CN116053684A - A battery aluminum shell and a high-nickel ternary power battery - Google Patents
A battery aluminum shell and a high-nickel ternary power battery Download PDFInfo
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/242—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
- H01M50/231—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/30—Arrangements for facilitating escape of gases
- H01M50/317—Re-sealable arrangements
- H01M50/325—Re-sealable arrangements comprising deformable valve members, e.g. elastic or flexible valve members
- H01M50/333—Spring-loaded vent valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明属于锂离子电池技术领域,涉及一种可自动泄压内凹型动力电池复合铝壳及超低温高镍三元动力铝壳电池。The invention belongs to the technical field of lithium-ion batteries, and relates to a composite aluminum shell of a concave type power battery capable of automatic pressure relief and an ultra-low temperature high-nickel ternary power aluminum shell battery.
背景技术Background technique
随着比亚迪率先停产燃油车,电动车取代燃油车的时代正在到来。作为电动汽车的核心零部件,电池的能力密度也越来越高。因此电芯内的正极材料朝着高镍化发展。高镍材料虽然能带来更高的能量密度,但是高镍化的三元电芯产气量更大,容易导致外壳变形,因此对外壳的抗变形能力、耐压能力的要求更高。市场上使用的外壳有方形铝壳、软包铝塑膜、圆柱钢壳等,由于方形铝壳具有重量轻、灵活性高、成组效率高、密封性强、成本低等优点,在动力电池领域应用量最大,更加适合用于高镍三元电芯。方形铝壳在动力电池中主要起到封装芯包、承载电解液和保护防爆的作用;现有方形电池的铝壳一般呈长方体结构,铝壳体的顶面为开口面,通过顶盖焊接进行密封,密封后组装成模组和电池包开始充放电循环使用。With BYD taking the lead in discontinuing the production of fuel vehicles, the era of electric vehicles replacing fuel vehicles is coming. As the core component of electric vehicles, the capacity density of batteries is also getting higher and higher. Therefore, the positive electrode material in the battery is developing towards high nickel. Although high-nickel materials can bring higher energy density, high-nickel ternary cells produce more gas, which is easy to cause deformation of the shell. Therefore, the requirements for the deformation resistance and pressure resistance of the shell are higher. The shells used in the market include square aluminum shells, soft-wrapped aluminum-plastic films, cylindrical steel shells, etc. Because square aluminum shells have the advantages of light weight, high flexibility, high group efficiency, strong sealing, and low cost, they are widely used in power batteries. It has the largest application volume in the field and is more suitable for high-nickel ternary batteries. In the power battery, the square aluminum shell mainly plays the role of packaging the core package, carrying the electrolyte and protecting the explosion-proof; the aluminum shell of the existing square battery generally has a rectangular parallelepiped structure, and the top surface of the aluminum shell is an open surface, which is welded through the top cover. Sealed, assembled into modules and battery packs after sealing, and start charging and discharging cycles.
三元电芯的正极材料从使用3系、5系、6系、8系和9系,镍含量不断提高,电芯循环过程中的产气量快速增加,电芯内部的内压越来越大,导致电芯的底部和侧面发生鼓胀,底部的鼓胀会使模组的顶部挡板被撑开,模组发生损坏;而侧面鼓胀加速了电芯内部卷芯的变形,导致电芯的循环寿命快速衰减。当内压继续增加时,气体会顶开顶盖上的防爆阀,可能会发生断路、短路、自燃等。The positive electrode material of the ternary battery has been used from the 3 series, 5 series, 6 series, 8 series and 9 series, the nickel content has been continuously increased, the gas production during the battery cell cycle has increased rapidly, and the internal pressure inside the battery cell has increased. , causing the bottom and sides of the battery to bulge, the bulging at the bottom will cause the top baffle of the module to be stretched, and the module will be damaged; while the side bulging accelerates the deformation of the inner winding core of the battery, resulting in a cycle life of the battery fast decay. When the internal pressure continues to increase, the gas will push open the explosion-proof valve on the top cover, and open circuit, short circuit, spontaneous combustion, etc. may occur.
而目前困扰新能源汽车发展的另一大难题为低温续航折扣,新能源汽车的动力电池在低温环境下使用性能将大大折损,其主要原因为动力电池在低温环境下动力学性能降低,其充放电功率受到限制,同时低温内阻增加,一致性变差,影响动力电池的充放电性能,最终导致电池包的整体续航能力下降。为提升动力电池在低温环境使用的性能,最主要的问题便是提高动力电池的保温性能,避免电池包内的电芯迅速下降,在一定时间内让电芯保持一个比较高的温度状态。At present, another major problem that plagues the development of new energy vehicles is the low-temperature endurance discount. The performance of the power battery of new energy vehicles will be greatly compromised in low-temperature environments. The charging and discharging power is limited, while the low-temperature internal resistance increases and the consistency becomes poor, which affects the charging and discharging performance of the power battery, and ultimately leads to a decrease in the overall battery life of the battery pack. In order to improve the performance of the power battery in low temperature environment, the most important problem is to improve the thermal insulation performance of the power battery, avoid the rapid decline of the battery cells in the battery pack, and keep the battery cells at a relatively high temperature within a certain period of time.
CN208939057U、CN212085175U均公开了一种带泄压装置的散热外壳,以上两项发明虽然可以改善电芯产气的问题,但存下如下问题:(1)铝壳厚重,内部可供芯包使用的空间减少,且散热板重量较大,严重降低了电芯整体的能量密度;(2)该发明只针对散热性能提供了发明点,并不适用于电在低温环境下的使用;(3)泄压装置直接与外界连通,当内部气压到达临界值时,泄压装置会不断的打开关闭,弹簧易发生弹性疲劳,易失效。CN212209632U公开的方法中通过在顶盖上设置气缸控制泄压装置的启动与关闭,更加有效的实现了内部气压的控制,该发明一方面增加了顶盖的成本,另一方面只解决了产气难题,无法同步解决电芯在低温环境下续航衰减的问题。CN111463369A公开了一种可以阻碍电池鼓胀的铝壳,通过设置壳体大面侧壁成波纹状或内凹状增加铝壳耐压能力。当使用前期产气量少时,可通过该铝壳改善鼓胀;但随着循环的长期进行,内部气压越来越大,最终还是会导致铝壳鼓胀变形,循环异常衰减等问题,因此该铝壳只能在一定程度上减少内壁的鼓胀,无法从根本上解决产气的问题。CN208939057U and CN212085175U all disclose a heat dissipation shell with a pressure relief device. Although the above two inventions can improve the gas production of the electric core, they have the following problems: (1) the aluminum shell is thick and heavy, and the inside can be used for the core pack. The space is reduced, and the weight of the heat dissipation plate is large, which seriously reduces the energy density of the battery cell as a whole; (2) the invention only provides an invention point for the heat dissipation performance, and is not suitable for the use of electricity in a low temperature environment; (3) the leakage The pressure relief device is directly connected with the outside world. When the internal air pressure reaches a critical value, the pressure relief device will open and close continuously, and the spring is prone to elastic fatigue and failure. In the disclosed method of CN212209632U, the start and close of the cylinder control pressure relief device are set on the top cover, and the control of the internal air pressure is more effectively realized. This invention increases the cost of the top cover on the one hand, and only solves the problem of gas production on the other hand. It is difficult to simultaneously solve the problem of battery life attenuation in low temperature environments. CN111463369A discloses an aluminum shell that can prevent battery bulging, and increases the pressure resistance of the aluminum shell by setting the large side wall of the shell in a corrugated or concave shape. When the gas production is low in the early stage of use, the aluminum shell can be used to improve the bulging; but as the cycle continues for a long time, the internal air pressure will increase, which will eventually lead to problems such as bulging deformation of the aluminum shell and abnormal attenuation of the cycle. It can reduce the bulging of the inner wall to a certain extent, but cannot fundamentally solve the problem of gas production.
传统动力电池铝壳和顶盖为了满足高内压和防爆要求,通常在顶盖上设置CID和防爆阀,所述两个结构的成本不仅占据了整个动力电池结构件50%以上的成本,而且一旦开启,电池则将报废。In order to meet the high internal pressure and explosion-proof requirements of traditional power battery aluminum shells and top covers, CID and explosion-proof valves are usually installed on the top cover. The cost of the two structures not only accounts for more than 50% of the cost of the entire power battery structure, but also Once turned on, the battery will be useless.
另有相关专利通过在电池包箱体内/箱体外增加保温材料或者通过启动前模组加热来实现保温。若在电池包箱体内增加保温材料,会占用内部电芯的安装空间,降低电池包能量密度,同时线束插接等因素导致内部保温材料不能完全覆盖,保温性能不佳;若在箱体外增加保温材料,由于外部的裸露环境要求保温材料的选材需要疏水和耐冲击等要求,对材料选型要求较高,同时增大了电池包的外部体积,对安装空间需求较大;若是通过启动前模组加热,将内部电芯加热到指定温度,不仅充电时间延长,还额外增加了能量损耗,长期积累的损耗成本较高。Another related patent achieves heat preservation by adding insulation materials inside/outside the battery pack box or by heating the module before starting. If thermal insulation material is added to the battery pack box, it will occupy the installation space of the internal battery cells and reduce the energy density of the battery pack. At the same time, factors such as wiring harness insertion cannot completely cover the internal thermal insulation material, and the thermal insulation performance is not good; Insulation materials, due to the exposed external environment, the selection of insulation materials requires hydrophobicity and impact resistance, which requires high material selection, and at the same time increases the external volume of the battery pack, requiring a large installation space; The module is heated to heat the internal cells to a specified temperature, which not only prolongs the charging time, but also increases energy loss, and the long-term accumulated loss cost is relatively high.
发明内容Contents of the invention
针对现有技术的中无法同时做到自动泄压排气且适用于超低温环境的不足,本发明提供一种适用于超低温环境下的、高镍三元电芯的、结构合理、可自动泄压的高安全性的内凹型电池铝壳。Aiming at the deficiency in the prior art that automatic pressure relief and exhaust can not be achieved at the same time and is suitable for ultra-low temperature environments, the present invention provides a high-nickel ternary battery suitable for ultra-low temperature environments, with a reasonable structure and automatic pressure relief High security concave battery aluminum case.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种适用于超低温的、可自动泄压的内凹型高镍三元动力电池复合铝壳,包括铝壳本体,其中铝壳底部内凹,包括上端板和四个斜面,内凹线与水平面形成的角度为25-30°。A concave high-nickel ternary power battery composite aluminum case suitable for ultra-low temperature and capable of automatically releasing pressure, including the aluminum case body, wherein the bottom of the aluminum case is concave, including an upper end plate and four inclined surfaces, and the concave line forms a horizontal plane The angle is 25-30°.
优选的,所述的铝壳为长方体。Preferably, the aluminum shell is a cuboid.
作为本发明动力电池铝壳的进一步改进,将铝壳底部的四个斜面进行软化处理,包括以下步骤:加热;热轧;冷轧;退火。As a further improvement of the aluminum case of the power battery in the present invention, softening treatment is performed on the four slopes at the bottom of the aluminum case, including the following steps: heating; hot rolling; cold rolling; annealing.
作为优选的方案,所述退火包括以下步骤:对所述铝壳底部的四个斜面进行加热升温,升温速度为50-80℃/h,至所述铝壳的温度为300-400℃时停止加热,进行保温,保温时间为30-100min,保温结束后快速降温至室温,降温速度为10-50℃/h。降温速度的快慢决定了底部斜面的柔性程度,进而决定了可承受内压的大小。软化处理后的铝壳底部斜面柔性成型,随着内部循环产生的气体增多,底部向下膨胀。As a preferred solution, the annealing includes the following steps: heating and raising the temperature of the four slopes at the bottom of the aluminum shell at a rate of 50-80°C/h, and stopping when the temperature of the aluminum shell is 300-400°C Heating and heat preservation, the heat preservation time is 30-100min, and after the heat preservation is completed, the temperature is rapidly cooled to room temperature, and the cooling rate is 10-50°C/h. The speed of cooling determines the flexibility of the bottom slope, which in turn determines the size of the internal pressure that can be withstood. The slope at the bottom of the softened aluminum shell is formed flexibly, and the bottom expands downward as the gas generated by the internal circulation increases.
作为本发明动力电池铝壳的进一步改进,软化处理后的铝壳底部内凹后可提供空间,在上端板的中间区域设置自动泄压装置。As a further improvement of the aluminum case of the power battery of the present invention, the softened bottom of the aluminum case can provide space after being concave, and an automatic pressure relief device is provided in the middle area of the upper end plate.
所述上端板设置通孔,所述通孔的的开孔面积为3-8mm2,优选5mm2。The upper end plate is provided with a through hole, and the opening area of the through hole is 3-8mm 2 , preferably 5mm 2 .
所述自动泄压装置包含四氟球、弹簧座、弹簧、圆环垫块、下端板。The automatic pressure relief device includes a tetrafluoro ball, a spring seat, a spring, a circular pad, and a lower end plate.
所述四氟球与通孔接触面之间设置密封橡胶圈。所述四氟球与密封橡胶圈贴合,所述四氟球下方固定连接弹簧座,所述弹簧座下方连接弹簧体,所述弹簧体底部与下端板固定连接,所述垫块底部与下端板密封连接,将弹簧体套装在圆环垫块内部,所述圆环垫块内部设置通气孔;所述下端板设置泄压孔。A sealing rubber ring is arranged between the tetrafluoro ball and the contact surface of the through hole. The PTFE ball is bonded to the sealing rubber ring, the bottom of the PTFE ball is fixedly connected to the spring seat, the bottom of the spring seat is connected to the spring body, the bottom of the spring body is fixedly connected to the lower end plate, and the bottom of the pad is connected to the lower end The plates are sealed and connected, and the spring body is set inside the ring pad, and the inside of the ring pad is provided with a vent hole; the lower end plate is provided with a pressure relief hole.
本发明的铝壳中,内凹斜面与自动泄压装置起到协同作用,共同决定内压承受上限和泄压装置的开启压力。内凹斜面承受的压力范围和向下膨胀程度由泄压装置底部垫块的高度来控制。内压未超过斜面承压范围时,由内凹斜面承压并向下鼓胀;内压超过斜面承压范围后,由泄压装置承压,超过泄压装置承压范围后,装置开启,开始泄压;当内压降低到斜面承压范围后,装置关闭。内凹斜面和泄压装置的协同,可实现泄压装置在一定压力范围内开关,不仅可保证电芯内部气压一直处于临界值之下,可满足高镍三元正极材料的高内压要求,循环与安全性能得到极大提升,还避免了泄压装置在某个压力上下不断开启和关闭,造成内部弹簧体过度疲劳使用而失效。In the aluminum shell of the present invention, the concave inclined surface and the automatic pressure relief device play a synergistic role to jointly determine the upper limit of the internal pressure and the opening pressure of the pressure relief device. The pressure range and downward expansion degree of the concave slope are controlled by the height of the pad at the bottom of the pressure relief device. When the internal pressure does not exceed the pressure range of the inclined plane, the concave inclined plane bears pressure and bulges downward; when the internal pressure exceeds the pressure range of the inclined plane, it is pressured by the pressure relief device. After exceeding the pressure range of the pressure relief device, the device opens and starts Pressure relief; when the internal pressure drops to the pressure range of the slope, the device closes. The cooperation of the concave slope and the pressure relief device can realize the switch of the pressure relief device within a certain pressure range, which can not only ensure that the internal air pressure of the battery is always below the critical value, but also meet the high internal pressure requirements of the high-nickel ternary positive electrode material. The cycle and safety performance are greatly improved, and it also avoids the pressure relief device being continuously opened and closed at a certain pressure, causing the internal spring body to fail due to excessive fatigue.
作为本发明动力电池铝壳的进一步改进,铝壳的四个立面采用铝复合结构,所述铝复合结构包含由内向外包含铝、聚氨酯保温膜、基膜、聚氨酯保温膜、铝。As a further improvement of the aluminum casing of the power battery of the present invention, the four facades of the aluminum casing adopt an aluminum composite structure, and the aluminum composite structure includes aluminum, polyurethane thermal insulation film, base film, polyurethane thermal insulation film, and aluminum from the inside to the outside.
本发明所述基膜选自PET(聚对苯二甲酸乙二醇酯)、PP(聚丙烯)、PI(聚酰亚胺)、芳纶、植物纤维中的一种或多种,基膜厚度为10-100um。The base film of the present invention is selected from one or more of PET (polyethylene terephthalate), PP (polypropylene), PI (polyimide), aramid fibers, and plant fibers. The thickness is 10-100um.
本发明所述聚氨酯保温膜,其制备方法包括原材料制备、冷却、粉碎、匀浆、涂膜、辊压。The preparation method of the polyurethane thermal insulation film of the present invention includes raw material preparation, cooling, crushing, homogenizing, film coating and rolling.
作为优选的方案,所述聚氨酯保温膜的制备方法包括以下步骤:As a preferred scheme, the preparation method of the polyurethane thermal insulation film may further comprise the steps:
(1)参照CN114957603A的方法制备热塑性聚氨酯弹性体材料,冷却至-30~0℃,冷却时间1-3小时;(1) Prepare a thermoplastic polyurethane elastomer material with reference to the method of CN114957603A, cool to -30~0°C, and cool down for 1-3 hours;
(2)粉碎至粒度0.1-2um,然后与粘结剂混合制备浆料;(2) Pulverize to particle size 0.1-2um, then mix with binder to prepare slurry;
(3)通过干法涂布技术涂膜得到聚氨酯膜,辊压。(3) Polyurethane film is obtained by coating film by dry coating technology, and rolled.
本发明所述的粘结剂包含PVDF和/或PTFE。The binder according to the invention comprises PVDF and/or PTFE.
本发明所述步骤(2)中,粘结剂的用量为1-3wt%,基于浆料的重量。In step (2) of the present invention, the binder is used in an amount of 1-3 wt%, based on the weight of the slurry.
本发明所述聚氨酯保温膜的厚度为50-200um。The polyurethane thermal insulation film of the present invention has a thickness of 50-200um.
本发明所述的铝复合结构的制备方法,包括以下步骤:The preparation method of the aluminum composite structure of the present invention comprises the following steps:
(a)通过预热辊将基膜进行加热,加热温度为80-150℃,加热时间为30-90分钟;(a) heating the base film with a preheating roller, the heating temperature is 80-150° C., and the heating time is 30-90 minutes;
(b)通过胶辊在基膜两侧涂覆粘结剂PVDF;(b) coating binder PVDF on base film both sides by rubber roller;
(c)将折叠厚度为500-1000um的聚氨酯保温膜通过贴合辊贴合在基膜两侧,预热辊与贴合辊逆时针旋转,得到复合膜;(c) The polyurethane insulation film with a folded thickness of 500-1000um is pasted on both sides of the base film by a pasting roller, and the preheating roller and the pasting roller rotate counterclockwise to obtain a composite film;
(d)将初步贴合的复合膜通过热辊,进行加热辊压,加热温度为50-80℃,加热时间为10-30分钟,辊压后的复合膜厚度为60-300um;(d) passing the preliminarily bonded composite film through a hot roller for heating and rolling, the heating temperature is 50-80°C, the heating time is 10-30 minutes, and the thickness of the composite film after rolling is 60-300um;
(e)采用水电镀法在聚氨酯保温膜表面镀上10-30um铝层;(e) Coating a 10-30um aluminum layer on the surface of the polyurethane insulation film by water electroplating;
(f)在铝层上表面进行铝金属喷涂,喷涂厚度为300-600um。(f) Aluminum metal spraying is carried out on the upper surface of the aluminum layer, and the spraying thickness is 300-600um.
作为优选的方案,所述水电镀工艺的溶液包括pH值为2~6的硫酸铝溶液,所述硫酸铝溶液的浓度为0.5~2mol/L,电流密度为5-20ASD。As a preferred solution, the solution of the water electroplating process includes an aluminum sulfate solution with a pH value of 2-6, a concentration of the aluminum sulfate solution of 0.5-2 mol/L, and a current density of 5-20ASD.
本发明的铝壳的四个立面采用复合结构,高分子基膜作为基体,有利于聚氨酯保温膜的紧密贴合,还增加了复合结构的柔韧性,形变量更大;水电镀上薄铝金属层可均匀的附着在复合膜的表面,保证了后续喷涂时不产生铝枝晶,生产出来的复合铝壳表面平滑整齐;聚氨酯保温膜的厚度可决定复合铝壳的保温性能,喷涂厚度可决定复合铝壳的硬度。实际使用灵活性高,不仅可以减轻铝壳重量,提高电芯能量密度,在低温环境下保持电芯内部温度,从而正常运行,降低充放电损耗,提高新能源电动车冬天的续航里程。The four facades of the aluminum shell of the present invention adopt a composite structure, and the polymer base film is used as a matrix, which is beneficial to the close bonding of the polyurethane thermal insulation film, and also increases the flexibility of the composite structure, and the deformation is larger; The metal layer can be evenly attached to the surface of the composite film, ensuring that no aluminum dendrites are produced during subsequent spraying, and the surface of the produced composite aluminum shell is smooth and tidy; the thickness of the polyurethane insulation film can determine the thermal insulation performance of the composite aluminum shell, and the spraying thickness can be adjusted. Determine the hardness of the composite aluminum shell. The actual use flexibility is high, not only can reduce the weight of the aluminum shell, increase the energy density of the battery core, maintain the internal temperature of the battery core in a low temperature environment, so as to operate normally, reduce the charge and discharge loss, and improve the cruising range of new energy electric vehicles in winter.
复合铝壳的柔韧性相比普通铝壳得到大幅提升,具备较好的缓冲和保压作用,可承受电芯突发短路失效造成的瞬间大量产气和高压,有效避免突发情况下瞬间升高的内压瞬间全部作用于内凹底壳和泄压装置,造成泄压装置的弹性部分损坏。Compared with ordinary aluminum shells, the flexibility of composite aluminum shells has been greatly improved, and it has better buffering and pressure-holding functions. It can withstand the instantaneous large-scale gas production and high pressure caused by sudden short-circuit failure of the battery cell, effectively avoiding the instantaneous The increased internal pressure instantly acts on the concave bottom shell and the pressure relief device, causing damage to the elastic part of the pressure relief device.
优选的,三元正极材料镍含量80%~95%,镍含量越高,产气量越大。Preferably, the nickel content of the ternary positive electrode material is 80% to 95%, and the higher the nickel content, the greater the gas production.
优选的,该复合铝壳使用的低温环境为-60℃~0℃。Preferably, the low temperature environment used for the composite aluminum shell is -60°C to 0°C.
本发明的铝壳可适用于能量密度高、产气量大的高镍三元正极正极材料,分子式为Li(NiaCobXc)O2,其中a+b+c=1,a=0.8~0.95,X为金属锰或者金属铝。The aluminum case of the present invention is suitable for high-nickel ternary positive electrode materials with high energy density and large gas production, and its molecular formula is Li( Nia Co b X c )O 2 , where a+b+c=1, a=0.8 ~0.95, X is metal manganese or metal aluminum.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)减轻电芯内部产气对电芯侧面和顶部的压力,从而减轻了侧面的鼓胀内凹,避免模组端板因电芯过度膨胀而损坏。(1) Reduce the pressure of the gas produced inside the cell on the side and top of the cell, thereby reducing the swelling and concave of the side, and avoiding damage to the end plate of the module due to excessive expansion of the cell.
(2)本发明铝壳设置自动泄压装置后,不仅可替代CID和防爆阀,降低结构件成本,而且开启后不影响电芯的继续使用,经济性和安全性高。(2) After the aluminum shell of the present invention is equipped with an automatic pressure relief device, it can not only replace the CID and explosion-proof valve, reduce the cost of structural parts, but also does not affect the continued use of the battery after opening, which is economical and safe.
(3)本发明铝壳可适用于能量密度高、产气量大的高镍三元正极正极材料,可从根本上提升能量密度和循环性能,解决续航低、自燃等问题。(3) The aluminum shell of the present invention can be applied to high-nickel ternary positive electrode materials with high energy density and large gas production, which can fundamentally improve energy density and cycle performance, and solve problems such as low battery life and spontaneous combustion.
附图说明Description of drawings
图1为方形铝壳初始状态的正视图。Figure 1 is a front view of the initial state of the square aluminum shell.
图2为方形铝壳初始状态的俯视图。Figure 2 is a top view of the initial state of the square aluminum shell.
图3为方形铝壳底部自动泄压装置的结构示意图。Fig. 3 is a structural schematic diagram of the automatic pressure relief device at the bottom of the square aluminum shell.
图4为方形铝壳底部斜面极限承压与上端板连接示意图。Figure 4 is a schematic diagram of the connection between the bottom slope of the square aluminum shell and the upper end plate for ultimate pressure bearing.
图5为方形铝壳泄压装置开启时泄压的示意图。Fig. 5 is a schematic diagram of pressure relief when the square aluminum shell pressure relief device is opened.
图中:11-铝壳本体;20-铝壳内凹底部;21-底部斜面;22-上端板;23-泄压装置;31-通孔;32-密封橡胶圈;33-四氟球;34-弹簧座;35-弹簧体;36-圆环垫块;37-垫块通气孔;38-泄压孔;39-下端板。In the figure: 11- aluminum shell body; 20- concave bottom of aluminum shell; 21- bottom slope; 22- upper end plate; 23- pressure relief device; 31- through hole; 32- sealing rubber ring; 33- PTFE ball; 34-spring seat; 35-spring body; 36-ring block; 37-pad air hole; 38-pressure relief hole; 39-lower end plate.
图6为封闭铝壳内压变化结果。Figure 6 is the result of the internal pressure change of the closed aluminum shell.
图7为25℃循环寿命测试,电芯容量保持率结果。Figure 7 shows the results of the cycle life test at 25°C and the battery capacity retention rate.
图8为-50℃循环寿命测试,电芯容量保持率结果。Figure 8 shows the results of the battery capacity retention rate of the -50°C cycle life test.
具体实施方式Detailed ways
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。下面通过更具体的实施例进一步解释说明本发明,但不构成任何的限制。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the following The described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. The present invention is further explained and illustrated by more specific examples below, but does not constitute any limitation.
以下实施例和对比例采用的主要原料如下:The main raw material that following embodiment and comparative example adopt are as follows:
高镍三元正极材料:型号为Ni90,烟台卓能锂电池有限公司;High-nickel ternary cathode material: model Ni90, Yantai Zhuoneng Lithium Battery Co., Ltd.;
负极材料:人造石墨FSN-1,上海杉杉科技有限公司;Anode material: artificial graphite FSN-1, Shanghai Shanshan Technology Co., Ltd.;
电解液:ZH20016,中化蓝天集团有限公司;Electrolyte: ZH20016, Sinochem Lantian Group Co., Ltd.;
隔膜:12umPE双面陶瓷隔膜,恩捷股份;Diaphragm: 12umPE double-sided ceramic diaphragm, Enjie shares;
PET基膜:20um厚S10基膜,日本东丽;PET base film: 20um thick S10 base film, Japan Toray;
导电剂:SP,益瑞石;碳纳米管,江苏天奈科技有限公司;Conductive agent: SP, Imerythium; carbon nanotubes, Jiangsu Tiannai Technology Co., Ltd.;
粘结剂:PVDF,索尔维;Binder: PVDF, Solvay;
相关性能测试采用如下的方法:The related performance test adopts the following methods:
电池循环寿命:根据GB/T 31486-2015中循环寿命的测试方法,满充满放一次视为一次循环。每次放电所得的容量除以首圈放电容量即作为容量保持率。当防爆阀开启,视为循环寿命终止。Battery cycle life: According to the test method of cycle life in GB/T 31486-2015, it is considered as a cycle when it is fully charged once. The capacity obtained by each discharge is divided by the discharge capacity of the first cycle as the capacity retention rate. When the explosion-proof valve is opened, it is regarded as the end of cycle life.
实施例1Example 1
铝壳底部包含上端板和四个斜面,上端板长60mm,宽30mm,厚2mm,铝壳底部的内凹角度为30°,进行模具冲压后,再进行底部斜面软化成型处理,首先进行加热升温,升温速度为60℃/h,至所述板材的温度为350℃时停止加热,进行保温,保温时间为60min,保温结束后快速降温至室温,降温速度为30℃/h,得到内凹铝壳。The bottom of the aluminum shell includes an upper end plate and four slopes. The upper end plate is 60mm long, 30mm wide, and 2mm thick. The concave angle of the bottom of the aluminum shell is 30°. After stamping, the bottom slope is softened and formed, and the temperature is firstly heated. , the heating rate is 60°C/h, stop heating when the temperature of the plate is 350°C, and keep the heat preservation time for 60 minutes, and quickly cool down to room temperature after the heat preservation is completed, the cooling rate is 30°C/h, and the concave aluminum alloy is obtained shell.
在上端板设置自动泄压装置。所述上端板22中心区域设置通孔31,所述通孔31下方贴合密封橡胶圈32,所述密封圈32下方连接四氟球33,所述四氟球33下方固定连接弹簧座34,所述弹簧座34,所述弹簧座34下方连接弹簧体35,所述弹簧体底部固定连接下端板39,圆环垫块36底部与下端板39密封连接,将弹簧体35套装在圆环垫块36内部,所述圆环垫块36内部设置通气孔37,所述下端板39两边区域各开一个泄压孔38。An automatic pressure relief device is installed on the upper end plate. A through
所述四氟球半径为0.5mm,上端板开孔面积为5mm2,弹簧体规格型号为φ2*8*30*10N,2表示线径,12表示外径,30表示自由长度,10表示总圈数。The radius of the PTFE ball is 0.5mm, the opening area of the upper end plate is 5mm 2 , the specification and model of the spring body is φ2*8*30*10N, 2 represents the wire diameter, 12 represents the outer diameter, 30 represents the free length, and 10 represents the total Number of turns.
通过满焊工艺将顶盖焊接到铝壳上,形成封闭铝壳;顶盖的注液孔作为充压通道。The top cover is welded to the aluminum shell by the full welding process to form a closed aluminum shell; the liquid injection hole of the top cover is used as a pressure charging channel.
对封闭铝壳进行充压,测试封闭铝壳内压变化。结果见图6。The closed aluminum shell is pressurized, and the internal pressure change of the closed aluminum shell is tested. The results are shown in Figure 6.
其中,在本实施例中,对铝壳底部进行内凹软化成型处理,且设置自动泄压装置,立面为非复合结构的铝壳,立面大面长173mm,高度128mm,厚度0.6mm测试封闭铝壳内压变化。Among them, in this embodiment, the bottom of the aluminum shell is subjected to concave softening and molding treatment, and an automatic pressure relief device is installed. The facade is an aluminum shell with a non-composite structure. The large surface of the facade is 173mm long, 128mm high, and 0.6mm thick. The internal pressure of the closed aluminum shell changes.
对比例1Comparative example 1
在实施例1制备的内凹铝壳底部,参照CN215869506 U设置防爆阀,包括防爆阀与防爆阀贴片。At the bottom of the concave aluminum shell prepared in Example 1, an explosion-proof valve is set with reference to CN215869506 U, including an explosion-proof valve and an explosion-proof valve patch.
通过满焊工艺将顶盖焊接到铝壳上,形成封闭铝壳;顶盖的注液孔作为充压通道。The top cover is welded to the aluminum shell by the full welding process to form a closed aluminum shell; the liquid injection hole of the top cover is used as a pressure charging channel.
对封闭铝壳进行充压,测试封闭铝壳内压变化。结果见图6。The closed aluminum shell is pressurized, and the internal pressure change of the closed aluminum shell is tested. The results are shown in Figure 6.
从图6中可看出,当内压逐渐增加时,首先由内凹斜面与泄压装置协同承压,承压范围有所增强;当内凹斜面向下膨胀到20°时,由于泄压装置圆环垫块限位作用,内凹斜面无法继续承压,此时由泄压装置单独继续承压,但此时弹簧未发生形变,四氟球与上端板仍紧密连接;当内压继续增加,超过泄压装置开启压力,此时泄压装置打开,开始泄压,泄压过程中,内压不断减小,同时弹簧往回伸缩,当到达泄压装置关闭压力后,四氟球与上端板重新连接。此过程中,铝壳内压始终维持在一个范围内,且泄压装置的开启与关闭存在一定的时间差,避免泄压装置在某个压力上下不断开启和关闭,造成内部弹簧体过度疲劳使用而失效。It can be seen from Figure 6 that when the internal pressure gradually increases, firstly the concave inclined surface cooperates with the pressure relief device to bear the pressure, and the pressure bearing range is enhanced; when the concave inclined surface expands downward to 20°, due to the pressure relief Due to the limit function of the ring cushion block of the device, the concave slope cannot continue to bear pressure. At this time, the pressure relief device continues to bear pressure alone, but at this time the spring does not deform, and the PTFE ball is still tightly connected with the upper end plate; when the internal pressure continues Increase, exceeding the opening pressure of the pressure relief device, at this time the pressure relief device opens and begins to release the pressure. During the pressure relief process, the internal pressure continues to decrease, and at the same time the spring stretches back. When the closing pressure of the pressure relief device is reached, the PTFE ball and The upper end plate is reconnected. During this process, the internal pressure of the aluminum shell is always maintained within a certain range, and there is a certain time difference between the opening and closing of the pressure relief device, so as to avoid the continuous opening and closing of the pressure relief device at a certain pressure, resulting in excessive fatigue of the internal spring body. invalidated.
而对比例1中使用了防爆阀的铝壳,内部不断增加,直到防爆阀开启。防爆阀开启后,电芯处于开放状态,已无法使用,因此相比于对比例1,实施例1的内凹铝壳及泄压装置可有效解决内部憋压的问题。In Comparative Example 1, the aluminum shell with explosion-proof valve is used, and the interior is continuously increased until the explosion-proof valve is opened. After the explosion-proof valve is opened, the cell is in an open state and cannot be used anymore. Therefore, compared with Comparative Example 1, the concave aluminum case and pressure relief device of Example 1 can effectively solve the problem of internal pressure suppression.
实施例2Example 2
铝壳底部设置自动泄压装置。其中,四氟球半径为0.5mm,与上端板接触面积为5mm2,弹簧体规格型号为φ2*8*30*10N,2表示线径,12表示外径,30表示自由长度,10表示总圈数。An automatic pressure relief device is installed at the bottom of the aluminum shell. Among them, the radius of the PTFE ball is 0.5mm, the contact area with the upper end plate is 5mm 2 , the specification and model of the spring body is φ2*8*30*10N, 2 represents the wire diameter, 12 represents the outer diameter, 30 represents the free length, and 10 represents the total Number of turns.
参照CN110783528 A的实施例2中锂电池的制备方法进行电芯组装,完成电芯制备。其中,选择Ni90(镍含量90%)作为正极材料。With reference to the preparation method of the lithium battery in Example 2 of CN110783528 A, the cell assembly is carried out to complete the cell preparation. Among them, Ni90 (90% nickel content) was selected as the positive electrode material.
电芯在25℃恒温箱中进行循环寿命测试,记录电芯容量保持率。结果见图7。The battery cells are tested for cycle life in a 25°C incubator, and the capacity retention rate of the batteries is recorded. The results are shown in Figure 7.
对比例2Comparative example 2
使用Ni90(镍含量90%)作为正极材料,使用对比例1中的防爆阀铝壳,参照实施例2完成电芯制备。电芯在25℃恒温箱中进行循环寿命测试,记录电芯容量保持率。结果见图7。Using Ni90 (
从图7中可看出,相比于对比例2,实施例2的循环寿命提升约15%。可从根本上解决高镍三元材料产气量大,导致电芯内部卷芯变形而循环跳水的问题,提升电动汽车的续航里程。It can be seen from FIG. 7 that, compared with Comparative Example 2, the cycle life of Example 2 is increased by about 15%. It can fundamentally solve the problem of large gas production of high-nickel ternary materials, which leads to the deformation of the inner winding core of the battery core and the cyclic diving problem, and improves the cruising range of electric vehicles.
实施例3Example 3
参照CN114957603 A的实施例1制备聚氨酯材料,冷却温度至-15℃,冷却时间2小时,粉碎至粒度1um,将粉碎料与PVDF(含量2wt%)混合,得到聚氨酯浆料,通过干法涂布技术涂膜得到聚氨酯膜,通过辊压得到厚度为50um的聚氨酯膜。Prepare polyurethane material with reference to the embodiment 1 of CN114957603 A, cooling temperature is to-15 ℃, cooling time is 2 hours, pulverizes to particle size 1um, pulverized material is mixed with PVDF (content 2wt%), obtains polyurethane slurry, is coated by dry method The technical coating film obtains a polyurethane film, and obtains a polyurethane film with a thickness of 50um by rolling.
折叠后的聚氨酯压缩膜分别厚度为50、100、150、200um。The thickness of the folded polyurethane compression film is 50, 100, 150, 200um respectively.
通过预热辊将20um厚S10基膜PET进行加热,加热温度为120℃,加热时间为60分钟,接着在通过胶辊在基膜两侧均匀涂覆上粘结剂PVDF;接下来将准备好的折叠后的保温膜通过贴合辊贴合在基膜PET两侧,预热辊与贴合辊逆时针旋转,得到初步贴合的复合膜;再将复合膜通过热辊,进行加热辊压,加热温度为65℃,加热时间为20分钟,得到辊压后的复合保温膜;然后通过水电镀工艺,膜两侧形成厚度30um的铝金属层,其中:水电镀选用pH值为5的硫酸铝溶液,所述硫酸铝溶液浓度为1mol/L,电流密度为12ASD。喷镀铝金属层厚度为450um。Heat the 20um thick S10 base film PET through the preheating roller, the heating temperature is 120°C, and the heating time is 60 minutes, and then evenly coat the adhesive PVDF on both sides of the base film through the rubber roller; next, it will be ready The folded thermal insulation film is pasted on both sides of the base film PET by the pasting roller, and the preheating roller and the pasting roller rotate counterclockwise to obtain a preliminary pasted composite film; then the composite film is passed through the hot roller for heating and rolling , the heating temperature is 65°C, and the heating time is 20 minutes to obtain the composite thermal insulation film after rolling; then through the water electroplating process, an aluminum metal layer with a thickness of 30um is formed on both sides of the film, wherein: the water electroplating uses sulfuric acid with a pH value of 5 Aluminum solution, the concentration of the aluminum sulfate solution is 1mol/L, and the current density is 12ASD. The thickness of the sprayed aluminum metal layer is 450um.
制备出立面保温膜厚度分别为50um、100um、150um、200um的4款复合铝壳。Four types of composite aluminum shells with facade insulation film thicknesses of 50um, 100um, 150um and 200um were prepared.
参照实施例1制备铝壳底部,并参照实施例2完成电芯制备。其中,选择Ni90(镍含量90%)作为正极材料。Referring to Example 1, prepare the bottom of the aluminum shell, and refer to Example 2 to complete the preparation of the cell. Among them, Ni90 (90% nickel content) was selected as the positive electrode material.
电芯在-50℃恒温箱中进行循环寿命测试,记录电芯容量保持率。结果见图8。The battery cells are tested for cycle life in a -50°C incubator, and the capacity retention rate of the batteries is recorded. The results are shown in Figure 8.
对比例3Comparative example 3
对比例1的铝壳参照实施例3组装电芯。在-50℃恒温箱中进行循环寿命测试,记录电芯容量保持率。结果见图8。The aluminum case of Comparative Example 1 was assembled with battery cells with reference to Example 3. The cycle life test was carried out in a -50°C incubator, and the battery capacity retention rate was recorded. The results are shown in Figure 8.
从图8中可以看出,在-50℃的低温条件下,对比例3的电芯循环快速衰减,不到200圈即跳水到80%;而使用了实施例3中不同厚度保温膜的复合铝壳组装成电芯后循环,其循环性能得到明显提升;并且膜的厚度越厚,保温能力越强,循环的容量保持率越高,说明本发明的复合铝壳在低温环境下使用效果明显。It can be seen from Figure 8 that under the low temperature condition of -50°C, the cell cycle of Comparative Example 3 decays rapidly, and it dives to 80% in less than 200 cycles; while the composite of thermal insulation films with different thicknesses in Example 3 is used After the aluminum shell is assembled into a battery cell, the cycle performance is significantly improved; and the thicker the film thickness, the stronger the heat preservation ability and the higher the capacity retention rate of the cycle, which shows that the composite aluminum shell of the present invention has an obvious effect in low temperature environment .
Claims (10)
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