CN116026138A - Regenerative double chamber rotary kiln - Google Patents
Regenerative double chamber rotary kiln Download PDFInfo
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- CN116026138A CN116026138A CN202310073996.8A CN202310073996A CN116026138A CN 116026138 A CN116026138 A CN 116026138A CN 202310073996 A CN202310073996 A CN 202310073996A CN 116026138 A CN116026138 A CN 116026138A
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Abstract
Description
技术领域technical field
本申请属于化工材料生产设备技术领域,尤其涉及一种蓄热式双膛回转窑。The application belongs to the technical field of chemical material production equipment, in particular to a regenerative double-chamber rotary kiln.
背景技术Background technique
回转窑是指旋转回转窑,属于建材生产类设备。回转窑按处理物料不同可分为水泥窑、冶金化工窑和石灰窑。石灰回转窑是使用较广泛的煅烧小颗粒物料的窑炉,适合应用于钢铁、电石、有色金属生产企业,可以直接煅烧10-40mm的细粒级原料石灰石或白云石,具有原料适应性好、产量大、产品均匀、活性度高、生产操作稳定等特点。普通的回转窑在余热再利用方面能效较差,导致整个回转窑系统的热效率较低。Rotary kiln refers to rotary rotary kiln, which belongs to building materials production equipment. Rotary kiln can be divided into cement kiln, metallurgical chemical kiln and lime kiln according to different materials. Lime rotary kiln is a widely used kiln for calcining small particle materials. It is suitable for steel, calcium carbide and non-ferrous metal production enterprises. It can directly calcinate 10-40mm fine-grained raw material limestone or dolomite. It has good raw material adaptability, It has the characteristics of large output, uniform product, high activity and stable production operation. Ordinary rotary kilns have poor energy efficiency in terms of waste heat reuse, resulting in low thermal efficiency of the entire rotary kiln system.
发明内容Contents of the invention
有鉴于此,本申请实施例提供了一种蓄热式双膛回转窑,以解决普通回转窑热效率较低的问题。In view of this, the embodiment of the present application provides a regenerative double-chamber rotary kiln to solve the problem of low thermal efficiency of ordinary rotary kilns.
本申请实施例提供了一种蓄热式双膛回转窑,包括第一回转窑膛、第二回转窑膛、第一预热仓、第二预热仓和传动装置;所述第一回转窑膛和第二回转窑膛共用窑头通道;所述第一回转窑膛的内部空间和第二回转窑膛的内部空间通过窑头通道连通;在所述第一回转窑膛和第二回转窑膛的下部分别设置对应的传动装置;所述第一预热仓通过对应的卸料平台以及设置在第一回转窑膛窑尾处的物料进口与所述第一回转窑膛的内部空间连通;所述第二预热仓通过对应的卸料平台以及设置在第二回转窑膛窑尾处的物料进口与所述第二回转窑膛的内部空间连通;在所述窑头通道的下方设置第一物料出口和第二物料出口;所述第一物料出口与所述第一回转窑膛的内部空间连通;所述第二物料出口与所述第二回转窑膛的内部空间连通;所述第一物料出口和第二物料出口分别与出料设备连接;在所述第一回转窑膛窑尾处设置第一窑尾烧嘴,在窑头处设置第一窑头烧嘴;在所述第二回转窑膛窑尾处设置第二窑尾烧嘴,在窑头处设置第二窑头烧嘴;所述第一预热仓和第二预热仓中分别设有多个插入式烧嘴。The embodiment of the present application provides a regenerative double chamber rotary kiln, including a first rotary kiln chamber, a second rotary kiln chamber, a first preheating chamber, a second preheating chamber and a transmission device; the first rotary kiln The chamber and the second rotary kiln chamber share the kiln head channel; the inner space of the first rotary kiln chamber and the second rotary kiln chamber communicate through the kiln head passage; in the first rotary kiln chamber and the second rotary kiln chamber The lower part of the chamber is respectively provided with corresponding transmission devices; the first preheating chamber communicates with the inner space of the first rotary kiln chamber through the corresponding unloading platform and the material inlet provided at the kiln tail of the first rotary kiln chamber; The second preheating chamber communicates with the inner space of the second rotary kiln chamber through the corresponding unloading platform and the material inlet arranged at the tail of the second rotary kiln chamber; A material outlet and a second material outlet; the first material outlet communicates with the inner space of the first rotary kiln; the second material outlet communicates with the inner space of the second rotary kiln; the second A material outlet and a second material outlet are respectively connected to the discharge equipment; a first kiln tail burner is set at the kiln tail of the first rotary kiln, and a first kiln head burner is set at the kiln head; The second kiln tail burner is set at the kiln tail of the two-rotary kiln chamber, and the second kiln head burner is set at the kiln head; the first preheating chamber and the second preheating chamber are respectively equipped with a plurality of plug-in burners .
具体的,所述的蓄热式双膛回转窑还包括集热罩;所述集热罩设置在所述第一回转窑膛、第二回转窑膛、第一预热仓、第二预热仓和出料设备的外部;所述集热罩为密封集热罩。Specifically, the regenerative double-chamber rotary kiln also includes a heat collecting cover; The outside of the warehouse and the discharge equipment; the heat collecting cover is a sealed heat collecting cover.
具体的,当所述蓄热式双膛回转窑用于煅烧石灰时,所述第一预热仓使用所述第二回转窑膛排出的高温烟气预热物料,所述第二预热仓使用所述第一回转窑膛排出的高温烟气预热物料。Specifically, when the regenerative double-chamber rotary kiln is used for calcining lime, the first preheating bin uses the high-temperature flue gas discharged from the second rotary kiln chamber to preheat materials, and the second preheating bin The high-temperature flue gas discharged from the first rotary kiln chamber is used to preheat materials.
具体的,当第一回转窑膛处于煅烧状态、第二回转窑膛处于蓄热状态时,向所述第一预热仓中的插入式烧嘴输送低热值燃料,所述低热值燃料经第一预热仓预热后与原料一起进入第一回转窑膛,在第一回转窑膛中燃烧并煅烧原料,燃烧后的烟气依次经第一回转窑膛、窑头通道和第二回转窑膛进入第二预热仓;当第二回转窑膛处于煅烧状态、第一回转窑膛处于蓄热状态时,向所述第二预热仓中的插入式烧嘴输送低热值燃料,所述低热值燃料经第二预热仓预热后与原料一起进入第二回转窑膛,在第二回转窑膛中燃烧并煅烧原料,燃烧后的烟气依次经第二回转窑膛、窑头通道和第一回转窑膛进入第一预热仓;所述低热值燃料为热值小于或等于700 kcal/m3的燃料。Specifically, when the first rotary kiln chamber is in the calcining state and the second rotary kiln chamber is in the heat storage state, the low calorific value fuel is delivered to the plug-in burner in the first preheating chamber, and the low calorific value fuel is passed through the second A preheating chamber is preheated and enters the first rotary kiln together with the raw materials, where the raw materials are burned and calcined, and the flue gas after combustion passes through the first rotary kiln, the kiln head passage and the second rotary kiln in sequence chamber enters the second preheating chamber; when the second rotary kiln chamber is in the state of calcining and the first rotary kiln chamber is in the state of heat storage, low calorific value fuel is delivered to the plug-in burners in the second preheating chamber, and the After being preheated by the second preheating chamber, the fuel with low calorific value enters the second rotary kiln chamber together with the raw materials, where the raw materials are burned and calcined. The flue gas after combustion passes through the second rotary kiln chamber and the kiln head passage And the first rotary kiln chamber enters the first preheating chamber; the low calorific value fuel is a fuel with a calorific value less than or equal to 700 kcal/m 3 .
具体的,集热罩使用内外薄板制作,并填充岩棉或纤维毯等保温材料,集热罩内设有风道,通过集热罩冷却风机向集热罩内的风道充入二氧化碳、氮气等气体,从而对集热罩进行冷却;集热罩排出的升温后气体进入卸料平台的内套筒结构,从而对卸料平台的金属部件进行风冷却;卸料平台排出的高温气体在换热器中对低热值燃料进行预热;对所述蓄热式双膛回转窑的各个连接处进行密封;集热罩的通气压力高于第一回转窑膛和第二回转窑膛的内部压力,防止窑内气体溢出;始终利用石灰冷却风机向所述蓄热式双膛回转窑输入石灰冷却风,防止烟气中还原气氛外泄;当出现还原气氛外泄时,立刻开启石灰冷却风机喷入空气。Specifically, the heat collecting cover is made of inner and outer thin plates, and filled with insulating materials such as rock wool or fiber blankets. There is an air duct in the heat collecting cover, and carbon dioxide and nitrogen are filled into the air duct in the heat collecting cover through the cooling fan of the heat collecting cover. Wait for the gas to cool the heat collection cover; the heated gas discharged from the heat collection cover enters the inner sleeve structure of the unloading platform, thereby cooling the metal parts of the unloading platform; the high-temperature gas discharged from the unloading platform is exchanged Preheat the fuel with low calorific value in the heater; seal the joints of the regenerative double-chamber rotary kiln; the ventilation pressure of the heat collecting cover is higher than the internal pressure of the first rotary kiln chamber and the second rotary kiln chamber , to prevent the gas from overflowing in the kiln; always use the lime cooling fan to input lime cooling air to the regenerative double-chamber rotary kiln to prevent the leakage of the reducing atmosphere in the flue gas; when the reducing atmosphere leaks, immediately turn on the lime cooling fan to spray into the air.
具体的,在所述第一预热仓和第二预热仓的仓体外壁设置保温材料。Specifically, thermal insulation materials are provided on the outer walls of the first preheating chamber and the second preheating chamber.
具体的,所述卸料平台采用对角间断推料的下料结构;为了保证卸料平台在高温区的使用寿命,卸料平台采用内套筒结构;所述卸料平台包括自下而上依次设置的支撑体、支撑辊、移动体、下钢板和上钢板;所述下钢板和上钢板之间设有多个支撑柱,所述下钢板和上钢板之间形成冷却风通道;冷却风通道的内外均可加耐材,耐材可以是砖砌筑也可以是浇筑料;下钢板、上钢板和支撑柱的外壁均可设置耐材;在支撑体、支撑辊和移动体的外侧设置防护板,防护板的外壁设有耐材;内套筒结构的卸料平台可使物料通过,并使窑内气体双向通过;采用具有相同或类似功能的其他设备代替卸料平台;对于构成卸料平台的部分或全部构件,可以使用导热油进行冷却。Specifically, the unloading platform adopts the unloading structure of diagonally discontinuous pushing materials; in order to ensure the service life of the unloading platform in the high temperature area, the unloading platform adopts an inner sleeve structure; the unloading platform includes bottom-up The supporting body, the supporting roller, the moving body, the lower steel plate and the upper steel plate are arranged in sequence; a plurality of supporting columns are arranged between the lower steel plate and the upper steel plate, and a cooling air channel is formed between the lower steel plate and the upper steel plate; the cooling air Refractory materials can be added inside and outside the channel, and the refractory materials can be brick masonry or pouring materials; refractory materials can be installed on the outer walls of the lower steel plate, upper steel plate and support column; Protective plate, the outer wall of the protective plate is provided with refractory materials; the unloading platform of the inner sleeve structure can allow the material to pass through, and the gas in the kiln can pass through in two directions; use other equipment with the same or similar functions to replace the unloading platform; Some or all components of the material platform can be cooled with heat transfer oil.
具体的,所述第一回转窑膛1和第二回转窑膛2包括但不限于能够摇摆的传动装置。Specifically, the first
具体的,所述蓄热式双膛回转窑可使用低热值燃料煅烧石灰,第一回转窑膛和第二回转窑膛的旋转速度可以相同或不同,第一回转窑膛和第二回转窑膛可煅烧不同粒度的物料,从而使生产适应性更好;在不同时间向第一回转窑膛和第二回转窑膛的不同烧嘴送入相同或不同热值的燃料。Specifically, the regenerative double-chamber rotary kiln can use low calorific value fuel to calcinate lime, the rotation speeds of the first rotary kiln chamber and the second rotary kiln chamber can be the same or different, and the first rotary kiln chamber and the second rotary kiln chamber Materials with different particle sizes can be calcined, so that the production adaptability is better; fuels with the same or different calorific value are fed to different burners of the first rotary kiln and the second rotary kiln at different times.
本申请实施例提供的蓄热式双膛回转窑,在第一预热仓和第二预热仓中利用高温烟气对原料进行预热,实现了对回转窑煅烧过程中产生的高温烟气的热量再利用。本申请实施例提供的蓄热式双膛回转窑利用两个窑体轮替进行煅烧和蓄热,充分利用烟气余热中蕴藏的热量实现原料预热,可以使整个窑体系统的废气温度降至150℃以内,大幅提高了回转窑的热效率,并提高了产品性能和产品适应性。本申请实施例提供的蓄热式双膛回转窑可使用低热值燃料煅烧石灰,两个窑膛的旋转速度可以相同或不同,两个窑膛可煅烧不同粒度的物料,从而使生产适应性更好。可以在不同时间向两个窑膛的不同烧嘴送入相同或不同热值的燃料。The regenerative double-chamber rotary kiln provided in the embodiment of this application uses high-temperature flue gas to preheat the raw materials in the first preheating chamber and the second preheating chamber, and realizes the high-temperature flue gas generated during the calcination process of the rotary kiln. heat reuse. The regenerative double-chamber rotary kiln provided in the embodiment of this application uses two kiln bodies to alternately carry out calcination and heat storage, and fully utilizes the heat contained in the waste heat of flue gas to realize preheating of raw materials, which can reduce the temperature of exhaust gas in the entire kiln body system. To within 150 ℃, the thermal efficiency of the rotary kiln has been greatly improved, and the product performance and product adaptability have been improved. The regenerative double-chamber rotary kiln provided in the embodiment of the present application can use low calorific value fuel to calcinate lime, the rotation speeds of the two kiln chambers can be the same or different, and the two kiln chambers can calcinate materials with different particle sizes, thus making the production more adaptable good. Fuel with the same or different calorific value can be fed to different burners of the two kiln chambers at different times.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only for the present application For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without paying creative efforts.
图1是本申请实施例提供的蓄热式双膛回转窑的俯视图;Fig. 1 is the top view of the regenerative double-chamber rotary kiln provided by the embodiment of the present application;
图2是本申请实施例提供的蓄热式双膛回转窑的主视图;Fig. 2 is the front view of the regenerative double-chamber rotary kiln provided by the embodiment of the present application;
图3是卸料平台的结构示意图;Fig. 3 is the structural representation of unloading platform;
图4是图3中A-A方向的剖视图;Fig. 4 is the sectional view of A-A direction in Fig. 3;
图5是图3中B-B方向的剖视图。Fig. 5 is a sectional view along B-B direction in Fig. 3 .
其中:1—第一回转窑膛,102—第一物料出口,103—第一窑尾烧嘴,2—第二回转窑膛,203—第二窑尾烧嘴,3—第一预热仓,4—第二预热仓,5—出料设备,6—传动装置,7—窑头通道,701—第一窑头烧嘴,702—第二窑头烧嘴,9—集热罩,10—卸料平台,1001—支撑体,1002—支撑辊,1003—移动体,1004—下钢板,1005—上钢板,1006—支撑柱,1007—冷却风通道,1008—防护板,11—插入式烧嘴,12—换热器,13—集热罩冷却风机,14—石灰冷却风机。Among them: 1—the first rotary kiln chamber, 102—the first material outlet, 103—the first kiln tail burner, 2—the second rotary kiln chamber, 203—the second kiln tail burner, 3—the first preheating chamber , 4—second preheating chamber, 5—discharging equipment, 6—transmission device, 7—kiln head channel, 701—first kiln head burner, 702—second kiln head burner, 9—heat collecting cover, 10—unloading platform, 1001—supporting body, 1002—supporting roller, 1003—moving body, 1004—lower steel plate, 1005—upper steel plate, 1006—supporting column, 1007—cooling air channel, 1008—protective plate, 11—insert Type burner, 12—heat exchanger, 13—heat collecting cover cooling fan, 14—lime cooling fan.
实施方式Implementation
以下描述中,为了说明而不是为了限定,提出了诸如特定系统结构、技术之类的具体细节,以便透彻理解本申请实施例。然而,本领域的技术人员应当清楚,在没有这些具体细节的其它实施例中也可以实现本申请。在其它情况中,省略对众所周知的系统、装置、电路以及方法的详细说明,以免不必要的细节妨碍本申请的描述。In the following description, specific details such as specific system structures and technologies are presented for the purpose of illustration rather than limitation, so as to thoroughly understand the embodiments of the present application. It will be apparent, however, to one skilled in the art that the present application may be practiced in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present application with unnecessary detail.
为了说明本申请所述的技术方案,下面通过具体实施例来进行说明。In order to illustrate the technical solutions described in this application, specific examples are used below to illustrate.
本申请实施例提供了一种蓄热式双膛回转窑,用于煅烧石灰。如图1所示,该蓄热式双膛回转窑包括:第一回转窑膛1、第二回转窑膛2、第一预热仓3、第二预热仓4和传动装置6。The embodiment of the present application provides a regenerative double-chamber rotary kiln for calcining lime. As shown in FIG. 1 , the regenerative double-chamber rotary kiln includes: a first
第一回转窑膛1和第二回转窑膛2共用窑头通道7。第一回转窑膛1的内部空间和第二回转窑膛2的内部空间通过窑头通道7连通。在窑头通道7的下方设置第一物料出口102和第二物料出口。第一物料出口102与第一回转窑膛1连接,第二物料出口与第二回转窑膛2连接。在第一回转窑膛1和第二回转窑膛2的下部分别设置对应的传动装置6,用以驱动各个回转窑膛旋转。或者,第一回转窑膛1和第二回转窑膛2包括但不限于能够摇摆的传动装置。The first
在第一回转窑膛1的窑尾处设置第一窑尾烧嘴103,在窑头处设置第一窑头烧嘴701。在第二回转窑膛2的窑尾处设置第二窑尾烧嘴203,在窑头处设置第二窑头烧嘴702。第一窑头烧嘴701朝向第一回转窑膛1的内部空间;第二窑头烧嘴702朝向第二回转窑膛2的内部空间。在第一预热仓3和第二预热仓4中分别设置多个插入式烧嘴11。A first
根据实际需要,可以选用氢气、天然气、高炉煤气、低热值燃气等各类可燃气体作为插入式烧嘴、窑头烧嘴和窑尾烧嘴的燃料,也可以选用煤粉等固体燃料或汽油等液态燃料,或者选用气态、液态、固态中任意两种组成的混合燃料,以及同时包含气态、液态和固态燃料的混合燃料。助燃气体可以选用空气、富氧气体或纯氧。当选用氢气作为燃料,选用空气作为助燃气体时,两个窑膛内部空间中运行的气体是以氮气、水蒸气和二氧化碳为主的高温混合气体。本实施例选用700大卡的高炉煤气作为插入式烧嘴10的燃料。According to actual needs, hydrogen, natural gas, blast furnace gas, low calorific value gas and other combustible gases can be used as fuel for plug-in burners, kiln head burners and kiln tail burners, and solid fuels such as coal powder or gasoline can also be used. Liquid fuel, or a mixture of any two of gaseous, liquid, and solid fuels, or a mixture of gaseous, liquid, and solid fuels. The combustion-supporting gas can be air, oxygen-enriched gas or pure oxygen. When hydrogen is used as the fuel and air is used as the combustion-supporting gas, the gas operating in the inner space of the two kilns is a high-temperature mixed gas mainly consisting of nitrogen, water vapor and carbon dioxide. In this embodiment, 700 kcal blast furnace gas is selected as the fuel for the plug-in
第一预热仓3通过对应的卸料平台10以及设置在窑尾处的物料进口与第一回转窑膛1的内部空间连通。第二预热仓4通过对应的卸料平台以及设置在窑尾处的物料进口与第二回转窑膛2的内部空间连通。The
在图1所示的蓄热式双膛石灰回转窑中,第一预热仓3使用第二回转窑膛2排出的高温烟气预热物料,第二预热仓4使用第一回转窑膛1排出的高温烟气预热物料。In the regenerative double-chamber lime rotary kiln shown in Figure 1, the
在第一回转窑膛1和第二回转窑膛2的外部设置集热罩9,用以收集第一回转窑膛1和第二回转窑膛2通过窑壳释放的热量。在位于第一回转窑膛1和第二回转窑膛2之间的窑头通道7外部设置对应的集热罩,用于收集烟气在两个窑体之间流转过程中通过窑头通道散失的热量。窑头通道7内只通行烟气,不通行物料。可以在第一预热仓3、第二预热仓4和出料设备5的外部设置对应的集热罩9,并在第一预热仓3和第二预热仓4的仓体外壁设置保温材料。集热罩应为密封集热罩。A
本申请实施例提供的蓄热式双膛石灰回转窑的运行过程为:The operation process of the regenerative double-chamber lime rotary kiln provided in the embodiment of the present application is:
当第一回转窑膛1处于进料煅烧阶段、第二回转窑膛2处于蓄热阶段时,第一预热仓3中仓顶下来的预热好的石灰石随空气和第一预热仓3中的各个插入式烧嘴喷出的低热值高炉煤气,经卸料平台10及物料进口进入第一回转窑膛1的内部空间中。石灰石与空气及低热值高炉煤气一起从第一回转窑膛1的窑尾进入,空气及低热值高炉煤气在第一预热仓3中预热至800℃。石灰石在窑膛内移动的同时进行煅烧,最终物料运行至窑头。经煅烧后的石灰产品运行至窑头,从位于窑头通道7下方的第一物料出口102排出第一回转窑膛1。排出第一回转窑膛1的高温石灰经第一物料出口102进入出料设备5,并在出料设备5中通过石灰冷却风机14利用常温空气进行风冷却。冷却石灰后的空气温度上升,可以作为第一窑头烧嘴701和第二窑头烧嘴702的助燃风。在煅烧石灰石的过程中,可以向第一窑尾烧嘴103送入稍过量的燃料,大部分燃料在第一窑尾烧嘴103燃烧以补充煅烧石灰所需的热量;未燃烧的燃料随烟气扩散至第一窑头烧嘴701和第二窑头烧嘴702附近,在第一窑头烧嘴701和第二窑头烧嘴702进行补充燃烧。通过第一窑头烧嘴701和第二窑头烧嘴702的补充燃烧,能够避免烟气从窑头外泄。上述燃烧方式能够保证烟气在两个回转窑膛之间的顺畅流通,并且进行辅助煅烧的两个窑头烧嘴能够在蓄热状态的回转窑内形成还原性气氛,还原性气氛有利于降低烟气中氮氧化物的含量,从而减少或避免后续对烟气进行脱硝处理。When the first
在第一回转窑膛1的内部,石灰石在高温作用下分解释放大量高温CO2。高温CO2与燃料燃烧后形成的高温气体混合成高温烟气。高温烟气从第一回转窑膛1经窑头通道7进入第二回转窑膛2,最后进入第二预热仓4,对第二预热仓4中的石灰石冷料进行预热。在预热第二预热仓4中的石灰石后,高温烟气温度降低至150℃,可直接外排。在第二预热仓4中,经高温烟气预热的石灰石对从第二预热仓4的插入式烧嘴喷入的低热值高炉煤气进行预热,助燃空气从第二预热仓4的物料入口进入第二预热仓4,低热值高炉煤气和助燃空气在第二预热仓4可预热至800℃,在下一节拍一起进入第二回转窑膛2的内空间。Inside the first
进入下一节拍后,与第一回转窑膛1连接的第一预热仓3处于蓄热阶段、第二回转窑膛2处于进料煅烧阶段。第一回转窑膛1和第二回转窑膛2交替进行煅烧或预热,通过各个物料进出口上设置的阀门实现交替操作,交替操作的时间间隔为10分钟。在实际应用中,可以根据需要自由调整交替操作的时间间隔。After entering the next beat, the
仅仅依靠经插入式烧嘴10喷入的低热值高炉煤气进行煅烧,可能无法取得良好的煅烧效果。为此,可以使用窑尾烧嘴和窑头烧嘴向窑膛中输入热值较高的燃料或者输入更多的低热值高炉煤气,以补充煅烧所需热量。It may not be possible to obtain a good calcination effect only by relying on the low calorific value blast furnace gas injected through the plug-in
在本实施例中,采用700kcal/m3的高炉煤气,窑顶通入总风量的85%的助燃风,插入式烧嘴10通入30%的高炉煤气,助燃风和高炉煤气通过预热仓后温度升到800℃,然后进入回转窑。向回转窑的窑尾烧嘴通入60%的高炉煤气,在回转窑炉膛形成火焰对石灰进行煅烧,燃烧温度1350℃,同时通过窑头烧嘴通入7%的高炉煤气;另一个回转窑的窑头烧嘴通入3%的高炉煤气,从而保证煤气及占总风量15%的石灰冷却风在回转窑内充分燃烧干净,整个系统中没有穿膛风。In this embodiment, 700kcal/ m blast furnace gas is used, 85% of the total air volume is fed into the kiln roof, and 30% of the blast furnace gas is fed into the plug-in
无论在什么状态下石灰冷却风(空气)都要保持一定量,以免烟气从出灰口泄露。如果烟气排出时存在还原性气氛,蓄热窑膛一侧的窑尾烧嘴要进行补充燃烧,以免还原性气氛泄露。集热罩9使用内外薄板制作,并填充岩棉或纤维毯等保温材料。集热罩9内设有风道,充入二氧化碳、氮气等气体对集热罩进行冷却。升温的气体从集热罩排出后进入卸料平台10的内套筒结构,从而对卸料平台10的金属部件进行风冷却。卸料平台10排出的高温气体在换热器12中对低热值燃料进行预热。具体的,卸料平台10排出200℃的CO2或N2,200℃的CO2或N2在换热器12中对常温的低热值燃料进行预热,CO2或N2降温至50℃排出换热器12,换热器12排出150℃的低热值燃料。允许150℃的低热值燃料进入预热仓的插入式烧嘴10及窑尾烧嘴和窑头烧嘴。No matter in what state the lime cooling wind (air) should keep a certain amount to prevent the smoke from leaking from the ash outlet. If there is a reducing atmosphere when the flue gas is discharged, the kiln tail burner on the side of the regenerative kiln chamber should be supplemented with combustion to avoid the leakage of the reducing atmosphere. The
对所述蓄热式双膛回转窑的各个连接处进行密封。集热罩9的通气压力应当高于第一回转窑膛1和第二回转窑膛2的内部压力,从而防止窑内气体溢出。集热罩应为密封集热罩。Seal each joint of the regenerative double-chamber rotary kiln. The ventilation pressure of the
如图3、图4和图5所示,卸料平台10包括自下而上依次设置的支撑体1001、支撑辊1002、移动体1003、下钢板1004和上钢板1005。下钢板1004和上钢板1005之间设有多个支撑柱1006用以形成固定结构并将上下钢板隔开。下钢板1004和上钢板1005之间形成有冷却风通道1007。冷却风通道1007的内外均可加耐材,耐材可以是砖砌筑也可以是浇筑料。下钢板1004、上钢板1005和支撑柱1006的外壁均可设置耐材。在支撑体1001、支撑辊1002和移动体1003的外侧设置防护板1008,防护板1008的外壁设有耐材。As shown in FIG. 3 , FIG. 4 and FIG. 5 , the
支撑体1001用于支撑整个卸料平台。下钢板1004和上钢板1005主要用于承重,支撑起上部的预热仓和预热仓内的原料。移动体1003利用支撑辊1002及其对应的轨道可进行直线移动,从而使卸料平台形成开口以下料。支撑体1001和移动体1003可采用耐热型钢制作,如工字钢。利用支撑体1001和移动体1003外侧设置的防护板1008,可以与工字钢构成进风道和出风道。利用支撑辊1002外侧设置的防护板1008可以形成风道。冷却风依次经过移动体1003和支撑辊1002,最后从支撑体1001排出。通过向防护板组成的各个风道持续吹送冷却风,可以对支撑体1001、支撑辊1002和移动体1003进行有效的风冷却,确保它们在高温环境下正常运行。The supporting
卸料平台10采用对角间断推料的下料结构。为了保证卸料平台在高温区的使用寿命,卸料平台10采用内套筒结构,通过夹层构成的各个风道可以保护卸料平台免受高温影响,提高使用寿命。图3至图5中的箭头示出了冷却风在卸料平台夹层内的流动方向。The
内套筒结构的卸料平台可使物料通过,并使窑内气体双向通过。可以采用具有相同或类似功能的其他设备代替卸料平台。对于构成卸料平台的部分或全部构件,可以使用导热油进行冷却。The unloading platform of the inner sleeve structure allows the material to pass through and the gas in the kiln to pass through in both directions. Other equipment with the same or similar functions can be used instead of the unloading platform. For part or all of the components that make up the unloading platform, heat transfer oil can be used for cooling.
本申请实施例提供的蓄热式双膛回转窑,在第一预热仓和第二预热仓中利用高温烟气对原料进行预热,实现了对回转窑煅烧过程中产生的高温烟气的热量再利用。本申请实施例提供的蓄热式双膛回转窑利用两个窑体轮替进行煅烧和蓄热,充分利用烟气余热中蕴藏的热量实现原料预热,可以使整个窑体系统的废气温度降至150℃以内,大幅提高了回转窑的热效率,并提高了产品性能和产品适应性。本申请实施例提供的蓄热式双膛回转窑可使用低热值燃料煅烧石灰,两个窑膛的旋转速度可以相同或不同,两个窑膛可煅烧不同粒度的物料,从而使生产适应性更好。可以在不同时间向两个窑膛的不同烧嘴送入相同或不同热值的燃料。The regenerative double-chamber rotary kiln provided in the embodiment of this application uses high-temperature flue gas to preheat the raw materials in the first preheating chamber and the second preheating chamber, and realizes the high-temperature flue gas generated during the calcination process of the rotary kiln. heat reuse. The regenerative double-chamber rotary kiln provided in the embodiment of this application uses two kiln bodies to alternately carry out calcination and heat storage, and fully utilizes the heat contained in the waste heat of flue gas to realize preheating of raw materials, which can reduce the temperature of exhaust gas in the entire kiln body system. To within 150 ℃, the thermal efficiency of the rotary kiln has been greatly improved, and the product performance and product adaptability have been improved. The regenerative double-chamber rotary kiln provided in the embodiment of the present application can use low calorific value fuel to calcinate lime, the rotation speeds of the two kiln chambers can be the same or different, and the two kiln chambers can calcinate materials with different particle sizes, thus making the production more adaptable good. Fuel with the same or different calorific value can be fed to different burners of the two kiln chambers at different times.
以上所述实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围,均应包含在本申请的保护范围之内。The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still implement the foregoing embodiments Modifications to the technical solutions described in the examples, or equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the application, and should be included in the Within the protection scope of this application.
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