CN115818402A - Chain transmission type mining lifting device - Google Patents
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Abstract
本发明公开了一种链式传动的矿用提升装置,涉及煤矿开采器械领域,包括电动机、带制动轮柱销联轴器、行星齿轮减速器、链轮传动装置、滚筒装置和深度指示器,电动机、带制动轮柱销联轴器、行星齿轮减速器、链轮传动装置、滚筒装置和深度指示器呈方型排布,电动机的输出轴安装有带制动轮柱销联轴器,电动机的输出轴通过带制动轮柱销联轴器与行星齿轮减速器的输入轴固定连接,滚筒装置设置在电动机的一侧,行星齿轮减速器的输出轴通过链轮传动装置与滚筒装置的转动轴驱动连接,深度指示器设置在滚筒装置的一端,深度指示器与滚筒装置驱动连接,本发明设备更紧凑,方便搬运,适合于巷道使用。
The invention discloses a mining hoisting device with chain transmission, which relates to the field of coal mining equipment and includes a motor, a pin coupling with a brake wheel, a planetary gear reducer, a sprocket transmission device, a roller device and a depth indicator , the motor, pin coupling with brake wheel, planetary gear reducer, sprocket drive, roller device and depth indicator are arranged in a square shape, and the output shaft of the motor is installed with a pin coupling with brake wheel , the output shaft of the motor is fixedly connected to the input shaft of the planetary gear reducer through a pin coupling with a brake wheel, the roller device is set on one side of the motor, and the output shaft of the planetary gear reducer is connected to the roller device through a sprocket transmission device The rotating shaft is driven and connected, the depth indicator is arranged at one end of the roller device, and the depth indicator is connected to the roller device by driving. The device of the present invention is more compact and easy to carry, and is suitable for roadway use.
Description
技术领域technical field
本发明属于煤矿开采器械领域,具体涉及一种链式传动的矿用提升装置。The invention belongs to the field of coal mining equipment, in particular to a mining lifting device with chain transmission.
背景技术Background technique
矿用提升机主要用于矿山竖井、斜井提升、下放物料或者人员之用;亦可用于其它场合作同类形式之用,目前市场的矿用提升机,机型的制造布置是按一字形排列布置,如图1所示,即滚筒,连接齿轮,减速箱,制动轮,电动机都排列在一直线上,由于巷道采用掘进机挖掘成型,其宽度一定,该机型布置方式无法直接布置在巷道中,由于滚筒需要平行布置在巷道中,故还需要在矿井巷道中建设一个大型提升机机房,用于放置与巷道垂直的减速箱,制动轮和电动机等部分,这就要耗费大量的资金,而且建设工期长,并不适合巷道的安装和使用。Mining hoists are mainly used for lifting mine shafts, inclined shafts, lowering materials or personnel; they can also be used in other occasions in the same form. The current market mining hoists, the manufacturing layout of the models is arranged in a straight line Arrangement, as shown in Figure 1, that is, the drum, connecting gear, reduction box, brake wheel, and motor are all arranged in a straight line. Since the roadway is excavated and formed by a roadheader, its width is fixed, and the arrangement of this model cannot be directly arranged in the In the roadway, since the rollers need to be arranged in parallel in the roadway, it is necessary to build a large hoist machine room in the mine roadway, which is used to place the reduction box, brake wheel and motor perpendicular to the roadway, which will consume a lot of energy. The capital and the long construction period are not suitable for the installation and use of roadways.
因此,如何提供一种在巷道安装和使用的链式传动的矿用提升装置,成为本领域技术人员需要解决的问题。Therefore, how to provide a chain-driven mining hoist installed and used in the roadway has become a problem to be solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本发明提供了一种链式传动的矿用提升装置,本发明充分利用链式传动适用于低速重载,可长距离传动的优点,采用了方型排布,减少矿井机房建设的投资,更适用于巷道的安装和使用。In view of this, the present invention provides a mine hoisting device with chain transmission. The present invention makes full use of the advantages of chain transmission, which is suitable for low-speed heavy load and long-distance transmission, and adopts a square arrangement to reduce the construction of mine machine rooms. The investment is more suitable for the installation and use of the roadway.
为了实现上述目的,本发明采用如下技术方案:一种链式传动的矿用提升装置,包括电动机、带制动轮柱销联轴器、行星齿轮减速器、链轮传动装置、滚筒装置和深度指示器,所述电动机、带制动轮柱销联轴器、行星齿轮减速器、链轮传动装置、滚筒装置和深度指示器呈方型排布,所述电动机的输出轴安装有带制动轮柱销联轴器,所述电动机的输出轴通过带制动轮柱销联轴器与行星齿轮减速器的输入轴固定连接,所述滚筒装置设置在电动机的一侧,所述行星齿轮减速器的输出轴通过链轮传动装置与滚筒装置的转动轴驱动连接,所述深度指示器设置在滚筒装置的一端,所述深度指示器与滚筒装置驱动连接。In order to achieve the above object, the present invention adopts the following technical scheme: a mine hoisting device with chain drive, including a motor, a pin coupling with a brake wheel, a planetary gear reducer, a sprocket drive, a roller device and a depth indicator, the motor, pin coupling with brake wheel, planetary gear reducer, sprocket drive, roller device and depth indicator are arranged in a square shape, and the output shaft of the motor is installed with a brake Wheel pin coupling, the output shaft of the motor is fixedly connected with the input shaft of the planetary gear reducer through the wheel pin coupling with brake, the roller device is arranged on one side of the motor, and the planetary gear reduces The output shaft of the device is drivingly connected with the rotating shaft of the drum device through a sprocket transmission device, and the depth indicator is arranged at one end of the drum device, and the depth indicator is drivingly connected with the drum device.
进一步的,所述链轮传动装置包括链轮和链轮护罩,所述链轮护罩对应设置在链轮的外侧。Further, the sprocket transmission device includes a sprocket and a sprocket guard, and the sprocket guard is correspondingly arranged on the outside of the sprocket.
进一步的,还包括链轮张紧装置,所述链轮张紧装置设置在链轮的两侧。Further, a sprocket tensioning device is also included, and the sprocket tensioning device is arranged on both sides of the sprocket.
进一步的,所述深度指示器包括支架,丝杆、T型螺母组件、标尺板、指针、两组接近限位开关和深度失效保护装置,所述丝杆设置在支架的中心位置,所述标尺板设置在支架的前端,所述指针安装在T型螺母组件上,所述T 型螺母套装在丝杆上并与丝杆螺纹连接,两组接近限位开关分别安装在支架的顶端和底端,所述深度失效保护装置安装在支架上,两组接近限位开关与深度失效保护装置电连接。Further, the depth indicator includes a bracket, a screw rod, a T-nut assembly, a scale plate, a pointer, two groups of proximity limit switches and a depth failure protection device, the screw rod is arranged at the center of the bracket, and the scale The plate is arranged at the front end of the bracket, the pointer is installed on the T-shaped nut assembly, the T-shaped nut is sleeved on the screw rod and threaded with the screw rod, and two sets of proximity limit switches are respectively installed at the top and bottom of the bracket , the deep failure protection device is installed on the bracket, and two groups of proximity limit switches are electrically connected with the deep failure protection device.
进一步的,还包括第一轴承座和第二轴承座,所述第一轴承座与第二轴承座设置在滚筒装置的前后两侧,所述第一轴承座、第二轴承座均与滚筒装置的转动轴转动连接。Further, it also includes a first bearing seat and a second bearing seat, the first bearing seat and the second bearing seat are arranged on the front and rear sides of the roller device, and the first bearing seat and the second bearing seat are both connected to the roller device The rotating shaft of the rotating connection.
进一步的,还包括盘型制动器,所述盘型制动器设置在滚筒装置与第二轴承座之间,用于滚筒装置的制动。Further, a disc brake is also included, and the disc brake is arranged between the drum device and the second bearing housing for braking the drum device.
本发明的有益效果为:本发明根据巷道建设的纵向安装设备不受巷道的局限的特点,利用链式传动适用于低速重载,可长距离传动的优点,采用方型布置,能够将提升装置直接布置在巷道中,适用巷道使用,本发明的矿用提升装置减少了矿井机房建设的投资,设备更紧凑,方便搬运。The beneficial effects of the present invention are: according to the feature that the vertically installed equipment in roadway construction is not limited by the roadway, the present invention utilizes the advantages of chain transmission suitable for low-speed heavy loads and long-distance transmission, and adopts a square layout, which can lift the lifting device It is directly arranged in the roadway and is suitable for use in the roadway. The mining hoisting device of the present invention reduces the investment in the construction of the mine machine room, and the equipment is more compact and easy to carry.
附图说明Description of drawings
图1为现有矿用提升机在巷道中的布置方式;Fig. 1 is the arrangement mode of existing mine hoist in roadway;
图2为本发明正视图;Fig. 2 is the front view of the present invention;
图3为本发明俯视图;Fig. 3 is a top view of the present invention;
图4为图3中带制动轮柱销联轴器的剖视图。Fig. 4 is a cross-sectional view of the pin coupling with brake wheel in Fig. 3 .
图中,1-电动机;2-带制动轮柱销联轴器;3-行星齿轮减速器;4-滚筒装置;5-液压站;6-控制台;7-第一轴承座;8-第二轴承座;9-盘型制动器;10- 链轮;11-链轮护罩;12-链轮张紧装置;13-支架;14-丝杆;15-标尺板;16- 指针;17巷道;18-提升机机房。In the figure, 1-motor; 2-pin coupling with brake wheel; 3-planetary gear reducer; 4-roller device; 5-hydraulic station; 6-console; 7-first bearing seat; 8- Second bearing housing; 9-disc brake; 10-sprocket; 11-sprocket guard; 12-sprocket tensioning device; 13-bracket; 14-screw; 15-scale plate; 16-pointer; 17 Roadway; 18-hoist machine room.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
实施例1Example 1
如图2-3所示,本发明公开了一种链式传动的矿用提升装置,包括电动机 1、带制动轮柱销联轴器2、行星齿轮减速器3、链轮传动装置、滚筒装置4和深度指示器,电动机1、带制动轮柱销联轴器2、行星齿轮减速器3、链轮传动装置、滚筒装置4和深度指示器呈方型排布,本发明采用方型布置,适用巷道 17使用,无需在矿井巷道17中再建设大型提升机机房18,由于在地下横向空间拓展需要花费大量人力物力,少挖一米的宽度能够少投入10多万,将提升装置安装空间横向减小是对煤矿的巨大贡献。As shown in Fig. 2-3, the present invention discloses a mine hoisting device with chain transmission, which includes a
本发明还包括液压站5和控制台6,液压站5与带制动轮柱销联轴器2上制动油缸管路连接,控制台6与电动机1、液压站5电连接。The present invention also includes a
本发明电动机1的输出轴安装有带制动轮柱销联轴器2,电动机1的输出轴通过带制动轮柱销联轴器2与行星齿轮减速器3的输入轴固定连接,带制动轮柱销联轴器2的结构如图4所示,行星齿轮减速器3的输入轴与输出轴的中心线在一条直线上,滚筒装置4设置在电动机1的一侧,滚筒装置4前后两侧设置有第一轴承座7和第二轴承座8,第一轴承座7和第二轴承座8均采用可调心双列滚动轴承,滚筒装置4两端的转动轴分别转动连接在第一轴承座7与第二轴承座8上,滚筒装置4与第二轴承座8之间还设置有有盘型制动器9,盘型制动器9 的制动盘与滚筒装置4固定连接,盘型制动器9与液压站5管路连接,通过夹紧制动盘,实现滚筒装置4的制动,行星齿轮减速器3的输出轴通过链轮传动装置与滚筒装置4的转动轴驱动连接。The output shaft of the
盘型制动器装置9装设有闸间隙保护发讯装置(设置距离为2mm)、碟形弹簧失效保护发讯装置(设置距离为1.2mm),闸间隙保护发讯装置、碟形弹簧失效保护发讯装置均与控制台6电连接,当摩擦片因为磨损而使左、右闸间隙超过2.0mm时,摩擦片对制动盘的制动力矩就会相应减小,甚至为零。此时,闸间隙保护发讯装置(控制距离为2mm)上的微动行程开关则会发讯,提升装置立即处于安全制动状态,提升装置电动机1不能启动,实现了闸间隙保护。此时应立即调整制动盘与左右摩擦片之间间隙(闸间隙)至≤1.5mm,以免发生安全事故。Disc brake device 9 is equipped with brake gap protection signaling device (setting distance is 2mm), disc spring failure protection signaling device (setting distance is 1.2mm), brake gap protection signaling device, disc spring failure protection signaling device The communication devices are all electrically connected with the
本发明的电动机1选用鼠笼式主电机,电机功率:250KW-8,电机型号 YKP2-355L-8,转速:740r/min,使用电压380V,行星齿轮减速器3采用硬齿面行星齿轮减速器,其太阳轮和行星轮均采用高强度合金结构钢,经渗碳淬火和磨齿工艺制造的硬齿面齿轮,固而在传动相同功率情况下,较现所有其它类型减速机相比,具有体积小、重量轻、效率高、运转平稳等一系列优点,矿用提升装置根据其技术参数选用适宜的输出扭矩的行星齿轮减速器,其名义速比有i=30、i=20和i=11.5三种,无论哪一种速比的减速器,其输入轴的设计允许转数均为每分钟≤1000转。The
链轮传动装置包括链轮10和链轮护罩11,链轮护罩11对应设置在链轮10 的外侧,链轮10的两侧设置有链轮张紧装置12,用于时刻保持链轮10的张紧状态。The sprocket transmission device includes a
深度指示器设置在滚筒装置4的一端,深度指示器与滚筒装置4通过伞齿轮及丝杆传动连接,深度指示器包括支架13,丝杆14、T型螺母组件、标尺板 15、指针16、两组接近限位开关和深度失效保护装置,丝杆14设置在支架13 的中心位置,标尺板15设置在支架13的前端,指针16安装在T型螺母组件上, T型螺母套装在丝杆14上并与丝杆14螺纹连接,两组接近限位开关分别安装在支架13的顶端和底端,深度失效保护装置安装在支架13上,两组接近限位开关与深度失效保护装置电连接,深度失效保护装置与控制台6电连接,经过滚筒装置4传动,把输出轴的转动量经过伞齿轮传递给丝杆14,使丝杆14旋转,丝杆14上带有指针16的T型螺母沿丝杆14上下移动,指针16在固定于支架13的标尺板15上移动,根据现场井深在标尺板15上画上刻度,那么指针16就可以指示提升容器在井筒中的位置。The depth indicator is arranged on one end of the
在立柱的上、下极限位置(这个位置根据现场情况可任意调整)装有两组接近限位开关。当T型螺母运行到上下减速位置时,相应接近限位开关发出减速信号,提升机能自动实现匀速减速,同时操作者也可以手动实行减速操作;当T型螺母运行到上下停车位置时,相应接近限位开关发出信号,电动机 1停止,当发生过卷时,深度失效保护装置发讯实现总停。Two sets of proximity limit switches are installed at the upper and lower limit positions of the column (this position can be adjusted arbitrarily according to the site conditions). When the T-nut moves to the up and down deceleration position, the corresponding proximity limit switch sends out a deceleration signal, and the hoist can automatically realize a uniform deceleration, and the operator can also manually perform the deceleration operation; when the T-nut moves to the up and down parking position, the corresponding approach The limit switch sends a signal, and the
以上所述,仅是本发明较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to within the scope of the technical solutions of the present invention.
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| US20030111653A1 (en) * | 2000-02-28 | 2003-06-19 | Peter Heinrichs | Hoisting gear |
| CN201729614U (en) * | 2009-10-29 | 2011-02-02 | 中煤第五建设有限公司 | Wire rope winding machine |
| CN202415052U (en) * | 2011-12-31 | 2012-09-05 | 凯盛重工有限公司 | Haulage winch |
| CN203602282U (en) * | 2013-11-14 | 2014-05-21 | 湖南金诚矿山机械制造有限公司 | Speed regulation small winch |
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