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CN116038318A - Bearing automatic assembly device and method - Google Patents

Bearing automatic assembly device and method Download PDF

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Publication number
CN116038318A
CN116038318A CN202211669608.4A CN202211669608A CN116038318A CN 116038318 A CN116038318 A CN 116038318A CN 202211669608 A CN202211669608 A CN 202211669608A CN 116038318 A CN116038318 A CN 116038318A
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Prior art keywords
bearing
assembly
clamping jaw
mechanical arm
jaw
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Granted
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CN202211669608.4A
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CN116038318B (en
Inventor
赵志刚
龙波
王志
熊洁
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Fulian Yuzhan Technology Shenzhen Co Ltd
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Fulian Yuzhan Technology Shenzhen Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/002Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/003Escapement mechanisms used therewith
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • B23P19/069Multi-spindle machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1679Programme controls characterised by the tasks executed
    • B25J9/1687Assembly, peg and hole, palletising, straight line, weaving pattern movement

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Automatic Assembly (AREA)

Abstract

The application provides an automatic bearing assembling device and method, the automatic bearing assembling device includes: assembling a positioning mechanism; a jaw exchange mechanism for providing a plurality of different types of jaws; the first feeding mechanism is arranged adjacent to the assembly positioning mechanism and is used for providing various bearing assemblies to be assembled; the second feeding mechanism is arranged on the workbench and positioned at one side of the assembly positioning mechanism and is used for providing a locking piece for locking the bearing assembly; the movable robot is adjacently arranged on one side of the workbench and comprises a first mechanical arm and a second mechanical arm which are mutually cooperated, and is used for automatically loading clamping jaws of different types from the clamping jaw replacing mechanism through the first mechanical arm and the second mechanical arm so as to clamp the bearing component and the locking piece from the first feeding mechanism and the second feeding mechanism and transfer the bearing component and the locking piece to the assembling and positioning mechanism, and further, the bearing is assembled. The assembly precision and the efficiency of the bearing are effectively improved, and the bearing assembly automation is realized.

Description

轴承自动组装装置及方法Bearing automatic assembly device and method

技术领域technical field

本申请涉及自动组装技术领域,具体涉及一种轴承自动组装装置及方法。The present application relates to the technical field of automatic assembly, in particular to an automatic assembly device and method for bearings.

背景技术Background technique

轴承是基本的机械元件,被广泛应用于各种机构中,例如汽车、轮船、飞机、洗衣机等。Bearings are basic mechanical components and are widely used in various mechanisms, such as automobiles, ships, airplanes, washing machines, etc.

然而,轴承组装是一个繁琐且精密的过程,现有的轴承组装大多采用人工组装。若以人工方式完成轴承的组装工作,当轴承数目多时,尤其是在轴承的制造和组装工厂,将会相当耗费时间,且浪费人力资源,自动化程度低,组装异常率高。However, bearing assembly is a cumbersome and precise process, and most of the existing bearing assembly is manually assembled. If the bearing assembly work is done manually, when the number of bearings is large, especially in the bearing manufacturing and assembly factories, it will be quite time-consuming and waste human resources, the degree of automation is low, and the assembly abnormality rate is high.

发明内容Contents of the invention

鉴于以上内容,有必要提供一种轴承自动组装装置及方法,以提高轴承组装效率及组装精确度。In view of the above, it is necessary to provide an automatic bearing assembly device and method to improve bearing assembly efficiency and assembly accuracy.

本申请实施例提供一种轴承自动组装装置,包括:工作台;组装定位机构,设于所述工作台上;夹爪更换机构,设于所述工作台上,用于提供多个不同类型的夹爪;第一供料机构,所述第一供料机构邻近所述组装定位机构设置,用于提供多种待组装的轴承组件;第二供料机构,设于所述工作台上且位于所述组装定位机构的一侧,用于提供锁定所述轴承组件的锁定件;移动机器人,邻近设置于所述工作台的一侧,所述组装定位机构、夹爪更换机构、第一供料机构及第二供料机构均围绕所述移动机器人设置,所述移动机器人包括互相协作的第一机械臂和第二机械臂,用于通过所述第一机械臂和所述第二机械臂从所述夹爪更换机构上自动装载不同类型的夹爪,以从所述第一供料机构和所述第二供料结构夹取所述轴承组件和所述锁定件并移送至所述组装定位机构,进而完成轴承的组装。An embodiment of the present application provides an automatic assembly device for bearings, including: a workbench; an assembly positioning mechanism set on the workbench; a jaw replacement mechanism set on the workbench for providing multiple different types of Gripper; the first feeding mechanism, which is arranged adjacent to the assembly positioning mechanism, and is used to provide a variety of bearing assemblies to be assembled; the second feeding mechanism, which is arranged on the workbench and is located One side of the assembly positioning mechanism is used to provide a lock for locking the bearing assembly; the mobile robot is adjacent to one side of the workbench, and the assembly positioning mechanism, jaw replacement mechanism, first material supply The mechanism and the second feeding mechanism are all arranged around the mobile robot, and the mobile robot includes a first mechanical arm and a second mechanical arm cooperating with each other, and is used to obtain from the first mechanical arm and the second mechanical arm The jaw changing mechanism is automatically loaded with different types of jaws to pick up the bearing assembly and the locking piece from the first feeding mechanism and the second feeding mechanism and transfer them to the assembly location mechanism, and then complete the assembly of the bearing.

本实施例提供的轴承自动组装装置,移动机器人通过第一机械臂和第二机械臂从夹爪更换机构自动装设不同类型的夹爪,不同类型的夹爪分别适配于每个轴承组件和锁定件,进而在第一机械臂和第二机械臂相互协作下实现对轴承组件和锁定件的夹取和组装,代替了人工组装的方式,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly device provided in this embodiment, the mobile robot automatically installs different types of jaws from the jaw replacement mechanism through the first mechanical arm and the second mechanical arm. Different types of jaws are respectively adapted to each bearing assembly and Locking parts, and then realize the clamping and assembly of bearing components and locking parts under the mutual cooperation of the first mechanical arm and the second mechanical arm, replacing manual assembly, effectively improving the assembly accuracy and efficiency of bearings, and reducing manpower Demand, realize the automation of bearing assembly.

在一些实施例中,所述轴承组件包括用于组装轴承的轴承配件,所述第一供料机构包括承载支架,所述承载支架设置于所述工作台的一侧,用于放置所述轴承配件,所述夹爪包括第一夹爪和第二夹爪;所述移动机器人用于通过所述第一机械臂从所述夹爪更换机构自动装载所述第一夹爪,并通过所述第二机械臂从所述夹爪更换机构自动装载所述第二夹爪;其中,所述第一夹爪与所述第二夹爪相互协作,以从所述第一供料机构的所述承载支架上夹取所述轴承配件,并将所述轴承配件移送至所述组装定位机构,进而完成所述轴承配件到所述轴承上的部分组装。In some embodiments, the bearing assembly includes bearing fittings for assembling the bearing, the first feeding mechanism includes a bearing bracket, and the bearing bracket is arranged on one side of the workbench for placing the bearing accessories, the jaws include a first jaw and a second jaw; the mobile robot is used to automatically load the first jaw from the jaw replacement mechanism through the first mechanical arm, The second mechanical arm automatically loads the second jaw from the jaw replacement mechanism; wherein, the first jaw and the second jaw cooperate with each other to extract from the first feeding mechanism The bearing fitting is clamped on the bearing bracket, and the bearing fitting is transferred to the assembly positioning mechanism, thereby completing the partial assembly of the bearing fitting on the bearing.

在一些实施例中,所述轴承组件还包括滚子,所述第一供料机构还包括滚子震动组件,所述滚子震动组件设于所述工作台上,用于提供按预定方向放置的所述滚子,所述夹爪包括第三夹爪;所述移动机器人用于通过所述第一机械臂从所述夹爪更换机构自动卸载第一夹爪并自动装载所述第三夹爪,以从所述滚子震动组件多次吸取所述滚子,并将所述滚子移送至所述组装定位机构,进而完成所述滚子到所述轴承配件上的组装。In some embodiments, the bearing assembly further includes rollers, the first feeding mechanism further includes a roller vibrating assembly, and the roller vibrating assembly is arranged on the workbench for providing the rollers, the jaws include a third jaw; the mobile robot is used to automatically unload the first jaw and automatically load the third jaw from the jaw changing mechanism by the first mechanical arm The claws are used to absorb the roller from the roller vibrating assembly multiple times, and transfer the roller to the assembly positioning mechanism, so as to complete the assembly of the roller on the bearing fitting.

在一些实施例中,所述第三夹爪包括:第一夹指,包括凹槽吸头;第二夹指,包括凸柱吸头;其中,所述滚子包括横向滚子、竖向滚子,所述凹槽吸头用于吸取横向滚子,所述凸柱吸头用于吸取竖向滚子,以容许所述第一夹指与所述第二夹指从所述滚子震动组件分别多次吸取所述横向滚子与所述竖向滚子,并将所述横向滚子与所述竖向滚子移送至所述组装定位机构,进而将所述横向滚子与所述竖向滚子交叉放置于轴承配件的指定位置。In some embodiments, the third jaw includes: a first gripping finger, including a groove suction head; a second gripping finger, including a convex post suction head; wherein, the rollers include horizontal rollers, vertical rollers The groove suction head is used to suck the horizontal roller, and the convex post suction head is used to suck the vertical roller, so as to allow the first gripping finger and the second gripping finger to vibrate from the roller The component absorbs the horizontal roller and the vertical roller multiple times respectively, and transfers the horizontal roller and the vertical roller to the assembly positioning mechanism, and then puts the horizontal roller and the vertical roller The vertical rollers are placed crosswise at the designated positions of the bearing fittings.

在一些实施例中,所述夹爪包括第四夹爪,所述移动机器人用于通过所述第一机械臂从所述夹爪更换机构自动卸载所述第三夹爪并自动装载所述第四夹爪,以从所述第二供料机构多次夹取所述锁定件并将所述锁定件移送至所述组装定位机构,及在所述第二夹爪的协作下将所述锁定件锁定于所述轴承组件的预定位置,以完成轴承的组装。In some embodiments, the jaws include a fourth jaw, and the mobile robot is configured to automatically unload the third jaw and automatically load the fourth jaw from the jaw changing mechanism by the first robotic arm. Four clamping jaws, to clamp the locking piece multiple times from the second feeding mechanism and transfer the locking piece to the assembly positioning mechanism, and lock the locking piece under the cooperation of the second jaws The parts are locked in the predetermined position of the bearing assembly to complete the assembly of the bearing.

在一些实施例中,所述移动机器人还包括:扭力检测组件,设于所述第一机械手臂,用于检测所述第一机械臂带动所述第四夹爪对所述锁定件进行锁定的扭力是否达到第一预定要求;其中,当所述扭力未达到所述第一预定要求时,所述第四夹爪继续对未达到所述第一预定要求所述锁定件进行锁定;当所述扭力达到所述第一预定要求时,所述第二夹爪将完成组装的所述轴承从所述组装定位机构带离。In some embodiments, the mobile robot further includes: a torque detection component, which is provided on the first mechanical arm, and is used to detect whether the first mechanical arm drives the fourth jaw to lock the locking member. Whether the torque reaches the first predetermined requirement; wherein, when the torque does not meet the first predetermined requirement, the fourth jaw continues to lock the locking member that does not meet the first predetermined requirement; when the When the torque reaches the first predetermined requirement, the second clamping jaw will take the assembled bearing away from the assembly positioning mechanism.

在一些实施例中,所述轴承自动组装装置还包括:In some embodiments, the bearing automatic assembly device also includes:

轴承检测机构,设置于所述组装定位机构的远离所述移动机器人的一侧,用于检测达到所述第一预定要求的完成组装的所述轴承是否符合第二预定要求;The bearing detection mechanism is arranged on the side of the assembly positioning mechanism away from the mobile robot, and is used to detect whether the assembled bearing meeting the first predetermined requirement meets the second predetermined requirement;

其中,符合所述第二预定要求和不符合所述第二预定要求的所述轴承将被分别移送至不同位置。Wherein, the bearings that meet the second predetermined requirement and those that do not meet the second predetermined requirement will be moved to different positions respectively.

在一些实施例中,所述轴承自动组装装置还包括:双层运输线,设置于所述轴承检测机构与所述工作台的同一侧;其中,当所述扭力达到所述第一预定要求时,所述第二夹爪将完成组装的所述轴承从所述组装定位机构带离并移送至所述双层运输线,所述双层运输线运输达到所述第一预定要求的完成组装的所述轴承至所述轴承检测机构,及运输符合所述第二预定要求的所述轴承远离所述轴承检测机构。In some embodiments, the automatic bearing assembly device further includes: a double-layer transportation line, which is arranged on the same side of the bearing detection mechanism and the workbench; wherein, when the torque reaches the first predetermined requirement , the second gripper takes the assembled bearing away from the assembly positioning mechanism and transfers it to the double-layer transportation line, and the double-layer transportation line transports the completed assembled bearing meeting the first predetermined requirement. the bearing to the bearing inspection mechanism, and transporting the bearing meeting the second predetermined requirement away from the bearing inspection mechanism.

在一些实施例中,所述移动机器人还包括:三维力传感器,设于所述第二机械臂的输出端,用于在所述第一夹爪与所述第二夹爪的相互协作下检测所述双层运输线上符合所述第二预定要求的所述轴承的旋转阻力是否达到第三预定要求;其中,达到所述第三预定要求和未达到所述第三预定要求的所述轴承将被分别移送至不同位置。In some embodiments, the mobile robot further includes: a three-dimensional force sensor, provided at the output end of the second mechanical arm, for detecting Whether the rotation resistance of the bearings meeting the second predetermined requirement on the double-layer transportation line meets the third predetermined requirement; wherein, the bearings that meet the third predetermined requirement and fail to meet the third predetermined requirement will be moved to different locations.

在一些实施例中,所述移动机器人还包括:臂部摄像机,设置于所述第二机械手臂,用于获取所述轴承的组装过程的组装影像,以完成对所述轴承的组装。In some embodiments, the mobile robot further includes: an arm camera, disposed on the second robot arm, for acquiring an assembly image of the bearing assembly process, so as to complete the assembly of the bearing.

本申请实施例还提供一种轴承自动组装方法,应用上述实施例所述的轴承自动组装装置,包括:提供轴承组件至第一供料机构和锁定件至第二供料结构,其中,所述轴承组件包括轴承配件和滚子;移动移动机器人至夹爪更换机构,第一机械臂和第二机械臂分别自动装载第一夹爪和第二夹爪;通过所述第一夹爪和所述第二夹爪从所述第一供料机构分别夹取所述轴承配件并移送至组装定位机构;再次移动机器人至所述夹爪更换机构,所述第一机械臂自动卸载第一夹爪并自动装载第三夹爪;通过所述第三夹爪从第一供料机构多次夹取滚子并移送至组装定位机构上的轴承配件的指定位置;再次移动移动机器人至夹爪更换机构,第一机械臂自动卸载第三夹爪并自动装载第四夹爪;通过所述第四夹爪从所述第二供料机构夹取所述锁定件并锁定于轴承组件,以完成轴承的组装。An embodiment of the present application also provides an automatic bearing assembly method, applying the automatic bearing assembly device described in the above embodiment, including: providing the bearing assembly to the first feeding mechanism and the locking piece to the second feeding structure, wherein the The bearing assembly includes bearing fittings and rollers; moving the mobile robot to the jaw replacement mechanism, the first mechanical arm and the second mechanical arm automatically load the first jaw and the second jaw respectively; through the first jaw and the The second clamping jaws respectively clamp the bearing accessories from the first feeding mechanism and transfer them to the assembly positioning mechanism; move the robot to the clamping jaw replacement mechanism again, and the first mechanical arm automatically unloads the first clamping jaw and Automatic loading of the third jaw; through the third jaw, the rollers are clamped multiple times from the first feeding mechanism and transferred to the designated position of the bearing fitting on the assembly positioning mechanism; moving the mobile robot to the jaw replacement mechanism again, The first mechanical arm automatically unloads the third jaw and automatically loads the fourth jaw; through the fourth jaw, the locking piece is clamped from the second feeding mechanism and locked to the bearing assembly to complete the assembly of the bearing .

本实施例提供的轴承自动组装方法,移动机器人通过第一机械臂和第二机械臂从夹爪更换机构自动装设不同类型的夹爪,不同类型的夹爪分别适配于每个轴承组件和锁定件,进而在第一机械臂和第二机械臂相互协作下实现对轴承组件和锁定件的夹取和组装,代替了人工组装的方式,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly method provided in this embodiment, the mobile robot automatically installs different types of jaws from the jaw replacement mechanism through the first mechanical arm and the second mechanical arm, and different types of jaws are respectively adapted to each bearing assembly and Locking parts, and then realize the clamping and assembly of bearing components and locking parts under the mutual cooperation of the first mechanical arm and the second mechanical arm, replacing manual assembly, effectively improving the assembly accuracy and efficiency of bearings, and reducing manpower Demand, realize the automation of bearing assembly.

在一些实施例中,所述通过所述第四夹爪从所述第二供料机构夹取所述锁定件并锁定于轴承组件,以完成轴承的组装的步骤还包括:检测所述第一机械臂带动所述第四夹爪对所述锁定件进行锁定的扭力是否达到第一预定要求;当所述扭力达到第一预定要求时,所述第二夹爪夹取并移送达到第一预定要求的所述轴承至双层运输线;当所述扭力未达到所述第一预定要求时,所述第四夹爪继续对未达到所述第一预定要求的锁定件进行锁定;通过所述双层运输线将达到所述第一预定要求的完成组装的所述轴承运输至轴承检测机构。In some embodiments, the step of clamping the locking piece from the second feeding mechanism through the fourth jaw and locking it on the bearing assembly to complete the assembly of the bearing further includes: detecting the first Whether the torque force of the mechanical arm driving the fourth jaw to lock the locking member reaches the first predetermined requirement; when the torque reaches the first predetermined requirement, the second jaw grips and transfers to the first predetermined The required bearing to the double-layer transportation line; when the torque does not meet the first predetermined requirement, the fourth jaw continues to lock the locking piece that does not meet the first predetermined requirement; through the The double-layer transportation line transports the assembled bearings meeting the first predetermined requirement to the bearing inspection mechanism.

在一些实施例中,所述通过所述双层运输线将达到所述第一预定要求的完成组装的所述轴承运输至轴承检测机构的步骤包括:轴承检测机构检测所述双层运输线运输来的所述轴承是否符合第二预定要求;将符合所述第二预定要求的所述轴承放至所述双层运输线,将不符合所述第二预定要求的所述轴承放置对应位置。In some embodiments, the step of transporting the assembled bearing meeting the first predetermined requirement to a bearing inspection mechanism through the double-layer transportation line includes: the bearing inspection mechanism detects that the double-layer transportation line transports Whether the incoming bearings meet the second predetermined requirement; place the bearings that meet the second predetermined requirement on the double-layer transportation line, and place the bearings that do not meet the second predetermined requirement in corresponding positions.

在一些实施例中,轴承自动组装方法还包括:再次移动所述移动机器人至夹爪更换机构,第一机械臂再次自动装载所述第一夹爪;三维力传感器在所述第一夹爪和所述第二夹爪的协作下检测所述双层运输线上的符合所述第二预定要求的所述轴承的旋转阻力是否达到第三预定要求;所述双层运输线将达到所述第三预定要求的所述轴承运输至对应位置;所述第一夹爪或所述第二夹爪将未达到所述第三预定要求的所述轴承移送至对应位置。In some embodiments, the bearing automatic assembly method further includes: moving the mobile robot to the jaw replacement mechanism again, and the first mechanical arm automatically loads the first jaw again; the three-dimensional force sensor is between the first jaw and the Under the cooperation of the second jaw, it is detected whether the rotation resistance of the bearing meeting the second predetermined requirement on the double-layer transportation line meets the third predetermined requirement; the double-layer transportation line will meet the first predetermined requirement. The bearings with three predetermined requirements are transported to corresponding positions; the first jaws or the second jaws move the bearings that do not meet the third predetermined requirements to corresponding positions.

附图说明Description of drawings

图1为本申请实施例轴承自动组装装置的结构示意图。FIG. 1 is a schematic structural diagram of an automatic bearing assembly device according to an embodiment of the present application.

图2为图1的轴承自动组装装置组装完成的轴承的剖视图。Fig. 2 is a cross-sectional view of a bearing assembled by the automatic bearing assembly device of Fig. 1 .

图3为图1中移动机器人的结构示意图。FIG. 3 is a schematic structural diagram of the mobile robot in FIG. 1 .

图4为图1中组装定位机构的定位治具的结构示意图。FIG. 4 is a structural schematic diagram of a positioning jig assembled with a positioning mechanism in FIG. 1 .

图5为图1中组装定位机构的油封压合机构的结构示意图。FIG. 5 is a schematic structural diagram of an oil seal press-fitting mechanism assembled with a positioning mechanism in FIG. 1 .

图6为图1中夹爪更换机构的结构示意图。FIG. 6 is a schematic structural diagram of the jaw replacement mechanism in FIG. 1 .

图7为图6中第三夹爪的结构示意图。FIG. 7 is a schematic structural view of the third jaw in FIG. 6 .

图8为图1中滚子震动组件的结构示意图。FIG. 8 is a schematic structural diagram of the roller vibrating assembly in FIG. 1 .

图9为图1的轴承自动组装装置的组装过程的结构示意图。FIG. 9 is a structural schematic diagram of the assembly process of the automatic bearing assembly device of FIG. 1 .

主要组件符号说明Explanation of main component symbols

工作台                          11Workbench 11

组装定位机构                    12Assembling the positioning mechanism 12

夹爪更换机构                    13Jaw Replacement Mechanism 13

第一供料机构                    14The first feeding mechanism 14

第二供料机构                    15The second feeding mechanism 15

移动机器人                      16Mobile Robot 16

头部                            1611head 1611

主体部                          1612Main body 1612

第一臂部                        1613First Arm 1613

第二臂部                        1614Second Arm 1614

移动底盘                        1615Mobile chassis 1615

第一机械臂                      161The first robotic arm 161

第二机械臂                      162Second robotic arm 162

激光导航器                      163Laser Navigator 163

头部摄像机                      164Head Camera 164

臂部摄像机                      165Arm Camera 165

显示器                          168Display 168

第一夹爪                        131The first jaw 131

第二夹爪                        132Second jaw 132

轴承                            20Bearing 20

油封                            21Oil seal 21

滚道法兰盖                      22Raceway flange 22

旋转轴滚道                      23Rotary shaft raceway 23

滚道法兰底座                    24Raceway flange seat 24

承载支架                        141Bearing Bracket 141

油封料盘                        1411Oil seal tray 1411

滚道法兰盖料盘                  1412Raceway Flange Cover Tray 1412

旋转轴滚道料盘                  1413Rotary shaft raceway tray 1413

滚道法兰底座料盘                1414Raceway Flange Base Tray 1414

定位治具                        121Positioning Fixtures 121

定位轴                          1211Positioning axis 1211

承载座                          1212Bearing seat 1212

油封压合机构                    123Oil seal pressing mechanism 123

第三夹爪                        133The third jaw 133

第一夹指                        1331The first finger 1331

第二夹指                        1332Second finger 1332

凹槽吸头                        1333Groove suction head 1333

凸柱吸头                        1334Convex suction head 1334

滚子震动组件                    142Roller Vibration Components 142

摄像头                          1421Camera 1421

震动盘                          1422Vibration plate 1422

第四夹爪                        134Fourth jaw 134

第一穴位                        135The first acupuncture point 135

第二穴位                        136The second acupuncture point 136

第三穴位                        137The third acupuncture point 137

第四穴位                        138The fourth acupuncture point 138

扭力检测组件                    166Torque Detection Components 166

轴承检测机构                    17Bearing detection mechanism 17

产品存放机构                    18Product storage mechanism 18

双层运输线                      19Double layer transport line 19

上层运输线                      191Upper transport line 191

下层运输线                      192Lower transportation line 192

三维力传感器                    167Three-dimensional force sensor 167

锁定件                          25Locking piece 25

横向滚子                        26Horizontal Roller 26

竖向滚子                        27Vertical Roller 27

具体实施方式Detailed ways

下面详细描述本申请的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的组件或具有相同或类似功能的组件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。Embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, are only for explaining the present application, and should not be construed as limiting the present application.

以下结合附图,对本案的各实施例进行详细说明。Various embodiments of the present case will be described in detail below in conjunction with the accompanying drawings.

请参见图1,本申请实施例提供了一种轴承自动组装裝置100。本申请以对图2的轴承20的自动组装为例对轴承自动组装裝置100进行详细描述。Referring to FIG. 1 , an embodiment of the present application provides an automatic bearing assembly device 100 . This application takes the automatic assembly of the bearing 20 in FIG. 2 as an example to describe the automatic bearing assembly device 100 in detail.

具体地,轴承自动组装装置100包括工作台11、组装定位机构12、夹爪更换机构13、第一供料机构14、第二供料机构15及移动机器人16。组装定位机构12和夹爪更换机构13设于工作台11上,夹爪更换机构13用于提供多个不同类型的夹爪。第一供料机构14邻近组装定位机构12设置,用于提供多种待组装的轴承组件。第二供料机构15设置于工作台11上且位于组装定位机构12的一侧,用于提供锁定轴承组件的锁定件25。移动机器人16邻近设置于工作台11的一侧。组装定位机构12、夹爪更换机构13、第一供料机构14及第二供料机构15均围绕移动机器人16设置。Specifically, the bearing automatic assembly device 100 includes a workbench 11 , an assembly positioning mechanism 12 , a gripper replacement mechanism 13 , a first feeding mechanism 14 , a second feeding mechanism 15 and a mobile robot 16 . The assembling and positioning mechanism 12 and the clamping jaw replacement mechanism 13 are arranged on the workbench 11, and the clamping jaw replacement mechanism 13 is used to provide multiple different types of clamping jaws. The first feeding mechanism 14 is disposed adjacent to the assembly positioning mechanism 12, and is used for providing various kinds of bearing assemblies to be assembled. The second feeding mechanism 15 is disposed on the workbench 11 and is located at one side of the assembly positioning mechanism 12 for providing a locking member 25 for locking the bearing assembly. The mobile robot 16 is adjacent to one side of the workbench 11 . The assembly and positioning mechanism 12 , the gripper replacement mechanism 13 , the first feeding mechanism 14 and the second feeding mechanism 15 are all arranged around the mobile robot 16 .

其中,移动机器人16包括互相协作的第一机械臂161和第二机械臂162,用于通过第一机械臂161和第二机械臂162从夹爪更换机构13上自动装载不同类型的夹爪,以从第一供料机构14和第二供料机构15夹取轴承组件和锁定件25并移送至组装定位机构12,进而完成轴承20的组装。Wherein, the mobile robot 16 includes a first mechanical arm 161 and a second mechanical arm 162 cooperating with each other, for automatically loading different types of jaws from the jaw replacement mechanism 13 through the first mechanical arm 161 and the second mechanical arm 162, The bearing assembly and the locking member 25 are picked up from the first feeding mechanism 14 and the second feeding mechanism 15 and transferred to the assembly positioning mechanism 12 , thereby completing the assembly of the bearing 20 .

上述实施例中,移动机器人16通过第一机械臂161与第二机械臂162从夹爪更换机构13上自动装设不同类型的夹爪,首先从第一供料机构14夹取轴承组件并移送至组装定位机构12,以完成轴承组件的组装,然后从第二供料机构15夹取锁定件25并移送至组装定位机构12,以将锁定件25锁定于完成组装的轴承组件,进而完成轴承20的组装。In the above-mentioned embodiment, the mobile robot 16 automatically installs different types of grippers from the gripper replacement mechanism 13 through the first robotic arm 161 and the second robotic arm 162, and first grabs the bearing assembly from the first feeding mechanism 14 and transfers it To the assembly positioning mechanism 12 to complete the assembly of the bearing assembly, then the locking piece 25 is clamped from the second feeding mechanism 15 and transferred to the assembly positioning mechanism 12 to lock the locking piece 25 on the assembled bearing assembly, and then the bearing is completed 20's assembled.

本实施例提供的轴承自动组装装置100,移动机器人16通过第一机械臂161和第二机械臂162夹爪更换机构13自动装载不同类型的夹爪,不同类型的夹爪分别适配于每个轴承组件和锁定件25,进而在第一机械臂161和第二机械臂162相互协作下实现对轴承组件和锁定件25的夹取和组装,代替了人工组装的方式,有效提高了轴承20的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly device 100 provided in this embodiment, the mobile robot 16 automatically loads different types of jaws through the jaw replacement mechanism 13 of the first mechanical arm 161 and the second mechanical arm 162, and different types of jaws are respectively adapted to each The bearing assembly and the locking piece 25, and then realize the clamping and assembling of the bearing assembly and the locking piece 25 under the mutual cooperation of the first mechanical arm 161 and the second mechanical arm 162, which replaces the manual assembly method and effectively improves the bearing 20. Assembly accuracy and efficiency reduce manpower requirements and realize bearing assembly automation.

请进一步参阅图3,移动机器人16包括头部1611、主体部1612、第一臂部1613、第二臂部1614及移动底盘1615。主体部1612设置于移动底盘1614上,头部1611设置于主体部1612的上端,第一臂部1613和第二臂部1614分别设置于主体部1611的两侧。第一机械臂161和第二机械臂162分别连接于第一臂部1613和第二臂部1614。Please refer to FIG. 3 further, the mobile robot 16 includes a head 1611 , a main body 1612 , a first arm 1613 , a second arm 1614 and a mobile chassis 1615 . The main body 1612 is disposed on the mobile chassis 1614 , the head 1611 is disposed on the upper end of the main body 1612 , and the first arm 1613 and the second arm 1614 are respectively disposed on two sides of the main body 1611 . The first robot arm 161 and the second robot arm 162 are respectively connected to the first arm part 1613 and the second arm part 1614 .

进一步地,移动机器人16的移动底盘1615上设有激光导航器163,用于对移动机器人16的工作区域进行扫描并建立三维空间地图。Further, the mobile chassis 1615 of the mobile robot 16 is provided with a laser navigator 163 for scanning the working area of the mobile robot 16 and establishing a three-dimensional space map.

进一步地,移动机器人16的头部1611设置有头部摄像机164,用于获取移动机器人16工作区域的环境影像。Further, the head 1611 of the mobile robot 16 is provided with a head camera 164 for acquiring environmental images of the working area of the mobile robot 16 .

进一步地,移动机器人16还包括控制器(图未示),激光导航器163、头部摄像机164与控制器电性连接,控制器根据激光导航器163得到的三维空间地图和头部摄像机164得到的环境影像建立三维立体模型并对三维立体模型进行计算分析,提前规划移动机器人16的行走路径与操作步骤。例如,头部摄像机164可以是CCD相机,激光导航器163可以是SLAM导航。Further, the mobile robot 16 also includes a controller (not shown), the laser navigator 163 and the head camera 164 are electrically connected to the controller, and the controller obtains the three-dimensional space map obtained by the laser navigator 163 and the head camera 164. Establish a three-dimensional model based on the environment image and perform calculation and analysis on the three-dimensional model, and plan the walking path and operation steps of the mobile robot 16 in advance. For example, the head camera 164 may be a CCD camera, and the laser navigator 163 may be a SLAM navigation.

在一些实施例中,移动机器人16还包括臂部摄像机165。臂部摄像机165设置于第二机械臂162的输出端,用于获取组装过程中的相关影像,以辅助第一机械臂161和第二机械臂162带动不同类型的夹爪完成轴承20的组装。例如,臂部摄像机165可以是CCD相机。In some embodiments, the mobile robot 16 also includes an arm camera 165 . The arm camera 165 is installed at the output end of the second mechanical arm 162 for acquiring relevant images during the assembly process to assist the first mechanical arm 161 and the second mechanical arm 162 to drive different types of grippers to complete the assembly of the bearing 20 . For example, arm camera 165 may be a CCD camera.

进一步地,臂部摄像机165与控制器电性连接,控制器根据臂部摄像机165获取的组装过程中的相关影像控制第一机械臂161和第二机械臂162装设的不同类型的夹爪的操作步骤,以完成轴承20的组装。Further, the arm camera 165 is electrically connected to the controller, and the controller controls the movement of different types of grippers installed on the first mechanical arm 161 and the second mechanical arm 162 according to the relevant images captured by the arm camera 165 during the assembly process. Operation steps to complete the assembly of the bearing 20.

在一些实施例中,移动机器人16还包括显示器168。显示器168设置于主体部1612。显示器168与控制器电性连接,用于显示相关影像数据及操作按钮,方便操作人员对轴承20的组装过程进行控制。In some embodiments, mobile robot 16 also includes a display 168 . The display 168 is disposed on the main body 1612 . The display 168 is electrically connected with the controller, and is used for displaying relevant image data and operating buttons, so as to facilitate the operator to control the assembly process of the bearing 20 .

上述实施例中,通过设置移动机器人16代替人工对实现对轴承20的相关组装步骤,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the above-mentioned embodiment, by installing the mobile robot 16 instead of manpower to realize the relevant assembly steps of the bearing 20, the assembly accuracy and efficiency of the bearing are effectively improved, the manpower requirement is reduced, and the automation of the bearing assembly is realized.

请进一步参阅图1,在一些实施中,轴承组件包括用于组装轴承20的轴承配件和滚子,其中,第一供料机构14包括承载支架414和滚子震动组件142。承载支架141设置于工作台11的一侧,用于放置轴承配件。滚子震动组件142设于工作台11上,用于提供按预定方向放置的滚子。Please further refer to FIG. 1 , in some implementations, the bearing assembly includes bearing fittings and rollers for assembling the bearing 20 , wherein the first feeding mechanism 14 includes a bearing bracket 414 and a roller vibrating assembly 142 . The bearing bracket 141 is disposed on one side of the workbench 11 for placing bearing accessories. The roller vibrating assembly 142 is provided on the worktable 11 for providing the rollers placed in a predetermined direction.

进一步地,夹爪包括第一夹爪131和第二夹爪132。移动机器人16用于通过第一机械臂161从夹爪更换机构13自动装载第一夹爪131,并通过第二机械臂162从夹爪更换机构13自动装载第二夹爪132。Further, the jaws include a first jaw 131 and a second jaw 132 . The mobile robot 16 is used to automatically load the first gripper 131 from the gripper replacement mechanism 13 through the first robotic arm 161 , and automatically load the second gripper 132 from the gripper replacement mechanism 13 through the second robotic arm 162 .

其中,第一夹爪131与第二夹爪132相互协作,以从第一供料机构14的承载支架141上夹取轴承配件,并将轴承配件移送至组装定位机构12,进而完成轴承配件到轴承20上的部分组装。Wherein, the first jaw 131 and the second jaw 132 cooperate with each other to clamp the bearing fittings from the bearing bracket 141 of the first feeding mechanism 14, and transfer the bearing fittings to the assembly positioning mechanism 12, and then complete the bearing fittings to Partial assembly on bearing 20.

请进一步参阅图2,在本实施例中,承载支架141上放置的轴承配件至少包括油封21、滚道法兰盖22、旋转轴滚道23、滚道底座24。进一步参阅图1,承载支架141上依次布置有油封料盘1411、滚道法兰盖料盘1412、旋转轴滚道料盘1413、滚道法兰底座料盘1414,分别用于承装油封21、滚道法兰盖22、旋转轴滚道23、滚道法兰底座24。Please refer to FIG. 2 further. In this embodiment, the bearing fittings placed on the bearing bracket 141 at least include an oil seal 21 , a raceway flange cover 22 , a rotating shaft raceway 23 , and a raceway base 24 . Further referring to FIG. 1 , an oil seal tray 1411 , a raceway flange cover tray 1412 , a rotating shaft raceway tray 1413 , and a raceway flange base tray 1414 are arranged in sequence on the bearing bracket 141 , which are respectively used to hold the oil seal 21 , Raceway flange cover 22, rotating shaft raceway 23, raceway flange base 24.

请进一步参阅图1,在本实施例中,组装定位机构12至少包括定位治具121和油封压合机构122。定位治具121用于对组装过程中的轴承配件进行定位,油封压合机构122用于对油封21进行压合。Please refer to FIG. 1 further. In this embodiment, the assembling and positioning mechanism 12 at least includes a positioning jig 121 and an oil seal pressing mechanism 122 . The positioning jig 121 is used for positioning the bearing fittings during the assembly process, and the oil seal pressing mechanism 122 is used for pressing the oil seal 21 .

请进一步参阅图4,定位治具121包括定位轴1211和承载座1212,定位轴1211和承载座1212为同轴设置,定位轴1211设置于承载座1212。Please refer to FIG. 4 further. The positioning jig 121 includes a positioning shaft 1211 and a bearing seat 1212 .

请进一步参阅图5,油封压合机构123包括压合轴1221和压合座1222,压合轴1221用于承载油封21,压合轴1221能够带动油封21抵压于压合座1222,以对油封21进行压合。Please refer to FIG. 5 further. The oil seal pressing mechanism 123 includes a pressing shaft 1221 and a pressing seat 1222. The pressing shaft 1221 is used to carry the oil seal 21. The pressing shaft 1221 can drive the oil seal 21 to press against the pressing seat 1222, so as to The oil seal 21 is press-fitted.

上述实施例中,首先,移动机器人16移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄油封21的位置,第一夹爪131从油封料盘1411中夹取油封21,第二机械臂162再次用臂部摄像机165拍摄滚道法兰盖22的位置,第二夹爪132从滚道法兰盖料盘1412中夹取滚道法兰盖22;然后,移动机器人16移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄压合轴1221的位置,将油封21套在压合轴1221上,第二机械臂162用臂部摄像机165拍摄滚道法兰盖22的定位位置,第二夹爪132将滚道法兰盖22放到工作台11上;接着,移动机器人16再次移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的位置,第一夹爪131从旋转轴滚道料盘1413中夹取旋转轴滚道23,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的位置,第二夹爪132从滚道法兰底座24中夹取滚道法兰底座24;接着,移动机器人16再次移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的定位位置,第二夹爪132将滚道法兰底座24放在承载座1212上,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的定位位置,第一夹爪131将旋转轴滚道23放在定位轴1211上,完成轴承配件到轴承20上的部分组装。In the above embodiment, firstly, the mobile robot 16 moves to the side of the supporting bracket 141, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the oil seal 21, the first jaw 131 clamps the oil seal 21 from the oil seal tray 1411, and the second The second mechanical arm 162 takes the position of the raceway flange cover 22 with the arm camera 165 again, and the second jaw 132 clamps the raceway flange cover 22 from the raceway flange cover material tray 1412; then, the mobile robot 16 moves Next to the workbench 11, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the pressing shaft 1221, puts the oil seal 21 on the pressing shaft 1221, and the second mechanical arm 162 uses the arm camera 165 to photograph the raceway flange Position of the cover 22, the second jaw 132 puts the raceway flange cover 22 on the workbench 11; then, the mobile robot 16 moves to the side of the supporting bracket 141 again, and the second mechanical arm 162 uses the arm camera 165 to photograph and rotate The position of the shaft raceway 23, the first jaw 131 clamps the rotation shaft raceway 23 from the rotation shaft raceway material tray 1413, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the raceway flange base 24, the second Two jaws 132 clamp the raceway flange base 24 from the raceway flange base 24; then, the mobile robot 16 moves to the side of the workbench 11 again, and the second mechanical arm 162 takes pictures of the raceway flange base with the arm camera 165 24 positioning position, the second jaw 132 places the raceway flange base 24 on the bearing seat 1212, the second mechanical arm 162 uses the arm camera 165 to photograph the positioning position of the rotating shaft raceway 23, and the first jaw 131 will The rotating shaft raceway 23 is placed on the positioning shaft 1211 to complete the partial assembly of the bearing fittings on the bearing 20 .

请进一步参阅图6,进一步地,夹爪包括第三夹爪133。移动机器人16用于通过第一机械臂161从夹爪更换机构13自动卸载第一夹爪131并自动装载第三夹爪133,以从滚子震动组件142多次吸取滚子,并将滚子移送至组装定位机构121,进而完成滚子到轴承配件上的组装。Please refer to FIG. 6 further, further, the jaws include a third jaw 133 . The mobile robot 16 is used to automatically unload the first jaw 131 and automatically load the third jaw 133 from the jaw replacement mechanism 13 through the first mechanical arm 161, so as to absorb the roller from the roller vibrating assembly 142 multiple times, and place the roller Transfer to the assembly positioning mechanism 121, and then complete the assembly of the rollers on the bearing fittings.

进一步参阅图7,在一些施例中,第三夹爪133包括第一夹指1331和第二夹指1332。第一夹指1331包括凹槽吸头1333,第二夹指1332包括凸柱吸头1334。Further referring to FIG. 7 , in some embodiments, the third clamping jaw 133 includes a first clamping finger 1331 and a second clamping finger 1332 . The first clamping finger 1331 includes a recessed suction head 1333 , and the second clamping finger 1332 includes a convex post suction head 1334 .

其中,请进一步参阅图2,滚子包括横向滚子26、竖向滚子27。凹槽吸头1333用于吸取横向滚子,凸柱吸头1334用于吸取竖向滚子,以容许第一夹指1331与第二夹指1332从滚子震动组件分别多次吸取横向滚子26与竖向滚子27,并将横向滚子26与竖向滚子27移送至组装定位机构12,进而将横向滚子26与竖向滚子27交叉放置于轴承配件的对应位置。Wherein, please refer to FIG. 2 further, the rollers include horizontal rollers 26 and vertical rollers 27 . The groove suction head 1333 is used to suck the horizontal roller, and the convex post suction head 1334 is used to suck the vertical roller, so as to allow the first finger 1331 and the second finger 1332 to suck the horizontal roller from the roller vibrating assembly multiple times respectively. 26 and the vertical roller 27, and the horizontal roller 26 and the vertical roller 27 are transferred to the assembly positioning mechanism 12, and then the horizontal roller 26 and the vertical roller 27 are intersected and placed at the corresponding positions of the bearing fittings.

请进一步参阅图8,在一些实施例中,滚子震动组件142包括摄像头1421、震动盘1422,摄像头1421的拍摄方向朝向震动盘1422。震动盘1422用于通过振动获取按预定方向放置的横向滚子26和竖向滚子27。摄像头1421用于获取震动盘1422上的横向滚子26和竖向滚子27的影像。Please refer to FIG. 8 , in some embodiments, the roller vibrating assembly 142 includes a camera 1421 and a vibrating plate 1422 , and the shooting direction of the camera 1421 faces the vibrating plate 1422 . The vibrating plate 1422 is used to obtain the horizontal roller 26 and the vertical roller 27 placed in a predetermined direction through vibration. The camera 1421 is used to acquire images of the horizontal roller 26 and the vertical roller 27 on the vibrating plate 1422 .

进一步地,摄像头1421与控制器电性连接。控制器用于根据摄像头1421所拍摄震动盘1422上的横向滚子26、竖向滚子27的影像判断横向滚子26和竖向滚子27的数量。当横向滚子26和竖向滚子27的数量均大于0时,第一夹指1331和第二夹指1332从震动盘1422上分别吸取横向滚子26和竖向滚子27,并将横向滚子26和竖向滚子27移送至定位治具121上的轴承配件的指定位置。Further, the camera 1421 is electrically connected with the controller. The controller is used for judging the quantity of the horizontal rollers 26 and the vertical rollers 27 according to the images of the horizontal rollers 26 and the vertical rollers 27 on the vibrating plate 1422 captured by the camera 1421 . When the quantity of the horizontal roller 26 and the vertical roller 27 is greater than 0, the first finger 1331 and the second finger 1332 absorb the horizontal roller 26 and the vertical roller 27 from the vibrating plate 1422 respectively, and the horizontal The rollers 26 and the vertical rollers 27 are moved to the designated positions of the bearing fittings on the positioning jig 121 .

上述实施例中,首先,摄像头1421拍摄横向滚子26和竖向滚子27在振动盘1422上的位置,第三夹爪133从工作台11上的振动盘1422多次吸取横向滚子26和竖向滚子27;接着,第二机械臂162用臂部摄像机165拍摄定位治具121上滚道法兰底座24的位置,第三夹爪133将横向滚子26和竖向滚子27交叉放入滚道法兰底座24,直至横向滚子26和竖向滚子27放满滚道法兰底座24;然后,第二机械臂162用臂部摄像机165拍摄放满滚道法兰底座24内的横向滚子26和竖向滚子27的组装影像,以判断滚道法兰底座24内的横向滚子26和竖向滚子27是否符合组装要求,如果不符合组装要求,第三夹爪133将不符合组装要求的滚子取回震动盘1422;如果符合组装要求,第二夹爪132从油封压合机构123中将压合后的油封21取出,第二机械臂162用臂部摄像机165拍摄压合后的油封21的定位位置,压合后的油封21组装于轴承配件的指定位置;接着,第二夹爪132夹取放置于工作台11上的滚道法兰盖22,将滚道法兰盖22与滚道法兰底座24的外径抱紧,以保证滚道法兰盖22与滚道法兰底座24的同轴度。In the above embodiment, first, the camera 1421 photographs the positions of the horizontal roller 26 and the vertical roller 27 on the vibration plate 1422, and the third jaw 133 absorbs the horizontal roller 26 and the vertical roller 27 multiple times from the vibration plate 1422 on the worktable 11. Vertical roller 27; Then, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the raceway flange base 24 on the positioning fixture 121, and the third jaw 133 crosses the horizontal roller 26 and the vertical roller 27 Put into the raceway flange base 24 until the horizontal roller 26 and the vertical roller 27 fill the raceway flange base 24; The assembly images of the horizontal rollers 26 and vertical rollers 27 in the raceway flange base 24 are used to judge whether the horizontal rollers 26 and the vertical rollers 27 in the raceway flange base 24 meet the assembly requirements. If they do not meet the assembly requirements, the third clip The claw 133 takes the roller that does not meet the assembly requirements back to the vibrating plate 1422; if the assembly requirements are met, the second jaw 132 takes out the pressed oil seal 21 from the oil seal pressing mechanism 123, and the second mechanical arm 162 uses the arm The camera 165 photographs the positioning position of the pressed oil seal 21, and the pressed oil seal 21 is assembled at the designated position of the bearing fitting; then, the second jaw 132 clamps the raceway flange cover 22 placed on the workbench 11, The outer diameters of the raceway flange cover 22 and the raceway flange base 24 are tightly hugged to ensure the coaxiality of the raceway flange cover 22 and the raceway flange base 24 .

请进一步参阅图6夹爪包括第四夹爪134。请进一步参阅图9,移动机器人16用于通过第一机械臂161从夹爪更换机构13自动卸载第三夹爪133并自动装载第四夹爪134,以从第二供料机构15多次夹取锁定件25并将锁定件25移送至组装定位机构13,及在第二夹爪132的协作下将锁定件25锁定于轴承组件的预定位置,以完成轴承20的组装。例如,锁定件25可以是螺丝钉,第四夹爪134可以是适用于螺丝钉的起子。Please refer to FIG. 6 further. The jaw includes a fourth jaw 134 . Please refer further to FIG. 9 , the mobile robot 16 is used to automatically unload the third jaw 133 from the jaw replacement mechanism 13 through the first mechanical arm 161 and automatically load the fourth jaw 134 to clamp multiple times from the second feeding mechanism 15. Take the locking piece 25 and move the locking piece 25 to the assembly positioning mechanism 13 , and lock the locking piece 25 at a predetermined position of the bearing assembly under the cooperation of the second jaw 132 to complete the assembly of the bearing 20 . For example, the locking member 25 can be a screw, and the fourth jaw 134 can be a driver suitable for the screw.

在本实施例中,每个轴承20需要的锁定件25的数量为4个,分别安装于轴承20的对角处,以保证锁定件25对轴承20的锁附力的均衡性,进而提高轴承20组装的稳定性。In this embodiment, the number of locking pieces 25 required for each bearing 20 is four, which are respectively installed at the opposite corners of the bearing 20, so as to ensure the balance of the locking force of the locking pieces 25 on the bearing 20, thereby improving the bearing capacity. 20 Assembled for stability.

上述实施例中,第二机械臂162用臂部摄像机165拍摄第二供料机构15中锁定件25的位置,第四夹爪134从第二供料机构15上夹取锁定件25,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。其中,第四夹爪134由第一机械臂161第6轴旋转输出旋转扭力,分别取4颗锁定件25采用对角安装的方式,用第二机械臂162的臂部摄像机165拍摄锁定件25锁定的指定位置,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。In the above-described embodiment, the second mechanical arm 162 uses the arm camera 165 to take pictures of the position of the locking member 25 in the second feeding mechanism 15, and the fourth jaw 134 clamps the locking member 25 from the second feeding mechanism 15 to lock the locking member 25. The member 25 is locked at the designated position of the raceway flange cover 22 and the raceway flange base 24. Among them, the fourth jaw 134 is rotated by the sixth axis of the first mechanical arm 161 to output the rotational torque, and four locking pieces 25 are installed diagonally, and the locking piece 25 is photographed by the arm camera 165 of the second mechanical arm 162. Lock the specified position, lock the locking member 25 at the specified position of the raceway flange cover 22 and the raceway flange base 24 .

请进一步参阅图9,在一些实施例中,移动机器人16还包括扭力检测组件166。扭力检测组件166设于第一机械臂161,用于检测第一机械臂161带动第四夹爪134对锁定件25进行锁定的扭力是否达到第一预定要求。Please further refer to FIG. 9 , in some embodiments, the mobile robot 16 further includes a torque detection component 166 . The torque detection component 166 is disposed on the first mechanical arm 161 and is used for detecting whether the torque force driven by the first mechanical arm 161 to drive the fourth jaw 134 to lock the locking member 25 meets a first predetermined requirement.

其中,当扭力未达到第一预定要求时,第四夹爪134继续在第二夹爪132的协作下对锁定件25进行锁定;当扭力达到第一预定要求时,第二夹爪132将完成组装的轴承20从组装定位机构13带离。Wherein, when the torque does not reach the first predetermined requirement, the fourth jaw 134 continues to lock the locking member 25 under the cooperation of the second jaw 132; when the torque reaches the first predetermined requirement, the second jaw 132 will complete The assembled bearing 20 is taken away from the assembly positioning mechanism 13 .

在本实施例中,第四夹爪134分三次对锁定件25进行锁定,第一次扭力为1N,第二次扭力为2N,第三次扭力为4.5N,每次的扭力大小由控制器控制第二机械臂162的旋转输出转矩来调节。如果第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力未达到第一预定要求,第四夹爪134继续在第二夹爪132的协作下对锁定件25进行锁定,直至第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力达到第一预定要求,当第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力达到第一预定要求时,第二夹爪132将完成组装的轴承20从组装定位机构13带离。In this embodiment, the fourth jaw 134 locks the locking member 25 three times, the first torque is 1N, the second torque is 2N, and the third torque is 4.5N. The magnitude of the torque each time is controlled by the controller. The rotational output torque of the second mechanical arm 162 is controlled to adjust. If the torque output by the first mechanical arm 161 to the fourth jaw 134 to lock the locking member 25 does not meet the first predetermined requirement, the fourth jaw 134 continues to lock the locking member 25 under the cooperation of the second jaw 132 , until the torque output by the first mechanical arm 161 to the fourth jaw 134 to lock the locking member 25 reaches the first predetermined requirement, when the torque output by the first mechanical arm 161 to the fourth jaw 134 to lock the locking member 25 When the torque reaches the first predetermined requirement, the second jaw 132 will take the assembled bearing 20 away from the assembly positioning mechanism 13 .

请进一步参阅图1,在一些实施例中,轴承自动组装装置100还包括轴承检测机构17。轴承检测机构17设置于组装定位机构12的远离移动机器人16的一侧,用于检测完成组装的轴承20是否符合第二预定要求。其中,第二夹爪132将符合第二预定要求和不符合第二预定要求的轴承分别移送至不同位置。Please refer to FIG. 1 further. In some embodiments, the automatic bearing assembly device 100 further includes a bearing detection mechanism 17 . The bearing detection mechanism 17 is arranged on the side of the assembly positioning mechanism 12 away from the mobile robot 16, and is used to detect whether the assembled bearing 20 meets the second predetermined requirement. Wherein, the second jaw 132 moves the bearings meeting the second predetermined requirement and those not meeting the second predetermined requirement to different positions respectively.

请进一步参阅图1,在一些实施例中,轴承自动组装装置100还包括双层运输线19,设置于轴承检测机构17与工作台11的同一侧。其中,如果第二机械臂162向第四夹爪134输出的对锁定件25进行锁定的扭力达到第一预定要求,第二夹爪132夹取并移送完成装配的轴承20至双层运输线19,进而双层运输线19运输完成装配的轴承20至轴承检测机构17,及运输符合第二预定要求的轴承20远离轴承检测机构17。Please refer to FIG. 1 further. In some embodiments, the automatic bearing assembly device 100 further includes a double-layer transport line 19 disposed on the same side of the bearing inspection mechanism 17 and the workbench 11 . Wherein, if the torque output by the second mechanical arm 162 to the fourth jaw 134 to lock the locking member 25 reaches the first predetermined requirement, the second jaw 132 grips and transfers the assembled bearing 20 to the double-layer transportation line 19 , and then the double-layer transportation line 19 transports the assembled bearings 20 to the bearing testing mechanism 17 , and transports the bearings 20 meeting the second predetermined requirement away from the bearing testing mechanism 17 .

在一些实施例中,轴承自动组装装置100还包括产品存放机构18。产品存放机构18与双层运输线19设置于工作台11的同一侧,双层运输线19设置于轴承检测机构17与产品存放机构18之间。In some embodiments, the automatic bearing assembly device 100 further includes a product storage mechanism 18 . The product storage mechanism 18 and the double-layer transportation line 19 are arranged on the same side of the workbench 11 , and the double-layer transportation line 19 is arranged between the bearing detection mechanism 17 and the product storage mechanism 18 .

进一步地,双层运输线19包括上层运输线191、下层运输线192,上层运输线191、下层运输线192逐层布置且运输方向相反。上层运输线191的输出端朝向轴承检测机构17,用于将达到第一预定要求的完成组装的轴承20运输到轴承检测机构17。下层运输线192的输出端朝向产品存放机构18,用于将符合第二预定要求的完成组装的轴承20远离轴承检测机构17。Further, the double-layer transportation line 19 includes an upper layer transportation line 191 and a lower layer transportation line 192, the upper layer transportation line 191 and the lower layer transportation line 192 are arranged layer by layer and the transportation directions are opposite. The output end of the upper transport line 191 is towards the bearing testing mechanism 17 , and is used for transporting the assembled bearings 20 meeting the first predetermined requirement to the bearing testing mechanism 17 . The output end of the lower transportation line 192 faces the product storage mechanism 18 and is used to keep the assembled bearings 20 meeting the second predetermined requirement away from the bearing detection mechanism 17 .

进一步参阅图3,在一些实施例中,移动机器人16还包括三维力传感器167。三维力传感器167设于第二机械臂162的输出端,用于在第一夹爪131与第二夹爪132的相互协作下检测双层运输线19上符合第二预定要求的完成组装的轴承20的旋转阻力是否达到第三预定要求。Referring further to FIG. 3 , in some embodiments, the mobile robot 16 further includes a three-dimensional force sensor 167 . The three-dimensional force sensor 167 is arranged at the output end of the second mechanical arm 162, and is used for detecting the assembled bearing on the double-layer transportation line 19 that meets the second predetermined requirement under the mutual cooperation of the first jaw 131 and the second jaw 132 Whether the rotational resistance of 20 meets the third predetermined requirement.

其中,将达到第三预定要求和未达到第三预定要求的轴承20分别移送至不同位置。例如,将达到第三预定要求的轴承20放置至产品存放机构18,将未达到第三预定要求的轴承20分别移送至回收区域。Wherein, the bearings 20 that meet the third predetermined requirement and those that fail to meet the third predetermined requirement are respectively transferred to different positions. For example, the bearings 20 that meet the third predetermined requirement are placed in the product storage mechanism 18, and the bearings 20 that do not meet the third predetermined requirement are transferred to the recycling area.

请进一步参阅图6,夹爪更换机构13设有第一穴位135、第二穴位136、第三穴位137、第四穴位138,分别用于放置第一夹爪131、第二夹爪132、第三夹爪133、第四夹爪134。Please refer to Fig. 6 further, the jaw replacement mechanism 13 is provided with a first acupuncture point 135, a second acupuncture point 136, a third acupuncture point 137, and a fourth acupuncture point 138, which are respectively used to place the first jaw 131, the second jaw 132, the Three jaws 133 and a fourth jaw 134 .

上述实施例中,移动机器人16移动到夹爪更换机构13,自动装载对应穴位上的夹爪机将自动卸载的夹爪放至对应穴位,以完成轴承20的组装。In the above embodiment, the mobile robot 16 moves to the jaw replacement mechanism 13 , automatically loads the jaw machine on the corresponding acupuncture point and puts the automatically unloaded jaws to the corresponding acupuncture point to complete the assembly of the bearing 20 .

本申请实施例还提供一种轴承自动组装方法,包括:The embodiment of the present application also provides an automatic bearing assembly method, including:

(1)提供轴承组件至第一上料机构14和锁定件25至第二上料结构15。(1) Provide the bearing assembly to the first feeding mechanism 14 and the locking member 25 to the second feeding structure 15 .

具体地,轴承组件包括用于组装轴承20的轴承配件和滚子。其中,第一供料机构14包括承载支架141和滚子震动组件142。承载支架141设置于工作台11的一侧,用于放置轴承配件。滚子震动组件142设于工作台11上,用于提供按预定方向放置的滚子。Specifically, the bearing assembly includes bearing fittings and rollers for assembling the bearing 20 . Wherein, the first feeding mechanism 14 includes a bearing bracket 141 and a roller vibrating assembly 142 . The bearing bracket 141 is disposed on one side of the workbench 11 for placing bearing accessories. The roller vibrating assembly 142 is provided on the worktable 11 for providing the rollers placed in a predetermined direction.

在本实施例中,轴承配件至少包括油封21、滚道法兰盖22、旋转轴滚道23、滚道底座24。承载支架141上依次布置有油封料盘1411、滚道法兰盖料盘1412、旋转轴滚道料盘1413、滚道法兰底座料盘1414,分别用于承装油封21、滚道法兰盖22、旋转轴滚道23、滚道法兰底座24。In this embodiment, the bearing fittings at least include an oil seal 21 , a raceway flange cover 22 , a rotating shaft raceway 23 and a raceway base 24 . An oil seal tray 1411, a raceway flange cover tray 1412, a rotating shaft raceway tray 1413, and a raceway flange base tray 1414 are sequentially arranged on the bearing bracket 141, which are respectively used to hold the oil seal 21 and the raceway flange Cover 22, rotating shaft raceway 23, raceway flange base 24.

(2)移动移动机器人16至夹爪更换机构13,第一机械臂161和第二机械臂162分别自动装载第一夹爪131和第二夹爪132。(2) Move the mobile robot 16 to the jaw replacement mechanism 13, and the first mechanical arm 161 and the second mechanical arm 162 automatically load the first jaw 131 and the second jaw 132 respectively.

在执行步骤(2)之前,移动机器人16需先对工作区域预先进行扫描并建立三维立体模型,提前规划移动机器人16的行走路径与操作步骤。具体地,激光导航器163对移动机器人16的工作区域进行扫描并建立三维空间地图,头部摄像机164获取移动机器人16工作区域的环境影像,控制器根据激光导航器163得到的三维空间地图和头部摄像机164得到的环境影像建立三维立体模型并对三维立体模型进行计算分析,提前规划移动机器人16的行走路径与操作步骤。Before performing step (2), the mobile robot 16 needs to scan the working area in advance and establish a three-dimensional model, and plan the walking path and operation steps of the mobile robot 16 in advance. Specifically, the laser navigator 163 scans the working area of the mobile robot 16 and builds a three-dimensional space map, the head camera 164 acquires the environmental image of the mobile robot 16 working area, and the controller obtains the three-dimensional space map and the head image according to the laser navigator 163. The environment image obtained by the internal camera 164 is used to establish a three-dimensional model, and the three-dimensional model is calculated and analyzed, and the walking path and operation steps of the mobile robot 16 are planned in advance.

因此,当需要夹取轴承配件时,移动机器人16能够移动至夹爪更换机构13,以使第一机械161和第二机械臂162分别自动装上第一夹爪131和第二夹爪132。Therefore, when the bearing fittings need to be clamped, the mobile robot 16 can move to the clamping jaw replacement mechanism 13 so that the first mechanical arm 161 and the second mechanical arm 162 can automatically install the first clamping jaw 131 and the second clamping jaw 132 respectively.

(3)通过第一夹爪131和第二夹爪132从第一供料机构14分别夹取轴承配件并移送至组装定位机构12。(3) The bearing fittings are respectively picked up from the first feeding mechanism 14 by the first jaw 131 and the second jaw 132 and transferred to the assembly positioning mechanism 12 .

具体地,移动机器人16移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄油封21的位置,第一夹爪131从油封料盘1411中夹取油封21,第二机械臂162再次用臂部摄像机165拍摄滚道法兰盖22的位置,第二夹爪132从滚道法兰盖料盘1412中夹取滚道法兰盖22。移动机器人16移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄压合轴1221的位置,将套入压合轴1221上,第二机械臂162用臂部摄像机165拍摄滚道法兰盖22的定位位置,第二夹爪132将滚道法兰盖22放到工作台11上。移动机器人16再次移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的位置,第一夹爪131从旋转轴滚道料盘1413中夹取旋转轴滚道23,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的位置,第二夹爪132从滚道法兰底座24中夹取滚道法兰底座24。移动机器人16再次移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的定位位置,第二夹爪132将滚道法兰底座24放在承载座1212上,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的定位位置,第一夹爪131将旋转轴滚道23放在定位轴1211上,完成轴承配件到轴承20上的部分组装。Specifically, the mobile robot 16 moves to the side of the bearing bracket 141, the second mechanical arm 162 takes pictures of the position of the oil seal 21 with the arm camera 165, the first jaw 131 clamps the oil seal 21 from the oil seal tray 1411, and the second mechanical arm 162 The position of the raceway flange cover 22 is photographed with the arm camera 165 again, and the second jaw 132 clamps the raceway flange cover 22 from the raceway flange cover material tray 1412 . The mobile robot 16 moves to the side of the workbench 11, and the second mechanical arm 162 takes pictures of the position of the pressing shaft 1221 with the arm camera 165, and inserts it into the pressing shaft 1221, and the second mechanical arm 162 takes pictures of the raceway with the arm camera 165. At the positioning position of the flange cover 22 , the second jaw 132 puts the raceway flange cover 22 on the workbench 11 . The mobile robot 16 moves to the side of the bearing bracket 141 again, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the rotating shaft raceway 23, and the first gripper 131 clamps the rotating shaft raceway from the rotating shaft raceway material tray 1413 23 , the second mechanical arm 162 uses the arm camera 165 to photograph the position of the raceway flange base 24 , and the second gripper 132 clamps the raceway flange base 24 from the raceway flange base 24 . The mobile robot 16 moves to the side of the workbench 11 again, the second mechanical arm 162 uses the arm camera 165 to photograph the positioning position of the raceway flange base 24, and the second jaw 132 places the raceway flange base 24 on the bearing seat 1212 , the second mechanical arm 162 uses the arm camera 165 to photograph the positioning position of the rotating shaft raceway 23, and the first gripper 131 places the rotating shaft raceway 23 on the positioning shaft 1211 to complete the partial assembly of the bearing fittings on the bearing 20.

(4)再次移动机器人至夹爪更换机构,第一机械臂自动卸载第一夹爪并自动装载第三夹爪。(4) Move the robot to the gripper replacement mechanism again, the first mechanical arm automatically unloads the first gripper and automatically loads the third gripper.

具体地,根据提前规划好的移动机器人16的行走路径,再次移动机器人16至夹爪更换机构13,通过第一机械臂16自动卸载第一夹爪131并自动装装载的第三夹爪133。Specifically, according to the walking path of the mobile robot 16 planned in advance, the robot 16 is moved to the gripper replacement mechanism 13 again, and the first gripper 131 is automatically unloaded and the loaded third gripper 133 is automatically loaded by the first mechanical arm 16 .

(5)通过第三夹爪133从第一供料机构14多次夹取滚子并移送至组装定位机构12上的轴承配件的指定位置。(5) The rollers are clamped multiple times from the first feeding mechanism 14 by the third jaw 133 and transferred to the designated position of the bearing fitting on the assembling and positioning mechanism 12 .

具体地,摄像头1421拍摄横向滚子26和竖向滚子27在振动盘1422上的位置,第三夹爪133从工作台11上的振动盘1422多次夹取横向滚子26和竖向滚子27。第二机械臂162用臂部摄像机165拍摄定位治具121上滚道法兰底座24的位置,第三夹爪133将横向滚子26和竖向滚子27交叉放入滚道法兰底座24,直至横向滚子26和竖向滚子27放满滚道法兰底座24。第二机械臂162用臂部摄像机165拍摄放满滚道法兰底座24内的横向滚子26和竖向滚子27的组装影像,以判断滚道法兰底座24内的横向滚子26和竖向滚子27是否符合组装要求,如果不符合组装要求,第三夹爪133将不符合组装要求的滚子取回震动盘1422;如果符合组装要求,第二夹爪132从油封压合机构123中将压合后的油封21取出,第二机械臂162用臂部摄像机165拍摄压合后的油封21的定位位置,压合后的油封21组装于轴承配件的指定位置。第二夹爪132夹取放置于工作台11上的滚道法兰盖22,将滚道法兰盖22与滚道法兰底座24的外径抱紧,以保证滚道法兰盖22与滚道法兰底座24的同轴度。Specifically, the camera 1421 photographs the positions of the horizontal roller 26 and the vertical roller 27 on the vibration plate 1422, and the third jaw 133 clamps the horizontal roller 26 and the vertical roller multiple times from the vibration plate 1422 on the workbench 11. Sub 27. The second mechanical arm 162 uses the arm camera 165 to photograph the position of the raceway flange base 24 on the positioning jig 121, and the third jaw 133 crosses the horizontal roller 26 and the vertical roller 27 into the raceway flange base 24 , until the horizontal roller 26 and the vertical roller 27 are filled with the raceway flange base 24. The second manipulator 162 uses the arm camera 165 to shoot the assembled images of the horizontal rollers 26 and the vertical rollers 27 in the raceway flange base 24, so as to judge the horizontal rollers 26 and the vertical rollers in the raceway flange base 24. Whether the vertical rollers 27 meet the assembly requirements, if they do not meet the assembly requirements, the third jaw 133 will take the rollers that do not meet the assembly requirements back to the vibrating plate 1422; In 123, the pressed oil seal 21 is taken out, and the second mechanical arm 162 uses the arm camera 165 to photograph the positioning position of the pressed oil seal 21, and the pressed oil seal 21 is assembled at the designated position of the bearing fitting. The second jaw 132 grips the raceway flange cover 22 placed on the workbench 11, and hugs the outer diameter of the raceway flange cover 22 and the raceway flange base 24 tightly to ensure that the raceway flange cover 22 and the outer diameter of the raceway flange base 24 The coaxiality of the raceway flange base 24.

(6)再次移动移动机器人16至夹爪更换机构13,第一机械臂161自动卸载第三夹爪133并自动装载第四夹爪134。(6) Move the mobile robot 16 to the gripper replacement mechanism 13 again, the first mechanical arm 161 automatically unloads the third gripper 133 and automatically loads the fourth gripper 134 .

具体地,根据提前好的规划移动机器人16的行走路径,再次移动机器人16至夹爪更换机构13,通过第一机械臂16自动卸载第三夹爪133并自动装装载的第四夹爪134。Specifically, according to the planned walking path of the mobile robot 16 in advance, the robot 16 is moved to the gripper replacement mechanism 13 again, and the third gripper 133 is automatically unloaded and the loaded fourth gripper 134 is automatically loaded by the first mechanical arm 16 .

(7)通过第四夹爪134从第二供料机构15夹取锁定件25并锁定于轴承组件,以完成轴承20的组装。(7) Clamp the locking part 25 from the second feeding mechanism 15 through the fourth jaw 134 and lock it on the bearing assembly, so as to complete the assembly of the bearing 20 .

具体地,第二机械臂162用臂部摄像机165拍摄第二供料机构15中锁定件25的位置,第四夹爪134从第二供料机构15上夹取锁定件25,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。其中,第四夹爪134由第一机械臂161第6轴旋转输出旋转扭力,分别取4颗锁定件25采用对角安装的方式,用第二机械臂162的臂部摄像机165拍摄锁定件25锁定的指定位置,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。Specifically, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the locking member 25 in the second feeding mechanism 15, and the fourth jaw 134 clamps the locking member 25 from the second feeding mechanism 15, and the locking member 25 Locked at the designated position of the raceway flange cover 22 and the raceway flange base 24. Among them, the fourth jaw 134 is rotated by the sixth axis of the first mechanical arm 161 to output the rotational torque, and four locking pieces 25 are respectively installed in a diagonal manner, and the arm camera 165 of the second mechanical arm 162 is used to photograph the locking pieces 25 Lock the specified position, lock the locking member 25 at the specified position of the raceway flange cover 22 and the raceway flange base 24 .

在一些实施例中,步骤(7),通过第四夹爪134从第二供料机构15夹取锁定件25并锁定于轴承组件,以完成轴承20的组装,还包括:In some embodiments, step (7), using the fourth jaw 134 to clamp the locking member 25 from the second feeding mechanism 15 and lock it to the bearing assembly, to complete the assembly of the bearing 20, further includes:

(7.1)检测第一机械臂161带动第四夹爪134对锁定件进行锁定的扭力是否达到第一预定要求。(7.1) Detecting whether the torque force of the first mechanical arm 161 driving the fourth jaw 134 to lock the locking member meets the first predetermined requirement.

当扭力达到第一预定要求时,第二夹爪夹取并移送达到第一预定要求的轴承至双层运输线19;当扭力未达到第一预定要求时,第四夹爪134继续对未达到第一预定要求的锁定件进行锁定。When the torsional force reaches the first predetermined requirement, the second jaw grips and transfers the bearing that has reached the first predetermined requirement to the double-layer transportation line 19; The first predetermined request of the locking member to perform the locking.

具体地,扭力检测组件166检测第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力是否未达到第一预定要求。第二夹爪132夹取并移送达到第一预定要求的完成组装的轴承20至双层运输线19,第四夹爪134继续对未达到第一预定要求的锁定件25进行锁定。Specifically, the torque detecting component 166 detects whether the torque output by the first mechanical arm 161 to the fourth jaw 134 to lock the locking member 25 does not meet the first predetermined requirement. The second clamping claw 132 grips and transfers the assembled bearings 20 that meet the first predetermined requirement to the double-layer transportation line 19 , and the fourth clamping claw 134 continues to lock the locking member 25 that does not meet the first predetermined requirement.

(7.2)通过双层运输线19将达到第一预定要求的完成组装的轴承20运输至轴承检测机构18。(7.2) Transport the assembled bearings 20 that meet the first predetermined requirement to the bearing testing mechanism 18 through the double-layer transport line 19 .

具体地,双层运输线19的上层运输线191将达到第一预定要求的完成组装的轴承20运输至轴承检测机构17。Specifically, the upper transport line 191 of the double-layer transport line 19 transports the assembled bearings 20 meeting the first predetermined requirement to the bearing inspection mechanism 17 .

在一些实施例中,步骤(7.2)通过双层运输线19将达到第一预定要求的完成组装的轴承20运输至轴承检测机构17,还包括:In some embodiments, the step (7.2) transports the assembled bearing 20 meeting the first predetermined requirement to the bearing testing mechanism 17 through the double-layer transport line 19, and further includes:

轴承检测机构17检测双层运输线19运输来的轴承20是否符合第二预定要求。将符合第二预定要求的轴承20放至双层运输线19,将不符合第二预定要求的轴承放置对应位置。The bearing detection mechanism 17 detects whether the bearings 20 transported by the double-layer transport line 19 meet the second predetermined requirement. Bearings 20 that meet the second predetermined requirement are placed on the double-layer transportation line 19, and bearings that do not meet the second predetermined requirement are placed in corresponding positions.

具体地,轴承检测机构17检测双层运输线19的上层运输线191运输来的达到第一预定要求的完成组装的轴承20是否符合第二预定要求。将符合第二预定要求的轴承20放置下层运输线192。将不符合第二预定要求的轴承20放置对应位置,例如,回收区。Specifically, the bearing detection mechanism 17 detects whether the assembled bearings 20 that meet the first predetermined requirement and are transported by the upper transportation line 191 of the double-layer transportation line 19 meet the second predetermined requirement. Bearings 20 that meet the second predetermined requirement are placed on the lower transportation line 192 . Bearings 20 that do not meet the second predetermined requirement are placed in a corresponding location, for example, a recycling area.

在一些实施例中,轴承自动组装方法,还包括:In some embodiments, the automatic bearing assembly method further includes:

再次移动移动机器人16至夹爪更换机构13,第一机械臂16再次自动装载第一夹爪131。三维力传感器167在第一夹爪131和第二夹爪132的协作下检测双层运输线19上的符合第二预定要求的轴承20的旋转阻力是否达到第三预定要求。双层运输线19将达到第三预定要求的轴承运输至对应位置。第一夹爪131或第二夹爪132将未达到第三预定要求的轴承20移送至对应位置。Move the mobile robot 16 to the gripper replacement mechanism 13 again, and the first mechanical arm 16 automatically loads the first gripper 131 again. Under the cooperation of the first jaw 131 and the second jaw 132 , the three-dimensional force sensor 167 detects whether the rotational resistance of the bearing 20 meeting the second predetermined requirement on the double-layer transportation line 19 meets the third predetermined requirement. The double-layer transport line 19 transports the bearings meeting the third predetermined requirement to the corresponding position. The first jaw 131 or the second jaw 132 moves the bearings 20 that do not meet the third predetermined requirement to corresponding positions.

具体地,第一夹爪131夹住滚道法兰底座24,第二夹爪132抓取滚道法兰盖22,第二夹爪132顺时针旋转180度,用三维力传感器167检测到轴承20的旋转阻力小于5N后松开。例如,第二夹爪132顺时针旋转6次后,再逆时针旋转6次。如果检测到轴承20符合第三预定要求,将符合第三预定要求的轴承20放置下层运输线192,下层运输线192将符合第二预定要求的完成组装的轴承20运输至产品存放机构18,第一夹爪131或第二夹爪132将未达到第三预定要求的轴承20移送至对应位置,例如,回收区。Specifically, the first jaw 131 clamps the raceway flange base 24, the second jaw 132 grabs the raceway flange cover 22, the second jaw 132 rotates 180 degrees clockwise, and the three-dimensional force sensor 167 detects that the bearing 20. Loosen after the rotation resistance is less than 5N. For example, after the second jaw 132 rotates clockwise 6 times, it rotates counterclockwise 6 times. If it is detected that the bearing 20 meets the third predetermined requirement, the bearing 20 that meets the third predetermined requirement is placed on the lower transportation line 192, and the lower transportation line 192 transports the assembled bearing 20 that meets the second predetermined requirement to the product storage mechanism 18. A gripper 131 or a second gripper 132 moves the bearings 20 that do not meet the third predetermined requirement to a corresponding position, for example, a recycling area.

本实施例提供的轴承自动组装方法,移动机器人16通过第一机械臂161和第二机械臂162夹爪更换机构13自动装载不同类型的夹爪,不同类型的夹爪分别适配于每个轴承配件和锁定件25,进而在第一机械臂161和第二机械臂162相互协作下实现对轴承组件和锁定件25的夹取和组装,代替了人工组装的方式,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly method provided in this embodiment, the mobile robot 16 automatically loads different types of jaws through the jaw replacement mechanism 13 of the first mechanical arm 161 and the second mechanical arm 162, and different types of jaws are respectively adapted to each bearing accessories and locking piece 25, and then realize the clamping and assembly of the bearing assembly and locking piece 25 under the mutual cooperation of the first mechanical arm 161 and the second mechanical arm 162, replacing the manual assembly method and effectively improving the assembly accuracy of the bearing and efficiency, reducing manpower requirements and realizing automation of bearing assembly.

对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化涵括在本申请内。It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, but that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and not restrictive in all points of view, and the scope of the application is defined by the appended claims rather than the foregoing description, and it is intended that the scope of the present application be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in this application.

最后应说明的是,以上实施例仅用以说明本申请的技术方案而非限制,尽管参照较佳实施例对本申请进行了详细说明,本领域的普通技术人员应当理解,可以对本申请的技术方案进行修改或等同替换,而不脱离本申请技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application without limitation. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be Make modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present application.

Claims (14)

1. An automatic bearing assembly device, comprising:
a work table;
the assembly positioning mechanism is arranged on the workbench;
the clamping jaw replacing mechanism is arranged on the workbench and is used for providing a plurality of clamping jaws of different types;
The first feeding mechanism is arranged adjacent to the assembly positioning mechanism and is used for providing various bearing assemblies to be assembled;
the second feeding mechanism is arranged on the workbench and positioned at one side of the assembly positioning mechanism and is used for providing a locking piece for locking the bearing assembly;
the movable robot is arranged on one side of the workbench adjacently, the assembly positioning mechanism, the clamping jaw replacing mechanism, the first feeding mechanism and the second feeding mechanism are all arranged around the movable robot, and the movable robot comprises a first mechanical arm and a second mechanical arm which are mutually cooperated and used for automatically loading clamping jaws of different types on the clamping jaw replacing mechanism through the first mechanical arm and the second mechanical arm so as to clamp the bearing assembly and the locking piece from the first feeding mechanism and the second feeding mechanism and transfer the bearing assembly and the locking piece to the assembly positioning mechanism, and further assembly of the bearing is completed.
2. The automatic bearing assembling apparatus according to claim 1, wherein,
the bearing assembly comprises a bearing accessory for assembling a bearing, the first feeding mechanism comprises a bearing bracket, the bearing bracket is arranged on one side of the workbench and used for placing the bearing accessory, and the clamping jaw comprises a first clamping jaw and a second clamping jaw;
The mobile robot is used for automatically loading the first clamping jaw from the clamping jaw replacing mechanism through the first mechanical arm and automatically loading the second clamping jaw from the clamping jaw replacing mechanism through the second mechanical arm;
the first clamping jaw and the second clamping jaw cooperate with each other to clamp the bearing accessory from the bearing bracket of the first feeding mechanism and transfer the bearing accessory to the assembly positioning mechanism, so that partial assembly of the bearing accessory to the bearing is completed.
3. An automatic bearing assembling apparatus according to claim 2, wherein,
the bearing assembly further comprises a roller, the first feeding mechanism further comprises a roller vibration assembly, the roller vibration assembly is arranged on the workbench and used for providing the roller placed in a preset direction, and the clamping jaw comprises a third clamping jaw;
the mobile robot is used for automatically unloading a first clamping jaw from the clamping jaw replacing mechanism and automatically loading the third clamping jaw through the first mechanical arm so as to absorb the roller from the roller vibration assembly for a plurality of times and transfer the roller to the assembling and positioning mechanism, and further, the assembly of the roller to the bearing accessory is completed.
4. The automatic bearing assembly device of claim 3, wherein the third jaw comprises:
a first finger comprising a recessed tip;
the second clamping finger comprises a convex column suction head;
the roller comprises a transverse roller and a vertical roller, the groove suction head is used for sucking the transverse roller, the convex column suction head is used for sucking the vertical roller, the first clamping finger and the second clamping finger are allowed to suck the transverse roller and the vertical roller from the roller vibration assembly for multiple times respectively, the transverse roller and the vertical roller are transferred to the assembly positioning mechanism, and the transverse roller and the vertical roller are placed at the appointed position of the bearing accessory in a crossed mode.
5. The automatic bearing assembling apparatus according to claim 3, wherein,
the clamping jaw comprises a fourth clamping jaw, the mobile robot is used for automatically unloading the third clamping jaw from the clamping jaw replacing mechanism through the first mechanical arm and automatically loading the fourth clamping jaw, so that the locking piece is clamped from the second feeding mechanism for multiple times and is transferred to the assembling and positioning mechanism, and the locking piece is locked at a preset position of the bearing assembly under the cooperation of the second clamping jaw, so that the bearing assembly is completed.
6. The automatic bearing assembly device of claim 5, wherein the mobile robot further comprises:
the torsion detection component is arranged on the first mechanical arm and is used for detecting whether the torsion of the first mechanical arm driving the fourth clamping jaw to lock the locking piece meets a first preset requirement or not;
when the torque force does not meet the first preset requirement, the fourth clamping jaw continues to lock the locking piece which does not meet the first preset requirement; when the torque force reaches the first predetermined requirement, the second jaw brings the bearing, which is assembled, away from the assembly positioning mechanism.
7. The automatic bearing assembly device according to claim 6, further comprising:
the bearing detection mechanism is arranged on one side, far away from the mobile robot, of the assembly positioning mechanism and is used for detecting whether the assembled bearing meeting the first preset requirement meets a second preset requirement or not;
wherein the bearings meeting the second predetermined requirement and not meeting the second predetermined requirement are to be transferred to different positions, respectively.
8. The automatic bearing assembly device according to claim 7, further comprising:
The double-layer conveying line is arranged on the same side of the bearing detection mechanism and the workbench;
and when the torsion force reaches the first preset requirement, the second clamping jaw brings the assembled bearing away from the assembly positioning mechanism and transfers the assembled bearing to the double-layer conveying line, the double-layer conveying line conveys the assembled bearing reaching the first preset requirement to the bearing detection mechanism, and conveys the bearing meeting the second preset requirement away from the bearing detection mechanism.
9. The automatic bearing assembly device of claim 8, wherein the mobile robot further comprises:
the three-dimensional force sensor is arranged at the output end of the second mechanical arm and is used for detecting whether the rotation resistance of the bearing, which meets the second preset requirement, on the double-layer conveying line meets the third preset requirement under the mutual cooperation of the first clamping jaw and the second clamping jaw;
wherein the bearings meeting and not meeting the third predetermined requirement are to be transferred to different positions, respectively.
10. The automatic bearing assembly device of claim 9, wherein the mobile robot further comprises:
The arm camera is arranged on the second mechanical arm and used for acquiring an assembly image of the bearing in the assembly process so as to complete the assembly of the bearing.
11. An automatic bearing assembling method, applying the automatic bearing assembling device according to any one of claims 1 to 10, comprising:
providing a bearing assembly to the first feed mechanism and a lock to the second feed mechanism, wherein the bearing assembly comprises a bearing fitting and a roller;
moving the mobile robot to a clamping jaw replacing mechanism, and respectively and automatically loading a first clamping jaw and a second clamping jaw by a first mechanical arm and a second mechanical arm;
the bearing fittings are respectively clamped from the first feeding mechanism through the first clamping jaw and the second clamping jaw and are transferred to the assembling and positioning mechanism;
moving the robot to the clamping jaw replacing mechanism again, wherein the first mechanical arm automatically unloads the first clamping jaw and automatically loads the third clamping jaw;
the third clamping jaw clamps the roller from the first feeding mechanism for a plurality of times and transfers the roller to a designated position of a bearing fitting on the assembly positioning mechanism;
moving the mobile robot to the clamping jaw replacing mechanism again, and automatically unloading the third clamping jaw and automatically loading the fourth clamping jaw by the first mechanical arm;
And clamping the locking piece from the second feeding mechanism through the fourth clamping jaw and locking the locking piece to the bearing assembly so as to complete the assembly of the bearing.
12. The method of automatic assembly of bearings according to claim 11, wherein said step of clamping said locking member from said second feed mechanism by said fourth clamping jaw and locking to the bearing assembly to complete assembly of the bearings further comprises:
detecting whether the torque force of the first mechanical arm driving the fourth clamping jaw to lock the locking piece reaches a first preset requirement or not;
when the torsion reaches a first preset requirement, the second clamping jaw clamps and transfers the bearing reaching the first preset requirement to a double-layer conveying line; when the torsion force does not meet the first preset requirement, the fourth clamping jaw continuously locks a locking piece which does not meet the first preset requirement;
and transporting the assembled bearing meeting the first preset requirement to a bearing detection mechanism through the double-layer transportation line.
13. The automatic bearing assembly method according to claim 12, wherein the step of transporting the completed bearing, which meets the first predetermined requirement, to a bearing inspection mechanism by the double-layered transport line includes:
The bearing detection mechanism detects whether the bearing transported by the double-layer transportation line meets a second preset requirement or not;
and placing the bearing meeting the second preset requirement on the double-layer conveying line, and placing the bearing not meeting the second preset requirement at a corresponding position.
14. The automatic bearing assembly method of claim 13, further comprising:
moving the mobile robot to a clamping jaw replacing mechanism again, and automatically loading the first clamping jaw again by a first mechanical arm;
a three-dimensional force sensor detects whether the rotation resistance of the bearing meeting the second preset requirement on the double-layer conveying line meets a third preset requirement under the cooperation of the first clamping jaw and the second clamping jaw;
the double-layer conveying line conveys the bearing meeting the third preset requirement to a corresponding position;
the first clamping jaw or the second clamping jaw moves the bearing which does not meet the third preset requirement to a corresponding position.
CN202211669608.4A 2022-12-24 2022-12-24 Automatic bearing assembling device and method Active CN116038318B (en)

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CN208231241U (en) * 2018-05-22 2018-12-14 东莞市宣友机械有限公司 Bearing automatic assembling
CN114260704A (en) * 2022-01-13 2022-04-01 徐工汉云技术股份有限公司 Flexible automatic assembly workstation
CN219570663U (en) * 2022-12-24 2023-08-22 富联裕展科技(深圳)有限公司 Automatic bearing assembling device

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Publication number Priority date Publication date Assignee Title
CN102133701A (en) * 2010-01-19 2011-07-27 株式会社安川电机 Production system
CN105269582A (en) * 2014-06-02 2016-01-27 精工爱普生株式会社 Robot, robot system, and control method
CN107571246A (en) * 2017-10-13 2018-01-12 上海神添实业有限公司 A kind of component assembly system and method based on tow-armed robot
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