CN116002742A - Production process for reducing calcium and magnesium content of barite powder - Google Patents
Production process for reducing calcium and magnesium content of barite powder Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及重晶石技术领域,具体而言,涉及一种用于降低重晶石粉钙镁含量的生产工艺。The invention relates to the technical field of barite, in particular to a production process for reducing the calcium and magnesium content of barite powder.
背景技术Background technique
重晶石是钡的重要矿物原料,它主要用于氧化钡、碳酸钡、氯化钡、硝酸钡、沉淀硫酸钡、氢氧化钡等的生产。优质重晶石矿物(含>97%)磨细后可直接用作油漆、造纸、橡胶、塑料的填料,及钻井加重材料。但大多数的重晶石矿中BaSO4<95%,其中除BaSO4外,还含有CaSO4、BaCO3、CaCO3、MgCO3、Fe2O3等杂质。这些杂质的存在,严重影响重晶石矿物衍生产品的生产和应用。因此,从矿山开采出来的重晶石通常要精制除杂,常用的重晶石除杂方法有选矿法和酸浸法。Barite is an important mineral raw material of barium, which is mainly used in the production of barium oxide, barium carbonate, barium chloride, barium nitrate, precipitated barium sulfate, barium hydroxide, etc. High-quality barite minerals (>97%) can be directly used as fillers for paint, paper, rubber, plastics, and drilling weight materials after being ground. But most of the barite ore contains BaSO 4 <95%, which contains CaSO 4 , BaCO 3 , CaCO 3 , MgCO 3 , Fe 2 O 3 and other impurities besides BaSO 4 . The existence of these impurities seriously affects the production and application of barite mineral derivative products. Therefore, the barite mined from the mine usually needs to be refined to remove impurities. The commonly used barite removal methods include beneficiation and acid leaching.
选矿法是重晶石原矿破碎后直接浮选、螺旋溜槽-摇床重选、摇床重选、跳汰-摇床、跳汰抛尾-浮选等工艺将BaSO4与其他杂质分离,但选矿得到的重晶石精矿品位一般不足95%,且选矿法无法将重晶石矿中的CaSO4、BaCO3、CaCO3、MgCO3、Fe2O3等杂质有效分离。The beneficiation method is to separate BaSO 4 from other impurities by direct flotation after the barite raw ore is crushed, spiral chute-shaking table gravity separation, shaking table gravity separation, jigging-shaking table, jigging tailing-flotation and other processes, but The grade of barite concentrate obtained by mineral processing is generally less than 95%, and the mineral processing method cannot effectively separate CaSO 4 , BaCO 3 , CaCO 3 , MgCO 3 , Fe 2 O 3 and other impurities in barite ore.
酸浸法常用浸出剂为硫酸、盐酸、硝酸、草酸及氨基磺酸,其中硫酸使用最多。用盐酸或硝酸浸出可将CaSO4、BaCO3、CaCO3、MgCO3、Fe2O3等杂质有效分离,但浸出液中含有Ba2+,增加了废水净化的难度,而用草酸和氨基磺酸只能选择性的分离其中的Fe2O3,用硫酸浸出,虽然可将矿石中的Fe2O3及碳酸盐分解,但浸出后CaSO4含量显著增加,精矿品位低。且酸浸法中酸的利用率低,废水处理成本高,也不利于环保。Commonly used leaching agents for acid leaching are sulfuric acid, hydrochloric acid, nitric acid, oxalic acid and sulfamic acid, among which sulfuric acid is used most. CaSO 4 , BaCO 3 , CaCO 3 , MgCO 3 , Fe 2 O 3 and other impurities can be effectively separated by leaching with hydrochloric acid or nitric acid, but Ba 2+ is contained in the leaching solution, which increases the difficulty of wastewater purification, while oxalic acid and sulfamic acid Fe 2 O 3 can only be selectively separated and leached with sulfuric acid. Although Fe 2 O 3 and carbonate in the ore can be decomposed, the content of CaSO 4 increases significantly after leaching, and the grade of concentrate is low. Moreover, the utilization rate of acid in the acid leaching method is low, the waste water treatment cost is high, and it is not conducive to environmental protection.
发明内容Contents of the invention
本发明的目的在于提供一种用于降低重晶石粉钙镁含量的生产工艺,通过酸浸-螯合可以将重晶石粉中的CaSO4、BaCO3、CaCO3、MgCO3、Fe2O3等杂质有效分离,有助于提高重晶石粉的品位,同时能够让重晶石粉具有较好的疏水性和分散性。The object of the present invention is to provide a production process for reducing the content of calcium and magnesium in barite powder. CaSO 4 , BaCO 3 , CaCO 3 , MgCO 3 , Fe 2 O 3 in barite powder can be removed by acid leaching-chelation. Effective separation of impurities such as barite helps to improve the grade of barite powder, and at the same time makes barite powder have better hydrophobicity and dispersibility.
本发明解决其技术问题是采用以下技术方案来实现的。The present invention solves its technical problems by adopting the following technical solutions.
本发明提出一种用于降低重晶石粉钙镁含量的生产工艺,包括以下步骤:The present invention proposes a kind of production technique for reducing barite powder calcium magnesium content, comprises the following steps:
S1、向重晶石矿粉中加入捕收剂和调整剂,超声处理30-60min,得到重晶石粗粉;S1. Add collectors and regulators to the barite ore powder, and perform ultrasonic treatment for 30-60 minutes to obtain barite coarse powder;
S2、将重晶石粗粉加入到盐酸溶液中,球磨1-3h,过滤,得到重晶石沉淀;S2, adding barite coarse powder into hydrochloric acid solution, ball milling for 1-3h, and filtering to obtain barite precipitation;
S3、向重晶石沉淀中加入混合酸,搅拌混合20-50min,水洗,烘干,得到重晶石粉;S3, adding mixed acid to the barite precipitation, stirring and mixing for 20-50min, washing with water, drying to obtain barite powder;
S4、将重晶石粉、硬脂酸和铝酸酯混合,搅拌加热,冷却,过滤,真空干燥,得成品。S4. Mix barite powder, stearic acid and aluminate, stir and heat, cool, filter, and vacuum dry to obtain a finished product.
本发明实施例至少具有以下有益效果:Embodiments of the present invention at least have the following beneficial effects:
本发明中,向重晶石矿粉中加入捕收剂和调整剂,超声处理30-60min。通过捕收剂和调整剂配合使用,利用捕收剂对不同矿物的的吸附能力以除去重晶石矿粉中的杂质,利用调整剂提高或促进捕收剂对矿物的吸附能力以提高浮选效果,再配合超声波的处理效果,大幅度降低捕收剂在重晶石矿粉表面的吸附量,进而得到品位较好的重晶石粗粉。将重晶石粗粉加入到盐酸溶液中,球磨1-3h,过滤。利用盐酸的酸性,使得重晶石粗粉中的化合物CaSO4、BaCO3、CaCO3、MgCO3、Fe2O3与盐酸发生反应,生成CaCl2,BaCl2,MgCl2和FeCl3易溶于水的化合物,过滤,进而将钙、镁离子去除,得到钙镁离子含量较低的重晶石沉淀。为了进一步降低重晶石沉淀中的钙镁离子,利用混合酸与重晶石沉淀中残留的钙镁离子发生络合反应,生成易溶于水的络合物,以进一步提高重晶石粉的纯度。将重晶石粉、硬脂酸和铝酸酯混合,搅拌加热,冷却,过滤,真空干燥。这样可以对重晶石粉进行改性以得到疏水性和分散性较好的重晶石粉,提高重晶石粉的适用范围,更便于推广应用。In the present invention, a collector and a regulator are added to the barite ore powder, and the ultrasonic treatment is performed for 30-60 minutes. Through the combined use of collectors and adjusters, the adsorption capacity of collectors to different minerals can be used to remove impurities in barite ore powder, and the adjustment agent can be used to improve or promote the adsorption capacity of collectors to minerals to improve flotation Combined with the ultrasonic treatment effect, the adsorption amount of the collector on the surface of the barite ore powder is greatly reduced, and then a better-grade barite coarse powder can be obtained. Add barite coarse powder to hydrochloric acid solution, ball mill for 1-3h, and filter. Using the acidity of hydrochloric acid, the compounds CaSO 4 , BaCO 3 , CaCO 3 , MgCO 3 , Fe 2 O 3 in barite coarse powder react with hydrochloric acid to generate CaCl 2 , BaCl 2 , MgCl 2 and FeCl 3 are easily soluble in Water compounds are filtered to remove calcium and magnesium ions to obtain barite precipitates with low calcium and magnesium ion content. In order to further reduce the calcium and magnesium ions in the barite precipitation, use the mixed acid to react with the residual calcium and magnesium ions in the barite precipitation to form a water-soluble complex to further improve the purity of the barite powder . Mix barite powder, stearic acid and aluminate, stir and heat, cool, filter and dry in vacuum. In this way, the barite powder can be modified to obtain barite powder with better hydrophobicity and dispersibility, which improves the application range of barite powder and is more convenient for popularization and application.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将对本发明实施例中的技术方案进行清楚、完整地描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。下面将参考具体实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. Hereinafter, the present invention will be described in detail with reference to specific examples.
一种用于降低重晶石粉钙镁含量的生产工艺,包括以下步骤:A production process for reducing the calcium and magnesium content of barite powder, comprising the following steps:
S1、向重晶石矿粉中加入捕收剂和调整剂,超声处理30-60min,得到重晶石粗粉;S1. Add collectors and regulators to the barite ore powder, and perform ultrasonic treatment for 30-60 minutes to obtain barite coarse powder;
S2、将重晶石粗粉加入到质量分数为10-15%的盐酸溶液中,球磨1-3h,过滤,得到重晶石沉淀;S2, adding barite coarse powder into hydrochloric acid solution with a mass fraction of 10-15%, ball milling for 1-3 hours, and filtering to obtain barite precipitation;
S3、向重晶石沉淀中加入混合酸,搅拌混合20-50min,水洗,烘干,得到重晶石粉;S3, adding mixed acid to the barite precipitation, stirring and mixing for 20-50min, washing with water, drying to obtain barite powder;
S4、将重晶石粉、硬脂酸和铝酸酯混合,搅拌加热,冷却,过滤,真空干燥,得成品。S4. Mix barite powder, stearic acid and aluminate, stir and heat, cool, filter, and vacuum dry to obtain a finished product.
向重晶石矿粉中加入捕收剂和调整剂,超声处理30-60min。通过捕收剂和调整剂配合使用,利用捕收剂对不同矿物的的吸附能力以除去重晶石矿粉中的杂质,利用调整剂提高或促进捕收剂对矿物的吸附能力以提高浮选效果,再配合超声波的处理效果,大幅度降低捕收剂在重晶石矿粉表面的吸附量,进而得到品位较好的重晶石粗粉。将重晶石粗粉加入到盐酸溶液中,球磨1-3h,过滤。利用盐酸的酸性,使得重晶石粗粉中的化合物CaSO4、BaCO3、CaCO3、MgCO3、Fe2O3与盐酸发生反应,生成CaCl2,BaCl2,MgCl2和FeCl3易溶于水的化合物,过滤,进而将钙、镁离子去除,得到钙镁离子含量较低的重晶石沉淀。为了进一步降低重晶石沉淀中的钙镁离子,利用混合酸与重晶石沉淀中残留的钙镁离子发生络合反应,生成易溶于水的络合物,以进一步提高重晶石粉的纯度。将重晶石粉、硬脂酸和铝酸酯混合,搅拌加热,冷却,过滤,真空干燥。这样可以对重晶石粉进行改性以得到疏水性和分散性较好的重晶石粉,提高重晶石粉的适用范围,更便于推广应用。Add collectors and regulators to the barite ore powder, and ultrasonically treat it for 30-60 minutes. Through the combined use of collectors and adjusters, the adsorption capacity of collectors to different minerals can be used to remove impurities in barite ore powder, and the adjustment agent can be used to improve or promote the adsorption capacity of collectors to minerals to improve flotation Combined with the ultrasonic treatment effect, the adsorption amount of the collector on the surface of the barite ore powder is greatly reduced, and then a better-grade barite coarse powder can be obtained. Add barite coarse powder to hydrochloric acid solution, ball mill for 1-3h, and filter. Using the acidity of hydrochloric acid, the compounds CaSO 4 , BaCO 3 , CaCO 3 , MgCO 3 , Fe 2 O 3 in barite coarse powder react with hydrochloric acid to generate CaCl 2 , BaCl 2 , MgCl 2 and FeCl 3 are easily soluble in Water compounds are filtered to remove calcium and magnesium ions to obtain barite precipitates with low calcium and magnesium ion content. In order to further reduce the calcium and magnesium ions in the barite precipitation, use the mixed acid to react with the residual calcium and magnesium ions in the barite precipitation to form a water-soluble complex to further improve the purity of the barite powder . Mix barite powder, stearic acid and aluminate, stir and heat, cool, filter and dry in vacuum. In this way, the barite powder can be modified to obtain barite powder with better hydrophobicity and dispersibility, which improves the application range of barite powder and is more convenient for popularization and application.
详细地,重晶石矿粉的粒径为400-800目。这样捕收剂和调整剂更利于与重晶石矿粉接触,以便于更好地完成对重晶石矿物的浮选过程,降低重晶石矿粉中的杂质。In detail, the particle size of the barite ore powder is 400-800 mesh. In this way, the collector and regulator are more conducive to contact with the barite ore powder, so as to better complete the flotation process of the barite mineral and reduce the impurities in the barite ore powder.
详细地,捕收剂为十二烷基磺酸钠,调整剂为碳酸钠。Specifically, the collector is sodium dodecylsulfonate, and the regulator is sodium carbonate.
捕收剂是改变矿物表面疏水性,使浮游的矿粒黏附于气泡上的浮选药剂。调整剂是一种用来调整捕收剂的作用及介质条件,包括促进欲浮废物颗粒与捕收剂作用的活化剂、调整介质pH的pH调整剂、控制非欲浮颗粒可浮性的抑制剂、促使料浆中非欲浮细粒成分分散状态的分散剂、使得料浆中欲浮细粒联合变成较大团粒的絮凝剂等等。调整剂的作用是:调整捕收剂与矿物的作用,促进或抑制矿物的可浮性;调节矿浆的酸碱度及离子的组成。The collector is a flotation agent that changes the hydrophobicity of the mineral surface and makes the floating mineral particles adhere to the air bubbles. Regulator is a kind of collector used to adjust the effect of collectors and medium conditions, including activators to promote the interaction between waste particles to be floated and collectors, pH regulators to adjust the pH of the medium, and inhibitors to control the buoyancy of non-floatable particles. Agents, dispersants that promote the dispersion of non-floating fine particles in the slurry, flocculants that make the floating fine particles in the slurry unite into larger aggregates, etc. The function of the regulator is: to adjust the effect of the collector and the mineral, to promote or inhibit the buoyancy of the mineral; to adjust the pH and ion composition of the pulp.
通过十二烷基磺酸钠和碳酸钠配合,利用十二烷基磺酸钠对不同矿物的吸附能力不同,通过碳酸钠提高十二烷基磺酸钠的对目标矿物的吸附能力,两者配合使用能够得到优质重晶石矿物(BaSO4>95%)。且十二烷基磺酸钠低毒、易溶于水、选择性好、捕收能力较强和一定的气泡性能,有利于获得品位高的重晶石矿物。碳酸钠易溶于水,不会与硫酸钡反应,同时便于除去。Through the combination of sodium dodecylsulfonate and sodium carbonate, the adsorption capacity of sodium dodecylsulfonate to different minerals is different, and the adsorption capacity of sodium dodecylsulfonate to target minerals is improved by sodium carbonate. Used together, high-quality barite minerals (BaSO 4 >95%) can be obtained. Moreover, sodium dodecylsulfonate has low toxicity, is easily soluble in water, has good selectivity, strong collecting ability and certain air bubble performance, which is conducive to obtaining high-grade barite minerals. Sodium carbonate is easily soluble in water, does not react with barium sulfate, and is easy to remove.
详细地,混合酸与重晶石沉淀的质量比为(2.5-5.5):1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸。In detail, the mass ratio of the mixed acid to the barite precipitate is (2.5-5.5):1, and the mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid.
柠檬酸(CA),又名枸橼酸,分子式为C6H8O7,是一种重要的有机酸,为无色晶体,无臭,有很强的酸味,易溶于水。柠檬酸具有加强的螯合能力,柠檬酸盐对铁离子、镁离子等有着比较强的螯合能力。Citric acid (CA), also known as citric acid, is an important organic acid with a molecular formula of C 6 H 8 O 7 . It is a colorless crystal, odorless, has a strong sour taste, and is easily soluble in water. Citric acid has enhanced chelating ability, and citrate has relatively strong chelating ability for iron ions and magnesium ions.
乙二胺四乙酸(EDTA)是一种有机化合物,其化学式为C10H16N2O8,常温常压下为白色粉末。它是一种能与Mg2+、Ca2+、Mn2+、Fe2+等二价金属离子结合的螯合剂。其与碱土金属、稀土元素和过渡金属等形成稳定的水溶性络合物。Ethylenediaminetetraacetic acid (EDTA) is an organic compound, its chemical formula is C 10 H 16 N 2 O 8 , and it is a white powder at normal temperature and pressure. It is a chelating agent that can combine with divalent metal ions such as Mg 2+ , Ca 2+ , Mn 2+ , and Fe 2+ . It forms stable water-soluble complexes with alkaline earth metals, rare earth elements and transition metals.
氨基磺酸是一种硫酸的羟基被氨基取代而形成的无机固体酸,化学式为NH2SO3H,具有不挥发、无臭味和对人体毒性小的特点,其水溶液具有与盐酸、硫酸同等的强酸性。Aminosulfonic acid is an inorganic solid acid formed by replacing the hydroxyl group of sulfuric acid with amino group. Its chemical formula is NH 2 SO 3 H. It has the characteristics of non-volatility, no odor and low toxicity to human body. Its aqueous solution has the same properties as hydrochloric acid and sulfuric acid. of strong acidity.
柠檬酸、乙二胺四乙酸和氨基磺酸配合,在强酸性条件下,柠檬酸和乙二胺四乙酸对钙镁等离子的螯合能力更高,进而降低重晶石粉中钙镁离子含量,同时还可以提高重晶石粉的白度。Citric acid, ethylenediaminetetraacetic acid and sulfamic acid are combined. Under strong acidic conditions, citric acid and ethylenediaminetetraacetic acid have a higher chelating ability for calcium and magnesium ions, thereby reducing the content of calcium and magnesium ions in barite powder. At the same time, it can also improve the whiteness of barite powder.
其中,柠檬酸、乙二胺四乙酸和氨基磺酸的质量比为1:(2-4):1。Wherein, the mass ratio of citric acid, ethylenediaminetetraacetic acid and sulfamic acid is 1:(2-4):1.
详细地,硬脂酸的用量是重晶石粉质量的1-5%,铝酸酯的用量是重晶石粉质量的2-7%。Specifically, the amount of stearic acid is 1-5% of the mass of the barite powder, and the amount of aluminate is 2-7% of the mass of the barite powder.
铝酸酯具有与无机填料表面反应活性大、色浅、无毒、无味、热分解温度较高,食用范围广,使用时无需稀释以及包装运输和使用方便等特点,而且铝酸酯的价格低廉,来源广泛。硬脂酸则能均匀的包覆在重晶石粉表面,形成牢固的包膜,与有机质漆料具有很好的亲和性。将铝酸酯和硬脂酸结合改性重金石粉能使其表面的疏水性和分散性能均得到提高。一般粉体粒子容易团聚,粒子越细,团聚越严重,通过改性可以让重晶石粉不团聚易分散,在与其他物料混合时,在聚合物中易分散,以提高混合效果。在上述配比下,铝酸酯和硬脂酸对重晶石粉的改性效果更好,可以显著提高改性后重晶石粉表面的活化指数,让其具有较好的疏水性和分散性。Aluminate has the characteristics of high surface reactivity with inorganic fillers, light color, non-toxic, tasteless, high thermal decomposition temperature, wide edible range, no need to dilute when used, convenient packaging, transportation and use, and the price of aluminate is low ,Wide variety of sources. Stearic acid can evenly cover the surface of barite powder, forming a firm coating, and has a good affinity with organic paints. Combining aluminate and stearic acid to modify barite powder can improve the hydrophobicity and dispersibility of the surface. Generally, powder particles are easy to agglomerate, and the finer the particles, the more serious the agglomeration. Through modification, barite powder can be easily dispersed without agglomeration. When mixed with other materials, it is easy to disperse in the polymer to improve the mixing effect. Under the above ratio, the modification effect of aluminate and stearic acid on barite powder is better, which can significantly improve the activation index of the modified barite powder surface, so that it has better hydrophobicity and dispersibility.
详细地,搅拌加热时,在60-80℃加热30-60min。这样可以提高硬脂酸、铝酸酯的活性,更便于硬脂酸对重晶石粉进行包裹,使得重晶石粉表面形成牢固的包膜,以改变重晶石粉的亲水能力。Specifically, when stirring and heating, heat at 60-80°C for 30-60min. This can improve the activity of stearic acid and aluminate, and make it easier for stearic acid to wrap the barite powder, so that a firm coating can be formed on the surface of the barite powder to change the hydrophilicity of the barite powder.
以下结合实施例对本发明的特征和性能作进一步的详细描述。The characteristics and performance of the present invention will be described in further detail below in conjunction with the examples.
实施例1Example 1
一种用于降低重晶石粉钙镁含量的生产工艺,包括以下步骤:A production process for reducing the calcium and magnesium content of barite powder, comprising the following steps:
S1、将重晶石矿研磨成粒径为400目的粉末,然后向1000kg重晶石矿粉中加入100kg捕收剂和20kg调整剂,捕收剂为十二烷基磺酸钠,调整剂为碳酸钠,超声处理30min,得到重晶石粗粉;S1. Grinding the barite ore into powder with a particle size of 400 mesh, then adding 100kg of collector and 20kg of regulator to 1000kg of barite ore powder, the collector is sodium dodecylsulfonate, and the regulator is Sodium carbonate, ultrasonic treatment 30min, obtain barite coarse powder;
S2、将重晶石粗粉加入到质量分数为10%的盐酸溶液中,球磨1h,过滤,得到重晶石沉淀;S2, adding barite coarse powder into a hydrochloric acid solution with a mass fraction of 10%, ball milling for 1 hour, and filtering to obtain barite precipitation;
S3、向重晶石沉淀中加入混合酸,混合酸与重晶石沉淀的质量比为2.5:1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸,且几者的质量比为1:2:1,搅拌混合20min,水洗,烘干,得到重晶石粉;S3, add mixed acid in barite precipitation, the mass ratio of mixed acid and barite precipitation is 2.5:1, and mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid, and the mass ratio of several is 1:2:1, stirring and mixing for 20 minutes, washing with water, drying to obtain barite powder;
S4、将重晶石粉、硬脂酸和铝酸酯混合,硬脂酸的用量是重晶石粉质量的1%,铝酸酯的用量是重晶石粉质量的2%,搅拌,在60℃加热30min,冷却,过滤,真空干燥,得成品。S4, mix barite powder, stearic acid and aluminate, the consumption of stearic acid is 1% of the mass of barite powder, the consumption of aluminate is 2% of the mass of barite powder, stir, heat at 60 ℃ 30min, cooling, filtering, and vacuum drying to obtain the finished product.
实施例2Example 2
一种用于降低重晶石粉钙镁含量的生产工艺,包括以下步骤:A production process for reducing the calcium and magnesium content of barite powder, comprising the following steps:
S1、将重晶石矿研磨成粒径为500目的粉末,然后向1000kg重晶石矿粉中加入110kg捕收剂和30kg调整剂,捕收剂为十二烷基磺酸钠,调整剂为碳酸钠,超声处理40min,得到重晶石粗粉;S1. Grinding the barite ore into powder with a particle size of 500 meshes, then adding 110kg of collector and 30kg of regulator to 1000kg of barite ore powder, the collector is sodium dodecylsulfonate, and the regulator is Sodium carbonate, ultrasonic treatment 40min, obtain barite coarse powder;
S2、将重晶石粗粉加入到质量分数为12%的盐酸溶液中,球磨2h,过滤,得到重晶石沉淀;S2, adding barite coarse powder into a hydrochloric acid solution with a mass fraction of 12%, ball milling for 2 hours, and filtering to obtain barite precipitation;
S3、向重晶石沉淀中加入混合酸,混合酸与重晶石沉淀的质量比为3:1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸,且几者的质量比为1:3:1,搅拌混合30min,水洗,烘干,得到重晶石粉;S3, add mixed acid to barite precipitation, the mass ratio of mixed acid and barite precipitation is 3:1, and mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid, and the mass ratio of several is 1:3:1, stirring and mixing for 30 minutes, washing with water, drying to obtain barite powder;
S4、将重晶石粉、硬脂酸和铝酸酯混合,硬脂酸的用量是重晶石粉质量的2%,铝酸酯的用量是重晶石粉质量的3%,搅拌,在70℃加热40min,冷却,过滤,真空干燥,得成品。S4, mix barite powder, stearic acid and aluminate, the consumption of stearic acid is 2% of the mass of barite powder, the consumption of aluminate is 3% of the mass of barite powder, stir, heat at 70 ℃ 40min, cooling, filtering, and vacuum drying to obtain the finished product.
实施例3Example 3
一种用于降低重晶石粉钙镁含量的生产工艺,包括以下步骤:A production process for reducing the calcium and magnesium content of barite powder, comprising the following steps:
S1、将重晶石矿研磨成粒径为700目的粉末,然后向1000kg重晶石矿粉中加入120kg捕收剂和35kg调整剂,捕收剂为十二烷基磺酸钠,调整剂为碳酸钠,超声处理50min,得到重晶石粗粉;S1. Grinding the barite ore into powder with a particle size of 700 mesh, then adding 120kg of collector and 35kg of regulator to 1000kg of barite ore powder, the collector is sodium dodecylsulfonate, and the regulator is Sodium carbonate, ultrasonic treatment 50min, obtain barite coarse powder;
S2、将重晶石粗粉加入到质量分数为14%的盐酸溶液中,球磨2.5h,过滤,得到重晶石沉淀;S2, adding barite coarse powder into a hydrochloric acid solution with a mass fraction of 14%, ball milling for 2.5 hours, and filtering to obtain barite precipitation;
S3、向重晶石沉淀中加入混合酸,混合酸与重晶石沉淀的质量比为4:1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸,且几者的质量比为1:2.5:1,搅拌混合40min,水洗,烘干,得到重晶石粉;S3, add mixed acid to barite precipitation, the mass ratio of mixed acid and barite precipitation is 4:1, and mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid, and the mass ratio of several is 1:2.5:1, stirred and mixed for 40 minutes, washed with water, dried to obtain barite powder;
S4、将重晶石粉、硬脂酸和铝酸酯混合,硬脂酸的用量是重晶石粉质量的4%,铝酸酯的用量是重晶石粉质量的5%,搅拌,在75℃加热50min,冷却,过滤,真空干燥,得成品。S4, mix barite powder, stearic acid and aluminate, the consumption of stearic acid is 4% of the mass of barite powder, the consumption of aluminate is 5% of the mass of barite powder, stir, heat at 75 ℃ 50min, cooling, filtering, and vacuum drying to obtain the finished product.
实施例4Example 4
一种用于降低重晶石粉钙镁含量的生产工艺,包括以下步骤:A production process for reducing the calcium and magnesium content of barite powder, comprising the following steps:
S1、将重晶石矿研磨成粒径为800目的粉末,然后向1000kg重晶石矿粉中加入150kg捕收剂和50kg调整剂,捕收剂为十二烷基磺酸钠,调整剂为碳酸钠,超声处理30min,得到重晶石粗粉;S1. Grinding the barite ore into powder with a particle size of 800 mesh, then adding 150kg of collector and 50kg of regulator to 1000kg of barite ore powder, the collector is sodium dodecylsulfonate, and the regulator is Sodium carbonate, ultrasonic treatment 30min, obtain barite coarse powder;
S2、将重晶石粗粉加入到质量分数为15%的盐酸溶液中,球磨1h,过滤,得到重晶石沉淀;S2, adding barite coarse powder into a hydrochloric acid solution with a mass fraction of 15%, ball milling for 1 hour, and filtering to obtain barite precipitation;
S3、向重晶石沉淀中加入混合酸,混合酸与重晶石沉淀的质量比为5.5:1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸,且几者的质量比为1:4:1,搅拌混合50min,水洗,烘干,得到重晶石粉;S3, add mixed acid in barite precipitation, the mass ratio of mixed acid and barite precipitation is 5.5: 1, and mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid, and the mass ratio of several is 1:4:1, stirring and mixing for 50 minutes, washing with water, drying to obtain barite powder;
S4、将重晶石粉、硬脂酸和铝酸酯混合,硬脂酸的用量是重晶石粉质量的5%,铝酸酯的用量是重晶石粉质量的7%,搅拌,在80℃加热60min,冷却,过滤,真空干燥,得成品。S4, mix barite powder, stearic acid and aluminate, the consumption of stearic acid is 5% of the mass of barite powder, the consumption of aluminate is 7% of the mass of barite powder, stir, heat at 80 ℃ 60min, cooling, filtering, and vacuum drying to obtain the finished product.
对比例1Comparative example 1
本对比例与实施例1不同的是,不进行浮选,生产工艺如下:What this comparative example is different from embodiment 1 is that flotation is not carried out, and the production process is as follows:
S1、将重晶石矿粉加入到质量分数为10%的盐酸溶液中,球磨1h,过滤,得到重晶石沉淀;S1, adding barite ore powder into a hydrochloric acid solution with a mass fraction of 10%, ball milling for 1 hour, and filtering to obtain barite precipitation;
S2、向重晶石沉淀中加入混合酸,混合酸与重晶石沉淀的质量比为2.5:1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸,且几者的质量比为1:2:1,搅拌混合20min,水洗,烘干,得到重晶石粉;S2, add mixed acid to barite precipitation, the mass ratio of mixed acid and barite precipitation is 2.5:1, and mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid, and the mass ratio of several is 1:2:1, stirring and mixing for 20 minutes, washing with water, drying to obtain barite powder;
S3、将重晶石粉、硬脂酸和铝酸酯混合,硬脂酸的用量是重晶石粉质量的1%,铝酸酯的用量是重晶石粉质量的2%,搅拌,在60℃加热30min,冷却,过滤,真空干燥,得成品。S3, mix barite powder, stearic acid and aluminate, the consumption of stearic acid is 1% of the mass of barite powder, the consumption of aluminate is 2% of the mass of barite powder, stir, heat at 60 ℃ 30min, cooling, filtering, and vacuum drying to obtain the finished product.
对比例2Comparative example 2
本对比例与实施例1不同的是,不加入混合酸,生产工艺如下:What this comparative example is different from Example 1 is that mixed acid is not added, and the production process is as follows:
S1、将重晶石矿研磨成粒径为400目的粉末,然后向1000kg重晶石矿粉中加入100kg捕收剂和20kg调整剂,捕收剂为十二烷基磺酸钠,调整剂为碳酸钠,超声处理30min,得到重晶石粗粉;S1. Grinding the barite ore into powder with a particle size of 400 mesh, then adding 100kg of collector and 20kg of regulator to 1000kg of barite ore powder, the collector is sodium dodecylsulfonate, and the regulator is Sodium carbonate, ultrasonic treatment 30min, obtain barite coarse powder;
S2、向重晶石粗粉中加入混合酸,混合酸与重晶石沉淀的质量比为2.5:1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸,且几者的质量比为1:2:1,搅拌混合20min,水洗,烘干,得到重晶石粉;S2. Add mixed acid to barite coarse powder, the mass ratio of mixed acid to barite precipitate is 2.5:1, the mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid, and the mass ratio of these 1:2:1, stir and mix for 20 minutes, wash with water, and dry to obtain barite powder;
S3、将重晶石粉、硬脂酸和铝酸酯混合,硬脂酸的用量是重晶石粉质量的1%,铝酸酯的用量是重晶石粉质量的2%,搅拌,在60℃加热30min,冷却,过滤,真空干燥,得成品。S3, mix barite powder, stearic acid and aluminate, the consumption of stearic acid is 1% of the mass of barite powder, the consumption of aluminate is 2% of the mass of barite powder, stir, heat at 60 ℃ 30min, cooling, filtering, and vacuum drying to obtain the finished product.
对比例3Comparative example 3
本对比例与实施例1不同的是,不对重晶石粉改性,生产工艺如下:What this comparative example is different from embodiment 1 is that barite powder is not modified, and the production process is as follows:
S1、将重晶石矿研磨成粒径为400目的粉末,然后向1000kg重晶石矿粉中加入100kg捕收剂和20kg调整剂,捕收剂为十二烷基磺酸钠,调整剂为碳酸钠,超声处理30min,得到重晶石粗粉;S1. Grinding the barite ore into powder with a particle size of 400 mesh, then adding 100kg of collector and 20kg of regulator to 1000kg of barite ore powder, the collector is sodium dodecylsulfonate, and the regulator is Sodium carbonate, ultrasonic treatment 30min, obtain barite coarse powder;
S2、将重晶石粗粉加入到质量分数为10%的盐酸溶液中,球磨1h,过滤,得到重晶石沉淀;S2, adding barite coarse powder into a hydrochloric acid solution with a mass fraction of 10%, ball milling for 1 hour, and filtering to obtain barite precipitation;
S3、向重晶石沉淀中加入混合酸,混合酸与重晶石沉淀的质量比为2.5:1,混合酸为柠檬酸、乙二胺四乙酸和氨基磺酸,且几者的质量比为1:2:1,搅拌混合20min,水洗,烘干,得到成品。S3, add mixed acid in barite precipitation, the mass ratio of mixed acid and barite precipitation is 2.5:1, and mixed acid is citric acid, ethylenediaminetetraacetic acid and sulfamic acid, and the mass ratio of several is 1:2:1, stir and mix for 20 minutes, wash with water, and dry to get the finished product.
试验结果test results
1、重晶石粉理化性能检测1. Testing of physical and chemical properties of barite powder
按照GB/T 37041-2018《精细重晶石粉》检测本发明实施例1-4以及对比例1-3的成品的理化性能,结果如下:According to GB/T 37041-2018 " fine barite powder " detect the physical and chemical properties of the finished product of embodiment 1-4 of the present invention and comparative example 1-3, the result is as follows:
表1理化性能Table 1 Physical and chemical properties
根据表1可知,实施例1-4制备的重晶石粉具有较好的纯度及白度。According to Table 1, it can be seen that the barite powder prepared in Examples 1-4 has better purity and whiteness.
2、钙镁含量的测定2. Determination of calcium and magnesium content
试样分解液的制备:称取0.3g试样与烧杯中,加少许水润湿,再加入(1+1)的盐酸10mL,在电炉上煮沸取下,待试样溶解冷却后,将此溶液转入100mL容量瓶中,用蒸馏水将烧杯冲洗干净,用蒸馏水稀释至刻度,摇匀,为试样分解液。Preparation of sample decomposition liquid: Weigh 0.3g sample and put it in a beaker, add a little water to moisten it, then add (1+1) hydrochloric acid 10mL, boil it on the electric stove, take it off, wait for the sample to dissolve and cool down, and put the Transfer the solution into a 100mL volumetric flask, rinse the beaker with distilled water, dilute to the mark with distilled water, and shake well to obtain a sample decomposition solution.
钙的测定:准确移取试样分解液5.00mL于250mL三角瓶中,加入50mL水,加10mL淀粉溶液(10g/L),2mL三乙醇胺(1+1),1mL乙二胺(1+1),15mL氢氧化钾(200g/L)溶液,加0.1g盐酸羟胺,(每加一种试剂都需摇匀),加钙黄绿素少许,在黑色背景下立即用EDTA标准溶液滴定至绿色荧光消失呈现紫红色为滴定终点。同样条件作空白。Determination of calcium: accurately pipette 5.00mL of sample decomposition solution into a 250mL conical flask, add 50mL of water, add 10mL of starch solution (10g/L), 2mL of triethanolamine (1+1), 1mL of ethylenediamine (1+1 ), 15mL of potassium hydroxide (200g/L) solution, add 0.1g of hydroxylamine hydrochloride, (shake well after adding a reagent), add a little calcein, and immediately titrate with EDTA standard solution under a black background until the green fluorescence disappears The purple-red color is the end point of the titration. Leave blank for the same conditions.
钙的计算:Ca(%)=T×(V1-V0)/(m×5.0/100)×100Calculation of calcium: Ca(%)=T×(V1-V0)/(m×5.0/100)×100
式中:T为EDTA标准滴定溶液对钙的滴定度,g/mL;V1为测钙时所消耗EDTA标准滴定溶液的体积,mL;V0为空白耗EDTA标准滴定溶液的体积,mL;m为试样的质量,g。In the formula: T is the titer of EDTA standard titration solution to calcium, g/mL; V1 is the volume of EDTA standard titration solution consumed when measuring calcium, mL; V0 is the volume of blank EDTA standard titration solution, mL; m is The mass of the sample, g.
镁的测定:准确移取试样分解液5.00mL于250mL三角瓶中,加入50mL水,加入2mL三乙醇胺,取一小块广泛pH试纸,滴加氨水至溶液中的试纸变为黄色,加10mL NH3-NH4Cl缓冲溶液,加少许铬黑T指示剂,用EDTA标准溶液滴定至紫红色变为纯蓝色,即为终点。Determination of magnesium: accurately pipette 5.00mL of the sample decomposition solution into a 250mL conical flask, add 50mL of water, add 2mL of triethanolamine, take a small piece of wide pH test paper, add ammonia water dropwise until the test paper in the solution turns yellow, add 10mL NH 3 -NH 4 Cl buffer solution, add a little chrome black T indicator, and titrate with EDTA standard solution until purple red turns pure blue, which is the end point.
镁的计算:Mg(%)=T×(V2-V1)/(m×5.0/100)×1000/40×100Calculation of magnesium: Mg(%)=T×(V2-V1)/(m×5.0/100)×1000/40×100
式中:T为EDTA标准滴定溶液对钙的滴定度,g/mL;V1为测钙时所消耗EDTA标准滴定溶液的体积,mL;V2为测镁时所消耗EDTA标准滴定溶液的体积,mL;m为试样的质量,g。In the formula: T is the titer of EDTA standard titration solution to calcium, g/mL; V1 is the volume of EDTA standard titration solution consumed when measuring calcium, mL; V2 is the volume of EDTA standard titration solution consumed when measuring magnesium, mL ; m is the mass of the sample, g.
表2测定结果Table 2 Measurement results
根据表2可知,实施例1-4制备的重晶石粉中钙镁含量显著低于未处理前的含量。表明,本发明的处理工艺可以用于降低重晶石粉中钙镁含量。According to Table 2, it can be seen that the content of calcium and magnesium in the barite powder prepared in Examples 1-4 is significantly lower than that before untreatment. It shows that the treatment process of the present invention can be used to reduce the content of calcium and magnesium in barite powder.
综上所述,本发明实施例的用于降低重晶石粉钙镁含量的生产工艺,向重晶石矿粉中加入捕收剂和调整剂,超声处理30-60min。通过捕收剂和调整剂配合使用,利用捕收剂对不同矿物的的吸附能力以除去重晶石矿粉中的杂质,利用调整剂提高或促进捕收剂对矿物的吸附能力以提高浮选效果,再配合超声波的处理效果,大幅度降低捕收剂在重晶石矿粉表面的吸附量,进而得到品位较好的重晶石粗粉。将重晶石粗粉加入到盐酸溶液中,球磨1-3h,过滤。利用盐酸的酸性,使得重晶石粗粉中的化合物CaSO4、BaCO3、CaCO3、MgCO3、Fe2O3与盐酸发生反应,生成CaCl2,BaCl2,MgCl2和FeCl3易溶于水的化合物,过滤,进而将钙、镁离子去除,得到钙镁离子含量较低的重晶石沉淀。为了进一步降低重晶石沉淀中的钙镁离子,利用混合酸与重晶石沉淀中残留的钙镁离子发生络合反应,生成易溶于水的络合物,以进一步提高重晶石粉的纯度。将重晶石粉、硬脂酸和铝酸酯混合,搅拌加热,冷却,过滤,真空干燥。这样可以对重晶石粉进行改性以得到疏水性和分散性较好的重晶石粉,提高重晶石粉的适用范围,更便于推广应用。To sum up, in the production process for reducing the calcium and magnesium content of barite powder according to the embodiment of the present invention, collectors and regulators are added to barite powder, and ultrasonic treatment is performed for 30-60 minutes. Through the combined use of collectors and adjusters, the adsorption capacity of collectors to different minerals can be used to remove impurities in barite ore powder, and the adjustment agent can be used to improve or promote the adsorption capacity of collectors to minerals to improve flotation Combined with the ultrasonic treatment effect, the adsorption amount of the collector on the surface of the barite ore powder is greatly reduced, and then a better-grade barite coarse powder can be obtained. Add barite coarse powder to hydrochloric acid solution, ball mill for 1-3h, and filter. Using the acidity of hydrochloric acid, the compounds CaSO 4 , BaCO 3 , CaCO 3 , MgCO 3 , Fe 2 O 3 in barite coarse powder react with hydrochloric acid to generate CaCl 2 , BaCl 2 , MgCl 2 and FeCl 3 are easily soluble in Water compounds are filtered to remove calcium and magnesium ions to obtain barite precipitates with low calcium and magnesium ion content. In order to further reduce the calcium and magnesium ions in the barite precipitation, use the mixed acid to react with the residual calcium and magnesium ions in the barite precipitation to form a water-soluble complex to further improve the purity of the barite powder . Mix barite powder, stearic acid and aluminate, stir and heat, cool, filter and dry in vacuum. In this way, the barite powder can be modified to obtain barite powder with better hydrophobicity and dispersibility, which improves the application range of barite powder and is more convenient for popularization and application.
以上所描述的实施例是本发明一部分实施例,而不是全部的实施例。本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The embodiments described above are some, not all, embodiments of the present invention. The detailed description of the embodiments of the invention is not intended to limit the scope of the claimed invention but to represent only selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
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