CN116007817A - Six-dimensional force sensor - Google Patents
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Abstract
本发明的目的在于提供一种六维力传感器,体积小,在较小的安装空间内不需要更改结构设计也能顺利安装,保证结构的完整性,便于安装。本发明的上述技术目的是通过以下技术方案实现的:一种六维力传感器,包含电路板,还包含应变结构,所述应变结构包含周向圆环、设置在所述周向圆环环内,用于供外部施力结构施力的中心台以及多个均匀间隔的安装在所述中心台周向方向,用于连接所述中心台与所述周向圆环的连接传力件;所述中心台包含用于安装所述电路板的安装槽,应变片安装于所述连接传力件。
The object of the present invention is to provide a six-dimensional force sensor with small volume, which can be installed smoothly without changing the structural design in a small installation space, ensures the integrity of the structure, and is easy to install. The above-mentioned technical purpose of the present invention is achieved by the following technical solutions: a six-dimensional force sensor, including a circuit board, and also includes a strain structure, the strain structure includes a circumferential ring, is arranged in the circumferential ring, and is used for supplying The central platform exerted by the external force application structure and a plurality of evenly spaced installations in the circumferential direction of the central platform are used to connect the central platform and the connecting force transmission member of the circumferential ring; the central platform includes The installation groove of the circuit board is installed, and the strain gauge is installed on the connecting force transmission member.
Description
技术领域technical field
本发明涉及应变传感器技术领域,具体涉及一种六维力传感器。The invention relates to the technical field of strain sensors, in particular to a six-dimensional force sensor.
背景技术Background technique
六维力传感器测力信息丰富,是一种能检测空间三个力分量和三个力矩分量的传感器。产品适用于自动化控制领域、机械手、机器人、自动化装配设备、科研院校受力分析等场合。The six-dimensional force sensor is rich in force measurement information, and it is a sensor that can detect three force components and three torque components in space. The products are suitable for occasions such as the field of automation control, manipulators, robots, automated assembly equipment, and force analysis in scientific research institutions.
如公开号为CN114659697A的中国专利文件公开了一种基于电容传感器的柔性六维力传感器,装置包括正方形的胶块,胶块三组相对的侧面之间分别设置有压力传感器,压力传感器为变距离式电容传感器。胶块同一顶点的三个侧面内设置有扭矩传感器。该发明利用胶块受压力和扭转力矩产生的变形,转换为电容传感器的电容变化信号进行输出,结构简单,加工精度要求低。但仍存在以下缺陷:六维力传感器占有体积大,当安装位置不充裕时不易安装。For example, the Chinese patent document whose publication number is CN114659697A discloses a flexible six-dimensional force sensor based on a capacitive sensor. capacitive sensor. Torque sensors are arranged in the three sides of the same vertex of the rubber block. The invention utilizes the deformation of the rubber block under pressure and torsional moment to convert it into a capacitance change signal of a capacitance sensor for output, and has a simple structure and low processing precision requirements. However, the following defects still exist: the six-dimensional force sensor occupies a large volume, and it is not easy to install when the installation position is not sufficient.
发明内容Contents of the invention
本发明的目的在于提供一种六维力传感器,体积小,在较小的安装空间内不需要更改结构设计也能顺利安装,保证结构的完整性,便于安装。The object of the present invention is to provide a six-dimensional force sensor with small volume, which can be installed smoothly without changing the structural design in a small installation space, ensures the integrity of the structure, and is easy to install.
本发明的上述技术目的是通过以下技术方案实现的:Above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种六维力传感器,包含电路板,还包含应变结构,所述应变结构包含周向圆环、设置在所述周向圆环环内,用于供外部施力结构施力的中心台以及多个均匀间隔的安装在所述中心台周向方向,用于连接所述中心台与所述周向圆环的连接传力件;所述中心台包含用于安装所述电路板的安装槽,应变片安装于所述连接传力件。A six-dimensional force sensor, including a circuit board, also includes a strain structure, the strain structure includes a circumferential ring, arranged in the circumferential ring ring, a central platform for applying force to an external force-applying structure, and a plurality of evenly spaced is installed in the circumferential direction of the central platform, and is used to connect the connecting force transmission member between the central platform and the circumferential ring; the central platform includes a mounting groove for installing the circuit board, and the strain gauge is installed on the Connect the power transmission parts as described above.
由此,通过改变六维力传感器的应变结构减少整体体积。具体的,应变结构包含周向圆环与中心台。中心台包含用于安装电路板的安装槽。电路板集成安装在安装槽中后,无需另外开辟空间安装,节省了用于安装电路板的空间,从而减少了应变结构的厚度即六维力传感器的体积。同时,中心台设置在周向圆环的环内,通过连接传力件连接周向圆环,应变片安装在连接传力件上。这些结构基本均处于同一平面,从而减小了应变结构的厚度。连接传力件一方面作用传力件,将外部施力结构作用在中心台上的力传递给应变片;另一方面作为连接件连接中心台与周向圆环。无需另外增设连接件或传力件,进而减少了体积。Thus, the overall volume is reduced by changing the strain structure of the six-dimensional force sensor. Specifically, the strain structure includes a circumferential ring and a center platform. The center table contains mounting slots for mounting circuit boards. After the circuit board is integrated and installed in the installation groove, there is no need to open up additional space for installation, which saves the space for installing the circuit board, thereby reducing the thickness of the strain structure, that is, the volume of the six-dimensional force sensor. At the same time, the center platform is arranged in the ring of the circumferential ring, and the circumferential ring is connected through the connection force transmission part, and the strain gauge is installed on the connection force transmission part. These structures are basically in the same plane, thereby reducing the thickness of the strained structure. On the one hand, the connecting force-transmitting member acts as a force-transmitting member, transferring the force exerted by the external force-applying structure on the central platform to the strain gauge; on the other hand, it acts as a connecting piece to connect the central platform and the circumferential ring. There is no need to add additional connecting pieces or force transmitting pieces, thereby reducing the volume.
作为优选,所述中心台受力端面凸出于所述周向圆环;所述中心台受力端面在周向方向均匀间隔的设置有多个供固定件穿过、用于连接外部施力结构的螺纹孔。As a preference, the stressed end surface of the central platform protrudes from the circumferential ring; the stressed end surface of the central platform is evenly spaced in the circumferential direction with a plurality of holes for fixing parts to pass through and for connecting external force-applying structures. Threaded hole.
作为优选,所述连接传力件包含与所述中心台外侧壁连接的径向梁以及与所述径向梁及所述周向圆环连接的连接梁,所述周向圆环设有用于安装所述连接梁的固定槽。Preferably, the connecting force transmission member includes a radial beam connected to the outer wall of the center platform and a connecting beam connected to the radial beam and the circumferential ring, and the circumferential ring is provided with a Beam fixing groove.
作为优选,所述应变结构包含用于遮挡的上盖与下盖;所述上盖与所述下盖分别固定安装于所述周向圆环两端面将其固定在内。Preferably, the strain structure includes an upper cover and a lower cover for shielding; the upper cover and the lower cover are respectively fixedly installed on both ends of the circumferential ring to fix it inside.
作为优选,所述上盖、下盖及所述周向圆环周向方向上均设有均匀间隔设置的多个供螺栓穿过以相互固定连接的螺栓孔。Preferably, the upper cover, the lower cover and the circumferential ring are provided with a plurality of bolt holes evenly spaced in the circumferential direction for bolts to pass through and to be fixedly connected to each other.
作为优选,所述电路板通过灌胶密封于所述安装槽中。Preferably, the circuit board is sealed in the installation groove by potting glue.
作为优选,所述电路板采集应变片的应变信号,进行变送、拟合、解耦、打包处理并将信号以数字量形式输出。Preferably, the circuit board collects strain signals of the strain gauges, performs transmission, fitting, decoupling, and packaging processing, and outputs the signals in digital form.
作为优选,包含与所述电路板通信连接的连接器,所述连接器为防水连接器。Preferably, a connector communicatively connected with the circuit board is included, and the connector is a waterproof connector.
作为优选,所述周向圆环外侧壁设有供所述连接器穿过的安装孔。Preferably, the outer wall of the circumferential ring is provided with a mounting hole through which the connector passes.
作为优选,所述电路板、应变片及连接器线缆接头处均使用密封胶密封,应变片表面涂抹密封胶密封。Preferably, the circuit board, strain gauges and connector cable joints are all sealed with sealant, and the surface of the strain gauge is sealed with sealant.
综上所述,本发明的实施例具有如下有益效果:In summary, the embodiments of the present invention have the following beneficial effects:
1、中心台包含用于安装电路板的安装槽。电路板集成安装在安装槽中后,无需另外开辟空间安装,节省了用于安装电路板的空间,从而减少了应变结构的体积及六维力传感器的体积。1. The center table contains mounting slots for mounting circuit boards. After the circuit board is integrated and installed in the installation groove, no additional space is required for installation, which saves the space for installing the circuit board, thereby reducing the volume of the strain structure and the volume of the six-dimensional force sensor.
2、中心台设置在周向圆环的环内,通过连接传力件连接周向圆环,应变片安装在连接传力件上。因此这些结构基本均处于同一平面,从而减小了应变结构的厚度。2. The center platform is arranged in the ring of the circumferential ring, and the circumferential ring is connected through the connecting force transmission part, and the strain gauge is installed on the connecting force transmission part. Therefore, these structures are basically in the same plane, thereby reducing the thickness of the strained structure.
3、连接传力件一方面作用传力件,将外部施力结构作用在中心台上的力传递给应变片;另一方面作为连接件连接中心台与周向圆环。无需另外增设连接件或传力件,进而减少了体积。3. Connecting the force transmission part On the one hand, it acts as a force transmission part, and transmits the force of the external force application structure on the center platform to the strain gauge; on the other hand, it acts as a connecting part to connect the center platform and the circumferential ring. There is no need to add additional connecting pieces or force transmitting pieces, thereby reducing the volume.
4、电路板通过灌胶密封于安装槽中。灌胶密封使得电路板能够防水,增加适用寿命且能够适应有水的安装环境,适用性强。4. The circuit board is sealed in the installation groove by filling glue. Glue filling and sealing make the circuit board waterproof, increase the service life and adapt to the installation environment with water, and have strong applicability.
5、电路板采集应变片的应变信号,进行变送、拟合、解耦、打包处理并将信号以数字量形式输出,提高传感器抗干扰能力。5. The circuit board collects the strain signal of the strain gauge, performs transmission, fitting, decoupling, packaging and processing, and outputs the signal in digital form to improve the anti-interference ability of the sensor.
6、电路板、应变片及连接器线缆接头处均使用密封胶密封,应变片表面涂抹密封胶密封提升防水性能。6. The circuit board, strain gauge and connector cable joints are all sealed with sealant, and the surface of the strain gauge is coated with sealant to improve waterproof performance.
附图说明Description of drawings
图1是本实施例的示意图;Fig. 1 is the schematic diagram of the present embodiment;
图2是应变结构与连接器的示意图;Fig. 2 is a schematic diagram of a strain structure and a connector;
图3是应变结构的局部示意图;Fig. 3 is a local schematic diagram of the strain structure;
图4是应变结构的局部示意图;Figure 4 is a partial schematic view of the strain structure;
图5是电路板的示意图。Figure 5 is a schematic diagram of the circuit board.
图中:In the picture:
1、电路板,2、应变结构,21、周向圆环,211、固定槽,212、安装孔,22、中心台,221、安装槽,222、螺纹孔,23、连接传力件,231、径向梁,232、连接梁,24、上盖,25、下盖,3、连接器。1. Circuit board, 2. Strain structure, 21. Circumferential ring, 211. Fixing groove, 212. Mounting hole, 22. Center platform, 221. Mounting groove, 222. Threaded hole, 23. Connecting force transmission member, 231. Diameter To beam, 232, connecting beam, 24, loam cake, 25, lower cover, 3, connector.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.
实施例1,如图1-5所示,一种六维力传感器,包含电路板1,还包含应变结构2,应变结构2包含周向圆环21、设置在周向圆环21环内,用于供外部施力结构施力的中心台22以及多个均匀间隔的安装在中心台22周向方向,用于连接中心台22与周向圆环21的连接传力件23;中心台22包含用于安装电路板1的安装槽221,应变片安装于连接传力件23。Embodiment 1, as shown in Figures 1-5, a six-dimensional force sensor, including a circuit board 1, also includes a
由此,通过改变六维力传感器的应变结构2减少整体体积。具体的,应变结构2包含周向圆环21与中心台22。中心台22包含用于安装电路板1的安装槽221。电路板1集成安装在安装槽221中后,无需另外开辟空间安装,节省了用于安装电路板1的空间,从而减少了应变结构2的体积及六维力传感器的体积。同时,中心台22设置在周向圆环21的环内,通过连接传力件23连接周向圆环21,应变片安装在连接传力件23上。因此这些结构基本均处于同一平面,从而减小了应变结构2的厚度。连接传力件23一方面作用传力件,将外部施力结构作用在中心台22上的力传递给应变片;另一方面作为连接件连接中心台22与周向圆环21。无需另外增设连接件或传力件,进而减少了体积。Thus, the overall volume is reduced by changing the
连接传力件23通常设置为4个,采用4组采集的信号进行组合计算后可以得到六维力值(FX,FY,FZ,MX,MY,MZ)。The number of connecting
如图2与图4所示,中心台22受力端面凸出于周向圆环21;中心台22受力端面在周向方向均匀间隔的设置有多个供固定件穿过、用于连接外部施力结构的螺纹孔222。中心台22受力端面用于供外部施力结构施力。为方便外部施力结构施力,在本实施例中,中心台22的受力端面凸出与周向圆环21。中心台22受力端面设有多个用于连接外部施力结构的螺纹孔,方便连接且螺纹连接不占用空间,进而减小体积。As shown in Figures 2 and 4, the stressed end surface of the
如图3所示,连接传力件23包含与中心台22外侧壁连接的径向梁231以及与径向梁231连接及与周向圆环21连接的连接梁232,周向圆环21设有用于安装连接梁232的固定槽211。连接传力件23包含设置在中心台22外侧壁,沿径向方向朝周向圆环21延伸的径向梁231以及与径向梁231连接的连接梁231。使得周向圆环21与连接传力件23及中心台22基本处于同一平面,从而减少了应变结构2的厚度,减少六维力传感器的体积。且连接梁231安装在固定槽211中安装方便。As shown in Figure 3, the connecting
如图2与图3所示,电路板1通过灌胶密封于安装槽221中。灌胶密封使得电路板1能够防水,增加适用寿命且能够适应有水的安装环境,适用性强。应变结构2包含用于遮挡的上盖24与下盖25;上盖24与下盖25分别固定安装于周向圆环21两端面将其固定在内,进一步保护内部的电路板1等结构。上盖24、下盖25及周向圆环21周向方向上均设有均匀间隔设置的多个供螺栓穿过以相互固定连接的螺栓孔。As shown in FIG. 2 and FIG. 3 , the circuit board 1 is sealed in the
为方便安装该六维力传感器,还可在周向圆环21端面开设螺栓孔,用于与外部结构连接以固定整个六维力传感器。如通过周向圆环21的螺栓孔安装至机械臂末端、 机械臂工具(如抓爪、打磨工具等),从而使这些结构与中心台22抵接,当机械臂工作时,便可采集机械臂工具(抓爪,打磨工具)的力学信息。In order to facilitate the installation of the six-dimensional force sensor, bolt holes can also be provided on the end surface of the
如图5所示,电路板1采集应变片的应变信号,进行变送、拟合、解耦、打包处理并将信号以数字量形式输出。电路板1通过电路板外接端子连接连接器3获得外部供电和通讯,通过电路板1电源电路模块对电源进行变送、滤波及防护;通过电路板1通讯电路模块对通讯信号进行变送和防护;通过应变采集滤波电路连接应变片,并对采集信号进行模拟滤波,后接入ADC采集电路进行数模变换;中央处理器单元对采集的模拟信号进行数字滤波、变送、拟合、去耦、打包并同外部用户端进行通讯,实时输出数字化六维力传感器信号。通过数字总线进行信号传输提高传感器抗干扰能力。As shown in Fig. 5, the circuit board 1 collects the strain signal of the strain gauge, performs transmission, fitting, decoupling, packaging processing and outputs the signal in digital form. The circuit board 1 obtains external power supply and communication through connecting the external terminal of the circuit board to the
如图2及图3所示,包含与电路板1通信连接的连接器3,连接器3为防水连接器。周向圆环21外侧壁设有供连接器3穿过的安装孔212。连接器3用于连接电路板1,并输出电路板1处理的信号。连接器3从周向圆环21的外侧壁上的安装孔212穿出,便于安装。电路板1、应变片及连接器3线缆接头处均使用密封胶密封,应变片表面涂抹密封胶密封。As shown in FIG. 2 and FIG. 3 , it includes a
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Application publication date: 20230425 |