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CN116041936A - Resin composition, prepreg and application thereof - Google Patents

Resin composition, prepreg and application thereof Download PDF

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Publication number
CN116041936A
CN116041936A CN202211655180.8A CN202211655180A CN116041936A CN 116041936 A CN116041936 A CN 116041936A CN 202211655180 A CN202211655180 A CN 202211655180A CN 116041936 A CN116041936 A CN 116041936A
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resin
resin composition
styrene
parts
butadiene
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CN116041936B (en
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郭永军
肖浩
漆小龙
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Research Institute Of Tsinghua Pearl River Delta
Guangdong Hinno Tech Co Ltd
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Guangdong Hinno Tech Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • C08L71/10Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
    • C08L71/12Polyphenylene oxides
    • C08L71/126Polyphenylene oxides modified by chemical after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/285Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyethers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
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    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
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    • C08L79/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
    • C08L79/04Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/06Copolymers with styrene
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/036Multilayers with layers of different types
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract

本申请提供一种树脂组合物,通过改性聚苯醚树脂、碳氢树脂和双马来酰亚胺树脂进行配合,并协同阻燃剂、交联剂和引发剂,能够解决聚苯醚树脂自身刚性结构问题,使该树脂组合物的热膨胀系数降低,进而能够解决其翘曲扩大问题。且改性聚苯醚树脂、碳氢树脂、双马来酰亚胺树脂和交联剂种类以及组分的合理配伍,能够保证树脂组合物的低热膨胀系数、低介电常数以及低介电损耗。同时,本申请的树脂组合物在各组分的协同作用下能够改善双马来酰亚胺树脂的溶解性,并能够增强各组分的相容性。This application provides a resin composition, which can solve the problem of polyphenylene ether resin by combining modified polyphenylene ether resin, hydrocarbon resin and bismaleimide resin, and synergizing with flame retardants, crosslinking agents and initiators. The problem of its own rigid structure reduces the coefficient of thermal expansion of the resin composition, thereby solving the problem of warpage expansion. And the reasonable compatibility of modified polyphenylene ether resin, hydrocarbon resin, bismaleimide resin and crosslinking agent types and components can ensure low thermal expansion coefficient, low dielectric constant and low dielectric loss of the resin composition . At the same time, the resin composition of the present application can improve the solubility of the bismaleimide resin under the synergistic effect of each component, and can enhance the compatibility of each component.

Description

树脂组合物、半固化片及其应用Resin composition, prepreg and application thereof

技术领域Technical Field

本申请属于高分子材料领域,具体地涉及一种树脂组合物、半固化片及其应用。The present invention relates to the field of polymer materials, and specifically relates to a resin composition, a prepreg and applications thereof.

背景技术Background Art

近年来,随着电子信息技术的发展,电子设备安装的小型化、高密度化,信息的大容量化、高速化,对电子材料的性能提出了更高的要求。这对于承载半导体元件的基板材料的性能,尤其是对热膨胀系数(CTE)提出了更高要求。In recent years, with the development of electronic information technology, the miniaturization and high density of electronic equipment installation, the large capacity and high speed of information, higher requirements have been put forward for the performance of electronic materials. This has put forward higher requirements for the performance of substrate materials carrying semiconductor components, especially for the coefficient of thermal expansion (CTE).

在半导体封装过程中,如果半导体元件与基板材料之间的热膨胀系数相差过大,则极易产生应力引起材料翘曲,从而造成半导体元件与基板材料、基板材料与PCB之间的连接不良等严重问题。因此,对于基板材料而言,在X/Y轴方向上需要更低的热膨胀系数。同时,随着5G的发展及规模化,传输信号的高速和高频化,要求材料具有更好的介电性能,即更低的介电常数和介电损耗。In the semiconductor packaging process, if the difference in thermal expansion coefficient between the semiconductor element and the substrate material is too large, stress is easily generated to cause material warping, resulting in serious problems such as poor connection between the semiconductor element and the substrate material, and between the substrate material and the PCB. Therefore, for the substrate material, a lower thermal expansion coefficient is required in the X/Y axis direction. At the same time, with the development and scale of 5G, the high speed and high frequency of transmission signals require materials to have better dielectric properties, that is, lower dielectric constant and dielectric loss.

发明内容Summary of the invention

针对现有技术中存在的上述问题,本申请的目的在于提供一种树脂组合物、半固化片及其应用。该树脂组合物具有较低的热膨胀系数,同时具有较低的介电常数和介电损耗。In view of the above problems existing in the prior art, the purpose of the present application is to provide a resin composition, a prepreg and its application. The resin composition has a lower thermal expansion coefficient, and also has a lower dielectric constant and dielectric loss.

为达上述目的,本申请采用以下技术方案:To achieve the above objectives, this application adopts the following technical solutions:

本申请提供一种树脂组合物,以重量份数计,包括以下组分:The present application provides a resin composition, which comprises the following components in parts by weight:

Figure BDA0004012442480000011
Figure BDA0004012442480000011

Figure BDA0004012442480000021
Figure BDA0004012442480000021

其中,所述改性聚苯醚树脂的结构式为:Wherein, the structural formula of the modified polyphenylene ether resin is:

Figure BDA0004012442480000022
Figure BDA0004012442480000022

其中,m和n均为正整数,m和n的和为5~50,所述改性聚苯醚树脂的数均分子量为500~4000;R为环烷基或非对称支链烷基。Wherein, m and n are both positive integers, the sum of m and n is 5 to 50, the number average molecular weight of the modified polyphenylene ether resin is 500 to 4000; and R is a cycloalkyl group or an asymmetric branched alkyl group.

在其中一个实施例中,所述环烷基为C5~C7环烷基;In one embodiment, the cycloalkyl group is a C 5 -C 7 cycloalkyl group;

所述非对称支链烷基为C3~C6非对称支链烷基。The asymmetric branched alkyl group is a C 3 -C 6 asymmetric branched alkyl group.

在其中一个实施例中,以重量份数计,所述改性聚苯醚树脂与所述碳氢树脂的比值为100份∶(20~60)份。In one embodiment, the ratio of the modified polyphenylene ether resin to the hydrocarbon resin is 100 parts: (20-60) parts by weight.

以重量份数计,包括以下组分:In parts by weight, it includes the following components:

Figure BDA0004012442480000023
Figure BDA0004012442480000023

Figure BDA0004012442480000031
Figure BDA0004012442480000031

在其中一个实施例中,所述环烷基选自环戊基、环己基、环庚基、3-甲基环己基、3-甲基环庚基或3,5-二甲基环己基中的任意一种;In one embodiment, the cycloalkyl group is selected from any one of cyclopentyl, cyclohexyl, cycloheptyl, 3-methylcyclohexyl, 3-methylcycloheptyl or 3,5-dimethylcyclohexyl;

所述非对称支链烷基选自甲基乙基、甲基丙基、乙基丙基、甲基丁基或乙基丁基中的任意一种。The asymmetric branched alkyl group is selected from any one of methylethyl, methylpropyl, ethylpropyl, methylbutyl or ethylbutyl.

在其中一个实施例中,所述碳氢树脂包括聚丁二烯、丁二烯与苯乙烯的共聚物中的一种或两种。In one embodiment, the hydrocarbon resin includes one or two of polybutadiene and a copolymer of butadiene and styrene.

在其中一个实施例中,所述碳氢树脂为丁二烯与苯乙烯的共聚物,In one embodiment, the hydrocarbon resin is a copolymer of butadiene and styrene.

进一步地,所述丁二烯与苯乙烯的共聚物的数均分子量为1000~20000,所述丁二烯与苯乙烯的共聚物中丁二烯的摩尔含量为40%~90%,所述丁二烯与苯乙烯的共聚物中苯乙烯的摩尔含量为10%~60%。Furthermore, the number average molecular weight of the copolymer of butadiene and styrene is 1000-20000, the molar content of butadiene in the copolymer of butadiene and styrene is 40%-90%, and the molar content of styrene in the copolymer of butadiene and styrene is 10%-60%.

在其中一个实施例中,所述树脂组合物具有如下特征中的一个或多个:In one embodiment, the resin composition has one or more of the following characteristics:

(1)所述双马来酰亚胺树脂包括联苯型双马来酰亚胺树脂、聚苯甲烷马来酰亚胺和双(3-乙基-5-甲基-4-马来酰亚胺基苯)甲烷中一种或多种;(1) The bismaleimide resin includes one or more of biphenyl bismaleimide resin, polyphenylmethane maleimide and bis(3-ethyl-5-methyl-4-maleimidophenyl)methane;

(2)所述交联剂包括烯丙基化合物、苯乙烯、二乙烯基苯、丙烯酸酯化合物、甲基丙烯酸酯化合物、聚丁二烯和双马来酰胺化合物中的一种或多种;(2) the crosslinking agent includes one or more of allyl compounds, styrene, divinylbenzene, acrylate compounds, methacrylate compounds, polybutadiene and bismaleimide compounds;

(3)所述阻燃剂包括

Figure BDA0004012442480000032
Figure BDA0004012442480000033
中的一种或多种,其中,n1、n2均为正整数;(3) The flame retardant includes
Figure BDA0004012442480000032
Figure BDA0004012442480000033
One or more of, wherein n1 and n2 are both positive integers;

(4)所述引发剂包括α,α’-双(叔丁基过氧间异丙基)苯、过氧化二枯基、2,5-二甲基-2,5-二(叔丁基过氧)己烷、过氧化二叔丁基、2,5-二甲基-2,5-二(叔丁基过氧)-3-己炔、过氧化苯甲酰、3,3’,5,5’-四甲基-1,4-二苯酚合苯醌、四氯苯醌、2,4,6-三叔丁基苯氧基、叔丁基过氧异丙基单碳酸酯和偶氮二异丁腈中的一种或多种;(4) The initiator includes one or more of α,α′-bis(tert-butylperoxym-isopropyl)benzene, dicumyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)-3-hexyne, benzoyl peroxide, 3,3′,5,5′-tetramethyl-1,4-diphenolquinone, tetrachlorobenzoquinone, 2,4,6-tri-tert-butylphenoxy, tert-butylperoxyisopropylmonocarbonate and azobisisobutyronitrile;

(4)无机填料包括二氧化硅、氧化铝、氧化钛、云母、氢氧化铝、氢氧化镁、滑石、硼酸铝、硫酸钡和碳酸钙中的一种或多种。(4) The inorganic filler includes one or more of silicon dioxide, aluminum oxide, titanium oxide, mica, aluminum hydroxide, magnesium hydroxide, talc, aluminum borate, barium sulfate and calcium carbonate.

在其中一个实施例中,所述阻燃剂为

Figure BDA0004012442480000041
。In one embodiment, the flame retardant is
Figure BDA0004012442480000041
.

本申请还提供一种半固化片,所述半固化片包括基材和负载在所述基材上的上述任一项实施例所述的树脂组合物。The present application also provides a prepreg, which comprises a substrate and the resin composition described in any one of the above embodiments loaded on the substrate.

本申请还提供一种上述实施例所述的半固化片在制备层压板、覆铜板或布线板中的应用。The present application also provides a use of the prepreg described in the above embodiment in the preparation of a laminate, a copper-clad laminate or a wiring board.

本申请提供了一种树脂组合物,通过改性聚苯醚树脂、碳氢树脂和双马来酰亚胺树脂进行配合,并协同阻燃剂、交联剂和引发剂,能够解决聚苯醚树脂自身刚性结构问题,使该树脂组合物的热膨胀系数降低,进而能够解决其翘曲扩大问题。且改性聚苯醚树脂、碳氢树脂、双马来酰亚胺树脂和交联剂种类以及组分的合理配伍,能够保证树脂组合物的低热膨胀系数、低介电常数以及低介电损耗。同时,本申请的树脂组合物在各组分的协同作用下能够改善双马来酰亚胺树脂的溶解性,并能够增强各组分的相容性。The present application provides a kind of resin combination, by modified polyphenylene ether resin, hydrocarbon resin and bismaleimide resin are matched, and coordinated with flame retardant, cross-linking agent and initiator, it is possible to solve the problem of rigid structure of polyphenylene ether resin itself, reduce the thermal expansion coefficient of the resin combination, and then can solve its warping expansion problem. And the reasonable compatibility of modified polyphenylene ether resin, hydrocarbon resin, bismaleimide resin and cross-linking agent type and component can ensure the low thermal expansion coefficient, low dielectric constant and low dielectric loss of resin combination. Meanwhile, the resin combination of the present application can improve the solubility of bismaleimide resin under the synergistic effect of each component, and can enhance the compatibility of each component.

具体实施方式DETAILED DESCRIPTION

以下结合具体实施例对本申请的树脂组合物、半固化片及其应用作进一步详细的说明。本申请可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本申请的公开内容的理解更加透彻全面。当然,它们仅仅为示例,并且目的不在于限制本申请。The following is a further detailed description of the resin combination, prepreg and application of the present application in conjunction with specific embodiments. The application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the application more thorough and comprehensive. Of course, they are merely examples, and purpose is not intended to limit the application.

当本文中公开一个数值范围时,上述范围视为连续,且包括该范围的最小值及最大值,以及这种最小值与最大值之间的每一个值。进一步地,当范围是指整数时,包括该范围的最小值与最大值之间的每一个整数。此外,当提供多个范围描述特征或特性时,可以合并该范围。换言之,除非另有指明,否则本文中所公开之所有范围应理解为包括其中所归入的任何及所有的子范围。When a numerical range is disclosed herein, the above range is considered to be continuous and includes the minimum and maximum values of the range, as well as every value between such minimum and maximum values. Further, when a range refers to an integer, every integer between the minimum and maximum values of the range is included. In addition, when multiple ranges are provided to describe features or characteristics, the ranges can be combined. In other words, unless otherwise indicated, all ranges disclosed herein should be understood to include any and all subranges included therein.

除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。除非另外说明或存在矛盾之处,本文中使用的术语或短语具有以下含义:Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. Unless otherwise specified or there is a contradiction, the terms or phrases used herein have the following meanings:

本申请中,以开放式描述的技术特征中,包括所列举特征组成的封闭式技术方案,也包括包含所列举特征的开放式技术方案。In the present application, the technical features described in an open manner include closed technical solutions composed of the listed features, and also include open technical solutions containing the listed features.

本申请中,涉及到百分比含量,如无特别说明,对于固液混合和固相-固相混合均指质量百分比,对于液相-液相混合指体积百分比。In the present application, the percentage content, unless otherwise specified, refers to mass percentage for solid-liquid mixing and solid-solid mixing, and volume percentage for liquid-liquid mixing.

本申请中,涉及到百分比浓度,如无特别说明,均指终浓度。所述终浓度,指添加成分在添加该成分后的体系中的占比。In this application, when it comes to percentage concentration, unless otherwise specified, it refers to the final concentration. The final concentration refers to the proportion of the added component in the system after the addition of the component.

本申请中,“*”表示连接位点。In the present application, "*" indicates a connection site.

本申请中,基团中未指明连接位点时,表示基团中任选可连接位点作为连接位点。In the present application, when a linking site is not specified in a group, it means that an optional linking site in the group can be used as a linking site.

本申请中,取代基相连的单键贯穿相应的环,表述该取代基可与环的任选位置连接,例如

Figure BDA0004012442480000061
中R与苯环的任一可取代位点相连,且R的官能团不限于1个。例如,
Figure BDA0004012442480000062
指苯环上含有1~6个R官能团。合适的实例包括但不限于:
Figure BDA0004012442480000063
In the present application, the single bond to which the substituent is connected runs through the corresponding ring, indicating that the substituent can be connected to any position of the ring, for example
Figure BDA0004012442480000061
In the formula, R is connected to any substitutable position of the benzene ring, and the functional group of R is not limited to one. For example,
Figure BDA0004012442480000062
Refers to a benzene ring containing 1 to 6 R functional groups. Suitable examples include, but are not limited to:
Figure BDA0004012442480000063

本申请中,“环烷基”是指包含环碳原子的非芳香族烃,可以为单环烷基、或螺环烷基、或桥环烷基。包含该术语的短语,例如,“C5~C7环烷基”是指包含5~7个碳原子的环烷基,每次出现时,可以互相独立地为C5环烷基、C6环烷基、C7环烷基。合适的实例包括但不限于:环戊基、环己基和环庚基。另外,“环烷基”还可含有一个或多个双键,含有双键的环烷基的代表性实例包括环戊烯基、环己烯基和环己二烯基。In the present application, "cycloalkyl" refers to a non-aromatic hydrocarbon containing ring carbon atoms, which can be a monocyclic alkyl, a spirocyclic alkyl, or a bridged cycloalkyl. Phrases containing this term, for example, "C 5 ~ C 7 cycloalkyl" refers to a cycloalkyl containing 5 to 7 carbon atoms, each occurrence of which can be independently C 5 cycloalkyl, C 6 cycloalkyl, C 7 cycloalkyl. Suitable examples include, but are not limited to, cyclopentyl, cyclohexyl, and cycloheptyl. In addition, "cycloalkyl" may also contain one or more double bonds, and representative examples of cycloalkyl containing double bonds include cyclopentenyl, cyclohexenyl, and cyclohexadienyl.

本申请中,包含“非对称支链烷基”的短语,例如,“C3~C6非对称支链烷基”是指包含3~6个碳原子的非对称支链烷基,每次出现时,可以互相独立地为C3非对称支链烷基、C4非对称支链烷基、C5非对称支链烷基、C6非对称支链烷基。合适的实例包括但不限于:甲基乙基、甲基丙基、乙基丙基、甲基丁基、乙基丁基或甲基戊基。In the present application, phrases containing "asymmetric branched alkyl", for example, "C 3 to C 6 asymmetric branched alkyl" refer to asymmetric branched alkyl containing 3 to 6 carbon atoms, and each occurrence can be independently C 3 asymmetric branched alkyl, C 4 asymmetric branched alkyl, C 5 asymmetric branched alkyl, C 6 asymmetric branched alkyl. Suitable examples include, but are not limited to, methylethyl, methylpropyl, ethylpropyl, methylbutyl, ethylbutyl or methylpentyl.

本申请提供一种树脂组合物,以重量份数计,包括以下组分:The present application provides a resin composition, which comprises the following components in parts by weight:

Figure BDA0004012442480000064
Figure BDA0004012442480000064

Figure BDA0004012442480000071
Figure BDA0004012442480000071

其中,所述改性聚苯醚树脂的结构式为:Wherein, the structural formula of the modified polyphenylene ether resin is:

Figure BDA0004012442480000072
Figure BDA0004012442480000072

其中,m和n均为正整数,m和n的和为5~50,所述改性聚苯醚树脂的数均分子量为500~4000;R为环烷基或非对称支链烷基。Wherein, m and n are both positive integers, the sum of m and n is 5 to 50, the number average molecular weight of the modified polyphenylene ether resin is 500 to 4000; and R is a cycloalkyl group or an asymmetric branched alkyl group.

在其中一个示例中,所述环烷基为C5~C7环烷基。In one example, the cycloalkyl group is a C 5 -C 7 cycloalkyl group.

在其中一个示例中,所述非对称支链烷基为C3~C6非对称支链烷基。In one example, the asymmetric branched alkyl group is a C 3 -C 6 asymmetric branched alkyl group.

作为优选地,所述改性聚苯醚树脂的数均分子量为800~3000。进一步地,所述改性聚苯醚树脂的数均分子量为1000~2500。作为更优选地,所述改性聚苯醚树脂的数均分子量为1200~2200。Preferably, the number average molecular weight of the modified polyphenylene ether resin is 800 to 3000. Further, the number average molecular weight of the modified polyphenylene ether resin is 1000 to 2500. More preferably, the number average molecular weight of the modified polyphenylene ether resin is 1200 to 2200.

本申请中,数均分子量只要是以通常的分子量测定方法进行测定而得的值即可,可以但不限于使用凝胶渗透色谱法(GPC)测得的值。In the present application, the number average molecular weight may be a value measured by a common molecular weight measurement method, and may be, but is not limited to, a value measured by gel permeation chromatography (GPC).

本申请中,通过限定改性聚苯醚树脂的数均分子量、m和n的值以及R官能团,使该改性聚苯醚树脂分子量较小,具有分布性好、溶剂选择性高的优点;应用于树脂组合物,具有耐热性好、结构稳定性好、韧性佳、溶剂选择性高及聚合分子量小且分布性佳的优点。In the present application, by limiting the number average molecular weight, the values of m and n, and the R functional group of the modified polyphenylene ether resin, the modified polyphenylene ether resin has a smaller molecular weight and has the advantages of good distribution and high solvent selectivity; when applied to a resin composition, it has the advantages of good heat resistance, good structural stability, good toughness, high solvent selectivity, and a small polymerization molecular weight and good distribution.

可以理解地,本申请中,所述改性聚苯醚树脂中的每一分子改性聚苯醚化合物在分子末端所具有的乙烯基的平均个数,没有特别限定。具体而言,优选为1~5个,更优选为1~3个,进一步优选为1.5~3个。如果该末端官能团数过少,则有难以获得充分的固化物耐热性的倾向。此外,如果末端官能团数过多,则反应性变得过高,可能会发生例如树脂组合物的保存性降低、或者树脂组合物的流动性降低等不良状况。即,如果使用该改性聚苯醚化合物,则因流动性不足而可能会产生成形性的问题,例如,在多层成形时产生形成空洞等成形缺陷,难以获得可靠性高的布线板。It is understandable that in the present application, the average number of vinyl groups at the molecular end of each molecule of the modified polyphenylene ether compound in the modified polyphenylene ether resin is not particularly limited. Specifically, it is preferably 1 to 5, more preferably 1 to 3, and further preferably 1.5 to 3. If the number of terminal functional groups is too small, it tends to be difficult to obtain sufficient heat resistance of the cured product. In addition, if the number of terminal functional groups is too large, the reactivity becomes too high, and undesirable conditions such as reduced storage stability of the resin composition or reduced fluidity of the resin composition may occur. That is, if the modified polyphenylene ether compound is used, problems with formability may arise due to insufficient fluidity, for example, forming defects such as voids may occur during multi-layer forming, and it is difficult to obtain a wiring board with high reliability.

在其中一个示例中,以重量份数计,所述树脂组合物包括50份~150份的改性聚苯醚树脂。具体地,所述改性聚苯醚树脂的重量份数包括但不限于50份、60份、70份、80份、90份、100份、120份、140份或150份。In one example, the resin composition includes 50 to 150 parts by weight of the modified polyphenylene ether resin. Specifically, the weight of the modified polyphenylene ether resin includes but is not limited to 50 parts, 60 parts, 70 parts, 80 parts, 90 parts, 100 parts, 120 parts, 140 parts or 150 parts.

在其中一个示例中,以重量份数计,所述树脂组合物包括10份~100份的碳氢树脂。具体地,所述碳氢树脂的重量份数包括但不限于10份、20份、50份、70份、80份、90份或100份。进一步地,以重量份数计,所述树脂组合物包括20份~100份的碳氢树脂。In one example, the resin composition includes 10 to 100 parts of hydrocarbon resin by weight. Specifically, the weight of the hydrocarbon resin includes but is not limited to 10, 20, 50, 70, 80, 90 or 100 parts. Further, the resin composition includes 20 to 100 parts of hydrocarbon resin by weight.

在其中一个示例中,以重量份数计,所述树脂组合物包括10份~100份的双马来酰亚胺树脂。具体地,所述双马来酰亚胺树脂的重量份数包括但不限于10份、20份、40份、50份、60份、80份或100份。进一步地,以重量份数计,所述树脂组合物包括20份~80份双马来酰亚胺树脂。In one example, the resin composition includes 10 to 100 parts of bismaleimide resin by weight. Specifically, the weight of the bismaleimide resin includes but is not limited to 10 parts, 20 parts, 40 parts, 50 parts, 60 parts, 80 parts or 100 parts. Further, the resin composition includes 20 to 80 parts of bismaleimide resin by weight.

在其中一个示例中,以重量份数计,所述树脂组合物包括100份~400份的无机填料。具体地,所述无机填料的重量份数包括但不限于100份、200份、300份或400份。In one example, the resin composition includes 100 to 400 parts of inorganic filler by weight. Specifically, the weight of the inorganic filler includes but is not limited to 100 parts, 200 parts, 300 parts or 400 parts.

在其中一个示例中,以重量份数计,所述树脂组合物包括5份~100份的阻燃剂。具体地,所述阻燃剂的重量份数包括但不限于5份、6份、7份、10份、20份、30份、40份、50份、60份、70份、80份、90份或100份。In one example, the resin composition includes 5 to 100 parts of a flame retardant by weight. Specifically, the weight of the flame retardant includes but is not limited to 5, 6, 7, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100 parts.

在其中一个示例中,以重量份数计,所述树脂组合物包括20份~80份的交联剂。具体地,所述交联剂的重量份数包括但不限于20份、30份、35份、38份、39份、40份、42份、45份、50份、60份、70份、79份或80份。In one example, the resin composition includes 20 to 80 parts of a crosslinking agent by weight. Specifically, the weight of the crosslinking agent includes but is not limited to 20 parts, 30 parts, 35 parts, 38 parts, 39 parts, 40 parts, 42 parts, 45 parts, 50 parts, 60 parts, 70 parts, 79 parts or 80 parts.

在其中一个示例中,以重量份数计,所述树脂组合物包括0.05份~5份的引发剂。具体地,所述引发剂的重量份数包括但不限于0.05份、0.09份、0.1份、0.11份、0.15份、0.2份、1份、2份、3份、4份或5份。In one example, the resin composition includes 0.05 to 5 parts of an initiator by weight. Specifically, the weight of the initiator includes but is not limited to 0.05, 0.09, 0.1, 0.11, 0.15, 0.2, 1, 2, 3, 4 or 5 parts.

在其中一个示例中,所述改性聚苯醚树脂与所述碳氢树脂的比值为100份∶(20~60)份。In one example, the ratio of the modified polyphenylene ether resin to the hydrocarbon resin is 100 parts: (20-60) parts.

通过对改性聚苯醚树脂和碳氢树脂的质量份数进行调整,能够充分提高树脂组合物的介电特性,并且能够有效控制树脂组合物的黏度,提高树脂组合物向基材中的浸透性。By adjusting the mass fractions of the modified polyphenylene ether resin and the hydrocarbon resin, the dielectric properties of the resin composition can be fully improved, the viscosity of the resin composition can be effectively controlled, and the permeability of the resin composition into the substrate can be improved.

在其中一个示例中,以重量份数计,包括以下组分:In one example, the following components are included in parts by weight:

Figure BDA0004012442480000091
Figure BDA0004012442480000091

在其中一个示例中,所述环烷基选自环戊基、环己基、环庚基、3-甲基环己基、3-甲基环庚基或3,5-二甲基环己基中的任意一种。In one example, the cycloalkyl group is selected from any one of cyclopentyl, cyclohexyl, cycloheptyl, 3-methylcyclohexyl, 3-methylcycloheptyl or 3,5-dimethylcyclohexyl.

在其中一个示例中,所述非对称支链烷基选自甲基乙基、甲基丙基、乙基丙基、甲基丁基或乙基丁基中的任意一种。In one example, the asymmetric branched alkyl group is selected from any one of methylethyl, methylpropyl, ethylpropyl, methylbutyl or ethylbutyl.

在其中一个示例中,所述碳氢树脂包括聚丁二烯、丁二烯与苯乙烯的共聚物中的一种或两种。In one example, the hydrocarbon resin includes one or both of polybutadiene and a copolymer of butadiene and styrene.

可以理解地,所述丁二烯与苯乙烯的共聚物的结构式为

Figure BDA0004012442480000101
其中,m表示丁二烯的摩尔数,n表示苯乙烯的摩尔数。It can be understood that the structural formula of the copolymer of butadiene and styrene is
Figure BDA0004012442480000101
Here, m represents the number of moles of butadiene, and n represents the number of moles of styrene.

聚丁二烯与苯乙烯的共聚物的数均分子量对提高树脂组合物的玻璃化转化温度以及耐热性具有重要作用。若所述碳氢树脂的分子量过小,则有玻璃化转变温度或者固化物的耐热性有降低的倾向。若所述碳氢树脂的分子量过大,则树脂组合物的黏度或加热成形时的粘度会较大。因此,若所述碳氢树脂的重均分子量在上述范围内,则玻璃化转变温度及耐热性更加优异,可以进一步抑制针对介电特性的热劣化发生。The number average molecular weight of the copolymer of polybutadiene and styrene plays an important role in improving the glass transition temperature and heat resistance of the resin composition. If the molecular weight of the hydrocarbon resin is too small, the glass transition temperature or the heat resistance of the cured product tends to decrease. If the molecular weight of the hydrocarbon resin is too large, the viscosity of the resin composition or the viscosity during heating and forming will be larger. Therefore, if the weight average molecular weight of the hydrocarbon resin is within the above range, the glass transition temperature and heat resistance are more excellent, and the thermal degradation of the dielectric properties can be further suppressed.

在其中一个示例中,所述碳氢树脂为丁二烯与苯乙烯的共聚物。In one example, the hydrocarbon resin is a copolymer of butadiene and styrene.

进一步地,所述丁二烯与苯乙烯的共聚物的数均分子量为1000~20000,所述丁二烯与苯乙烯的共聚物中丁二烯的摩尔含量为40%~90%,所述丁二烯与苯乙烯的共聚物中苯乙烯的摩尔含量为10%~60%。Furthermore, the number average molecular weight of the copolymer of butadiene and styrene is 1000-20000, the molar content of butadiene in the copolymer of butadiene and styrene is 40%-90%, and the molar content of styrene in the copolymer of butadiene and styrene is 10%-60%.

在其中一个示例中,所述双马来酰亚胺树脂包括联苯型双马来酰亚胺树脂、聚苯甲烷马来酰亚胺和双(3-乙基-5-甲基-4-马来酰亚胺基苯)甲烷中一种或多种。In one example, the bismaleimide resin includes one or more of biphenyl bismaleimide resin, polyphenylmethane maleimide and bis(3-ethyl-5-methyl-4-maleimidophenyl)methane.

优选地,所述双马来酰亚胺树脂的结构式为:Preferably, the structural formula of the bismaleimide resin is:

Figure BDA0004012442480000111
Figure BDA0004012442480000111

Figure BDA0004012442480000112
其中,n为正整数。
Figure BDA0004012442480000112
Wherein, n is a positive integer.

在其中一个示例中,所述交联剂包括烯丙基化合物、苯乙烯、二乙烯基苯、丙烯酸酯化合物、甲基丙烯酸酯化合物、聚丁二烯和双马来酰胺化合物中的一种或多种。In one example, the cross-linking agent includes one or more of an allyl compound, styrene, divinylbenzene, an acrylate compound, a methacrylate compound, polybutadiene, and a bismaleimide compound.

在其中一个示例中,所述阻燃剂包括

Figure BDA0004012442480000113
Figure BDA0004012442480000114
中的一种或多种,其中,n1、n2均为正整数。In one example, the flame retardant includes
Figure BDA0004012442480000113
,
Figure BDA0004012442480000114
One or more of , wherein n1 and n2 are both positive integers.

本申请选用的无卤阻燃剂能够在不影响玻璃化转变温度的情况下,有效降低介电性能。The halogen-free flame retardant selected in the present application can effectively reduce the dielectric properties without affecting the glass transition temperature.

在其中一个示例中,所述引发剂包括α,α’-双(叔丁基过氧间异丙基)苯、过氧化二枯基、2,5-二甲基-2,5-二(叔丁基过氧)己烷、过氧化二叔丁基、2,5-二甲基-2,5-二(叔丁基过氧)-3-己炔、过氧化苯甲酰、3,3’,5,5’-四甲基-1,4-二苯酚合苯醌、四氯苯醌、2,4,6-三叔丁基苯氧基、叔丁基过氧异丙基单碳酸酯和偶氮二异丁腈中的一种或多种。In one example, the initiator includes one or more of α,α′-bis(tert-butylperoxym-isopropyl)benzene, dicumyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)-3-hexyne, benzoyl peroxide, 3,3′,5,5′-tetramethyl-1,4-diphenolquinone, tetrachlorobenzoquinone, 2,4,6-tri-tert-butylphenoxy, tert-butylperoxyisopropyl monocarbonate and azobisisobutyronitrile.

在其中一个示例中,无机填料包括二氧化硅、氧化铝、氧化钛、云母、氢氧化铝、氢氧化镁、滑石、硼酸铝、硫酸钡和碳酸钙中的一种或多种。In one example, the inorganic filler includes one or more of silica, alumina, titanium oxide, mica, aluminum hydroxide, magnesium hydroxide, talc, aluminum borate, barium sulfate, and calcium carbonate.

作为优选地,所述无机填料包括二氧化硅、云母和滑石中的一种或多种。Preferably, the inorganic filler includes one or more of silica, mica and talc.

作为更优选地,所述无机填料为球状二氧化硅。More preferably, the inorganic filler is spherical silica.

在其中一个示例中,所述阻燃剂为

Figure BDA0004012442480000121
。In one example, the flame retardant is
Figure BDA0004012442480000121
.

在其中一个示例中,所述树脂组合物还包括溶剂。In one example, the resin composition further includes a solvent.

溶剂能够改变树脂组合物的固含量,并调整树脂组合物的黏度。The solvent can change the solid content of the resin composition and adjust the viscosity of the resin composition.

在其中一个示例中,所述溶剂包括甲醇、乙醇、乙二醇单甲醚、丙酮、丁酮、甲基异丁基酮、环己酮、甲苯、二甲苯、甲氧基乙基乙酸酯、乙氧基乙基乙酸酯、丙氧基乙基乙酸酯、乙酸乙酯、二甲基甲酰胺、二甲基乙酰胺和丙二醇甲醚中的一种或多种。In one example, the solvent includes one or more of methanol, ethanol, ethylene glycol monomethyl ether, acetone, butanone, methyl isobutyl ketone, cyclohexanone, toluene, xylene, methoxyethyl acetate, ethoxyethyl acetate, propoxyethyl acetate, ethyl acetate, dimethylformamide, dimethylacetamide and propylene glycol methyl ether.

在其中一个示例中,所述树脂组合物还包括功能树脂。In one example, the resin composition further includes a functional resin.

在其中一个示例中,所述功能树脂包括环氧树脂、酚醛树脂、酸酐、苯并噁嗪树脂、橡胶和改性PTFE中的一种或多种。In one example, the functional resin includes one or more of epoxy resin, phenolic resin, acid anhydride, benzoxazine resin, rubber and modified PTFE.

本申请提供一种半固化片,所述半固化片包括基材和负载在所述基材上的上述任一项示例所述的树脂组合物。The present application provides a prepreg, which comprises a substrate and the resin composition described in any one of the above examples supported on the substrate.

本申请还提供一种预浸料的制备方法,所述制备方法包括以下步骤:The present application also provides a method for preparing a prepreg, the preparation method comprising the following steps:

将树脂组合物中的各组分于溶剂中混合,制备树脂组合物;Mixing the components of the resin composition in a solvent to prepare the resin composition;

将所述树脂组合物负载在基材上,制备预浸料。The resin composition is loaded on a substrate to prepare a prepreg.

可以理解地,本申请对各组分于溶剂中混合的方式不做限定,只要能将各组分的方式均可。例如可先将能溶解于有机溶剂的各组分投入到有机溶剂里使其完全溶解,此时根据需要,也可进行加热;其后添加不溶于有机溶剂的组分,如阻燃剂与无机填料,使用球磨机、珠磨机、行星混合机、辊磨机等搅拌混合。It is understandable that the present application does not limit the method of mixing the components in the solvent, as long as the method can be used to mix the components. For example, the components that can be dissolved in the organic solvent can be first put into the organic solvent to completely dissolve, and heating can be performed as needed; then the components that are insoluble in the organic solvent, such as flame retardants and inorganic fillers, are added and stirred and mixed using a ball mill, a bead mill, a planetary mixer, a roller mill, etc.

本申请将所述树脂组合物负载在基材上的方式也不做限定。可列举如含浸、涂布、喷雾法。另外,作为预浸料的制造方法,包括将所述树脂组合物负载在基材上之后进行干燥、加热的步骤。另外,本申请中含浸、涂布、喷雾步骤也可以根据需要重复多次。另外也可以使用组成、固型份不同的多种热固化性树脂组合物重复含浸,调整为最终的组成及胶含量。The present application does not limit the manner in which the resin composition is loaded on a substrate. Examples include impregnation, coating, and spraying. In addition, as a method for manufacturing a prepreg, the resin composition is loaded on a substrate and then dried and heated. In addition, the impregnation, coating, and spraying steps in the present application may also be repeated multiple times as needed. In addition, multiple thermosetting resin compositions with different compositions and solid contents may be used for repeated impregnation to adjust to the final composition and glue content.

本申请还提供一种半固化片,所述半固化片包括基材和负载在所述基材上的上述任一项实施例所述的树脂组合物。The present application also provides a prepreg, which comprises a substrate and the resin composition described in any one of the above embodiments loaded on the substrate.

本申请中,所述基材为公知的无机或有机纤维材料,无机纤维基材包括但不限于玻璃纤维布,碳纤维、碳化硅纤维或石棉纤维。有机纤维基材包括但不限于尼龙、超高分子量聚乙烯纤维、芳纶纤维、聚酰亚胺纤维、聚酯纤维或棉纤维。所述玻璃纤维布包括但不限于E、NE、D、S、T类型。In the present application, the substrate is a well-known inorganic or organic fiber material, and the inorganic fiber substrate includes but is not limited to glass fiber cloth, carbon fiber, silicon carbide fiber or asbestos fiber. The organic fiber substrate includes but is not limited to nylon, ultra-high molecular weight polyethylene fiber, aramid fiber, polyimide fiber, polyester fiber or cotton fiber. The glass fiber cloth includes but is not limited to E, NE, D, S, T types.

优选地,所述基材为玻璃纤维布。Preferably, the substrate is glass fiber cloth.

更为优选地,所述基材为扁平处理后的玻璃纤维布。扁平处理加工即对玻璃布以适宜的压力用压辊连续进行加压而将纱线压缩为扁平的工艺。More preferably, the substrate is a flattened glass fiber cloth. The flattening process is a process of continuously pressing the glass cloth with a pressing roller at an appropriate pressure to compress the yarn into a flat state.

本申请还提供一种半固化片的制备方法,包括以下步骤:The present application also provides a method for preparing a prepreg, comprising the following steps:

将所述预浸料加热,制备所述半固化片。The prepreg is heated to prepare the prepreg.

在其中一个示例中,加热的工艺参数包括:温度设置为80℃~200℃,时间设置为1min~20min。In one example, the heating process parameters include: the temperature is set to 80° C. to 200° C., and the time is set to 1 min to 20 min.

进一步地,加热的工艺参数包括:温度设置为110℃~190℃,时间设置为2min~10min。Furthermore, the heating process parameters include: the temperature is set to 110° C. to 190° C., and the time is set to 2 min to 10 min.

本申请还提供一种上述任一示例中的半固化片在制备层压板、覆铜板或布线板中的应用。The present application also provides an application of the prepreg in any of the above examples in the preparation of a laminate, a copper-clad laminate or a wiring board.

本申请还提供一种层压板,所述层压板包括上述实施例所述的半固化片。The present application also provides a laminate, which includes the prepreg described in the above embodiment.

本申请还提供一种层压板的制备方法,包括以下步骤:The present application also provides a method for preparing a laminate, comprising the following steps:

选取一个或多个半固化片层压,制备所述层压板。One or more prepregs are selected and laminated to prepare the laminate.

在其中一个示例中,所述层压的工艺参数包括:温度设置为170℃~250℃、压力设置为10kgf/cm2~30kgf/cm2、真空度<2kPa,热压成形60min~120min。In one example, the lamination process parameters include: temperature set at 170° C. to 250° C., pressure set at 10 kgf/cm 2 to 30 kgf/cm 2 , vacuum degree < 2 kPa, and hot pressing for 60 min to 120 min.

本申请还提供一种覆铜板,所述覆铜板包括上述实施例所述的半固化片以及覆于叠合后的半固化片一侧或两侧的金属箔。The present application also provides a copper clad laminate, which includes the prepreg described in the above embodiment and a metal foil covering one side or both sides of the laminated prepreg.

在其中一个示例中,所述金属箔的厚度为3μm~70μm。In one example, the thickness of the metal foil is 3 μm to 70 μm.

为了使本发明的目的以及优点更加清楚,以下结合具体实施例对本发明的树脂组合物、半固化片及其应用做进一步详细的说明,应当理解,此处所描述的具体实施例仅用以解释本发明,并不得用以限定本发明。以下实施例如未特殊说明,则不包括除不可避免的杂质外的其他组分。实施例中采用药物和仪器如非特别说明,均为本领域常规选择。实施例中未注明具体条件的实验方法,按照常规条件,例如文献、书本中所述的条件或者生产厂家推荐的方法实现。In order to make the purpose and advantages of the present invention clearer, the resin composition, prepreg and its application of the present invention are further described in detail below in conjunction with specific examples. It should be understood that the specific examples described herein are only used to explain the present invention and shall not be used to limit the present invention. The following examples do not include other components except inevitable impurities unless otherwise specified. The drugs and instruments used in the examples are conventionally selected in the art unless otherwise specified. The experimental methods for which specific conditions are not specified in the examples are implemented according to conventional conditions, such as the conditions described in the literature, books or the methods recommended by the manufacturer.

以下各实施例和对比例中所使用的原料如下所述:The raw materials used in the following examples and comparative examples are as follows:

[改性聚苯醚树脂][Modified polyphenylene ether resin]

SA9000,甲基丙烯酸改性聚苯醚树脂,Sabic公司制造;SA9000, methacrylic acid modified polyphenylene ether resin, manufactured by Sabic;

OPE-1200-2st,苯乙烯改性聚苯醚树脂,三菱公司制造;OPE-1200-2st, styrene-modified polyphenylene ether resin, manufactured by Mitsubishi Corporation;

[交联剂][Crosslinking agent]

TAIC,三烯丙基异氰脲酸酯,日本化成公司制造;TAIC, triallyl isocyanurate, manufactured by Nippon Chemical Industry Co., Ltd.;

[碳氢树脂][Hydrocarbon resin]

R100,丁二烯与苯乙烯共聚物,克雷威利公司制造;R100, butadiene-styrene copolymer, manufactured by Cray Valley Company;

B-1000,聚丁二烯,曹达公司制造;B-1000, polybutadiene, manufactured by Caoda Company;

[双马来酰亚胺树脂][Bismaleimide resin]

MIR-3000,联苯型双马来酰亚胺树脂,日本化药公司制造;MIR-3000, biphenyl-type bismaleimide resin, manufactured by Nippon Kayaku Co., Ltd.;

BMI-2300,聚苯甲烷马来酰亚胺,日本大和化成公司制造;BMI-2300, polyphenylmethane maleimide, manufactured by Yamato Chemical Co., Ltd., Japan;

BMI-5100,双(3-乙基-5-甲基-4-马来酰亚胺苯基)甲烷,日本大和化成公司制造;BMI-5100, bis(3-ethyl-5-methyl-4-maleimidophenyl)methane, manufactured by Yamato Chemical Co., Ltd., Japan;

[阻燃剂][Flame retardant]

GU304,双DPO型含磷阻燃剂,熔点320℃,P%=12%,分子式GU304, double DPO type phosphorus-containing flame retardant, melting point 320℃, P%=12%, molecular formula

Figure BDA0004012442480000151
科宜公司制造;
Figure BDA0004012442480000151
Manufactured by Keyi Corporation;

PX-200,间苯二酚双二甲苯基磷酸酯,P%=9%,大八公司制造;PX-200, resorcinol dixylyl phosphate, P% = 9%, manufactured by Daba Company;

SPB-100,磷腈化合物,P%=13%,大冢公司制造;SPB-100, phosphazene compound, P% = 13%, manufactured by Otsuka Corporation;

[无机填料][Inorganic filler]

SC2300-SVJ,双键处理球型二氧化硅,Admatechs公司制造;SC2300-SVJ, double bond treated spherical silica, manufactured by Admatechs;

[引发剂][Initiator]

PERBUTYL P,1,3-双(丁基过氧化异丙基)苯,日本日油公司制造;PERBUTYL P, 1,3-bis(butylperoxyisopropyl)benzene, manufactured by NOF Corporation of Japan;

[玻纤布][Fiberglass cloth]

玻纤布,2116布,宏和公司制造。Fiberglass cloth, 2116 cloth, manufactured by Honghe Company.

实施例与对比例提供的树脂组合物的组成如下:The compositions of the resin compositions provided in the embodiments and comparative examples are as follows:

Figure BDA0004012442480000152
Figure BDA0004012442480000152

Figure BDA0004012442480000161
Figure BDA0004012442480000161

Figure BDA0004012442480000162
Figure BDA0004012442480000162

Figure BDA0004012442480000171
Figure BDA0004012442480000171

实施例和对比例的树脂组合物的制备过程具体如下:The preparation process of the resin composition of the embodiment and the comparative example is as follows:

将改性聚苯醚树脂与甲苯混合,将其混合物加热至60℃并充分搅拌,使改性聚苯醚树脂充分溶解在甲苯中,得到固型份为50%质量比的甲苯溶液。然后在其中加入交联剂,碳氢树脂,双马来酰亚胺树脂,使其达到表内各个实施例及对比例中的比例,搅拌2小时使其充分溶解。最后进一步加入阻燃剂,无机填料,引发剂和适量的甲苯,用珠磨机使其充分分散,制备得到树脂组合物。The modified polyphenylene ether resin is mixed with toluene, and the mixture is heated to 60°C and fully stirred to fully dissolve the modified polyphenylene ether resin in toluene to obtain a toluene solution with a solid content of 50% by mass. Then, a crosslinking agent, a hydrocarbon resin, and a bismaleimide resin are added thereto to reach the proportions in each embodiment and comparative example in the table, and stirred for 2 hours to fully dissolve them. Finally, a flame retardant, an inorganic filler, an initiator and an appropriate amount of toluene are further added, and the mixture is fully dispersed using a bead mill to prepare a resin composition.

实施例和对比例的半固化片的制备过程具体如下:The preparation process of the prepregs of the embodiments and comparative examples is as follows:

将玻纤布浸入到实施例和对比例中制备得到的树脂组合物中,将温度设置为160℃,并加热5min,制备得到半固化片。此时可通过对树脂组合物的固型份进行调节,以得到质量比是50%的半固化片。The glass fiber cloth was immersed in the resin composition prepared in the embodiment and the comparative example, the temperature was set to 160°C, and heated for 5 minutes to prepare a prepreg. At this time, the solid content of the resin composition can be adjusted to obtain a prepreg with a mass ratio of 50%.

实施例和对比例的覆铜板的制备过程具体如下:The preparation process of the copper clad laminate of the embodiment and the comparative example is as follows:

将各个实施例和对比例制备得到的半固化片,分别堆叠8片,两面放置35μm的HVLP2铜箔,在温度210℃,压力3MPa的条件下加热加压压合2小时,制备得到厚度约0.8mm的覆铜板。Eight prepregs were stacked respectively, and 35 μm HVLP2 copper foil was placed on both sides. The prepregs were heated and pressed at a temperature of 210° C. and a pressure of 3 MPa for 2 hours to prepare a copper clad laminate with a thickness of about 0.8 mm.

实施例和对比例的覆铜板的性能测试Performance Tests of Copper Clad Laminates of Examples and Comparative Examples

1、剥离强度:利用万能拉力机测试,测试方法按照IPC-TM-650 2.4.8进行。1. Peel strength: Tested using a universal tensile testing machine in accordance with IPC-TM-650 2.4.8.

2、玻璃化转变温度(Tg):利用动态机械分析仪(dynamic mechanical analyzer,DMA)(TA Instruments制造的DMA850)测量玻璃转移温度(Tg),升温速率3℃/min。玻璃转移温度的测试规范使用电子电路互联与封装学会(TheInstitute for Interconnecting andPackaging Electronic Circuits,IPC)IPC-TM-650 2.4.25C及24C号检测方法。2. Glass transition temperature (Tg): The glass transition temperature (Tg) is measured using a dynamic mechanical analyzer (DMA) (DMA850 manufactured by TA Instruments) at a heating rate of 3°C/min. The test specification for glass transition temperature uses the Institute for Interconnecting and Packaging Electronic Circuits (IPC) IPC-TM-650 2.4.25C and 24C test methods.

3、介电常数和介电损耗测量:以Agilent公司机型E5071C的网络分析仪根据IPC-TM-650 2.5.5.13规范,在工作频率10兆赫兹(GHz)下,测量介电常数(dielectricconstant,Dk)和介电损耗(dissipation factor,Df)。3. Dielectric constant and dielectric loss measurement: Agilent E5071C network analyzer was used to measure the dielectric constant (Dk) and dielectric loss (Df) at an operating frequency of 10 MHz according to IPC-TM-650 2.5.5.13.

4、288℃耐焊锡耐热性测试:将经过PCT压力锅蒸煮2小时的试片浸入288℃焊锡炉6分钟,记录试片是否发生爆板。4. 288℃ solder resistance heat resistance test: Immerse the test piece that has been steamed in a PCT pressure cooker for 2 hours in a 288℃ solder furnace for 6 minutes, and record whether the test piece explodes.

5、热膨胀系数测试及X/Y/Z轴方向膨胀率:以TA instrument公司机型TA Q800的热膨胀分析仪测量,测量温度为50℃~260℃,升温速率为10℃/min,测试样品X/Y/Z轴方向的热膨胀系数及膨胀率。5. Test of thermal expansion coefficient and expansion rate in X/Y/Z axis direction: Measured by TA instrument company's TA Q800 thermal expansion analyzer, with the measuring temperature of 50℃~260℃ and the heating rate of 10℃/min, test the thermal expansion coefficient and expansion rate of the sample in X/Y/Z axis direction.

6、阻燃测试:参考UL-94规范,使用本生灯,甲烷气体和马表测试样品燃烧后自动熄灭时间,根据该时间来判定等级。6. Flame retardant test: Refer to UL-94 specification, use Bunsen burner, methane gas and ammeter to test the time it takes for the sample to automatically extinguish after burning, and determine the grade based on this time.

7、弹性模量:依据GB/T 22315-2008规范,利用万能拉力机进行测试弹性模量。7. Elastic modulus: According to GB/T 22315-2008, the elastic modulus is tested using a universal tensile testing machine.

上述各实施例及对比例的覆铜板测试结果如下:The test results of the copper clad laminates of the above embodiments and comparative examples are as follows:

Figure BDA0004012442480000191
Figure BDA0004012442480000191

Figure BDA0004012442480000192
Figure BDA0004012442480000192

Figure BDA0004012442480000201
Figure BDA0004012442480000201

由上述实施例与对比例提供的覆铜板的性能可知:实施例1和对比例1对比,改性聚苯醚树脂选用苯乙烯改性聚苯醚树脂制备得到的覆铜板能够在保证较低的介电常数和介电损耗的同时,增强覆铜板的剥离强度。通过实施例4和对比例2对比发现,苯乙烯改性聚苯醚树脂与丁二烯与苯乙烯共聚物进行配合,所制备的覆铜板的性能优于甲基丙烯酸改性聚苯醚树脂与聚丁二烯,实施例4中的覆铜板能够在保证较低的介电常数和介电损耗的同时,具有更低的膨胀系数;通过实施例1和对比例3的对比可以发现,树脂组合物的无机填料加入比例过低,会造成弹性模量不足,且X/Y轴膨胀系数偏高,介电损耗偏大。From the performance of the copper-clad laminate provided by the above-mentioned embodiments and comparative examples, it can be seen that: by comparing Embodiment 1 with Comparative Example 1, the copper-clad laminate prepared by using styrene-modified polyphenylene ether resin as the modified polyphenylene ether resin can enhance the peel strength of the copper-clad laminate while ensuring a lower dielectric constant and dielectric loss. By comparing Embodiment 4 with Comparative Example 2, it is found that the performance of the copper-clad laminate prepared by combining styrene-modified polyphenylene ether resin with butadiene and styrene copolymer is better than that of methacrylic acid-modified polyphenylene ether resin and polybutadiene, and the copper-clad laminate in Embodiment 4 can have a lower expansion coefficient while ensuring a lower dielectric constant and dielectric loss; by comparing Embodiment 1 with Comparative Example 3, it can be found that if the proportion of inorganic filler added to the resin composition is too low, the elastic modulus will be insufficient, the X/Y axis expansion coefficient will be too high, and the dielectric loss will be too large.

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

以上所述实施例仅表达了本申请的几种实施方式,便于具体和详细地理解本申请的技术方案,但并不能因此而理解为对发明专利保护范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。应当理解,本领域技术人员在本申请提供的技术方案的基础上,通过合乎逻辑地分析、推理或者有限的实验得到的技术方案,均在本申请所附权利要求的保护范围内。因此,本申请专利的保护范围应以所附权利要求的内容为准,说明书可以用于解释权利要求的内容。The above-described embodiments only express several implementation methods of the present application, which is convenient for understanding the technical solution of the present application in detail, but it cannot be understood as limiting the scope of protection of the invention patent. It should be pointed out that for ordinary technicians in this field, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the scope of protection of the present application. It should be understood that the technical solutions obtained by those skilled in the art through logical analysis, reasoning or limited experiments on the basis of the technical solutions provided in the present application are all within the scope of protection of the claims attached to the present application. Therefore, the scope of protection of the patent of this application shall be based on the content of the attached claims, and the description can be used to interpret the content of the claims.

Claims (11)

1. The resin composition is characterized by comprising the following components in parts by weight:
Figure FDA0004012442470000011
wherein the structural formula of the modified polyphenyl ether resin is as follows:
Figure FDA0004012442470000012
wherein m and n are positive integers, the sum of m and n is 5-50, and the number average molecular weight of the modified polyphenyl ether resin is 500-4000; r is cycloalkyl or asymmetric branched alkyl.
2. The resin composition according to claim 1, wherein the cycloalkyl group is C 5 ~C 7 Cycloalkyl;
the asymmetric branched alkyl group is C 3 ~C 6 An asymmetric branched alkyl group.
3. The resin composition according to claim 1, wherein the ratio of the modified polyphenylene ether resin to the hydrocarbon resin is 100 parts by weight to (20 to 60 parts by weight).
4. The resin composition according to claim 1, which comprises the following components in parts by weight:
Figure FDA0004012442470000013
Figure FDA0004012442470000021
5. the resin composition according to any one of claims 1 to 4, wherein the cycloalkyl group is selected from any one of cyclopentyl, cyclohexyl, cycloheptyl, 3-methylcyclohexyl, 3-methylcycloheptyl, and 3, 5-dimethylcyclohexyl;
the asymmetric branched alkyl is selected from any one of methylethyl, methylpropyl, ethylpropyl, methylbutyl or ethylbutyl.
6. The resin composition according to any one of claims 1 to 4, wherein the hydrocarbon resin comprises one or two of polybutadiene, a copolymer of butadiene and styrene.
7. The resin composition of claim 6 wherein the hydrocarbon resin is a copolymer of butadiene and styrene;
further, the number average molecular weight of the copolymer of butadiene and styrene is 1000-20000, the molar content of butadiene in the copolymer of butadiene and styrene is 40-90%, and the molar content of styrene in the copolymer of butadiene and styrene is 10-60%.
8. The resin composition according to any one of claims 1 to 4, wherein the resin composition has one or more of the following features:
(1) The bismaleimide resin comprises one or more of biphenyl bismaleimide resin, polyphenylmethane maleimide and bis (3-ethyl-5-methyl-4-maleimidophenyl) methane;
(2) The crosslinking agent comprises one or more of allyl compounds, styrene, divinylbenzene, acrylate compounds, methacrylate compounds, polybutadiene, and bismaleimide compounds;
(3) The flame retardant comprises
Figure FDA0004012442470000031
Figure FDA0004012442470000032
Wherein n1 and n2 are positive integers;
(4) The initiator comprises one or more of alpha, alpha ' -bis (tertiary butyl peroxyisopropyl) benzene, dicumyl peroxide, 2, 5-dimethyl-2, 5-di (tertiary butyl peroxy) hexane, di-tertiary butyl peroxide, 2, 5-dimethyl-2, 5-di (tertiary butyl peroxy) -3-hexyne, benzoyl peroxide, 3', 5' -tetramethyl-1, 4-diphenoquinone, tetrachlorobenzoquinone, 2,4, 6-tri-tertiary butyl phenoxy, tertiary butyl peroxyisopropyl monocarbonate and azobisisobutyronitrile;
(5) The inorganic filler includes one or more of silica, alumina, titanium oxide, mica, aluminum hydroxide, magnesium hydroxide, talc, aluminum borate, barium sulfate, and calcium carbonate.
9. The resin composition according to claim 8, wherein the flame retardant is
Figure FDA0004012442470000033
10. A prepreg comprising a substrate and the resin composition of any one of claims 1 to 9 supported on the substrate.
11. Use of the prepreg according to claim 10 for the preparation of a laminate, a copper-clad plate or a wiring board.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160021740A1 (en) * 2014-07-10 2016-01-21 Elite Electronic Material (Zhong Shan) Co., Ltd. Low dielectric resin composition with phosphorus-containing flame retardant and preparation method and application thereof
CN110922536A (en) * 2018-09-19 2020-03-27 台光电子材料(昆山)有限公司 A kind of prepolymer resin and its application
US20210171768A1 (en) * 2019-02-08 2021-06-10 Lg Chem, Ltd. Thermosetting resin composition for semiconductor package, prepreg and metal clad laminate using the same
CN114133704A (en) * 2021-12-31 2022-03-04 广东盈骅新材料科技有限公司 Resin composition, prepreg and application
CN114316567A (en) * 2021-12-31 2022-04-12 广东盈骅新材料科技有限公司 Resin composition, prepreg and application

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160021740A1 (en) * 2014-07-10 2016-01-21 Elite Electronic Material (Zhong Shan) Co., Ltd. Low dielectric resin composition with phosphorus-containing flame retardant and preparation method and application thereof
CN110922536A (en) * 2018-09-19 2020-03-27 台光电子材料(昆山)有限公司 A kind of prepolymer resin and its application
US20210171768A1 (en) * 2019-02-08 2021-06-10 Lg Chem, Ltd. Thermosetting resin composition for semiconductor package, prepreg and metal clad laminate using the same
CN114133704A (en) * 2021-12-31 2022-03-04 广东盈骅新材料科技有限公司 Resin composition, prepreg and application
CN114316567A (en) * 2021-12-31 2022-04-12 广东盈骅新材料科技有限公司 Resin composition, prepreg and application

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