CN116038195A - A positioning device and welding equipment for H-shaped steel - Google Patents
A positioning device and welding equipment for H-shaped steel Download PDFInfo
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- CN116038195A CN116038195A CN202310077322.5A CN202310077322A CN116038195A CN 116038195 A CN116038195 A CN 116038195A CN 202310077322 A CN202310077322 A CN 202310077322A CN 116038195 A CN116038195 A CN 116038195A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本发明涉及焊接技术领域,特别涉及一种调位装置以及H型钢用焊接设备。The invention relates to the field of welding technology, in particular to a positioning device and welding equipment for H-shaped steel.
背景技术Background technique
在现有的技术中,参照图8,H型钢的一端部套设有底座,工作人员需要分别在H型钢的四侧(a侧、b侧、c侧以及d侧)焊接其与底座的抵接处,其中,当工作人员焊接完一侧的抵接处后,工作人员需要人为地转动H型钢以便于焊接另一侧的抵接处,但是,上述转动调位的工作会直接地增加工作人员的劳动强度。In the prior art, referring to Fig. 8, one end of the H-shaped steel is covered with a base, and the staff needs to weld the four sides (a side, b side, c side and d side) of the H-shaped steel against the base respectively. joint, wherein, after the staff welds the abutment on one side, the staff needs to manually turn the H-beam to weld the abutment on the other side, but the above-mentioned rotation and adjustment work will directly increase the work Labor intensity of personnel.
发明内容Contents of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种调位装置,能够降低工作人员的劳动强度。The present invention aims to solve at least one of the technical problems existing in the prior art. For this reason, the present invention proposes a positioning device, which can reduce the labor intensity of workers.
本发明还提出一种具有该调位装置的H型钢用焊接设备。The invention also proposes a welding equipment for H-shaped steel with the positioning device.
根据本发明的第一方面实施例的一种调位装置,用于承托套设有底座的H型钢,且用于驱使H型钢的四侧依次地朝上设置,包括安装架、转动机构以及移动机构,所述转动机构设于所述安装架,所述转动机构用于承托位于第一位置的其中一侧朝上设置的所述H型钢,且用于将所述H型钢转动至第二位置,使所述H型钢沿背离转动方向的下一侧朝上设置,所述移动机构设于所述安装架,所述移动机构用于将位于所述第二位置的所述H型钢移送至第一位置。A position adjustment device according to the embodiment of the first aspect of the present invention is used to support the H-shaped steel with a base, and is used to drive the four sides of the H-shaped steel to be sequentially set up, including a mounting frame, a rotating mechanism and The moving mechanism, the rotating mechanism is arranged on the mounting frame, the rotating mechanism is used to support the H-shaped steel with one side facing upwards at the first position, and is used to rotate the H-shaped steel to the second position. In the second position, the H-shaped steel is arranged upwards along the lower side away from the direction of rotation, the moving mechanism is arranged on the mounting frame, and the moving mechanism is used to transfer the H-shaped steel at the second position to the first position.
根据本发明实施例的一种调位装置,至少具有如下有益效果:通过上述结构,安装架上设置的转动机构和移动机构相互配合,以能够实现对H型钢的转动调位工作,其中,上述转动调位工作无人工的参与,因此,能够降低工作人员的劳动强度。A positioning device according to an embodiment of the present invention has at least the following beneficial effects: through the above-mentioned structure, the rotating mechanism and the moving mechanism provided on the mounting frame cooperate with each other to realize the rotating and positioning work of the H-shaped steel, wherein the above-mentioned There is no manual participation in the rotation and position adjustment work, so the labor intensity of the staff can be reduced.
根据本发明的一些实施例,所述转动机构包括转动架、第一夹持组件以及第一驱动件,所述转动架转动连接于所述安装架,所述转动架用于承托所述H型钢,所述第一夹持组件设于所述转动架,所述第一夹持组件用于夹持所述转动架上的所述H型钢,所述第一驱动件设于所述安装架,所述第一驱动件与所述转动架连接,所述第一驱动件能够驱使所述转动架转动,使经夹持的所述H型钢转动至所述第二位置。According to some embodiments of the present invention, the rotating mechanism includes a rotating frame, a first clamping assembly and a first driving member, the rotating frame is rotatably connected to the mounting frame, and the rotating frame is used to support the H Shaped steel, the first clamping assembly is arranged on the turret, the first clamping assembly is used to clamp the H-shaped steel on the turret, and the first driving member is arranged on the mounting frame , the first driving member is connected to the turret, and the first driving member can drive the turret to rotate to rotate the clamped H-shaped steel to the second position.
根据本发明的一些实施例,所述安装架转动连接有至少三个转轮,所述转动架包括转动板、第一承托件以及两个连接条,所述转动板呈半圆型结构,所述转动板的直径板侧设有避让缺口,所述第一夹持组件设于所述转动板的其中一侧,所述第一承托件设于所述转动板的所述其中一侧,所述第一承托件用于承托所述H型钢,所述避让缺口用于供所述H型钢移入或移离所述第一承托件,所述第一夹持组件夹持所述第一承托件上的所述H型钢,两个所述连接条均呈C型结构,两个所述连接条分设于所述转动板的两侧,所述转动板的轴线、所述转轮的轴线以及所述连接条的轴线均平行设置,两个所述连接条相对设置,所述转动板的半圆弧板侧和两个所述连接条共同围成一转动槽,所述转轮部分插设于所述转动槽,所述第一驱动件与位于所述转动板的另一侧的所述连接条连接。According to some embodiments of the present invention, the installation frame is rotatably connected with at least three runners, the turret includes a rotating plate, a first supporting member and two connecting bars, the rotating plate has a semicircular structure, and the An avoidance gap is provided on the diameter plate side of the rotating plate, the first clamping assembly is arranged on one side of the rotating plate, the first supporting member is arranged on one side of the rotating plate, The first supporting member is used to support the H-shaped steel, the avoidance gap is used for the H-shaped steel to move into or out of the first supporting member, and the first clamping assembly clamps the The H-shaped steel on the first supporting part, the two connecting bars are C-shaped structure, and the two connecting bars are respectively arranged on both sides of the rotating plate, the axis of the rotating plate, the rotating plate The axis of the wheel and the axes of the connecting bars are all arranged in parallel, and the two connecting bars are arranged opposite to each other. The semicircular arc plate side of the rotating plate and the two connecting bars jointly form a rotating groove. The wheel part is inserted in the rotating slot, and the first driving member is connected with the connecting bar on the other side of the rotating plate.
根据本发明的一些实施例,位于所述转动板的所述另一侧的所述连接条设有第一齿条,所述第一驱动件的输出端设有第一齿轮,所述第一齿轮与所述第一齿条啮合。According to some embodiments of the present invention, the connecting bar located on the other side of the rotating plate is provided with a first rack, the output end of the first driving member is provided with a first gear, and the first A gear meshes with the first rack.
根据本发明的一些实施例,所述移动机构包括移动架、第二驱动件、第三驱动件、第二承托件以及第二夹持组件,所述移动架可滑动地设于安装架,所述第二驱动件设于所述安装架,所述第二驱动件与所述移动架连接,所述第二驱动件能够驱使所述移动架横移,所述第三驱动件设于所述移动架,所述第二承托件与所述第三驱动件连接,所述第三驱动件能够驱使所述第二承托件纵移,所述第二承托件用于承托所述H型钢,所述第二夹持组件设于所述第二承托件,所述第二夹持组件用于夹持位于所述第二承托件上的所述H型钢。According to some embodiments of the present invention, the moving mechanism includes a moving frame, a second driving element, a third driving element, a second supporting element, and a second clamping assembly, the moving frame is slidably arranged on the mounting frame, The second driving part is arranged on the mounting frame, the second driving part is connected with the moving frame, and the second driving part can drive the moving frame to move laterally, and the third driving part is arranged on the moving frame. The mobile frame, the second supporting member is connected to the third driving member, and the third driving member can drive the second supporting member to move longitudinally, and the second supporting member is used to support the The H-shaped steel, the second clamping assembly is arranged on the second supporting member, and the second clamping assembly is used to clamp the H-shaped steel on the second supporting member.
根据本发明的第二方面实施例的H型钢用焊接设备,包括机架、移料装置、如上所述的一种调位装置、驱动装置以及焊接装置,所述机架转动连接有翻转架,所述翻转架转动连接有定位柱,所述移料装置设于所述翻转架,所述移料装置用于接收位于第三位置的其中一侧朝上设置的所述H型钢,且用于驱使所述H型钢在所述第三位置和所述第一位置之间移动,所述安装架设于所述翻转架,所述驱动装置设于所述机架,所述驱动装置与所述翻转架连接,所述驱动装置能够驱使所述翻转架翻转,使所述H型钢在所述第一位置和第四位置之间移动,位于所述第四位置的H型钢与竖直方向的夹角为锐角,且位于所述第四位置的所述底座抵接于所述定位柱上,所述焊接装置设于所述机架,所述焊接装置用于焊接位于所述第四位置的所述底座和所述H型钢的对应抵接处。The welding equipment for H-shaped steel according to the second embodiment of the present invention includes a frame, a material shifting device, a position adjusting device as described above, a driving device and a welding device, and the frame is rotatably connected with an overturning frame, The overturning frame is rotatably connected with a positioning column, the material shifting device is arranged on the overturning frame, and the material moving device is used to receive the H-shaped steel with one side facing upwards at the third position, and is used for Drive the H-shaped steel to move between the third position and the first position, the mounting frame is set on the turning frame, the driving device is set on the frame, the driving device and the turning frame connection, the driving device can drive the flipping frame to make the H-shaped steel move between the first position and the fourth position, and the angle between the H-shaped steel at the fourth position and the vertical direction is an acute angle, and the base at the fourth position abuts against the positioning column, the welding device is provided on the frame, and the welding device is used for welding the The base and the corresponding abutting part of the H-shaped steel.
根据本发明实施例的H型钢用焊接设备,至少具有如下有益效果:通过上述结构,机架上设置的移料装置、调位装置、驱动装置以及焊接装置相互配合,以能够实现对H型钢的上料、调位、焊接以及下料工作,其中,上述工作无人工的参与,因此,能够降低所投入的人工成本。The welding equipment for H-shaped steel according to the embodiment of the present invention has at least the following beneficial effects: through the above-mentioned structure, the material shifting device, position adjusting device, driving device and welding device arranged on the frame cooperate with each other to realize the welding of H-shaped steel. Loading, position adjustment, welding, and blanking work, wherein the above-mentioned work does not require manual participation, so the labor cost invested can be reduced.
根据本发明的一些实施例,所述调位装置设置为两个,两个所述调位装置相对设置以用于承托并调节同一所述H型钢,其中一个所述调位装置的所述安装架滑动连接于所述翻转架,且所述安装架设有第四驱动件,所述第四驱动件与所述翻转架连接,所述第四驱动件能够驱使其中一个所述调位装置沿靠近或远离另一个所述调位装置的方向移动。According to some embodiments of the present invention, there are two position adjustment devices, and the two position adjustment devices are arranged oppositely for supporting and adjusting the same H-shaped steel, and the position adjustment device of one of the position adjustment devices The mounting frame is slidably connected to the turning frame, and the mounting frame is provided with a fourth driving member connected to the turning frame, and the fourth driving member can drive one of the positioning devices along the Move towards or away from another said positioning device.
根据本发明的一些实施例,所述移料装置包括滑动架、第五驱动件、第六驱动件以及第三承托件,所述滑动架可滑动地设于所述翻转架,所述第五驱动件设于所述滑动架,所述第五驱动件与所述翻转架连接,所述第五驱动件能够驱使所述滑动架横移,所述第六驱动件设于所述滑动架,所述第三承托件与所述第六驱动件连接,所述第六驱动件能够驱使所述第三承托件纵移,所述第三承托件用于接收并承托所述H型钢。According to some embodiments of the present invention, the material moving device includes a sliding frame, a fifth driving member, a sixth driving member and a third supporting member, the sliding frame is slidably arranged on the turning frame, and the first Five driving parts are arranged on the sliding frame, the fifth driving part is connected with the turning frame, the fifth driving part can drive the sliding frame to move laterally, and the sixth driving part is arranged on the sliding frame , the third supporting member is connected with the sixth driving member, the sixth driving member can drive the third supporting member to move longitudinally, and the third supporting member is used to receive and support the H-shaped steel.
根据本发明的一些实施例,所述第三承托件设有抵接板和第七驱动件,所述第七驱动件的输出端和所述抵接板用于共同夹持所述第三承托件上的所述H型钢。According to some embodiments of the present invention, the third supporting member is provided with an abutting plate and a seventh driving member, and the output end of the seventh driving member and the abutting plate are used to jointly clamp the third supporting member. The H-shaped steel on the supporting piece.
根据本发明的一些实施例,所述驱动装置包括第一连杆、第二连杆以及第八驱动件,所述第一连杆的一端部转动连接于所述机架,所述第二连杆的一端部与所述第一连杆的另一端部转动连接,另一端部与所述翻转架转动连接,所述第二连杆转动连接有连接部,所述第八驱动件转动连接于所述机架,所述第八驱动件的输出端与所述连接部连接,所述第八驱动件能够通过所述第一连杆和所述第二连杆驱使所述翻转架翻转。According to some embodiments of the present invention, the driving device includes a first connecting rod, a second connecting rod and an eighth driving member, one end of the first connecting rod is rotatably connected to the frame, and the second connecting rod One end of the rod is rotatably connected to the other end of the first connecting rod, the other end is rotatably connected to the flip frame, the second connecting rod is rotatably connected to a connecting portion, and the eighth driving member is rotatably connected to the In the frame, the output end of the eighth driving member is connected to the connecting portion, and the eighth driving member can drive the turning frame to turn over through the first connecting rod and the second connecting rod.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and understandable from the description of the embodiments in conjunction with the following drawings, wherein:
图1为本发明H型钢用焊接设备一实施例的结构图;Fig. 1 is the structural diagram of an embodiment of the welding equipment for H-shaped steel of the present invention;
图2为图1中所示调位装置的结构图;Fig. 2 is a structural diagram of the positioning device shown in Fig. 1;
图3为图2中所示调位装置移除部分部件后的结构图;Fig. 3 is a structural diagram of the positioning device shown in Fig. 2 after removing some components;
图4为图2中所示调位装置移除部分部件后的另一结构图;Fig. 4 is another structural diagram of the positioning device shown in Fig. 2 after some parts are removed;
图5为图2中所示调位装置的剖视图;Fig. 5 is a sectional view of the positioning device shown in Fig. 2;
图6为图1中所示移料装置的结构图;Fig. 6 is a structural diagram of the material shifting device shown in Fig. 1;
图7为图1中所示H型钢用焊接设备的另一结构图;Fig. 7 is another structural diagram of the welding equipment for H-shaped steel shown in Fig. 1;
图8为套设有底座的H型钢的结构图。Fig. 8 is a structural diagram of an H-shaped steel sheathed with a base.
附图标记:Reference signs:
安装架100、转轮110;
转动机构200、转动架210、转动板211、第一承托件212、连接条213、第一齿条213A、第一夹持组件220、第一夹板221、第九驱动件222、第一驱动件230、第一齿轮231;The
移动机构300、移动架310、第二驱动件320、第三驱动件330、第二承托件340、第二夹持组件350;The
机架400、翻转架410、定位柱411、第二齿条412、第三齿条413;
移料装置500、滑动架510、第五驱动件520、第三齿轮521、第六驱动件530、第三承托件540、抵接板541、第七驱动件542;
驱动装置600、第一连杆610、第二连杆620、第八驱动件630;The
焊接装置700、机械臂710、焊枪720;
第四驱动件800、第二齿轮810;The
第一位置S1、第二位置S2、第三位置S3、第四位置S4。The first position S1, the second position S2, the third position S3, and the fourth position S4.
具体实施方式Detailed ways
本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This part will describe the specific embodiment of the present invention in detail, and the preferred embodiment of the present invention is shown in the accompanying drawings. Each technical feature and overall technical solution of the invention, but it should not be understood as a limitation on the protection scope of the present invention.
在本发明的描述中,如果有描述到第一、第二、第三、第四、第五等只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, if the first, second, third, fourth, fifth, etc. are described only for the purpose of distinguishing technical features, they should not be understood as indicating or implying relative The number of indicated technical features or implicitly indicates the order of the indicated technical features.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
本发明中,除非另有明确的限定,“设置”、“安装”、“连接”等词语应做广义理解,例如,可以是直接相连,也可以通过中间媒介间接相连;可以是固定连接,也可以是可拆卸连接,还可以是一体成型;可以是机械连接;可以是两个元件内部的连通或两个元件的相互作用关系。所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the present invention, words such as "setting", "installation" and "connection" should be understood in a broad sense unless otherwise clearly defined. For example, they may be directly connected or indirectly connected through an intermediary; It can be a detachable connection or integral molding; it can be a mechanical connection; it can be the communication inside the two components or the interaction relationship between the two components. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1至图8,本发明实施例一种调位装置,用于承托套设有底座的H型钢,且用于驱使该H型钢的四侧依次地朝上设置,其包括安装架100、转动机构200以及移动机构300。Referring to Fig. 1 to Fig. 8, an embodiment of the present invention is a positioning device, which is used to support the H-shaped steel with a base, and is used to drive the four sides of the H-shaped steel to be arranged upwards sequentially, which includes a
转动机构200设于安装架100,转动机构200用于承托位于第一位置S1的其中一侧朝上设置的H型钢,且用于将H型钢转动至第二位置S2,使H型钢沿背离转动方向的下一侧朝上设置,移动机构300设于安装架100,移动机构300用于将位于第二位置S2的H型钢移送至第一位置S1。The
可以理解的是,为了方便描述,H型钢指为套设有底座的H型钢。It can be understood that, for the convenience of description, the H-shaped steel refers to the H-shaped steel covered with a base.
可以理解的是,套设有底座的H型钢的对应一侧朝上设置,以便于工作人员对该一侧的抵接处进行焊接工作。It can be understood that the corresponding side of the H-shaped steel sheathed with the base is set upwards, so that the workers can perform welding work on the abutting part of the side.
可以理解的是,移动机构300将位于第二位置S2的H型钢移送至第一位置S1时,转动机构200复位以接收并承托经移动机构300移送的H型钢。具体的,若转动机构200承托位于第一位置S1的a侧朝上设置的H型钢,且转动机构200将H型钢转动至第二位置S2使H型钢沿背离转动方向的下一侧即b侧朝上设置时,移动机构300将位于第二位置S2的H型钢移送至第一位置S1,转动机构200复位以接收并承托经移动机构300移送的b侧朝上设置的H型钢。It can be understood that when the
需要注意的是,转动机构200接收并承托经调位的H型钢,转动机构200又可驱使经调位的H型钢转动至第二位置S2使其沿背离转动方向的对应下一侧朝上设置,如此重复工作,以能够实现将该H型钢的四侧依次地朝上设置。It should be noted that the
通过上述结构,安装架100上设置的转动机构200和移动机构300相互配合,以能够实现对H型钢的转动调位工作,其中,上述转动调位工作无人工的参与,因此,能够降低工作人员的劳动强度。Through the above-mentioned structure, the
转动机构200包括转动架210、第一夹持组件220以及第一驱动件230。The
参照图2,转动架210转动连接于安装架100,转动架210用于承托H型钢,第一夹持组件220设于转动架210,第一夹持组件220用于夹持转动架210上的H型钢,第一驱动件230设于安装架100,第一驱动件230与转动架210连接,第一驱动件230能够驱使转动架210转动,使经夹持的H型钢转动至第二位置S2。Referring to Fig. 2, the
安装架100转动连接有十五个转轮110,转动架210包括转动板211、第一承托件212以及两个连接条213。The
参照图2和图5,转动板211呈半圆型结构,转动板211的直径板侧设有避让缺口211A,第一夹持组件220设于转动板211的其中一侧,第一承托件212设于转动板211的上述其中一侧,第一承托件212用于承托H型钢,避让缺口211A用于供H型钢移入或移离第一承托件212,第一夹持组件220夹持第一承托件212上的H型钢,两个连接条213均呈C型结构,两个连接条213分设于转动板211的两侧,转动板211的轴线、转轮110的轴线以及连接条213的轴线均平行设置,两个连接条213相对设置,转动板211的半圆弧板侧和两个连接条213共同围成一转动槽(图中为标识),转轮110部分插设于转动槽,第一驱动件230与位于转动板211的另一侧的连接条213连接。其中,十五个转轮110沿一开口朝上的C型线设置。Referring to Fig. 2 and Fig. 5, the
第一驱动件230与位于转动板211的另一侧的连接条213连接,具体的,参照图1和图2,位于转动板211的另一侧的连接条213设有第一齿条213A,第一驱动件230的输出端设有第一齿轮231,第一齿轮231与第一齿条213A啮合。其中,第一驱动件230设置为电机;第一齿条213A呈C型结构,第一齿条213A和另一侧的连接条213并排设置,且第一齿条213A的轴线与连接条213的轴线重合,The
第一夹持组件220设于转动板211的其中一侧,具体的,参照图2、图3以及图4,第一夹持组件220包括两个第一夹板221和两个第九驱动件222,第一夹板221滑动连接于转动板211的其中一侧,两个第一夹板221相对设置,第九驱动件222设于转动板211的其中一侧,两个第九驱动件222相对设置,两个第九驱动件222一一对应地与两个第一夹板221连接,两个第九驱动件222能够驱使两个第一夹板221相向移动以共同夹持转动架210上的H型钢。其中,第九驱动件222设置为气缸等。The
移动机构300包括移动架310、第二驱动件320、第三驱动件330、第二承托件340以及第二夹持组件350。The moving
参照图2,移动架310可滑动地设于安装架100,第二驱动件320设于安装架100,第二驱动件320与移动架310连接,第二驱动件320能够驱使移动架310横移,第三驱动件330设于移动架310,第二承托件340与第三驱动件330连接,第三驱动件330能够驱使第二承托件340纵移,第二承托件340用于承托H型钢,第二夹持组件350设于第二承托件340,第二夹持组件350用于夹持位于第二承托件340上的H型钢。其中,第二驱动件320设置为气缸等;第三驱动件330设置为气缸等。Referring to Fig. 2, the moving
第二夹持组件350包括两个第二夹板(图中未标识)和两个第十驱动件(图中未标识)。The
参照图2,第十驱动件设于第二承托件340,两个第十驱动件相对设置,两个第十驱动件的输出端一一对应地与两个第二夹板连接,两个第十驱动件能够驱使两个第二夹板相向移动以共同夹持位于第二承托件340上的H型钢。其中,第十驱动件设置为气缸等。Referring to Fig. 2 , the tenth driving member is arranged on the second supporting
本发明还提出了H型钢用焊接设备,其包括机架400、移料装置500、上述的调位装置、驱动装置600以及焊接装置700。The present invention also proposes welding equipment for H-shaped steel, which includes a
参照图1和图7,机架400转动连接有翻转架410,翻转架410转动连接有定位柱411,移料装置500设于翻转架410,移料装置500用于接收位于第三位置S3的其中一侧朝上设置的H型钢,且用于驱使H型钢在第三位置S3和第一位置S1之间移动,安装架100设于翻转架410,驱动装置600设于机架400,驱动装置600与翻转架410连接,驱动装置600能够驱使翻转架410翻转,使H型钢在第一位置S1和第四位置S4之间移动,位于第四位置S4的H型钢与竖直方向的夹角α为锐角,且位于第四位置S4的底座抵接于定位柱411上,焊接装置700设于机架400,焊接装置700用于焊接位于第四位置S4的底座和H型钢的对应抵接处。其中,夹角α为45°。Referring to Fig. 1 and Fig. 7, the
可以理解的是,当套设有底座的H型钢倾斜设置时,焊接装置700焊接对应抵接处的效果更佳。It can be understood that, when the H-shaped steel sleeved with the base is arranged obliquely, the
通过上述结构,机架400上设置的移料装置500、调位装置、驱动装置600以及焊接装置700相互配合,以能够实现对H型钢的上料、调位、焊接以及下料工作,其中,上述工作无人工的参与,因此,能够降低所投入的人工成本。Through the above structure, the
在一些实施例中,夹角α为42°等。In some embodiments, the included angle α is 42° or the like.
在本实施例中,参照图1和图2,调位装置设置为两个,两个调位装置相对设置以用于承托并调节同一H型钢,其中一个调位装置的安装架100滑动连接于翻转架410,且安装架100设有第四驱动件800,第四驱动件800与翻转架410连接,第四驱动件800能够驱使其中一个调位装置沿靠近或远离另一个调位装置的方向移动。In this embodiment, referring to Fig. 1 and Fig. 2, two positioning devices are provided, and the two positioning devices are arranged oppositely for supporting and adjusting the same H-shaped steel, and the mounting
第四驱动件800与翻转架410连接,具体的,参照图2和图4,第四驱动件800的输出端设有第二齿轮810,翻转架410设有第二齿条412,第二齿条412和第二齿轮810啮合。其中,第四驱动件800设置为电机。The
移料装置500包括滑动架510、第五驱动件520、第六驱动件530以及第三承托件540。The
参照图1和图6,滑动架510可滑动地设于翻转架410,第五驱动件510设于滑动架510,第五驱动件520与翻转架410连接,第五驱动件520能够驱使滑动架510横移,第六驱动件530设于滑动架510,第三承托件540与第六驱动件530连接,第六驱动件530能够驱使第三承托件540纵移,第三承托件540用于接收并承托H型钢。其中,第六驱动件530设置为气缸等。Referring to Fig. 1 and Fig. 6, the sliding
在本实施例中,参照图6,第三承托件540设置为两个,第六驱动件530设置为四个,每一第三承托件540与对应的两个第六驱动件530连接,两个第三承托件540用于接收并承托同一H型钢。In this embodiment, referring to FIG. 6, there are two
为了防止H型钢在移动的过程中脱出第三承托件540,参照图6,第三承托件540设有抵接板541和第七驱动件542,第七驱动件542的输出端和抵接板541用于共同夹持第三承托件540上的H型钢。其中,第七驱动件542设置为气缸等。In order to prevent the H-shaped steel from falling out of the third supporting
第五驱动件520与翻转架410连接,具体的,参照图6,第五驱动件520的输出端设有第三齿轮521,翻转架410设有第三齿条413,第三齿条413和第三齿轮521啮合。The
驱动装置600包括第一连杆610、第二连杆620以及第八驱动件630。The
参照图7,第一连杆610的一端部转动连接于机架400,第二连杆620的一端部与第一连杆610的另一端部转动连接,另一端部与翻转架410转动连接,第二连杆620转动连接有连接部621,第八驱动件630转动连接于机架400,第八驱动件630的输出端与连接部621连接,第八驱动件630能够通过第一连杆610和第二连杆620驱使翻转架410翻转。其中,第八驱动件630设置为气缸等。7, one end of the first connecting
焊接装置700包括机械臂710和焊枪720,参照图1和图7,机械臂710设于机架400,焊枪720与机械臂710连接,机械臂710能够驱使焊枪720移动,以使焊枪720焊接位于第四位置S4的底座和H型钢的对应抵接处。The
综上所述,H型钢用焊接设备的工作过程为:To sum up, the working process of welding equipment for H-beam is as follows:
1、第三承托件540在第三位置S3接收并承托由外部输送的H型钢,第七驱动件542的输出端将第三承托件540上的H型钢抵压于抵接板541,即第七驱动件542的输出端和抵接板541共同夹持第三承托件540上的H型钢;1. The third supporting
2、第五驱动件520驱使滑动架510横移,并配合第六驱动件530驱使第三承托件540纵移,以将第三承托件540上的H型钢从第三位置S3移动至第一承托件212上,即将第三承托件540上的H型钢从第三位置S3移动至第一位置S1;2. The
3、第七驱动件542的输出端和抵接板541解除对H型钢的夹持,第五驱动件520驱使滑动架510横移,并配合第六驱动件530驱使第三承托件540纵移,以将滑动架510移动复位;3. The output end of the
4、上述其中一个调位装置的第一夹持组件220夹持第一承托架212上的H型钢,第四驱动件800驱使其中一个调位装置沿靠近另一个调位装置的方向移动,使底座移动至与定位柱411抵接;4. The
5、另外一个调位装置的第一夹持组件220夹持其第一承托架212上的H型钢,第八驱动件630通过第一连杆610和第二连杆620驱使翻转架410翻转,使位于第一位置S1的H型钢翻转至第四位置S4;5. The
6、机械臂710驱使焊枪720移动,使焊枪720焊接位于第四位置S4的底座和H型钢的对应一侧的抵接处;6. The
7、待对应一侧的抵接处焊接完成后,第八驱动件630通过第一连杆610和第二连杆620驱使翻转架410翻转,使位于第四位置S4的H型钢翻转至第一位置S1;7. After the welding of the abutment on the corresponding side is completed, the eighth driving
8、另外一个调位装置的第一夹持组件220解除对其第一承托架212上的H型钢的夹持,第四驱动件800驱使其中一个调位装置沿远离另一个调位装置的方向移动,使底座移动至解除与定位柱411的抵接;8. The
9、另外一个调位装置的第一夹持组件220夹持其第一承托架212上的H型钢,第一驱动件230驱使转动架210转动,使经第一夹持组件220夹持的H型钢转动至第二位置S2,第二驱动件320驱使移动架310横移,第三驱动件330驱使第二承托件340纵移,使第二承托件340移动至接收并承托第二位置S2的H型钢,第一夹持组件220解除对H型钢的夹持,第二夹持组件350夹持位于第二承托件340上的H型钢;9. The
10、第一驱动件230驱使转动架210转动,使转动架210复位,第二驱动件320驱使移动架310横移,第三驱动件330驱使第二承托件340纵移,使经第二夹持组件350夹持的第二承托件340上的H型钢移动至已复位的第一承托件212,即移动至第一位置S1;10. The
11、如此重复上述步骤4至10,以将剩下三侧的抵接处依次地焊接完成;11. Repeat the above steps 4 to 10 to complete the welding of the abutting parts of the remaining three sides in sequence;
12、另外一个调位装置的第一夹持组件220解除对其第一承托架212上的H型钢的夹持,第四驱动件800驱使其中一个调位装置沿远离另一个调位装置的方向移动,使底座移动至解除与定位柱411的抵接;12. The
13、第五驱动件520驱使滑动架510横移,并配合第六驱动件530驱使第三承托件540纵移,以将第三承托件540移动至接收并承托位于第一位置S1的焊接完成的H型钢,其中一个调位装置的第一夹持组件220解除对其第一承托架212上的H型钢的夹持;13. The
14、第七驱动件542的输出端和抵接板541共同夹持第三承托件540上的H型钢,第五驱动件520驱使滑动架510横移,并配合第六驱动件530驱使第三承托件540纵移,将经夹持的第三承托件540上的焊接完成的H型钢移动至第三位置S3,位于第三位置S3的焊接完成的H型钢等待被取走。14. The output end of the
当然,本发明并不局限于上述实施方式,熟悉本领域的技术人员在不违背本发明精神的前提下还可作出等同变形或替换,这些等同的变形和替换均包含在本申请权利要求所限定的范围内。Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art can also make equivalent modifications or replacements without departing from the spirit of the present invention. These equivalent modifications and replacements are all included in the claims of the present application. In the range.
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| CN116038195B CN116038195B (en) | 2025-10-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120244337A (en) * | 2025-06-04 | 2025-07-04 | 安徽中源环保科技有限公司 | A double-station sound barrier steel structure welding equipment and process |
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| KR101963239B1 (en) * | 2018-10-11 | 2019-03-28 | (주)티오피에스 | Turn-over jig |
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| CN112059521A (en) * | 2020-09-01 | 2020-12-11 | 成都华远焊割设备有限公司 | Displacement system for automatic welding production line of light steel structure |
| CN212239854U (en) * | 2020-04-29 | 2020-12-29 | 江苏伟而智能装备有限公司 | 90-degree profile steel turnover positioner |
| CN215699375U (en) * | 2021-09-28 | 2022-02-01 | 湖北三江航天红阳机电有限公司 | Turnover device suitable for automatic welding of H-shaped steel |
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| GB564986A (en) * | 1939-06-02 | 1944-10-23 | Guy Motors Ltd | Assembly jig for plate welding and other operations |
| CN205464858U (en) * | 2016-01-27 | 2016-08-17 | 江苏电力装备有限公司 | Steel pipe is preapred for an unfavorable turn of events to appear with flange and is welded frock |
| CN206435892U (en) * | 2017-01-20 | 2017-08-25 | 郑州越达自动化焊接设备有限公司 | End flanges automatic welding special plane in tubule |
| KR101963239B1 (en) * | 2018-10-11 | 2019-03-28 | (주)티오피에스 | Turn-over jig |
| CN111434440A (en) * | 2019-01-15 | 2020-07-21 | 唐山开元自动焊接装备有限公司 | Robot welding system for steel structure bracket column |
| CN212239854U (en) * | 2020-04-29 | 2020-12-29 | 江苏伟而智能装备有限公司 | 90-degree profile steel turnover positioner |
| CN112059521A (en) * | 2020-09-01 | 2020-12-11 | 成都华远焊割设备有限公司 | Displacement system for automatic welding production line of light steel structure |
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| CN120244337A (en) * | 2025-06-04 | 2025-07-04 | 安徽中源环保科技有限公司 | A double-station sound barrier steel structure welding equipment and process |
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| CN116038195B (en) | 2025-10-10 |
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