CN116038318A - Bearing automatic assembly device and method - Google Patents
Bearing automatic assembly device and method Download PDFInfo
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- CN116038318A CN116038318A CN202211669608.4A CN202211669608A CN116038318A CN 116038318 A CN116038318 A CN 116038318A CN 202211669608 A CN202211669608 A CN 202211669608A CN 116038318 A CN116038318 A CN 116038318A
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/003—Escapement mechanisms used therewith
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
- B23P19/069—Multi-spindle machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
- B25J9/1687—Assembly, peg and hole, palletising, straight line, weaving pattern movement
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Abstract
Description
技术领域technical field
本申请涉及自动组装技术领域,具体涉及一种轴承自动组装装置及方法。The present application relates to the technical field of automatic assembly, in particular to an automatic assembly device and method for bearings.
背景技术Background technique
轴承是基本的机械元件,被广泛应用于各种机构中,例如汽车、轮船、飞机、洗衣机等。Bearings are basic mechanical components and are widely used in various mechanisms, such as automobiles, ships, airplanes, washing machines, etc.
然而,轴承组装是一个繁琐且精密的过程,现有的轴承组装大多采用人工组装。若以人工方式完成轴承的组装工作,当轴承数目多时,尤其是在轴承的制造和组装工厂,将会相当耗费时间,且浪费人力资源,自动化程度低,组装异常率高。However, bearing assembly is a cumbersome and precise process, and most of the existing bearing assembly is manually assembled. If the bearing assembly work is done manually, when the number of bearings is large, especially in the bearing manufacturing and assembly factories, it will be quite time-consuming and waste human resources, the degree of automation is low, and the assembly abnormality rate is high.
发明内容Contents of the invention
鉴于以上内容,有必要提供一种轴承自动组装装置及方法,以提高轴承组装效率及组装精确度。In view of the above, it is necessary to provide an automatic bearing assembly device and method to improve bearing assembly efficiency and assembly accuracy.
本申请实施例提供一种轴承自动组装装置,包括:工作台;组装定位机构,设于所述工作台上;夹爪更换机构,设于所述工作台上,用于提供多个不同类型的夹爪;第一供料机构,所述第一供料机构邻近所述组装定位机构设置,用于提供多种待组装的轴承组件;第二供料机构,设于所述工作台上且位于所述组装定位机构的一侧,用于提供锁定所述轴承组件的锁定件;移动机器人,邻近设置于所述工作台的一侧,所述组装定位机构、夹爪更换机构、第一供料机构及第二供料机构均围绕所述移动机器人设置,所述移动机器人包括互相协作的第一机械臂和第二机械臂,用于通过所述第一机械臂和所述第二机械臂从所述夹爪更换机构上自动装载不同类型的夹爪,以从所述第一供料机构和所述第二供料结构夹取所述轴承组件和所述锁定件并移送至所述组装定位机构,进而完成轴承的组装。An embodiment of the present application provides an automatic assembly device for bearings, including: a workbench; an assembly positioning mechanism set on the workbench; a jaw replacement mechanism set on the workbench for providing multiple different types of Gripper; the first feeding mechanism, which is arranged adjacent to the assembly positioning mechanism, and is used to provide a variety of bearing assemblies to be assembled; the second feeding mechanism, which is arranged on the workbench and is located One side of the assembly positioning mechanism is used to provide a lock for locking the bearing assembly; the mobile robot is adjacent to one side of the workbench, and the assembly positioning mechanism, jaw replacement mechanism, first material supply The mechanism and the second feeding mechanism are all arranged around the mobile robot, and the mobile robot includes a first mechanical arm and a second mechanical arm cooperating with each other, and is used to obtain from the first mechanical arm and the second mechanical arm The jaw changing mechanism is automatically loaded with different types of jaws to pick up the bearing assembly and the locking piece from the first feeding mechanism and the second feeding mechanism and transfer them to the assembly location mechanism, and then complete the assembly of the bearing.
本实施例提供的轴承自动组装装置,移动机器人通过第一机械臂和第二机械臂从夹爪更换机构自动装设不同类型的夹爪,不同类型的夹爪分别适配于每个轴承组件和锁定件,进而在第一机械臂和第二机械臂相互协作下实现对轴承组件和锁定件的夹取和组装,代替了人工组装的方式,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly device provided in this embodiment, the mobile robot automatically installs different types of jaws from the jaw replacement mechanism through the first mechanical arm and the second mechanical arm. Different types of jaws are respectively adapted to each bearing assembly and Locking parts, and then realize the clamping and assembly of bearing components and locking parts under the mutual cooperation of the first mechanical arm and the second mechanical arm, replacing manual assembly, effectively improving the assembly accuracy and efficiency of bearings, and reducing manpower Demand, realize the automation of bearing assembly.
在一些实施例中,所述轴承组件包括用于组装轴承的轴承配件,所述第一供料机构包括承载支架,所述承载支架设置于所述工作台的一侧,用于放置所述轴承配件,所述夹爪包括第一夹爪和第二夹爪;所述移动机器人用于通过所述第一机械臂从所述夹爪更换机构自动装载所述第一夹爪,并通过所述第二机械臂从所述夹爪更换机构自动装载所述第二夹爪;其中,所述第一夹爪与所述第二夹爪相互协作,以从所述第一供料机构的所述承载支架上夹取所述轴承配件,并将所述轴承配件移送至所述组装定位机构,进而完成所述轴承配件到所述轴承上的部分组装。In some embodiments, the bearing assembly includes bearing fittings for assembling the bearing, the first feeding mechanism includes a bearing bracket, and the bearing bracket is arranged on one side of the workbench for placing the bearing accessories, the jaws include a first jaw and a second jaw; the mobile robot is used to automatically load the first jaw from the jaw replacement mechanism through the first mechanical arm, The second mechanical arm automatically loads the second jaw from the jaw replacement mechanism; wherein, the first jaw and the second jaw cooperate with each other to extract from the first feeding mechanism The bearing fitting is clamped on the bearing bracket, and the bearing fitting is transferred to the assembly positioning mechanism, thereby completing the partial assembly of the bearing fitting on the bearing.
在一些实施例中,所述轴承组件还包括滚子,所述第一供料机构还包括滚子震动组件,所述滚子震动组件设于所述工作台上,用于提供按预定方向放置的所述滚子,所述夹爪包括第三夹爪;所述移动机器人用于通过所述第一机械臂从所述夹爪更换机构自动卸载第一夹爪并自动装载所述第三夹爪,以从所述滚子震动组件多次吸取所述滚子,并将所述滚子移送至所述组装定位机构,进而完成所述滚子到所述轴承配件上的组装。In some embodiments, the bearing assembly further includes rollers, the first feeding mechanism further includes a roller vibrating assembly, and the roller vibrating assembly is arranged on the workbench for providing the rollers, the jaws include a third jaw; the mobile robot is used to automatically unload the first jaw and automatically load the third jaw from the jaw changing mechanism by the first mechanical arm The claws are used to absorb the roller from the roller vibrating assembly multiple times, and transfer the roller to the assembly positioning mechanism, so as to complete the assembly of the roller on the bearing fitting.
在一些实施例中,所述第三夹爪包括:第一夹指,包括凹槽吸头;第二夹指,包括凸柱吸头;其中,所述滚子包括横向滚子、竖向滚子,所述凹槽吸头用于吸取横向滚子,所述凸柱吸头用于吸取竖向滚子,以容许所述第一夹指与所述第二夹指从所述滚子震动组件分别多次吸取所述横向滚子与所述竖向滚子,并将所述横向滚子与所述竖向滚子移送至所述组装定位机构,进而将所述横向滚子与所述竖向滚子交叉放置于轴承配件的指定位置。In some embodiments, the third jaw includes: a first gripping finger, including a groove suction head; a second gripping finger, including a convex post suction head; wherein, the rollers include horizontal rollers, vertical rollers The groove suction head is used to suck the horizontal roller, and the convex post suction head is used to suck the vertical roller, so as to allow the first gripping finger and the second gripping finger to vibrate from the roller The component absorbs the horizontal roller and the vertical roller multiple times respectively, and transfers the horizontal roller and the vertical roller to the assembly positioning mechanism, and then puts the horizontal roller and the vertical roller The vertical rollers are placed crosswise at the designated positions of the bearing fittings.
在一些实施例中,所述夹爪包括第四夹爪,所述移动机器人用于通过所述第一机械臂从所述夹爪更换机构自动卸载所述第三夹爪并自动装载所述第四夹爪,以从所述第二供料机构多次夹取所述锁定件并将所述锁定件移送至所述组装定位机构,及在所述第二夹爪的协作下将所述锁定件锁定于所述轴承组件的预定位置,以完成轴承的组装。In some embodiments, the jaws include a fourth jaw, and the mobile robot is configured to automatically unload the third jaw and automatically load the fourth jaw from the jaw changing mechanism by the first robotic arm. Four clamping jaws, to clamp the locking piece multiple times from the second feeding mechanism and transfer the locking piece to the assembly positioning mechanism, and lock the locking piece under the cooperation of the second jaws The parts are locked in the predetermined position of the bearing assembly to complete the assembly of the bearing.
在一些实施例中,所述移动机器人还包括:扭力检测组件,设于所述第一机械手臂,用于检测所述第一机械臂带动所述第四夹爪对所述锁定件进行锁定的扭力是否达到第一预定要求;其中,当所述扭力未达到所述第一预定要求时,所述第四夹爪继续对未达到所述第一预定要求所述锁定件进行锁定;当所述扭力达到所述第一预定要求时,所述第二夹爪将完成组装的所述轴承从所述组装定位机构带离。In some embodiments, the mobile robot further includes: a torque detection component, which is provided on the first mechanical arm, and is used to detect whether the first mechanical arm drives the fourth jaw to lock the locking member. Whether the torque reaches the first predetermined requirement; wherein, when the torque does not meet the first predetermined requirement, the fourth jaw continues to lock the locking member that does not meet the first predetermined requirement; when the When the torque reaches the first predetermined requirement, the second clamping jaw will take the assembled bearing away from the assembly positioning mechanism.
在一些实施例中,所述轴承自动组装装置还包括:In some embodiments, the bearing automatic assembly device also includes:
轴承检测机构,设置于所述组装定位机构的远离所述移动机器人的一侧,用于检测达到所述第一预定要求的完成组装的所述轴承是否符合第二预定要求;The bearing detection mechanism is arranged on the side of the assembly positioning mechanism away from the mobile robot, and is used to detect whether the assembled bearing meeting the first predetermined requirement meets the second predetermined requirement;
其中,符合所述第二预定要求和不符合所述第二预定要求的所述轴承将被分别移送至不同位置。Wherein, the bearings that meet the second predetermined requirement and those that do not meet the second predetermined requirement will be moved to different positions respectively.
在一些实施例中,所述轴承自动组装装置还包括:双层运输线,设置于所述轴承检测机构与所述工作台的同一侧;其中,当所述扭力达到所述第一预定要求时,所述第二夹爪将完成组装的所述轴承从所述组装定位机构带离并移送至所述双层运输线,所述双层运输线运输达到所述第一预定要求的完成组装的所述轴承至所述轴承检测机构,及运输符合所述第二预定要求的所述轴承远离所述轴承检测机构。In some embodiments, the automatic bearing assembly device further includes: a double-layer transportation line, which is arranged on the same side of the bearing detection mechanism and the workbench; wherein, when the torque reaches the first predetermined requirement , the second gripper takes the assembled bearing away from the assembly positioning mechanism and transfers it to the double-layer transportation line, and the double-layer transportation line transports the completed assembled bearing meeting the first predetermined requirement. the bearing to the bearing inspection mechanism, and transporting the bearing meeting the second predetermined requirement away from the bearing inspection mechanism.
在一些实施例中,所述移动机器人还包括:三维力传感器,设于所述第二机械臂的输出端,用于在所述第一夹爪与所述第二夹爪的相互协作下检测所述双层运输线上符合所述第二预定要求的所述轴承的旋转阻力是否达到第三预定要求;其中,达到所述第三预定要求和未达到所述第三预定要求的所述轴承将被分别移送至不同位置。In some embodiments, the mobile robot further includes: a three-dimensional force sensor, provided at the output end of the second mechanical arm, for detecting Whether the rotation resistance of the bearings meeting the second predetermined requirement on the double-layer transportation line meets the third predetermined requirement; wherein, the bearings that meet the third predetermined requirement and fail to meet the third predetermined requirement will be moved to different locations.
在一些实施例中,所述移动机器人还包括:臂部摄像机,设置于所述第二机械手臂,用于获取所述轴承的组装过程的组装影像,以完成对所述轴承的组装。In some embodiments, the mobile robot further includes: an arm camera, disposed on the second robot arm, for acquiring an assembly image of the bearing assembly process, so as to complete the assembly of the bearing.
本申请实施例还提供一种轴承自动组装方法,应用上述实施例所述的轴承自动组装装置,包括:提供轴承组件至第一供料机构和锁定件至第二供料结构,其中,所述轴承组件包括轴承配件和滚子;移动移动机器人至夹爪更换机构,第一机械臂和第二机械臂分别自动装载第一夹爪和第二夹爪;通过所述第一夹爪和所述第二夹爪从所述第一供料机构分别夹取所述轴承配件并移送至组装定位机构;再次移动机器人至所述夹爪更换机构,所述第一机械臂自动卸载第一夹爪并自动装载第三夹爪;通过所述第三夹爪从第一供料机构多次夹取滚子并移送至组装定位机构上的轴承配件的指定位置;再次移动移动机器人至夹爪更换机构,第一机械臂自动卸载第三夹爪并自动装载第四夹爪;通过所述第四夹爪从所述第二供料机构夹取所述锁定件并锁定于轴承组件,以完成轴承的组装。An embodiment of the present application also provides an automatic bearing assembly method, applying the automatic bearing assembly device described in the above embodiment, including: providing the bearing assembly to the first feeding mechanism and the locking piece to the second feeding structure, wherein the The bearing assembly includes bearing fittings and rollers; moving the mobile robot to the jaw replacement mechanism, the first mechanical arm and the second mechanical arm automatically load the first jaw and the second jaw respectively; through the first jaw and the The second clamping jaws respectively clamp the bearing accessories from the first feeding mechanism and transfer them to the assembly positioning mechanism; move the robot to the clamping jaw replacement mechanism again, and the first mechanical arm automatically unloads the first clamping jaw and Automatic loading of the third jaw; through the third jaw, the rollers are clamped multiple times from the first feeding mechanism and transferred to the designated position of the bearing fitting on the assembly positioning mechanism; moving the mobile robot to the jaw replacement mechanism again, The first mechanical arm automatically unloads the third jaw and automatically loads the fourth jaw; through the fourth jaw, the locking piece is clamped from the second feeding mechanism and locked to the bearing assembly to complete the assembly of the bearing .
本实施例提供的轴承自动组装方法,移动机器人通过第一机械臂和第二机械臂从夹爪更换机构自动装设不同类型的夹爪,不同类型的夹爪分别适配于每个轴承组件和锁定件,进而在第一机械臂和第二机械臂相互协作下实现对轴承组件和锁定件的夹取和组装,代替了人工组装的方式,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly method provided in this embodiment, the mobile robot automatically installs different types of jaws from the jaw replacement mechanism through the first mechanical arm and the second mechanical arm, and different types of jaws are respectively adapted to each bearing assembly and Locking parts, and then realize the clamping and assembly of bearing components and locking parts under the mutual cooperation of the first mechanical arm and the second mechanical arm, replacing manual assembly, effectively improving the assembly accuracy and efficiency of bearings, and reducing manpower Demand, realize the automation of bearing assembly.
在一些实施例中,所述通过所述第四夹爪从所述第二供料机构夹取所述锁定件并锁定于轴承组件,以完成轴承的组装的步骤还包括:检测所述第一机械臂带动所述第四夹爪对所述锁定件进行锁定的扭力是否达到第一预定要求;当所述扭力达到第一预定要求时,所述第二夹爪夹取并移送达到第一预定要求的所述轴承至双层运输线;当所述扭力未达到所述第一预定要求时,所述第四夹爪继续对未达到所述第一预定要求的锁定件进行锁定;通过所述双层运输线将达到所述第一预定要求的完成组装的所述轴承运输至轴承检测机构。In some embodiments, the step of clamping the locking piece from the second feeding mechanism through the fourth jaw and locking it on the bearing assembly to complete the assembly of the bearing further includes: detecting the first Whether the torque force of the mechanical arm driving the fourth jaw to lock the locking member reaches the first predetermined requirement; when the torque reaches the first predetermined requirement, the second jaw grips and transfers to the first predetermined The required bearing to the double-layer transportation line; when the torque does not meet the first predetermined requirement, the fourth jaw continues to lock the locking piece that does not meet the first predetermined requirement; through the The double-layer transportation line transports the assembled bearings meeting the first predetermined requirement to the bearing inspection mechanism.
在一些实施例中,所述通过所述双层运输线将达到所述第一预定要求的完成组装的所述轴承运输至轴承检测机构的步骤包括:轴承检测机构检测所述双层运输线运输来的所述轴承是否符合第二预定要求;将符合所述第二预定要求的所述轴承放至所述双层运输线,将不符合所述第二预定要求的所述轴承放置对应位置。In some embodiments, the step of transporting the assembled bearing meeting the first predetermined requirement to a bearing inspection mechanism through the double-layer transportation line includes: the bearing inspection mechanism detects that the double-layer transportation line transports Whether the incoming bearings meet the second predetermined requirement; place the bearings that meet the second predetermined requirement on the double-layer transportation line, and place the bearings that do not meet the second predetermined requirement in corresponding positions.
在一些实施例中,轴承自动组装方法还包括:再次移动所述移动机器人至夹爪更换机构,第一机械臂再次自动装载所述第一夹爪;三维力传感器在所述第一夹爪和所述第二夹爪的协作下检测所述双层运输线上的符合所述第二预定要求的所述轴承的旋转阻力是否达到第三预定要求;所述双层运输线将达到所述第三预定要求的所述轴承运输至对应位置;所述第一夹爪或所述第二夹爪将未达到所述第三预定要求的所述轴承移送至对应位置。In some embodiments, the bearing automatic assembly method further includes: moving the mobile robot to the jaw replacement mechanism again, and the first mechanical arm automatically loads the first jaw again; the three-dimensional force sensor is between the first jaw and the Under the cooperation of the second jaw, it is detected whether the rotation resistance of the bearing meeting the second predetermined requirement on the double-layer transportation line meets the third predetermined requirement; the double-layer transportation line will meet the first predetermined requirement. The bearings with three predetermined requirements are transported to corresponding positions; the first jaws or the second jaws move the bearings that do not meet the third predetermined requirements to corresponding positions.
附图说明Description of drawings
图1为本申请实施例轴承自动组装装置的结构示意图。FIG. 1 is a schematic structural diagram of an automatic bearing assembly device according to an embodiment of the present application.
图2为图1的轴承自动组装装置组装完成的轴承的剖视图。Fig. 2 is a cross-sectional view of a bearing assembled by the automatic bearing assembly device of Fig. 1 .
图3为图1中移动机器人的结构示意图。FIG. 3 is a schematic structural diagram of the mobile robot in FIG. 1 .
图4为图1中组装定位机构的定位治具的结构示意图。FIG. 4 is a structural schematic diagram of a positioning jig assembled with a positioning mechanism in FIG. 1 .
图5为图1中组装定位机构的油封压合机构的结构示意图。FIG. 5 is a schematic structural diagram of an oil seal press-fitting mechanism assembled with a positioning mechanism in FIG. 1 .
图6为图1中夹爪更换机构的结构示意图。FIG. 6 is a schematic structural diagram of the jaw replacement mechanism in FIG. 1 .
图7为图6中第三夹爪的结构示意图。FIG. 7 is a schematic structural view of the third jaw in FIG. 6 .
图8为图1中滚子震动组件的结构示意图。FIG. 8 is a schematic structural diagram of the roller vibrating assembly in FIG. 1 .
图9为图1的轴承自动组装装置的组装过程的结构示意图。FIG. 9 is a structural schematic diagram of the assembly process of the automatic bearing assembly device of FIG. 1 .
主要组件符号说明Explanation of main component symbols
工作台 11Workbench 11
组装定位机构 12Assembling the
夹爪更换机构 13Jaw
第一供料机构 14The
第二供料机构 15The
移动机器人 16Mobile Robot 16
头部 1611
主体部 1612
第一臂部 1613
第二臂部 1614
移动底盘 1615Mobile chassis 1615
第一机械臂 161The first
第二机械臂 162Second
激光导航器 163Laser Navigator 163
头部摄像机 164
臂部摄像机 165Arm Camera 165
显示器 168
第一夹爪 131The
第二夹爪 132
轴承 20Bearing 20
油封 21
滚道法兰盖 22
旋转轴滚道 23
滚道法兰底座 24
承载支架 141
油封料盘 1411
滚道法兰盖料盘 1412Raceway
旋转轴滚道料盘 1413Rotary
滚道法兰底座料盘 1414Raceway
定位治具 121Positioning
定位轴 1211
承载座 1212
油封压合机构 123Oil seal pressing mechanism 123
第三夹爪 133The
第一夹指 1331The
第二夹指 1332
凹槽吸头 1333Groove suction head 1333
凸柱吸头 1334
滚子震动组件 142
摄像头 1421
震动盘 1422
第四夹爪 134
第一穴位 135The
第二穴位 136The
第三穴位 137The
第四穴位 138The
扭力检测组件 166
轴承检测机构 17
产品存放机构 18
双层运输线 19Double
上层运输线 191
下层运输线 192
三维力传感器 167Three-
锁定件 25Locking
横向滚子 26
竖向滚子 27
具体实施方式Detailed ways
下面详细描述本申请的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的组件或具有相同或类似功能的组件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。Embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary, are only for explaining the present application, and should not be construed as limiting the present application.
以下结合附图,对本案的各实施例进行详细说明。Various embodiments of the present case will be described in detail below in conjunction with the accompanying drawings.
请参见图1,本申请实施例提供了一种轴承自动组装裝置100。本申请以对图2的轴承20的自动组装为例对轴承自动组装裝置100进行详细描述。Referring to FIG. 1 , an embodiment of the present application provides an automatic bearing assembly device 100 . This application takes the automatic assembly of the bearing 20 in FIG. 2 as an example to describe the automatic bearing assembly device 100 in detail.
具体地,轴承自动组装装置100包括工作台11、组装定位机构12、夹爪更换机构13、第一供料机构14、第二供料机构15及移动机器人16。组装定位机构12和夹爪更换机构13设于工作台11上,夹爪更换机构13用于提供多个不同类型的夹爪。第一供料机构14邻近组装定位机构12设置,用于提供多种待组装的轴承组件。第二供料机构15设置于工作台11上且位于组装定位机构12的一侧,用于提供锁定轴承组件的锁定件25。移动机器人16邻近设置于工作台11的一侧。组装定位机构12、夹爪更换机构13、第一供料机构14及第二供料机构15均围绕移动机器人16设置。Specifically, the bearing automatic assembly device 100 includes a
其中,移动机器人16包括互相协作的第一机械臂161和第二机械臂162,用于通过第一机械臂161和第二机械臂162从夹爪更换机构13上自动装载不同类型的夹爪,以从第一供料机构14和第二供料机构15夹取轴承组件和锁定件25并移送至组装定位机构12,进而完成轴承20的组装。Wherein, the
上述实施例中,移动机器人16通过第一机械臂161与第二机械臂162从夹爪更换机构13上自动装设不同类型的夹爪,首先从第一供料机构14夹取轴承组件并移送至组装定位机构12,以完成轴承组件的组装,然后从第二供料机构15夹取锁定件25并移送至组装定位机构12,以将锁定件25锁定于完成组装的轴承组件,进而完成轴承20的组装。In the above-mentioned embodiment, the
本实施例提供的轴承自动组装装置100,移动机器人16通过第一机械臂161和第二机械臂162夹爪更换机构13自动装载不同类型的夹爪,不同类型的夹爪分别适配于每个轴承组件和锁定件25,进而在第一机械臂161和第二机械臂162相互协作下实现对轴承组件和锁定件25的夹取和组装,代替了人工组装的方式,有效提高了轴承20的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly device 100 provided in this embodiment, the
请进一步参阅图3,移动机器人16包括头部1611、主体部1612、第一臂部1613、第二臂部1614及移动底盘1615。主体部1612设置于移动底盘1614上,头部1611设置于主体部1612的上端,第一臂部1613和第二臂部1614分别设置于主体部1611的两侧。第一机械臂161和第二机械臂162分别连接于第一臂部1613和第二臂部1614。Please refer to FIG. 3 further, the
进一步地,移动机器人16的移动底盘1615上设有激光导航器163,用于对移动机器人16的工作区域进行扫描并建立三维空间地图。Further, the mobile chassis 1615 of the
进一步地,移动机器人16的头部1611设置有头部摄像机164,用于获取移动机器人16工作区域的环境影像。Further, the
进一步地,移动机器人16还包括控制器(图未示),激光导航器163、头部摄像机164与控制器电性连接,控制器根据激光导航器163得到的三维空间地图和头部摄像机164得到的环境影像建立三维立体模型并对三维立体模型进行计算分析,提前规划移动机器人16的行走路径与操作步骤。例如,头部摄像机164可以是CCD相机,激光导航器163可以是SLAM导航。Further, the
在一些实施例中,移动机器人16还包括臂部摄像机165。臂部摄像机165设置于第二机械臂162的输出端,用于获取组装过程中的相关影像,以辅助第一机械臂161和第二机械臂162带动不同类型的夹爪完成轴承20的组装。例如,臂部摄像机165可以是CCD相机。In some embodiments, the
进一步地,臂部摄像机165与控制器电性连接,控制器根据臂部摄像机165获取的组装过程中的相关影像控制第一机械臂161和第二机械臂162装设的不同类型的夹爪的操作步骤,以完成轴承20的组装。Further, the
在一些实施例中,移动机器人16还包括显示器168。显示器168设置于主体部1612。显示器168与控制器电性连接,用于显示相关影像数据及操作按钮,方便操作人员对轴承20的组装过程进行控制。In some embodiments,
上述实施例中,通过设置移动机器人16代替人工对实现对轴承20的相关组装步骤,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the above-mentioned embodiment, by installing the
请进一步参阅图1,在一些实施中,轴承组件包括用于组装轴承20的轴承配件和滚子,其中,第一供料机构14包括承载支架414和滚子震动组件142。承载支架141设置于工作台11的一侧,用于放置轴承配件。滚子震动组件142设于工作台11上,用于提供按预定方向放置的滚子。Please further refer to FIG. 1 , in some implementations, the bearing assembly includes bearing fittings and rollers for assembling the
进一步地,夹爪包括第一夹爪131和第二夹爪132。移动机器人16用于通过第一机械臂161从夹爪更换机构13自动装载第一夹爪131,并通过第二机械臂162从夹爪更换机构13自动装载第二夹爪132。Further, the jaws include a
其中,第一夹爪131与第二夹爪132相互协作,以从第一供料机构14的承载支架141上夹取轴承配件,并将轴承配件移送至组装定位机构12,进而完成轴承配件到轴承20上的部分组装。Wherein, the
请进一步参阅图2,在本实施例中,承载支架141上放置的轴承配件至少包括油封21、滚道法兰盖22、旋转轴滚道23、滚道底座24。进一步参阅图1,承载支架141上依次布置有油封料盘1411、滚道法兰盖料盘1412、旋转轴滚道料盘1413、滚道法兰底座料盘1414,分别用于承装油封21、滚道法兰盖22、旋转轴滚道23、滚道法兰底座24。Please refer to FIG. 2 further. In this embodiment, the bearing fittings placed on the
请进一步参阅图1,在本实施例中,组装定位机构12至少包括定位治具121和油封压合机构122。定位治具121用于对组装过程中的轴承配件进行定位,油封压合机构122用于对油封21进行压合。Please refer to FIG. 1 further. In this embodiment, the assembling and
请进一步参阅图4,定位治具121包括定位轴1211和承载座1212,定位轴1211和承载座1212为同轴设置,定位轴1211设置于承载座1212。Please refer to FIG. 4 further. The
请进一步参阅图5,油封压合机构123包括压合轴1221和压合座1222,压合轴1221用于承载油封21,压合轴1221能够带动油封21抵压于压合座1222,以对油封21进行压合。Please refer to FIG. 5 further. The oil seal pressing mechanism 123 includes a
上述实施例中,首先,移动机器人16移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄油封21的位置,第一夹爪131从油封料盘1411中夹取油封21,第二机械臂162再次用臂部摄像机165拍摄滚道法兰盖22的位置,第二夹爪132从滚道法兰盖料盘1412中夹取滚道法兰盖22;然后,移动机器人16移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄压合轴1221的位置,将油封21套在压合轴1221上,第二机械臂162用臂部摄像机165拍摄滚道法兰盖22的定位位置,第二夹爪132将滚道法兰盖22放到工作台11上;接着,移动机器人16再次移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的位置,第一夹爪131从旋转轴滚道料盘1413中夹取旋转轴滚道23,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的位置,第二夹爪132从滚道法兰底座24中夹取滚道法兰底座24;接着,移动机器人16再次移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的定位位置,第二夹爪132将滚道法兰底座24放在承载座1212上,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的定位位置,第一夹爪131将旋转轴滚道23放在定位轴1211上,完成轴承配件到轴承20上的部分组装。In the above embodiment, firstly, the mobile robot 16 moves to the side of the supporting bracket 141, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the oil seal 21, the first jaw 131 clamps the oil seal 21 from the oil seal tray 1411, and the second The second mechanical arm 162 takes the position of the raceway flange cover 22 with the arm camera 165 again, and the second jaw 132 clamps the raceway flange cover 22 from the raceway flange cover material tray 1412; then, the mobile robot 16 moves Next to the workbench 11, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the pressing shaft 1221, puts the oil seal 21 on the pressing shaft 1221, and the second mechanical arm 162 uses the arm camera 165 to photograph the raceway flange Position of the cover 22, the second jaw 132 puts the raceway flange cover 22 on the workbench 11; then, the mobile robot 16 moves to the side of the supporting bracket 141 again, and the second mechanical arm 162 uses the arm camera 165 to photograph and rotate The position of the shaft raceway 23, the first jaw 131 clamps the rotation shaft raceway 23 from the rotation shaft raceway material tray 1413, the second mechanical arm 162 uses the arm camera 165 to photograph the position of the raceway flange base 24, the second Two jaws 132 clamp the raceway flange base 24 from the raceway flange base 24; then, the mobile robot 16 moves to the side of the workbench 11 again, and the second mechanical arm 162 takes pictures of the raceway flange base with the arm camera 165 24 positioning position, the second jaw 132 places the raceway flange base 24 on the bearing seat 1212, the second mechanical arm 162 uses the arm camera 165 to photograph the positioning position of the rotating shaft raceway 23, and the first jaw 131 will The rotating shaft raceway 23 is placed on the positioning shaft 1211 to complete the partial assembly of the bearing fittings on the bearing 20 .
请进一步参阅图6,进一步地,夹爪包括第三夹爪133。移动机器人16用于通过第一机械臂161从夹爪更换机构13自动卸载第一夹爪131并自动装载第三夹爪133,以从滚子震动组件142多次吸取滚子,并将滚子移送至组装定位机构121,进而完成滚子到轴承配件上的组装。Please refer to FIG. 6 further, further, the jaws include a
进一步参阅图7,在一些施例中,第三夹爪133包括第一夹指1331和第二夹指1332。第一夹指1331包括凹槽吸头1333,第二夹指1332包括凸柱吸头1334。Further referring to FIG. 7 , in some embodiments, the
其中,请进一步参阅图2,滚子包括横向滚子26、竖向滚子27。凹槽吸头1333用于吸取横向滚子,凸柱吸头1334用于吸取竖向滚子,以容许第一夹指1331与第二夹指1332从滚子震动组件分别多次吸取横向滚子26与竖向滚子27,并将横向滚子26与竖向滚子27移送至组装定位机构12,进而将横向滚子26与竖向滚子27交叉放置于轴承配件的对应位置。Wherein, please refer to FIG. 2 further, the rollers include
请进一步参阅图8,在一些实施例中,滚子震动组件142包括摄像头1421、震动盘1422,摄像头1421的拍摄方向朝向震动盘1422。震动盘1422用于通过振动获取按预定方向放置的横向滚子26和竖向滚子27。摄像头1421用于获取震动盘1422上的横向滚子26和竖向滚子27的影像。Please refer to FIG. 8 , in some embodiments, the
进一步地,摄像头1421与控制器电性连接。控制器用于根据摄像头1421所拍摄震动盘1422上的横向滚子26、竖向滚子27的影像判断横向滚子26和竖向滚子27的数量。当横向滚子26和竖向滚子27的数量均大于0时,第一夹指1331和第二夹指1332从震动盘1422上分别吸取横向滚子26和竖向滚子27,并将横向滚子26和竖向滚子27移送至定位治具121上的轴承配件的指定位置。Further, the
上述实施例中,首先,摄像头1421拍摄横向滚子26和竖向滚子27在振动盘1422上的位置,第三夹爪133从工作台11上的振动盘1422多次吸取横向滚子26和竖向滚子27;接着,第二机械臂162用臂部摄像机165拍摄定位治具121上滚道法兰底座24的位置,第三夹爪133将横向滚子26和竖向滚子27交叉放入滚道法兰底座24,直至横向滚子26和竖向滚子27放满滚道法兰底座24;然后,第二机械臂162用臂部摄像机165拍摄放满滚道法兰底座24内的横向滚子26和竖向滚子27的组装影像,以判断滚道法兰底座24内的横向滚子26和竖向滚子27是否符合组装要求,如果不符合组装要求,第三夹爪133将不符合组装要求的滚子取回震动盘1422;如果符合组装要求,第二夹爪132从油封压合机构123中将压合后的油封21取出,第二机械臂162用臂部摄像机165拍摄压合后的油封21的定位位置,压合后的油封21组装于轴承配件的指定位置;接着,第二夹爪132夹取放置于工作台11上的滚道法兰盖22,将滚道法兰盖22与滚道法兰底座24的外径抱紧,以保证滚道法兰盖22与滚道法兰底座24的同轴度。In the above embodiment, first, the
请进一步参阅图6夹爪包括第四夹爪134。请进一步参阅图9,移动机器人16用于通过第一机械臂161从夹爪更换机构13自动卸载第三夹爪133并自动装载第四夹爪134,以从第二供料机构15多次夹取锁定件25并将锁定件25移送至组装定位机构13,及在第二夹爪132的协作下将锁定件25锁定于轴承组件的预定位置,以完成轴承20的组装。例如,锁定件25可以是螺丝钉,第四夹爪134可以是适用于螺丝钉的起子。Please refer to FIG. 6 further. The jaw includes a
在本实施例中,每个轴承20需要的锁定件25的数量为4个,分别安装于轴承20的对角处,以保证锁定件25对轴承20的锁附力的均衡性,进而提高轴承20组装的稳定性。In this embodiment, the number of locking
上述实施例中,第二机械臂162用臂部摄像机165拍摄第二供料机构15中锁定件25的位置,第四夹爪134从第二供料机构15上夹取锁定件25,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。其中,第四夹爪134由第一机械臂161第6轴旋转输出旋转扭力,分别取4颗锁定件25采用对角安装的方式,用第二机械臂162的臂部摄像机165拍摄锁定件25锁定的指定位置,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。In the above-described embodiment, the second
请进一步参阅图9,在一些实施例中,移动机器人16还包括扭力检测组件166。扭力检测组件166设于第一机械臂161,用于检测第一机械臂161带动第四夹爪134对锁定件25进行锁定的扭力是否达到第一预定要求。Please further refer to FIG. 9 , in some embodiments, the
其中,当扭力未达到第一预定要求时,第四夹爪134继续在第二夹爪132的协作下对锁定件25进行锁定;当扭力达到第一预定要求时,第二夹爪132将完成组装的轴承20从组装定位机构13带离。Wherein, when the torque does not reach the first predetermined requirement, the
在本实施例中,第四夹爪134分三次对锁定件25进行锁定,第一次扭力为1N,第二次扭力为2N,第三次扭力为4.5N,每次的扭力大小由控制器控制第二机械臂162的旋转输出转矩来调节。如果第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力未达到第一预定要求,第四夹爪134继续在第二夹爪132的协作下对锁定件25进行锁定,直至第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力达到第一预定要求,当第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力达到第一预定要求时,第二夹爪132将完成组装的轴承20从组装定位机构13带离。In this embodiment, the
请进一步参阅图1,在一些实施例中,轴承自动组装装置100还包括轴承检测机构17。轴承检测机构17设置于组装定位机构12的远离移动机器人16的一侧,用于检测完成组装的轴承20是否符合第二预定要求。其中,第二夹爪132将符合第二预定要求和不符合第二预定要求的轴承分别移送至不同位置。Please refer to FIG. 1 further. In some embodiments, the automatic bearing assembly device 100 further includes a
请进一步参阅图1,在一些实施例中,轴承自动组装装置100还包括双层运输线19,设置于轴承检测机构17与工作台11的同一侧。其中,如果第二机械臂162向第四夹爪134输出的对锁定件25进行锁定的扭力达到第一预定要求,第二夹爪132夹取并移送完成装配的轴承20至双层运输线19,进而双层运输线19运输完成装配的轴承20至轴承检测机构17,及运输符合第二预定要求的轴承20远离轴承检测机构17。Please refer to FIG. 1 further. In some embodiments, the automatic bearing assembly device 100 further includes a double-
在一些实施例中,轴承自动组装装置100还包括产品存放机构18。产品存放机构18与双层运输线19设置于工作台11的同一侧,双层运输线19设置于轴承检测机构17与产品存放机构18之间。In some embodiments, the automatic bearing assembly device 100 further includes a
进一步地,双层运输线19包括上层运输线191、下层运输线192,上层运输线191、下层运输线192逐层布置且运输方向相反。上层运输线191的输出端朝向轴承检测机构17,用于将达到第一预定要求的完成组装的轴承20运输到轴承检测机构17。下层运输线192的输出端朝向产品存放机构18,用于将符合第二预定要求的完成组装的轴承20远离轴承检测机构17。Further, the double-
进一步参阅图3,在一些实施例中,移动机器人16还包括三维力传感器167。三维力传感器167设于第二机械臂162的输出端,用于在第一夹爪131与第二夹爪132的相互协作下检测双层运输线19上符合第二预定要求的完成组装的轴承20的旋转阻力是否达到第三预定要求。Referring further to FIG. 3 , in some embodiments, the
其中,将达到第三预定要求和未达到第三预定要求的轴承20分别移送至不同位置。例如,将达到第三预定要求的轴承20放置至产品存放机构18,将未达到第三预定要求的轴承20分别移送至回收区域。Wherein, the
请进一步参阅图6,夹爪更换机构13设有第一穴位135、第二穴位136、第三穴位137、第四穴位138,分别用于放置第一夹爪131、第二夹爪132、第三夹爪133、第四夹爪134。Please refer to Fig. 6 further, the
上述实施例中,移动机器人16移动到夹爪更换机构13,自动装载对应穴位上的夹爪机将自动卸载的夹爪放至对应穴位,以完成轴承20的组装。In the above embodiment, the
本申请实施例还提供一种轴承自动组装方法,包括:The embodiment of the present application also provides an automatic bearing assembly method, including:
(1)提供轴承组件至第一上料机构14和锁定件25至第二上料结构15。(1) Provide the bearing assembly to the
具体地,轴承组件包括用于组装轴承20的轴承配件和滚子。其中,第一供料机构14包括承载支架141和滚子震动组件142。承载支架141设置于工作台11的一侧,用于放置轴承配件。滚子震动组件142设于工作台11上,用于提供按预定方向放置的滚子。Specifically, the bearing assembly includes bearing fittings and rollers for assembling the
在本实施例中,轴承配件至少包括油封21、滚道法兰盖22、旋转轴滚道23、滚道底座24。承载支架141上依次布置有油封料盘1411、滚道法兰盖料盘1412、旋转轴滚道料盘1413、滚道法兰底座料盘1414,分别用于承装油封21、滚道法兰盖22、旋转轴滚道23、滚道法兰底座24。In this embodiment, the bearing fittings at least include an
(2)移动移动机器人16至夹爪更换机构13,第一机械臂161和第二机械臂162分别自动装载第一夹爪131和第二夹爪132。(2) Move the
在执行步骤(2)之前,移动机器人16需先对工作区域预先进行扫描并建立三维立体模型,提前规划移动机器人16的行走路径与操作步骤。具体地,激光导航器163对移动机器人16的工作区域进行扫描并建立三维空间地图,头部摄像机164获取移动机器人16工作区域的环境影像,控制器根据激光导航器163得到的三维空间地图和头部摄像机164得到的环境影像建立三维立体模型并对三维立体模型进行计算分析,提前规划移动机器人16的行走路径与操作步骤。Before performing step (2), the
因此,当需要夹取轴承配件时,移动机器人16能够移动至夹爪更换机构13,以使第一机械161和第二机械臂162分别自动装上第一夹爪131和第二夹爪132。Therefore, when the bearing fittings need to be clamped, the
(3)通过第一夹爪131和第二夹爪132从第一供料机构14分别夹取轴承配件并移送至组装定位机构12。(3) The bearing fittings are respectively picked up from the
具体地,移动机器人16移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄油封21的位置,第一夹爪131从油封料盘1411中夹取油封21,第二机械臂162再次用臂部摄像机165拍摄滚道法兰盖22的位置,第二夹爪132从滚道法兰盖料盘1412中夹取滚道法兰盖22。移动机器人16移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄压合轴1221的位置,将套入压合轴1221上,第二机械臂162用臂部摄像机165拍摄滚道法兰盖22的定位位置,第二夹爪132将滚道法兰盖22放到工作台11上。移动机器人16再次移动到承载支架141旁边,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的位置,第一夹爪131从旋转轴滚道料盘1413中夹取旋转轴滚道23,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的位置,第二夹爪132从滚道法兰底座24中夹取滚道法兰底座24。移动机器人16再次移动到工作台11旁边,第二机械臂162用臂部摄像机165拍摄滚道法兰底座24的定位位置,第二夹爪132将滚道法兰底座24放在承载座1212上,第二机械臂162用臂部摄像机165拍摄旋转轴滚道23的定位位置,第一夹爪131将旋转轴滚道23放在定位轴1211上,完成轴承配件到轴承20上的部分组装。Specifically, the
(4)再次移动机器人至夹爪更换机构,第一机械臂自动卸载第一夹爪并自动装载第三夹爪。(4) Move the robot to the gripper replacement mechanism again, the first mechanical arm automatically unloads the first gripper and automatically loads the third gripper.
具体地,根据提前规划好的移动机器人16的行走路径,再次移动机器人16至夹爪更换机构13,通过第一机械臂16自动卸载第一夹爪131并自动装装载的第三夹爪133。Specifically, according to the walking path of the
(5)通过第三夹爪133从第一供料机构14多次夹取滚子并移送至组装定位机构12上的轴承配件的指定位置。(5) The rollers are clamped multiple times from the
具体地,摄像头1421拍摄横向滚子26和竖向滚子27在振动盘1422上的位置,第三夹爪133从工作台11上的振动盘1422多次夹取横向滚子26和竖向滚子27。第二机械臂162用臂部摄像机165拍摄定位治具121上滚道法兰底座24的位置,第三夹爪133将横向滚子26和竖向滚子27交叉放入滚道法兰底座24,直至横向滚子26和竖向滚子27放满滚道法兰底座24。第二机械臂162用臂部摄像机165拍摄放满滚道法兰底座24内的横向滚子26和竖向滚子27的组装影像,以判断滚道法兰底座24内的横向滚子26和竖向滚子27是否符合组装要求,如果不符合组装要求,第三夹爪133将不符合组装要求的滚子取回震动盘1422;如果符合组装要求,第二夹爪132从油封压合机构123中将压合后的油封21取出,第二机械臂162用臂部摄像机165拍摄压合后的油封21的定位位置,压合后的油封21组装于轴承配件的指定位置。第二夹爪132夹取放置于工作台11上的滚道法兰盖22,将滚道法兰盖22与滚道法兰底座24的外径抱紧,以保证滚道法兰盖22与滚道法兰底座24的同轴度。Specifically, the
(6)再次移动移动机器人16至夹爪更换机构13,第一机械臂161自动卸载第三夹爪133并自动装载第四夹爪134。(6) Move the
具体地,根据提前好的规划移动机器人16的行走路径,再次移动机器人16至夹爪更换机构13,通过第一机械臂16自动卸载第三夹爪133并自动装装载的第四夹爪134。Specifically, according to the planned walking path of the
(7)通过第四夹爪134从第二供料机构15夹取锁定件25并锁定于轴承组件,以完成轴承20的组装。(7) Clamp the locking
具体地,第二机械臂162用臂部摄像机165拍摄第二供料机构15中锁定件25的位置,第四夹爪134从第二供料机构15上夹取锁定件25,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。其中,第四夹爪134由第一机械臂161第6轴旋转输出旋转扭力,分别取4颗锁定件25采用对角安装的方式,用第二机械臂162的臂部摄像机165拍摄锁定件25锁定的指定位置,将锁定件25锁定于滚道法兰盖22与滚道法兰底座24的指定位置。Specifically, the second
在一些实施例中,步骤(7),通过第四夹爪134从第二供料机构15夹取锁定件25并锁定于轴承组件,以完成轴承20的组装,还包括:In some embodiments, step (7), using the
(7.1)检测第一机械臂161带动第四夹爪134对锁定件进行锁定的扭力是否达到第一预定要求。(7.1) Detecting whether the torque force of the first
当扭力达到第一预定要求时,第二夹爪夹取并移送达到第一预定要求的轴承至双层运输线19;当扭力未达到第一预定要求时,第四夹爪134继续对未达到第一预定要求的锁定件进行锁定。When the torsional force reaches the first predetermined requirement, the second jaw grips and transfers the bearing that has reached the first predetermined requirement to the double-
具体地,扭力检测组件166检测第一机械臂161向第四夹爪134输出的对锁定件25进行锁定的扭力是否未达到第一预定要求。第二夹爪132夹取并移送达到第一预定要求的完成组装的轴承20至双层运输线19,第四夹爪134继续对未达到第一预定要求的锁定件25进行锁定。Specifically, the
(7.2)通过双层运输线19将达到第一预定要求的完成组装的轴承20运输至轴承检测机构18。(7.2) Transport the assembled
具体地,双层运输线19的上层运输线191将达到第一预定要求的完成组装的轴承20运输至轴承检测机构17。Specifically, the
在一些实施例中,步骤(7.2)通过双层运输线19将达到第一预定要求的完成组装的轴承20运输至轴承检测机构17,还包括:In some embodiments, the step (7.2) transports the assembled
轴承检测机构17检测双层运输线19运输来的轴承20是否符合第二预定要求。将符合第二预定要求的轴承20放至双层运输线19,将不符合第二预定要求的轴承放置对应位置。The bearing
具体地,轴承检测机构17检测双层运输线19的上层运输线191运输来的达到第一预定要求的完成组装的轴承20是否符合第二预定要求。将符合第二预定要求的轴承20放置下层运输线192。将不符合第二预定要求的轴承20放置对应位置,例如,回收区。Specifically, the bearing
在一些实施例中,轴承自动组装方法,还包括:In some embodiments, the automatic bearing assembly method further includes:
再次移动移动机器人16至夹爪更换机构13,第一机械臂16再次自动装载第一夹爪131。三维力传感器167在第一夹爪131和第二夹爪132的协作下检测双层运输线19上的符合第二预定要求的轴承20的旋转阻力是否达到第三预定要求。双层运输线19将达到第三预定要求的轴承运输至对应位置。第一夹爪131或第二夹爪132将未达到第三预定要求的轴承20移送至对应位置。Move the
具体地,第一夹爪131夹住滚道法兰底座24,第二夹爪132抓取滚道法兰盖22,第二夹爪132顺时针旋转180度,用三维力传感器167检测到轴承20的旋转阻力小于5N后松开。例如,第二夹爪132顺时针旋转6次后,再逆时针旋转6次。如果检测到轴承20符合第三预定要求,将符合第三预定要求的轴承20放置下层运输线192,下层运输线192将符合第二预定要求的完成组装的轴承20运输至产品存放机构18,第一夹爪131或第二夹爪132将未达到第三预定要求的轴承20移送至对应位置,例如,回收区。Specifically, the
本实施例提供的轴承自动组装方法,移动机器人16通过第一机械臂161和第二机械臂162夹爪更换机构13自动装载不同类型的夹爪,不同类型的夹爪分别适配于每个轴承配件和锁定件25,进而在第一机械臂161和第二机械臂162相互协作下实现对轴承组件和锁定件25的夹取和组装,代替了人工组装的方式,有效提高了轴承的组装精度及效率,降低了人力需求,实现了轴承组装自动化。In the bearing automatic assembly method provided in this embodiment, the
对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其他的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化涵括在本申请内。It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, but that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and not restrictive in all points of view, and the scope of the application is defined by the appended claims rather than the foregoing description, and it is intended that the scope of the present application be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in this application.
最后应说明的是,以上实施例仅用以说明本申请的技术方案而非限制,尽管参照较佳实施例对本申请进行了详细说明,本领域的普通技术人员应当理解,可以对本申请的技术方案进行修改或等同替换,而不脱离本申请技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application without limitation. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be Make modifications or equivalent replacements without departing from the spirit and scope of the technical solutions of the present application.
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