this way can be discharged toward the lower side of the receiving pan part through the discharge port. Therefore, the slag inside the nose can be discharged out of the nose with a simple structure in which the receiving pan is disposed below the nose. In addition, since the receiving pan and the nose are separated, for example, only by lifting the nose, it is possible to easily check the state of slag removal inside the nose or clean the receiving pan. Therefore, according to the structure of (11) above, the slag in the nose can be efficiently discharged with a simple structure.
(12)在几个实施方式中,在上述(11)的结构的基础上,(12) In several embodiments, on the basis of the structure of (11) above,
所述镀敷设备具备用于使所述承接盘部至少在上下方向上移动的驱动部(例如上述的第一承接盘驱动部80)。The plating equipment includes a driving unit (for example, the above-mentioned first receiving pan driving unit 80 ) for moving the receiving pan unit at least in the vertical direction.
根据上述(12)的结构,能够利用驱动部使承接盘部在上下方向上移动。因而,即使在镀敷槽内的熔融金属的液位(液面高度)变动的情况下,通过根据该液位的变动使承接盘部在上下方向上移动,从而能够使承接盘部位于适合熔渣的排出的位置。According to the structure of said (12), it is possible to move the receiving pan part to an up-down direction by a drive part. Therefore, even if the liquid level (liquid level) of the molten metal in the coating tank fluctuates, the receiving pan can be positioned at a position suitable for the molten metal by moving the receiving pan in the vertical direction according to the fluctuation of the liquid level. The location of the slag discharge.
(13)在几个实施方式中,在上述(11)或(12)的结构的基础上,(13) In several embodiments, on the basis of the structure of (11) or (12) above,
所述镀敷设备具备用于使所述承接盘部至少在所述炉鼻的前后方向上移动的驱动部(例如上述的第二承接盘驱动部82)。The plating equipment includes a driving unit (for example, the above-mentioned second receiving pan driving unit 82 ) for moving the receiving pan portion at least in the front-rear direction of the nose.
根据上述(13)的结构,能够利用驱动部使承接盘部在前后方向(俯视时的带板在炉鼻内的行进方向)上移动。因而,即使在由于炉鼻的热伸缩等而炉鼻与承接盘部在前后方向上的相对位置关系变动了的情况下,通过根据该位置关系的变动使承接盘部在前后方向上移动,也能够使承接盘部位于适合熔渣的排出的位置。According to the configuration of (13) above, the receiving pan portion can be moved in the front-rear direction (the direction in which the strip travels in the nose when viewed from above) by the driving portion. Therefore, even if the relative positional relationship between the nosepiece and the receiving pan portion changes in the front-rear direction due to thermal expansion and contraction of the nosepiece, etc., by moving the receiving pan portion in the front-back direction according to the change in the positional relationship, The receiving pan portion can be positioned at a position suitable for discharging slag.
(14)在几个实施方式中,在上述(11)至(13)中任一结构的基础上,(14) In several embodiments, on the basis of any one of the above (11) to (13),
所述镀敷设备具备用于使所述承接盘部至少在所述炉鼻的宽度方向上移动的驱动部。The plating equipment includes a driving unit for moving the receiving pan at least in a width direction of the nose.
根据上述(14)的结构,能够利用驱动部使承接盘部在炉鼻的宽度方向上移动。因而,容易使承接盘部位于适合熔渣的排出的位置。According to the structure of said (14), it is possible to move the receiving pan part in the width direction of a snout by a drive part. Therefore, it is easy to position the receiving pan portion at a position suitable for discharging the slag.
(15)在几个实施方式中,在上述(12)至(14)中任一结构的基础上,(15) In several embodiments, on the basis of any one of the above (12) to (14),
所述镀敷设备具备:The plating equipment has:
液位检测部90,其用于检测所述镀敷槽内的所述熔融金属的液位;以及a liquid
控制部92,其构成为基于由所述液位检测部检测出的所述液位,控制所述驱动部,以使所述内侧壁的上端与所述镀敷槽内的熔融金属的液面在上下方向上的距离成为规定范围内。The
根据上述(15)的结构,基于镀敷槽内的熔融金属的液位的检测结果利用驱动部使承接盘部移动,因此即使在镀敷槽内的熔融金属的液位(液面高度)变动的情况下,通过根据该液位的变动使承接盘部适当地移动,从而也容易使承接盘部位于适合熔渣的排出的位置。According to the structure of (15) above, based on the detection result of the liquid level of the molten metal in the coating tank, the receiving pan is moved by the drive unit, so even if the liquid level (liquid level) of the molten metal in the coating tank fluctuates, In the case of slag, by appropriately moving the receiving pan according to the fluctuation of the liquid level, it is easy to position the receiving pan at a position suitable for discharging the slag.
以上,对本发明的实施方式进行了说明,但本发明并不限定于上述的实施方式,还包括对上述的实施方式施加变形而得到的方式、将这些方式适当组合而得到的方式。The embodiments of the present invention have been described above, but the present invention is not limited to the above-mentioned embodiments, and includes modifications to the above-mentioned embodiments and forms obtained by appropriately combining these embodiments.
在本说明书中,“在某方向上”、“沿着某方向”、“平行”、“正交”、“中心”、“同心”或者“同轴”等表示相对或者绝对的配置的表现不仅表示严格上那样的配置,还表示具有公差或者能够得到相同的功能的程度的角度、距离而相对地位移了的状态。In this specification, expressions such as "in a certain direction", "along a certain direction", "parallel", "orthogonal", "center", "concentric" or "coaxial" indicate relative or absolute configurations. Strictly speaking, it shows such an arrangement, and also shows a state of being relatively displaced by an angle and a distance to the extent that a tolerance or the same function can be obtained.
例如,“相同”、“相等”以及“均质”等表示事物相等的状态的表现不仅表示严格上相等的状态,还表示存在公差或者能够得到相同的功能的程度的差的状态。For example, expressions such as "same", "equal", and "homogeneous" that indicate the state of equality of things not only represent a state of being strictly equal, but also represent a state of difference to the extent that there is a tolerance or the same function can be obtained.
另外,在本说明书中,四边形形状、圆筒形状等表示形状的表现不仅表示几何学上严格意义下的四边形形状、圆筒形状等形状,还表示在能够得到相同的效果的范围内包括凹凸部、倒角部等的形状。In addition, in this specification, expressions such as a quadrangular shape and a cylindrical shape not only refer to shapes such as a quadrangular shape and a cylindrical shape in a geometrically strict sense, but also include concave and convex portions within the range where the same effect can be obtained. , the shape of the chamfer, etc.
另外,在本说明书中,“具备”、“包括”或“具有”一个构成要素这样的表现不是将其他构成要素的存在排除在外的排他性的表现。In addition, in the present specification, an expression of "having", "including" or "having" one component is not an exclusive expression excluding the existence of other components.
Claims (15)
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| JP2021179104A JP7261283B1 (en) | 2021-11-02 | 2021-11-02 | Slag removal equipment and plating equipment |
| JP2021-179104 | 2021-11-02 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05279827A (en) * | 1992-03-31 | 1993-10-26 | Kawasaki Steel Corp | Device for removing dross in snout for hot metal plating |
| KR100770200B1 (en) * | 2006-07-06 | 2007-10-25 | 주식회사 포스코 | Foreign material removal device of galvanizing equipment |
| US20160102393A1 (en) * | 2013-04-26 | 2016-04-14 | Thyssenkrupp Steel Europe Ag | Apparatus for the continuous hot-dip coating of metal strip |
| CN111893414A (en) * | 2020-04-30 | 2020-11-06 | 武汉钢铁有限公司 | Furnace nose annular overflow device of hot coating production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101533212B1 (en) | 2015-03-17 | 2015-07-01 | 최경철 | Dam levels Maintenance equipment of snout |
| KR102148459B1 (en) | 2019-05-03 | 2020-08-26 | (주)스텝이엔지 | Apparatus for removing dross in hot dip galvanizing process of steel plate |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05279827A (en) * | 1992-03-31 | 1993-10-26 | Kawasaki Steel Corp | Device for removing dross in snout for hot metal plating |
| KR100770200B1 (en) * | 2006-07-06 | 2007-10-25 | 주식회사 포스코 | Foreign material removal device of galvanizing equipment |
| US20160102393A1 (en) * | 2013-04-26 | 2016-04-14 | Thyssenkrupp Steel Europe Ag | Apparatus for the continuous hot-dip coating of metal strip |
| CN111893414A (en) * | 2020-04-30 | 2020-11-06 | 武汉钢铁有限公司 | Furnace nose annular overflow device of hot coating production line |
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